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USER MANUAL
Single Module
Parallel 1+N
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7400M
UNINTERRUPTIBLE POWER SYSTEM
Please accept our thanks for giving us the privilege to serve you by choosing a Liebert
make ‘UPS’.
If this is your first Liebert UPS, we hope it is the beginning of a long relationship which
delivers value to your organisation. If you already own and use a Liebert UPS, we are
doubly honoured by your decision of continuing this relationship.
It is our constant endeavour to partner you for the growth and success of your business.
This philosophy is reflected in our Mission statement “To deliver value through Air &
Power Quality solutions to achieve customer delight”. Please do give us feedback to help
us realise our Mission.
02/02 1
This manual contains information concerning the installation, operation and maintenance of the
Liebert Series 7400-M Uninterruptible Power System (UPS) for the Single Module and One plus One
Systems.
All relevant parts of the manual should be read prior to commencing installation.
The UPS must be commissioned by an engineer approved by the manufacturer (or his agent)
before being put into service. Failure to observe this condition will invalidate any implied
warranty.
The Series 7400-M UPS has been designed for Commercial / Industrial use only.
The Series 7400-M UPS has not been designed for direct use in any life support application.
If you encounter any problem with the procedures contained in this manual you should seek
immediate assistance from Emerson Network Power Sales Office from whom the equipment was
purchased. Alternatively contact the Emerson Network Power - Customer Service & Support
department at the address shown below:
Emerson Network Power pursues a policy of continual product development and reserves the right to
change the equipment without notice.
02/02 2
Pune
Address: B/6, Shree Dwarka Co-op. Soc., Hare Krishna Mandir Path, Model Colony, Off.
University Road, Pune 411 016
Tel: 91-20-2567 0709, 2567 6975
Fax: 91-20-400 4020
Baroda
Address: 39 / 2, Arunodaya Soc., Alkapuri, Baroda 390 005
Tel: 91-265-231 4296 / 2330 383
Fax: 91-265-2343937
Nagpur
Address: 203, Ganga Apts, 13, Giripeth, Nagpur 400 010
Tel: 91-712-540 423
Fax: 91-712-540 423
Chennai
Address: OMS Court, No. 1, Nathamuni Street, T., Nagar, Chennai 600 017
Tel: 91-44-2815 1063, 2815 2596, 712 4863, 713 4884, 713 4883
Fax: 91-44-2815 1442
Kochin
Address: "Nedumparambil", No. 1419/36, Kattakara Road, Kaloor, Kochin 682 017
Tel: 91-484-2341 985/86
Fax: 91-484-2341 986
Secunderabad
Address: 1-1-40/1, 2nd floor, Vasavi Towers, S. D. Road, Secunderabad - 500 003
Tel: 91-40-27806774 / 5/ 6
Fax: 91-40-2780 6777
02/02 3
Bhubaneshwar
Address: 69, Satya Nagar, Bhubaneshwar 751 007
Tel: 91-674-2520 778
Fax: 91-674-2520 778
Jamshedpur
Address: Kashi Kunji, Road No. 2, Ground Floor, Contractors Areas, Bistupur, Jamshedpur
831 001
Tel: 91-657-2227 678
Fax: 91-657-2227 678
Chandigarh
Address: SCO No. 272, Sector 32 -C & D, 1st Floor, Above Punjab and Sind
Bank,Chandigarh.
Tel: 0172-5077531
Fax: 0172-5016531
Lucknow
Address: 213, 2nd Floor, Saran Chambers-II, 5, Park Road, Lucknow - 226 001 (U.P)
Tel: 91-522-2237174
Fax: 91-522-2239877
Guwahati
Address : C/o. Ashok Bhasin, South Sarania, Ashram Road, (Near GMC Tax Office),
Ulubari, Guwahati -
781 007.
Tel: 91-361-2453270
Fax: 91-361-2453270
02/02 4
WARNING
In a domestic environment, this product may cause radio interface in which case the user may be
required to take additional measures.
WARNING
HIGH EARTH LEAKAGE CURRENT: EARTH CONNECTIONS IS ESSENTIAL BEFORE CONNECTING THE
INPUT SUPPLY. This equipment must be earthed in accordance with local electrical codes.
WARNING
THIS UPS DOES NOT INCORPORATE AUTOMATIC BACKFEED PROTECTION. A WARNING LABEL MUST
BE FITTED TO ALL EXTERNAL PRIMARY POWER ISOLATIONS STATING.
GENERAL
As with other types of high power equipment, dangerous voltages are present within the UPS and battery
enclosure. The risk of contact with these is minimised as the live component parts are housed behind a
hinged, lockable door. Further internal safety screens make the equipment protected to IP20 standards.
No risk exists to any personnel when operating the equipment in the normal manner, following the
recommended operating procedures.
All equipment maintenance and servicing procedures involve internal access and should be carried out
only by trained personnel.
BATTERIES
Battery manufacturers supply details of the necessary precautions to be observed when working on, or in
the vicinity of a large bank of battery cells. These precautions should be followed implicitly at all times.
Particular attention should be paid to the recommendations concerning local environmental conditions
and the provision of protective clothing, first-aid and fire fighting facilities
TEST EQUIPMENT
When the battery is under charge, it is earth-referenced about its mid-point –e.g. if the battery is being
charged at 460V the battery extremities will be at +230V and –230V with respect to neutral (earth).
When using mains-powered test equipment such as oscilloscopes in the UPS voltage area, always use a
differential mode of operation to avoid the need to disconnect the oscilloscope frame earth.
PERSONNEL
When working inside the UPS (trained personnel only) it is recommended that protection be worn to
prevent eye damage, should an electric arc be struck by mishandling or severe electrical fault.
Some of the power components are very heavy. If their removal is necessary, ensure that sufficient
manpower is available; otherwise use adequate mechanical handling equipment.
When working in the general area of the UPS where high voltages are present, a second person should
be standing-by to assist and summon help in case of accident.
02/02 5
02/02 6
Chapter 5 - Maintenance 58
5.1 Introduction 58
5.2 Safety Precautions 58
5.3 Scheduled Maintenance 58
5.3.1 Daily cheeks 58
5.3.2 Weekly checks 59
5.3.3 Annual service 59
5.3.4 Extended service 60
5.3.5 Battery maintenance 60
5.4 UPS Status parameters 61
Chapter 6 - Troubleshooting 63
6.1 Troubleshooting UPS systems 63
6.1.1 Operating parameters and limitations 63
6.1.2 General Troubleshooting Procedure 63
6.2 LED interpretation 65
6.3 Display panel message interpretation 66
6.4 Number of messages, red LED and buzzer 68
02/02 7
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02/02 8
1.1 Introduction:
Bypass
Supply
UPS
Mains STATIC
RECTIFIER INVERTER Output
Supply SWITCH Supply
BATTERY
02/02 9
During normal operation both the rectifier and inverter sections are
active and provides regulated load power whilst simultaneously float
charging the battery. In the event of a mains power failure, the
rectifier becomes inoperative and the inverter is powered solely from
the battery. Critical load power is maintained under these conditions
until the battery is fully discharged, whereupon the UPS shuts down.
