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UNDER
Based on
Government of India
Ministry of Skill Development and Entrepreneurship
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CONTENTS
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1. INTRODUCTION
The Ministry is implementing the Skill Development Initiative (SDI) Scheme based
on Modular Employable Skills (MES) to provide vocational training to early school leavers
and existing workers especially in the unorganized sector to develop skilled manpower for
the industry. Training is provided by registered Vocational Training Providers (VTPs) under
the Government, Private Sector, and Industrial establishments located all over the country.
Testing of skills acquired informally by an individual are directly tested on pre-determined
parameters through independent Assessing Bodies. Nationally as well as internationally
recognized NCVT certificate is issued to every successful individual.
The training under MES would benefit different target groups like workers seeking
certification of their skills acquired informally, workers seeking skill up gradation, and early
school dropouts and unemployed. Central Government facilitates and promotes the training
while registered Vocational Training Providers (VTP) under the Govt. and Private Sector
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provide the training. Testing of skills is done by independent Assessing Bodies to ensure
impartiality.
The competency-based framework organizes qualifications into ten levels, with the
entry level being 1, and the highest level being 10. Each level of the NSQF is described by a
statement of learning outcomes in five domains, known as level descriptors. These five
domains are (1) Process, (2) Professional knowledge, (3) Professional skill, (4) Core skill, and
(5) Responsibility. The paradigm shift from learning focused on inputs to an
outcome/competency-based education would help in the Recognition of Prior Learning
(RPL), and simultaneously enable the alignment of the Indian qualifications with
international ones. Government funding is expected to be on a preferential basis for NSQF
compliant courses. The NSQF notification provides a Qualification Register, which is the
official national database of all qualifications aligned to NSQF levels. Through this Register,
learners can expect access to all NSQF compliant qualifications.
The Ministry has set up Mentor Councils to focus on courses under NCVT in various
sectors with representation from thought leaders among different stakeholders viz.,
industries, innovative entrepreneurs who have proved to be game-changers,
academic/professional institutions, and champion ITIs for each of the sectors. The Mentor
Council for each sector reviews curricula, admission criteria, course duration, and
requirement of trainers and assessment/evaluation systems for the sector on a continuous
basis and make recommendations regarding the same. Sector-wise Core Groups are formed
to plan and prepare the documentation for the competency-based curricula for the courses
under each sector.
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2. GENERAL INFORMATION AND COURSE STRUCTURE
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3. JOB ROLES
This course is meant for the candidates who shall be aspire to become Mechanic Auto Body
Repair & Auto Body Painting and able to perform auto body repair and auto body paint
repair works in 4 wheelers and inculcate entrepreneurship skills in the area of automobile
body repair, denting & painting.
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4. NSQF LEVEL COMPLIANCE
The Broad Learning outcomes of AUTO BODY REPAIR, DENTING & PAINTING
trade under MES matches with the Level descriptor at Level- 3.
.
The NSQF level-3 descriptor is given below:
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5. GENERAL TRAINING PLAN, ASSESSMENT & CERTIFICATE
Assessment
The competency assessment for the Modular Employable Skills under the SDI scheme is
being done by the assessor of the independent Assessing Bodies (AB) which is not involved
in training delivery, to ensure an impartial assessment. The assessment process through
Assessing Bodies aims to test and certify the competency of the persons who seek
certification of their skills acquired informally or the persons who have been trained at the
registered VTPs. In the assessment process, identification of competency, ways to measure
the competency and deciding on the type of evidence that has to be collected are the
responsibility of the Assessing Bodies whereas administering the assessment and collecting
the evidence and reporting the results are the responsibility of the assessors.
Pass regulation:
Minimum passing marks for Practical is 60%
Minimum pass marks for theory is 40%
Certificate
Successful persons will be awarded certificates issued by National Council for Vocational
Training (NCVT).
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6. LEARNING OUTCOMES
The following are minimum broad learning outcomes after completion of the AUTO
BODY REPAIR, DENTING & PAINTING course of 600 hrs duration:
NOTE: Learning outcomes are reflection of total competencies of a trainee. Each learning outcome may
include multiple assessment components. However assessment will be carried out as per assessable outcome and
assessment criteria.
