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9/2/2019 CN102443915A - Method for producing polyester ITY (Interlaced Texture Yarn) through flat drafting - Google Patents

Method for producing polyester ITY (Interlaced Texture Yarn) through at drafting
Abstract

The invention discloses a method for producing polyester ITY (Interlaced Texture Yarn) through at drafting. The method adopts a drafting machine to mix and combine FDY (Full Drawn Yarn) and
POY (Polyester Pre-Oriented Yarn); the drafting machine comprises a yarn feeding pressure roller, a yarn feeding tension controlling roller, a rst drafting disc, a hot plate, a second drafting disc, an
interlacer and a winding roller; the yarn feeding pressure roller is pressed on the yarn feeding tension controlling roller; the method is characterized in that the nished FDY is produced by one
stage process, the FDY and the POY together pass through the yarn feeding pressure roller and the yarn feeding tension controlling roller to realize yarn feeding, and together pass through the rst
drafting disc, the hot plate, the second drafting disc and the network device in sequence to nish the winding nally; and during the process, the rst drafting disc is in a heating state, the hot plate
and the
second drafting disc are in a non-heating state. The ITY produced by the method has the advantages that the interlacing degree is high; the boiling water shrinkage is low and can be adjusted as
needed; and the dyeing uniformity is good. Therefore, the ITY can be used to produce high-grade fabrics products, particularly knitted fabrics.

Claims (4) Hide Dependent


translated from Chinese

A at polyester yarn retractor ITY production process, which uses POY and FDY drawing machine for mixed ber composite, the wire drawing machine comprising a feed roller,
into the wire tension control rollers, a rst drawing plate, heat an upper plate, a second plate drawing, the network and the winding roll, the roll nip into the wire into the wire
tension control roller, characterized in that: the one-step method were FDY is nished FDY; POY and FDY said - elapsed feed inlet thread roller and a pressure roller to achieve
control of yarn tension into the wire, and together with the drawing passes through the rst plate, a hot plate, a second plate and drawing the network, and nally complete the
winding; wherein: the rst draw disc is a heated state the hot plate, the second disc is a drawing unheated state.

2. The level of the polyester according to claim 1, ITY retractor method of producing yarn, wherein the yarn tension control intake draw ratio between the rst draw roller
and the disk is 1.006; the rst retractor and a second plate extending draw the same disk rotation speed; super draw between said second disk roller and the winding feed
rate of 4% ~ 6%.

3. The level of the polyester according to claim 2, ITY retractor method of producing yarn, wherein said rst draw the disk rotation speed was 600 m / min, a network, a
network which is a pressure of 3 kg.

The at polyester of claim 1 or 2 or as claimed in claim 3 producing ITY yarn retractor, characterized in that said FDY specications: 60dtex / 24F; breaking strength: ^ 4.
OOCN / dtex; elongation at break: 35 persons 3%; boiling water shrinkage of 7.0%; oil content: 0.10% Disabled 0 80; the POY specications: 90dtex / 48F; breaking
strength: ^ 2. 50CN / dtex; elongation at break: 125 disabilities 5%; boiling water shrinkage: 5.0% 600 persons.

Description translated from Chinese

Flat polyester lament production methods led ITY

FIELD

[0001] The present invention relates to a method of producing a synthetic yarn, in particular a method for producing ITY polyester at yarn retractor. Background
technique

[0002] ITY Interlaced Texture Yarn is the English acronym, often referred to in Chinese optimized consolidated network wire. Polyester at wire pull ITY is a chemical ber
manufacturing industry and more different polyester composite bers, in the country also belongs to the new product. At present, production of chemical ber market rose
sharply, resulting in oversupply situation polyester products have become increasingly prominent, coupled with the impact of textile exports by the year of competition in
the domestic market, sales of chemical ber products more competitive, enterprises should in these tough under circumstances seek further development, it must develop
differentiated and functional bers.

[0003] Existing at polyester pull wire using ITY UDY draw machine and composite combined lament POY, existing conventional wire drawing machine generally
includes a feed roller, into the wire tension control roller, rst draw tray on a hot plate, a second plate drawing, the network and the winding roll, the roll nip into the wire
into the wire tension control roller, as ZH360-SM parallel ber drawing is China Shanxi Machinery Co mixed ber machine including the above-described conguration, the

