KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/

Oil 01

SOP FOR Electro Hydraulic Oil Pump

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STANDARD OPERATING IINSTRUCTION

NSTRUCTION

FOR

ELECTRO Hydraulic Oil

Pump

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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/
Oil 01

SOP FOR Electro Hydraulic Oil Pump

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STANDARD OPERATING PROCEDURE FOR EH Oil Pump

OBJECTIVE: For Smooth Operation of EH Oil Pump.

SCOPE: This SOP is applicable for two EH Oil pump.

INTRODUCTION: EH oil system is also termed as regulation and safety protection system. The
system is designed to assure the secure and reliable operation of turbines. As the actuating
mechanism of the HP fire-resistant
resistant oil is digital electric
electric-hydraulic
hydraulic control system (DEH), the system
executes DEH`s command, completing corresponding task such as latch, driving valves, shutting of
units. The system is common fo forr main turbine and BFP turbines. System includes 2 EH oil pumps to
supply oil to operation of ESVs, CVs and 2 recirculation pumps for cooling and filtration of oil.
Discharge of recirculation pump partly flows through cooler and partly through filter. There Th are 6
accumulators to meet the sudden pressure demands. Fire resistant oil is used in the system to avoid
fire in case of leak from valves as oil falls on high temp steam lines. Filters are provided in EH oil
pump discharge and recirculation pump disch discharge.
arge. DP indicators are provided for filters, which are
to be observed from local only. One more filter is provided in oil inlet to control valves,
val ESVs (Each
valve has one filter with bypass provision). Choke indication is provided in local as well as alarmala
also provided for filters in CVs, ESVs supply line. Filter is provided after the cooler also.
Thermostatic valve is provided in cooling water inlet to cooler to control tank temperature.

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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/
Oil 01

SOP FOR Electro Hydraulic Oil Pump

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EH OIL TECHNICAL DATA :

Oil Tank Volume-1.6 m3
EH oil main pump Type-Variable
Variable Make-China 45 KW,415V,75.9A,
,415V,75.9A, Pr.11.2MPa
piston pump Chongong 1480rpm, Flow-150
Flow
Sp.Motor co. ltd LPM
EH oil recirculation Type-Blade
Blade Pump Make-Eaton 1450 RPM Capacity
pump Hydraulic 1860Kg/hr,
Instrument
EH oil filter Type-Vertical
Vertical High
precision Filter

Energy Storage Type-Rubber

Rubber bag N2 filled with pressure 9Mpa (g)
accumulator Type
EH Oil cooler Volume-66 m2 Type-Horizontal U
type

RESPONSIBILITY: Unit Control Engineer

Engineer,, Field Engineer and Desk Engineer.

SAFTEY PRECAUTIONS:
1. Ensure no permit to work is pending on regarding this system by checking with EE/MRSE.

SAFTEY PPE’s: safety helmet ,safety

safety shoes,
shoes,Ear
Ear Plugs, Safety Goggles, Hand Gloves, etc.

SPECIAL TOOLS/ EQUIPMENTS

EQUIPMENTS: tester, panel key,torch.

PRECHECKS AND ACTION BY FIELD ENGINEER & DESK ENGINEER

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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/
Oil 01

SOP FOR Electro Hydraulic Oil Pump

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S No Description Ok Not Remarks

Ok

1 Ensure Work permits on various turbine control oil system

such as control fluid tank, governing rack, coolers,
accumulator, valve actuators, pumps and various
interconnecting pipe are closed and men, material are
removed from these areas.

2 Ensure EH Oil tank level normal (>250mm)

3 Ensure sprinkler system in service

vice

4 Ensure local pressure, temperature, level gauges and

transmitters are charged.

5 Put on the power supply to the EH oil pump and circulation

pump

6 Put on the power supply to the local control panel and check
the indication bulbs are glowing.


Check the line up of the in line double filters provided in the
7 high pressure control system.


