HE Design Calculations

Heat Exchanger Design Calculations
Item: Ethanol Cooler

Vessel No: E-101
Designer: GP
Date: Augustl 12, 2011
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Deficiencies Summary
Warnings Summary
Warnings for 1
The ASME tubesheet calculations are based on several assumptions. 1) The thickness of the front and rear
tubesheets are identical. 2) The operating temperature for each design condition should not exceed the design value.
(warning)
Warnings for Rear Channel Head

UCS-79: The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat treatment per
UCS-56 is required if fabricated by cold forming. (warning)
Warnings for Shell Side Flange (rear)

This body flange is being counted as a line of support for external pressure. (warning)
Warnings for TS Inlet (N1)

The limits of reinforcement of TS Inlet (N1) fall off of Rear Shell Cylinder and on to Shell, which has a smaller nominal
thickness. You may address this issue by relocating the nozzle or specifying a user defined radial limit of
reinforcement by clicking on the Areas button in the Detailed Nozzle Design dialog. (warning)
Warnings for TS Outlet (N2)

The limits of reinforcement of TS Outlet (N2) fall off of Front Channel. You may address this issue by relocating the
nozzle or specifying a user defined radial limit of reinforcement by clicking on the Areas button in the Detailed Nozzle
Design dialog. (warning)
Warnings for Tube Side Flange (rear)

This body flange is being counted as a line of support for external pressure. (warning)
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Nozzle Schedule
Nozzle Materials
Service Size
mark
Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange
N1 TS Inlet 17.22 IDx0.39 SA-105 No No No SA-516 70 No No No WN A105 Class 300
N2 TS Outlet 17.22 IDx0.39 SA-105 No No No SA-516 70 No No No WN A105 Class 300
N3 SS Inlet 14" (Thk = 0.469") SA-105 No No No SA-516 70 No No No WN A105 Class 300
N4 SS Outlet 13.22 IDx0.39 SA-105 No No No SA-516 70 No No No WN A105 Class 300
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Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width t
pad
(in) (in) (in) (in) (in)
N1 18.00 0.3906 0.3906 Yes Yes 0.5000 0.4627 4.1000 0.6689 0.0625 100.0
N2 18.00 0.3906 0.3906 Yes Yes 0.4375 0.4055 4.1000 0.6840 0.0625 100.0
N3 14.00 0.4690 0.3906 Yes Yes 0.4375 0.4267 3.0138 0.6328 0.0625 100.0
N4 14.00 0.3906 0.3906 Yes Yes 0.4375 0.4267 3.0208 0.6669 0.0625 100.0
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
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Pressure Summary
Pressure Summary for Tube side chamber
Total
P T T
MAWP MAP MAEP e MDMT MDMT Corrosion Impact
Identifier Design Design external
( psi) ( psi) ( psi) (°F) Exemption Allowance Test
( psi) (°F) (°F)
(in)
Channel Cover (front) 300.0 280.0 321.87 332.87 0.00 280.0 -20.0 Note 1 0.063 No
Front Channel 300.0 280.0 308.80 360.64 N/A 280.0 -20.0 Note 2 0.063 No
Front Stationary Tubesheet 300.0 280.0 300.76 534.65 300.76 280.0 -20.0 Note 3 0.125 No
Rear Floating Tubesheet 300.0 280.0 300.76 534.65 300.76 280.0 -20.0 Note 3 0.125 No
Rear Channel 300.0 280.0 557.10 668.15 322.34 280.0 -36.1 Note 4 0.125 No
Tube Side Flange (rear) 300.0 280.0 302.07 302.07 559.44 280.0 -20.0 Note 5 0.000 No
Tube Side Flange (rear) - Flange

300.0 280.0 668.15 668.15 383.04 280.0 -55.0 Note 6 0.000 No
Hub
Straight Flange on Rear Channel

300.0 280.0 681.53 792.08 392.42 280.0 -55.0 Note 8 0.125 No
Head
Rear Channel Head 300.0 280.0 695.95 808.09 300.01 280.0 -55.0 Note 7 0.125 No
Tubes 300.0 280.0 2767.19 2767.19 1754.90 280.0 -155.0 Note 9 0.000 No
Channel Cover Flange (front) 300.0 280.0 325.02 336.71 0.00 280.0 -55.0 Note 10 0.000 No
Channel Cover Flange (front) -

300.0 280.0 360.64 360.64 N/A 280.0 -55.0 Note 11 0.000 No
Flange Hub
Tube Side Flange (front) 300.0 280.0 307.53 312.02 0.00 280.0 -55.0 Note 12 0.000 No
Tube Side Flange (front) - Flange

300.0 280.0 360.64 360.64 N/A 280.0 -55.0 Note 11 0.000 No
Hub
Shell Side Flange (rear) 300.0 280.0 302.07 302.07 559.44 280.0 -20.0 Note 5 0.000 No
Shell Side Flange (rear) - Flange

300.0 280.0 668.15 668.15 383.04 280.0 -55.0 Note 13 0.000 No
Hub
Tube Side Flange (rear) - Flange

300.0 280.0 668.15 668.15 383.04 280.0 -55.0 Note 6 0.000 No
Hub
Nozzle Note 14; Pad

TS Outlet (N2) 300.0 280.0 302.37 334.56 N/A 280.0 -20.0 0.063 No
Note 15
Chamber design MDMT is -20.00°F

Chamber rated MDMT is -20.00°F @ 300.76 psi
Chamber MAWP hot & corroded is 300.76 psi @ 280.0°F
Chamber MAP cold & new is 302.07 psi @ 70.0°F
Chamber MAEP is 0.00 psi @ 280.0°F

Vacuum rings did not govern the external pressure rating.
Pressure Summary for Shell side chamber
Total
P T T
MAWP MAP MAEP e MDMT MDMT Corrosion Impact
Identifier Design Design external
( psi) ( psi) ( psi) (°F) Exemption Allowance Test
( psi) (°F) (°F)
(in)
Front Stationary Tubesheet 300.0 280.0 300.76 534.65 300.76 280.0 -20.0 Note 3 0.125 No
Shell 300.0 280.0 308.80 360.64 N/A 280.0 -20.0 Note 2 0.063 No
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Rear Shell Cylinder 300.0 280.0 332.38 380.23 N/A 280.0 -20.0 Note 16 0.063 No
Straight Flange on Rear Shell

300.0 280.0 332.38 380.23 N/A 280.0 -20.0 Note 16 0.063 No
Head
Rear Shell Head 300.0 280.0 300.02 347.70 0.00 280.0 -20.0 Note 17 0.063 No
Rear Floating Tubesheet 300.0 280.0 300.76 534.65 300.76 280.0 -20.0 Note 3 0.125 No
Rear Channel 300.0 280.0 322.34 322.34 557.10 280.0 -36.1 Note 4 0.125 No
Rear Channel Head 300.0 280.0 300.01 360.13 695.95 280.0 -55.0 Note 7 0.125 No
Straight Flange on Rear Channel

300.0 280.0 392.42 392.42 681.53 280.0 -55.0 Note 8 0.125 No
Head
Shell Side Flange (rear) 300.0 280.0 559.44 559.44 302.07 280.0 -20.0 Note 5 0.000 No
Tubes 300.0 280.0 1754.90 1754.90 2767.19 280.0 N/A N/A 0.000 No
Shell Side Flange (front) 300.0 280.0 325.31 330.05 0.00 280.0 -55.0 Note 18 0.000 No
Shell Side Flange (front) - Flange

300.0 280.0 360.64 360.64 N/A 280.0 -55.0 Note 19 0.000 No
Hub
Rear Shell Flange 300.0 280.0 306.97 306.97 0.00 280.0 -55.0 Note 20 0.000 No
Rear Shell Flange - Flange Hub 300.0 280.0 360.64 360.64 N/A 280.0 -55.0 Note 19 0.000 No
Saddle 300.0 280.0 300.00 N/A N/A N/A N/A N/A N/A N/A
Rear Head Flange 300.0 280.0 306.97 306.97 0.00 280.0 -55.0 Note 21 0.000 No
Rear Head Flange - Flange Hub 300.0 280.0 380.23 380.23 N/A 280.0 -55.0 Note 22 0.000 No
Nozzle Note 23; Pad Note

TS Inlet (N1) 300.0 280.0 304.29 333.67 N/A 280.0 -20.0 0.063 No
24

SS Inlet (N3) 300.0 280.0 300.00 334.78 N/A 280.0 -20.0 0.063 No
26

SS Outlet (N4) 300.0 280.0 300.00 334.19 N/A 280.0 -20.0 0.063 No
15
Chamber design MDMT is -20.00°F

Chamber rated MDMT is -20.00°F @ 300.00 psi
Chamber MAWP hot & corroded is 300.00 psi @ 280.0°F

P Design and T Design are the internal design conditions for the component.
MAWP is the maximum allowable shell side pressure for the component.
Chamber MAP cold & new is 306.97 psi @ 70.0°F
Chamber MAEP is 0.00 psi @ 280.0°F

Vacuum rings did not govern the external pressure rating.
Notes for MDMT Rating:
Note # Exemption Details
1. Bolted cover is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.9375 in.
2. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.4375 in
3. Tubesheet is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.8623 in.
Material impact test exemption temperature from Fig UCS-66 Curve B = 15 °F

4. UCS-66 governing thickness = 0.75 in
Fig UCS-66.1 MDMT reduction = 51.1 °F, (coincident ratio = 0.5356752)
UCS-66(b)(1)(b) has been applied.

5. Flange is impact test exempt per UG-20(f) Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
UCS-66 governing thickness = 0.75 in

6. Fig UCS-66.1 MDMT reduction = 80 °F, (coincident ratio = 0.4451314) UCS-66 governing thickness = 0.75 in
Rated MDMT is governed by UCS-66(b)(2)
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7. Straight Flange governs MDMT

8. Fig UCS-66.1 MDMT reduction = 84.5 °F, (coincident ratio = 0.4362175) UCS-66 governing thickness = 0.75 in
9. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)

Flange impact test exemption temperature from Fig UCS-66 Curve D = -55 °F
10. Fig UCS-66.1 MDMT reduction = 10.7 °F, (coincident ratio = 0.8932247) Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
Material impact test exemption temperature from Fig UCS-66 Curve D = -55 °F


Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -18.25 °F
14. Fig UCS-66.1 MDMT reduction = 102.5 °F, (coincident ratio = 0.40105) UCS-66 governing thickness = 0.3906 in.
15. Pad is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.4375 in.
16. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.5 in
17. Straight Flange governs MDMT

19. Fig UCS-66.1 MDMT reduction = 17 °F, (coincident ratio = 0.8303301) UCS-66 governing thickness = 0.4375 in


23. Fig UCS-66.1 MDMT reduction = 103.2 °F, (coincident ratio = 0.40003) UCS-66 governing thickness = 0.3906 in.
25. Nozzle is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.469 in.
27. Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.30777).
Design notes are available on the Settings Summary page.
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Revision History
No. Date Operator Notes
0 6/27/2011 Gaurav New vessel created Heat Exchanger. [Build 6258]
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Settings Summary
COMPRESS Build 6258
Units: U.S. Customary
Datum Line Location: 0.00" from right seam
Design
ASME Section VIII Division 1, 2007 Edition
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1/16" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 6.0000"
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
Shell Side
UG-116 (e) Radiography: RT1
UG-116 (f) Postweld heat treatment: None
Tube Side
UG-116 (e) Radiography: RT1
UG-116 (f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes
Disallow UG-20(f) exemptions: No
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UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: No
UG-22 (f) Seismic reactions: No
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
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Thickness Summary
Component Material Diameter Length Nominal t Design t Joint Load

Identifier (in) (in) (in) (in) E
Channel Cover (front) SA-516 70 53.63 OD 3.75 3.7500* 3.6225 1.0000 Internal
Front Channel SA-516 70 48.00 ID 32.00 0.4375 0.4268 1.0000 Internal
Front Stationary Tubesheet SA-516 70 49.25 OD 3.45 3.4491 3.4450 1.0000 Unknown
Rear Floating Tubesheet SA-516 70 48.00 OD 3.45 3.4491 3.4450 1.0000 Unknown
Tubes SA-179 Smls tube 1.0000 OD 192.00 0.1090 0.0239 1.0000 External
Shell SA-516 70 48.00 ID 165.35 0.4375 0.4268 1.0000 Internal
Rear Shell Cylinder SA-516 70 52.00 ID 16.59 0.5000 0.4570 1.0000 Internal
Straight Flange on Rear Shell Head SA-516 70 52.00 ID 2.00 0.5000 0.4570 1.0000 Internal
Rear Shell Head SA-516 70 52.00 ID 13.45 0.4528* 0.4528 1.0000 Internal
Straight Flange on Rear Channel Head SA-516 70 44.00 ID 2.00 0.8925 0.7153 1.0000 External
Rear Channel Head SA-516 70 44.00 ID 11.89 0.8925* 0.8925 1.0000 External
Rear Channel SA-516 70 44.00 ID 3.00 0.7500 0.7067 1.0000 External
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
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Weight Summary
Weight ( lb) Contributed by Vessel Elements

Component
Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
Channel Cover (front) 2,396.86 2,356.91 0.00 0.00 0.00 0.00 0.00
Front Channel 571.39 490.43 0.00 0.00 0.00 0.00 2,908.17
Front Stationary Tubesheet 938.02 904.03 0.00 0.00 0.00 0.00 0.00
Rear Floating Tubesheet 844.83 814.21 0.00 0.00 0.00 0.00 0.00
Rear Channel 89.52 74.60 0.00 0.00 0.00 0.00 384.21
Rear Channel Head 663.55 570.59 0.00 0.00 0.00 0.00 512.28
Shell 3,077.22 2,641.06 0.00 0.00 0.00 0.00 5,608.29
Tubes 19,927.20 19,927.20 0.00 0.00 0.00 0.00 4,001.12
Rear Shell Cylinder 351.21 307.71 0.00 0.00 0.00 0.00 333.98
Rear Shell Head 454.56 393.52 0.00 0.00 0.00 0.00 528.92
Saddle 384.00 384.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 29,698.36 28,864.26 0.00 0.00 0.00 0.00 14,276.96
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Component Nozzles &
Body Flanges Packed Trays & Rings & Vertical
Flanges
Beds Supports Clips Loads
New Corroded New Corroded
Channel Cover (front) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Front Channel 1,332.49 1,332.49 424.98 416.82 0.00 0.00 0.00 0.00
Front Stationary Tubesheet 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Rear Floating Tubesheet 430.04 430.04 0.00 0.00 0.00 0.00 0.00 0.00
Rear Channel 430.04 430.04 0.00 0.00 0.00 0.00 0.00 0.00
Rear Channel Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Shell 2,011.25 2,011.25 472.77 464.65 0.00 635.32 0.00 0.00
Rear Shell Cylinder 682.22 682.22 668.90 626.41 0.00 0.00 0.00 0.00
Rear Shell Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 4,886.03 4,886.03 1,321.02 1,296.67 0.00 635.32 0.00 0.00
Vessel operating weight, Corroded: 35,682 lb

Vessel operating weight, New: 36,541 lb
Vessel empty weight, Corroded: 35,682 lb
Vessel empty weight, New: 36,541 lb
Vessel test weight, New: 50,818 lb
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 36,541 lb

Center of Gravity: 114.42"
Vessel Capacity
Shell side Capacity** (New): 776 US gal

Shell side Capacity** (Corroded): 785 US gal
Tube side Capacity** (New): 956 US gal
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Tube side Capacity** (Corroded): 958 US gal
**The shell and tube capacity does not include volume of nozzle, piping or other attachments.
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Hydrostatic Test
Shop test pressure determination for Tube side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 390.988 psi at 70 °F (the chamber MAWP = 300.76 psi)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
psi psi ratio factor psi psi
Front Channel (1) 393.179 2.191 1 1.30 21,765 34,200 No
Rear Channel 393.107 2.118 1 1.30 11,727 34,200 No
Straight Flange on Rear Channel Head 393.107 2.118 1 1.30 9,885 34,200 No
Rear Channel Head 393.107 2.118 1 1.30 8,721 34,200 No
Tubes 393.045 2.057 1 1.30 1,801 23,400 No
Channel Cover (front) 393.179 2.191 1 1.30 23,624 51,300 No
Channel Cover Flange (front) 393.179 2.191 1 1.30 42,106 51,300 No
Tube Side Flange (front) 393.179 2.191 1 1.30 40,305 51,300 No
Front Stationary Tubesheet 393.179 2.191 1 1.30 See tubesheet report
Rear Floating Tubesheet 393.179 2.191 1 1.30 See tubesheet report
Tube Side Flange (rear) 393.107 2.118 1 1.30 43,096 51,300 No
TS Outlet (N2) 391.431 0.442 1 1.30 23,441 48,600 No
Notes:
(1) Front Channel limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Tube side chamber.
The test temperature of 70 °F is warmer than the minimum recommended temperature of 10 °F so the brittle fracture
provision of UG-99(h) has been met.
Shop test pressure determination for Shell side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 390 psi at 70 °F (the chamber MAWP = 300 psi)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
psi psi ratio factor psi psi
Shell (1) 392.191 2.191 1 1.30 21,710 34,200 No
Rear Shell Cylinder 392.263 2.263 1 1.30 20,593 34,200 No
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Straight Flange on Rear Shell Head 392.263 2.263 1 1.30 20,593 34,200 No
Rear Shell Head 392.263 2.263 1 1.30 20,272 34,200 No
Tubes 392.057 2.057 N/A 1.30 NI NI NI
Front Stationary Tubesheet 392.191 2.191 1 1.30 See tubesheet report
Shell Side Flange (front) 392.191 2.191 1 1.30 42,111 51,300 No
Rear Shell Flange 392.191 2.191 1 1.30 44,438 51,300 No
Rear Head Flange 392.263 2.263 1 1.30 45,146 51,300 No
SS Inlet (N3) 390.442 0.442 1 1.30 21,665 48,600 No
SS Outlet (N4) 392.543 2.543 1 1.30 22,845 48,600 No
TS Inlet (N1) 392.723 2.723 1 1.30 25,729 48,600 No
Notes:
(1) Shell limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Shell side chamber.
The test temperature of 70 °F is warmer than the minimum recommended temperature of 10 °F so the brittle fracture
provision of UG-99(h) has been met.
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Vacuum Summary
Elevation
Component Line of Support Length Le
above Datum
(in)
(in)
Channel Cover (front) - 251.64 N/A
- 1/3 depth of Channel Cover (front) 247.96 N/A
Front Channel Top - 242.14 43.81
Front Channel Bottom - 210.14 43.81
- Tube Side Flange (front) 204.14 N/A
Front Stationary Tubesheet - 204.14 N/A
- Shell Side Flange (front) 200.69 N/A
Shell Top - 194.44 178.35
Shell Bottom - 29.09 178.35
- Rear Head Flange 22.34 N/A
- Rear Shell Flange 22.34 N/A
- Shell Side Flange (rear) 19.59 N/A
Rear Shell Cylinder Top - 16.59 28.70
Rear Floating Tubesheet - 15.59 N/A
- Tube Side Flange (rear) 12.14 N/A
Rear Channel Top - 8.14 N/A
Rear Channel Bottom - 5.14 N/A
Straight Flange on Rear Channel Head Top - 5.14 8.69
Straight Flange on Rear Channel Head Bottom - 3.14 8.69
Rear Shell Cylinder Bottom - 0.00 28.70
Straight Flange on Rear Shell Head Top - 0.00 28.70
- 1/3 depth of Rear Channel Head -0.54 N/A
Straight Flange on Rear Shell Head Bottom - -2.00 28.70
- 1/3 depth of Rear Shell Head -6.35 N/A
Rear Channel Head - -8.75 N/A
Rear Shell Head - -15.45 N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
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Front Channel
Component: Cylinder
Material specification: SA-516 70 (II-D p. 18, ln. 22)
Material is impact test exempt per UG-20(f)
Internal design pressure: P = 300 psi @ 280°F
Static liquid head:
Pth =2.1906 psi (SG=1.0000, Hs=60.6875", Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0.0000"
Design MDMT = -20.00°F No impact test performed

Rated MDMT = -20.00°F Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 602.9011 lb corr = 517.4391 lb

Capacity: New = 250.6746 gal corr = 251.9819 gal
ID = 48.0000"
Length Lc = 32.0000"
t = 0.4375"
Design thickness, (at 280.00°F) UG-27(c)(1)
t = P*R/(S*E - 0.60*P) + Corrosion

= 300.00*24.0625/(20000*1.00 - 0.60*300.00) + 0.0625
= 0.4268"
Maximum allowable working pressure, (at 280.00°F) UG-27(c)(1)
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.3750 / (24.0625 + 0.60*0.3750) - 0.0000
= 308.8008 psi
Maximum allowable pressure, (at 70.00°F) UG-27(c)(1)
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375)
= 360.6389 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.4375 / 24.2188) * (1 - 24.2188 / ∞)
= 0.9032 %
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Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.3750)
= 0.001918
B = 14821.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 14821.6357 psi
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 15323.3672 psi
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15323.3672 psi
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.3750)
= 0.001918
B = 14821.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 14821.6357 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.3750)
= 0.001918
B = 14821.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 14821.6357 psi
18/165
Shell
Component: Cylinder
Static liquid head:



ID = 48.0000"
Length Lc = 165.3519"
t = 0.4375"

= 300.00*24.0625/(20000*1.00 - 0.60*300.00) + 0.0625
= 0.4268"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.3750 / (24.0625 + 0.60*0.3750) - 0.0000
= 308.8008 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375)
= 360.6389 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.4375 / 24.2188) * (1 - 24.2188 / ∞)
= 0.9032 %
19/165
A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.3750)
= 0.001918
B = 14821.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 14821.6357 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.3750)
= 0.001918
B = 14821.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 14821.6357 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.3750)
= 0.001918
B = 14821.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 14821.6357 psi
20/165
Rear Shell Cylinder
Component: Cylinder
Static liquid head:



ID = 52.0000"
Length Lc = 16.5915"
t = 0.5000"

= 300.00*26.0625/(20000*1.00 - 0.60*300.00) + 0.0625
= 0.4570"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.4375 / (26.0625 + 0.60*0.4375) - 0.0000
= 332.3837 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.5000 / (26.0000 + 0.60*0.5000)
= 380.2281 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.5000 / 26.2500) * (1 - 26.2500 / ∞)
= 0.9524 %
21/165
A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.4375)
= 0.002064
B = 15089.5049 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 15089.5049 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.5000)
= 0.002358
B = 15476.8428 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 15476.8428 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.5000)
= 0.002358
B = 15476.8428 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15476.8428 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.4375)
= 0.002064
B = 15089.5049 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 15089.5049 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.4375)
= 0.002064
B = 15089.5049 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 15089.5049 psi
22/165
Channel Cover (front)
Component: Bolted Cover

Bolted cover is impact test exempt per UG-20(f)
UCS-66 governing thickness = 0.9375 in.
Internal design pressure: P = 300.0000 psi @ 280.00°F
Static liquid head:
Pth =1.3243 psi (SG=1.0000, Hs=36.6875",Horizontal test head)

Radiography: Category A joints - Seamless No RT

Head outside diameter = 53.6250"
Cover thickness = 3.7500"
Design thickness, (at 280 °F) UG-34 (c)(2), flange operating
t = d*Sqr(C*P/(S*E) + 1.9*W*hG/(S*E*d3)) + Corrosion

= 48.691*Sqr(0.3*300/(20,000.00*1) + 1.9*671,965*1.5295/(20,000.00*1*48.6913)) + 0.0625
= 3.6225 in
Design thickness, (at 70 °F) UG-34 (c)(2), gasket seating
t = d*Sqr(1.9*W*hG/(S*E*d3)) + Corrosion
= 48.691*Sqr(1.9*713,083*1.5295/(20,000.00*1*48.6913)) + 0.0625
= 1.5213 in
Maximum allowable working pressure, (at 280 °F )
P = (S*E/C)*((t/d)2 - (1.9*W*hG/(S*E*d3))) - Ps
= (20,000.00*1/0.3)*((3.6875/48.691)2 - (1.9*720,941*1.5295/(20,000.00*1*48.6913))) - 0
= 321.865 psi
Maximum allowable pressure, (At 70 °F )
P = (S*E/C)*((t/d)2 - (1.9*W*hG/(S*E*d3)))
= (20,000.00*1/0.3)*((3.75/48.691)2 - (1.9*745,586*1.5295/(20,000.00*1*48.6913)))
= 332.868 psi
23/165
Straight Flange on Rear Shell Head
Component: Straight Flange

Static liquid head:

Radiography: Longitudinal joint - Seamless No RT

Circumferential joint - Full UW-11(a) Type 1

ID = 52.0000"
Length Lc = 2.0000"
t = 0.5000"

= 300.00*26.0625/(20000*1.00 - 0.60*300.00) + 0.0625
= 0.4570"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.4375 / (26.0625 + 0.60*0.4375) - 0.0000
= 332.3837 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.5000 / (26.0000 + 0.60*0.5000)
= 380.2281 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.5000 / 26.2500) * (1 - 26.2500 / ∞)
= 0.9524 %
24/165
A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.4375)
= 0.002064
B = 15089.5049 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 15089.5049 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.5000)
= 0.002358
B = 15476.8428 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 15476.8428 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.5000)
= 0.002358
B = 15476.8428 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15476.8428 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.4375)
= 0.002064
B = 15089.5049 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 15089.5049 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.4375)
= 0.002064
B = 15089.5049 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 15089.5049 psi
25/165
Rear Shell Head
ASME Section VIII, Division 1, 2007 Edition
Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D p.18, ln. 22)
Straight Flange governs MDMT
Internal design pressure: P = 300 psi @ 280 °F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)

Pth= 2.2628 psi (SG=1, Hs=62.6875" Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0"
Design MDMT = -20°F No impact test performed

Rated MDMT = -20°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 454.6 lb corr = 393.5 lb

Capacity*: new = 63.4 US gal corr = 64.5 US gal
* includes straight flange
Inner diameter = 52"

Minimum head thickness = 0.4528"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9952 (corroded)
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 0.5"
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 0.0625" + 0.0625" = 0.125"
Design thickness due to internal pressure (t) = 0.4528"
Maximum allowable working pressure (MAWP) = 300.02 psi
Maximum allowable pressure (MAP) = 347.7 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (52.125 / (2*13.0625))2]=0.996814
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (52 / (2*13))2]=1
26/165
Design thickness for internal pressure, (Corroded at 280 °F) Appendix 1-4(c)
t = P*D*K / (2*S*E - 0.2*P) + Corrosion

= 300*52.125*0.996814 / (2*20,000*1 - 0.2*300) + 0.0625
= 0.4528"
The head internal pressure design thickness is 0.4528".
Maximum allowable working pressure, (Corroded at 280 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.3903 / (0.996814*52.125 +0.2*0.3903) - 0
= 300.02 psi
The maximum allowable working pressure (MAWP) is 300.02 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.4528 / (1*52 +0.2*0.4528) - 0
= 347.7 psi
The maximum allowable pressure (MAP) is 347.7 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.5 / 9.09)*(1 - 9.09 / ∞)
= 4.1254%
The extreme fiber elongation does not exceed 5%.
27/165
Channel Cover Flange (front)
ASME VIII-1, 2007 Edition, Appendix 2 Flange Calculations
Flange is attached to: Front Channel (Left)

Flange type: Weld neck integral
Flange material specification: SA-516 70 (II-D p. 18, ln. 22)
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348,
Bolt material specification:
ln. 33)
Internal design pressure, P: 300 psi @ 280 °F
Required flange thickness: tr= 4.3465 in
Maximum allowable working pressure,
325.02 psi @ 280 °F
MAWP:
Maximum allowable pressure, MAP: 336.71 psi @ 70 °F (bolting limits)
Corrosion allowance: Bore = 0 in Flange = 0 in
Bolt corrosion (root), Cbolt: 0 in
Design MDMT: -20 °F No impact test performed
Rated MDMT: -55 °F Flange material is normalized
Material is produced to fine grain
practice
Estimated weight: New = 600.4 lb corroded = 600.4 lb
Flange dimensions, new
flange OD A = 53.625 in
bolt circle C = 51.75 in
gasket OD = 49.25 in
gasket ID = 48 in
flange ID B = 48 in
thickness t = 4.5 in
bolting = 72- 0.875 in dia
hub thickness g1 = 0.625 in
hub length h = 1.25 in
length e = 5.75 in
gasket factor m =3
seating stress y = 10,000.00 psi
Flexitallic Spiral
gasket description Wound CG Carbon
Steel
Note: this flange is calculated as an integral type.
Determination of Flange MDMT
28/165
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
The rated flange MDMT is -55 °F
Flange calculations for Internal Pressure + Weight Only
29/165
Gasket details from facing sketch 1(a) or (b), Column II
Gasket width N = 0.625 in
b0 = N/2 = 0.3125 in
Effective gasket seating width, b = 0.5*b01/2 = 0.2795 in
G = (OD of contact face) - 2b = 48.691 in
hG = (C - G)/2 = (51.75 - 48.691)/2 = 1.5295 in
hD = R + g1/2 = 1.25 + 0.625/2 = 1.5625 in
hT = (R + g1 + hG)/2 = (1.25 + 0.625 + 1.5295)/2 = 1.7023 in
Hp = 2*P*(b*3.14*G*m + br*rl*m')
= 2*300*(0.2795*3.14*48.691*3 + 0.425*48*3)
= 113,638.84 lbf
H = 0.785*G2*P
= 0.785*48.6912*300
= 558,326.63 lbf
HD = 0.785*B2*P
= 0.785*482*300
= 542,592 lbf
HT = H - HD
= 558,326.6 - 542,592
= 15,734.63 lbf
Wm1 = H + Hp
= 558,326.6 + 113,638.8
= 671,965.44 lbf
Wm2 = 3.14*b*G*y + br*rl*Y'

= 3.14*0.2795*48.691*10,000 + 0.425*48*5,000
= 529,326.88 lbf
The pass partition gasket load has been included in the calculation of Wm1 and Wm2 per TEMA RGP-RCB-11.7.
Required bolt area, Am = greater of Am1, Am2 = 26.87862 in2
Am1 = Wm1/Sb = 671,965.4/25,000 = 26.8786 in2
Am2 = Wm2/Sa = 529,326.9/25,000 = 21.1731 in2
Total area for 72- 0.875 in dia bolts, corroded, Ab = 30.168 in2
W = (Am + Ab)*Sa/2
= (26.8786 + 30.168)*25,000/2
= 713,082.75 lbf
MD = HD*hD = 542,592*1.5625 = 847,800 lb-in

MT = HT*hT = 15,734.63*1.7023 = 26,784.3 lb-in
30/165
HG = Wm1 - H = 671,965.4 - 558,326.6 = 113,638.8 lbf
MG = HG*hG = 113,638.8*1.5295 = 173,810.5 lb-in
Mo = MD + MT + MG = 847,800 + 26,784.3 + 173,810.5 = 1,048,395 lb-in
Mg = W*hG = 713,082.8*1.5295 = 1,090,659 lb-in
The bolts are adequately spaced so the TEMA RCB-11.23 load concentration factor does not apply.
Hub and Flange Factors
h0 = (B*g0)1/2 = (48*0.4375)1/2 = 4.5826 in
From FIG. 2-7.1, where K = A/B = 53.625/48 = 1.1172

U=
T = 1.871 Z = 9.061 Y = 17.5147
19.2469
h/h0 = 0.2728 g1/g0 = 1.4286
F = 0.8852 V = 0.3954 e = F/h0 = 0.1932
d = (U/V)*h0*g02= (19.24687/0.3954)*4.5826*0.43752
= 42.6976 in3
Stresses at operating conditions - VIII-1, Appendix 2-7
f = 1.1186
L = (t*e + 1)/T + t3/d

= (4.5*0.1932 + 1)/1.871022 + 4.53/42.6976
= 3.133271
SH = f*Mo/(L*g12*B)
= 1.1186*1,048,395/(3.133271*0.6252*48)
= 19,962 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*4.5*0.1932 + 1)*1,048,395/(3.133271*4.52*48)
= 742 psi
ST = Y*Mo/(t2*B) - Z*SR
= 17.5147*1,048,395/(4.52*48) - 9.061*742
= 12,166 psi
Allowable stress Sfo = 20,000 psi

Allowable stress Sno = 20,000 psi
ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 30,000 psi
SR does not exceed Sfo
0.5(SH + SR) = 10,352 psi does not exceed Sfo
0.5(SH + ST) = 16,064 psi does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
SH = f*Mg/(L*g12*B)
= 1.1186*1,090,659/(3.133271*0.6252*48)
31/165
= 20,767 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*4.5*0.1932 + 1)*1,090,659/(3.133271*4.52*48)
= 772 psi
ST = Y*Mg/(t2*B) - Z*SR
= 17.5147*1,090,659/(4.52*48) - 9.061*772
= 12,656 psi
Allowable stress Sfa = 20,000 psi

Allowable stress Sna = 20,000 psi
ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 30,000 psi
SR does not exceed Sfa
0.5(SH + SR) = 10,769 psi does not exceed Sfa
0.5(SH + ST) = 16,711 psi does not exceed Sfa
Flange rigidity per VIII-1, Appendix 2-14
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.3954*1,090,659/(3.1333*29,400,000*0.43752*0.3*4.5826)
= 0.9275766
The flange rigidity index J does not exceed 1; satisfactory.
Channel Cover Flange (front) - Flange hub
Component: Flange hub

Static liquid head:
Not Considered

Rated MDMT = -55.00°F Material is normalized
Material is produced to Fine Grain Practice

Left circumferential joint - N/A

32/165
ID = 48.0000"
Length Lc = 1.2500"
t = 0.4375"

= 300.00*24.0000/(20000*1.00 - 0.60*300.00) + 0.0000
= 0.3633"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375) - 0.0000
= 360.6389 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375)
= 360.6389 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.4375 / 24.2188) * (1 - 24.2188 / ∞)
= 0.9032 %

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 15323.3672 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15323.3672 psi
33/165
Allowable Compressive Stress, Cold and Corroded- ScCC
ScCC = ScCN
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 15323.3672 psi
34/165
Rear Head Flange
Flange is attached to: Rear Shell Cylinder (Left)

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348,
ln. 33)
306.97 psi @ 280 °F (bolting limits)
MAWP:
practice
bolt circle C = 56 in
gasket ID = 52 in
flange ID B = 52 in
length e = 5.75 in
gasket factor m = 3
35/165
36/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (56 - 52.691)/2 = 1.6545 in
hD = R + g1/2 = 1.25 + 0.75/2 = 1.625 in
hT = (R + g1 + hG)/2 = (1.25 + 0.75 + 1.6545)/2 = 1.8273 in
Hp = 2*b*3.14*G*m*P
= 2*0.2795*3.14*52.691*3*300
= 83,237.77 lbf
H = 0.785*G2*P
= 0.785*52.6912*300
= 653,828.44 lbf
HD = 0.785*B2*P
= 0.785*522*300
= 636,792 lbf
HT = H - HD
= 653,828.4 - 636,792
= 17,036.44 lbf
Wm1 = H + Hp
= 653,828.4 + 83,237.77
= 737,066.19 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2795*52.691*5,000
= 231,216.03 lbf
Am1 = Wm1/Sb = 737,066.2/25,000 = 29.4826 in2
Am2 = Wm2/Sa = 231,216/25,000 = 9.2486 in2
W = (Am + Ab)*Sa/2
= (29.4826 + 30.168)*25,000/2
= 745,633.06 lbf
MD = HD*hD = 636,792*1.625 = 1,034,787 lb-in

MT = HT*hT = 17,036.44*1.8273 = 31,129.8 lb-in
HG = Wm1 - H = 737,066.2 - 653,828.4 = 83,237.75 lbf
37/165
MG = HG*hG = 83,237.75*1.6545 = 137,716.8 lb-in
Mo = MD + MT + MG = 1,034,787 + 31,129.8 + 137,716.8 = 1,203,634 lb-in
Mg = W*hG = 745,633.1*1.6545 = 1,233,649 lb-in
h0 = (B*g0)1/2 = (52*0.5)1/2 = 5.099 in

U=
T = 1.8726 Z = 9.3778 Y = 18.1224
19.9147
h/h0 = 0.2452 g1/g0 = 1.5
F = 0.8872 V = 0.3927 e = F/h0 = 0.174
d = (U/V)*h0*g02= (19.91466/0.3927)*5.099*0.52
= 64.6453 in3
f = 1.3245
L = (t*e + 1)/T + t3/d

= (4.5*0.174 + 1)/1.872568 + 4.53/64.6453
= 2.361783
SH = f*Mo/(L*g12*B)
= 1.3245*1,203,634/(2.361783*0.752*52)
= 23,078 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*4.5*0.174 + 1)*1,203,634/(2.361783*4.52*52)
= 988 psi
= 18.1224*1,203,634/(4.52*52) - 9.3778*988
= 11,450 psi


SH = f*Mg/(L*g12*B)
= 1.3245*1,233,649/(2.361783*0.752*52)
= 23,653 psi
38/165
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*4.5*0.174 + 1)*1,233,649/(2.361783*4.52*52)
= 1,013 psi
= 18.1224*1,233,649/(4.52*52) - 9.3778*1,013
= 11,735 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.3927*1,203,634/(2.3618*28,400,000*0.52*0.3*5.099)
= 0.9607741
Rear Head Flange - Flange hub

Static liquid head:
Not Considered



ID = 52.0000"
Length Lc = 1.2500"
39/165
t = 0.5000"

= 300.00*26.0000/(20000*1.00 - 0.60*300.00) + 0.0000
= 0.3936"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.5000 / (26.0000 + 0.60*0.5000) - 0.0000
= 380.2281 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.5000 / (26.0000 + 0.60*0.5000)
= 380.2281 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.5000 / 26.2500) * (1 - 26.2500 / ∞)
= 0.9524 %

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.5000)
= 0.002358
B = 15476.8428 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 15476.8428 psi

ScHN = ScHC
= 15476.8428 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.5000)
= 0.002358
B = 15476.8428 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15476.8428 psi
40/165
ScCC = ScCN
= 15476.8428 psi

A = 0.125 / (Ro / t)
= 0.125 / (26.5000 / 0.5000)
= 0.002358
B = 15476.8428 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 15476.8428 psi
41/165
Rear Shell Flange
Flange is attached to: Shell (Right)

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348,
ln. 33)
MAWP:
practice
Estimated weight: New = 1,306.8 lb corroded = 1,306.8 lb
bolt circle C = 56 in
gasket ID = 52 in
flange ID B = 48 in
length e = 6.75 in
gasket factor m = 3
42/165
43/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (56 - 52.691)/2 = 1.6545 in
hD = R + g1/2 = 3.375 + 0.625/2 = 3.6875 in
hT = (R + g1 + hG)/2 = (3.375 + 0.625 + 1.6545)/2 = 2.8273 in
Hp = 2*b*3.14*G*m*P
= 2*0.2795*3.14*52.691*3*300
= 83,237.77 lbf
H = 0.785*G2*P
= 0.785*52.6912*300
= 653,828.44 lbf
HD = 0.785*B2*P
= 0.785*482*300
= 542,592 lbf
HT = H - HD
= 653,828.4 - 542,592
= 111,236.44 lbf
Wm1 = H + Hp
= 653,828.4 + 83,237.77
= 737,066.19 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2795*52.691*5,000
= 231,216.03 lbf
Am1 = Wm1/Sb = 737,066.2/25,000 = 29.4826 in2
Am2 = Wm2/Sa = 231,216/25,000 = 9.2486 in2
W = (Am + Ab)*Sa/2
= (29.4826 + 30.168)*25,000/2
= 745,633.06 lbf
MD = HD*hD = 542,592*3.6875 = 2,000,808 lb-in

MT = HT*hT = 111,236.4*2.8273 = 314,493.2 lb-in
HG = Wm1 - H = 737,066.2 - 653,828.4 = 83,237.75 lbf
44/165
MG = HG*hG = 83,237.75*1.6545 = 137,716.8 lb-in
Mo = MD + MT + MG = 2,000,808 + 314,493.2 + 137,716.8 = 2,453,018 lb-in
Mg = W*hG = 745,633.1*1.6545 = 1,233,649 lb-in
h0 = (B*g0)1/2 = (48*0.4375)1/2 = 4.5826 in

U=
T = 1.8366 Z = 5.4074 Y = 10.4825
11.5192
h/h0 = 0.2728 g1/g0 = 1.4286
F = 0.8852 V = 0.3954 e = F/h0 = 0.1932
d = (U/V)*h0*g02= (11.51921/0.3954)*4.5826*0.43752
= 25.5545 in3
f = 1.1186
L = (t*e + 1)/T + t3/d

= (5.5*0.1932 + 1)/1.836649 + 5.53/25.5545
= 7.633561
SH = f*Mo/(L*g12*B)
= 1.1186*2,453,018/(7.633561*0.6252*48)
= 19,171 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*5.5*0.1932 + 1)*2,453,018/(7.633561*5.52*48)
= 534 psi
= 10.4825*2,453,018/(5.52*48) - 5.4074*534
= 14,821 psi


SH = f*Mg/(L*g12*B)
= 1.1186*1,233,649/(7.633561*0.6252*48)
= 9,641 psi
45/165
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*5.5*0.1932 + 1)*1,233,649/(7.633561*5.52*48)
= 269 psi
= 10.4825*1,233,649/(5.52*48) - 5.4074*269
= 7,454 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.3954*2,453,018/(7.6336*28,400,000*0.43752*0.3*4.5826)
= 0.8864642
Rear Shell Flange - Flange hub

