HEATERINDO TEKNIK Doc. No.

: GHT-HT-009
INSPECTION - HEAT TREATMENT AND NON DESTRUCTIVE TEST Rev. No. :001
:02-O2-2017
PREHEAT AND PWHT PROCEDURE
:1 OF 1'l

PREHEAT AND PWHT PROCEDURE

DOCUMENT NO. : GHT - HT - 009
REVISION NO. : 001

Date . Feuuary 022017 Date . February 022017 Date : Fefiuary 022017

 Doc. No. : GHT-HT-009
INSPECTION . HEAT TREATMENT ANO NON DESTRUCTIVE TEST Rev. No. :001
Date :02-02-2017
PREHEAT AND PWHT PROCEDURE '.20F 11

N0. CONTENT PAGE

1. SCOPE 3
2. APPLICABLE CODE & SPECIFICATION 3
3. METHOD OF POST WELD HEAT TREATMENT 3
4. LOCAL P.W.H.T. 3-4
5. TEMPERATURE CONOITIONS 4-5
6. TEMPEMTURE CONTROL SYSTEM 6
7. HEAT TREATMENT EQUIPMENT 6
8. PERSONNEL QUALIFICATION 6
9. PROPOSAL LOCAL PWHT METHOD ( Sketch Drawing ) 7
10. PROPOSAL THERMOCOUPLE LOCATION FOR LOCAL PWHT 7-8
11. ILUSTRATION OF INSTALLATION 9
12. ATTACHMENT OF HEAT TREATMENT REPORT 10
 PT. GLOBAL HEA Doc. No. :GHT-HT-009
INSPECTION . HEAT TREATMENT AND NON DESTRUCTIVE TEST

Date :02 -02 - 2017

PREHEAT AND PWHT PROCEDURE
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1. SCOPE

This procedure specification covers the thermal treating ( PWHT ) for Shop and / or field process
and utility.

2. APPLICABLE CODE ANd SPECIFICATION

2.'l ASME Sect. I 2007 Edition Rules For Construction Of Power Boiler, July 1, 2007
ASME B31.1 - 2007 (Revision of ASME B31.1 - 2004 ) Power Piping
2.2 ProJect Specification.

3. METHOD OF POST WELD HEAT TREATMENT

The operation of Post Weld Heat Treatmenl shall be performed in accordance with the requirements
given in the applicable section of ASME Section I and ASME 831.1.

The Post Weld Heat Treatment shall be conducted locally by means of Eleckic Resistance Heater.

4. LOCAL PWHT ( By Resistance Method )

Weld joint shall be locally Post Weld Heat Treatment in such manner that the entire band shall be
brought up uniformly to the required temperature and being held for the specified time by electrical
resistance heating.

A : Local PWHT of Power Boiler and Power Piping

ln local heat treatment, a circumferential band must be heated until the specified temperature range
exists over the complete circumference of the pipe section. With a gradual diminishing of the
temperature outward from the edge of the band which includes the weld or the bent or formed section.

(a ) ln local heat treatment of butt welded joints, the minimum width of the circum ferential band,
centred on the weld, shall extend 1 in. ( 25 mm ) beyond the edges of the weld.

(b ) ln local heat treatment of the welded branch connections, the width of heated circumferential band
shall extend at least 1 in. ( 25 mm ) beyond the edge of the weld.

(c ) ln local heat treatment of bent or formed sections, the minimum width of the circumferential band
shall extend to 1 in ( 25 mm ) on each side of the bent or formed area.

4,1 Thermal lnsulation

(a ) ln local PWHT Method, insulation blankgt such as ceramic fiber blanket or equivalent material shall
be provided for the are being treated.

(b ) The insulation blanket shall be kept in place with steel bands or steel wires.

(c ) Where possible, the ends of piping should be sealed to prevent internal air currents from creating
excessively high thermal gradients trough the thickness of the piping.

