Daftar Isi

Boiler Equipment Design Parameters ........................................................................................................... 2

Boiler water volume...................................................................................................................................... 3
Combustion system specification ................................................................................................................. 3
Main design................................................................................................................................................... 4
Boiler at B-MCR, main system alarms and control values ............................................................................ 4
Superheater wall temperature control ......................................................................................................... 5
Reheater wall temperature control .............................................................................................................. 5
Setting pressure and discharge capacity of safety valve and EBV valve:...................................................... 5
Start Up Unit Boiler ....................................................................................................................................... 6
Control the speed of temperature and pressure rise according to the main steam pressure ..................... 6
Allowable silicon content of boiler water under different pressure is as follows: ....................................... 6
Parameters control during the boiler operation .......................................................................................... 6
Boiler feed water quality standard ............................................................................................................... 8
Boiler water quality standard ....................................................................................................................... 9
Boiler new steam quality standard ............................................................................................................... 9
Major technical specifications ...................................................................................................................... 9
Boiler Equipment Design Parameters
No. Item Unit Design value Notes
1 Boiler evaporation capacity t/h 1025/976.19 MCR/TRL
2 Reheat steam flow t/h 839.432/793.41 MCR/ TRL
MCR/ TRL
3 Steam drum working pressure MPa 18.3/18.25
MCR/TRL (gauge value)
MCR/ TRL
4 Main steam pressure MPa 17.5/17.36
MCR/TRL(gauge value)
5 Main steam temperature ℃ 541/541 MCR/ TRL
MCR/ TRL
6 Pressure at reheat steam inlet MPa 3.927/3.712
MCR/TRL (gauge value)
MCR/ TRL
7 Pressure at reheat steam outlet MPa 3.534/3.341
MCR/TRL (gauge value)
8 Temperature at reheat steam inlet ℃ 328.9/322.6 MCR/ TRL
9 Temperature at reheat steam outlet ℃ 541/541 MCR/ TRL
10 Feed water temperature ℃ 281/276.9 MCR/ TRL
11 Air temperature at air heater inlet ℃ 30/30 MCR/ TRL
12 Hot primary air temperature ℃ 363/364 MCR/ TRL
13 Hot secondary air temperature ℃ 355/356 MCR/ TRL
Flue gas temperature at furnace
14 ℃ 987/989 MCR/ TRL
outlet
15 Inlet flue gas tem at air heater inlet ℃ 388/387 MCR/ TRL
16 Exhaust flue gas temperature ℃ 136/138 MCR/ TRL
17 Calculated efficiency % 93.04/92.94 MCR/ TRL
18 Excess air factor at furnace outlet — 1.2 —
KW/m
19 Furnace Volume thermal load 3 88.78/84.11 MCR/ECR
KW/m 3925.19/3718.6
20 Furnace cross section thermal load 2 MCR/ECR
4
KW/
21 Furnace wall thermal load 116.59/109.98 MCR/ECR
m2
22 Calculated fuel consumption t/h 163.91/155.28 MCR/TRL
Boiler proper flue gas
resistance including
Pa 2900 MCR
back flue gas duct
auto air ventilation)
Flue gas
23 Primary air resistance
resistance Pa 1050 MCR
of air heater
Secondary air
Resistance of air Pa 850 MCR
heater
Steam-water Primary steam
24 MPa ≤1.18 MCR
resistance resistance
No. Item Unit Design value Notes
Secondary steam
MPa ≤0.148 MCR
resistance
Economizer
Resistance including
MPa ≤0.369 MCR
pipes connects to
steam drum
25 Boiler circulation ratio — 3.73 MCR
26 Economizer Outlet temperature ℃ 294/299 MCR/TRL

