Techno Commercial Proposal

50 kWp Grid Connected Rooftop Solar Power

Plant for
Sanskriti AMNS CGSH Ltd, Gurugram, Haryana.

FROM

Elcomponics Technologies India (P) Limited

C – 24, Phase – II, Noida 201305, Uttar Pradesh (INDIA)
Tel: 91 120 4743306 | Fax: 91 120-4743399
www.elcomponics.com | www.elsolar.in
 Elcomponics : Elcomponics Technologies India Pvt. Ltd. (ETIPL) is a part of the
Elcomponics Group, a 30 year old company with proven expertise and technical know-how in
the field of manufacturing Wire harness& Connector Assemblies, Wires & Cables, LED based
Lighting Solutions such as bulbs and tubes, Magnetics such as Power transformers, Inductors &
Chokes and Precision Voltage Regulators. Elcomponics is a leading exporter to many countries
including China, Europe, Latin America and Asian countries. Schneider, APC, LG, Samsung,
Bloom Energy, GE, Eaton, AEG, Bombardier (Delhi Metro) etc. are some of its prestigious clients.
The company provides both consultancy and services related to Solar PV Energy. The company
is run and managed by stalwarts of the industry who have a judicious mix of technical expertise
and experience to make a project successful. Our international technology partners bring
experienced manpower and world class design engineering, which form the backbone of any
project.

Elcomponics Group has following four companies under its umbrella;

1. Elcomponics Sales Private Limited (ESPL); The Company is one of the leading top wire
harness, cables and connectors manufacturing company of India and is top exporters of its
product to many countries including China, Europe, Latin America and Asian countries.
Schneider-APC, LG, Samsung, Bloom Energy, GE, Eaton, AEG, (Delhi Metro) Bombardier are
some of its prestigious clients.

2. Elcomponics Technologies India Private Limited (ETIPL); The Company is manufacturing

Precision Voltage Regulator, Power Conditioning Units etc. The Elcomponics Group has set
up a new Solar Business Division in ETIPL to manufacture and market Solar PV products in
India and Abroad. It has entered into business of setting up of roof top and ground mounted
MW scale solar power projects. ETIPL is a channel partner of MNRE, Govt. of India in
implementing its Solar PV roof top power plants program. There are following projects
running all over India.

(i) Installing 1000 KW capacities grid connected roof top solar power plants in Raipur
under Solar Energy Corporation of India scheme

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 (ii) ETIPL is installing India’s first ground mounted 1MWp Solar PV Project, developed by
CEL & owned by Greater Noida Development Authority, based at Kasna, Greater Noida, Uttar
Pradesh. Technology delivered to the customer is using high efficiency (20.1%) Mono
crystalline PV Modules, of Sun Power make. Project was commissioned in December 2014.

(iii) ETIPL is only the company who has installed 1 MW solar power plant in Sakata City of
Japan in collaboration with its JV partner Tamura Corporation of Japan .

(iv) ETIPL has commissioned a 500 KW grid tied roof top Solar Power Plant at Chhattisgarh
State High Court Building Located in Bilaspur under SECI, GOI scheme for Solar Cities.
Besides this, it has successfully installed a number of roof top plants solar power plants in
Delhi, Noida, Greater Noida and Raipur Cities.
ETIPL also have a separate LED division & manufacturing LED based lighting bulbs and tubes.
Company has recently started manufacturing of Solar PV based LED lighting systems with the
brand of ELKOHA.

3. Tamura Elcomponics Technology Private Limited; This company manufactures Magnetics

products such as Power Transformers, Inductors & chokes in its Bangalore plant. TETPL is a
joint venture company between Elcomponics & Tamura Corporation of J a p a n .

4. AmelcoKabelPrivateLimited:AMELCOKabelJointVenturewithAlstermoProductionAg
- Sweden and Elcomponics India, for in manufacturing of Wire and Cables to serve the
Electrical, Industrial and Automobile sectors for their domestic and industrial applications
backed by the latest technology of Alstermo Production Ag - Sweden, plant being situated in
Roorkee, UP. Our motto is to develop RoHS compliant quality wi r e .
It manufactures UL approved & IEC Certified PVC insulated XLPE Wires and Cables. Company
Carries India’s largest number of UL style approvals for PVC wires &C a b l e s .

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 1. Site Overview:

Contact Person
Address Sanskriti AMNS CGSH Ltd, Gurugram,Haryana
Rooftop condition Concrete Roof
Access By road
Latitude 28.45° N
Longitude 77.07° E
Electrical infrastructure Electrical Load of more than 80 KW
Horizon Shading No shading
Shading from Obstacle No shading

2. Metrological and Solar Resource Assessment:

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 1. PV Plant Components: 325 WP Waaree

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana
Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana
Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana
Module Mounting Structure:
Modules shall be mounted on a non-corrosive support structure suitable for site conditions (extreme
site conditions are taken into account). Support structure design and foundation or fixation mounting
arrangements shall withstand minimum horizontal wind speed relevant to site conditions.