(d ) After treatment all material shall be cooled in still air, protected from rain and draughts and if insulation
blankets have been used, they shall be removed until the treated area has cooled to hand warm
temperature i.e. 25" C to 30" C.
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. :GHT-HT-009
INSPECTION . HEAT TREATMENT AND NON DESTRUCTIVE TEST Rev. No. :001
Date :02 - 02 - 2017
PREHEAT AND PWHT PROCEDURE
Page :4 OF 11

4,2 ThermocoupleLocation.

Sufficient thermocouples shall be properly attached so as to accurately indicate metal temperature in

all areas of piping during PWHT. Proposed Thermocouple location / number as follow :
A local PWHT one positively attached thermocouple for nominal diameter of 10 inches ( 254 mm )
and below. For nominal diameter from 12 inches up to 18 inches, at least two thermocouples
are required, located 180 apart, with one on top for weld in a vertical plane. For nominal diameters
over 20 inches at least 3 thermocouples are required-one located at the bottom and 2 on the sides.
For any diameter of Vertical pipe, thermocouple shall be located on side follow the pipe diameter
required for position of thermocouple or according prolect specification.

5. TEMPERATURE CONDITIONS
5,1 PreheatTemperature

(a ) Pre Heat Temperature shall be in accordance with the applicable codes and their latest addenda and with the
General Welding Standards.

(b ) Pre Heat Temperature for power piping shall be in accordance with the following as applicable :
- Paragraph PW-38 ofASME Sect. I are described in Appendix A-100 and Paragraph 131 of ASME 831.1.

(c ) ln addition to goverming code requirements, P-4 steel shall have a Pre Heat Temperalure ( 150" C - 200' C )
minimum when any of the following condition apply :
- For materials that have both specified allowable carbon content in excess of 0.30 % and joint
thickness which exceeds 1gmm ( 3/4 inch ).
An exception will be made for materials having certified mill test reports relating directly to the
materials to be welded showing carbon content not to exceed 0.30 7o.
- For thickness exceeding 38 mm ( 1-112 inch ).

(d ) Pre Heat temperature requirements listed above shall also apply to touch only to the weld point. Preheat
requirement above shall also apply to all thermal gouging and cutting.

(e ) Application of Preheating by Resistance Method.

Application of Preheating by Resistance Method acording with WPS, Follow below if no required by WPS,
o Tahle ol Preheating by Resistance Method For ASME Sect. I - 2007 edition Appendix 4100

Material Applicable Specification Remarks

P-1 80 oC tor both maxmum Carbon content in exc€ss of 0 30% and a lhickness at the ioint in excess oi'l in (25 mm) A-100 4.1
P- 1," E0 'C for min Tensile Slrenglh in exc€ss of 70,000 psi (4€ 0 IVpa) or a thickness al lhe jojni in excess of % in (1 6 m m) A-100 4 2
P -4 150 "C for min Tenslle Strength in exc€ss of 60.000 ps (410 NIpa) oraih'ckness althetointin excess of% in (13 mm) PROJECTSPEC

205'C for min T/S rn excess of60,000 psi(410 Mpa) or both min Crabove 6 0 % and hicKlheioint in excess ot % in (13 mm) A-100 4 4
P - 5 (A,B,C)
120 "C for allolher malerielin this grouping A-'t00 4.4
P - 6 (1,2,3 20s oc A-100 4.5
P-10A(1) 205.C A-100 4 '10

o Table ol Resistance Method For ASME f,31.1 Parc 131.4

Material Applicable Specification Remarks

P-1 80 cC for bolh maximum Carbon conlenl rn excess of0 30% and a thickness al lhejonl in excess ol1 in (25 mm) 13142
P-3 80 'C for min. Tensile Strensth in excess of 6 0,000 psi (41 3 [rpa) or a lhickness al the joint in excess of % in (1 6 mm) 131.4 3
P -4 150 "C for all materials PROJECTSPEC

200 cC lor min T/Sinexcessol60,000psl(410Mpa)orboihminCrabove60%andthickllhejointinexcessof%io(13mm) 131.4.5 (A)

P-5 (A,B) oC 131 4.5 (B)
'50 forallolher malerials having lhrs P numOe'
P-6 200'C for all matenals 131 46
P-9(A) 120 'C for P - No IAmaleiais 131.4 7
P-9(B 150 "C for P - No 9 B maieials 131.4.7
P-10t 150 oC with an interpass lemperalure o1230 oC 131 48
P.15 E 205"C for all malrial PROJECTSPEC
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009

PREHEAT AND PWHT PROCEDURE

Date :02-O2-2017
Page :5 OF 11
5,2 Post Weld Heat Treatment.