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9/2/2019 CN102443915A - Method for producing polyester ITY (Interlaced Texture Yarn) through flat drafting - Google Patents
at pull ITY conventional polyester yarn production process (Figure 1) as follows: UDY sequentially passes through the wire feed roller, into the wire tension control rollers, a
rst drawing plate, a hot plate, a second drawing the disc, the draw ratio between the web and the winding roll, wherein the rst disk and the second draw plate drawing at
about 3.5 times, i.e., the rst drawing of the disk and the second disk drawing between the speed difference, due to the speed difference, UDY is stretched during operation;
a rst disk and a hot plate are drawn in a heated state, the rst draw UDY achieve stretching disc, after a hot plate to achieve styling made FDY, POY FDY directly after the
mix after the second guide plate through the network allows drawing POY FDY and mixed in a , And nally wound into nished ITY, there is a lack of such production
methods: 1, UDY made in step FDY FDY by two - step belongs, UDY in the drafting process prone to jitter caused by uneven stretching; and the POY FDY is directly drawn
into the second mixing after the disc, there is no effective control of the tension of the network ITY process, therefore a poor quality ITY thus produced, and FDY prone
case UDY cohesion uneven, and nally produced in 70 or less; 2, POY and FDY is mixed directly into a network device, and therefore a great inuence on the nal POY ITY
boiling water shrinkage, and the boiling water shrinkage ITY can not be adjusted;. 3, obtained by the two-step Method FDY, ITY network of low, high boiling water shrinkage
and other reasons, the nal product ITY direct result of poor dyeability, so a conventional method for producing the ITY poor quality, generally only for
low-end products, competitive difference.

SUMMARY

[0004] It is an object of the present invention to solve the problem of the above-described at polyester techniques designed ITY retractor wire production method, this
method of producing network ITY laments have high, low boiling water shrinkage and may be required adjustment, the advantages of a good dyeability, for the
production of high-grade fabric products (especially ne knits).

[0005] The present invention is designed at polyester yarn retractor ITY production process, which uses a drafting machine for POY and FDY combined lament composite,
the wire drawing machine comprising a feed roller, into the wire tension control rollers, a rst retractor extension plate, a hot plate, a second plate drawing, the network and
the winding roll, the roll nip into the wire into the wire tension control roller, characterized in that: the one-step method were FDY is nished FDY; the and the FDY POY -
elapsed feed inlet thread roller and a pressure roller to achieve control of yarn tension into the wire, and together with the drawing passes through the rst plate, a hot
plate, a second plate and drawing the network, and nally complete the winding; wherein: a rst heating plate drawing state, a hot plate, the second disc is a drawing
unheated state. [0006] Advantageously, the inlet yarn tension control roller and the draw ratio between the rst draw tray is 1.006; the rst disc and the second drafting
drawing the same disk rotation speed; the overfeed rate of 4% ~ 6% between the second draw roll and the winding disk, preferably 5%.

[0007] Advantageously, the rst draw disk rotation speed was 600 m / min, a network, a network which is a pressure of 3 kg.

[0008] Advantageously, said FDY specications: 60dtex / 24F;

[0009] Breaking strength: San 4. OOCN / dtex;

[0010] Elongation at break: 35 persons 3%;

[0011] Boiling water shrinkage: <7.0%;

[0012] oil content: 0 · 80 persons 0.10%;

POY Specications [0013] according to: 90dtex / 48F;

[0014] Breaking strength: San 2. 50CN / dtex;

[0015] elongation at break: 125 5% disabilities;

[0016] Boiling water shrinkage: 1.0 60 5.0% disabilities.

[0017] The resulting polyester of the present invention is a at yarn retractor ITY producing benecial effects:

[0018] 1, P0Y and FDY- from the inlet thread, since the platen roller and feed the wire into the wire tension control roller action, into the wire regardless of how the front
shaking, and the platen roller into the wire into the wire tension control roller can eliminate the rattling subsequent entangled yarn evenness and uniformity of the impact;

[0019] 2, FDY-step method were nished FDY, in the subsequent manufacturing process does not require the drawing of a larger draw ratio (just make sure during operation
to maintain proper tension), is reduced Effects of beating in the drafting process; the same track and FDY POY running more conducive cohesion, thus resulting ITY
network of clearly over the prior art;

[0020] 3, the rst pair of drawing discs for POY FDY and heated together, as compared with the prior art, more than one heating step POY, which can effectively reduce
shrinkage in boiling water ITY yarn, further, by adjusting the rst retractor heat setting temperature extending disc can be adjusted ITY nal boiling water shrinkage of the
laments, thereby improving product quality to better meet customer demand; Further, a hot plate, the second disc is a drawing unheated state, stop in the production
process heating thereto, to ensure that after-hours through the rst draw cooling effect of POY and FDY;

[0021] 4-step staining method were nished FDY better uniformity, a higher degree of network and low boiling water shrinkage can be effectively improved dye uniformity
nal ITY laments.