 The array structure is hot dip galvanized (MS) of 80micron thickness. All nuts & bolts shall be of
very good quality stainless steel.

 The structures are tilted at angle of 25o for fixed concrete roof & for shed (inclined) roof module
will be installed as per inclined roof tilt. Structures are designed to allow easy replacement of any
module and are in line with site requirements .

 The structures are designed for simple mechanical and electrical installation. It shall support SPV
modules at a given orientation, absorb and transfer the mechanical loads to the ground properly.
There shall be no requirement of welding or complex machinery at site.

 The array structures are so designed that it will occupy minimum space without sacrificing the
output from SPV panels at the same time it will withstand wind speed up to maximum 150km/h.

 The drawings along with detailed design shall be submitted for approval before starting the
execution work. The work will be carried out as per designs a p p r o v e d .

 PCC/RCC ARRAY FOUNDATION BASE: The legs of the structures made with GI will be fixed and
grouted in the PCC/RCC foundation columns made with 1:2:4 cement concrete depending on the
site condition.

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 w
Maximum
Structure Material Foundation Windload Salient features

Frame sections:
MS Galvanized Structure
High reliability
MS as Per IS-2062-1999, Concrete
150km/h Clamps approved for
IS-2629- 1998 Foundations
Galvanized use
Structure Connections: Galvanized
steel

Fasteners: MS Galvanized.

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 Cabling:
DC Cable:
Sizes of cables between modules to inverter shall be so selected to keep the voltage drop (power
loss) of the entire power plant to the minimum.
The bright annealed 99.97% pure bare copper conductors that offer low conductor resistance are
used in the power Plant. They result in lower heating of the cable thereby increase in life of the
cable and also reduction in Power Losses in the system. These cables are insulated with a special
grade PVC compound formulated for outdoor use. The skin coloration offers high insulation
resistance and long life.
Solar Cables from Module to Inverter: 1C X 4Sq. mm XLPE Insulated Cu cable is flexible and is used
with annealed electrolytic grade copper conductors. They are suitable for outdoor and for 1100VDC
application.

AC Cabling:

All AC cables from inverter to ACDB panels are PVC insulated copper cable and cables from ACDB
panel to feeding point is PVC/XLPE insulated Al armored cable.

Cables from Inverter to ACDB Panel to feeding point: 4C X 35 Sq. mm XLPE insulated Cu, armored
cable

Metering & Grid Connection:

Inverter output is combined at ACDB panel The AC distribution boxes are dust and waterproof
and made of Thermo plastic/GI. Distribution box shall have all protections as required with
suitable arrangement for its connecting. The distribution box shall also have metering devices to
calculate the total energy generation from the plant. The distribution boxes also have to provide
for arrangement for disconnection it form main LT panel of building at 415V @50Hz. All
protection used are of standard make with well-known companies.

Earthing System:

The first line of defense is to have an excellent grounding system with respect to all electrical
outlets. Earthing is of utmost importance for safety of Human Life as well as animal life and also
plant, equipment, property. All possible measures for protecting the system components will be
incorporated.

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 There are following Earthing is provided in SPV plant as per the IS 3043:
a. G.I. Earthing (3mtr. Depth) for module structure
b. G.I. Earthing (3mtr. Depth) for lightning arrester.
c. G.I .Earthing (3mtr. Depth) for electrical equipments of SPV plant.

Lightning Protection:

SPV power plant is provided with lightening and over voltage protection connected to earth pits.
The main aim of over voltage protection is to reduce the overvoltage to a tolerable level before it
reaches the PV or other sub components. The source of overvoltage can be lightening or other
atmospheric disturbance. Lightening conductors used are earthed through flats and connected to
earth pits as per applicable Indian standards. Each lightening conductor is fitted with individual
earth pit as required.
SPV plant is protected with copper lightning arrester which protects the SPV plant from direct
lightning strikes. Lightning arrester is installed is such a manner that whole module area is lie
within the protection region of lightning arrester. Lightning arrester is properly earthed by Cu/Al
Earthing, as per the standard IS 3043.

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 Summary of System Characteristics:
The PV modules used are grouped /optimized as strings with module-to module cable connections.
These modules are held fixed on structures made of galvanized iron. The modules are inclined at
optimum horizontal tilt angle facing true south depending on the site location. Strings are made
according to string inverter of 60KW used in the system. Generally in case of Grid connected system
strings are connected in series to match the voltage window of grid inverters.

Inverter converts DC energy produced by the module strings to AC energy. AC output from all string
inverters is combined to ACDB panel and connected to the LT panel of building. Output of plant is
synchronized with the grid and power is be used for captive load of building or can be exported to
the grid

Bill of Materials:

BOM for 50 kWp Grid Tied Solar Power Plant

Sr. No Material Specifications Make Unit Qty.

