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CHAPTER 1
Introduction
industries as a material for shelters and buildings. It has been utilized by many
countries and has been invented and improved over the years. The exact
measurements for the recipe of making concrete have been missing and unable
line-based mortars and plasters but the ancient Rome is recognized with
This study aims to find out the comparison of hollow concrete blocks from
composition ratio of material found in the blocks and their durability of their
impact resistance in terms of the shock applied. Lastly, this research aims to
determine how manpower system affects the concrete hollow block production.
2
responsible for assembling and setting them up on the building site, contractors
who systematize the workers in the site, and authorities who administer the
has already begun in the early 1900s and its demand grew rapidly. Since then,
basement walls, residential homes, and commercial buildings and more (Bricks,
Siddiqui (2014), cement demand has been increased rapidly not only because of
too.
for manpower and vice versa for both of them are interdependent with each
This study will seek to know the comparison of hollow concrete blocks among
Theoretical Framework
Hamid and Ghanem (1995) proposed a theory that is already in use, the
constructions and has proven to be more efficient than the traditional blocking
system. It involves the use of steel rods, concrete blocks, and reinforcing steel.
The blocks containing the recessed channels are stacked on top of each other.
The steel rod is then put in between the blocks of concrete. The mortar then
provides two functions: encase the steel rod and bind the blocks of cement and
Martin (2015) theorizes that the Inca wall was made by a group of three
through the use of three different sections and three different types of blocks.
The three sections are called the normal block, the starter block, and the
meeting block. The three slabs are called the front slab, the back slab, and the
end form. The front and the black slab are both irregularly shaped slabs of
stone while the end form is a more straight and angled slab of stone. The
normal section required one of each of the three kinds of the slabs of stone.
The first crew person would have to put stone A and B in position next to each
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other in one unit. The second person in the group then proceeds to put slab C
in position creating another section in the wall while the first person in the unit
before finishes and inserts a more straight-edged slab in place between slabs B
and C. The slabs would then be made to stick together by smearing clay in the
spaces between the slabs. This is done while the third crew person and the
second crew person, done with his or her unit, work on the starting block. The
starting block would require two (2) end forms and one (1) of each of the back
The form blocks are then put together with the two end forms in between
and bound together by the same clay smeared between the slabs. After this,
the second and the third separate while the first crew member and the third
crew member meet to make the meeting block. The meeting block requires only
one (1) set of back and front slabs. The same process is done and it is
imagined that this block lacks the ending form to give the ending form to the
second crew member who will start on another starting block. When two starting
blocks have been completed, the one made by the first and third crew member
and the second one made by the second crew member, they would all then
meet to finish the meeting block in between connecting them through the
normal blocks.
6
Conceptual Framework
variable is the three different hollow concrete block brands. Meanwhile, the
dependent variables are the hollow concrete block’s composition ratio, durability,
and how manpower system affects the concrete hollow block production.
Composition Ratio,
Three Different Hollow Durability, and How
Concrete Block Brands Manpower System Affects
Production
blocks that use the manpower system. It seeks to understand the durability of the
blocks and how manpower system affects the production of concrete hollow
2. How different are the durability of the three brands on their impact
resistance?
3. How does manpower system affect the concrete hollow block production?
8
The goal of this study is to find out the comparison of hollow concrete
blocks among the three businesses based on the composition ratio, and
the benefits of manpower system in a hollow concrete block production will also
its peak, this can be a basis of reference for other research regarding the
terms of shock applied and how manpower system affects the concrete hollow
to only the manager of each brand as they are knowledgeable of the company
and their products. It is also delimited to the northern area of Davao City where
most of the manufacturing sites of hollow blocks that are manually made are
located.
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CHAPTER 2
hollow block made by manpower, its history and the composition ratio found in
producing the blocks will reveal the different materials needed to create one. In
addition, this chapter highlights the importance of the durability and having good
quality products in hollow blocks. This section also determines the factors that
affect the production of hollow blocks and how the market demands the
Concrete Blocks
concrete slabs, and other masonry structures. It started out as a dry mixture then
becomes semi-liquid material capable of forming into any mold or shape and it
dries into a hard material. Concrete blocks have hollow cavities so that metal
reinforcement will be added for strength to reduce the cracking that can happen
stacked on top of another and bound together using fresh concrete mortar.
10
usually bought with the dry materials, premixed and water is normally added to
the mixture in the site (Beaulieu, 2019). Those blocks are materials that are
usually brought to the job site precast. Precast meaning that the material has
been cured, made, and formed, before being brought to the site. The only thing
to do in the site is to stack them on top of one another (“Concrete Block”, n.d.).