The end of a battery discharge is assumed when the battery voltage
falls below a preset value (i.e. 330V d.c. for a 400 V AC system.
The period for which the load can be maintained following a mains
power failure is known as the system’s ‘Autonomy Time’ and is
dependent upon both the battery A/hr capacity and the applied
percentage load. It is usual in larger installations to provide an
alternative UPS input power source from a stand by generator when
the mains supply fails. Once such a generator has been brought on-
line, and the UPS input power has been re-established, the batteries
immediately begin to recharge. Modern generators can be started
and brought on-line very quickly and where such a facility is
incorporated into the UPS installation, it results in short battery
discharge periods and correspondingly rapid recharge times.
1.2.2 Bypass Supplies The circuit block annotated ‘Static Switch’ in figure 1-2 contains an
electronically controlled switching circuit which enables the critical
load to be connected either to the inverter output or to a bypass
power source via the ‘static bypass line’. Normally, the load is
connected to the inverter via a static switch circuits but in the event of
a UPS overload, or inverter failure, it is automatically transferred to
the Static bypass line.
Maintenance Bypass
Pow er Switch Q3
Maintenance Bypass Line
BATTERY
02/02 10
1.2.3 UPS Power Switch The power switch locations in the various 7400-M models are shown
Configuration in Figure 1-3. Figure 1-2 illustrates the 7400-M Series UPS module in
what is known as the “Split Bypass” configuration. In the “Split
Bypass” configuration the static bypass line is connected by a separate
power switch to a dedicated “Bypass” power source which also feeds
the maintenance bypass line. Where a separate power source is not
available, the bypass (Q2) and Rectifier input supply connections
would be linked together.
With the exception of the maintenance bypass isolators, all the
isolators shown must be closed during normal UPS operation.
1.2.4 Battery Circuit Breaker The battery is connected to the DC busbar, through a circuit breaker
fitted inside the battery cabinet or located adjacent to the batteries
where a battery cabinet is not used. This circuit breaker is closed
manually, but it contains an under-voltage release coil which enables
it to be tripped down from the UPS control electronics following
certain detected faults. It also has a magnetic trip facility for overload
protection.
1.2.5 Battery Cabinet/ Racks The batteries associated with the UPS are generally housed in a
purpose built cabinet/ racks located alongside the main UPS
equipment.
1.2.6 Battery circuit As an alternative to the battery cabinet, a battery circuit breaker can
Breaker Box be provided in a custom built box. This Battery Circuit Box is
designed to be wall or rack mounted and is connected between the
UPS and Battery.
1.2.7 Battery Temperature For systems with batteries installed in non-optimized temperature
Compensation conditions, the 7400-M offers a battery temperature compensation
(optional). As the temperature inside the battery cabinet / area rises
the DC busbar voltage reduces in order to sustain the battery at its
optimum charge voltage. This will assist in prolonging the life of the
batteries.
02/02 11
1 = Reset Push-button
02/02 12
The operator control and display panel can be divided into two
functional sections: ‘LED Indications’ and ‘Control and Display. As
can be seen the upper section consists of LEDs which indicate the
operational and alarm status of the system by turning ON and OFF or
by flashing ON / OFF. This section can be further split into five
separate areas as identified in figure 1-4.
The lower section of the operator control and display panel consists of
a LCD (Liquid Crystal Display) and its associated switches.
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7400 M
UNITERRUPTIBLE POWER SUPPLY SYST EM
2 4 5 7 9
1 3 6 8
02/02 13
1.3.1 LED Indications The control and display panel LED indications are illustrated in figure
1-5 and described in the following text:
2. Load on Inverter:
This LED illuminates when the output power switch is closed and the
load is connected to Inverter via the input mains supply.
3. Load on bypass:
This LED illuminates when the output power switch is closed and the
load is connected to the bypass AC supply via the bypass static switch.
4. Battery Issues:
This LED illuminates when the battery is discharging and flashes when
the battery circuit breaker is open.
7. Overload indication:
This amber LED is situated at the end of the % load bargraph and
illuminates to indicate that the applied load has exceeded 100%. This
indication will be accompanied by audible and visual LCD warnings.
8. Low Battery:
This amber LED is situated at the end of the % battery charge
bargraph and illuminates when operating on battery to indicate that
the battery voltage is low at 1.8 volts per cell and that the UPS will
shortly shut down.
02/02 14
1 5
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7400 M
UNITERRUPTIBLE POW ER SUPPLY SYST EM
2 3 4
1.3.2 LCD Display The LCD consists of a window and four push buttons. The display is
capable of showing 4 rows of 20 characters and is used to indicate the
UPS operating parameters, warnings and alarms. The push buttons
permit the operator either to select options from a menu for display
on the window, or else to charge the value of certain parameters.
ENTER (4)
Pressing ‘ENTER’, when selecting options, displays the next window.
The next window is determined by the option, which has been elected
in the present window. When selecting new parameters, it saves the
new parameters.
ESCAPE:
Pressing ‘ESCAPE’ cancels the most recent actions, i.e. when selecting
options, it returns the previous window to the LCD; when setting
parameters, it exits the window without saving the new settings.
UP (1)
The UP push button moves a cursor up the LCD over the options
offered on certain windows, and moves a rectangular cursor to the
next digit on the right when changing parameter values in others.
DOWN (2)
The DOWN pushbutton moves a cursor down the LCD over the
options offered on certain windows, and changes the highlighted
parameter values in others.
02/02 15
• Initializing Window:
After first connecting power to the UPS and closing the bypass AC
LIEBERT input power switch, the INITIALIZATION message will appear on the
LCD screen. It persists for about five seconds while the control
UPS
firmware is loaded and the unit performs a self-test. It is followed by a
window showing various messages with the time and date on the
bottom line.
RECTIF. SWITCH OPEN When the power switches and battery circuit breaker have been
BATTERY SWITCH OPEN closed and the inverter has stabilized the window will change to the
OUTPUT SWITCH OPEN default window.
hh.mm.ss dd.mm.yy
• Default Window:
The message shown below, will be seen on the default window
NORMAL OPERATION whenever the UPS is operating normally:
The top lines display the UPS operational status and indicates alarm
hh.mm.ss dd.mm.yy conditions when they occur; and line four normally shows the time
and date. Refer to Chapter 6 – Troubleshooting, for more details.