Fig UCS-66.1 MDMT reduction = 17 °F, (coincident ratio = 0.8303301)
Static liquid head:
Not Considered


Right circumferential joint - N/A

ID = 48.0000"
Length Lc = 1.2500"
46/165
t = 0.4375"

= 300.00*24.0000/(20000*1.00 - 0.60*300.00) + 0.0000
= 0.3633"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375) - 0.0000
= 360.6389 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375)
= 360.6389 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.4375 / 24.2188) * (1 - 24.2188 / ∞)
= 0.9032 %

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 15323.3672 psi

ScHN = ScHC
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15323.3672 psi
47/165
ScCC = ScCN
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 15323.3672 psi
48/165
Shell Side Flange (front)
Flange is attached to: Shell (Left)

SA-193 B7M Bolt <= 2 1/2 (II-D p. 348, ln.
30)
325.31 psi @ 280 °F
MAWP:
Flange material is
Rated MDMT: -55 °F
normalized
Material is produced to fine
grain practice
gasket ID = 48 in
flange ID B = 48 in
length e = 6.25 in
gasket factor m =3
Flexitallic Spiral
gasket description Wound CGI Carbon
Steel
49/165

50/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (52.25 - 48.691)/2 = 1.7795 in
hD = R + g1/2 = 1.5 + 0.625/2 = 1.8125 in
hT = (R + g1 + hG)/2 = (1.5 + 0.625 + 1.7795)/2 = 1.9523 in
Hp = 2*b*3.14*G*m*P
= 2*0.2795*3.14*48.691*3*300
= 76,918.84 lbf
H = 0.785*G2*P
= 0.785*48.6912*300
= 558,326.63 lbf
HD = 0.785*B2*P
= 0.785*482*300
= 542,592 lbf
HT = H - HD
= 558,326.6 - 542,592
= 15,734.63 lbf
Wm1 = H + Hp
= 558,326.6 + 76,918.84
= 635,245.44 lbf
Per VIII-1, Appendix 2-5(a)(2): Wm1 from the mating flange governs so Wm1 = 671,965.44 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2795*48.691*10,000
= 427,326.84 lbf
Am1 = Wm1/Sb = 671,965.4/20,000 = 33.5983 in2
Am2 = Wm2/Sa = 427,326.8/20,000 = 21.3663 in2
W = (Am + Ab)*Sa/2
= (33.5983 + 34.944)*20,000/2
= 685,422.69 lbf
MD = HD*hD = 542,592*1.8125 = 983,448 lb-in

MT = HT*hT = 15,734.63*1.9523 = 30,717.9 lb-in
51/165
HG = Wm1 - H = 671,965.4 - 558,326.6 = 113,638.8 lbf
MG = HG*hG = 113,638.8*1.7795 = 202,220.2 lb-in
Mo = MD + MT + MG = 983,448 + 30,717.9 + 202,220.2 = 1,216,386 lb-in
Mg = W*hG = 685,422.7*1.7795 = 1,219,709 lb-in
h0 = (B*g0)1/2 = (48*0.4375)1/2 = 4.5826 in

U=
T = 1.8642 Z = 7.9163 Y = 15.3171
16.8319
h/h0 = 0.2728 g1/g0 = 1.4286
F = 0.8852 V = 0.3954 e = F/h0 = 0.1932
d = (U/V)*h0*g02= (16.8319/0.3954)*4.5826*0.43752
= 37.3402 in3
f = 1.1186
L = (t*e + 1)/T + t3/d

= (4.5*0.1932 + 1)/1.864219 + 4.53/37.3402
= 3.443122
SH = f*Mo/(L*g12*B)
= 1.1186*1,216,386/(3.443122*0.6252*48)
= 21,076 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*4.5*0.1932 + 1)*1,216,386/(3.443122*4.52*48)
= 784 psi
= 15.3171*1,216,386/(4.52*48) - 7.9163*784
= 12,964 psi


SH = f*Mg/(L*g12*B)
= 1.1186*1,219,709/(3.443122*0.6252*48)
52/165
= 21,134 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*4.5*0.1932 + 1)*1,219,709/(3.443122*4.52*48)
= 786 psi
= 15.3171*1,219,709/(4.52*48) - 7.9163*786
= 13,000 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.3954*1,216,386/(3.4431*28,400,000*0.43752*0.3*4.5826)
= 0.9745559
Shell Side Flange (front) - Flange hub

Static liquid head:
Not Considered



53/165
ID = 48.0000"
Length Lc = 1.2500"
t = 0.4375"

= 300.00*24.0000/(20000*1.00 - 0.60*300.00) + 0.0000
= 0.3633"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375) - 0.0000
= 360.6389 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375)
= 360.6389 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.4375 / 24.2188) * (1 - 24.2188 / ∞)
= 0.9032 %

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 15323.3672 psi

ScHN = ScHC
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15323.3672 psi
54/165
ScCC = ScCN
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 15323.3672 psi
55/165
Shell Side Flange (rear)
Flange is attached to: Rear Floating Tubesheet

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln.
33)
MAWP:
External design pressure, Pe 300 psi @ 280 °F
Maximum allowable external pressure,
559.44 psi @ 280 °F
MAEP:
Flange material is not
Rated MDMT: -20 °F
normalized
Material is not produced to fine
grain practice
Estimated weight: New = 430 lb corroded = 430 lb
gasket ID = 44 in
flange ID B = 44 in
length e = 4 in
gasket factor m = 3
56/165

Flange is impact test exempt per UG-20(f)
57/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (48.75 - 44.691)/2 = 2.0295 in
hD = R + g1/2 = 1.25 + 1.125/2 = 1.8125 in
hT = (R + g1 + hG)/2 = (1.25 + 1.125 + 2.0295)/2 = 2.2023 in
Hp = 2*b*3.14*G*m*P
= 2*0.2795*3.14*44.691*3*300
= 70,599.9 lbf
H = 0.785*G2*P
= 0.785*44.6912*300
= 470,360.78 lbf
HD = 0.785*B2*P
= 0.785*442*300
= 455,928 lbf
HT = H - HD
= 470,360.8 - 455,928
= 14,432.78 lbf
Wm1 = H + Hp
= 470,360.8 + 70,599.9
= 540,960.69 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2795*44.691*5,000
= 196,110.83 lbf
Am1 = Wm1/Sb = 540,960.7/25,000 = 21.6384 in2
Am2 = Wm2/Sa = 196,110.8/25,000 = 7.8444 in2
W = (Am + Ab)*Sa/2
= (21.6384 + 21.788)*25,000/2
= 542,830.38 lbf
MD = HD*hD = 455,928*1.8125 = 826,369.5 lb-in

MT = HT*hT = 14,432.78*2.2023 = 31,784.6 lb-in
HG = Wm1 - H = 540,960.7 - 470,360.8 = 70,599.91 lbf
58/165
MG = HG*hG = 70,599.91*2.0295 = 143,282.4 lb-in
Mo = MD + MT + MG = 826,369.5 + 31,784.6 + 143,282.4 = 1,001,437 lb-in
Mg = W*hG = 542,830.4*2.0295 = 1,101,674 lb-in
h0 = (B*g0)1/2 = (44*0.75)1/2 = 5.7446 in

U=
T = 1.8584 Z = 7.1765 Y = 13.8947
15.2689
h/h0 = 0.2176 g1/g0 = 1.5
F = 0.8911 V = 0.4054 e = F/h0 = 0.1551
d = (U/V)*h0*g02= (15.2689/0.4054)*5.7446*0.752
= 121.7109 in3
f = 1.4165
L = (t*e + 1)/T + t3/d

= (2.75*0.1551 + 1)/1.858445 + 2.753/121.7109
= 0.9384933
SH = f*Mo/(L*g12*B)
= 1.4165*1,001,437/(0.9384933*1.1252*44)
= 27,142 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*1,001,437/(0.9384933*2.752*44)
= 5,026 psi
= 13.8947*1,001,437/(2.752*44) - 7.1765*5,026
= 5,746 psi


SH = f*Mg/(L*g12*B)
= 1.4165*1,101,674/(0.9384933*1.1252*44)
= 29,859 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*1,101,674/(0.9384933*2.752*44)
59/165
= 5,529 psi
= 13.8947*1,101,674/(2.752*44) - 7.1765*5,529
= 6,322 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.4054*1,101,674/(0.9385*29,400,000*0.752*0.3*5.7446)
= 0.8705677
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
60/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (48.75 - 44.691)/2 = 2.0295 in
hD = R + g1/2 = 1.25 + 1.125/2 = 1.8125 in
hT = (R + g1 + hG)/2 = (1.25 + 1.125 + 2.0295)/2 = 2.2023 in
Hp = 2*b*3.14*G*m*P
= 2*0.2795*3.14*44.691*3*300
= 70,599.9 lbf
H = 0.785*G2*P
= 0.785*44.6912*300
= 470,360.78 lbf
HD = 0.785*B2*P
= 0.785*442*300
= 455,928 lbf
HT = H - HD
= 470,360.8 - 455,928
= 14,432.78 lbf
Wm1 = H + Hp
= 470,360.8 + 70,599.9
= 540,960.69 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2795*44.691*5,000
= 196,110.83 lbf
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/25,000 = 0 in2
Am2 = Wm2/Sa = 196,110.8/25,000 = 7.8444 in2
W = (Am2 + Ab)*Sa/2
= (7.8444 + 21.788)*25,000/2
= 370,405.41 lbf
Mo = HD*(hD - hG) + HT*(hT - hG)

= 455,928*(1.8125 - 2.0295) + 14,432.78*(2.2023 - 2.0295)
= 96,442.7 lb-in
Mg = W*hG = 370,405.4*2.0295 = 751,737.4 lb-in
61/165
h0 = (B*g0)1/2 = (44*0.75)1/2 = 5.7446 in

U=
T = 1.8584 Z = 7.1765 Y = 13.8947
15.2689
h/h0 = 0.2176 g1/g0 = 1.5
F = 0.8911 V = 0.4054 e = F/h0 = 0.1551
d = (U/V)*h0*g02= (15.2689/0.4054)*5.7446*0.752
= 121.7109 in3
f = 1.4165
L = (t*e + 1)/T + t3/d

= (2.75*0.1551 + 1)/1.858445 + 2.753/121.7109
= 0.9384933
SH = f*Mo/(L*g12*B)
= 1.4165*96,442.7/(0.9384933*1.1252*44)
= 2,614 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*96,442.7/(0.9384933*2.752*44)
= 484 psi
= 13.8947*96,442.7/(2.752*44) - 7.1765*484
= 553 psi


SH = f*Mg/(L*g12*B)
= 1.4165*751,737.4/(0.9384933*1.1252*44)
= 20,374 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*751,737.4/(0.9384933*2.752*44)
= 3,773 psi
= 13.8947*751,737.4/(2.752*44) - 7.1765*3,773
= 4,314 psi
62/165

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.4054*751,737.4/(0.9385*29,400,000*0.752*0.3*5.7446)
= 0.59404
Shell Side Flange (rear) - Flange hub


External design pressure: Pe = 300 psi @ 280°F
Static liquid head:
Not Considered



OD = 45.5000"
Length Lc = 1.2500"
t = 0.7500"
Design thickness, (at 280.00°F) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 300.00*22.7500/(20000*1.00 + 0.40*300.00) + 0.0000
63/165
= 0.3393"
Maximum allowable working pressure, (at 280.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 20000*1.00*0.7500 / (22.7500 - 0.40*0.7500) - 0.0000
= 668.1514 psi
Maximum allowable pressure, (at 70.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 20000*1.00*0.7500 / (22.7500 - 0.40*0.7500)
= 668.1514 psi
External Pressure, (Corroded & at 280.00°F) UG-28(c)
L/Do = 12.6875/45.5000 = 0.2788

Do/t = 45.5000/0.590561 = 77.0453
From table G: A = 0.008650

17335.2070
From table CS-2: B =
psi
Pa = 4*B/(3*(Do/t))
= 4*17335.2070/(3*(45.5000/0.590561))
= 300.0001 psi
Design thickness for external pressure Pa = 300.0001 psi
= t + Corrosion = 0.590561 + 0.0000 = 0.5906"
Maximum Allowable External Pressure, (Corroded & at 280.00°F) UG-28(c)
L/Do = 12.6875/45.5000 = 0.2788

Do/t = 45.5000/0.7500 = 60.6667

17428.2500
psi
Pa = 4*B/(3*(Do/t))
= 4*17428.2500/(3*(45.5000/0.7500))
= 383.0385 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.7500 / 22.3750) * (1 - 22.3750 / ∞)
= 1.6760 %
64/165
SS Inlet (N3)
tw(lower) = 0.4375 in
Leg41 = 0.4375 in
tw(upper) = 0.6328 in
Leg42 = 0.3125 in
Dp = 20.0276 in
te = 0.6328 in
Note: round inside edges per UG-76(c)
Located on: Shell

Liquid static head included: 0 psi
Nozzle material specification: SA-105 (II-D p. 18, ln. 8)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 14" (Thk = 0.469")
Pad material specification: SA-516 70 (II-D p. 18, ln. 22)
Pad diameter: 20.0276 in
Flange description: 14 inch Class 300 WN A105
Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT: -55°F
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 psi
ASME B16.5 flange rating MAWP: 660 psi @ 280°F
ASME B16.5 flange rating MAP: 740 psi @ 70°F
ASME B16.5 flange hydro test: 1125 psi @ 70°F
Nozzle orientation: 0°
Local vessel minimum thickness: 0.4375 in
Nozzle center line offset to datum line: 42.5915 in
End of nozzle to shell center: 33.75 in
Nozzle inside diameter, new: 13.062 in
Nozzle nominal wall thickness: 0.469 in
Nozzle corrosion allowance: 0.0625 in
Projection available outside vessel, Lpr: 7.1925 in
Projection available outside vessel to flange face, Lf: 9.3125 in
Pad is split: no
65/165
Reinforcement Calculations for Internal Pressure
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
UG-37 Area Calculation Summary (in2) Wall
For P = 300 psi @ 280 °F
Thickness
The opening is adequately reinforced Summary (in)
The nozzle passes
UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
4.803 4.8031 0.1422 0.5751 -- 3.8143 0.2715 0.3906 0.469
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
93,390.66 93,217.3 217,861.81 21,075.5 422,294.75 99,314.8 218,394.94
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (in) size (in)
Nozzle to pad fillet (Leg 41) 0.25 0.3062 weld size is adequate
Pad to shell fillet (Leg 42) 0.1875 0.2188 weld size is adequate
Nozzle to pad groove (Upper) 0.2846 0.6328 weld size is adequate
Calculations for internal pressure 300 psi @ 280 °F
Nozzle is impact test exempt per UG-20(f).
Pad is impact test exempt per UG-20(f).
Nozzle UCS-66 governing thk: 0.469 in

Nozzle rated MDMT: -20 °F
Pad UCS-66 governing thickness: 0.469 in
Pad rated MDMT: -20 °F
Limits of reinforcement per UG-40
Parallel to the vessel wall: d = 13.187 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0.6*P)

= 300*6.5935/(20,000*1 - 0.6*300)
= 0.0998 in
66/165
Required thickness tr from UG-37(a)
tr = P*R/(S*E - 0.6*P)
= 300*24.0625/(20,000*1 - 0.6*300)
= 0.3642 in
Area required per UG-37(c)
Allowable stresses: Sn = 20,000, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 1

fr3 = lesser of fr2 or Sp/Sv = 1
fr4 = lesser of 1 or Sp/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 13.187*0.3642*1 + 2*0.4065*0.3642*1*(1 - 1)
= 4.803 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0.1422 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 13.187*(1*0.375 - 1*0.3642) - 2*0.4065*(1*0.375 - 1*0.3642)*(1 - 1)
= 0.1422 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.375 + 0.4065)*(1*0.375 - 1*0.3642) - 2*0.4065*(1*0.375 - 1*0.3642)*(1 - 1)
= 0.0168 in2
A2 = smaller of the following= 0.5751 in2
= 5*(tn - trn)*fr2*t
= 5*(0.4065 - 0.0998)*1*0.375
= 0.5751 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.4065 - 0.0998)*(2.5*0.4065 + 0.6328)*1
= 1.0115 in2
A41 = Leg2*fr3
= 0.41692*1
= 0.1738 in2
(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= 0.31252*1
= 0.0977 in2
67/165
A5 = (Dp - d - 2*tn)*te*fr4
= (20.0276 - 13.187 - 2*0.4065)*0.6328*1
= 3.8143 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.1422 + 0.5751 + 0.1738 + 0.0977 + 3.8143
= 4.8031 in2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0.75 or tn or te = 0.4065 in

tc(min) = lesser of 0.25 or 0.7*tmin = 0.25 in
tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in
Outer fillet: tmin = lesser of 0.75 or te or t = 0.375 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 0.1623 in (E =1)

Wall thickness per UG-45(b)(1): tr2 = 0.4267 in
Wall thickness per UG-16(b): tr3 = 0.125 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.3906 in
The greater of tr2 or tr3: tr5 = 0.4267 in
The lesser of tr4 or tr5: tr6 = 0.3906 in
Required per UG-45 is the larger of tr1 or tr6 = 0.3906 in
Available nozzle wall thickness new, tn = 0.469 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension: 0.74*20,000 = 14,800 psi

Nozzle wall in shear: 0.7*20,000 = 14,000 psi
Inner fillet weld in shear: 0.49*20,000 = 9,800 psi
Outer fillet weld in shear: 0.49*20,000 = 9,800 psi
Upper groove weld in tension: 0.74*20,000 = 14,800 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π/2)*Nozzle OD*Leg*Si = (π/2)*14*0.4375*9,800 = 94,287.05 lbf
(2) Outer fillet weld in shear
68/165
(π/2)*Pad OD*Leg*So = (π/2)*20.0276*0.3125*9,800 = 96,344.05 lbf
(3) Nozzle wall in shear

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*13.5935*0.4065*14,000 = 121,517.77 lbf
(4) Groove weld in tension

(π/2)*Nozzle OD*tw*Sg = (π/2)*14*0.375*14,800 = 122,050.88 lbf
(6) Upper groove weld in tension

Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (4.803 - 0.1422 + 2*0.4065*1*(1*0.375 - 1*0.3642))*20,000
= 93,390.66 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5751 + 3.8143 + 0.1738 + 0.0977)*20,000
= 93,217.3 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5751 + 0 + 0.1738 + 0 + 2*0.4065*0.375*1)*20,000
= 21,075.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5751 + 0 + 3.8143 + 0.1738 + 0.0977 + 0 + 2*0.4065*0.375*1)*20,000
= 99,314.8 lbf
69/165
Load for path 1-1 lesser of W or W1-1 = 93217.3 lbf
Path 1-1 through (2) & (3) = 96,344.05 + 121,517.8 = 217,861.81 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (4), (6) = 94,287.05 + 122,050.9 + 205,956.8 = 422,294.75 lbf

Path 3-3 through (2), (4) = 96,344.05 + 122,050.9 = 218,394.94 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
For P = 334.78 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
5.3007 5.3017 0.4139 0.7844 -- 3.8143 0.2891 0.3281 0.469

98,330.3 97,755.3 235,900.73 27,723.5 442,636.56 105,962.8 238,736.75

size (in) size (in)
Calculations for internal pressure 334.78 psi @ 70 °F

70/165
= 334.7824*6.531/(20,000*1 - 0.6*334.7824)
= 0.1104 in
tr = P*R/(S*E - 0.6*P)
= 334.7824*24/(20,000*1 - 0.6*334.7824)
= 0.4058 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 13.062*0.4058*1 + 2*0.469*0.4058*1*(1 - 1)
= 5.3007 in2

= 13.062*(1*0.4375 - 1*0.4058) - 2*0.469*(1*0.4375 - 1*0.4058)*(1 - 1)
= 0.4139 in2

= 2*(0.4375 + 0.469)*(1*0.4375 - 1*0.4058) - 2*0.469*(1*0.4375 - 1*0.4058)*(1 - 1)
= 0.0575 in2
= 5*(0.469 - 0.1104)*1*0.4375
= 0.7844 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.469 - 0.1104)*(2.5*0.469 + 0.6328)*1
= 1.2948 in2
A41 = Leg2*fr3
= 0.43752*1
= 0.1914 in2
A42 = Leg2*fr4
71/165
= 0.31252*1
= 0.0977 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (20.0276 - 13.062 - 2*0.469)*0.6328*1
= 3.8143 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.4139 + 0.7844 + 0.1914 + 0.0977 + 3.8143
= 5.3017 in2

tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in

tw(min) = 0.5*tmin = 0.2188 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in


72/165




W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.3007 - 0.4139 + 2*0.469*1*(1*0.4375 - 1*0.4058))*20,000
= 98,330.3 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.7844 + 3.8143 + 0.1914 + 0.0977)*20,000
= 97,755.3 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.7844 + 0 + 0.1914 + 0 + 2*0.469*0.4375*1)*20,000
= 27,723.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.7844 + 0 + 3.8143 + 0.1914 + 0.0977 + 0 + 2*0.469*0.4375*1)*20,000
= 105,962.8 lbf

Path 1-1 through (2) & (3) = 96,344.05 + 139,556.7 = 235,900.73 lbf

Path 2-2 through (1), (4), (6) = 94,287.05 + 142,392.7 + 205,956.8 = 442,636.56 lbf

Path 3-3 through (2), (4) = 96,344.05 + 142,392.7 = 238,736.75 lbf
73/165
SS Outlet (N4)
Leg41 = 0.4375 in
Leg42 = 0.3125 in
Dp = 20.0416 in
te = 0.6669 in
Located on: Shell

(UCS-66(b)(1)(b))
Pad is split: no
74/165
UG-45 Nozzle
For P = 300 psi @ 280 °F
Thickness
The nozzle passes
UG-45
A A A
4.8601 4.8601 0.1438 0.4259 -- 4.0291 0.2613 0.3906 0.3906

94,466.7 94,326.85 195,065.53 16,711.88 433,393.22 99,248.73 218,462.28

size (in) size (in)
Calculations for internal pressure 300 psi @ 280 °F
Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.30777).