According to Tajin (2018), “Concrete hollow blocks are easy to install due
to their uniform size and shape. They additionally have less weight which
enables rapid construction work. Even unskilled workers can, without much of a
stretch, work with hollow blocks. Concrete hollow blocks are compacted by high
pressure and vibration, which make the blocks very strong and able to withstand
a high level of loading”. They also have high fire resistance. Another significant
favourable position of concrete hollow blocks is that they offer prevalent seismic
tremor opposition. This is due to their light weight, which reduces the building
load significantly. This gives a steady foundation and makes it strong to natural
“Concrete blocks are known throughout because their shape stability, their
pure structure and of course their strength.” Concrete blocks make up the
foundation of numerous structures. Also, these blocks are often being used for
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Manpower Production
output. When a worker’s performance is low, the productivity is also low. The
Most of the time workers only tend to perform in an average manner that often
leads to less productivity. Less productivity often leads to wastage of the planned
production time. Industrial shop floors cannot function without manpower. They
play a major role especially when meeting target markets. They are also divided
into two categories namely operators on the production line and workers in the
Businesses offer goods or services to society with great value and quality.
The higher the quality of the product or services, the greater is the satisfaction of
the customers. According to Spriegel, “the quality of the product may be defined
positive attitude towards work, and carrying out operations with a high level of
The mixture of powdered Portland cement, gravel, sand, and water are
commonly used to make hollow blocks. It produces a light gray block with a high
compressive strength and a fine surface texture. A normal concrete hollow block
weighs 34-43 lb. (17.2-19.5 kg). Overall, the sand has a higher percentage and
the gravel and water has a lower percentage in the concrete mixing used for
hollow blocks than the concrete mixing used for construction purposes. Mixing,
molding, cubing and curing are the four basic processes on the production of
concrete blocks. There are two different ways in proportioning of concrete for the
Development, n.d).
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gives concrete block a compression strength that is well above what is required
on a certain building. The blocks may be solid, cellular or hollow. Cellular blocks
have holes with one end closed while in hollow blocks the holes go through. For
that is usually used is an ordinary Portland cement or any special cement. The
aggregate used is sand or gravel and the maximum particle size of coarser
sources (river beds, gravel pits, volcanic deposits) or from industrial by process
(granulated blast furnace slag, sintered fly ash). The suitable proportion of
aggregate to cement must be found by testing and its common ratios are 1:6 and
1:8. Only drinking quality water should be used to mix the concrete and 0.5 is the
Portland cement, fine aggregates, coarse aggregate, water, and molasses. Fine
aggregates are those fractions from 4.75mm to 150mm. The fine aggregate
conforming used is the river sand and crushed sand. Coarse aggregates are
those fractions from 20mm to 4.75mm. The portable water is used in mixing and
and it should preferably be less than 0.45 to consider its durability. According to
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Aalm and Singh (2016), molasses have water reducing and retarding effect on
strength. Low cost and condition amicable concrete can be created by utilizing
molasses.
environment during its exposure conditions during services. The material should
Dela Paz, et al. (2017), hollow blocks, a hollow and dense cement concrete
blocks, have been developed as an alternative to bricks. Hollow blocks are made
of stone chips, stone dust, cement, and sand”. It is widely use product in
construction activity and it’s not only cheaper than the bricks but have other
specialties as well. Blocks have more tensile strength the wall constructed from
construction activity is growing these days, there is a good demand for hollow
blocks.
15
vertical direction like the “free fall.” The height and the weight are identified while
the energy can be calculated with the formula of E=mgh-I. Impact means that
there is a high force or shock applied over a short period when two or more
bodies collide. Impact tests are used to study the toughness and durability of a
and it is commonly used to determine the service life of a part or material. The
during deformation. Breakable and brittle materials have low toughness and
durability as a result of the small amount of deformation that they can endure
(Glamox, n.d.).
additives and water. The raw materials should be checked to verify that they
satisfy the relevant requirements before using to secure the durability of the
stability and durability. It is to make sure that the qualities of the hollow blocks
are good to avoid any danger. The objective of testing construction materials is to
offer an assurance to the clients on the reliability of the materials (Savitha, 2010).