02/02 16
OUTPUT : [ Vrms]
VOLTAGE [Vrms]
A-N B-N C-N
XXX XXX XXX
CURRENT: [ AMPS]
A B C
XXXX XXXX XXXX
N XXXX
LOAD : [%]
A B C
XXX XXX XXX
A B C
XXXX X XXX XXXX
A B C
XXXX X XXX XXXX
FREQUENCY : [Hz]
INVERTER XX.X
BYPASS XX.X
OUTPUT INPUT:
>INPUT < VOLTAGE [Vrms]
BATTERY A-B B-C C-A
TEMPERATURE XXX XXX XXX
OUTPUT BATTERY:
INPUT VOLTAGE XXX [V]
>BATTERY < CURRENT XXXX [A]
TEMPERATURE CHARGE XXX [%]
_ WRITE SAVE _
FUNCTION _ MOVE EXIT _
INPUT PASSWORD
????????
PRESS DOWN KEY
_ WRITE SAVE _
MAINTENANCE _ MOVE EXIT _ PRESS ENTER KEY
INPUT PASSWORD
????????
02/02 17
02/02 18
2.1 Introduction
Note 2:
The audible alarm may annunciate at various points in these
procedures. It can be canceled at any time by pressing the 'Alarm
Reset' push- button.
Note 3:
The 7400-M series UPS incorporates an optional automatic boost
charge facility which can be used in systems containing conventional
flooded lead-acid batteries. If this type of battery is used in your
installation you may notice that the battery charger voltage may be
greater than its nominal (432V DC for 380V AC, 446V DC for 400V
AC and 459 AC for a 415V AC system) when the mains supply
returns from a prolonged outage. This is the normal response of the
boost charge facility: the charger voltage should return to normal after
a few hours.
02/02 19
2 4 5 7 9
1 3 6 8
1 = Reset Push-button
2 = UPS Logic Boards
02/02 20
2.2 Procedure for switching the UPS to power the load from power off
condition
1. Open the UPS doors to gain access to the main power switches.
WARNING
2 . Close the bypass power switch Q2. The Module Mimic LED's will
indicate Bypass AC input supply present (1 - steady green) and the
Load on bypass (3 - flashing amber).
LIEBERT
UPS Initializing Window: after first connecting power to the UPS and
closing the Q2 isolator, this massage will appear on the LCD screen. It
persists for about five seconds while the control firmware is UPS
loaded. It is followed by a screen showing various messages with the
RECTIF. SWITCH OPEN time and date on the bottom line.
BATTERY SWITCH OPEN
OUTPUT SWITCH OPEN
hh.mm.ss dd.mm.yy Note : If input power is present but the display remains blank, locate the
UPS Logic Board and observe that the indication on the board is a
flashing 88. If this is not the case then the Micro Controller is not
working, anyway contact your dealer for advice.
BATTERY C.B. OPEN
OUTPUT SWITCH OPEN
3. Close the Rectifier input power switch Q1.
hh.mm.ss dd.mm.yy
After approximately 20 seconds the Module Mimic LED's will change
so that the Load on Inverter will light (2 - steady green) and the Load
on Bypass (3) will extinguish.
>MEASUREMENT <
5. Before closing the battery circuit breaker check the DC bus-bar
FUNCTION voltage. From the above window press the ENTER key The Main
MAINTENANCE Menu Window will display
SETUP
OUTPUT
INPUT
>BATTERY <
TEMPERATURE
Select BATTERY and the DC bus bar voltage will be displayed:
7400M - Series UPS User Manual
Single Module and 1+N Parallel System
02/02 21
The top lines display the UPS operational status and indicates alarm
conditions when they occur; and line tour normally shows the time
and date
2.3 Procedure for Switching the UPS into a Maintenance Bypass condition from
normal operation.
This procedure should be followed to transfer the load from the UPS
inverter output to the maintenance bypass system. This may be
required during UPS maintenance procedures.
The first of this procedure details how to select the Inverter OFF and
power the load from the bypass mains via the Static Switch.
MEASUREMENT
>FUNCTION <
1. From the Default window press the ENTER key: the Main Menu
MAINTENANCE Window will display:
SETUP
? WRITE SAVE ?
2. Select FUNCTION and press ENTER key:
? MOVE EXIT C
INPUT PASSWORD
????????
Before being allowed into the FUNCTION window you are requested
BATTERY TEST
to enter a password. This is achieved by pressing the UP arrow key
GENERATOR repeatedly until the first digit displays the character required, you then
PANEL SETUP press the DOWN arrow key once to move on to the second digit. This
>NEXT PAGE < action is repeated for all eight digits. When the PASSWORD has been
completed press the ENTER key:
02/02 22
3. You now have access to all function windows. Press the DOWN
arrow key until the cursors have selected NEXT PAGE - press the
MODEM CONNECTION ENTER key.
>ON/OFF UPS CONTROL <
RELOAD UPS DATA
RESET BUFFERS
4. Press the DOWN arrow key until the cursors have selected. ON/
OFF UPS CONTROL - press the ENTER key:
CAUTION
6. Unfasten the lock, release the internal safety bar and close the
maintenance bypass power switch Q3. Open the Rectifier input power
switch Q1, the Output power switch Q4, the bypass power switch Q2
and the Battery circuit breaker.
The unit will power down but the load will continue to be supplied by
the manual bypass.
WARNING
Your load is now powered from the maintenance bypass system and
the UPS is completely shut down.
02/02 23
2.4 Procedure for Switching the UPS ON from a Maintenance Power down
condition
This procedure will describe how to start the UPS and then how to
transfer the load from the maintenance bypass to the UPS Inverter.
1. Close the output power switch Q4 and the Bypass power switch
Q2.
The Module Mimic indicators (1) Bypass supply present and (3) Load
on Bypass will illuminate.
2. Close the Rectifier Input power switch Q1.
The rectifier will 'walk-in' and stabilize at float voltage. Check the
battery voltage on the measurement screen.
3. Wait for 20 seconds then close the battery circuit breaker. This is
located inside the battery cabinet (if used) or is otherwise located
adjacent to the battery racks.
