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g u i d e t o l ay i n g
bitumen polymer
m e m b r a n e s
c o r r e c t l y
B i t u m e n p o ly m e r
Flame-laying 16
THE SIX GOLDEN RULES 6
Avoiding puncturing 16
1. Laying out the sheets
2. Lateral and end overlaps Filling the joints: what not to do 16
Paint 19
Transport 9
WATERPROOFING DETAILS
Loading/unloading 9
• Protected upstand 20
On-site handling 10
• Internal corner 21
Period of use
and climatic conditions for application 11
• External corner in double layer 22
• Roof vent 28
Alignment 15
• Warnings 29
Unrolling at low temperature 15
3
4
INTRODUCTION
5
The SIX GOLDEN RULES for correctly
1. Laying out the sheets 2. Lateral and end overlaps 3. 45° cut at end overlap
7 5
6
4
2
3 1
6
y laying bitumen polymer membranes
4. Application 5. Double layer of mem- 6. End overlap of mineral-
brane coated membrane
AREA TO BE
TORCHED SECOND LAYER
MINERAL-COATED
SURFACE
SUPPORT
Connecting the membrane to the If laying a second layer is specified, Whereas the lateral overlaps require
substrate must be carried out as follows: it must be laid so as to straddle the adhesion zones free of grit, at the
• in complete adhesion. The torching of overlap of the previous layer and end overlaps the mineral-coated
the mixture of the rolls must heat the must be bonded in complete surface must be heated with a
membrane and the substrate at the same adhesion. certain persistence so that melting
time, concentrating on the roll. The burner flame must also heat consequently takes place over an
• in semi-independence. Laying in semi- the membrane already laid. area corresponding to the width of
independence is performed by using the the overlap, with consequent
special Index specific membranes melting of the bituminous mastic
(PERFOBASE, VAPORDIFFUSER, underneath.
DIFFUSER ALU, TECTENE REROOF Once the membrane compound
BASE STRIP EP, MINERAL TECTENE which will form the overlap has
REROOF STRIP EP), onto which the been melted, this will enable the
subsequent layers are bonded in complete two edges to be welded perfectly.
adhesion;
• in independence. The membrane is
unrolled "dry" onto the substrate, flame-
bonding only the overlaps. In this case, the
waterproof membrane must always be
ballasted (with flooring, gravel, soil etc,).
The bonding operations will be facilitated if
the sheets are wound around a rigid plas-
tic tube (HDPE, ø 12 cm, length 97 cm)
which will prevent ovalisation of the roll
during laying, particularly in summer. At
the same time, the pressure exerted on the
roll will be uniformly discharged over the
entire contact surface with the support,
also facilitating the release of the melted
mixture along the overlap lines, ensuring
that the membrane is perfectly welded;
For the choice of system and for details of
laying, the reader is referred to the
publications "Technical Specifications”.
7
EQUIPMENT
P R O PA N E GAS
CYLINDER
Use only propane gas
cylinders.
BURNER
Various lengths of
burner may be used
depending on the job
to be done RIGID HDPE
CORE
To avoid ovalisation of the
rolls during laying
CONNECTING
HOSES WITH
P R E S S U R E
REGULATOR
COMPASS
for cutting the
membranes into circular
shapes
T SQUARE
For cutting uniform strips
of membrane
“DELFINO” KNIFE
Aluminium knife
8
TRANSPORT
ROPES
LOADING/UNLOADING
NO! laying. During handling, however, the material must be treated with
care to avoid the rolls being crushed and prevent contact with sharp
or pointed objects. In low temperatures, violent impacts must be
avoided as they can break the membranes and separate the
insulating panels from the Thermobase.
STORAGE
The material should be stored under cover. The rolls whether covered
YES! or uncovered must remain in a vertical position on a smooth, flat
surface, except for those provided with a rigid core or tube, which can
tolerate a horizontal position for a limited time. Under cover, the
panels can be stacked in two layers with lengths of timber between
the layers to spread the weight. Rolls of Thermobase are stored
upright in the same way as the membranes, with the exception of rolls
NO! with a selvedge which should be arranged horizontally.
9
ON-SITE HANDLING
Keep on site only the rolls strictly necessary for laying during the day.
Set the rolls upright on a smooth, flat surface. Use a crane to lift the
NO! rolls onto the roof, keeping the pallet complete and intact and using
suitable lifting gear.
If the packs have to be opened and the rolls lifted loose, use suitable
lifting gear with the crane and in any event set the rolls upright after
lifting. Do not use ropes to tie and lift the rolls.