Charge the control fluid oil coolers from water side(CCCW
8 Pr.> 0.4MPa)

9 Put accumulator( 6nos.) in service.

10 Put EH oil circulation pump in service

Put EH oil heaters in service.heater will start on auto at


11 temp.<38.5 deg.C and cut off at temp.>40.5 deg.C

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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/
Oil 01

SOP FOR Electro Hydraulic Oil Pump

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Line up the EH oil to main turbine ,TDBFP A&B by opening

12 supply valves.

13 Start EH oil pump

OPERATING PROCEDURE -
Sr. RESPONSIBILITY
Description
No. UCE DE FE EE
PRE- START CHECKS:
1 No PTW is pending. √ √ √ √
2 EH oil tank level is normal. √
3 Power supply module is ON. (TURBINE MCC). √ √ √
4 Keep pumps ON/ OFF selection in ON (i.e.) Remote. √ √
5 Pump suction valve is in open. √ √
6 CCCW pump is in service √ √
7 EH oil cooler, oil inlet valve is open. ( No valve in outlet ) √ √
8 EH oil cooler CW inlet, outlet valves are open. ( CCCW ) √ √
9 EH oil system CW main inlet, outlet valves are open. √ √
10 Recirculation filter inlet valve is open. ( No handle for this valve ) √ √

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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/
Oil 01

SOP FOR Electro Hydraulic Oil Pump

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11 Stroke regulating valve set at %

√ √

START Permissive :

1 EH oil temperature > 38 deg C & < 55 deg.C √ √

2 EH oil tank level normal (>264mm) √ √
POST START UP EH Oil Pump
1 Check the discharge pressure (>11.2MPa) and motor current (34 A). √ √
2 Check other EH oil pump availablity and keep in standby mode.standby √
pump starts when pressure reaches 9.2 Mpa.

3 Keep the recirculation pump on auto after checking its healthiness.The √

pump will start when temperature >45 deg.C and stops at 35 deg.C √

4 Trip oil will generate when main turbine is reset or latched. √ √

5 Check filters DP. √ √
Quality of EH oil a)mechanical impurity NAS <5 b) moisture < 1000 ppm
Note:
c) TAN < 0.1 d) Viscosity 46 type FRF(Fire Resistant Fluid)

SHUTDOWN SEQUENCE:
1. PLANNED SHUTDOWN : (STOPPING OF EH Oil Pump)
1 Ensure that Main Turbine, BFP turbines are in stopped condition. √

2 Stop EH oil pump. √

3 Stop recirculation pump, if shut down is for long period. √

2. Emergency
y operation Of EH Oil Pump

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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/
Oil 01

SOP FOR Electro Hydraulic Oil Pump

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1 If oil pressure goes low < 9.2MPa

9.2MPa, other pump will start on auto. √
2 Check the pump condition and any oil leakage in the system. √ √

3 If oil pressure goes low < 7.8MPa

7.8MPa, turbine will trip.
√ √ √

4 If oil temperature goes high, check the cooling water pressure should be √
normal(pr.>0.6MPa).Also
0.6MPa).Also check heater is cut off.

Emergency shutdown

1 Stop the pump.

√
2 Release the interlocking switch of faulted pumps and the operating pump √
should be normal. √

3 Report to the shift in charge and work order raised for correcting the fault , √
put it into standby after correcting fault. √

ABRIVIATIONS / NOTATIONS
NOTATIONS:-
o SOP: Standard Operating
perating Procedure
o UCE: Unit Control Engineer
o DE: Desk Engineer
o FE: Field Engineer
o DCS: Distributed Control
ontrol System
o EE: Electrical Shift Engineer

Important Note:--

References :-- a)EH

)EH Oil Manual O& M manuals
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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / EH Oil/
Oil 01

SOP FOR Electro Hydraulic Oil Pump

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b) Catalogue of Turbine interlock & protection

c) EH Oil drawings and P & ID (Drawing no-KMP-0-STG--N000-N-126)

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Signature: Signature: Signature:
Name: Argha Mitra Name: Name:
Designation: Asst. Designation: Designation:
Manager-Operation