(a ) PWHT of pressure part and attachment of Power Boiler shall be in accordance with
Table PW-39 of ASME Section I and applicable code cases with the following exception :

Exothermic heat treatment is prohibited

(b ) PWHT of power piping shall be in accordance with paragraph 1 32 and Table 132 of ASME
831 .1 as applicable with the following exeption :
Exolhermic heat treatment is prohibited
(c) 1112 inch & bellow for Elbow, Tee connection be able to use 1 T/C ( for socket weld )
(d) Heating from ambien temperature to 300 C degree (572'F ) as unrestricted.
Above 315 oC the rate of heating and cooling shall not exceed 335 oC per hour devided by % the maximum
thickness of material in inches at the weld but in no case shall the rate exceed 335 oC per hour.
Ref. para 132.5 PWHT Heating and Cooling requirement of ASME 831.1.
(e ) The weldment shall be heated slowly to the temperature specified and held for the specified time, and shall be
oC
allowed to cool slowly in a still atmosphere to a temperature not exceeding 800 "F ( 425 ).
f ) For P no 7 material cooling rate shall be not greater than 55 oc/hr in the range above 650 oC afterwhich
the cooling rate shall be sufficiently rapid to prevent embrittlement.
(g ) The minimum of soaking time and temperatures acording with WPS, if not required by WPS will be follow ASME
Sect. 'l Table PW-39 and ASME B31.'l Tabel 132.
o Tabel ol PWHT For AS,}IE Secl, 1 Table PW-39
Minimum Minimum Holding Time Baaed On Nominal Thicknesa
Material
Holding Temp. oc Up to 2 lnch Over 2 lnch to 5 lnch Over 5 lnch
595 C t hr/inch. (2 man / mm ) 2 hr plus 15 minules for 6ach 2 hr. plus 15 minules for each
1,2,3 15 MrnUIeS mmrmum aoo&onalncn over 2 rncn aoomonar rncn over z tncn.
P.NO 3 'l hr/inch ( 2 mrn / mm ) 2 hr. plus 15 mrnutes for each z nr plus 15 mrnutes lor eacn
595'C
Group 1, 2, 3 15 Minutes minrmum additional inch over 2 inch. additional inch over 2 inch
P.NO 4 t hr/inch ( 2 mrn / rnm )
t 5 hr. phls 15 minutes for each
675'C! 25'C hr/inch ( 2 min / mm
Group 1 2 15 Minutes minimum )
additional inch over 5 inch.
P.NO 5A & 58 t hr/inch- ( 2 mtn / mm )
t hr/inch ( 2 min / mm )
5 hr. plus '15 minutes for each
675"C
Group 1 15 Minutes minimum additional inch over 5 inch
P-No 5a Up to 5 in : t hr/inch (2minlmm) 5 hr. plus '15 minutes for each
Group 2
730'c up to 775'C 30 Minutes minimum addilional inch over 5 inch-
P.NO 6 t hr,Irnch- ( 2 mrn / mm )
t hr/inch ( 2 min / mm )
5hr plus 15 minutes for each
760 C
Group 1,2, 3 15 Minutes minimum additional inch over 5 inch.
P-NO 7 t hr/rnch- ( 2 mrn / mm )
t hr/inch ( 2 min / mm
5hr plus 15 minutes tor each
730 C 15 Minutes minimum )
Group'1, 2 add[ionai inch over 5 inch.
t -No lut 1 nrrncn ( z mrn / mm )
Group 1
675"C
15 Minutes minimum
'1 hr/inch ( 2 min / mm ) t hr/inch ( 2 min / mm )