The markets for construction materials such as bricks and concrete blocks
have experienced a steady rise throughout the decade. This is due to many
factors. One of these factors includes the increase of the interest of the market in
ones. Another is also the increase of population in the globe. The rise of
population is included in the factors because more people mean that there will be
more housing opportunities. Another factor is the rapid urbanization that a lot of
nations such as the United States, the United Kingdom and more. This is
because urbanization means that more buildings would be needed to support the
progress that is happening. Concrete blocks are and will be needed in the
complex like skyscrapers to the simplest ones like one story building
From small scale to large scale of infrastructures, cement has been one of
the most essential construction materials. Its demand has rapidly increased due
establishments. It is also directly associated to economic growth and the fact that
evident as the government’s “Build, Build, Build” program and some private
demands. As what Willam C. Sumalinog, the Senior Vice President for sales
said, “Our investment of P1.5 billion goes to show our commitment that we are
more than willing to support the development not only in the entire Philippines but
somehow the lives especially for the masons, the workers in the construction
projects in the country.” “We may not see the shortage in cement (now) but we
are continuously seeing an increase in the demand for cement and steel
Philippine Market
Sergeeva (2018) posits that the market of concrete blocks have shown a steady
increase from the year 2007 to the year 2017. It has been reported to have
increased an approximation of over 27.8 tons in 2017 and has earned total
revenue of $3.6 billion dollars. With this said, it has shown a positive growth for
the market in the country and it has also been predicted that this will be the trend
that will persist for the years to come. It has attracted the prospect of foreign
investors in this specific market and will continue to persist throughout the
decade. The country has also shown surges in cement imports which has totalled
China, and Thailand have shown to be the main suppliers of the said product in
the country. With Vietnam’s import of 4,488K tonnes, China-1,335K tonnes, and
Thailand-298K tonnes, it has accounted for over 97% of the total imports in the
year 2016.
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Global Market
The rise of the demand of concrete blocks has naturally paved the way for
the rise of the production of the said material. An article written by Costello
(2018) has mentioned the marketing report of Concrete Block and Brick
Manufacturing which has estimated the future rise of the production of concrete
blocks due to the increase of the incidences of the use of the product. According
to the article, it has exhibited a steady growth in the year 2016 and has also
exhibited the same movement two years after. The market, as stated by Costello,
is segmented based on different factors. Some of the factors mentioned are the
country or region that it has been made or is being used, product type, and
application. The product type also segments the market into two based on the
of the said product. Three were mentioned in the article: Structural, Hardscaping
and, Siding Fireplace. All of the segments have shown a steady increase in
different countries but more so in emerging nations. The market has also been
segmented to the different regions and nations that produce the said product.
The major contributors are the Southeast Asian countries, China, India, and
Africa.
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blocks in the United States. It has been making a steady recovery since its
decline in 2006 due to the collapse of the residential construction and following
economic regression. The country has displayed a rise of demand of over 8.8%
compounded annually from the year 2013 to 2018. This represents over $8.9
CHAPTER 3
Methodology
Research Design
study aims at describing and explaining the invariances of objects. Therefore, it does
not focus on generating objects, but it usually tries to avoid them. Data can be collected
The result of the research aims to know the difference in the composition ratio of
materials, the quality and durability of the blocks, and the amount of demand of hollow
blocks from three different concrete hollow block business. The researchers aim to
identify which business has the good quality products that can satisfy the needs of the
Research Participants
The participants of the study were the managers of the three hollow block
manufacturing shops. The managers have the knowledge of what is happening in the
business since they are the ones facilitating the output of produce hollow blocks by their
22
workers. They were given informed consents in which they are asked to accept or
decline for an interview. Each participant willingly answered the interviewers’ questions.
The researcher did not have the chance to interview the owners of the shops as they
were busy and they could not give their time to let us conduct the interview with them.
Sampling Design
The participants of the research are the selected concrete hollow block
businesses located in the northern area of Davao City. The participants were selected
by knowing what businesses made hollow blocks using manpower alone and without
the help of machines. Concrete hollow block businesses were only located in the
northern area of Davao City as it needs bigger space of the production to occur. They
Research Method
the manufacturing shops. The researchers began the interview by making informed
consents for the participants that will be involved in the study. During the interview,
participants were asked to provide answers on each question based on the composition
ratio, durability, quality and the quantity produced within three months by each shop.
The researchers gathered and interviewed the participants in whom they have to record
23
the interview and transcribe afterwards. Results from the interview will be analysed and
The following procedure was followed in gathering the data for the research:
recorded audio.
participants from the transcript. Answers that are not common were
CHAPTER 4
The purpose of this study was to compare three hollow block brands based on its
composition ratio in the making of concrete hollow blocks. This research also studied
how durable a concrete hollow block based on its impact resistance. This study looked
closely on why businesses prefer the manpower system in the making concrete hollow
blocks.