= 300*6.6719/(20,000*1 - 0.6*300)
= 0.101 in
75/165
tr = P*R/(S*E - 0.6*P)
= 300*24.0625/(20,000*1 - 0.6*300)
= 0.3642 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 13.3438*0.3642*1 + 2*0.3281*0.3642*1*(1 - 1)
= 4.8601 in2

= 13.3438*(1*0.375 - 1*0.3642) - 2*0.3281*(1*0.375 - 1*0.3642)*(1 - 1)
= 0.1438 in2

= 2*(0.375 + 0.3281)*(1*0.375 - 1*0.3642) - 2*0.3281*(1*0.375 - 1*0.3642)*(1 - 1)
= 0.0152 in2
= 5*(0.3281 - 0.101)*1*0.375
= 0.4259 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.3281 - 0.101)*(2.5*0.3281 + 0.6669)*1
= 0.6756 in2
A41 = Leg2*fr3
= 0.40442*1
= 0.1636 in2

A42 = Leg2*fr4
= 0.31252*1
= 0.0977 in2
76/165
A5 = (Dp - d - 2*tn)*te*fr4
= (20.0416 - 13.3438 - 2*0.3281)*0.6669*1
= 4.0291 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.1438 + 0.4259 + 0.1636 + 0.0977 + 4.0291
= 4.8601 in2

tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in



77/165



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (4.8601 - 0.1438 + 2*0.3281*1*(1*0.375 - 1*0.3642))*20,000
= 94,466.7 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.4259 + 4.0291 + 0.1636 + 0.0977)*20,000
= 94,326.85 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.4259 + 0 + 0.1636 + 0 + 2*0.3281*0.375*1)*20,000
= 16,711.88 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.4259 + 0 + 4.0291 + 0.1636 + 0.0977 + 0 + 2*0.3281*0.375*1)*20,000
= 99,248.73 lbf
78/165
Path 1-1 through (2) & (3) = 96,411.39 + 98,654.14 = 195,065.53 lbf

Path 2-2 through (1), (4), (6) = 94,287.05 + 122,050.9 + 217,055.3 = 433,393.22 lbf

Path 3-3 through (2), (4) = 96,411.39 + 122,050.9 = 218,462.28 lbf
UG-45 Nozzle
For P = 334.19 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
5.3548 5.3569 0.4284 0.6104 -- 4.0291 0.289 0.3281 0.3906

99,034.08 98,570.85 213,319.91 22,869.94 453,735.03 105,406.79 238,804.09

size (in) size (in)

79/165
= 334.1904*6.6094/(20,000*1 - 0.6*334.1904)
= 0.1116 in
tr = P*R/(S*E - 0.6*P)
= 334.1904*24/(20,000*1 - 0.6*334.1904)
= 0.4051 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 13.2188*0.4051*1 + 2*0.3906*0.4051*1*(1 - 1)
= 5.3548 in2

= 13.2188*(1*0.4375 - 1*0.4051) - 2*0.3906*(1*0.4375 - 1*0.4051)*(1 - 1)
= 0.4284 in2

= 2*(0.4375 + 0.3906)*(1*0.4375 - 1*0.4051) - 2*0.3906*(1*0.4375 - 1*0.4051)*(1 - 1)
= 0.0537 in2
= 5*(0.3906 - 0.1116)*1*0.4375
= 0.6104 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.3906 - 0.1116)*(2.5*0.3906 + 0.6669)*1
= 0.9171 in2
A41 = Leg2*fr3
= 0.43742*1
= 0.1913 in2
80/165
A42 = Leg2*fr4
= 0.31252*1
= 0.0977 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (20.0416 - 13.2188 - 2*0.3906)*0.6669*1
= 4.0291 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.4284 + 0.6104 + 0.1913 + 0.0977 + 4.0291
= 5.3569 in2

tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in

tw(min) = 0.5*tmin = 0.2188 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in


81/165




W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.3548 - 0.4284 + 2*0.3906*1*(1*0.4375 - 1*0.4051))*20,000
= 99,034.08 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.6104 + 4.0291 + 0.1913 + 0.0977)*20,000
= 98,570.85 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.6104 + 0 + 0.1913 + 0 + 2*0.3906*0.4375*1)*20,000
= 22,869.94 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.6104 + 0 + 4.0291 + 0.1913 + 0.0977 + 0 + 2*0.3906*0.4375*1)*20,000
= 105,406.8 lbf

Path 1-1 through (2) & (3) = 96,411.39 + 116,908.5 = 213,319.91 lbf

Path 2-2 through (1), (4), (6) = 94,287.05 + 142,392.7 + 217,055.3 = 453,735.03 lbf

Path 3-3 through (2), (4) = 96,411.39 + 142,392.7 = 238,804.09 lbf
82/165
TS Inlet (N1)
tw(lower) = 0.5 in
Leg41 = 0.4375 in
Leg42 = 0.4375 in
Dp = 26.2 in
te = 0.6689 in
Located on: Rear Shell Cylinder

(UCS-66(b)(1)(b))
Nozzle center line offset to datum line: 13 in
Pad is split: no
83/165
UG-45 Nozzle
For P = 304.29 psi @ 280 °F
Thickness
The nozzle passes
UG-45
A A A
6.9406 6.9413 0.6473 0.4264 -- 5.485 0.3826 0.3906 0.3906

126,356.27 125,879.61 303,969 18,094.19 584,210.5 131,621.8 359,527.81

size (in) size (in)
Rated MDMT is governed by UCS-66(b)(2).


84/165
= 304.2923*8.6719/(20,000*1 - 0.6*304.2923)
= 0.1332 in
tr = P*R/(S*E - 0.6*P)
= 304.2923*26.0625/(20,000*1 - 0.6*304.2923)
= 0.4002 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 17.3438*0.4002*1 + 2*0.3281*0.4002*1*(1 - 1)
= 6.9406 in2

= 17.3438*(1*0.4375 - 1*0.4002) - 2*0.3281*(1*0.4375 - 1*0.4002)*(1 - 1)
= 0.6473 in2

= 2*(0.4375 + 0.3281)*(1*0.4375 - 1*0.4002) - 2*0.3281*(1*0.4375 - 1*0.4002)*(1 - 1)
= 0.0571 in2
= 5*(0.3281 - 0.1332)*1*0.4375
= 0.4264 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.3281 - 0.1332)*(2.5*0.3281 + 0.6689)*1
= 0.5806 in2
A41 = Leg2*fr3
= 0.43732*1
= 0.1912 in2

A42 = Leg2*fr4
85/165
= 0.43752*1
= 0.1914 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (26.2 - 17.3438 - 2*0.3281)*0.6689*1
= 5.485 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.6473 + 0.4264 + 0.1912 + 0.1914 + 5.485
= 6.9413 in2

tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in

tw(min) = 0.5*tmin = 0.2188 in
tw(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in


86/165




(π/2)*Nozzle OD*tw*Sg = (π/2)*18*0.6689*14,800 = 279,908 lbf
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (6.9406 - 0.6473 + 2*0.3281*1*(1*0.4375 - 1*0.4002))*20,000
= 126,356.3 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.4264 + 5.485 + 0.1912 + 0.1914)*20,000
= 125,879.6 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.4264 + 0 + 0.1912 + 0 + 2*0.3281*0.4375*1)*20,000
= 18,094.19 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.4264 + 0 + 5.485 + 0.1912 + 0.1914 + 0 + 2*0.3281*0.4375*1)*20,000
= 131,621.8 lbf
87/165
Path 1-1 through (2) & (3) = 176,451.5 + 127,517.5 = 303,969 lbf

Path 2-2 through (1), (4), (6) = 121,226.2 + 183,076.3 + 279,908 = 584,210.5 lbf

Path 3-3 through (2), (4) = 176,451.5 + 183,076.3 = 359,527.81 lbf
UG-45 Nozzle
For P = 333.67 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
7.5446 7.5464 1.0648 0.6138 -- 5.485 0.3828 0.3281 0.3906

130,561.6 129,631.61 327,721.19 23,916.5 610,364.25 137,444.11 385,681.56

size (in) size (in)

88/165
= 333.6723*8.6094/(20,000*1 - 0.6*333.6723)
= 0.1451 in
tr = P*R/(S*E - 0.6*P)
= 333.6723*26/(20,000*1 - 0.6*333.6723)
= 0.4382 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 17.2188*0.4382*1 + 2*0.3906*0.4382*1*(1 - 1)
= 7.5446 in2

= 17.2188*(1*0.5 - 1*0.4382) - 2*0.3906*(1*0.5 - 1*0.4382)*(1 - 1)
= 1.0648 in2

= 2*(0.5 + 0.3906)*(1*0.5 - 1*0.4382) - 2*0.3906*(1*0.5 - 1*0.4382)*(1 - 1)
= 0.1102 in2
= 5*(0.3906 - 0.1451)*1*0.5
= 0.6138 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.3906 - 0.1451)*(2.5*0.3906 + 0.6689)*1
= 0.808 in2
A41 = Leg2*fr3
= 0.43752*1
= 0.1914 in2
A42 = Leg2*fr4
89/165
= 0.43752*1
= 0.1914 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (26.2 - 17.2188 - 2*0.3906)*0.6689*1
= 5.485 in2
Area = A1 + A2 + A41 + A42 + A5

= 1.0648 + 0.6138 + 0.1914 + 0.1914 + 5.485
= 7.5464 in2

tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in

tw(min) = 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in


90/165




(π/2)*Nozzle OD*tw*Sg = (π/2)*18*0.6689*14,800 = 279,908 lbf
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.5446 - 1.0648 + 2*0.3906*1*(1*0.5 - 1*0.4382))*20,000
= 130,561.6 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.6138 + 5.485 + 0.1914 + 0.1914)*20,000
= 129,631.6 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.6138 + 0 + 0.1914 + 0 + 2*0.3906*0.5*1)*20,000
= 23,916.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.6138 + 0 + 5.485 + 0.1914 + 0.1914 + 0 + 2*0.3906*0.5*1)*20,000
= 137,444.1 lbf

Path 1-1 through (2) & (3) = 176,451.5 + 151,269.7 = 327,721.19 lbf

Path 2-2 through (1), (4), (6) = 121,226.2 + 209,230.1 + 279,908 = 610,364.25 lbf

Path 3-3 through (2), (4) = 176,451.5 + 209,230.1 = 385,681.56 lbf
91/165
TS Outlet (N2)
Leg41 = 0.4375 in
Leg42 = 0.3125 in
Dp = 26.2 in
te = 0.684 in
Located on: Front Channel

(UCS-66(b)(1)(b))
Pad is split: no
92/165
UG-45 Nozzle
For P = 302.37 psi @ 280 °F
Thickness
The nozzle passes
UG-45
A A A
6.3672 6.368 0.1367 0.3672 -- 5.6088 0.2553 0.3906 0.3906

124,714.18 124,626.01 253,554.31 15,417.88 382,763.81 129,547.88 256,805.58

size (in) size (in)
Nozzle to shell groove (Lower) 0.2297 0.3125 weld size is adequate
Rated MDMT is governed by UCS-66(b)(2).


93/165
= 302.3682*8.6719/(20,000*1 - 0.6*302.3682)
= 0.1323 in
tr = P*R/(S*E - 0.6*P)
= 302.3682*24.0625/(20,000*1 - 0.6*302.3682)
= 0.3671 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 17.3438*0.3671*1 + 2*0.3281*0.3671*1*(1 - 1)
= 6.3672 in2

= 17.3438*(1*0.375 - 1*0.3671) - 2*0.3281*(1*0.375 - 1*0.3671)*(1 - 1)
= 0.1367 in2

= 2*(0.375 + 0.3281)*(1*0.375 - 1*0.3671) - 2*0.3281*(1*0.375 - 1*0.3671)*(1 - 1)
= 0.0111 in2
= 5*(0.3281 - 0.1323)*1*0.375
= 0.3672 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.3281 - 0.1323)*(2.5*0.3281 + 0.684)*1
= 0.5892 in2
A41 = Leg2*fr3
= 0.39692*1
= 0.1576 in2
94/165
A42 = Leg2*fr4
= 0.31252*1
= 0.0977 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (26.2 - 17.3438 - 2*0.3281)*0.684*1
= 5.6088 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.1367 + 0.3672 + 0.1576 + 0.0977 + 5.6088
= 6.368 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
Upper groove: tmin = lesser of 0.75 or tn or te = 0.3281 in

tw(min) = 0.7*tmin = 0.2297 in
tw(actual) = 0.3125 in
Lower groove: tmin = lesser of 0.75 or tn or t = 0.3281 in

tw(min) = 0.7*tmin = 0.2297 in

95/165





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (6.3672 - 0.1367 + 2*0.3281*1*(1*0.375 - 1*0.3671))*20,000
= 124,714.2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.3672 + 5.6088 + 0.1576 + 0.0977)*20,000
= 124,626 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.3672 + 0 + 0.1576 + 0 + 2*0.3281*0.375*1)*20,000
= 15,417.88 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.3672 + 0 + 5.6088 + 0.1576 + 0.0977 + 0 + 2*0.3281*0.375*1)*20,000
= 129,547.9 lbf
96/165
Load for path 1-1 lesser of W or W1-1 = 124626 lbf
Path 1-1 through (2) & (3) = 126,036.8 + 127,517.5 = 253,554.31 lbf

Path 2-2 through (1), (4), (6) = 121,226.2 + 130,768.8 + 130,768.8 = 382,763.81 lbf

Path 3-3 through (2), (4) = 126,036.8 + 130,768.8 = 256,805.58 lbf
UG-45 Nozzle
For P = 334.56 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
6.9829 6.9836 0.5503 0.5362 -- 5.6088 0.2883 0.3281 0.3906

129,151.2 128,666.01 277,306.47 21,371.94 408,917.56 135,501.95 282,959.31

size (in) size (in)
Nozzle to shell groove (Lower) 0.2734 0.375 weld size is adequate

97/165

= 334.5604*8.6094/(20,000*1 - 0.6*334.5604)
= 0.1455 in
tr = P*R/(S*E - 0.6*P)
= 334.5604*24/(20,000*1 - 0.6*334.5604)
= 0.4055 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 17.2188*0.4055*1 + 2*0.3906*0.4055*1*(1 - 1)
= 6.9829 in2

= 17.2188*(1*0.4375 - 1*0.4055) - 2*0.3906*(1*0.4375 - 1*0.4055)*(1 - 1)
= 0.5503 in2

= 2*(0.4375 + 0.3906)*(1*0.4375 - 1*0.4055) - 2*0.3906*(1*0.4375 - 1*0.4055)*(1 - 1)
= 0.0529 in2
= 5*(0.3906 - 0.1455)*1*0.4375
= 0.5362 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.3906 - 0.1455)*(2.5*0.3906 + 0.684)*1
= 0.8141 in2
A41 = Leg2*fr3
= 0.43662*1
98/165
= 0.1906 in2

A42 = Leg2*fr4
= 0.31252*1
= 0.0977 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (26.2 - 17.2188 - 2*0.3906)*0.684*1
= 5.6088 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.5503 + 0.5362 + 0.1906 + 0.0977 + 5.6088
= 6.9836 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.4375 = 0.3063 in

tw(min) = 0.5*tmin = 0.2188 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
Upper groove: tmin = lesser of 0.75 or tn or te = 0.3906 in

tw(min) = 0.7*tmin = 0.2734 in
Lower groove: tmin = lesser of 0.75 or tn or t = 0.3906 in

tw(min) = 0.7*tmin = 0.2734 in

99/165






W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (6.9829 - 0.5503 + 2*0.3906*1*(1*0.4375 - 1*0.4055))*20,000
= 129,151.2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5362 + 5.6088 + 0.1906 + 0.0977)*20,000
= 128,666 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5362 + 0 + 0.1906 + 0 + 2*0.3906*0.4375*1)*20,000
= 21,371.94 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5362 + 0 + 5.6088 + 0.1906 + 0.0977 + 0 + 2*0.3906*0.4375*1)*20,000
= 135,502 lbf
Load for path 1-1 lesser of W or W1-1 = 128666 lbf

Path 1-1 through (2) & (3) = 126,036.8 + 151,269.7 = 277,306.47 lbf
100/165
Path 2-2 through (1), (4), (6) = 121,226.2 + 156,922.5 + 130,768.8 = 408,917.56 lbf

Path 3-3 through (2), (4) = 126,036.8 + 156,922.5 = 282,959.31 lbf
101/165
Tube Side Flange (front)
Flange is attached to: Front Channel (Right)

SA-193 B7M Bolt <= 2 1/2 (II-D p. 348,
ln. 30)
307.53 psi @ 280 °F
MAWP:
practice
gasket ID = 48 in
flange ID B = 48 in
length e = 6 in
gasket factor m = 3
102/165
103/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (52.25 - 48.691)/2 = 1.7795 in
hD = R + g1/2 = 1.5 + 0.625/2 = 1.8125 in
hT = (R + g1 + hG)/2 = (1.5 + 0.625 + 1.7795)/2 = 1.9523 in
Hp = 2*P*(b*3.14*G*m + br*rl*m')
= 2*300*(0.2795*3.14*48.691*3 + 0.425*48*3)
= 113,638.84 lbf
H = 0.785*G2*P
= 0.785*48.6912*300
= 558,326.63 lbf
HD = 0.785*B2*P
= 0.785*482*300
= 542,592 lbf
HT = H - HD
= 558,326.6 - 542,592
= 15,734.63 lbf
Wm1 = H + Hp
= 558,326.6 + 113,638.8
= 671,965.44 lbf
Wm2 = 3.14*b*G*y + br*rl*Y'

= 3.14*0.2795*48.691*5,000 + 0.425*48*5,000
= 315,663.44 lbf
The pass partition gasket load has been included in the calculation of Wm1 and Wm2 per TEMA RGP-RCB-11.7.
Per VIII-1, Appendix 2-5(a)(2): Wm2 from the mating flange governs so Wm2 = 427,326.8 lbf
Am1 = Wm1/Sb = 671,965.4/20,000 = 33.5983 in2
Am2 = Wm2/Sa = 427,326.8/20,000 = 21.3663 in2
W = (Am + Ab)*Sa/2
= (33.5983 + 34.944)*20,000/2
= 685,422.69 lbf
MD = HD*hD = 542,592*1.8125 = 983,448 lb-in
104/165
MT = HT*hT = 15,734.63*1.9523 = 30,717.9 lb-in
HG = Wm1 - H = 671,965.4 - 558,326.6 = 113,638.8 lbf
MG = HG*hG = 113,638.8*1.7795 = 202,220.2 lb-in
Mo = MD + MT + MG = 983,448 + 30,717.9 + 202,220.2 = 1,216,386 lb-in
Mg = W*hG = 685,422.7*1.7795 = 1,219,709 lb-in
h0 = (B*g0)1/2 = (48*0.4375)1/2 = 4.5826 in

U=
T = 1.8642 Z = 7.9163 Y = 15.3171
16.8319
h/h0 = 0.2728 g1/g0 = 1.4286
F = 0.8852 V = 0.3954 e = F/h0 = 0.1932
d = (U/V)*h0*g02= (16.8319/0.3954)*4.5826*0.43752
= 37.3402 in3
f = 1.1186
L = (t*e + 1)/T + t3/d

= (4.75*0.1932 + 1)/1.864219 + 4.753/37.3402
= 3.898776
SH = f*Mo/(L*g12*B)
= 1.1186*1,216,386/(3.898776*0.6252*48)
= 18,613 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*4.75*0.1932 + 1)*1,216,386/(3.898776*4.752*48)
= 640 psi
= 15.3171*1,216,386/(4.752*48) - 7.9163*640
= 12,140 psi