BRIEF DESCRIPTION

[0022] FIG. 1 is a conventional polyester production process of FIG at retractor ITY yarn production process;

[0023] FIG. 2 is a production process of polyester at retractor FIG ITY yarn production process embodiment;

[0024] FIG: wire feed platen roller 1, into the wire tension control rollers 2, drawing the rst tray 3, the hot plate 4, second plate 5 drawn, the network 6, the winding roll 7,
the yarn guide 8 .

Detailed ways

[0025] The following gures present invention will be further described by way of embodiments in combination.

[0026] Example 1:

[0027] As shown in FIG 1, a at polyester described embodiments of the present embodiment ITY retractor wire production process, which uses a drafting machine for
POY and FDY combined lament composite, the wire drawing machine comprising a feed roller, into the wire tension control rollers, a rst drawing plate, a hot plate, a
second plate drawing, the network and the winding roll, the roll nip into the wire into the wire tension control roller, characterized in that: said step synthesis employing
FDY I have nished FDY; FDY said specications: 60dteX / 24F;

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9/2/2019 CN102443915A - Method for producing polyester ITY (Interlaced Texture Yarn) through flat drafting - Google Patents
[0028] Breaking strength: San 4. OOCN / dtex;

[0029] Elongation at break: 35 persons 3%;

[0030] The boiling water shrinkage of 7.0%;

[0031] oil content: 0 · 80 persons 0.10%;

POY Specications [0032] according to: 90dtex / 48F;

[0033] Breaking strength: San 2. 50CN / dtex;

[0034] elongation at break: 125 5% disabilities;

[0035] Boiling water shrinkage: 1.0 60 5.0% disabilities;

[0036] and the FDY POY - elapsed feed inlet thread roller and a pressure roller to achieve control of yarn tension into the wire, and together with the drawing passes
through the rst plate, a hot plate, a second plate and a network drawing, a nalization wound; wherein: a rst heating plate drawing state, a hot plate, the second disc is a
drawing unheated state, the intake control yarn tension between the drawing roller and the rst draw tray multiple of 1.006; the rst disc and the second drafting drawing the
same disk rotation speed; the second draw between the disc and the winding roller overfeed rate of 5%, the rotational speed of the rst draw tray 600 m / min, a network, a
network which is a pressure of 3 kg.

[0037] The present embodiment described at polyester production methods ITY pull wire has the following characteristics:

[0038] 1, mainly for the production of high-grade products and knitted silk fabric, especially thin silk-like fabric, is ne polyester composite bers, which specications
152dtex / 72F, so the inherent quality of the ber is very demanding, staining even more stringent requirements of the spinning dicult, to strip the dry ber laments having
a very high uniformity requirements, therefore, generally preferable to use melt spinning laments for production, wherein the raw yarn dyed FDY preferably uniformity
required to meet national standards gray card 5, and article of POY evenness CV value is preferably 1.20% or less to achieve, in order to effectively meet the
requirements of the project product quality.

[0039] 2, the new product and the mixed ber web process, we use a non-drawn POY approach traction strands will feed into the wire tension control roller, and introduced
into a rst modied traction disk, so POY yarn stretching a bundle of tension between the capstan and the rst intake Siluo La, i.e. draw ratio is close to 1 (actually 1.006),
except that the intrinsic quality of POY destruction by this method, especially a boiling water shrinkage destruction of the original 60% of the POY boiling water shrinkage
becomes about 8.5%, and then shaping achieved by modifying the tow after the destruction by heat shrinkage of the rst traction disk.

[0040] 3, after the non-heated-modied POY strands due at this time is relatively high temperature must be cooled for some time, so that the tow as not severely beating
second traction disk commingled affect mixed ber quality, and therefore, a hot plate, a second operating state of the disc is drawn unheated state;

[0041] 4, the mixed ber in the process, since the control of the wire feed roller, a rst traction sheave, the traction speed of the second disc are substantially the same, so
using a mixed ber speed is generally controlled at 600 m / min, to protect the device each normal operation member, extend the life of equipment, the rst setting
temperature to control the traction disc about 100 ° C, to ensure sucient shape after the POY yarn modied to ensure the quality of dyed product, in addition, two mixed
strands when the ber network in the network pressure control about 3. Okg, to ensure that the two strands of entangled suciently, do not result in the emergence of
scattered laments to ensure the smoothness of ITY bers during weaving, reducing the occurrence of broken laments and fuzz.

