Sheet 1 of 4

THERMAL DESIGN DATA OUTPUT :

TECHNICAL DATA SHEET FOR SHELL AND TUBE HEAT EXCHAGER

DESIGN SPECIFICATION
Model Shell and Tube – Removable tube sheet
Vessel orientation Horizontal
TEMA Type BEM
TEMA class C
Design Code ASME SEC. VIII DIV. -1, 2017
No of shells 1
Equipments Name CO2 Heat Utilizer
Heat Duty 9.006 KW
Heat Transfer Area (PROVIDED / REQUIRED) 4.46 m2
Heat transfer rate (CLEAN / SERVICE) 27 W/m2-K
LMTD x Correction factor 7.4 C
TUBE SIDE
Fluid CO2 Vapour
Physical Properties IN OUT
Total Fluid flow rate kg/hr 450
CO2Vapour Mass Flow Rate kg/hr 450 450
CO2 Liquid Mass Flow Rate kg/s - -
Operating Temperature Deg C -35 -28
Density kg/m3 1.597
Specific Heat J/kgk 1071.1
Thermal Conductivity W/m ‘C 0.025419
Design Temperature -60 Deg C
Inlet Pressure 0.15 kg/cm2
Design Pressure 1.5 kg/cm2
Hydro Test Pressure 1.95 kg/cm2
Joint efficiency 0.85
Radiography Spot
Stress relieving Exempted As per UHA-32
Corrosion allowance 3 mm (Except tubes)
Pressure Drop (Calcu.) 2.0 kPa
Nozzles location Top and Bottom of header
Prepared Nozzle Type & Size DN 40, 150# SORF Flange
No. of Pass 2
Fouling Factor 0.000175m2-K/W
 Sheet 2 of 4
TECHNICAL DATA SHEET FOR SHELL AND TUBE HEAT EXCHAGER
SHELL SIDE
Fluid CO2 Liquid
Physical Properties IN OUT
Total Fluid flow rate kg/hr 750
Vapour Mass Flow Rate kg/hr - -
CO2 Liquid Mass Flow Rate kg/hr 750 750
Operating Temperature Deg C -22 -26
Density kg/m3 1032.2
Specific Heat J/kgk 2515
Design Temperature -45 C
Inlet Pressure 22 kg/cm2 g
Design Pressure 25 kg/cm2 g
Hydro Test Pressure 35.5 kg/cm2 g
Joint efficiency 0.85
Radiography Spot
Stress relieving Exempted As per UHA-32
Corrosion allowance 3 mm
Pressure Drop (Calcu.) 6.201 kPa
Nozzles location Top and Bottom Sides of Shell
Prepared Nozzle Type & Size DN 50, 150# SORF Flange
No. of Pass One
Fouling Factor 0.000175 m2-K/W

MATERIAL OF CONSTRUCTION
Shell SA 312 TP 304
Channel SA 312 TP 304
Channel Dish SA 240 Gr 304
Channel Flange SA 240 Gr 304
Tube sheet SA 240 TP 304
Tube SA 213 TP 304 (Seamless)
Nozzle Pipe SA 312 TP 304
Nozzle Flange SA 182 F 304
Couplings & Plug SA 182 F 304
Baffles SA 240 Gr 304
Tie Rod SS 304
Spacer Tubes SA 213 TP 304
Wear Plate SA 240 Gr 304
Saddle Support SA 240 Gr 304
Bolt SA 193 Gr B8
Nuts SA194 Gr 2H
Gaskets Non –Asbestos
 Sheet 3 of 4
MECHANICAL DESIGN DATA OUTPUT:

DESIGN DATA SHEET

Application CO2 Heat Utilizer
(Shell and tube Heat exchanger)
Equipment Detail Cylindrical Shell with dished Header
Code of Design and Construction ASME Sec VIII Div 1, Edition 2017
ASME Certification Requirement No
National Board Registration No
Country of Installation India
Location of Installation
Diameter of Shell 219.9 mm (OD)
Shell Thickness SCH 40S
Type Cylinder
Orientation Horizontal
Service fluid CO2
Corrosion allowance 3 mm (Except tubes & Tube sheet)
No of shells 1 No
Elevation ~ 400 mm
Design Conditions
Shell Side Tube side
Operating pressure 22 kg/cm2 (g) 0.15 kg/cm2 (g)
Operating temperature -26 Deg C -35 Deg C
Internal Design Pressure 25 kg/cm2 (g) 1.5 kg/cm2 (g)
MAWP 25 kg/cm2 (g) 1.5 kg/cm2 (g)
External Pressure NA 25 kg/cm2 (g)
Design Temperature -45 Deg C -60 Deg C
MDMT (Vessel and structures) -45 Deg C -60 Deg C
Cyclic Operation NIL
Wind Loading IS 875 (Edition 1987)
Seismic Loadings IS 1893 (Edition 2002)
Radiography RT2 (Long seam – Full, Circ seam – Spot)
Joint Efficiency As per UW -12
Loadings - UG -22 Saddle Support, Hydro Test.
PWHT As per code (Not required)
Internals Tube Bundle with Baffles
Insulation Nil
Fire Proofing No
Snow loading No
 Sheet 4 of 4
DIMENSIONS
Over All Length ~2000 mm
Shell Dia. Outer 219.9 mm OD ,Thick-SCH 40S
Channel Diameter & thickness 219.9 mm OD ,Thick-SCH 40S
Dish end Diameter 219.9 mm OD
Dish type 2:1 Ellipsoidal, 6 thk (After forming)
Tube Size, thickness 1/2” OD, thick. – 20 SWG
Tube Length (Straight) 1550 mm (Effective) + 50 = 1600 mm
Total No of Tubes 80 Tubes
Tube Pitch 16 mm
Pitch Pattern 60o Rotated triangle
Tube to tube sheet joint Expanded + Welded
Support type 2 No of Saddles
Support distance 950 mm
Total Height 600 mm
Inlet/outlet Header Size 250 mm
Tube sheet diameter 350 mm
Baffle spacing 200 mm
Thickness of tube sheet 20 mm
Body flange Diameter & Thickness B16.5 x 300#
Saddle plate dimensions 300 x 250 x 6 thk & Ribs

NOZZLE SCHDULE

Nozzzle Description Qty (Nos) Size Flange Class (or) OTHERS

No Type Series
N1 Shell side Inlet 1 DN 50 SORF, 300 -
SCH 160 B 16.5
N2 Shell side Outlet 1 DN 50 SORF, 300 -
SCH 160 B 16.5
N3 Tube side Inlet 1 DN 40 SORF, 150 -
(SCH 160) B 16.5
N4 Tube side ouitlet 1 DN 40 SORF, 150 -
(SCH 160) B 16.5
N5,N6 Shell & tube side 2 ½” BSP B 16.11 6000# -
vent
N7 Pressure gauge 2 ½” BSP B 16.11 6000# -

N8 Drain 1 DN 25 SORF, 300 -

(SCH 160) B 16.5