105/165
SH = f*Mg/(L*g12*B)
= 1.1186*1,219,709/(3.898776*0.6252*48)
= 18,664 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*4.75*0.1932 + 1)*1,219,709/(3.898776*4.752*48)
= 641 psi
= 15.3171*1,219,709/(4.752*48) - 7.9163*641
= 12,173 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.3954*1,216,386/(3.8988*28,400,000*0.43752*0.3*4.5826)
= 0.8606585
Tube Side Flange (front) - Flange hub

Static liquid head:
Not Considered


Right circumferential joint - N/A
106/165
ID = 48.0000"
Length Lc = 1.2500"
t = 0.4375"

= 300.00*24.0000/(20000*1.00 - 0.60*300.00) + 0.0000
= 0.3633"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375) - 0.0000
= 360.6389 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.4375 / (24.0000 + 0.60*0.4375)
= 360.6389 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.4375 / 24.2188) * (1 - 24.2188 / ∞)
= 0.9032 %

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 15323.3672 psi

ScHN = ScHC
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
107/165
ScCN = 15323.3672 psi

ScCC = ScCN
= 15323.3672 psi

A = 0.125 / (Ro / t)
= 0.125 / (24.4375 / 0.4375)
= 0.002238
B = 15323.3672 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 15323.3672 psi
108/165
Tube Side Flange (rear)
Flange is attached to: Rear Channel (Left)

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348,
ln. 33)
MAWP:
External design pressure, Pe 300 psi @ 280 °F
Maximum allowable external pressure,
559.44 psi @ 280 °F
MAEP:
Rated MDMT: -20 °F Flange material is not normalized
Material is not produced to fine grain
practice
Estimated weight: New = 430 lb corroded = 430 lb
gasket ID = 44 in
flange ID B = 44 in
length e = 4 in
gasket factor m = 3
109/165

Flange is impact test exempt per UG-20(f)
110/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (48.75 - 44.691)/2 = 2.0295 in
hD = R + g1/2 = 1.25 + 1.125/2 = 1.8125 in
hT = (R + g1 + hG)/2 = (1.25 + 1.125 + 2.0295)/2 = 2.2023 in
Hp = 2*b*3.14*G*m*P
= 2*0.2795*3.14*44.691*3*300
= 70,599.9 lbf
H = 0.785*G2*P
= 0.785*44.6912*300
= 470,360.78 lbf
HD = 0.785*B2*P
= 0.785*442*300
= 455,928 lbf
HT = H - HD
= 470,360.8 - 455,928
= 14,432.78 lbf
Wm1 = H + Hp
= 470,360.8 + 70,599.9
= 540,960.69 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2795*44.691*5,000
= 196,110.83 lbf
Am1 = Wm1/Sb = 540,960.7/25,000 = 21.6384 in2
Am2 = Wm2/Sa = 196,110.8/25,000 = 7.8444 in2
W = (Am + Ab)*Sa/2
= (21.6384 + 21.788)*25,000/2
= 542,830.38 lbf
MD = HD*hD = 455,928*1.8125 = 826,369.5 lb-in

MT = HT*hT = 14,432.78*2.2023 = 31,784.6 lb-in
HG = Wm1 - H = 540,960.7 - 470,360.8 = 70,599.91 lbf
111/165
MG = HG*hG = 70,599.91*2.0295 = 143,282.4 lb-in
Mo = MD + MT + MG = 826,369.5 + 31,784.6 + 143,282.4 = 1,001,437 lb-in
Mg = W*hG = 542,830.4*2.0295 = 1,101,674 lb-in
h0 = (B*g0)1/2 = (44*0.75)1/2 = 5.7446 in

U=
T = 1.8584 Z = 7.1765 Y = 13.8947
15.2689
h/h0 = 0.2176 g1/g0 = 1.5
F = 0.8911 V = 0.4054 e = F/h0 = 0.1551
d = (U/V)*h0*g02= (15.2689/0.4054)*5.7446*0.752
= 121.7109 in3
f = 1.4165
L = (t*e + 1)/T + t3/d

= (2.75*0.1551 + 1)/1.858445 + 2.753/121.7109
= 0.9384933
SH = f*Mo/(L*g12*B)
= 1.4165*1,001,437/(0.9384933*1.1252*44)
= 27,142 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*1,001,437/(0.9384933*2.752*44)
= 5,026 psi
= 13.8947*1,001,437/(2.752*44) - 7.1765*5,026
= 5,746 psi


SH = f*Mg/(L*g12*B)
= 1.4165*1,101,674/(0.9384933*1.1252*44)
= 29,859 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*1,101,674/(0.9384933*2.752*44)
112/165
= 5,529 psi
= 13.8947*1,101,674/(2.752*44) - 7.1765*5,529
= 6,322 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.4054*1,101,674/(0.9385*29,400,000*0.752*0.3*5.7446)
= 0.8705677
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
113/165
b0 = N/2 = 0.3125 in
hG = (C - G)/2 = (48.75 - 44.691)/2 = 2.0295 in
hD = R + g1/2 = 1.25 + 1.125/2 = 1.8125 in
hT = (R + g1 + hG)/2 = (1.25 + 1.125 + 2.0295)/2 = 2.2023 in
Hp = 2*b*3.14*G*m*P
= 2*0.2795*3.14*44.691*3*300
= 70,599.9 lbf
H = 0.785*G2*P
= 0.785*44.6912*300
= 470,360.78 lbf
HD = 0.785*B2*P
= 0.785*442*300
= 455,928 lbf
HT = H - HD
= 470,360.8 - 455,928
= 14,432.78 lbf
Wm1 = H + Hp
= 470,360.8 + 70,599.9
= 540,960.69 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2795*44.691*5,000
= 196,110.83 lbf
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/25,000 = 0 in2
Am2 = Wm2/Sa = 196,110.8/25,000 = 7.8444 in2
W = (Am2 + Ab)*Sa/2
= (7.8444 + 21.788)*25,000/2
= 370,405.41 lbf
Mo = HD*(hD - hG) + HT*(hT - hG)

= 455,928*(1.8125 - 2.0295) + 14,432.78*(2.2023 - 2.0295)
= 96,442.7 lb-in
Mg = W*hG = 370,405.4*2.0295 = 751,737.4 lb-in
114/165
h0 = (B*g0)1/2 = (44*0.75)1/2 = 5.7446 in

U=
T = 1.8584 Z = 7.1765 Y = 13.8947
15.2689
h/h0 = 0.2176 g1/g0 = 1.5
F = 0.8911 V = 0.4054 e = F/h0 = 0.1551
d = (U/V)*h0*g02= (15.2689/0.4054)*5.7446*0.752
= 121.7109 in3
f = 1.4165
L = (t*e + 1)/T + t3/d

= (2.75*0.1551 + 1)/1.858445 + 2.753/121.7109
= 0.9384933
SH = f*Mo/(L*g12*B)
= 1.4165*96,442.7/(0.9384933*1.1252*44)
= 2,614 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*96,442.7/(0.9384933*2.752*44)
= 484 psi
= 13.8947*96,442.7/(2.752*44) - 7.1765*484
= 553 psi


SH = f*Mg/(L*g12*B)
= 1.4165*751,737.4/(0.9384933*1.1252*44)
= 20,374 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*2.75*0.1551 + 1)*751,737.4/(0.9384933*2.752*44)
= 3,773 psi
= 13.8947*751,737.4/(2.752*44) - 7.1765*3,773
= 4,314 psi
115/165

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.4054*751,737.4/(0.9385*29,400,000*0.752*0.3*5.7446)
= 0.59404
Tube Side Flange (rear) - Flange hub


Static liquid head:
Not Considered



ID = 44.0000"
Length Lc = 1.2500"
t = 0.7500"

= 300.00*22.0000/(20000*1.00 - 0.60*300.00) + 0.0000
116/165
= 0.3330"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.7500 / (22.0000 + 0.60*0.7500) - 0.0000
= 668.1514 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.7500 / (22.0000 + 0.60*0.7500)
= 668.1514 psi
L/Do = 12.6875/45.5000 = 0.2788

Do/t = 45.5000/0.590561 = 77.0453

17335.2070
psi
Pa = 4*B/(3*(Do/t))
= 4*17335.2070/(3*(45.5000/0.590561))
= 300.0001 psi
= t + Corrosion = 0.590561 + 0.0000 = 0.5906"
L/Do = 12.6875/45.5000 = 0.2788

Do/t = 45.5000/0.7500 = 60.6667

17428.2500
psi
Pa = 4*B/(3*(Do/t))
= 4*17428.2500/(3*(45.5000/0.7500))
= 383.0385 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.7500 / 22.3750) * (1 - 22.3750 / ∞)
= 1.6760 %
117/165
Saddle
Saddle material: A36

Web at edge of
Saddle construction is:
rib
Saddle allowable stress: Ss = 24,000 psi
Saddle yield stress: Sy = 36,000 psi
Saddle distance to datum: 42.8415 in
Tangent to tangent length: L= 249.8926 in
Saddle separation: Ls = 121.3519 in
Vessel radius: R= 24.4375 in
Tangent distance left: Al = 83.6991 in
Tangent distance right: Ar = 44.8415 in
Tubesheet distance left: Atsl = 38.2246 in
Tubesheet distance right: Atsr = 28.9744 in
Saddle height: Hs = 36.4375 in
Saddle contact angle: θ= 120 °
Wear plate thickness: tp = 0.375 in
Wear plate width: Wp = 7 in
Wear plate contact angle: θw = 132 °
Web plate thickness: ts = 0.375 in
Base plate length: E= 48 in
Base plate width: F= 6 in
Base plate thickness: tb = 0.5 in
Number of stiffener ribs: n= 4
Largest stiffener rib spacing: di = 15.5417 in
Stiffener rib thickness: tw = 0.375 in
Saddle width: B= 5 in
1 inch series 8
Anchor bolt size & type:
threaded
Anchor bolt material: SA-193 B8
Anchor bolt allowable shear: 18,800 psi
Anchor bolt corrosion allowance: 0 in
Anchor bolts per saddle: 4
Base coefficient of friction: µ= 0.45
Weight on left saddle: operating corr =21,488 lb, test new =31,990 lb
Weight on right saddle: operating corr =13,811 lb, test new =18,443 lb
Weight of saddle pair =384 lb
118/165
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
(2) If CL of tubesheet is located within a distance of Ro/2 to CL of saddle, the shell is assumed stiffened as if
tubesheet is a bulk head.
Bending + pressure Bending + pressure at

between saddles the saddle
Vessel
Load
condition (psi) (psi)
S1 allow S1 allow S2 allow S2 allow

(+) (+) (-) (-) (+) (+) (-) (-)
Weight Operating 9,909 20,000 284 14,822 16,146 20,000 6,521 14,822
Weight Test 11,083 34,200 325 14,822 18,764 34,200 8,007 14,822
Stress
Tangential Circumferential over Splitting
Load
Vessel shear (psi) stress (psi) saddle (psi)
condition (psi)
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)
Weight Operating 1,268 16,000 -13,598 30,000 4,273 16,900 770 16,000
Weight Test 1,697 27,360 -15,072 34,200 5,467 32,400 1,146 32,400
Load Case 1: Weight ,Operating
Longitudinal stress between saddles (Weight ,Operating, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.2277*13,811*(249.8926/12) / (π*24.252*0.375)
= 284 psi
Sp = P*R/(2*t)
= 300*24.0625/(2*0.375)
= 9,625 psi
Maximum tensile stress S1t = S1 + Sp = 9,909 psi

Maximum compressive stress (shut down) S1c = S1 = 284 psi
Tensile stress is acceptable (<=1*S*E = 20,000 psi)

Compressive stress is acceptable (<=1*Sc = 14,822 psi)
Longitudinal stress at the left saddle (Weight ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*3.75/3 + 249.8926 + 2*13.4528/3
= 261.3611 in
w = Wt/Le = 35,299/261.3611 = 135.06 lb/in
Bending moment at the left saddle:
119/165
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 135.06*(2*3.75*83.6991/3 + 83.69912/2 - (24.43752 - 3.752)/4)
= 481,650.3 lb-in
S2 = +- Mq*K1'/ (π*R2*t)
= 481,650.3*9.3799/ (π*24.252*0.375)
= 6,521 psi
Sp = P*R/(2*t)
= 300*24.0625/(2*0.375)
= 9,625 psi

Maximum compressive stress (shut down) S2c = S2 = 6,521 psi
Tensile stress is acceptable (<=1*S = 20,000 psi)

Tangential shear stress in the shell (left saddle, Weight ,Operating)
Qshear = Q - w*(a + 2*H/3)

= 21,488 - 135.06*(83.6991 + 2*3.75/3)
= 9,846.09 lbf
S3 = K2.2*Qshear/(R*t)
= 1.1707*9,846.09/(24.25*0.375)
= 1,268 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Circumferential stress at the left saddle horns (Weight ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -21,488/(4*0.375*(5+1.56*Sqr(24.4375*0.375))) - 3*0.0529*21,488/(2*0.3752)
= -13,598 psi
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 30,000 psi)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =9.7225 in
Ring compression in shell over left saddle (Weight ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*21,488/((0.375 + 0.375)*(0.375 + 1.56*Sqr(24.4375*0.375)))
= 4,273 psi
Ring compression in shell is acceptable (<= 0.5*Sy = 16,900 psi)
Saddle splitting load (left, Weight ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8.1458*0.375 + 0.375*7
= 5.6797 in2
120/165
S6 = K8*Q / Ae
= 0.2035*21,488 / 5.6797
= 770 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 16,000 psi)
Load Case 2: Weight ,Test
Longitudinal stress between saddles (Weight ,Test, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.2277*18,443*(249.8926/12) / (π*24.21882*0.4375)
= 325 psi
Sp = P*R/(2*t)
= 392.19*24/(2*0.4375)
= 10,757 psi

Maximum compressive stress (shut down) S1c = S1 = 325 psi
Tensile stress is acceptable (<= 0.9*Sy = 34,200 psi)

Longitudinal stress at the left saddle (Weight ,Test)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*3.75/3 + 249.8926 + 2*13.4528/3
= 261.3611 in
w = Wt/Le = 50,433/261.3611 = 192.96 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 192.96*(2*3.75*83.6991/3 + 83.69912/2 - (24.43752 - 3.752)/4)
= 688,151.7 lb-in
S2 = +- Mq*K1'/ (π*R2*t)
= 688,151.7*9.3799/ (π*24.21882*0.4375)
= 8,007 psi
Sp = P*R/(2*t)
= 392.19*24/(2*0.4375)
= 10,757 psi

Maximum compressive stress (shut down) S2c = S2 = 8,007 psi
Tensile stress is acceptable (<= 0.9*Sy = 34,200 psi)

Tangential shear stress in the shell (left saddle, Weight ,Test)
Qshear = Q - w*(a + 2*H/3)

= 31,990 - 192.96*(83.6991 + 2*3.75/3)
= 15,356.77 lbf
121/165
S3 = K2.2*Qshear/(R*t)
= 1.1707*15,356.77/(24.2188*0.4375)
= 1,697 psi
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 27,360 psi)
Circumferential stress at the left saddle horns (Weight ,Test)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -31,990/(4*0.4375*(5+1.56*Sqr(24.4375*0.4375))) - 3*0.0529*31,990/(2*0.43752)
= -15,072 psi
Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 34,200 psi)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =10.1008 in
Ring compression in shell over left saddle (Weight ,Test)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*31,990/((0.4375 + 0.375)*(0.375 + 1.56*Sqr(24.4375*0.4375)))
= 5,467 psi
Ring compression in shell is acceptable (<= 0.9*Sy = 32,400 psi)
Saddle splitting load (left, Weight ,Test)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8.1458*0.375 + 0.375*7
= 5.6797 in2
S6 = K8*Q / Ae
= 0.2035*31,990 / 5.6797
= 1,146 psi
Stress in saddle is acceptable (<= 0.9*Sy = 32,400 psi)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 0 lbf
Thermal expansion base shear = W*µ = 21,680 * 0.45= 9,756 lbf
Corroded root area for a 1 inch series 8 threaded bolt = 0.551 in2 ( 4 per saddle )
Bolt shear stress = 9,756/(0.551*4) = 4,427 psi
Anchor bolt stress is acceptable (<= 18,800 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 24,000 or 19,532 psi: (19,532)
Sc = Ki*π2*E/(12*(1 - 0.32)*(di/tw)2)
= 1.28*π2*29E+06/(12*(1 - 0.32)*(15.5417/0.375)2)
122/165
= 19,532 psi
Allowable compressive load on the saddle
be = di*ts/(di*ts + 2*tw*(b - 1))

= 15.5417*0.375/(15.5417*0.375 + 2*0.375*(5 - 1))
= 0.6602
Fb = n*(As + 2*be*tw)*Sc
= 4*(1.7344 + 2*0.6602*0.375)*19,532
= 174,189.28 lbf
Saddle loading of 32,182 lbf is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 0 * (36.4375 - 20.2097)* 3.4911 / 32.88 + 21,488 / 22.8101
= 942 psi
The primary bending + axial stress in the saddle <= 24,000 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 9,756 * (36.4375 - 20.2097)* 3.4911 / 32.88 + 21,488 / 22.8101
= 17,752 psi
The secondary bending + axial stress in the saddle < 2*Sy= 72,000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 15.5417, b = 5.625 in
tb = (β1*q*b2/(1.5*Sa))0.5
= (2.2969*112*5.6252/(1.5*24,000))0.5
= 0.475 in
The base plate thickness of 0.5 in is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 32,182 / (6*48)
= 112 psi
Concrete bearing stress < 1,658 psi ; satisfactory.
123/165
Baffle Summary Report
Distance from Cut Distance

Baffle Name Cut Direction Baffle Weight (lb)
Front Tubesheet (in) from Center (in)
Baffle #1 26.563 Downwards 7.680 105.887
Baffle #2 52.318 Upwards 7.680 105.887
Baffle #3 103.328 Upwards 7.680 105.887
Baffle #5 154.338 Upwards 7.680 105.887
Baffle Material: SA-36

Baffle Type: Single Segmental
Baffle Orientation: Horizontal
Baffle Shell Clearance: 0.250" (0.250" TEMA (Max))
Baffle Thickness: 0.625" (0.625" TEMA)
Baffle Diameter: 47.500"
Baffle Count: 6
Maximum Tubesheet to Baffle Distance: 56.269"
Maximum Baffle to Baffle Distance: 51.260"
Distance between Tubesheet Shell Side Faces: 185.102"
Baffle Group Weight: 635.321 lb
Baffle Material Density (assumed): 0.283 lb/in³
124/165
Data Inputs Summary
General Options
Identifier 1
ASME VIII-1,
Codes TEMA Eighth Edition (1999)
2007 Edition
Floating
Description Class C One pass shell SIZE 48-192 TYPE AES
head
Shell material: SA-516 70 Perform ASME tube design check
Maximum
tubesheet
to
tube Maximum tube support
Tube supports\baffle plates present Baffles support all tubes: No
support separation: 51.2602 in
distance:
56.2688
in
Tube Options
Tube material: SA-179 Smls tube Length between outer tubesheet faces: L t= 192 in
Tube dimensions, new, in do= 1 tt= 0.109 Inner corrosion: 0 Outer corrosion: 0
Tube to tubesheet joint option Tube to tubesheet joint calculations have not been performed
Channel and Shell Options

Shell dimensions Material: MDMT:
Di= 48 ts= 0.4375 Inner corrosion: 0.0625 Outer corrosion: 0
new, in SA-516 70 -20 °F
Type: bonnet Ellipsoidal head Inner corrosion: 0.0625 Outer corrosion: 0 MDMT: -20 °F
Rear shell closure
dimensions, new, in L=
Cylinder SA-516 70 Di= 52 tc= 0.5
16.5915
Closure SA-516 70 Di= 52 tmin= 0.4528 LSF= 2
Type: bolted channel cover Inner corrosion: 0.0625 Outer corrosion: 0 MDMT: -20 °F
Front channel
dimensions, new, in
Cylinder SA-516 70 Di= 48 tc= 0.4375 L= 32
Closure SA-516 70 Do= 53.625 tmin= 3.75 LSF= 0
Type: bonnet Ellipsoidal head Inner corrosion: 0.0625 Outer corrosion: 0.0625 MDMT: -20 °F
Rear channel
dimensions, new, in
Cylinder SA-516 70 Di= 44 tc= 0.75 L= 3
Closure SA-516 70 Di= 44 tmin= 0.8925 LSF= 2
Tubesheet Options
Shear does
Tube Layout Tube count: 1202 Tube pitch: 1.25 in Pattern: 30° (triangular)
not govern
Tubesheet
Shell side Tube side
Material: pass groove
T = 3.4491 OD = 49.25 corrosion = corrosion = MDMT = -20 °F
Tubesheet dimensions, SA-516 70 depth =
0.0625 0.0625
in 0.1875
(front and rear)
Impact test is
Not Not produced fine grain Gasketed shell Gasketed tube
not PWHT not performed
normalized practice side side
performed
125/165
Design Conditions Summary
Design Conditions
Description Design Condition 1 Tube side hydrotest Shell side hydrotest
Pressure (psi) 300 393.18 0
Tube Side Design temperature (°F) 280 70 70
Et (psi) 29,076,692 29,400,000 29,400,000
St (psi) 13,400 23,400 23,400
Sy (psi) 23,200 26,000 26,000
Pressure (psi) 300 0 392.19