The composition ratio of the concrete hollow blocks produce in the R&B
Sand and Gravel business are cement, sand, molasses, and water. The brand of
cement that they used is the Holcim Portland Cement. According to the manager
of the business, she said that they use the Holcim Portland cement because it
has good quality and it easily dries up. Before they tried other cements, but it
takes longer than 3 days to dry up so you can’t let it stand and be piled up. It only
takes one day to let the blocks stand using the Holcim Portland cement and
within 3 days, you can pile it up already. They sell each block at 12.00 php.
Kennnoi Enterprise business are cement, sand, molasses, and water. The brand
of cement that they used is the Mega Cement. The cement is an expensive
material so they used the Mega Cement because it is cheaper compared to other
cements. Although they recommend using the Holcim Portland Cement because
it produces better quality than other cement, they still used Mega Cement since it
The composition ratio of the concrete hollow blocks produce in the DaFort
Hardware business are cement, sand, molasses, and water. The brand of
cement that they used is the Royal Cement. They sell each block at 9.50 php.
The three businesses use cement, sand, molasses and water in producing
a concrete hollow block. The difference in the composition ratio of each business
in the production of concrete hollow blocks is the brand of cement used. They
differ in terms of quality, which is why other concrete hollow blocks are sold at
lower prices depending on the brand of cement that the businesses are using.
concrete hollow blocks is 1:3:6, 1 part cement to 3 parts sand and 6 parts
their production of concrete hollow blocks. The mixture gives concrete hollow
building. The concrete hollow block with molasses shows a slight increase in
comprehensive strength.
How different are the durability of the three brands on their impact
resistance?
Weight Weight
Trial 1 Height Time (s) Energy (E=mgh-I)
Before After
R&B Sand and
0.5 m 0.79 s 6 kg 5 kg 28.4 J
Gravel
Kennnoi
0.5 m 0.33 s 6 kg 5.5 kg 28.9 J
Enterprises
DaFort
0.5 m 0.27 s 6.5 kg 6 kg 31.35 J
Hardware
Table 1. First Trial of the Drop Test with the Height of 0.5 meters
In the table 1 shown above, the first trial with three different hollow block
businesses has the same height of 0.5 meters. The three businesses show the
variation of the time spent of the three hollow blocks before its impact on the
ground. The R&B Sand and Gravel’s time is 0.79 seconds, 0.33 seconds for
Kennnoi Enterprises and 0.27 seconds for DaFort Hardware. Both hollow blocks
of R&B Sand and Gravel and Kennnoi Enterprises have the same weight which
is 6.0 kg and DaFort Hardware has 6.5 kg. Using the drop test experimentation,
the weight of the R&B Sand and Gravel hollow block changes from 6 kg to 5 kg.
The weight of the Kennnoi Enterprises block changes from 6 kg to 5.5 kg. The
weight of the DaFort Hardware block changes from 6.5 kg to 6 kg. The energy of
the R&B Sand and Gravel hollow block is 28.4 J. The energy of the Kennnoi
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Enterprises hollow block is 28.9 J. The energy of the DaFort Hardware hollow
block is 31.35 J.
Weight Weight
Trial 2 Height Time (s) Energy (E=mgh-I)
Before After
R&B Sand and
1.0 m 1.53 s 7.5 kg 4.5 kg 70.5 J
Gravel
Kennnoi
1.0 m 1.59 s 6.5 kg 5 kg 62.2 J
Enterprises
DaFort
1.0 m 1.58 s 5.5 kg 5 kg 53.4 J
Hardware
Table 2. Second Trial of the Drop Test with the Height of 1.0 meter
In the table 2 shown above, the second trial with three different
hollow block businesses has the same height of 1.0 meter. The three businesses
show the variation of the time spent of the three hollow blocks before its impact
on the ground. The R&B Sand and Gravel’s time is 1.53 seconds, 1.59 seconds
for Kennnoi Enterprises and 1.58 seconds for DaFort Hardware. The R&B Sand
and Gravel hollow block has a weight of 7.5 kg, 6.5 kg for Kennnoi Enterprises
and 5.5 kg for DaFort Hardware. Using the drop test experimentation, the weight
of the R&B Sand and Gravel hollow block changes from 7.5 kg to 4.5 kg. The
weight of the Kennnoi Enterprises block changes from 6.5 kg to 5 kg. The weight
of the DaFort Hardware block changes from 5.5 kg to 5 kg. The energy of the
R&B Sand and Gravel hollow block is 70.5 J. The energy of the Kennnoi
Enterprises hollow block is 62.2 J. The energy of the DaFort Hardware hollow
block is 53.4 J.