Boiler water volume

Economizer Drum Water Reheater Superheater Total

State
Hydrostatic
32 54 138 112 200 536
test
Normal 32 23 138 — — 193

Combustion system specification

No. Name Item Unit Parameter Remark
louver type, adjustable
Type — concentration pulverized coal
Coal burner, direct blow tilting type
1
burner Layout — Corner tangential arrangement
Quantity 20
Capacity t/h
ype — Mechanical atomizing
Quantity 12
Oil
2 Volume (single piece) t/h 1.75
burner
incoming oil pressure MPa 2.94
fuel oil temperature ℃ 20
Capacity M 3 8878
Width mm 14706.6
Deepness mm 13743.4
3 Furnace Height mm 54000
Flue gas temperature at
℃ 987/989 B—MCR/ECR
outlet
Excess air factor at outlet — 1.2 ECR
Main design
BMCR BRL
Boiler evaporation capacity 1025t/h 976.19t/h
Pressure at superheated steam outlet 17.4MPa(g) 17.3MPa(g)
Temperature at superheated steam 541℃ 541℃
outlet
Reheat steam flow 839.432t/h 793.411t/h
Pressure at reheat steam inlet/outlet 3.927/3.534MPa(g) 3.712/3.341M
Pa(g)
Temperature at reheat steam 328.9/541℃ 322.6/ 541℃
inlet/outlet
Feed water temperature 280℃ 276.9℃
Air temperature at air heater inlet 30℃ 30℃
Air temperature at air heater outlet 363 /355℃ 364/356℃
(primary/secondary air)
Coal consumption 165
Exhaust flue gas temperature 138℃ 138℃

Boiler at B-MCR, main system alarms and control values

No. Name Unit normal high limit low limit Protection Remark
range alarm alarm activation
value
1 Steam drum MPa 18.3±0.2
pressure
2 Superheated MPa 17.4±0.2
steam
pressure
3 Superheated ℃ 541±5
steam
temperature
4 Reheated ℃ 541±5
steam
temperature
5 Furnace Pa -100±50 +980 -980 ±1960
pressure
6 Drum level mm 0±50 +150 -150 ±250
Normal water level is 100 mm below drum centerline

Superheater wall temperature control

S.N Measuring Measuring dw×S(mm) Material (℃)
Position points Pipe diameter Alarm wall
temperature
1 Primary Superheater 4 Φ57×6 12Cr1MoVG 474
Outlet
2 Big platen 4 Φ51×6 12Cr1MoVG 507
superheater outlet
3 Rear platen 6 Φ60×8.5 SA-213 T91 560
superheater outlet
4 Secondary 10 Φ51×9 12Cr1MoVG 575
superheater outlet

Reheater wall temperature control

NO. Measuring Measuring dw×S(mm) Material Alarm wall
Position Points Pipe diameter
dw×S(mm)
1 Intermediate reheater 6 Φ60×4 15CrMoG 545
outlet
2 High temperature 10 Φ60×5 12Cr1MoVG 580
reheater outlet

Setting pressure and discharge capacity of safety valve and EBV valve:
Setting Opening and
Discharge
Position of safety Model Qty pressure closing
amount (t/h)
valve and PCV valve (MPa) Pressure
differential (%)
Superheater outlet #1safety
1730WD 1 18.25 4 114
valve
Superheater outlet #2 safety
1730WD 1 18.28 4 114
valve
Steam drum #1 safety valve 1749WB 1 19.57 4 272
Steam drum #2 safety valve 1749WB 1 19.96 4 280
 Steam drum #3 safety valve 1749WB 1 20.16 4 284
Reheater outlet #1 safety valve 1765WD 1 4.01 4 67
Reheater outlet #2 safety valve 1765WD 1 4.325 4 72
Reheater inlet A #1 safety valve 1785WB 1 4.37 4 177
Reheater inlet A #2 safety valve 1785WB 1 4.37 4 177
Reheater inlet B #1 safety valve 1785WB 1 4.5 4 182
Reheater inlet B #2 safety valve 1785WB 1 4.5 4 182
Superheater outlet EBV valve 3538W 1 18.07 2 154

Start Up Unit Boiler

Cold startup 6 - 8 hours
Warm startup 3 - 4 hours
Hot startup 1.5 - 2 hours
Superhot startup <1.5 hours
Cold startup Shutdown ＞72 hours 200 times 0 Mpa 0 oC
Warm startup Shutdown10 - 72 hours 1200 times 4 Mpa 290 oC
Hot startup Shutdown ＜10 hours 4500 times 6 Mpa 360 oC
Superhot startup Shutdown＜1 hour 150 times 9 Mpa 450 oC
Normal shutdown 4000 times
Load step change 12000 times

Control the speed of temperature and pressure rise according to the main steam
pressure
Main steam pressure ＜0.98 0.98～3.92 3.92～9.8 9.8～18.3
Temperature rate (℃/h) ＜28 0.46 ＜56 0.93 ≤30 0.50 ＜36 0.60
Pressure rise rate(MPa/min) —— ≤0.03 ≤0.05 ≤0.06