Shell Side
Design temperature (°F) 280 70 70
Es (psi) 28,932,092 29,400,000 29,400,000
Ss (psi) 20,000 34,200 34,200

Front Tubesheet
E (psi) 29,084,584 29,400,000 29,400,000
S (psi) 20,000 34,200 34,200

Rear Tubesheet
Mean temperature (°F) 138.34 70 70
E (psi) 29,084,584 29,400,000 29,400,000
S (psi) 20,000 34,200 34,200
126/165
Front Stationary Tubesheet -- ASME
Tubesheet
Fig. UHX-14.1 sketch (a) Floating tubesheet exchanger with an
Type of heat exchanger:
immersed floating head
Stationary tubesheet per Fig. UHX-14.2 Configuration d:
Type of construction:
both sides gasketed
Simply supported: No
Tubesheet material specification: SA-516 70 (II-D p. 18, ln. 22)
Tube layout: Triangular
Tubesheet outer diameter, A: 49.25 in
Tubesheet thickness, h: 3.4491 in (tdesign = 3.445 in)
Number of tubes, Nt: 1202
Tube pitch, p: 1.25 in
Radius to outer tube center, ro: 19.8 in
Total area of untubed lanes, AL: 0 in2
Pass partition groove depth, hg: 0.1875 in
Corrosion allowance shell side , cs: 0.0625 in
Corrosion allowance tube side , ct: 0.0625 in
Tubesheet poisson's ratio, ν: 0.31
Consider radial thermal expansion per UHX-14.6: No
Gasket groove depth shell side: 0.1875 in
Gasket groove depth tube side: 0.1875 in
Shell
Shell material specification: SA-516 70 (II-D p. 18, ln. 22)
Shell inner diameter, Ds: 48 in
Shell thickness, ts: 0.4375 in
Shell inner corrosion allowance: 0.0625 in
Shell outer corrosion allowance: 0 in
Shell poisson's ratio, νs: 0.31
Channel
Channel material specification: SA-516 70 (II-D p. 18, ln. 22)
Channel inner diameter, Dc: 48 in
Channel thickness, tc: 0.4375 in
Channel inner corrosion allowance: 0.0625 in
Channel outer corrosion allowance: 0 in
Channel poisson's ratio, νc: 0.31
Tubes
Tube material specification: SA-179 Smls tube (II-D p. 6, ln. 11)
Tube outer diameter, dt: 1 in
Tube nominal thickness, tt: 0.109 in
Tube length between outer tubesheet faces, Lt: 192 in
Tube inner corrosion allowance: 0 in
Tube outer corrosion allowance: 0 in
Tube expansion depth ratio, ρ: 0.85
Tube poisson's ratio, νt: 0.31
Flange
Bolt circle diameter, C: 52.25 in
Shell side gasket load reaction diameter, Gs: 48.691 in
Channel side gasket load reaction diameter, Gc: 48.691 in
Tube Supports
Tube supports present: Yes
127/165
Support all tubes: No
Maximum distance from tubesheet to first support: 56.2688 in
Maximum distance between tube supports: 51.2602 in
Summary Tables
Tubesheet Design
Thickness Summary
tdesign
Condition
(in)
Design Condition 1 3.4449844
Tube side hydrotest 2.9732437
Shell side hydrotest 2.9696989
Bolt Load Summary
Design bolt load

Condition Load Case W
(lbf)
Load case 1 685,422.69

Design Condition 1
Load case 2 667,062.75
Load case 3 685,422.69
Tube side hydrotest Load case 1 789,777.81
Shell side hydrotest Load case 2 764,668.88
Pressures and Temperatures

Shell side design Tube side design Tubesheet design Shell design Channel design Tube design
pressure pressure temp temp temp temp
Condition
Ps Pt T Ts Tc Tt
(psi) (psi) (°F) (°F) (°F) (°F)
Design Condition 1 300 300 280 280 280 280
Tube side
0 393.18 70 70 70 70
hydrotest
Shell side
392.19 0 70 70 70 70
hydrotest
Material Properties
Mean
Modulus of Allowable Yield
Coefficient
Condition Component Material Elasticity Stress Stress
Thermal
(psi) (psi) (psi)
Expansion
Shell SA-516 70 Es = 28.4E+06 Ss = 20,000 Sy,s =33,800 α's = 6.68E-06

Design Condition 1
Channel SA-516 70 Ec =28.4E+06 Sc =20,000 Sy,c =33,800 α'c = 6.52E-06
Tubesheet SA-516 70 E =28.4E+06 S =20,000 S =33,800 α' = 6.60E-06
Tubes SA-179 Smls tube Et =28.4E+06 St =13,400 Sy,t =23,200 N/A

Tube side hydrotest
128/165
Shell side hydrotest
Calculations for Design Condition 1 Condition
UHX-14.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*ρ], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0] for pressure load only. For load cases 4, 5, 6, 7 hg' = 0.
ao = Do / 2
ρs = as / ao
ρc = ac / ao
xt = 1 - Nt*((dt - 2*tt)/(2*ao))2
xs = 1 - Nt*(dt/(2*ao))2
Condition Design Condition 1

New or corroded Do = 2*19.8 + 1 = 40.6
New or corroded µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.109*(28.4E+06 / 28.4E+06)*(13,400 / 20,000)*0.85],
New 0.875849
[1 - 2*0.109]} =
*
d = MAX{[1 - 2*0.109*(28.4E+06 / 28.4E+06)*(13,400 / 20,000)*0.8632],
Corroded 0.8739266
[1 - 2*0.109]} =
New or corroded p* = 1.25 /(1 - 4*MIN(0, 4*40.6*1.25) /(π*40.62))0.5 = 1.25
New µ* = (1.25 - 0.875849)/1.25 = 0.299321
Corroded µ* = (1.25 - 0.8739266)/1.25 = 0.300859
hg' = 0.125
New or corroded ao = 40.6 / 2 = 20.3
New or corroded ρs = 24.3455 / 20.3 = 1.199286
New or corroded ρc = 24.3455 / 20.3 = 1.199286
New or corroded xs = 1 - 1202*(1/(2*20.3))2 = 0.27079
129/165
New or corroded xt = 1 - 1202*((1 - 2*0.109)/(2*20.3))2 = 0.554071
UHX-14.5.2 Step
2
Condition
Design
Condition 1
βs, ks, λs, & δs = 0

for configuration
d
βc, kc, λc, & δc = 0

for configuration
d
UHX-14.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4
η = (E*/E)*(1 - ν2) / (1 - ν*2)
Xa = [24*(1 - ν*2)*Nt*Et*tt*(dt - tt)*ao2 / (E**L*h3)]0.25

New h/p = 3.4491/1.25 = 2.7593
Corroded h/p = 3.3241/1.25 = 2.6593
New - from Fig. UHX-11.3(a) E*/E = 0.2803
Corroded - from Fig. UHX-11.3(a) E*/E = 0.2823
New E* = 0.2802615*28.4E+06 = 7,959,428
Corroded E* = 0.2822774*28.4E+06 = 8,016,678
New - from Fig. UHX-11.3(b) ν* = 0.3543
Corroded - from Fig. UHX-11.3(b) ν* = 0.3532
Xa = [24*(1 - 0.35429322)*1202*28.4E+06*0.109*(1 - 0.109)*20.32 /

New 4.6667
(7,959,428*185.1017*3.44913)]0.25 =
Xa = [24*(1 - 0.35323912)*1202*28.4E+06*0.109*(1 - 0.109)*20.32 /

Corroded 4.7894
(8,016,678*185.2267*3.32413)]0.25 =
New Zd = 0.0150112
Corroded Zd = 0.0138677
New Zv = 0.0464324
Corroded Zv = 0.044079
130/165
New Zm = 0.3124103
Corroded Zm = 0.304116
UHX-14.5.4 Step 4
K = A / Do
F = ((1 - ν*) / E*)*(λs + λc + E*ln(K))
Φ = (1 + ν*)*F
Q1 = (ρs - 1 - Φ*Zv) / (1 + Φ*Zm)

New or corroded K = 49.25 / 40.6 = 1.2130542
New F = ((1 - 0.3542932) / 7,959,428)*(0 + 0 + 28,400,000*ln(1.2131)) = 0.4449868
Corroded F = ((1 - 0.3532391) / 8,016,678)*(0 + 0 + 28,400,000*ln(1.2131)) = 0.4425302
New Φ = (1 + 0.3542932)*0.4449868 = 0.6026426
Corroded Φ = (1 + 0.3532391)*0.4425302 = 0.5988492
New Q1 = (1.1992858 - 1 - 0.6026426*0.0464324) / (1 + 0.6026426*0.3124103) = 0.144162
Corroded Q1 = (1.1992858 - 1 - 0.5988492*0.044079) / (1 + 0.5988492*0.304116) = 0.1462535
UHX-14.5.5 Step 5
γb = (Gc - Gs) / Do

New or corroded γb = (48.691 - 48.691) / 40.6 = 0
UHX-14.5.5 Step 5
ωs = ρs*ks*βs*δs*(1 + h*βs)
ωc = ρc*kc*βc*δc*(1 + h*βc)
ωs* = ao2*(ρs2 - 1)*(ρs - 1) / 4 - ωs
ωc* = ao2*[(ρc2 + 1)*(ρc - 1) / 4 - (ρs - 1) / 2] - ωc
Pt
Ps (psi)
(psi)
Load Case 1 0 300
Load Case 2 300 0
131/165
Load Case 3 300 300
New or corroded All load cases ωs = 1.1992858*0.0*0.0*0*(1 + 3.3241*0.0) = 0
New or corroded Load case 1, 2, 3 ωs* = 20.32*(1.19928582 - 1)*(1.1992858 - 1) / 4 - 0.0 = 8.9984
New or corroded All load cases ωc = 1.1992858*0.0*0.0*0*(1 + 3.3241*0.0) = 0
New or corroded Load case 1, 2, 3 ωc* = 20.32*[(1.19928582 + 1)*(1.1992858 - 1) / 4 - (1.1992858 - 1) / 2] - 0.0 = 8.9984
UHX-14.5.6 Step 6
Pe = Ps - Pt

Load case 1 Pe = 0 - 300 = -300
New or corroded
Load case 2 Pe = 300 - 0 = 300
Load case 3 Pe = 300 - 300 = 0
UHX-14.5.7 Step 7
Q2 = ((ωs**Ps - ωc**Pt) + γb*W / (2*π)) / (1 + Φ*Zm)
Q3 = Q1 + 2*Q2 / (Pe*ao2)
Fm is calculated per Table UHX-13.1
σ = (1.5*Fm / µ*)*(2*ao / (h - hg'))2*Pe
If Pe = 0, σ = 6*Q2 / (µ**(h - hg')2)

Load case 1 Q2 = ((8.9984245*0 - 8.9984245*300) + 0*685,422.69 / (2*π)) / (1 + 0.6026426*0.3124103) = -2,271.8096
New
Load case 2 Q2 = ((8.9984245*300 - 8.9984245*0) + 0*667,062.75 / (2*π)) / (1 + 0.6026426*0.3124103) = 2,271.8096
Load case 3 Q2 = ((8.9984245*300 - 8.9984245*300) + 0*685,422.69 / (2*π)) / (1 + 0.6026426*0.3124103) = 0.0
Load case 1 Q2 = ((8.9984245*0 - 8.9984245*300) + 0*685,422.69 / (2*π)) / (1 + 0.5988492*0.304116) = -2,283.6328

Corroded
Load case 2 Q2 = ((8.9984245*300 - 8.9984245*0) + 0*667,062.75 / (2*π)) / (1 + 0.5988492*0.304116) = 2,283.6328
Load case 3 Q2 = ((8.9984245*300 - 8.9984245*300) + 0*685,422.69 / (2*π)) / (1 + 0.5988492*0.304116) = 0.0
Load case 1,
Q3 = 0.144162 + 2*-2,271.8096 / (-300*20.3 2) = 0.1809147
New 2
Load case 3 Q3 calculation not applicable as P e=0 N/A
Load case 1,
Q3 = 0.1462535 + 2*-2,283.6328 / (-300*20.3 2) = 0.1831974
Corroded 2
Load case 3 Q3 calculation not applicable as P e=0 N/A
Stress Allowable Over-

Tubesheet Bending Stress (psi) (psi) stressed?
σ = (1.5*0.1242354 / 0.2993208)*(2*20.3 / (3.4491 -

Load case 1 -28,940 30,000 No
0.1875))2*-300 =
New
132/165
σ = (1.5*0.1242354 / 0.2993208)*(2*20.3 / (3.4491 -
Load case 2 28,940 30,000 No
0.1875))2*300 =
Load case 3 σ = 6*0.0 / (0.2993208*(3.4491 - 0.1875)2) = 0 30,000 No
σ = (1.5*0.1242158 / 0.3008587)*(2*20.3 / (3.3241 -

Load case 1 -29,923 30,000 No
0.125))2*-300 =
Corroded
σ = (1.5*0.1242158 / 0.3008587)*(2*20.3 / (3.3241 -
Load case 2 29,923 30,000 No
0.125))2*300 =
Load case 3 σ = 6*0.0 / (0.3008587*(3.3241 - 0.125)2) = 0 30,000 No
UHX-14.5.8 Step 8
τ = (1 / (2*µ))*(ao / h)*Pe

Tubesheet Shear Stress (psi) (psi) stressed?
Load case 1 τ = (1 / (2*0.2))*(20.3 / 3.4491)*-300 = -4,414 16,000 No

New
Load case 2 τ = (1 / (2*0.2))*(20.3 / 3.4491)*300 = 4,414 16,000 No
Load case 3 τ = (1 / (2*0.2))*(20.3 / 3.4491)*0 = 0 16,000 No
Load case 1 τ = (1 / (2*0.2))*(20.3 / 3.3241)*-300 = -4,580 16,000 No
Corroded
Load case 2 τ = (1 / (2*0.2))*(20.3 / 3.3241)*300 = 4,580 16,000 No
Load case 3 τ = (1 / (2*0.2))*(20.3 / 3.3241)*0 = 0 16,000 No
UHX-14.5.9 Step 9
Fs = MAX [(3.25 - 0.25*(Zd + Q3*Zv)*Xa4), 1.25] but not greater than 2
σt,o = (2*(Ps*xs - Pt*xt) - Xa4*(Pe*(Zd + Zv*Q1) + 2*Q2*Zv / ao2)) / (2*(xt - xs))
lt = k*l
rt = (dt2 + (dt - 2*tt)2 )0.5 / 4
Ft = lt / rt
Ct = (2*π2*Et / Sy,t)0.5
For Ct <= Ft, Stb = Min{π2*Et / (Fs*Ft2), St}
For Ct &GT; Ft, Stb = Min{Sy,t / Fs*(1 - Ft/ (2*Ct)), St}

Load
New or
case 1, rt = (1.02 + (1.0 - 2*0.109) 2 )0.5 / 4 = 0.3174
corroded
2, 3
Load
New or
case 1, Ft = 51.2602 / 0.3174 = 161.5184
corroded
2, 3
133/165
Load
Ct = 0
New or case 1
corroded
Load
Ct = (2*π2*28.4E+06 / 23,200) 0.5 = 155.4462
case 2, 3
Load
New or
case 1, Fs = MAX [(3.25 - 0.25*(0.0150112 + 0.1809147*0.0464324)*4.6667295 4) = 0.474, 1.25] but not greater than 2 = 1.25
corroded
2, 3

Tube Evaluation (psi) (psi) stressed?
σt,o = (2*(0*0.2707903 - 300*0.5540708) -

Load
case 1 4.66672954*(-300*(0.0150112 + 0.0464324*0.144162) + 5,293 13,400 No
2*-2,271.8096*0.0464324 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
New σt,o = (2*(300*0.2707903 - 0*0.5540708) -

Load
case 2 4.66672954*(300*(0.0150112 + 0.0464324*0.144162) + -5,593 13,400 No
2*2,271.8096*0.0464324 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
σt,o = (2*(300*0.2707903 - 300*0.5540708) -

Load
case 3 4.66672954*(0*(0.0150112 + 0.0464324*0.144162) + -300 13,400 No
2*0.0*0.0464324 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
σt,o = (2*(0*0.2707903 - 300*0.5540708) -

Load
case 1 4.78935864*(-300*(0.0138677 + 0.044079*0.1462535) + 5,527 13,400 No
2*-2,283.6328*0.044079 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
Corroded σt,o = (2*(300*0.2707903 - 0*0.5540708) -

Load
case 2 4.78935864*(300*(0.0138677 + 0.044079*0.1462535) + -5,827 13,400 No
2*2,283.6328*0.044079 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
σt,o = (2*(300*0.2707903 - 300*0.5540708) -

Load
case 3 4.78935864*(0*(0.0138677 + 0.044079*0.1462535) + -300 13,400 No
2*0.0*0.044079 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
Load
New or case 1
Stb = 0 No
corroded
Load
case 2, 3
For Ct <= 161.5184, S tb = Min{π2*28.4E+06 / (1.25*161.5184 2) = 8,595, 13,400} = 8,595 No
Calculations for Tube side hydrotest Condition
UHX-14.5.1 Step 1
Condition Tube side hydrotest

New Do = 2*19.8 + 1 = 40.6
New µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.109*(29.4E+06 / 29.4E+06)*(23,400 / 34,200)*0.85],
New 0.8732158
[1 - 2*0.109]} =
New p* = 1.25 /(1 - 4*MIN(0, 4*40.6*1.25) /(π*40.62))0.5 = 1.25
New µ* = (1.25 - 0.8732158)/1.25 = 0.301427
hg' = 0.1875
New ao = 40.6 / 2 = 20.3
New ρs = 24.3455 / 20.3 = 1.199286
134/165
New ρc = 24.3455 / 20.3 = 1.199286
New xs = 1 - 1202*(1/(2*20.3))2 = 0.27079
New xt = 1 - 1202*((1 - 2*0.109)/(2*20.3))2 = 0.554071
UHX-14.5.2 Step
2
Condition Tube
side hydrotest

for configuration
d

for configuration
d
UHX-14.5.3 Step 3

New h/p = 3.4491/1.25 = 2.7593
New E* = 0.2830232*29.4E+06 = 8,320,882
Xa = [24*(1 - 0.35285292)*1202*29.4E+06*0.109*(1 - 0.109)*20.32 /

New 4.6567
(8,320,882*185.1017*3.44913)]0.25 =
New Zd = 0.0151139
New Zv = 0.0466565
New Zm = 0.3132641
UHX-14.5.4 Step 4

New K = 49.25 / 40.6 = 1.2130542
New F = ((1 - 0.3528529) / 8,320,882)*(0 + 0 + 29,400,000*ln(1.2131)) = 0.4416276
New Φ = (1 + 0.3528529)*0.4416276 = 0.5974572
New Q1 = (1.1992858 - 1 - 0.5974572*0.0466565) / (1 + 0.5974572*0.3132641) = 0.1443868
UHX-14.5.5 Step 5
135/165
New γb = (48.691 - 48.691) / 40.6 = 0
UHX-14.5.5 Step 5
Pt
Ps (psi)
(psi)
Load Case 1 0 393.18
New Load case 1 ωs = 1.1992858*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 1 ωs* = 20.32*(1.19928582 - 1)*(1.1992858 - 1) / 4 - 0.0 = 8.9984
New Load case 1 ωc = 1.1992858*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 1 ωc* = 20.32*[(1.19928582 + 1)*(1.1992858 - 1) / 4 - (1.1992858 - 1) / 2] - 0.0 = 8.9984
UHX-14.5.6 Step 6

New Load case 1 Pe = 0 - 393.18 = -393.18
UHX-14.5.7 Step 7

New Load case 1 Q2 = ((8.9984245*0 - 8.9984245*393.18) + 0*789,777.81 / (2*π)) / (1 + 0.5974572*0.3132641) = -2,980.2095
New Load case 1 Q3 = 0.1443868 + 2*-2,980.2095 / (-393.179*20.3 2) = 0.1811739

σ = (1.5*0.1244385 / 0.3014274)*(2*20.3 / (3.4491 -

New Load case 1 -37,725 51,300 No
0.1875))2*-393.179 =
UHX-14.5.8 Step 8

New Load case 1 τ = (1 / (2*0.2))*(20.3 / 3.4491)*-393.179 = -5,785 27,360 No
UHX-14.5.9 Step 9
136/165
σt,o = (2*(0*0.2707903 - 393.18*0.5540708) -