The Module Mimic indicator (4) Battery unavailable should
extinguish. Several LED's on the Battery state of charge bargraph will
illuminate showing the battery state of charge
4. Open the Maintenance Bypass power switch Q3 and fit lock. The
LOAD ON BYASS
Module Mimic indicator Load on Bypass (3) will flash amber. The
INV: SOFTWARE BLOCK display window will show the present status of the UPS
hh.mm.ss dd.mm.yy
MEASUREMENT 5. From the above window press the ENTER key: The Main Menu
>FUNCTION < Window will display:
MAINTENANCE
SETUP
Before being allowed into the FUNCTION windows you are requested
? WRITE SAVE ? to enter a password. This Is achieved by pressing the UP arrow key
repeatedly until the first digit displays the character required, you then
? MOVE EXIT C press the DOWN arrow key once to move on to the second digit. This
INPUT PASSWORD
???????? action is repeated for all eight digits. When the PASSWORD has been
completed press the ENTER key.
CAUTION
02/02 24
8. Press the DOWN arrow key until the cursors have selected ON/
OFF UPS BLOCK.
Press the ENTER key.
MODEM CONNECTION
>ON/OFF UPS CONTROL <
RELOAD UPS DATA CAUTION
RESET BUFFERS
CAUTION
02/02 25
1. Open the Battery circuit breaker and the Rectifier input power
switch Q1.
The Module Mimic indicator (2) Load on Inverter will extinguish and
the Load on Bypass Indicator (3) will flash amber. The battery not
available indicator (4) will light amber and the battery bar graph
LED's will all extinguish.
The display window will show messages reflecting the actions taken
(i.e. load on Bypass: Battery Breaker open: Rect. breaker open: etc.).
2. Open the Output power switch Q4 and the bypass power switch
Q2.
All operator LED indications and messages will extinguish as the
mains driven internal power supplies decay.
IMPORTANT
02/02 26
2.6 Procedure for carrying out a RESET after a recognised controlled transfer
to bypass or EPO action.
When the necessary action to correct the problem has been taken, this
procedure should be followed to restore the UPS back to its normal
operating condition following, a controlled transfer to bypass or when
the Remote Emergency Power Off switch has been activated.
A recognized controlled transfer to bypass is activated by the following
problems: Inverter Over temperature, Cut-off Overload, Battery Over
voltage, when configured for a manual return from bypass operation
(only for system test).
1. Gain access to the UPS logic board - Open the UPS right hand
door (see figure 2-2).
02/02 27
3.1 Introduction
WARNING
WARNING
Because every site has its peculiarities, it is not the aim of this
chapter to provide step-by-step installation instructions, but to act
as a guide as to the general procedures and practices that should
be observed by the installing engineer.
02/02 28
3. 3.1.1 Equipment Positioning The UPS cabinets are fitted with castors on the base to allow ease of
and Environmental movement and positioning, When the equipment has been finally
considerations positioned ensure the adjustable feet are sat so that the UPS will
remain stationary and stable (see figure 3-2)
The UPS can be lifted using either a fork lift, or a cradle. Take care
when using either method not to damage the UPS castors or jacking
foot located on the bottom of the unit.
WARNING
Cables:
All control cables should be screened and run separate from the
power cables, in metal conduits or metal ducts which are electrically
bonded to the metalwork of the cabinets to which they are connected.
Cooling air-flow:
All the models in the 7400-M range are force-cooled with the aid of
Internal fans. Cooling air enters the module through ventilation grills
located at the bottom of the front doors and is exhausted through the
fan grills located on the rear panel; you must therefore allow for a
minimum gap of 250 mm behind the unit to allow adequate air flow
(see figure 3-1).
Clearances
Clearance around the front of the equipment should be sufficient to
enable free passage of personnel with the doors fully opened.
3.1.2 Raised Floor Installation The equipment is to be located on a raised floor it should be mounted
on a pedestal suitably designed to accept the equipment point
loading. The Installation diagrams accompanying the system identify
the location and equipment through which the cabinet can be secured
to the floor.
02/02 29
3.1.3 Battery Location Temperature is a major factor in determining the battery life and
capacity. Battery manufacturers quote figures for an operating
temperature of 20°C. Operating above this temperature will reduce
the battery life, operation below this temperature will reduce the
battery capacity. On a normal installation the battery temperature is
maintained between 15°C and 25°C. Batteries should be mounted in
an environment where the temperature is consistent and even over
the whole battery. Keep batteries away from main heat sources or
main air inlets etc.
Pedestals are required for the battery cabinets when they are located
on raised floors, in the same way as for the UPS cabinets.
02/02 30
Rear Wall
7400M
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U N I T ERRUPTIBLE POWER SUPP
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1425
Front
Cables
125 x 85
200 125
Weights:
30kVA – 480 kg
40kVA – 540 kg
60kVA – 620 kg
* Additional fans fitted when the
Input harmonic filter is included
Or for 380V system
1170
750
Figure 3-1: Installation Diagram
02/02 31
Before you install the UPS hardware you should carry out the following
preliminary checks:
2. Remove any packaging debris, then visually examine the UPS and
battery equipment for transit damage, both internally and externally.
Report any such damage to the shipper immediately.
3. Verify that the shipment is complete - e.g. that the battery contains the
correct number of cells. etc. Report any discrepancy immediately.
4. When you are satisfied that the equipment is complete and in good
condition move it to its proposed final position.
5. After fixing the unit in final position, remove transit support connected to
heavy wound components.
Main chassis
Earth bar Auxiliary Terminal
Block (X3)
Power cable
Control cable
entry
entry position
Castors
Adjustable
fixing feet
02/02 32
WARNING
Before cabling-up the ups, ensure that you are aware of the
location and operation of the external isolators that connect
the UPS Input/ Bypass supply to the mains distribution
panel.
Check that these supplies are electrically isolated, and post
any necessary warning signs to prevent their inadvertent
operation.
3.3.1 Cable Entry Cables enter the UPS modules via entry panels is the base of the
cabinet. As shown in figure 3-2 separate entry position are provided
for power cables (which include input, output and battery supplies)
and control cables (which includes battery control, remote stop and
communication wiring). All control cables should be screened and run
in a separate trunking to the power cables.
3.3.2 Cable Rating The input/output cables can be sized to suit the modules' rating
according to the table below.
Notes:
1. The neutral conductor should be sized 1.5 times the
output/bypass phase current.
02/02 33
3.3.3 Cable Connections The input mains/bypass cables, UPS output cables and battery cables
Connections (all require lug type terminations) are connected to
busbar situated between the power isolator switches - as shown in
figure 3-5. A terminal block X3 is used for connecting the control
cables to the battery circuit breaker and the external emergency stop
facility, these are female spade type connections (Fast-on 6,3x0,8).
3.3.4 Safety Earth The safety earth bus-bar is located near the input and output power
supply connections as shown in the following diagram, The safely
earth cable must be connected to the earth bus-bar and bonded to
each cabinet in the system.
