Bicycle Maintenance Manual

Copyright © 2012, World Bicycle Relief

Frame Fork

Top Tube

Steerer Tube
Seat Stay
Seat Tube Head Tube
Fork Leg
Rear Dropout
Down Tube

Saddle
Handlebar
Fork Dropout
Chainstay Bottom Bracket Shell Stem
Saddle Rails
Tire Carrier Seatpost Lamp Bracket
Frame Headset Spoke
Tread Fork
Mudguard Spoke Head

Spoke
Sidewall

Casing

Bead
Rim

Tire

Tube (Inside) Rim Strip (Inside)

Washer

Chain Chainguard
Chain Adjuster Bottom Bracket
Nipple
Crankset
Stand Valve Stem Pedal Mudguard Stay
Rear Hub Front Hub
Valve Types Hub

Hub Flange

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 1
Schrader Dunlop Presta Hub Shell
Components
 Tire Lever

Hacksaw Blade

Cutting Tool

Patching Glue

1 2 3

Remove tube Hold underwater to locate hole Cut patch from old tube

4 5 6

3 min

Scratch patch area with hacksaw blade Add patching glue to tube and patch Press patch down hard on tube
or sandpaper

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 3 Tube Repair
 10mm spanner
H K
15mm spanner
J
26mm spanner

36mm spanner

Lockring spanner
M

Hammer

C Cotter Anvil

I
B GREASE
F C

D
A
A Frame G
I

B BB Spindle
Right Crank Arm
H
C BB Bearings (2) and Chainring L
Cotter Pins (2) E
I
D Adjustable Cup
J Cotter Pin Washers (2)
K
E Lockring J
K Cotter Pin Nuts (2)

F Fixed Cup L Left Pedal

G Left Crank Arm M Right Pedal

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 4 Bottom Bracket
 13mm spanner
A Frame J K
30mm spanner

B Fork
H
GREASE
M
C Headset Bearing (2)

D Upper Headset Race I

L
E Lamp Bracket
N

F Headset Spacer

G Lock Nut

H Expander Bolt G
A
I Washer
F

J Handlebars

E
K Handlebar Grips (2)

L Stem
B
D
M Stem Bolt
C
N Expander Wedge

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 5 Headset
 Pliers
A

GREASE

A
B
A Master Link C

Master Link
B
Side Plate

C
C Retaining Clip

D Chain
B
D

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 6 Chain
 15mm spanner

17mm spanner
H
15mm cone spanner
E
G D C
F
B GREASE

A Axle

B Hub Shell

A
C Bearing (2)

D Cone H
C

E Locknut

G
F Axle Washers (2)

G Axle Nuts (2) H Fork

F

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 7 Front Hub
 D 10mm Spanner
C E K L
F G J 15mm Spanner
A B H I M
17mm Spanner

Screwdriver

15mm cone spanner

T U
R K
N O P Q S V F B A

A Axle Nut (2) J Hub Driver

B Axle Washers (2) K Large Bearings (2) S Brake Cone

W Y
C Snap Ring L Hub Shell T Left Dust Cover

M Axle
D Cog U Brake Arm

N Clutch Cone
E Right Dust Cover V Washer X
O Clutch Washer
F Lock Nuts (2) W Bolt GREASE

G Bearing Shield P Clutch Spring X Brake Arm Clip

H Cone Spring Holder Y Nut

Q

I Small Bearing R Brake Shoes

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 8 KT Rear Hub
 1 2 # of crossings Hub holes
4x 10
3x 8
A
2x 6 C
1x 4 D

A
8 7
B A 6 5
4
3
2
B
1

-or-
3

C A
F
A E
intertwine
intertwine

G H

G H
F E
B A

C A

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 9 Wheel Lacing
 Spoke Wrench

Truing Rounding Dishing

-

+
-
+
+
-

- + = = + -
Rim Off Center Correctly Dished Rim Off Center

+ -
Tighten Loosen

Copyright © 2012, World Bicycle Relief

Rev. 15-02-12 - PAGE 10 Wheel Alignment
World Bicycle Relief
1333 N. Kingsbury, 4th Fl.
Chicago, IL 60642
tel: +1.312.664.3836
www.worldbicyclerelief.org