Spare Parts Manual CP30 Feb - 2011

RECOMMENDED SPARES FOR CP30 Batching Plant
Main assembly
Sr No Part Description Part ID Qty Remarks no
IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN

60203138
1 Tension Spring 60090321 2 Plant will not work if this breaks 60203144
Plant will not work if any of this
2 Inductive Proximity Switch 60573994 2 malfunctions 60203136
Increases life of mixing arm if
3 Wearing Packing 60073424 6 changed on time 60023760
To be compulsorily changed
4 Oil-filter 60074504 1 after first 100 hrs with oil 60101720
Seal kit for Butterfly Valve
5 (WAM) 80200234 2 Rubber item 60100901
Mix will not be proper if this
6 Compression Spring 60060905 2 breaks 60023760
PARTS REQUIRED AFTER 5000 CUM UPTO 25000 CUM BE KEPT IN STOCK FOR EMERGENCY
estimated life of each is 8000
7 Double Horn Shovel 80200844 6 cum 60023760
8 Square CSK Screw 60095661 12 Required for fitting D.H.Shovel 60023760
9 Hex Nut M16 8 Verz DIN934 60083302 26 Required for fitting D.H.Shovel 60023760
10 Lock washer 16 60083304 28 Required for fitting D.H.Shovel 60023760
11 Plain Washer 17 60083310 20 Required for fitting D.H.Shovel 60023760
estimated life of each is 8000
12 Stripper 60014150 4 cum 60023760
Normal life 25000 cum if
wearing packing changed on
13 Mixer arm VI 60073216 1 time 60023760
14 Mixer arm V 60073217 1 AB 60023760
15 Bottom Plate 60077242 1 AB 60073259
16 Bottom Plate 60077243 1 AB 60077243
Counter sunk Screw M12x45
17 DIN 7991 80150828 2 Fitment of Bottom Plate 60073259
18 Hex.Nut DIN 934 M12-8-zinc c 60083297 6 Fitment of Bottom Plate 60073259

Additional
Accessories
Scraper
housing -
19 Brake band with lining 60010666 2 Wear out item 60420507
20 Seal kit for Avcon Valve 80201211 1 Wear out item 80200342
21 plastic ledge 60043679 1 rubber item 60043663
PARTS REQUIRED AFTER 25000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

22 Skip Rope LH 98329453 1 Normal life 30000 cum 60203136
23 Skip Rope RH 98329451 1 Normal life 30000 cum 60203136
Remaining parts should be ordered as and when required. This list is just a guide line for the
minimum spares to be stocked at site to prevent breakdown time of plant. Also the life of
electrical parts cannot be estimated hence they are not mentioned in the above list.
INDEX SCHWING STETTER
PARTS CATALOGUE
BATCHING PLANT CP 30 Feb-2011
GENERAL PLANT
SL. NO. DESCRIPTION ID NUMBER
1 CP30 main frame cpl 60203600
2 ACCESSORIES 60026915
3 HOSE 10M 60302070
4 CABLE TRAY ASSEMBLY 80200825
5 HAND WINCH MOUNTING 60203197
6 CABLE WINCH 60085152
7 BATCHING GATE 400F 60202758
8 BATCHING GATE 250G 60202759
9 PNEUMATIC SYSTEM 80201337
10 PNEUMATIC CYLINDER Dia. 63 x 300 80201262
11 PNEUMATIC CABINET CP30 80201219
12 SKIP DRIVE 60203136
13 SLACK ROPE SWITCH ASSEMBLY RH 60203138
14 SLACK ROPE SWITCH ASSEMBLY LH 60203144
15 INDUCTION PROXIMITY SWITCH 60573994
16 ROPE 10 mm x 9.5 m 98329451
17 ROPE 10 mm x 9.5 m 98329453
18 HELICAL GEARED MOTOR R87SDV132S6/2- 60102963

