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EFI system
Mitsubishi GDi
EFi components4
Auxiliary Air Valve Early designs of the auxiliary air valve use a disc with a calibrated aperture for closing or
opening the bypass air channel. The disc is held closed by a pull-off spring and opened by a bimetal spring.
When the engine is cold, the bimetal spring bends to open the valve. With the engine running, an electrical
heating current acts on the bimetal strip. This causes it to bend and allow the pull off spring to close the air
channel.
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Development of the auxiliary air valve
Air Bypass The amount of air allowed to flow through the bypass channel of the auxiliary air valve is
regulated by the position of the valve. At idle, the valve is continuously adjusted to stabilize the speed. When the
throttle is closed during deceleration, the valve plate is adjusted to control exhaust emissions. During engine
starting, the valve is open, and when the engine is switched off the valve is in the rest position.
Idle Speed Control Idle speed control can also be provided by direct
action onto the throttle spindle. Electrical solenoids or stepper motors are
used for this method of control. The solenoids can be single position or
multi-position types and can be used for not only cold start and warm-up
control but also to open the throttle when high load systems, such as the
air conditioner, are switched on. Stepper motors give graduated positions
depending on the supply current to a number of electrical windings.
Sensors in the idle control mechanisms provide feedback signals to the
ECU to provide data on operation and position.
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Throttle idle speed control
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Fuel supply components
Roller Cell Pump The rollers in the roller cell pump are thrown out by centrifugal force when the motor
armature and pump rotor spindle rotate. The rotor is fitted eccentrically to the pump body and as the rollers seal
against the outer circumference, they create chambers that increase in volume to draw fuel in. They then carry
the fuel around and finally discharge it as the chamber volume decreases.
Pump Electrical Supply The fuel pump electrical supply is live only
when the engine is being cranked for starting or is running. The fuel
pump electrical feed is from a relay that is switched on with the ignition.
Safety features are built into the electrical control feed to the relay so that
it operates only to initially prime the system or when the engine is
running. The fuel-control module usually provides the control functions of
the fuel pump relay.
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Fuel pump
Inertia Switch Another safety feature is the use of an inertia switch in the feed from the relay to the fuel
pump. In case of an accident, this operates to cut the electrical feed to the fuel pump and to stop the fuel supply.
It is an impact-operated switch with a weight that is thrown aside to break the switch contacts. Once the switch
has been operated it has to be manually reset.
Fuel Filters The fuel filter is an in-line paper element type that is
replaced at scheduled service intervals. The filter uses micro-porous
paper that is directional for filtration. Filters are marked for fuel flow with
an arrow on the casing. Correct fitting is essential.
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Fuel pressure regulator
Inlet Manifold Vacuum On port fuel-injection systems, the inlet manifold vacuum acts against the
compression spring in the fuel-pressure regulator. This is required to maintain a constant pressure differential
between the fuel rail and the inlet manifold. With a constant pressure differential, the amount of fuel delivered
during a set time will be the same irrespective of inlet manifold pressure.
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Injectors
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Injector detail
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Throttle body injector valve detail
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Top and bottom feed injectors
Inside an ECU
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Injection map
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Dwell map
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Closed loop control with lambda sensor
CPU Operation Other programs in the CPU monitor the system and
sensor data. They provide fault diagnosis and limp-home or a limited-
operation strategy in the event any defects are detected. Other
components in the ECU provide signal amplification and pulse shaping.
This includes analogue to digital (A/D) converters for DC voltages, and
pulse formers for AC voltages. The CPU requires digital signals for all
processing functions. On the output side, power transistors are used for
switching the actuator supply voltages either to the components or to a
ground point.
ECU
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EGR system
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Injection process
AC Voltage Pulse Inductive sensors produce an output pulse each time a lobe or tooth passes the inductive
coil. The frequency and pattern of the pulses is used by the ECU to determine the engine speed and position.