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Weight Weight
Trial 3 Height Time (s) Energy (E=mgh-I)
Before After
R&B Sand and
2.0 m 1.90 s 6.5 kg 5 kg 125.9 J
Gravel
Kennnoi
2.0 m 1.86 s 6.5 kg 4 kg 124.9 J
Enterprises
DaFort
2.0 m 1.61 s 5 kg 5 kg 98 J
Hardware
Table 3. Third Trial of the Drop Test with the Height of 2.0 meters
In the table 3 shown above, the third trial with three different hollow
block businesses has the same height of 2.0 meters. The three businesses show
the variation of the time spent of the three hollow blocks before its impact on the
ground. The R&B Sand and Gravel’s time is 1.90 seconds, 1.86 seconds for
Kennnoi Enterprises and 1.61 seconds for DaFort Hardware. The R&B Sand and
Gravel hollow block has a weight of 6.5 kg, 6.5 kg for Kennnoi Enterprises and 5
kg for DaFort Hardware. Using the drop test experimentation, the weight of the
R&B Sand and Gravel hollow block changes from 6.5 kg to 5 kg. The weight of
the Kennnoi Enterprises block changes from 6.5 kg to 4 kg. The weight of the
DaFort Hardware block changes from 5 kg to 5 kg. The energy of the R&B Sand
and Gravel hollow block is 125.9 J. The energy of the Kennnoi Enterprises hollow
The energy that each block has in each trial is their energy when collided
with other material or the impact of the block to the floor. Among the three
concrete hollow block businesses, the R&B Sand and Gravel shows the most
durable block since it has the most energy in the three trials. The energy of the
30
Kennnoi Enterprises block shows that it is the second durable block among the
three. The energy of the DaFort Hardware block shows that it is the least durable
According to Glamox (n.d.), those blocks that have low energy are low in
toughness and durability so they are brittle and breakable as a result of the small
amount of deformation that they can endure during the drop weight impact test.
Also stated by CYR (2013), the impact tests are used to study the toughness and
high-rate loading.
there is a need of a good quality concrete hollow block. Since the researchers
seek a good quality concrete hollow block, testing the durability is important in
order to verify that the blocks satisfy the relevant requirements. To secure the
having a drop test of the blocks is to make sure that the quality of the blocks is
How does manpower system affect the concrete hollow block production?
31
machine at some factors. It is natural for debris to fall when you pinch the blocks,
but if a machine was used in creating one, it will be more durable and stronger
than those that are manually made. Some business still follow the manual
needs electricity to start and the blocks might be sold at a higher price. The
machines have lesser amount of hollow blocks produces because it uses too
much sand. In manpower, one bag of cement can produce 100-120 blocks, but in
machines, one bag of cement can only produce 70-80 blocks which are lesser
than manpower system. Also, machines produce loud noises that can affect the
nearby houses. It might be hard and tiring for the workers to mix the concrete
assembling and setting the materials up on the building site. Despite the
(2015), technology cannot be a replacement for manpower and vice versa since
Chapter 5
Conclusion
Based on the findings of the study, the following conclusions are drawn:
1. The businesses in concrete hollow block production follow the standard mixture
The difference of the three concrete hollow block business is that they used
different brand of cement. The brand of cement used affects the price of a
2. The materials used in making the concrete hollow block can affect the durability
of the block. The best material has the high quality concrete hollow block. The
block which is sold at a higher price has a high-quality and durable product. The
impact of the block shows the durability of the concrete hollow block.
3. Many businesses still use the manpower system in producing concrete hollow
in making concrete hollow blocks is more efficient than the machinery for it does
33
not need to consume much preparation in making the materials such as the
Recommendations
1. The customers should know the materials that they used, to know if its a
quality concrete hollow blocks for the price of a block varies from different
businesses. The brand of cement, that businesses in this industry should use is
the Holcim Portland Cement since it produces a high quality concrete hollow
blocks.
2. The recommended concrete hollow block should have the best materials to
produce a durable and high-quality blocks. Also, the concrete hollow block is
dependent to what type of cement used by the business. Lastly, the concrete
hollow blocks which have the higher price have the best quality because of the
materials used.
3. The concrete hollow block businesses should use the manpower system than
they produce more hollow blocks and the preparation is achievable. Lastly,
having a manpower system is practical and the businesses can earn more
income.