BMG/HR/TF
19 FEEDER SKIP CPL 60203122
20 ROLLER CPL. 80200272
21 AGGREGATE WEIGHING SYSTEM CP30 80201456

PARTS CATALOGUE
GENERAL PLANT
22 LOAD CELL ASSEMBLY - Aggregate 80204166
23 LOAD CELL 1 t 80000232
24 Water Weighing system 150 kg 80204607
25 Butterfly valve V1FS 250 TN with Electro pneumatic 60100901

actuator CP101 and Micro switch MIC 22
26 Cement weighing system 300 kg 80204614
27 Load cell assembly - cement 80204615
28 Load cell assembly - water 80204160
29 S Beam Load cell 450 kg, 2mV/V 80200354
30 Extension frame for screw conveyor support 80207632
31 Water batching DN 50 cpl. 80207777
32 3/2 Way Valve DN 50, Model Code 6616 E 80200342
33 BFS - FRAME CPL. 60203602
34 TURBO MIXER CPL. 60202935
35 TURBO MIXER 60202936
36 TILE JACKET 60073259
37 MIXING ARMS CPL. 60023760
38 STRIPPER ARM 60014152
39 MIXING ARM I 60073212
40 MIXING ARM II 60073213
41 MIXING ARM III 60073214
42 MIXING ARM IV 60073215

PARTS CATALOGUE
GENERAL PLANT
43 MIXING ARM VI 60073216
44 MIXING ARM V 60073217
45 ROTOR COVER 60073221
46 REMOTE CONTROL FOR RELIEF VALVE 60023820
47 HYDRAULIC EQUIPMENT H500 60093275
48 MIXER DRIVE 60023868
49 HYDRO GEAR PUMP 60079244
50 TRANSMISSION COBRA 60101720
51 DISCHARGE GATE T 500 60073258
52 CONTROL FOR GATE VALVE 60024330
53 HYDRAULIC CYLINDER Dia 50 x 295 MM 80207116
54 ROTOR SEALING 60043663
55 MIXER COVER CPL. CP 30 60202764
56 DISCHARGE HOPPER CPL. 80201377
57 PLATFORM CPL. 80200827
58 STAIRS CPL. 80200842

SCHWING STETTER INDIA Spare Part List
Material 60203600 Quantity : 1 No.
CP-30 MAIN FRAME CPL.
Item Qty Unit ID No Description
1 1 No. 60202730 MAIN FRAME
5 1 No. 60026915 ACCESSORIES
6 1 No. 60302070 HOSE 10 M
7 1 No. 60077974 ELAST.INTERMED.PIECE
8 8 No. 60073656 HEX.SCREW M 16X 55 DAC.10.9 DIN 933
9 16 No. 80200062 TAPER WASHER 17
10 8 No. 10033552 SPRING WASHER M16
11 8 No. 60073557 HEX.NUT M 16 10 TZN DIN 934
12 1 No. 80200825 CABLE TRAY ASSEMBLY
13 2 No. 60017987 SQUARE BAR 32X32X90
14 1 No. 80200793 CABIN FOR CP30-FRP
15 1 No. 60203197 HAND WINCH - MOUNTING
16 10 No. 60000265 FOUNDATION BOLT M30X820
17 10 No. 10001460 PLAIN WAHER M30
18 20 No. HEX. NUT M30
19 4 No. 60079958 RUBBER BUFFER M12 2 I D= 75 STN 23
20 2 No. 80201487 LOCK FOR CONTROL PANEL
Edition: Dec - 2010

Sheet 1 of 1
ACCESSORIES
1 1 No. 60026916 TOOL BOX CPL.
2 2 Nos. 80200227 NAME BOARD 2x280X860
3 2 Nos. 60089557 PROT.HELMET DIN 4840
4 1 L 80150369 HYDRAULIC OIL - 32
5 1 L 80150245 HYDRAULIC OIL - 40
6 2 Nos. 80150580 TEFLON TAPE
7 1 No. 80150312 HOLDITE
8 1 No. 80200229 LIGHT FITTING
9 1 No. 80150765 SEALENT
Edition: Dec - 2010