WARNING
3.3.5 Protective Devices Bypass Input of UPS: is not self-protected against overloads or shorts
circuits: it's necessary to install in distribution panel a circuit breaker or
fuses to protect bypass line.
Rectifier Input : it's the same, in case of separate rectifier input, it's
necessary to install in distribution panel another circuit breaker or
fuses to protect input wires.
02/02 34
3.3.6 Cabling Procedure Once the equipment has been finally positioned and secured, connect
the power cables as described in the following procedure.
1. Verify that the UPS equipment is totally isolated from its external
power source and all the UPS power switches are open.
Connect the AC input supply cables between the mains distribution
panel and the UPS rectifier input supply busbars and tighten the
connections to 5.4 Nm. If a separate- bypass supply is not provided
ensure the links are fitted between the rectifier input supply busbars
and the bypass input supply busbars (see figure 3-5).
ENSURE CORRECT PHASE ROTATION.
2 Connect the UPS output cables between the UPS output busbars
and the load distribution panel and tighten the connections to 5.4
Nm.
02/02 35
7400M
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7400 M
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BATTERY BANK
D
A
E
B F
G
C
H
02/02 36
AS400/ Alarms
connections
Cable (G)
Communication
connections
Battery Power Cable (F)
Connections X3 – Cables <E> and <H>
Cable (D) 1
2 Battery
3 Temp.
4 Common
Safety Earth 5 Battery CB Aux. contact
6 Battery CB trip
7
8
9
10
EPO
11
12
Q4
U2 V2 W2 N2 Output
Connections
(To load)
Cable (C)
Q3
Q1
02/02 37
Connect the battery power cables between the UPS battery terminals
and its associated battery circuit breaker - see figures 3 - 5 and 3 -7.
As a safety precaution, remove the battery fuse in the module until
the arrival of the commissioning engineer.
- OBSERVE THE BATTERY CABLE POLARITY.
WARNING
3. Connect the safety earth and any necessary bonding earth cables
to the copper earth bus-bar located below the battery power
connections.
WARNING
02/02 38
WARNING
Due to the IGBT inverter design the DC bus bar voltage level is
dependent on the system output AC voltage. Therefore, the number
of battery blocks required will differ according to the system
requirements, as shown below:
Where battery racks are used, they should be sited and assembled in
accordance with the battery manufacturer's recommendations. In
general, batteries require a well-ventilated, clean and dry environment
at reasonable temperatures to obtain efficient battery operation.
02/02 39
There are two boxes available which are similar in their design and
content. These are listed below:
Figure 3-7 shows details of the power and control cable connections
between the circuit breaker box or battery cabinet and the UPS itself.
Two methods of connecting the three pole battery circuit breaker are
illustrated. Method A shows the spare pole being used to divide the
battery bank in half, thereby reducing the battery total voltage to half
when the circuit breaker is open during servicing etc. Method B
connects the spare pole in series with the positive connection, thereby
providing two sets of contacts in the positive line as an added safety
precaution.
When installing the battery cabinet remove the battery fuse In the
UPS before making the battery circuit breaker power connections.
+ + + +
96 Cells 96 Cells
+ + + +
96 Cells 96 Cells
02/02 40
Sensor 3
Temperature 2
(Optional) 1
X3
X4
X5
X6
X7
X8
X9
+ BATTERY
X2
X10
CIRCUIT 1 2 3 4 5
BREAKER X1
UPS CABINET
X3
1 Battery C.B.
2 Controller
3
F13 4
5
6
7
8
9
10
+ 11
12
Sensor 3
Temperature 2
(Optional) 1
X3
X4
X5
X6
X7
X8
X9
+ BATTERY
X2
X10
CIRCUIT 1 2 3 4 5
BREAKER X1
UPS CABINET
X3
1 Battery C.B.
2 Controller
3
F13 4
5
6
7
8
9
10
+ 11
12
02/02 41
The Alarm interface board is fitted in the right hand side of the unit,
on the front lower face (see figure 4-3) near the auxiliary terminal
block (X3) and is connected to the UPS control electronics (UPS Logic
board) by a ribbon cable (W 10), which is normally stowed in the
cable loom when not in use, The board has several functions as
described below.
4.1.1 Remote Control Inputs The Interface Board has facilities to accept three remote control
inputs, as shown in figure 4-1. One remote input allows the inverter to
be shut down (transferring the load to the bypass supply). The second
remote input can be configured to reduce the input current limit,
reduce battery current limit, inhibit inverter synchronization. This
feature is most often used when the input mains supply fails, and the
UPS is powered from a standby generator, which may not be large
enough to maintain power supplies within the normal parameters.
The third remote input is not used at this time (spare).
4.1.2 AS400 Interface The AS400 Interface connects five most operationally critical UPS
alarms to an IBM AS400 computer, which is designed to monitor such
alarms and respond to their appearance.
02/02 42
1 Common (0V)
X4
RL –K1 15
MNS_KO 14 Mains or Rectifier Failure
X1 X2
13
RL –K2 12
from
UPS Logic Board RL –K3 9
RL –K4 6
RL –K5 3
02/02 43
4.1.3 Alarm Outputs In addition to the AS 400 alarm outputs the Interface Board also
contains a number of relays whose contact provide a set of volt-free
alarm outputs that are connected to terminal block X4-as shown in
figure 4-1. These outputs can be used to drive an external alarms
monitoring device. Maximum contact rating on Ml terminals = 50 Vcc
@ 1 Amp.
Note: When using the above contacts for remote alarm annunciation, the
power supply for the remote indicators must be provided from an external
power source. Under no circumstances should the UPS internal low
voltage supplies be used for this purpose.
4.1.4 X2 Extension The X2 connection on the board is provided to interface the UPS
systems with the Remote Alarms Board #100201120007, which
contains additional alarms or with 3 x AS400 Board #100201120008
as shown in figure 4-2 below.
from OR
UPS Logic Board
Figure 4-2:Output for AS400 Alarm Interface Board # 100 201 120 003
02/02 44
4.2.1 Alarm Outputs The Remote Alarms Interface board is fitted in the right hand side of
the unit as shown in figure 4-3 and is connected (piggy back style)
directly via connector X1 onto the Interface Board connector X2. This
board therefore can only be used in conjunction with the Interface
Board (100201120003).
Note: When using the above contacts for remote alarm annunciation, the
power supply for the remote indicators must be provided from an external
power source. Under no circumstances should the UPS internal low
voltage supplies be used for this purpose.