. Tabel of PWHT For ASME B,31.1 Tabel 132

llrinimum Minimum Holdino Time Based On Nominal Thickness
Mate,ial
Holdinc Temp. oc UD to 2 inch ver 2 lnch
t-NoI z nr. plus 1i mrnutes tor each aooltlonat rnch
Grouo 1. 2. 3
600 to 650 t hr./rnch, 15 minutes minimum
over 2 inch
P-NO 3 '1 hr 2 hr plus 15 minutes for each additional inch
600 to 650 /inch, 15 minules minimum
Group 1, 2 over 2 inch.
P-NO 4 2 hr. plus '15 mrnutes tor each addtronal rnch
Group '1, 2
650 to 700 t hr./rnch, '15 minutes minrmum
over 2 inch.
P-NO 5A
700 to 760 t hr /inch, 15 minules minimum
z nr, ptus lt
mhules tot eacn aooftonat rncn
Group 1 over 2 inch.
P-NO CE z nt, plus lc mtnutes lor each aoo[onal rnch
Group 1, 2
700 to 760 t hr /inch, 15 minutes minimum
over 2 inch
P-NO 6 2 hr plus 15 mnules tor each addltronal rnch
GrouD 1, 2, 3
760 to 800 t hr /inch, 15 minutes minimum
over 2 inch
P-NO r/
73O1o775 t hr /inch, 15 minutes minimum
]t
znr ptus mlnules rcr eacn aooftonat rncn
Group 1, 2 over 2 inch.
z nt plus 15 mrnutes lor eacn aoorlonal rncn
Group 1
600 to 650 t hr./rnch. 15 minules minimum
over 2 inch-
P-No 9ts 2 hr. plus 15 mnutes lor each addrtronal rnch
Group '1
600 to 630 t hr /rnch, 15 minules minimum
over 2 inch.
t--No lut 'l hr./inch
Group 1
730 to 8'15 t hr /inch, 15 minutes minimum

P 15E GROUP 1(SA 2 hr. plus 15 minutes for eaclr additional inch
2t3GR 1!r1)
750'C r 20 c t hr /inch. 15 minuies minimum
over 2 inch
 PT. GLOBAL HEATER!NDO TEKNIK Doc. No. :GHT-HT-009
INSPECTION . HEAT TREATMENT AND NON OESTRUCTIVE TEST

Date :02-02-2017
PREHEAT AND PWHT PROCEDURE
Page :6 OF 11

6. TEMPERATURE CONTROL SYSTEM

Temperature will be controlled at 2 Points by combination of Program setter ( 1 ) which generates

Voltages ( mV ) equivalent to the Electromotive force of "K" Thermocouple with Temperature
control ( 2 ), and the heater ( 4 ) will be controlled by Power Regulator (3 ) by the ditference of Thermal
Electromotive Force of Thermocouple ( 5 ).

working piece

mv(2)
on / off

f-rt,pR""o,d;-l

Note The recorder shall be calibrated at least once every 1 year

7. HEAT TREATMENT EQUIPMENT

7,1 TemperatureRecorder
The instrument will be used are Multi-Point Temperature indicating recorder, 12 points recorder.
lnstrument shall be calibrated each 1(one) year .

7,2 Program Controller

Program Controiler consists of a P 250 A Auto Programmer and unit Temperature Controller.

7,3 Thermocouples

The thermocouple
Chromel-Alumel thermocouple shall be purchased with a manufacturefs certification to standard
limits of error for not more than +/- 4 F degree in the range of F degree to 530 F degree and not
more than +l- O.75o/o in the range of 530 F degree to 2300 F degree, this requirement shall be so
stated in the purchase requisition.
Where thermocouple which are consumable type 0.8 mm Dia, Glass Fiber Vanish finished type,
thermocouples will be touch only to welding joint directly on the metal surface by using of
thermocouples welding Unit. This comsumable type thermocouple given an accuracy of 0.4 o/o in the
range of 32 F degree to 2300 F degree and equipped with a thermocouple certificate.