Load
New
case 1 4.65665844*(-393.179*(0.0151139 + 0.0466565*0.1443868) + 6,921 23,400 No
2*-2,980.2095*0.0466565 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
Calculations for Shell side hydrotest Condition
UHX-14.5.1 Step 1
Condition Shell side hydrotest

New Do = 2*19.8 + 1 = 40.6
New µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.109*(29.4E+06 / 29.4E+06)*(23,400 / 34,200)*0.85],
New 0.8732158
[1 - 2*0.109]} =
New p* = 1.25 /(1 - 4*MIN(0, 4*40.6*1.25) /(π*40.62))0.5 = 1.25
New µ* = (1.25 - 0.8732158)/1.25 = 0.301427
hg' = 0.1875
New ao = 40.6 / 2 = 20.3
New ρs = 24.3455 / 20.3 = 1.199286
New ρc = 24.3455 / 20.3 = 1.199286
New xs = 1 - 1202*(1/(2*20.3))2 = 0.27079
New xt = 1 - 1202*((1 - 2*0.109)/(2*20.3))2 = 0.554071
UHX-14.5.2 Step
2
Condition Shell
side hydrotest

for configuration
d

for configuration
d
UHX-14.5.3 Step 3

New h/p = 3.4491/1.25 = 2.7593
137/165
New E* = 0.2830232*29.4E+06 = 8,320,882
Xa = [24*(1 - 0.35285292)*1202*29.4E+06*0.109*(1 - 0.109)*20.32 /

New 4.6567
(8,320,882*185.1017*3.44913)]0.25 =
New Zd = 0.0151139
New Zv = 0.0466565
New Zm = 0.3132641
UHX-14.5.4 Step 4

New K = 49.25 / 40.6 = 1.2130542
New F = ((1 - 0.3528529) / 8,320,882)*(0 + 0 + 29,400,000*ln(1.2131)) = 0.4416276
New Φ = (1 + 0.3528529)*0.4416276 = 0.5974572
New Q1 = (1.1992858 - 1 - 0.5974572*0.0466565) / (1 + 0.5974572*0.3132641) = 0.1443868
UHX-14.5.5 Step 5

New γb = (48.691 - 48.691) / 40.6 = 0
UHX-14.5.5 Step 5
Pt
Ps (psi)
(psi)
Load Case 2 392.19 0
New Load case 2 ωs = 1.1992858*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 2 ωs* = 20.32*(1.19928582 - 1)*(1.1992858 - 1) / 4 - 0.0 = 8.9984
New Load case 2 ωc = 1.1992858*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 2 ωc* = 20.32*[(1.19928582 + 1)*(1.1992858 - 1) / 4 - (1.1992858 - 1) / 2] - 0.0 = 8.9984
UHX-14.5.6 Step 6

New Load case 2 Pe = 392.19 - 0 = 392.19
138/165
UHX-14.5.7 Step 7

New Load case 2 Q2 = ((8.9984245*392.19 - 8.9984245*0) + 0*764,668.88 / (2*π)) / (1 + 0.5974572*0.3132641) = 2,972.7183
New Load case 2 Q3 = 0.1443868 + 2*2,972.7183 / (392.1906*20.3 2) = 0.1811739

σ = (1.5*0.1244385 / 0.3014274)*(2*20.3 / (3.4491 -

New Load case 2 37,630 51,300 No
0.1875))2*392.1906 =
UHX-14.5.8 Step 8

New Load case 2 τ = (1 / (2*0.2))*(20.3 / 3.4491)*392.1906 = 5,771 27,360 No
UHX-14.5.9 Step 9

Load
New rt = (1.02 + (1.0 - 2*0.109) 2 )0.5 / 4 = 0.3174
case 2
Load
New Ft = 51.2602 / 0.3174 = 161.5184
case 2
Load
New Ct = (2*π2*29.4E+06 / 26,000) 0.5 = 149.4004
case 2
Load
New Fs = MAX [(3.25 - 0.25*(0.0151139 + 0.1811739*0.0466565)*4.6566584 4) = 0.4796, 1.25] but not greater than 2 = 1.25
case 2

σt,o = (2*(392.19*0.2707903 - 0*0.5540708) -

Load
New
case 2 4.65665844*(392.1906*(0.0151139 + 0.0466565*0.1443868) + -7,296 23,400 No
2*2,972.7183*0.0466565 / 20.32)) / (2*(0.5540708 - 0.2707903)) =
Load
New
case 2
For Ct <= 161.5184, S tb = Min{π2*29.4E+06 / (1.25*161.5184 2) = 8,898, 23,400} = 8,898 No
139/165
Materials and Gaskets Summary
Materials And Gaskets

Part Quantity Size Material Gasket
Front bolted cover 1 53.63 OD x 3.75 in thk SA-516 70 Flexitallic Spiral Wound CG Carbon Steel
49.25 OD x 48.00 ID in
Channel Cover Flange (front) 1 53.63 OD x 4.5 in thk SA-516 70
Front closure flange bolts 72 0.875 in dia. bolt x 11.25 in long SA-193 B7 -
48.00 ID x 0.4375 thk
Front channel cylinder 1
x 32.00 in
SA-516 70 -
Tube Side Flange (front) 1 54.50 OD x 4.75 in thk SA-516 70
49.25 OD x 48.00 ID in
Front tubesheet 1 49.25 OD x 3.4491 in thk SA-516 70
Flexitallic Spiral Wound CGI Carbon Steel

Shell Side Flange (front) 1 54.50 OD x 4.5 in thk SA-516 70
49.25 OD x 48.00 ID in
Front Tubesheet flange bolts 48 1.125 in dia. stud x 16.25 in long SA-193 B7M -
1.00 OD x 0.109 wall
Tubes 1202
x 192.00 in
SA-179 Smls tube -
48.00 ID x 0.4375 in thk
Shell cylinder 1
x 165.35 in
SA-516 70 -
Rear Shell Flange 1 57.88 OD x 5.5 in thk SA-516 70
53.25 OD x 52.00 ID in
Rear Head Flange 1 57.88 OD x 4.5 in thk SA-516 70
Rear shell closure flange bolts 72 0.875 in dia. stud x 13.00 in long SA-193 B7 -
Shell rear closure cylinder 1 52.00 ID x 0.5 in thk SA-516 70 -
Rear ellipsoidal head 1 52.00 ID x 0.4528 in min thk SA-516 70 -
Rear tubesheet 1 48.00 OD x 3.4491 in thk SA-516 70
45.25 OD x 44.00 ID in
Tube Side Flange (rear) 1 50.63 OD x 2.75 in thk SA-516 70
Rear Tubesheet flange bolts 52 0.875 in dia. stud x 9.25 in long SA-193 B7 -
Rear ellipsoidal head 1 44.00 ID x 0.8925 in min thk SA-516 70 -
Front pass partition - 0.5 in thk SA-516 70 -
140/165
Nozzle Materials And Gaskets
Part Quantity Size Material Gasket
1 18 in 300# WN A105
TS Outlet (N2)
1 17.22 ID x 0.3906 in wall SA-105 -
1 18.00 ID x 4.10 wide x 0.684 in thk pad SA-516 70
Bolts for TS Outlet (N2) 24 1.25 in dia. bolt x 6.5 in long SA-193 B7
1 14 in 300# WN A105
SS Inlet (N3)
1 14" (Thk = 0.469") SA-105 -
Bolts for SS Inlet (N3) 20 1.125 in dia. bolt x 6 in long SA-193 B7
1 14 in 300# WN A105
SS Outlet (N4)
1 13.22 ID x 0.3906 in wall SA-105 -
Bolts for SS Outlet (N4) 20 1.125 in dia. bolt x 6 in long SA-193 B7
1 18 in 300# WN A105
TS Inlet (N1)
1 17.22 ID x 0.3906 in wall SA-105 -
Bolts for TS Inlet (N1) 24 1.25 in dia. bolt x 6.5 in long SA-193 B7
141/165
TEMA RCB-9.132 Pass Partition Plate Calculations
Minimum Front Pass Partition Plate Thickness
Front tube side pressure drop: q = 4.5666 psi

Front pass plate material: SA-516 70 (II-D p. 18, ln. 22)
Front pass plate allowable stress: S = 20,000 psi
Front pass plate dimension: a = 47.9375in
Front pass plate dimension: b = 43.75 in
Front pass plate thickness, new: T = 0.5 in
Front pass plate corrosion allowance: C = 0.125 in
Front pass plate fillet weld leg size, new 0.5 in
From TABLE RCB-9.131
t = 0.5
From TABLE RCB-9.132, short sides fixed, a/b = 1.0957, B = 0.4673
t = b*(q*B/(1.5*S))1/2 + C
= 43.75*(4.5666*0.4673/(1.5*20,000.00))1/2 + 0.125
= 0.494 in
The pass partition plate thickness of 0.5 in is adequate.
Pass partition minimum weld size = 0.75*t + C/0.7= 0.4553 in
The pass partition fillet weld size of 0.5 in is adequate.
142/165
Rear Channel
Component: Cylinder

Static liquid head:



ID = 44.0000"
Length Lc = 3.0000"
t = 0.7500"

= 300.00*22.0625/(20000*1.00 - 0.60*300.00) + 0.1250
= 0.4590"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.6250 / (22.0625 + 0.60*0.6250) - 0.0000
= 557.1031 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.7500 / (22.0000 + 0.60*0.7500)
= 668.1514 psi
L/Do = 3.0000/45.5000 = 0.0659

Do/t = 45.5000/0.581676 = 78.2222
143/165
17600.0000
psi
Pa = 4*B/(3*(Do/t))
= 4*17600.0000/(3*(45.5000/0.581676))
= 300.0000 psi
= t + Corrosion = 0.581676 + 0.1250 = 0.7067"
L/Do = 3.0000/45.5000 = 0.0659

Do/t = 45.5000/0.6250 = 72.8000

17600.0000
psi
Pa = 4*B/(3*(Do/t))
= 4*17600.0000/(3*(45.5000/0.6250))
= 322.3443 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.7500 / 22.3750) * (1 - 22.3750 / ∞)
= 1.6760 %
144/165
Rear Channel Head
Component: Ellipsoidal Head

Internal Head: Yes
Material Specification: SA-516 70 (II-D p.18, ln. 22)
Straight Flange governs MDMT
Internal design pressure: P = 300 psi @ 280 °F

External design pressure: Pe = 300 psi @ 280 °F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)

Pth= 2.1184 psi (SG=1, Hs=58.6875" Horizontal test head)
Design MDMT = -20°F No impact test performed

Rated MDMT = -55°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 663.5 lb corr = 570.6 lb

Capacity*: new = 61.4 US gal corr = 62.1 US gal
* includes straight flange
Inner diameter = 44"

Minimum head thickness = 0.8925"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9944 (corroded)
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 0.8925"
Results Summary
The governing condition is external pressure.

Minimum thickness per UG-16 = 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) = 0.4552"
Design thickness due to external pressure (te) = 0.8925"
Maximum allowable working pressure (MAWP) = 695.95 psi
Maximum allowable pressure (MAP) = 808.09 psi
Maximum allowable external pressure (MAEP) = 300.01 psi
Maximum external pressure at test temperature (new) = 360.13 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (44.125 / (2*11.0625))2]=0.996239
145/165
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (44 / (2*11))2]=1
Design thickness for internal pressure, (Corroded at 280 °F) Appendix 1-4(c)
t = P*D*K / (2*S*E - 0.2*P) + Corrosion

= 300*44.125*0.996239 / (2*20,000*1 - 0.2*300) + 0.125
= 0.4552"
The head internal pressure design thickness is 0.4552".
Maximum allowable working pressure, (Corroded at 280 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.7675 / (0.996239*44.125 +0.2*0.7675) - 0
= 695.95 psi
The maximum allowable working pressure (MAWP) is 695.95 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.8925 / (1*44 +0.2*0.8925) - 0
= 808.09 psi
The maximum allowable pressure (MAP) is 808.09 psi.
Design thickness for external pressure, (Corroded at 280 °F) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0.8685 * 45.785
= 39.7645 in
A = 0.125 / (Ro/t)
= 0.125 / (39.7645/0.767477)
= 0.002413
From Table CS-2: B=15,543.59 psi
Pa = B/(Ro/t)
= 15,543.59/(39.7645/0.767477)
= 300 psi
t = 0.7675" + Corrosion = 0.7675" + 0.125" = 0.8925"

Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t = 1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion

= 1.67*300*44.125*0.996239 / (2*20,000*1 - 0.2*1.67*300) + 0.125
= 0.677"
The head external pressure design thickness (te) is 0.8925".
Maximum Allowable External Pressure, (Corroded at 280 °F) UG-33(d)
146/165
Ro = Ko*Do
= 0.8685 * 45.785
= 39.7645 in
A = 0.125 / (Ro/t)
= 0.125 / (39.7645/0.7675)
= 0.002413
Pa = B/(Ro/t)
= 15,543.68/(39.7645/0.7675)
= 300.0108 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2

= 2*20,000*1*0.7675 / ((0.996239*44.125 +0.2*0.7675)*1.67) - 0
= 416.73 psi
The maximum allowable external pressure (MAEP) is 300.01 psi.
Maximum Allowable External Pressure, (New at 70 °F) UG-33(d)

Ro = Ko*Do
= 0.8662 * 45.785
= 39.6603 in
A = 0.125 / (Ro/t)
= 0.125 / (39.6603/0.8925)
= 0.002813
Pa = B/(Ro/t)
= 16,003.25/(39.6603/0.8925)
= 360.1311 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2

= 2*20,000*1*0.8925 / ((1*44 +0.2*0.8925)*1.67) - 0
= 483.88 psi
The maximum allowable external pressure at test temperature (new) (MAEP) is 360.13 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.8925 / 7.9263)*(1 - 7.9263 / ∞)
= 8.445%
The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat treatment per UCS-56 is
required if fabricated by cold forming.
147/165
Rear Floating Tubesheet -- ASME
Tubesheet
Fig. UHX-14.1 sketch (a) Floating tubesheet exchanger with an
Type of heat exchanger:
immersed floating head
Floating tubesheet per Fig. UHX-14.3 Configuration C:
Type of construction:
floating tubesheet gasketed & not extended as a flange
Simply supported: No
Tubesheet material specification: SA-516 70 (II-D p. 18, ln. 22)
Tube layout: Triangular
Tubesheet outer diameter, A: 48 in
Tubesheet thickness, h: 3.4491 in (tdesign = 2.7193 in)
Number of tubes, Nt: 1202
Tube pitch, p: 1.25 in
Radius to outer tube center, ro: 19.8 in
Total area of untubed lanes, AL: 0 in2
Pass partition groove depth, hg: 0.1875 in
Corrosion allowance shell side , cs: 0.0625 in
Corrosion allowance tube side , ct: 0.0625 in
Tubesheet poisson's ratio, ν: 0.31
Consider radial thermal expansion per UHX-14.6: No
Gasket groove depth shell side: 0.1875 in
Gasket groove depth tube side: 0.1875 in
Shell
Shell material specification: SA-516 70 (II-D p. 18, ln. 22)
Shell inner diameter, Ds: 48 in
Shell thickness, ts: 0.4375 in
Shell inner corrosion allowance: 0.0625 in
Shell outer corrosion allowance: 0 in
Shell poisson's ratio, νs: 0.31
Channel
Channel material specification: SA-516 70 (II-D p. 18, ln. 22)
Channel inner diameter, Dc: 44 in
Channel thickness, tc: 0.75 in
Channel inner corrosion allowance: 0.0625 in
Channel outer corrosion allowance: 0.0625 in
Channel poisson's ratio, νc: 0.31
Tubes
Tube material specification: SA-179 Smls tube (II-D p. 6, ln. 11)
Tube outer diameter, dt: 1 in
Tube nominal thickness, tt: 0.109 in
Tube length between outer tubesheet faces, Lt: 192 in
Tube inner corrosion allowance: 0 in
Tube outer corrosion allowance: 0 in
Tube expansion depth ratio, ρ: 0.85
Tube poisson's ratio, νt: 0.31
Flange
Bolt circle diameter, C: 48.75 in
Shell side gasket load reaction diameter, G1: 44.691 in
Channel side gasket load reaction diameter, Gc: 44.691 in
Tube Supports
Tube supports present: Yes
148/165
Support all tubes: No
Maximum distance from tubesheet to first support: 56.2688 in
Maximum distance between tube supports: 51.2602 in
Summary Tables
Tubesheet Design
Thickness Summary
tdesign
Condition
(in)
Design Condition 1 2.7192554
Tube side hydrotest 2.3198175
Shell side hydrotest 2.3168917
Bolt Load Summary
Design bolt load

Condition Load Case W
(lbf)
Load case 1 542,830.38

Design Condition 1
Load case 2 370,405.41
Load case 3 542,830.38
Tube side hydrotest Load case 1 626,840.56
Shell side hydrotest Load case 2 370,405.41
Pressures and Temperatures

Shell side design Tube side design Tubesheet design Shell design Channel design Tube design
pressure pressure temp temp temp temp
Condition
Ps Pt T Ts Tc Tt
(psi) (psi) (°F) (°F) (°F) (°F)
Design Condition 1 300 300 280 280 280 280
Tube side
0 393.18 70 70 70 70
hydrotest
Shell side
392.19 0 70 70 70 70
hydrotest
Material Properties
Mean
Modulus of Allowable Yield
Coefficient
Condition Component Material Elasticity Stress Stress
Thermal
(psi) (psi) (psi)
Expansion

Design Condition 1

Tube side hydrotest
149/165
Shell side hydrotest
Calculations for Design Condition 1 Condition
UHX-14.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*ρ], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0] for pressure load only. For load cases 4, 5, 6, 7 hg' = 0.
ao = Do / 2
ρs = as / ao
ρc = ac / ao
xt = 1 - Nt*((dt - 2*tt)/(2*ao))2
xs = 1 - Nt*(dt/(2*ao))2

New or corroded Do = 2*19.8 + 1 = 40.6
New or corroded µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.109*(28.4E+06 / 28.4E+06)*(13,400 / 20,000)*0.85],
New 0.875849
[1 - 2*0.109]} =
*
d = MAX{[1 - 2*0.109*(28.4E+06 / 28.4E+06)*(13,400 / 20,000)*0.8632],
Corroded 0.8739266
[1 - 2*0.109]} =
New or corroded p* = 1.25 /(1 - 4*MIN(0, 4*40.6*1.25) /(π*40.62))0.5 = 1.25
New µ* = (1.25 - 0.875849)/1.25 = 0.299321
Corroded µ* = (1.25 - 0.8739266)/1.25 = 0.300859
hg' = 0.125
New or corroded ao = 40.6 / 2 = 20.3
New or corroded ρs = 22.3455 / 20.3 = 1.100764
New or corroded ρc = 22.3455 / 20.3 = 1.100764
New or corroded xs = 1 - 1202*(1/(2*20.3))2 = 0.27079
150/165
New or corroded xt = 1 - 1202*((1 - 2*0.109)/(2*20.3))2 = 0.554071
UHX-14.5.2 Step 2
βs, ks, λs, & δs = 0 for configuration C
βc, kc, λc, & δc = 0 for configuration C
UHX-14.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 +
α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 +

β4*µ*4
η = (E*/E)*(1 - ν2) / (1 - ν*2)
Xa = [24*(1 - ν*2)*Nt*Et*tt*(dt -
tt)*ao2 / (E**L*h3)]0.25
h/p = 3.4491/1.25 = 2.7593
h/p = 3.3241/1.25 = 2.6593

Corroded - from Fig. UHX-11.3(a) E*/E = 0.2823
New E* = 0.2802615*28.4E+06 = 7,959,428
Corroded E* = 0.2822774*28.4E+06 = 8,016,678
Corroded - from Fig. UHX-11.3(b) ν* = 0.3532
Xa = [24*(1 - 0.35429322)*1202*28.4E+06*0.109*(1 - 0.109)*20.32 /

New 4.6667
(7,959,428*185.1017*3.44913)]0.25 =
Xa = [24*(1 - 0.35323912)*1202*28.4E+06*0.109*(1 - 0.109)*20.32 /

Corroded 4.7894
(8,016,678*185.2267*3.32413)]0.25 =
New Zd = 0.0150112
Corroded Zd = 0.0138677
New Zv = 0.0464324
Corroded Zv = 0.044079
New Zm = 0.3124103
Corroded Zm = 0.304116
151/165
UHX-14.5.4 Step 4
K = A / Do
F = ((1 - ν*) / E*)*(λs + λc +

E*ln(K))
Φ = (1 + ν*)*F
Q1 = (ρs - 1 - Φ*Zv) / (1 + Φ*Zm)
K = 48 / 40.6 = 1.1822661
New F = ((1 - 0.3542932) / 7,959,428)*(0 + 0 + 28,400,000*ln(1.1823)) = 0.3857562
Corroded F = ((1 - 0.3532391) / 8,016,678)*(0 + 0 + 28,400,000*ln(1.1823)) = 0.3836266
New Φ = (1 + 0.3542932)*0.3857562 = 0.5224269
Corroded Φ = (1 + 0.3532391)*0.3836266 = 0.5191385
Q1 = (1.1007636 - 1 - 0.5224269*0.0464324) / (1 +
New 0.0657714
0.5224269*0.3124103) =
Q1 = (1.1007636 - 1 - 0.5191385*0.044079) / (1 +
Corroded 0.0672614
0.5191385*0.304116) =
UHX-14.5.5 Step 5
γb = (Gc - G1) / Do