# 100204011020
# 100201120001
# 100218031020
# 100209011020
# 100221011030
02/02 45
X2
15
14
RL –K1 Battery on Load
13
12
11
RL –K2 Overload
10
Connection for 9
# 100 201 120 003 RL –K3 8 Inverter Over temperature
7
6
5
RL –K4 Inverter Unsynchronized
4
3
2
RL –K5 Common Alarm
1
02/02 46
The Additional 3 x AS400 Interface connects the UPS upto three IBM
AS400 computers, all they are totally insulated (ground and signals).
Alarm logic and contact rating are the same as the section AS400 of
#100201120003. This circuit is repeated 3 times on #
100201120008 so it possible to connect upto 4 AS400 to the UPS.
RL –K1
4 Battery Low
RL –K2
3 UPS On
RL –K3
2 Utility Failure
RL –K4
1 Common (OV)
X1
X3
5 UPS Bypass
RL –K5
4 Battery Low
RL –K6
3 UPS On
RL –K7
2 Utility Failure
RL –K8
1 Common (OV)
Connection for
X4
# 100 201 120 003
5 UPS Bypass
RL –K9
4 Battery Low
RL –K10
3 UPS On
RL –K11
2 Utility Failure
RL –K12
1 Common (OV)
02/02 47
Table 4-1
It is advised that the power supply is taken from the UPS output,
otherwise in the event of a mains failure the RAM may be inoperative.
Alarm connections
A 9 pin D-type connector with solder points is provided with the RAM.
This connector fits into the 9 pin socket on the back of the RAM and
should be cabled to the Interface Board # 10020112003 fitted to the
UPS, using 9 core, 0.22 mm. (minimum) shielded cable as shown.
The maximum recommended distance is 100 meters.
02/02 48
# 100201120003 X4
15
14
Bypass Failure RL –K1
13
12
11
Low Battery RL –K2
10
9
8
Load on Mains RL –K3
7
6
5
Load on Maintenance RL –K4
Bypass
4
3
220/240V AC
5 4 3 2 1
50 Hz
9 8 7 6
UPS
Monitor Tata Liebert
BYPASS
ON MAINTENACE
02/02 49
WARNING
Due to different type and size of cells, that can be used in battery
installations, it would be impracticable to provide specific installation
instructions in this manual.
After each connection is made fit the insulation shroud for that
terminal into position.
Following figures shows a Battery Rack with batteries (Fig 4-7), its
interconnection details (Fig 4-8) and a typical arrangement of batteries
(Fig 4-9).
02/02 50
-
+
- -
+ +
+
- +
-
- -
+
- -
+
+ +
- -
+ +
+
- +
-
- -
+ +
- -
+ +
- -
+ +
- -
+ +
- -
+ +
- -
+ +
- - -
+ +
+
- +
- +
- -
+
- -
+
To UPS
+ +
Figure 4.8: Interconnection details for Batteries with ‘Double Positive’ Method
02/02 51
BATTERY SUPPLY
TO UPS CABINET
02/02 52
The battery circuit breaker box house the battery circuit breaker and
its controller board as shown in figure 4-10. It is used to connect the
battery to the UPS in Installations where the batteries are not
contained in the standard battery cabinet.
There are two boxes available which are similar in their design and
content. These are listed below :
4.6.1 Temperature Sensor Board With this feature fitted and enable the nominal float voltage supplied
( # 100220110002 ) to the battery is adjusted so as to be inversely proportional to the
ambient battery cabinet / room temperature(as monitored by a remote
temperature sensor). This prevents the battery being over charged at
high ambient temperatures.
02/02 53
To Battery
Temperature
Sensor
Cabinet dimensions in mm
Height : 920
Width : 380
Depth : 185
To UPS To Battery
Sensor 3
Temperature 2
(Optional) 1
X3
X4
X5
X6
X7
V< X8
X9
+ BATTERY
X2
X10
CIRCUIT 1 2 3 4 5
BREAKER X1
UPS CABINET
X3
1 Battery C.B.
2
Controller
3
F13 4
5
6
7
8
9
10
+ 11
12
Figure 4-10: Battery Box layout and connections using ‘Double Positive’ Method
02/02 54
Using the wiring configurations shown in figure 4-12 the UPS can be
connected to either a personal computer of a modem.
Caution
# 100204012220
X8
02/02 55
UPS X4 Modem
GND 1 1
TD 2 2
RD 3 3
RTS 4 4
CTS 5 5
wiring details for connections
DSR 6 6
of UPS to Modem via DB25
GND 7 7
socket
DCD 8 8
DTR 20 20
RI 22 22
D25 m D25 f
UPS X4 Modem
GND 1 1
TD 2 2 TD
RD 3 3 RD
RTS 4 4 RTS
CTS 5 5 CTS
wiring details for connections
DSR 6 6 DSR
of UPS to Personal
GND 7 7 GND
Computer via DB25 socket
DTR 20 8 DTR
D25 m D25 f
UPS X4 PC RS-232
GND 1
TD 2 2 RD
RD 3 3 TD
RTS 4 4 DTR
wiring details for connections
CTS 5 5 GND
of UPS to Personal
DSR 6 6 DSR
Computer via DB9 socket
GND 7 7 RTS
DTR 20 8 CTS
D25 m D9 m
02/02 56
5. 1 Introduction
5.3.1 Daily Checks Carry out a daily walk-by inspection of the UPS, checking the
following points:
02/02 57
5.3.2 Weekly Checks Carry out the following checks from the mimic panel and log the
results:
1. Measure and record the battery float charge voltage.
2. Measure and record the battery charge current.
3. Measure and record the UPS output voltage on all three phases.
4. Measure and record the UPS output line currents. If these are
significantly different from the values previously logged then, if
possible, record the size, type and location of any additional load
connected to the UPS supply since the previous inspection. This
type of information could prove useful to the troubleshooting
engineer should a problem occur.
5.3.3 Annual Service The equipment should be thoroughly cleaned and the following
checks carried out annually. This entails working inside the equipment
in regions containing hazardous voltages.
3. Isolate the UPS input mains supply externally (also the bypass
supply if a split bypass system is in use) and isolate the battery.
5. Gain full access to the UPS interior by opening its internal hinged
safety panel.
02/02 58
9. Start the UPS and transfer the load to the inverter following the
appropriate operating procedure.
5.3.4 Extended Service We recommend that ALL the input / output power cables and their
connections are checked periodically. As this requires the UPS to be
completely shut down such a check should be carried out on an
‘opportunity’ basis but at an interval not exceeding 2 years.
5.3.5 Battery Maintenance The batteries used with the UPS are generally of a sealed, valve-
regulated type, and the only maintenance requirement is to ensure
that the cells are kept clean and dry. Maintenance procedures
appropriate to both valve-regulated and non-sealed batteries vary,
and should be obtained from the battery manufacturer.
