D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE...

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Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D3C TRACK-TYPE TRACTOR 1PJ00578
Configuration: D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWERED BY 3204 ENGINE

Disassembly and Assembly

D3C & D3C SA TRACTORS, 931C TRACK-TYPE LOADER VEHICLE SYSTEM
Media Number -SENR3811-00 Publication Date -01/05/1988 Date Updated -11/10/2001

Fuel Tank Group

SMCS - 1273-010

Remove And Install Fuel Tank Group (D3C And 931C)

NOTE: This operation was done on a 931B with a 3F/1R transmission and a ROPS. The operations
will be the same for D3C and 931C machines.

1. Remove the battery and battery frame. Turn drain valve cover (1) and remove the drain valve cover
from the bottom of the fuel tank group. Open the valve and drain the fuel from the fuel tank group.

2. Remove the center floor plate and left floor plate (5).

3. Remove handle (2). Remove four screws (3) and remove plate (4). Remove guard assembly (6).

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4. Remove knob (8) from the lever. Remove bolts (7) that hold cover assembly (9) in place. Remove
cover assembly (9).

5. Disconnect governor linkage (11) from lever (10) and bracket (12). Disconnect wire harness (13)
from the horn switch.

6. Disconnect fuel line (14).

7. Disconnect transmission control linkage (16) from shaft assembly (15).

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8. Disconnect oil lines (17), (18), (19) and (20).

9. Remove handle (21). Install a 5P9736 Link Bracket or a 1/2" - 13 NC forged eyebolt in the
threaded hole from where bolt (22) was removed.

10. Install a 6V2156 Link Bracket or a 3/8" - 16 NC forged eyebolt (24) as shown and fasten a hoist
to the fuel tank group.

11. Remove bolts (25) that hold support bracket (23) of the fuel tank group to plate assembly (26).

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12. Remove bolts (27) on the bottom left side of the fuel tank group, just above the left track that
holds the fuel tank group to the frame.

13. Remove fuel tank group (28). The weight of the fuel tank group is 119 Kg (265 lb.).

14. If the transmission and governor control linkages are to be removed, see Specifications and the
Testing and Adjusting Manuals.

NOTE: The following steps are for installation of the fuel tank group.

15. Connect the transmission and governor control linkages. See the Testing and Adjusting and the
Specifications Manuals for correct adjustments.

16. Install 5P9736 Link Brackets or a 1/2" - 13 NC forged eyebolt, and a 6V2156 Link Bracket or a
3/8" - 16 NC forged eyebolt in the hydraulic tank group and fasten a hoist. Put fuel tank group (28) in
position on the machine.

17. Put 2P2506 Thread Lubricant on the threads of bolts (27). Install bolts (27) on the bottom left side
of the fuel tank group. Tighten the bolts to a torque of 205 ± 27 N·m (150 ± 20 lb.ft.).

18. Install two bolts (25) that hold support bracket (23) of the fuel tank group to plate assembly (26).

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19. Connect oil lines (17), (18), (19) and (20).

20. Connect fuel line (14).

21. Connect governor linkage (11) to lever (10) and bracket (12). Connect wire harness (13) to the
horn switch.

22. Connect transmission control linkage (16) to shaft assembly (15).

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23. Install cover assembly (9). Install knob (8) on the lever.

24. Put plate (4) in position and install the four screws (3) that hold it in place. Install handle (2). Put
guard assembly (6) in position on the fuel tank and install the bolts that hold it in place.

25. Install left floor plate (5) and the center floor plate.

26. Shut off fuel drain valve at the bottom of the fuel tank. Install drain valve cover (1).

27. Put fuel in the fuel tank.

28. Install the battery frame and the battery.

Remove And Install Fuel Tank Group (D3C SA)

1. Drain the fuel from the fuel tank.

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2. Remove floor plates (1).

3. Remove panel assembly (2).

4. Remove bolts (4), the shims, and support (3) between the fuel and hydraulic tanks.

5. Remove four bolts (5).

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6. Remove bolts (6) on each side of the seat support. Remove the seat group.

7. Disconnect wiring harnesses (7) and (8).

8. Disconnect linkage rods (9) and (10), and fuel line (11).

9. Install tooling (A) and a hoist on the fuel tank group. Remove support bolts (12).

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10. Remove bolts (13) and the shims.

11. Remove (14) that fasten the fuel tank group in place.

12. Remove bolt (15), and remove the fuel tank group. The weight of the fuel tank group is 200 kg
(441 lb.).

NOTE: The following steps are for installation of the fuel tank group.

13. Install tooling (A) and a hoist on the fuel tank group. Put the fuel tank group in position on the
machine, and install bolts (12) and (14).

14. Install the original number of shims and bolts (13).

15. Put the panel in position, and install bolt (15). Remove the hoist and tooling (A).

16. Connect fuel line (11) and linkage rods (9) and (10).

17. Connect wiring harnesses (7) and (8).

18. Put the seat group in position, and install bolts (6) on each side of the seat support.

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19. Install four bolts (5) that fasten the seat assembly plate in place.

20. Put support (3) and the shims in position, and install bolts (4).

21. Install panel assembly (2).

22. Install floor plates (1).

Copyright 1993 - 2019 Caterpillar Inc. Mon Sep 9 01:08:27 UTC+0700 2019
All Rights Reserved.
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