Sheet 1 of 1
Wash-down hose 10 m 3/4"
1 2 Nos. 60103829 Hose clip 23-27mm
2 1 No. 60090407 Sprayer
3 1 No. 80100124 Rubber-hose 19x 4.0 l=10 m
Edition: Dec-2010
Sheet 2 of 2
CABLE TRAY ASSEMBLY
1 1 No. 80200194 CABLE TRAY - 100 X 60 X 1800 MM LG
2 1 No. 80200195 CABLE TRAY - 200 X 60 X 1000 MM LG
3 1 No. 80200196 CABLE TRAY 150 X 60 X 2450 MM LG
4 1 No. 80200197 CABLE TRAY 150 X 60 X 2500 MM LG
5 22 No. 60083042 Hex.screw DIN 933 M 8 X 30-8.8-zinc c.
6 22 No. 60083290 Hex.nut DIN 934 M 8-8-ZINC C.
7 44 No. 60080949 Washer DIN 125 A 8.4-140HV-zinc c.
8 6 No. 60084975 DISC 10.5 DIN 7349
Edition: Dec - 2010

Sheet 1 of 1
HAND WINCH - MOUNTING
1 1 No. 60085152 Cable winch
2 1 No. 60083409 Rope 5mmx 4 m 6x19 M EN 12385-4
3 1 No. 60077897 Spring hook B100 Zn DIN 5299
4 1 No. 60096766 Thimble DIN 6899
5 3 No. 60096787 Cable clamp DIN 741
6 2 No. 60081000 Screw DIN 933 M 8 x 25-8.8-zinc c.
7 2 No. 60083290 Nut DIN 934 M 8-8-zinc c.
8 2 No. 60083309 Schnorr lock washer S 8-zinc c.
Edition: Dec - 2010

Sheet 1 of 1
CABLE WINCH
Part No: 60085152 Sheet 2 of 2

Batching gate 400 F
1 1 No. 60202757 Meter housing 400
2 1 No. 60202766 Batching flap
3 2 No. 60083216 Pedestal bearing housing SWG 20
4 4 No. 60202767 Pat
6 4 No. 10001515 Hex.screw M 8x 20 verz.8.8 DIN 933
7 4 No. 10001523 HEX. SCREW M12x35 verz8.8 DIN 933
8 4 No. 60083319 Washer DIN 125 A 13-140HV-zinc c.
9 4 No. 60083297 Nut DIN 934 M 12-8-zinc c.
11 4 No. 60083290 Nut DIN 934 M 8-8-zinc c.
12 1 No. 60072093 Vullkolan plate
13 1 No. 60072099 Strip terminal
14 2 No. 60102694 Grease nipple
16 2 No. 60202872 Stop limit
17 2 No. 10001512 PLAIN WASHER M16
Edition: Dec- 2010

Sheet 2 of 2
Batching gate 250 G
1 1 No. 60202768 Meter housing 250
2 1 No. 60202769 Batching flap
3 2 No. 60083216 Pedestal bearing housing SWG 20
4 4 No. 60202767 Pat
9 4 No. 60083297 Nut DIN 934 M 12-8-zinc c.
10 1 No. 60097031 Spring fastening
11 5 No. 60029754 Spring
12 5 No. 60101761 Disc 8 ISO 7093-1 200HV A2
13 7 No. 60083290 Nut DIN 934 M 8-8-zinc c.
14 1 No. 60029756 Plate m.2L 10 a=165 b= 59 c= 20
15 1 No. 60029755 Vullkolan plate
18 2 No. 60202872 Stop limit
19 21 No. 10004897 SPRING WASHER M8
20 6 No. 10001512 PLAIN WAHSER M16

Edition: Dec - 2010
Sheet 2 of 2
PNEUMATIC SYSTEM
1 2 Nos. 80201343 Union Tee Dia.10
2 3 Nos. 80201531 Male connector Dia.10 x 1/4"
3 1 Nos. 80201316 Male connector Dia.12 x 1/2"
4 4 Nos. 80201262 Pneumatic Cylinder Dia.63x300
5 8 Nos. 80201317 Male Elbow Dia.10 x 3/8"
6 4 Nos. 80200274 Rod end fork M16x1.5
7 13 M 80201286 PU tube Dia.12
8 40 M 80201318 PU tube Dia.10
9 1 Nos. 80201281 Flow control valve 1/4"xDia.10
10 1 Nos. 80200066 Air compressor 2 HP
11 4 Nos. 80100117 Rubber spacer SQ.50 x 8 Thk.
12 50 Nos. 80000110 Cable tie 300 mm long
13 4 Nos. 80201263 Female clevis for cylinder Dia.63
17 1 Nos. 80201219 Pneumatic cabinet CP30
18 4 No. 80205286 Female x Male Nipple G1/4"-R1/8"
Edition: Dec- 2010