02/02 59
The value of the status parameters are displayed on the LCD screen
by selecting options from the windows reached via the measurement
option on the main screen (see figure 5-1 menu map). Under normal
NORMAL OPERATION circumstances the default window will be displayed.
From the default window press ENTER to display the main access
13:45.32 24.04.97
screen
OUTPUT
With reference to figure 5-1 and by using the DOWN and ENTER
INPUT keys all the parameters monitored from the operator control and
BATTERY display panel can be viewed. For example to view the system
>TEMPERATURE < temperatures use the DOWN key until the cursors are opposite
TEMPERATURE; now press the ENTER key.
02/02 60
A B C A B C
XXXX X XXX XXXX XXXX X XXX XXXX
FREQUENCY : [Hz]
INVERTER XX.X
BYPASS XX.X
OUTPUT INPUT:
>INPUT < VOLTAGE [Vrms]
BATTERY A-B B-C C-A
TEMPERATURE XXX XXX XXX
OUTPUT BATTERY:
INPUT VOLTAGE XXX [V]
>BATTERY < CURRENT XXXX [A]
TEMPERATURE CHARGE XXX [%]
02/02 61
WARNING
02/02 62
Corrective Action
When all the indications have been noted, you should refer to the
following fault interpretation charts and carry out the actions detailed
against any LED whose status is abnormal. If you are unsure as to
how to undertake the actions detailed – or if several led indications
are abnormal and you are unable to distinguish between the likely
cause and affects – then seek immediate assistance from an approved
service agent.
Fault Reporting
CAUTION
2 4 5 7 9
1 3 6 8
02/02 63
1. ON If this green LED is OFF it signifies a problem with the bypass input AC.
Check the following:
a. Bypass input power switch Q2 is closed.
b. Input supply voltage is within 10% nominal.
c. Power Supply fuses are OK-LS1, LS2 on the AC Power supply board will extinguish if either fuse is ruptured.
If the above checks prove unsatisfactory, then seek qualified assistance.
2. OFF If this green LED is OFF it that the inverter is not producing its correct voltage. Check the following:-
a. If [OVER TEMPERATURE] or [OVER LOAD] alarm messages are active, then (after allowing the UPS to cool /
checking that the load current on the bypass line is not excessive) press the reset switch (S1) on the UPS
logic board.
b. If the DC busbar is below 320V DC for 380 V AC systems, 330 V DC for 400 V AC system or 340V DC for a
415 AC system, then do the checks as per ‘Rectifier Blocks’ – Input failure items as per 15,16,17 & 18 in the
following table.
c. If the inverter works OK when mains is available but not now when mains is unavailable, then check the battery
power fuse F13.
If the above checks prove unsatisfactory, then seek qualified assistance.
3. OFF If this yellow LED is ON (flashing), it signifies that the load has been transferred to the Static Bypass supply. If this
is an automatic change over it will be accompanied by a fault warning on the display panel: take the appropriate
actions for the display indications (see Display alarm message table).
4. OFF If this yellow LED is on, it signifies that the battery is not available. This could be due either to the battery circuit
breaker being open or that the DC busbar voltage is below the figures stated (2) above.
The battery circuit breaker will open automatically if the DC voltage falls below these levels.
Check the following:
a. Battery circuit breaker is closed.
b. DC busbar voltage – if not above 320 V
then carry out the checks as per 1 (mains failure) above. If the DC busbar voltage is greater than 320 V,
but you are unable to close the battery circuit breaker then seek qualified assistance.
c. If the battery circuit breaker trips as soon as mains power is disconnected then check the battery power fuse. (F
13)
5. N/A This is a bar graph indicating the % of the total load that is being applied to the system under normal running
conditions several of these LEDS would be ON.
6. N/A This is a bar graph indicating the battery charge state and would normally have four or five of the LEDs ON. When
the unit runs on battery, this bar graph changes to give an indication of the time remaining on battery as 2 minutes
per LED for 10 minutes of battery backup.
7. OFF If this yellow LED is on it signifies that the applied load has exceeded the maximum. It will be accompanied by all
five load bar graph LEDs being ON (Item 5), the alarm warning indication flashing RED (Item 9) and an
OVERLOAD message on the visual display. This will be accompanied by an audible warning. Reduce the load
immediately.
8. OFF If this yellow LED is on it signifies that the battery voltage is low and that the end of battery is near (normally two
minutes). This will be accompanied by an audible warning.
9. OFF This red LED will flash on and off and indicate that the UPS has detected a fault, it will be accompanied by a
message on the display panel, take the required actions for the display panel message (see Display Alarm
Message Table). This will be accompanied by an audible warning.
02/02 64
The message displayed on the 7400-M can be categorized into two types: (a) ALARM messages- These are
messages which need urgent attention and warn of a UPS shut down or imminent shut down – the load would
normally transfer to the bypass supply if it is available. All alarm messages are accompanied by an audible warning.
(b) WARNING messages – these are messages generated to warn or confirm to the operator of actions taken (i.e. if
the rectifier AC input supply power switch was opened, the Warning message would read – RECTIF-SWITCH
OPEN). The following table lists the various messages displayed on the operator panel together with a description
of their interpretation.
02/02 65
In addition to the above messages there are a number of software alarms (i.e. BAD EEPROM, BACK-UP, BATTERY
LOW etc.) that will require attention from a qualified engineer.
02/02 66
02/02 67
02/02 68
7.1 Generality
7.1.1 Introduction A system 1+N is made by maximum six single modules 7400-M, each
equipped with option Parallel Kit
The modules have outputs connected in parallel.
System capacity
For correct operation the modules that are to be paralleled must have
same power rating and same release (hardware and software).
The paralleled modules share currents to load equally.
Redundant power
The redundant system capacity is the ability to supply the load with
the same features as a single module when one of the two modules in
parallel is not operating (for maintenance or failure): the redundant
power of the system is the same of the rated power of a single
module.
Overload capacity
The overload capacity of the system is the ability to supply the load
with the two modules operating In parallel when there is an overload
in output without commutating load on bypass: the overload capacity
of the system is twice the overload capacity of a single module.
02/02 69
Battery Management:
Maintenance Bypass
Power Switc h Q3
Maintenance Bypass Li ne
Bypass
a.c. Bypass Pow er Switch Q2
Supply Static By pass Line
(*)
STATIC
RECTIFIER INVERTER
Rectifier SWITCH UPS
Rectifier Output
Input Output
Input Switch Q4
a.c. Switch Q1 Battery
Circuit
Supply
Supply
Breaker 1
BATTERY
Module 1
BATTERY
Rectifier Battery
Circuit UPS
Input Rectifier
Breaker 2 Output
a.c. Input (*)
Switch Q1 Supply
Supply STATIC
RECTIFIER INVERTER
SWITCH
Output
Switch Q4
Static By pass Line
Bypass Bypass Pow er Switch Q2
a.c.
