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EST 41

©452009 DAF Trucks N.V., Eindhoven, The


Netherlands.

In the interest of continuing product development,


DAF reserves the right to change specifications
or products at any time without prior notice.

No part of this publication may be reproduced


and/or published by printing, by photocopying, on
microfilm or in any way whatsoever without the
prior consent in writing of DAF Trucks N.V.

© 452009 DAVIE
STRUCTURE
series
Structure

0
EST 41
1

© 452009
EST 41
series Contents

CONTENTS
EST 41

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009


1.1 Hydraulics diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 . . . . .
1-2 . . . . .
452009
452009 1
1.3 Key to block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 . . . . . 452009

2. LOCATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009


2.1 Location of electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009
2.2 Location of hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 . . . . . 452009

© 452009 1
EST 41
Contents series

2 © 452009
EST 41
series Diagrams

1. DIAGRAMS
1.1 HYDRAULICS DIAGRAM

9
1

8
15
11
7

10 6
2 bar

14
12
16
5

4
13
3

17
2

V300969

Explanatory notes to hydraulics diagram


1. Reservoir
2. Oil filter
3. Oil pump
4. Oil pump pressure control valve
5. Lock-up valve (B449)
6. Lock-up selector valve
7. Measuring point for lock-up closing pressure
8. Restriction and non-return valve
9. Lock-up
10. Lock-up pressure control valve
11. Torque converter
12. Torque converter residual pressure valve
13. Heat exchanger
14. Retarder circuit selector valve
15. Retarder
16. Intarder proportional valve (B088)
17. Air supply

© 452009 1-1
EST 41
Diagrams series

1.2 BLOCK DIAGRAM

Block diagram V300964 applies to:


- version YTZ95.530
1 1000 1010 steering colomn switch
C831
1010
G426 E053
resistor resistor retarder
UPEC diagnosis

CAN Connector
87 D814 B453 B452
network A021
B14 11 2 1 1010
1234

B11 B9 B8 B7 B5 B6 4051 E013

9107

1229
5148 V-constant OFF
5147 V-constant SET

E199 E351 I028

1209
4714 supply +

3701J CAN-H

3700J CAN-L
4713 pos. 3

4712 pos. 2

4711 pos. 1

B521
oil temperature
1197

1381

3420

3417

4883
gauge WSK

3228
54 55 31 53 30 16 42 15 18 44 29 52 22 49 14

ECU, EST41 D988


28 27 20 37 11 26 2 3 4

4887
9131

3777
3778

5272

5271

4960

1 1
2 1

3228
T 2 2
R
F731 B449 B088 F546 T
oil temperature lock-up proportional oil temperature R
sensor valve valve sensor

V300964

1-2 © 452009
EST 41
series Diagrams

1.3 KEY TO BLOCK DIAGRAM

Basic code Description


number
A021 Diagnostic connector (16-pole) 1
B088 Intarder proportional valve
B449 Lock-up valve
B452 Resistor 560 
B453 Resistor 560 
C831 Steering column switch, cruise control/engine speed control/retarder
D814 UPEC electronic unit
D988 Electronic unit, EST 41
E053 Fuse for diagnostic connector/LED unit/alarm system
E199 Fuse, ZF intarder
E351 Fuse, various electrical systems
F546 Oil temperature sensor, WSK
F731 Oil temperature sensor
G426 Contact relay
I028 Diode, intarder

© 452009 1-3
EST 41
Diagrams series

1-4 © 452009
EST 41
series Location information

2. LOCATION INFORMATION
2.1 LOCATION OF ELECTRICAL COMPONENTS

C831 1

D988

B521

B088

F731 F546

B449

V300967

© 452009 2-1
EST 41
Location information series

Basic code Description Location Note


B088 Intarder proportional On right-hand side of torque converter
valve
1 B449 Lock-up valve On control unit in bottom of torque converter
B521 Oil thermometer, WSK On left-hand side of centre console
C831 Steering column switch, On right side of steering column
cruise control/engine
speed control/retarder
D988 Electronic unit, EST 41 In central box below printed circuit board
F546 Oil temperature sensor, Outgoing oil pipe of intarder heat exchanger In oil pipe
WSK
F731 Oil temperature sensor Outgoing oil pipe of intarder heat exchanger In retarder
housing

2-2 © 452009
EST 41
series Location information

2.2 LOCATION OF HYDRAULIC COMPONENTS

Location of internal hydraulic components


1 2 4 3
1

V300970

Description Location Note


1 Lock-up In front of torque converter
2 Torque converter At front of TC Tronic
3 Retarder circuit selector On top of retarder
valve
4 Retarder Between torque converter and AS Tronic

© 452009 2-3
EST 41
Location information series

Location of hydraulic components


underneath

9
10
V300971

Description Location Note


5 Oil filter At bottom right of torque converter
6 Lock-up valve (B449) At bottom left of torque converter On valve block
7 Oil pump pressure con- At bottom left of torque converter In valve block
trol valve
8 Lock-up selector valve At bottom left of torque converter In valve block
9 Lock-up pressure control At bottom left of torque converter In valve block
valve
10 Torque converter residu- At bottom left of torque converter In valve block
al pressure valve

2-4 © 452009
EST 41
series Location information

Location of external hydraulic components

11

12

V300972

Description Location Note


11 Intarder proportional On right-hand side of torque converter
valve (B088)
12 Reservoir On right-hand side of TC Tronic

© 452009 2-5
EST 41
Location information series

Location of hydraulic components

1
13

V300973

14

V300974

Description Location Note


13 Heat exchanger Above AS Tronic
14 Oil pump On right-hand side in torque converter

2-6 © 452009
English
Printed in the Netherlands DAVIE