[0042] Conventional mixed ber composite bers are generally used UDY draw, POY manner and mixed ber web, but its intrinsic quality is affected by many factors, dyeing
quality of the fabric can not be guaranteed, we used POY non-modied draft type, FDY grid manner commingled, so that factors affecting the quality of products is reduced
to a minimum, and in particular, the melt spinning FDY POY laments of two kinds of processing methods can ensure a good wire ITY the inherent quality to
meet customer requirements. In the POY modication process, using a non-destructive manner tension type, i.e., using a draw ratio close to one embodiment (actually
1.006) index of the intrinsic POY, especially shrinkage in boiling water were destroyed, and the use of a modied traction disk windings to achieve heat setting of a
modied embodiment of POY, while using a low speed over conventional mixed ber drawing speed of about 600 m / min, the temperature setting of about 100 ° C and
about 3. Okg of network pressure to ensure adequate homogeneity of the mixed ber yarn ITY and dyeing quality and internal indicators, at polyester thus described
embodiments of the present embodiment ITY retractor wire as product Specication

[0043] 1, line density: 152dtex / 72F

[0044] 2, deviation rate of linear density: 3.00% Disabled

[0045] 3, tensile strength: San 1. 80CN / dtex

[0046] 4, the elongation at break: 0% 40.5 8.0% Disabled

[0047] 5, the boiling water shrinkage: 8.3 0% 1.0% Disabled

[0048] 6, oil content: 0 · 70% of disabilities 0.35%

[0049] 7, of the network: 92.0 12.0 Disabled / m

[0050] 8, dyeing uniformity: uniform (level gray card San 4).

In particular [0051] embodiments described herein are merely embodiments of the present inventive concept as illustrated. Those skilled in the art of the present
invention can be made to the specic embodiments described various modications or additions, or a similar alternative embodiment, but without departing from the
spirit of the invention or exceed dened in the appended claims range, such as:

[0052] The stretching magnication into the wire tension control between the rst draw roller and the disc, the rst disc and the second draw plate drawing speed ratio, said
second plate and drafting overfeed ratio between the winding roller, the drawing speed of the rst disc, the pressure network's network, those of ordinary skill in the art
based on the technical teaching minor changes may be made, and FDY POY feedstock may use other performance parameters ;

[0053] The present process is preferably employed ZH360-SM Parallel Fiber drawing is China Shanxi Machinery Co mixed ber machine, but as long as other conventional
drawing machine satises the production requirements, can be used for production;

[0054] In order to meet the needs of the customer after the product or processed by the retractor, xed length and also the weighing device is mounted on the device to
control the time by winding the yarn speed sensor, the need to achieve the xed length ITY, single board and spun at a spinning melt spinning controlled linear density of

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9/2/2019 CN102443915A - Method for producing polyester ITY (Interlaced Texture Yarn) through flat drafting - Google Patents
laments, the basis weight ITY to ensure that the nal product achieves the superior product ITY xed length and weight requirements.

Patent Citations (8)

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CN1587467A * 2004-10-08 2005-03-02 厦门翔鹭化纤股份有限公 Process for producing wool-like polyester composite lament yarn

CN1888157A * 2006-07-26 2007-01-03 青岛高合有限公司 Polyester melt POY, FDY compound silk spinning method

CN1940156A * 2005-09-30 2007-04-04 厦门翔鹭化纤股份有限公 Production of wool-imitated special silk


JP2007231473A * 2006-03-02 2007-09-13 Teijin Fibers Ltd Blended spun yarn and method for producing the same

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戴建平: "一步法FDY/ POY多异混纤复合纺丝研究", 《合成技术及应用》 *

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Priority And Related Applications

Priority Applications (1)

Application Priority date Filing date Title

CN2011102636380A 2011-09-07 2011-09-07 Method for producing polyester ITY (Interlaced Texture Yarn) through at drafting

Applications Claiming Priority (1)

Application Filing date Title

CN2011102636380A 2011-09-07 Method for producing polyester ITY (Interlaced Texture Yarn) through at drafting

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Date Code Title Description

2012-05-09 C06 Publication

2012-06-27 C10 Entry into substantive examination

2014-05-14 C02 Deemed withdrawal of patent application after publication (patent law 2001)

Concepts

machine-extracted Download Filter table

Name Image Sections Count Query match

polyesters Abstract,Title 3 0

boiling Abstract 1 0

controlling effects Abstract 3 0

dyeing Abstract 1 0

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9/2/2019 CN102443915A - Method for producing polyester ITY (Interlaced Texture Yarn) through flat drafting - Google Patents
fabric Abstract 2 0

heat treatment Abstract 2 0

methods Abstract 2 0

products Abstract 1 0

water Abstract 1 0

winding Abstract 2 0

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