Supply Maintenance Bypass Li ne
Maintenance Bypass
Power Switc h Q3
Module 2
BATTERY
Rectifier Battery
Circuit UPS
Input Rectifier
Breaker 3 Output
a.c. Input (*)
Switch Q1 Supply
Supply STATIC
RECTIFIER INVERTER
SWITCH
Output
Switch Q4
Static By pass Line
Bypass Bypass Pow er Switch Q2
a.c.
Supply Maintenance Bypass Li ne
Maintenance Bypass
Power Switc h Q3
Module 3
Input Load
Distributions Distributions
D I S T R I B U T I O N P A N E L
( * ) NOTE: Before opening one of the Distribution Isolator, open the corresponding Output Isolator of UPS (Q4)
02/02 70
Maintenance Bypass
Pow er Sw itch Q3
Maintenance Bypass Line
Bypass
a.c. Bypass Pow er Sw itch Q2
Supply Static Bypass Line
(*)
STATIC
RECTIFIER INVERTER
Rectifier SWITCH UPS
Rectifier Output
Input Input Sw itch Q4 Output
a.c. Sw itch Q1 Supply
Supply
Module 1
Battery
Insulator 1 Auxiliary
BATTERY Battery
Battery Distribution
Insulator 2 Box
Rectifier
UPS
Input Rectifier Output
a.c. Input
Supply (*)
Supply Sw itch Q1
STATIC
RECTIFIER INVERTER
SWITCH
Output
Sw itch Q4
Static Bypass Line
Bypass Bypass Pow er Sw itch Q2
a.c.
Supply Maintenance Bypass Line
Maintenance Bypass
Pow er Switch Q3
Input Module 2 Load
Distributions Distributions
D I S T R I B U T I O N P A N E L
( * ) NOTE: Before opening one of the Distribution Isolator, open the corresponding Output Isolator of UPS (Q4)
Battery power connections, measurements and managing (Battery Test, Boost Charge) are carried out in a particular
way; an option (Auxiliary Battery Distribution Box) is allowable - see 7.4.1
02/02 71
WARNING
Installing and connecting parallel option must be performed
by trained personnel. Operation of modules from single to 1
+ 1 requires a new commissioning: also this operation must
be performed by trained personnel.
The 7400-M UPS manufactured before this series have different serial
numbers: they can be upgraded in field to accept Parallel Option: An
upgrading kit s.n. 7464103005 is allowable - consult Emerson
Network Power Sales Office or Emerson Network Power's Customer
Service & Support.
Maintenance Bypass
The load can be supplied by the Maintenance Bypass switch of each
module or both.
An electronic interlock prevents the module itself and the other to
supply the load with its own inverter.
Bypass Supply
The load can be supplied by the static switch of each module or both.
The conditions to operate static switch are the same than the single
module. An electronic interlock prevents the module itself and the
other to supply load with its own inverter.
Normal Operation
The load is normally supplied by both inverters; an electronic control
share equally the load separately for the 3 phases. In normal
conditions the synchros of the two inverters are the same and their
oscillators are locked together: they may be phase-locked to mains
frequency if present and that's allowed by the system. If synchro with
mains is not allowed the two oscillators run at their set centre
frequency (50.0 or 60.0 Hz).
The presence of mains at the input of one of the two modules is
enough to synchronise both modules.
02/02 72
02/02 73
7.2.1 Generality Procedures are very similar to the single module, see Chapter 2
Operating Instructions.
Differences are shown below.
Battery Management
In case of common battery system, when two modules are both
operating, if procedures of Battery Test or Boost Charge are begun by
one module, the other is forced to do the same thing.
02/02 74
In case of EPO action both modules are blocked, in this case it's
necessary to press Reset push button on both modules.
7.2.7 Powering down and Insulating This is a feature of 1+1 if the load allows a redundant system; if not,
one module, the other still it's better to switch the whole system to maintenance bypass (7.2.3).
operating and back
For the module interested to the operation follow 2.5.
02/02 75
7.3.1 Preliminary Checks Be sure that option parallel kit is present and connected for both
modules, that they are the same size and with the same SW and HW
release.
02/02 76
Battery
For separate batteries (fig. 7-1) rating of cables is the same as for the
single module.
Between battery and Auxiliary Battery Switch Box cable rating must
be twice the values for battery shown at 3.3.2; between each module
and Auxiliary Battery Switch Cabinet the rating in the same as in
3.3.2
02/02 77
X X X
FC (60 Poles) to X7 FC (60 Poles) to X7 FC (60 Poles) to X7
Modul Modul Modul
Parallel B Parallel B Parallel B
X X X
X X X
FC FC
FC
It's suggested to use an emergency power off push button with two
separate and insulated ways, so it's possible to power off both modules
at the same time.
For EMI reasons cabling must be shielded and shield must be grounded
at EPO side.
X3
10
11
X3
10
Module 1
11
X3
10
11 Module 2
Module 3
02/02 78
7.4.1 Auxiliary Battery These boxes are designed to allow easy use of common battery with
Distribution Boxes two 1+1 modules.
Their design Is identical, they differ only for the rating of
switches and DC current transformers.
• The 125 A must be used with 30kVA modules.
• The 250 A must be used with 40 and 60 kVA modules.
They are used to connect the two DC busses of the module to the
common battery and should be fitted as close as possible to the UPS
modules and offer the following features :
WARNING
02/02 79
T emperature 1 X10
Sensor 1 2 X2
3
B a t t er y C .B .
C o n t r ol l er
CI R CU I T
B o a rd
1 2 3 4 5
X1
B A TTE R Y
BATTERY
CIRCUIT
BREAKER
+ -
A U X I LI A R Y B A T T E R Y D I S T R I B U T I O N B O X
T1 T2 X3
- m + - m + 1
X1 2
C2 X2 3
C1 1 1
4
2 2
5
3 3
6
4 4
7
5 5
8
6 6
7 7 Q1 Q2 9
10
8 8
11
9 9
12
10 10
11 11
12 12
T1
+ - + -
D2
D1
C2 D2
T11 Remo ved
70 70
- m +
69 69
68 68
X3 X3
1 1
2 2
3 3
4 4
5 5
F 13
F 13
6 6
U P S C A B I NE T 2
U P S C A B I NE T 1
7 7
8 8
9 9
10 10
11 11
12 12
02/02 80
02/02 81
02/02 82
02/02 83
02/02 84
02/02 85