New or corroded γb = (44.691 - 44.691) / 40.6 = 0
UHX-14.5.5 Step 5
ωs = ρs*ks*βs*δs*(1 + h*βs)
ωc = ρc*kc*βc*δc*(1 + h*βc)
ωs* = ao2*(ρs2 - 1)*(ρs - 1) / 4 - ωs
ωc* = ao2*[(ρc2 + 1)*(ρc - 1) / 4 - (ρs - 1) / 2] - ωc
Pt
Ps (psi)
(psi)
Load Case 1 0 300
Load Case 2 300 0
Load Case 3 300 300
152/165
New or corroded All load cases ωs = 1.1007636*0.0*0.0*0*(1 + 3.3241*0.0) = 0
New or corroded Load case 1, 2, 3 ωs* = 20.32*(1.10076362 - 1)*(1.1007636 - 1) / 4 - 0.0 = 2.1974
New or corroded All load cases ωc = 1.1007636*0.0*0.0*0*(1 + 3.3241*0.0) = 0
New or corroded Load case 1, 2, 3 ωc* = 20.32*[(1.10076362 + 1)*(1.1007636 - 1) / 4 - (1.1007636 - 1) / 2] - 0.0 = 2.1974
UHX-14.5.6 Step 6
Pe = Ps - Pt

Load case 1 Pe = 0 - 300 = -300
New or corroded
Load case 2 Pe = 300 - 0 = 300
Load case 3 Pe = 300 - 300 = 0
UHX-14.5.7 Step 7
Q2 = ((ωs**Ps - ωc**Pt) + γb*W / (2*π)) / (1 + Φ*Zm)
Q3 = Q1 + 2*Q2 / (Pe*ao2)
Fm is calculated per Table UHX-13.1
σ = (1.5*Fm / µ*)*(2*ao / (h - hg'))2*Pe
If Pe = 0, σ = 6*Q2 / (µ**(h - hg')2)

Load case 1 Q2 = ((2.1974394*0 - 2.1974394*300) + 0*542,830.38 / (2*π)) / (1 + 0.5224269*0.3124103) = -566.7342
New
Load case 2 Q2 = ((2.1974394*300 - 2.1974394*0) + 0*370,405.41 / (2*π)) / (1 + 0.5224269*0.3124103) = 566.7342
Load case 3 Q2 = ((2.1974394*300 - 2.1974394*300) + 0*542,830.38 / (2*π)) / (1 + 0.5224269*0.3124103) = 0.0
Load case 1 Q2 = ((2.1974394*0 - 2.1974394*300) + 0*542,830.38 / (2*π)) / (1 + 0.5191385*0.304116) = -569.3446

Corroded
Load case 2 Q2 = ((2.1974394*300 - 2.1974394*0) + 0*370,405.41 / (2*π)) / (1 + 0.5191385*0.304116) = 569.3446
Load case 3 Q2 = ((2.1974394*300 - 2.1974394*300) + 0*542,830.38 / (2*π)) / (1 + 0.5191385*0.304116) = 0.0
Load case 1, 2,
New Q3 = 0.0657714 + 2*-566.7342 / (-300*20.3 2) = 0.0749399
3
Load case 1, 2,
Corroded Q3 = 0.0672614 + 2*-569.3446 / (-300*20.3 2) = 0.0764721
3

σ = (1.5*0.0797435 / 0.2993208)*(2*20.3 / (3.4491 -

Load case 1 -18,576 30,000 No
0.1875))2*-300 =
New
σ = (1.5*0.0797435 / 0.2993208)*(2*20.3 / (3.4491 -
Load case 2 18,576 30,000 No
0.1875))2*300 =
Load case 3 σ = 6*0.0 / (0.2993208*(3.4491 - 0.1875)2) = 0.0 30,000 No
153/165
σ = (1.5*0.0790515 / 0.3008587)*(2*20.3 / (3.3241 -
Load case 1 -19,043 30,000 No
0.125))2*-300 =
Corroded
σ = (1.5*0.0790515 / 0.3008587)*(2*20.3 / (3.3241 -
Load case 2 19,043 30,000 No
0.125))2*300 =
Load case 3 σ = 6*0.0 / (0.3008587*(3.3241 - 0.125)2) = 0.0 30,000 No
Calculations for Tube side hydrotest Condition
UHX-14.5.1 Step 1

New Do = 2*19.8 + 1 = 40.6
New µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.109*(29.4E+06 / 29.4E+06)*(23,400 / 34,200)*0.85],
New 0.8732158
[1 - 2*0.109]} =
New p* = 1.25 /(1 - 4*MIN(0, 4*40.6*1.25) /(π*40.62))0.5 = 1.25
New µ* = (1.25 - 0.8732158)/1.25 = 0.301427
hg' = 0.1875
New ao = 40.6 / 2 = 20.3
New ρs = 22.3455 / 20.3 = 1.100764
New ρc = 22.3455 / 20.3 = 1.100764
New xs = 1 - 1202*(1/(2*20.3))2 = 0.27079
New xt = 1 - 1202*((1 - 2*0.109)/(2*20.3))2 = 0.554071
UHX-14.5.2 Step 2
UHX-14.5.3 Step 3
Condition Tube side

hydrotest
h/p = 3.4491/1.25 = 2.7593

New E* = 0.2830232*29.4E+06 = 8,320,882
154/165
Xa = [24*(1 - 0.35285292)*1202*29.4E+06*0.109*(1 - 0.109)*20.32 /
New 4.6567
(8,320,882*185.1017*3.44913)]0.25 =
New Zd = 0.0151139
New Zv = 0.0466565
New Zm = 0.3132641
UHX-14.5.4 Step 4
Condition Tube side

hydrotest
K = 48 / 40.6 = 1.1822661
New F = ((1 - 0.3528529) / 8,320,882)*(0 + 0 + 29,400,000*ln(1.1823)) = 0.3828441
New Φ = (1 + 0.3528529)*0.3828441 = 0.5179318
Q1 = (1.1007636 - 1 - 0.5179318*0.0466565) / (1 +
New 0.0659056
0.5179318*0.3132641) =
UHX-14.5.5 Step 5

New γb = (44.691 - 44.691) / 40.6 = 0
UHX-14.5.5 Step 5
Pt
Ps (psi)
(psi)
Load Case 1 0 393.18
New Load case 1 ωs = 1.1007636*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 1 ωs* = 20.32*(1.10076362 - 1)*(1.1007636 - 1) / 4 - 0.0 = 2.1974
New Load case 1 ωc = 1.1007636*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 1 ωc* = 20.32*[(1.10076362 + 1)*(1.1007636 - 1) / 4 - (1.1007636 - 1) / 2] - 0.0 = 2.1974
UHX-14.5.6 Step 6

New Load case 1 Pe = 0 - 393.18 = -393.18
155/165
UHX-14.5.7 Step 7

New Load case 1 Q2 = ((2.1974394*0 - 2.1974394*393.18) + 0*626,840.56 / (2*π)) / (1 + 0.5179318*0.3132641) = -743.3748
New Load case 1 Q3 = 0.0659056 + 2*-743.3748 / (-393.179*20.3 2) = 0.0750817

σ = (1.5*0.079902 / 0.3014274)*(2*20.3 / (3.4491 - 0.1875))2*-393.179

New Load case 1 -24,223 51,300 No
=
Calculations for Shell side hydrotest Condition
UHX-14.5.1 Step 1

New Do = 2*19.8 + 1 = 40.6
New µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.109*(29.4E+06 / 29.4E+06)*(23,400 / 34,200)*0.85],
New 0.8732158
[1 - 2*0.109]} =
New p* = 1.25 /(1 - 4*MIN(0, 4*40.6*1.25) /(π*40.62))0.5 = 1.25
New µ* = (1.25 - 0.8732158)/1.25 = 0.301427
hg' = 0.1875
New ao = 40.6 / 2 = 20.3
New ρs = 22.3455 / 20.3 = 1.100764
New ρc = 22.3455 / 20.3 = 1.100764
New xs = 1 - 1202*(1/(2*20.3))2 = 0.27079
New xt = 1 - 1202*((1 - 2*0.109)/(2*20.3))2 = 0.554071
UHX-14.5.2 Step 2
UHX-14.5.3 Step 3
Condition Shell side

hydrotest
h/p = 3.4491/1.25 = 2.7593

156/165
New E* = 0.2830232*29.4E+06 = 8,320,882
Xa = [24*(1 - 0.35285292)*1202*29.4E+06*0.109*(1 - 0.109)*20.32 /

New 4.6567
(8,320,882*185.1017*3.44913)]0.25 =
New Zd = 0.0151139
New Zv = 0.0466565
New Zm = 0.3132641
UHX-14.5.4 Step 4
Condition Shell side

hydrotest
K = 48 / 40.6 = 1.1822661
New F = ((1 - 0.3528529) / 8,320,882)*(0 + 0 + 29,400,000*ln(1.1823)) = 0.3828441
New Φ = (1 + 0.3528529)*0.3828441 = 0.5179318
Q1 = (1.1007636 - 1 - 0.5179318*0.0466565) / (1 +
New 0.0659056
0.5179318*0.3132641) =
UHX-14.5.5 Step 5

New γb = (44.691 - 44.691) / 40.6 = 0
UHX-14.5.5 Step 5
Pt
Ps (psi)
(psi)
Load Case 2 392.19 0
New Load case 2 ωs = 1.1007636*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 2 ωs* = 20.32*(1.10076362 - 1)*(1.1007636 - 1) / 4 - 0.0 = 2.1974
New Load case 2 ωc = 1.1007636*0.0*0.0*0*(1 + 3.4491*0.0) = 0
New Load case 2 ωc* = 20.32*[(1.10076362 + 1)*(1.1007636 - 1) / 4 - (1.1007636 - 1) / 2] - 0.0 = 2.1974
UHX-14.5.6 Step 6

New Load case 2 Pe = 392.19 - 0 = 392.19
157/165
UHX-14.5.7 Step 7

New Load case 2 Q2 = ((2.1974394*392.19 - 2.1974394*0) + 0*370,405.41 / (2*π)) / (1 + 0.5179318*0.3132641) = 741.5062
New Load case 2 Q3 = 0.0659056 + 2*741.5062 / (392.1906*20.3 2) = 0.0750817

σ = (1.5*0.079902 / 0.3014274)*(2*20.3 / (3.4491 - 0.1875))2*392.1906

New Load case 2 24,162 51,300 No
=
158/165
Straight Flange on Rear Channel Head
Component: Straight Flange


Static liquid head:


Circumferential joint - Full UW-11(a) Type 1

ID = 44.0000"
Length Lc = 2.0000"
t = 0.8925"

= 300.00*22.0625/(20000*1.00 - 0.60*300.00) + 0.1250
= 0.4590"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.7675 / (22.0625 + 0.60*0.7675) - 0.0000
= 681.5255 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.8925 / (22.0000 + 0.60*0.8925)
= 792.0836 psi
L/Do = 8.6875/45.7850 = 0.1897

Do/t = 45.7850/0.590269 = 77.5663
159/165
17452.4199
psi
Pa = 4*B/(3*(Do/t))
= 4*17452.4199/(3*(45.7850/0.590269))
= 300.0000 psi
= t + Corrosion = 0.590269 + 0.1250 = 0.7153"
L/Do = 8.6875/45.7850 = 0.1897

Do/t = 45.7850/0.7675 = 59.6547

17557.3086
psi
Pa = 4*B/(3*(Do/t))
= 4*17557.3086/(3*(45.7850/0.7675))
= 392.4206 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.8925 / 22.4463) * (1 - 22.4463 / ∞)
= 1.9881 %
160/165
Tubes
Component: Tubes
Material specification: SA-179 Smls tube (II-D p. 6, ln. 11)
Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)

Static liquid head:


OD = 1.0000"
Length Lc = 192.0000"
t = 0.1090"
Design thickness, (at 280.00°F) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 300.00*0.5000/(13400*1.00 + 0.40*300.00) + 0.0000
= 0.0111"
Maximum allowable working pressure, (at 280.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 13400*1.00*0.0954 / (0.5000 - 0.40*0.0954) - 0.0000
= 2767.1863 psi
Maximum allowable pressure, (at 70.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 13400*1.00*0.0954 / (0.5000 - 0.40*0.0954)
= 2767.1863 psi
L/Do = 192.0000/1.0000 = 50.0000

Do/t = 1.0000/0.023938 = 41.7744

From table CS-1: B = 9385.4238 psi
Pa = 4*B/(3*(Do/t))
= 4*9385.4238/(3*(1.0000/0.023938))
161/165
= 299.5592 psi
= t + Corrosion = 0.023938 + 0.0000 = 0.0239"
L/Do = 192.0000/1.0000 = 50.0000

Do/t = 1.0000/0.0954 = 10.4849

13800.0000
psi
Pa = 4*B/(3*(Do/t))
= 4*13800.0000/(3*(1.0000/0.0954))
= 1754.9000 psi
162/165
Tubesheet Maximum Pressure Report
ASME Tubesheet Maximum Pressure Ratings

Design Condition Tube side Shell side
Description 1 hydrotest hydrotest
Front Rear Front Rear Front Rear

Pressure (psi) 300.76 472.61 534.65 832.65 0 0
Tube Side
Pressure (psi) 300.76 472.61 0 0 534.65 832.65

Shell Side
Front Tubesheet Design temperature (°F) 280 70 70

Rear Tubesheet
TEMA Tubesheet Maximum Pressure Ratings

Description Design Condition 1 Tube side hydrotest Shell side hydrotest
Pressure (psi) 338.82 579.39 0

Tube Side
Pressure (psi) 338.82 0 579.39

Shell Side
Front Tubesheet Design temperature (°F) 280 70 70

Rear Tubesheet
163/165
Front Stationary Tubesheet -- TEMA
TEMA RCB-7.13 Required Effective Tubesheet Thickness, in
Actual Tubesheet Thickness Used, Front, T = 3.4491 in

Nominal
Actual Tubesheet Thickness Used, Rear, T Nominal = 3.4491 in
Front Stationary Tubesheet
= TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) -
Shell Side Corrosion
TMin effective for bending/shear, corr
= 3.4491 - Larger(0.1875, 0.0625) - 0.0625 = 3.1991
in
TMin effective for bending/shear, new Shell Side Corrosion
= 3.4491 - Larger(0.1875, 0) - 0 = 3.2616 in

η = 1 - 0.907/(Pitch/Tube OD) 2 = 1 -
RCB-7.132 0.907/(1.25/1) 2 = 0.4195
(bending)
Equations used F=1
Tbending = (F*G/3)*(P/(η*S)) 1/2
DL = 4*A/C
RCB-7.133
(shear) Tshear = 0.31*DL*(P/S)/(1 - d o/Pitch)
Shear does not control if (P/S) < 1.6*(1 -

do/Pitch)2
Tbending =
(1*48.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Shell Side 3.0691
Corroded Shear does not control as (300/20,000.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*48.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Design Condition 1 Tube Side 3.0691
Shear does not control as (300/20,000.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*48.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Shell Side 3.0691
New Shear does not control as (300/20,000.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*48.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Tube Side 3.0691

1.6*(1 - 1/1.25) 2
Tbending =
(1*48.691/3)*(393.179/(0.4195*34,200.00)) 1/2 =
Tube side hydrotest New Tube Side 2.6869
Shear does not control as (393.179/34,200.00)

< 1.6*(1 - 1/1.25) 2
Tbending =
(1*48.691/3)*(392.1906/(0.4195*34,200.00)) 1/2
Shell side hydrotest New Shell Side = 2.6835
164/165
< 1.6*(1 - 1/1.25) 2
Rear Floating Tubesheet
Shell Side Corrosion
TMin effective for bending/shear, corr
= 3.4491 - Larger(0.1875, 0.0625) - 0.0625 = 3.1991
in
TMin effective for bending/shear, new Shell Side Corrosion
= 3.4491 - Larger(0.1875, 0) - 0 = 3.2616 in

η = 1 - 0.907/(Pitch/Tube OD) 2 = 1 -
RCB-7.132 0.907/(1.25/1) 2 = 0.4195
(bending)
Equations used F=1
Tbending = (F*G/3)*(P/(η*S)) 1/2
DL = 4*A/C
RCB-7.133
(shear) Tshear = 0.31*DL*(P/S)/(1 - d o/Pitch)
Shear does not control if (P/S) < 1.6*(1 -

do/Pitch)2
Tbending =
(1*44.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Shell Side 2.8169
Corroded Shear does not control as (300/20,000.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*44.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Design Condition 1 Tube Side 2.8169

1.6*(1 - 1/1.25) 2
Tbending =
(1*44.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Shell Side 2.8169
New Shear does not control as (300/20,000.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*44.691/3)*(300/(0.4195*20,000.00)) 1/2 =
Tube Side 2.8169

1.6*(1 - 1/1.25) 2
Tbending =
(1*44.691/3)*(393.179/(0.4195*34,200.00)) 1/2 =
Tube side hydrotest New Tube Side 2.4661

< 1.6*(1 - 1/1.25) 2
Tbending =
(1*44.691/3)*(392.1906/(0.4195*34,200.00)) 1/2
Shell side hydrotest New Shell Side = 2.463

< 1.6*(1 - 1/1.25) 2
165/165

HE Design Calculations

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HE Design Calculations

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Heat Exchanger Design Calculations

Item: Ethanol Cooler

Warnings for Rear Channel Head

Warnings for Shell Side Flange (rear)

Warnings for TS Inlet (N1)

Warnings for TS Outlet (N2)

Warnings for Tube Side Flange (rear)

N1 TS Inlet 17.22 IDx0.39 SA-105 No No No SA-516 70 No No No WN A105 Class 300

N2 TS Outlet 17.22 IDx0.39 SA-105 No No No SA-516 70 No No No WN A105 Class 300

N3 SS Inlet 14" (Thk = 0.469") SA-105 No No No SA-516 70 No No No WN A105 Class 300

N4 SS Outlet 13.22 IDx0.39 SA-105 No No No SA-516 70 No No No WN A105 Class 300

tn: Nozzle thickness

Pressure Summary for Tube side chamber

Tube Side Flange (rear) - Flange

Straight Flange on Rear Channel

Channel Cover Flange (front) -

Tube Side Flange (front) - Flange

Shell Side Flange (rear) - Flange

Tube Side Flange (rear) - Flange

Nozzle Note 14; Pad

Chamber design MDMT is -20.00°F

Chamber MAWP hot & corroded is 300.76 psi @ 280.0°F

Chamber MAP cold & new is 302.07 psi @ 70.0°F

Chamber MAEP is 0.00 psi @ 280.0°F

Pressure Summary for Shell side chamber

Straight Flange on Rear Shell

Straight Flange on Rear Channel

Shell Side Flange (front) - Flange

Nozzle Note 23; Pad Note

Nozzle Note 25; Pad Note

Nozzle Note 27; Pad Note

Chamber design MDMT is -20.00°F

Chamber MAWP hot & corroded is 300.00 psi @ 280.0°F

Chamber MAP cold & new is 306.97 psi @ 70.0°F

Chamber MAEP is 0.00 psi @ 280.0°F

Notes for MDMT Rating:

Note # Exemption Details

Material impact test exemption temperature from Fig UCS-66 Curve B = 15 °F

UCS-66(b)(1)(b) has been applied.

Material impact test exemption temperature from Fig UCS-66 Curve B = 15 °F

Material impact test exemption temperature from Fig UCS-66 Curve B = 15 °F

9. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)

UCS-66(b)(1)(b) has been applied.

UCS-66(b)(1)(b) has been applied.

Material impact test exemption temperature from Fig UCS-66 Curve B = 15 °F

17. Straight Flange governs MDMT

UCS-66(b)(1)(b) has been applied.

UCS-66(b)(1)(b) has been applied.

UCS-66(b)(1)(b) has been applied.

Design notes are available on the Settings Summary page.

No. Date Operator Notes

0 6/27/2011 Gaurav New vessel created Heat Exchanger. [Build 6258]

COMPRESS Build 6258

Units: U.S. Customary

Datum Line Location: 0.00" from right seam

ASME Section VIII Division 1, 2007 Edition

Design or Rating: Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

Use Code Case 2547: No

UG-22 (a) Internal or External Design Pressure : Yes

Component Material Diameter Length Nominal t Design t Joint Load

Front Channel SA-516 70 48.00 ID 32.00 0.4375 0.4268 1.0000 Internal

Shell SA-516 70 48.00 ID 165.35 0.4375 0.4268 1.0000 Internal