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Airflow meters provide data to the ECU
Engine Load Engine load can also be determined from the inlet manifold
absolute pressure (MAP), and this is used on some systems to provide
the data. In these systems, an airflow meter is not used.
MAP sensor
Airflow Metering There are two main types of airflow meters. These are
the vane type (volume airflow - VAF) and the resistive types (mass
airflow - MAF). The vane type air flow meter consists of an air passage
and damping chamber into which is fitted a fixed pair of flaps (or vanes).
These rotate on a spring-loaded spindle. The spindle connects to and
operates a potentiometer and switches.
Flap Type Airflow Meter Airflow through the meter acts on the intake air
flap to move it in opposition to the spring force. The integral damper flap
moves into the sealed damper chamber to smooth out the intake pulses.
The degree of flap movement and spindle rotation is measurable at the
potentiometer as a variable voltage dependent on position. The voltage
signal, together with other signals, is used in the ECU to calculate the
fuel requirement.
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Action of the vane airflow meter
Bypass Air Duct A bypass air duct is built into the housing. This
provides for starting without opening the throttle, a smooth airflow during
engine idle and a means to adjust the idle mixture.
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Air bypass
Sensor Output The actual pressure in the manifold is read as a proportional voltage, typically from 4.5 volts
at high pressure, to 0.1 volts at low pressure. The electronic circuitry in some MAP sensors converts the
reference voltage to a frequency signal that is fed back to the ECU. This is as a proportional frequency (80 to
165 Hertz), depending on the vacuum or pressure in the inlet manifold. When the pressure is high, such as at
the wide-open throttle position, the MAP sensor may also provide a reference signal for actual barometric
pressure. This is used as a correction value for changes in altitude, which could lead to poor performance.
Throttle Position Sensor Two types of throttle-position sensor are used. Both are fitted to the throttle body and
operated by the throttle plate spindle. The two types are a throttle switch assembly and a throttle potentiometer.
A throttle switch assembly has two switches, one to indicate the closed throttle or idle position and the other for
the wide-open throttle position. A throttle potentiometer is a variable resistor with a rotary sliding contact. The
sliding contact is moved along the rotary resistance track to provide changes in voltage proportional to the
position of the throttle.
Coolant thermistor
Exhaust Gas Oxygen Sensor The Greek letter (O) lambda is used as the symbol for a chemically correct
air-to-fuel ratio. This is the stoichiometric ratio of 14.7 parts of air to 1 part of fuel by mass. Hence, the use of
this letter for naming the sensor that is used to control the amount of fuel delivered. Using a lambda sensor
means that a very close tolerance of stoichiometric ratio is maintained.
Oxygen Content More fuel is delivered when oxygen content is detected and less fuel when it is not. In this
way, an accurate fuel mixture close to the stoichiometric ratio is maintained. This produces the correct exhaust-
gas constituents for chemical reactions in the catalytic converter. Exhaust gases pass over the active element,
and when the oxygen concentration on each side is different, an electrical voltage is produced. Typical outputs
are about 0.8 volts for little or no exhaust oxygen and 0.2 volts for higher content.
Systems in Operation Sensors The sensors for power steering and air
conditioning are pressure or mechanically operated switches. They
provide a voltage signal when the system is in operation. The ECU uses
these signals to increase the engine idle speed to accept the increased
engine load.
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EGR valve
Malfunction Indicator Light Service and on-board diagnostic (OBD) plugs are used for diagnostic and
corrective actions with scan tools, dedicated test equipment and other test equipment. If faults are detected, the
system malfunction indicator lamp on the vehicle dashboard will come on. Alternatively, it will fail to go out after
the preset time duration after switching on the engine. All faults should be investigated as soon as possible.
Many electronic systems have a ‘limp home’ or limited operation strategy program, which allows the vehicle to
be driven to a workshop for repair.
Read the previous section again and note down some key bullet points here:
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