Sheet 2 of 2
Pneumatic cabinet CP30
1 1 Nos. 80201322 Inline slide valve R1/2"
2 1 Nos. 80201323 FR with internal autodrain valve 1/2"
3 1 Nos. 80201324 Clamp for FRC
4 1 Nos. 80201325 Lubricator G1/2"
5 1 Nos. 80201326 Clamp for Lubricator
6 4 Nos. 80201281 Flow control valve 1/4" x Dia.10
7 6 Nos. 80201327 5/2 Single solenoid pilot operated valve with spring return
8 1 Nos. 80200071 Pressure gauge 1/8" 0-10 bar
9 1 Nos. 80201328 Manifold
10 20 Nos. 80201329 Bulk head union Dia.10
11 1 Nos. 80201535 Bulk head union Dia.4
12 1 Nos. 80201331 Bulk head female connector Dia.12 x 1/2"
13 1 Nos. 80201332 Female connector Dia.12 x 1/2"
16 1 Nos. 80201334 Silencer G1/2"
17 0.5 M 80201537 PU tube Dia.4
18 20 Nos. 80201285 Plug Dia.10
19 1 Nos. 80201335 Cabinet
20 1 Nos. 80201336 Base plate

Edition: Dec- 2010
Sheet 2 of 3
Pneumatic cabinet CP30
21 3 M 80201318 PU tube Dia.10
22 1 M 80201286 PU tube Dia.12
23 2 Nos. 80201284 Silencer(conical) 3/8"
25 1 Nos. 60078391 ALLEN PLUG 1/4"
26 1 No. 80201536 Male Connector Dia.4
Edition: Dec - 2010

Sheet 3 of 3
SKIP DRIVE
1 1 No. 60403148 ROPE DRUM - RH
2 1 No. 60403149 ROPE DRUM - LH
3 1 No. 60203138 SLACK ROPE SWITCH ASSEMBLY RH
4 1 No. 60203144 SLACK ROPE SWITCH ASSEMBLY LH
5 1 No. 60086493 CLUTCH RING
6 2 Nos. 60202906 TRINGULAR FLANGE
7 2 Nos. 60031031 DISC 17 AD= 90 StN 6.1
8 1 No. 60403159 ROPE 10MMx 9,5M P 324 zS nZ.403159
9 1 No. 60403160 ROPE 10MMx 9,5M P 324 sZ nZ.60403160
10 2 Nos. 60083525 Screw DIN 933 M 16 x 40-8.8-zinc c.
11 10 Nos. 60083304 Schnorr lock washer S 16-zinc c.
12 2 Nos. 60094020 SPRING DOWEL 6x28
14 8 Nos. 60083310 Washer DIN 125 A 17-140HV-zinc c.
15 8 Nos. 60083302 Nut DIN 934 M 16-8-zinc c.
16 2 Nos. 60095339 THREADED PIN M6x12 DIN 914 45H verz.
17 6 Nos. 60004410 HEX. SCREW M14x80

SKIP DRIVE
20 2 Nos. 60058077 CASTING THRUST PIECE
21 4 Nos. 60095257 Pin Threaded DIN 916 M 10x 25-33H-Zn c.
22 4 Nos. 60573994 INDUCT. PROX. SWITCH IB5124/IBE2020 FRKG
23 1 No. 80200090 PLATE-AL
24 1 No. 60074073 LIMIT SWITCH D-U1Z AH Nr. 614.1135.653
25 4 Nos. 10011956 HEX.SOC.HEAD CAP SCREW M5x45 Gr.8.8
26 16 Nos. 80150069 SLOTTED CHEESE HEAD SCREW M6 X 25
27 6 Nos. 60083329 Washer DIN 125 A 5.3-140HV-zinc c.
31 10 Nos. 60101761 Disc 8 ISO 7093-1 200HV A2
38 2 Nos. 60203140 ROPE PROTECTION
39 1 No. 60202798 CLUTCH PROTECTION
40 8 Nos. 60029695 CASTING GK-AL SI 12
41 4 Nos. 60061978 SWITCH PLATE
42 2 Nos. 60102963 HELICALGEARED MOTOR R87SDV132S6/2-BMG/HR/TF