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7. ASSESSABLE OUTCOMES WITH ASSESSMENT CRITERIA
Note:
1. The training shall be conducted as per the syllabus.
2. The trainee shall demonstrate the competencies which are defined below in assessable
outcome and assessment criteria.
3. All the assessable outcomes are to be tested during formative assessment, observations,
and viva-voce.
4. Assessable outcome of Soft skills & entrepreneurship shall be tested separately and also
be applied in Theory and Practical examinations.
5. These assessable outcomes and assessment criteria will serve as a set of guidelines for
Trainers and Assessors.
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2.0 Comply 6.1 Identify environmental pollution and contribute to the
environment regulations avoidance of instances of environmental pollution.
and housekeeping in the 6.2 Carryout maintenance and cleaning of work shop and lifting
work shop. equipment.
6.3 Take opportunities to use energy and materials in an
environmentally friendly manner.
6.4 Avoid waste and dispose waste as per procedure.
6.5 Recognize different components of 5S and apply the same in
the working environment.
7.4 Perform electrical wire joints, form electrical circuits and test
basic electrical parameters as per the circuit drawings and
operating procedures.
3. Remove and refit body 7.1 Select, care and use of PPE while removing and refitting of
panels, doors, floors, body panels, doors, floors, wheel boxes, fenders and wind shield
wheel boxes and fenders, glasses
wind shield glasses 7.2 Select tools and materials for the job and make this available
for use in a timely manner
7.3 Use the tools and equipment in the way specified by
manufacturers while removing and refitting of body panels,
doors, floors, wheel boxes and wind shield glasses
7.4 Carryout their removing and refitting of body panels, doors,
floors, wheel boxes and wind shield glasses by refereeing :
Workshop manual
removal and replacement procedures
legal requirements
27.5 To check for performance of Assembly of body panels,
doors, floors, wheel boxes and fenders
4. To carryout body 8.1 Plan and select appropriate welding process method to repair
repair by different vehicle body as
welding processes on a arc welding
vehicle gas welding, gas brazing, gas soldering and gas cutting on
vehicle body
resistance, spot, seam and butt welding on vehicle body
MIG welding
plasma welding
8.2 Comply with safety rules when performing the above process
8.4 Select appropriate tools and equipment to perform the above
process
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8.5 Set up and repair as per standard operating procedure.
5. To Carry out minor 9.1 Select, care and use of PPE while repairing auto body-cut
repair of auto body-cut open, beat out.
open, beat out. 9.2 Select tools and materials for the job and make this available
for use in a timely manner
9.3 Use the tools and equipment in the way specified by
manufacturers while repairing auto body-cut open, beat out.
9.4 Carryout their repairing auto body-cut open, beat out as per
procedure laid down in workshop manual
9.5 Fit check the repaired components for alignment and to
conform with your supervisor
6. To carryout refinishing 10.1 Select, care and use of PPE while carryout auto body
operation on vehicle painting
10.2 Select tools and materials for the job and make this available
for use in a timely manner
10.3Use the tools and equipment in the way specified by
manufacturers while auto body painting
10.4 Carryout their auto body painting procedure by
mixing and applying body filler
sanding(block)
mixing and applying putty
applying primer
feather edge sanding and masking
Base coat application
Surface cleaning and degreasing
Second and third coat application
Preheating the vehicle and cooling
Cutting,scuffing,rubbing and polishing
10.5Inspecting the painted area for satisfaction to Customer
requirements
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8. SYLLABUS CONTENT WITH TIME STRUCTURE
8.1 FOR THE MODULE OF AUTO BODY REPAIR, DENTING & PAINTING
(Module Code No. AUR 709)
Detailed Syllabus:
PRACTICAL THEORY
AUTO BODY REPAIR Safety precautions and first aid. Proper
Practice health & safety-familiarize, use, care and maintenance of tools and
select, proper use, maintain and store equipments.