7,4 Thermocouple connection

When thermocouple type thermocouple divice whould be applied for minitoring temperature it shall be
attached to the surface of the material to b6 heated by capacitance discharge.

7,5 Thermocouple Compensating Lead

Compensatlng lead shall be copper/constanta when using in conjuction with type "K" Thermocouples.

7,6 Electric Resistance Heater

Local PWHT
Snake Heater, Ceramic Pad and Finger Element from Thyristor

8. PERSONNEL QUALIFICATION

Supervisor and Technicians shall have field experience in the heat treatment work described in
the procedure
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009

PREHEAT AND PWHT PROCEDURE

Date :02-O2-2017
Page :7 OF 11

9. PROPOSAL LOCAL PWHT METHODE ( Sketch Drawing )

A: Minimum requirement for the width of the heat treted area

Ref.: Para 132.7 ofASME 831.1 Local Heating:

Weld may be locally PWHT by heating circumferential band arround the entire component with the weld
to the PWHT temperature for gifth welds shall be at least three times the wall thickness at the weld of
thickest part being joined. For nozzle and attachment welds, the widh of the band heated to the PWHT
temperature shall extend beyond the nozzle weld or attacment weld on each side at least two times the
the header thickness and shall extend completely around the header.

B: Typical application of heating element.

1.

lnsulation Vvidth Min. 8T

: Heating width i
: i Min.4T

2.

lnsulation Width Min. 1'17

Heating width Min 6T

T = Watl Thickness ol mateial

10. PROPOSAL THERMOCOUPLE LO6ATION FOR LOCAL PWHT

( Sketch Drawing )

A : Minimum Requlrement.

A local PWHT one positively attached thermocouple for nominal diameter of 10 inches
( 254 mm ) and below. For nominal diameter over 12 inches up to 18 inches, at least two
thermocouple are required, located 180 apart, with one on top for welds in fertical plane.
For nominal diameters over 20 inches, at least three thelmocouple are required one located
at the boftom and two at the sides. For any diameter of vertical pipe, thermocouple shall be
located on side, follow the pipe diameter required for position thermocouple. (See 4.2)
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. :GHT-HT-009

Date :02-02-2017
PREHEAT AND PWHT PROCEDURE
Paoe :8OF11

B : Proposed Thermocouple location for respective pipe size.

1. Butt weld for Outside Diameter 12" upto 18" pipe usino 2 Thermocouples
00

1800
center of weld

2. Butt Weld for Outside Diameter 20" uo to 26" oipes usino 3 Thermocouoles.

00

2400

Thermocouple No.3 Thermocouple No.2

center ofweld
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. :GHT-HT-009

Date :02-O2-2017
PREHEAT AND PWHT PROCEDURE
Paoe :9 OF 11

11. ILUSTRATION OF INSTALLATION

unit machine

ceramic fiber
 Doc. No. : GHT-HT-009
INSPECTION - HEAT TREATMENT AND NON DESTRUCTIVE TEST Rev. No. : 001
:02-02-2017
PREHEAT AND PWHT PROCEDURE
: 10 OF 11

HEAT TREATMENT REPORT

Proposed PWHT Temp./Time Cycle

A typical temperature / time cycle for carbon steel 1 inches ( 25,4 mm ) thickness

e
"-. *-*
,,". ./
!
/l

\.\

Figure 1. :Local PWHT Method

'1. Heating rate Max : Max 170'

2. Holding Time : Minimum '1"/Hour

3. Cooling rate Max : Max 170'

PT. GLOBAL HEATERINDO TEKNIK Doc. No. :GHT-HT-009
INSPECTION - HEAT TREATMENT AND NON DESTRUCTIVE TEST Rev. No. :001

PREHEAT AND PWHT PROCEDURE

Date :02-02-2017
Page : 11 OF 11

HEAT TREATMENT REPORT