CONSERVATION
10
period of use and climatic conditions for
application
11
CONCRETE SUBSTRATE: SMOOTHING
The substrate must be smooth and flat, free from cracks. The surface
must be smoothed with a trowel and any cracks or dips must be filled
with mortar.
Any roughness must be removed, as must any remains from building
work, such as nails, metal sheets, timber etc.
WATER
ICE
12
SHEET METAL SUBSTRATE
TIMBER SUBSTRATE
PAPER FELT
ROLLBASE
BUBBLE
13
SUBSTRATE ON CONCRETE ROAD DECK
14
ALIGNMENT
Unroll the roll and align it, overlapping the edge on the neighbouring
sheet. Rewind it bit by bit towards the centre and begin flame
welding.
Take great care over the alignment, referring to "Golden Rule" no. 1.
UNROLLING AT LOW
TEMPERATURE
NO!
SURFACES OF MEMBRANES
The part of the sheet which has to melt is the bottom face, which is
embossed with a pattern of squares and coated with a thin film of
FLAMINA.
When the flame is applied, the FLAMINA melts, indicating the exact
melting point. The upper face of the membrane is covered with talc
screen-printed in spots. This treatment serves to ensure that the coils
separate properly, even at high temperatures.
TALC DOTS
EMBOSSING
15
FLAME-LAYING
AVOIDING PUNCTURING
Use suitable footwear to avoid perforating the waterproofing
membrane.
NO!
Filling the joints with a trowel, spatula or other tool has been shown over
time to be a more harmful than advantageous. First of all, the
reinforcement of the membrane is affected, weakening it; also, the upper
protective layer is removed and the reinforcement is left exposed.
Often the operator tends to carry out a perfunctory weld on 10 cm of
overlap and then rely almost completely for the seal of the membrane on
giving it a "good filling", not taking into account that the adhesive strength
of 1 or 2 cm of filling is insufficient for sealing the joint. In short, it is a
waste of time to do a useless job twice on the overlap.
It is quicker and safer to carry out the welding correctly the first time, while
unrolling the roll, releasing the stream of melted mixture once to make a
permanent job.
16
SPOT APPLICATION
PERFOBASE
17
NEW SYSTEM OF BONDING PANELS
PROMINENT
DOUBLE- OR MULTI-LAYERED
MEMBRANES
18
FLAME-LAYING ON VERTICAL SURFACES
PAINT
Spread the protective paint using a roller, taking care to apply two
coats at right angles to each other. For detail work, use a brush. The
presence of uneven areas on the roof, leading to the formation of
puddles, can locally cause the paint to lift. Do not paint areas of the
membrane which are perpetually immersed in water (For more information
see Technical Specifications no. 12).
19
WATERPROOFING DETAILS
UPSTANDS
PRIMER
SLIDING LAYER
upstand
20
INTERNAL CORNER
1 2 3
4 5 6
1st layer
7 8 9
2nd layer
10 11 12
21
EXTERNAL CORNER
1 2
Double layer
3 4 5
6 7 8
9 10
22
EXTERNAL CORNER
1 2
Single layer
3 4 5
6 7 8
23
Vertical drain
1 2
Single layer
3 4
1 2
Double layer
3 4 5
24
PROTRUDING ROUND ELEMENT
1 2
Double layer
3 4 5
1 cm
1 cm
1 2
Single layer
3 4
1 cm
1 cm
25
HORIZONTAL DRAIN
1 2
Double layer
3 4 5
15 cm
15 cm
6 7 8
4 4
26
HORIZONTAL DRAIN
1 2
Single layer
3 4 5
15 cm
15 cm
4
27
ROOF VENT
2 3
4 5
28
WARNINGS
MAINTENANCE
The lifespan of waterproofing work is a direct function of careful
skilled maintenance.
It is advisable to arrange periodically for inspection of the membrane,
paying particular attention to checking the functionality of the auxiliary
works, flashings, drainage outlets, overflow pipes etc, and taking care
to remove leaves, moss and other vegetation which could overload
the drainage system.
TECHNICAL PUBLICATIONS
To provide useful help to designers and fitters, INDEX has produced a
series of publications called "Technical Specifications”.
In these publications we try to resolve as far as possible all problems
in laying the membranes, taking account of all phenomena which
cause problems when working in various fields.
29
Associate of GBC Italia
Advanced systems and products for waterproofing, thermal and acoustic insulation,
asbestos cement slab reclamation, restoration
of masonry and concrete, laying paving and coatings
INDEX S.p.A.
Via G. Rossini, 22 - 37060 Castel D’Azzano (Verona) - Italy
tel. 045.8546201 - fax 045.518390 - email: index@indexspa.it
Technical Sales Information email tecom@indexspa.it
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