– tools, equipments, Consumables Introduction on types, function of
clothing safety body and panels
Simple basic practices on computer- Procedure for inspection, removing
reading service manuals, collision and refitting of body components-
repair manuals and colour matching panels, doors and other body parts
guide Arc welding-basic electricity and
Identification of different types of welding power source. electrodes-
body, chassis and drive lines types, description and specification.arc
Identification of location of parts and welding procedure
panels Gas welding-gas welding, brazing and
Practice on operating the air soldering procedures
compressor Description of gas cutting
Practice on periodical maintenance of Resistance welding-resistance welding
air compressor process-spot, seam and butt welding
Inspect and decide whether it can be Details of Mig welding
repaired or replaced Method of fixation of wind screen
Remove and refit body panels, doors, glass
floors, wheel boxes and fenders Procedure for cut open, beat out
Practice on removing and refitting dents, stripping of old paints, sanding
wind shield glasses at different stages, smooth surface
Practice on arc welding on vehicle preparation at different stages, putty
body application &primer application at
Practice on gas welding, gas brazing, different stages of affected
gas soldering and gas cutting on area(chronological order for repair of
vehicle body auto body)fitment of repaired part and
Practice on resistance, spot, seam and aligning to the original shape
butt welding on vehicle body
Practice on MIG welding
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Practice on plasma welding
Practice on minor repair of auto body-
cut open, beat out, strip out old paint,
make smooth surface by using
different grades of sanders, apply
putty on affected area and applying
primer(repair damaged body which is
ready for final paint)
Apply base coat painting
Fit check the repaired components for
alignment
AUTO BODY PAINTING Safety precautions and first aid. Proper
Practice health & safety-familiarize, use, care and maintenance of tools and
select, proper use, maintain and store equipments
– tools, equipments, Consumables Personal safety – three key areas of
clothing safety risk eyes, skin and inhalation
Practice on removing paint from the Details of personal protective
damaged area equipments-RPE,PPE
Practice on mixing and applying body Details of ingredients of paint
filler Procedure of refinishing process
Practice on sanding(block) Selection of consumable for doing
Practice on mixing and applying putty painting work
Practice on applying primer Procedure for doing painting(in
Practice on feather edge sanding and chronological order),selection of
masking matrerials,tools and equipments-
Base coat application application of body filler for surface
Surface cleaning and degreasing preparation, sanding on the affected
Second and third coat application area for smooth surface preparation,
Preheating the vehicle and cooling primer coating on the affected area,
Cutting,scuffing,rubbing and polishing preparing affected surfaces for base
Inspecting the painted area coating, applying Base coat painting
,clear coat painting for metallic paints,
rubbing and polishing.
Application of paint production
treatment/anti rust treatment
Procedure for inspection of painting
work and fixing the wind screen glass
Details of spray gun-types-standard air
gap design-different sizes of nozzles
Details of different types sanding
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equipments
Different types of sand paper-grades
Possible defects in painting
objects,causes and its cure
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9. INFRASTRUCTURE
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10. ASSESSMENT STANDARD
10.1ASSESSMENT GUIDELINE
Appropriate arrangements should be made to ensure that there will be no artificial barriers to
assessment. The nature of special needs should be taken into account while undertaking the
assessment. Due consideration shall be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scarp/wastage as per procedure,
behavioral attitude, sensitive to environment and regularity in training. The sensitivity
towards OSHE and self-learning attitude shall be considered while assessing competency.
Evidence of internal assessment should be preserved for an appropriate period of time for
audit and verification by examination body.
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For this grade, the candidate, with little guidance and showing due regard for safety
procedures and practices, has produced work that demonstrates attainment of a reasonable
standard of craftsmanship. In this work there is evidence of:
Good skill levels in the use of hand tools, machine tools, and workshop equipment
70-80% tolerance dimension achieved while undertaking different work with those
demanded by the component/job.
A good level of neatness and consistency in the finish
Little support in completing the project/job
c) Weightage in the range of above 90% to be allotted during assessment under following
performance level:
For performance in this grade, the candidate, with minimal or no support in
organization and execution and with due regard for safety procedures and practices, has
produced work which demonstrates attainment of a high standard of craftsmanship. In this
work there is evidence of:
High skill levels in the use of hand tools, machine tools, and workshop equipment
Above 80% tolerance dimension achieved while undertaking different work with
those demanded by the component/job.