1 Solar module Waaree /Adani or

325 Wp, Multi Rooftop SPVPlant Nos. 196
crystalline Reputed make
Delta/ABB/
Grid inverter String inverter 50 KW, SunGrow or Nos. 1
2
Three Phase equivalent make

3 Module Ms Fabricated hot Dip Reputed make Set 1

structure Galvanized ( 80 Micron)

As per capacity
4 ACDB Requirement Reputed make Nos. 1
Disconnect
1
5 Cables from 1C x 4Sq.mm Solar cable Amelco /Polycab or Lot.
modules to copper, red reputed make
inverters

Cables from
6 inverters to AC 1C x 4Sq.mm Solar cable Amelco /Polycab or
Lot 1
Disconnect copper, black reputed make
cable
To AC Di-Panel As per Capacity
to feeding Requirement Polycab/Havells or
7 Disconnect to reputed make Lot 1
panel feeding
MC4 Multitech/ Leatec or 1
8 Connecters PVC (+ive & -ive) Set
reputed make

9 Miscellaneous Earthing, lightning 1

Set
items Arrester, Data logger As per Indian standard
cable trays etc.

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

Financial Analysis:
Financial Analysis of 50 KW Rooftop SPV Plant
Cost of 50 kWp Rooftop SPV Plant 24,00,000 Rs.
Annual expected Electricity generation from plant (Considering 330 Sunny day) 74,250 kWh
Electricity Tariff 8.00 Rs.
Annual Saving from 50 KW SPV Plant in comparison electricity tariff 5,94,000 Rs.

PAYOFF CALCULATION ( With AD Benefit)

Plant Capacity (KW) 50

Cost Per Watt 48
Project Cost 2400000.00
Self Equity (%) 100
O & M Cost of Solar Power Plant per MW 0.00
Current Tariff 8
Payback Period (Years) 4.04
Annual Unit Generation 74250
Electricity
Tariff Electricity
Annual Generation (kWh) Annual Saving of
Year Escalation With Annual electricity by SPV Annual Earning AD Benefit Cumulative
@4% as Degradation @ 1 plant in Rupees
per CERC %
norms
-2400000
1 8.00 74250 594000 594000 316800 -1489200
2 8.32 73508 611582 611582 316800 -877618
3 8.65 72772 629685 629685 158400 -247932
4 9.00 72045 648324 648324 400392
5 9.36 71324 667514 667514 1067906
6 9.73 70611 687273 687273 1755179
7 10.12 69905 707616 707616 2462795
8 10.53 69206 728561 728561 3191356
9 10.95 68514 750127 750127 3941483
10 11.39 67829 772331 772331 4713814
11 11.84 67150 795192 795192 5509005
12 12.32 66479 818729 818729 6327734
13 12.81 65814 842964 842964 7170698
14 13.32 65156 867915 867915 8038613
15 13.85 64504 893606 893606 8932219
16 14.41 63859 920056 920056 9852276
17 14.98 63221 947290 947290 10799566
18 15.58 62589 975330 975330 11774895
19 16.21 61963 1004200 1004200 12779095
20 16.85 61343 1033924 1033924 13813019
21 17.53 60730 1064528 1064528 14877547
22 18.23 60122 1096038 1096038 15973585
23 18.96 59521 1128481 1128481 17102066
24 19.72 58926 1161884 1161884 18263950
25 20.51 58337 1196276 1196276 19460226
21543426 21543426

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 Total Savings in 25 Years 21543426

MODULE LAYOUT PLAN

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana

 Terms &Conditions:-

 Kindly note that Proposed 50 kWp Grid connected Solar System does include weather Sensor
and remote monitoring system.
 Termination at 415V, 50 Hz local Existing LT panel.
 1 year O&M Service Included. We are ready to provide extended warranty under separate O&M
Contract agreement.

Service/Warrantee Conditions:

All equipment supplied by us shall carry original equipment warranty terms. Our warranties
Are not valid for any mishandling, abused wear and tear, sabotage/force majeure conditions.

Equipment Warranty
Module Life Performance warranty of 25 years from the date of supply
Module Output 90% output for 10 years and 80% output for 25 years
Inverter 5 years from the date of supply from Manufactures
BOS 1 Year from the date of commissioning.

NOTE:
 Grid Connected/Tied solar power generating systems are purely main grid operated energy
 Generating systems.
 If there is no local grid available, the system will not generate any power.
 Unutilized excess power generated by solar plant will be exported to grid/local substation network.
If no bidirectional meter used may leads meter showing excess consumption by the consumer.
 Customer should facilitate continuous grid line during day hours to maintain CUF. No scheduled
Down time permitted.
 If the system is to sync with Diesel Generator also, the proposed single DG capacity (KVA or MVA)
Must be twice as rated as solar plant capacity.

Elcomponics/50 kWp/Sanskriti AMNS CGSH, Gurugram Haryana