Allowable silicon content of boiler water under different pressure is as follows:

Main Pressure MPa 7.5~10 10~12.5 12.5~15 15~16 16~17 17~18.3
SiO2 content ppm ＜3.0 ＜1.5 ＜0.5 ＜0.4 ＜0.3 ＜0.2

Parameters control during the boiler operation

No Parameters Unit Control scope Alarm value Remark

High limit Low limit

1 Electric load MW 330/300
2 Steam drum pressure MPa 18.3±0.2/18.3±0.2
3 Steam drum water mm ±50 +100 -100 ±250MFT
level
4 Flow rate of t/h 1025/976.19
Overheat steam
5 Overheat and MPa 17.4±0.2/17.4±0.2 17.7 15.6
Reheat steam
pressure
6 Overheat steam ℃ 5 547 520
541 5
temperature
7 Reheat steam ℃ 5 547 520
541 5
temperature
8 Rear Temperature ℃ 409
of primary
desuperheater
9 Rear temperature ℃ 423
of secondary
desuperheater
10 Rear temperature ℃ 507
Of secondary
desuperheater
11 Wall temperature ℃ ＜474 504
of low temperature
superheater
12 Wall temperature ℃ ≤507 493
of platen superheater
13 Rear platen ℃ ≤526 560
superheater
wall temperature
14 HighTemperature ℃ ＜580 575
Superheater
Wall temperature
15 Intermediate ℃ ≤489 545
temperature
reheaterwall
temperature
16 High Temperature ℃ ＜580 580
Reheater Wall
temperature
17 Feedwater ℃ 280/276.9
temperature
18 Steam Differential ℃ ＜15
 Temperature
of two sides
19 Flue gas Oxygen % 2.5～6
content
20 Flue gas Temperature ℃ ＜50
of two sides
21 Primary hot air ℃ 367/368
temperature
22 Secondary ℃ 355/363
hot air temperature
23 Furnace Negative Pa －100±50 +980 -980 ±1960MFT
Pressure
24 Fuel oil pressure MPa 2.94 3.25 2.6 2.4OFT
(time delay
2s)
25 Compressed air MPa 0.6～0.75 0.75 0.55
pressure
26 Primary air Pipe KPa 10
pressure
27 Continuous MPa ＜1.0
Blowdown flash tank
28 Periodic Blowdown MPa ＜0.7
flash tank
29 Air box and Furnace Pa ＞0.5KPa
Differential Pressure
30 Outlet water ℃ 370 370
Temperature of
economizer

Boiler feed water quality standard

Item Unit Standard Item Unit Standard
Hardness umol/L 0 PH(25℃) — 9.0～9.5
Silicon ug/L ≤20 Conductivity — ≤0.3
dioxide (
2
5
℃
)
Dissolved ug/L ≤7 Hydrazine ug/L 10～30
oxygen
Copper ug/L ≤5 Oil mg/L ≤0.3
Boiler water quality standard
Item Unit Standard Item Unit Standard
Phosphoric
Salt content mg/L ≤20 mg/L 0.5～3
acid
Silicon dioxide mg/L ≤0.25 PH(25℃) — 9～10
Chloride ion mg/L ≤1

Boiler new steam quality standard

Item Cooper Sodium Iron SIO2 DD
Unit ug/L ug/L ug/L ug/L us/cm
Standard ≤5 ≤10 ≤20 ≤20 ≤0.3

Major technical specifications

No Parameters Unit Value
1 Boiler parameters
2 （BMCR） t/h 40
Maximum continuous evaporation capacity
3 Outlet steam pressure MPa 1.25
4 Outlet steam temperature ℃ 350
5 Economizer inlet feedwater temperature ℃ 20
6 Exhaust flue gas temperature ℃ ≤160
7 Fuel oil pressure MPa 5.3
8 Technical characteristics
9 Boiler efficiency % 92.7
10 Matched auxiliaries total power kW 165
11 Load change scope %BMCR 30～100
12 Deviation scope of steam temperature ℃ 345～370
13 Boiler blowdown rate % ≤2
14 Type and arrangement method of burners / Split type mechanical
atomization burner; single front
wall arrangement