A high level of neatness and consistency in the finish.
Minimal or no support in completing the project.
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Annexure - I
11. List of Tools & Equipment for module for a batch:
ADDITION IN EQUIPMENTS:
1. AUTO BODY DENTING MACHINE – 01 NO
2. COLLISION REPAIR MACHINE – 01 NO
3. TROLLEY TYPE HYDRAULIC CRANES – 01 NO
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TOOLS & EQUIPMENTS (SUGGESTED) FOR AUTO BODY PAINTING
1. RESPIRATOR – 05 NOS
2. SAFETY SHOES - 01 NO EACH
3. SHIELD FACE PROTECTOR – 01 NO EACH
4. AIR FED MASK -01 NO EACH
5. ELECTRONIC WEIGHING MACHINE – 01 NO
6. STEEL ALMIRAH 6ʼ HEIGHT-03 NO
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ANNEXURE-III
1. Due care to be taken for proper & inclusive delivery among the batch. Some of the
following method of delivery may be adopted:
A) LECTURE
B) LESSON
C) DEMONSTRATION
D) PRACTICE
E) GROUP DISCUSSION
F) DISCUSSION WITH PEER GROUP
3. Maximum utilization of latest form of training viz., audio visual aids, integration of IT, etc.
May be adopted.
4. The total hours to be devoted against each topic may be decided with due diligence to
safety & with prioritizing transfer of required skills.
5. Assessment may be based on following instructions:-
1. Due weightage to be given to all the topics under the syllabus while assessing.
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LIST OF TRADE COMMITTEE MEMBERS
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Karnataka, 562 109
22 Shri Suresh Babu Service Manager, ABT Maruti, Chennai-32 Member
Body & Paint
shop
23 M. Veerasamy Works Manager Vishnu Cars Pvt Ltd, Member
Chennai-43
24 P.Senthil Kumar, Service Manager DSC Motor Pvt Ltd., Member
Chennai-15
25 Shri T.Selvan, Manager Body DSC Motor Pvt Ltd., Member
shop Chennai-15
26 G Venkatesh ADT ATI(V), Hyderabad Member
27 SP Rewaskar ADT ATI(V), Hyderabad Member
28 N Ramesh kumar TO CTI, Chennai Member
29 R Rajeshkanna TO ATI, Chennai Member
30 Akhilesh Pandey TO ATI, Mumbai Member
.
31 TN Rudra TO ATI, Howrah Member
32 A. Duraichamy Assistant Govt ITI Coimbatore Member
Training Officer
(ATO)
33 Gurcharan Singh, ADT ATI, Ludhiana Member
34 O.R. Arjun Mohan, AE Agricultural Engg. Dept, Member
Chennai
35 R.Murugesan, AE Agricultural Engg. Dept, Member
Chennai
36 K.Thaniyarasu ATO Govt ITI Trichy Member
37 W. Nirmal Kumar ATO Govt ITI Trichy Member
Israel
38 N. Duraimurugan ATO Govt ITI Guindy Member
.
39 K. Ravindranath ATO Govt. ITI, Ambattur Member
.
40 K. Veerappan ATO Govt. ITI, Nagapattinam Member
.
41 V.Palanikumar ATO Govt ITI, Pudukottai. Member
42 H.S.Kalra Principal Govt ITI Chandigarh Member
43 B Ramarao ATO Govt ITI, Vizag , AP Member
44 Suresh Naik ATO Govt ITI, Mangalore , Member
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Karnataka
45 ND Zaware Principal ITI, Pimpri-Chinchwad Member
46 RM Gotmare TO ITI, Gowandi, Maharastra Member
47 Pranjit Das, DDT Govt ITI Assam Member
48 M. Madaswamy Principal Ramco, ITC, Rajapalayam, Member
TN
49 Damachadramouli Agricultural Er SFMT & TI Hyderabd Member
50 V. Gopalakrishnan Training Officer, Co-ordinator, NIMI,
Chennai.
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