SLACK ROPE SWITCH ASSEMBLY CP 30
1 1 No. 60203108 SUPPORT BLOCK
2 1 No. 60043929 PLATE
3 1 No. 60203112 SHACKLE RIGHT
4 2 No. 10003695 INTERNAL CIRCLIP 52 x2 C67 DIN 472
5 1 No. 60402720 COVER
6 1 No. 60402721 ROLLER
10 1 No. 60573994 INDUCT. PROX. SWITCH IB5124/IBE2020-FRKG
15 2 No. 10001546 Hex.screw M 12x 70 dac.10.9 DIN 931
19 4 No. 10003687 EXTERNAL CIRCLIP 25 x1,2 C67 DIN 471
20 4 No. 60092155 BALL-BEARING 6205 2RS DIN 625
23 2 No. 10033552 LOCK WASHER 16
24 2 No. 10001260 Hex.nut M 16 8 verz.. DIN 934
31 1 No. 80150054 EYE BOLT M 12
32 7 No. 10001254 Hex.Nut M 12 8 verz. DIN 934
33 2 No. 10012776 DISC 13 DIN 125 VERZ. ST
34 1 No. 60015257 PIPE
35 1 No. 60031224 EYE BOLT M 12x120 STN 16
Edition: Dec - 2010

Sheet 3 of 4
SLACK ROPE SWITCH ASSEMBLY CP 30
36 1 No. 60090321 TENSION SPRING 79,22kp d= 4 STN 48
37 1 No. 80200063 NYLON BUSH
38 2 No. 10001564 Hex.soc.Hd.cap screw M5x60
Edition: Dec - 2010

Sheet 4 of 4
SLACK ROPE SWITCH ASSEMBLY LH
1 1 No. 60203108 Support bock
2 1 No. 60043929 Threaded plate
3 1 No. 60203143 Shackle left
4 2 No. 60092673 Retaining ring DIN 472 52 x 2-C67
5 1 No. 60402720 Top cover aD=100 DO= 61 3L 7
6 1 No. 60402721 Roller
10 1 No. 60573994 Induct.prox. switch IB5124/IBE2020-FRKG
15 2 No. 60100355 Screw DIN 931 M 12 x 70-10.9-GT500
19 4 No. 60092713 Retaining ring DIN 471 25 x 1.2-C67
20 4 No. 60092155 Ball-bearing 6205 2RS DIN 625
21 2 No. 60094927 Screw DIN 933 M 16 x150-8.8-zinc c.
24 2 No. 60083302 Nut DIN 934 M 16-8-zinc c.
31 1 No. 60094527 Nut DIN 929 M 12-8
32 7 No. 60083297 Nut DIN 934 M 12-8-zinc c.
34 1 No. 60015257 Pipe
35 2 No. 60031224 Eye bolt M 12x120 StN 16
Edition: Dec - 2010

Sheet 3 of 4
SLACK ROPE SWITCH ASSEMBLY LH
36 1 No. 60090321 Tension spring 79,22kp d= 4 StN 48
37 1 No. 80200063 NYLON BUSH
Edition: Dec - 2010

Sheet 4 of 4
INDUCT.PROX.SWITCH IB5124/IBE2020-FRKG
60573994 1 of 1
HELICAL GEARED MOTOR R87SDV132S6/2-
BMG/HR/TF
60102963
Electric motor - 80200964
80205541
Feeder skip cpl. CP30
1 1 PC 60203121 Charger box CP 30
2 2 PC 60202743 Joint fitting
3 4 PC 80200272 Roller cpl.
4 8 PC 60093308 Supporting ring 40x 50x 2,5 DIN 988
5 8 PC 60092706 Retaining ring DIN 471 40 x 1.75-C67
6 2 PC 60088130 Barrel nut M 20 SP AE DIN 1478
7 2 PC 60083228 Nut DIN 934 M 20-8-zinc c.
8 2 PC 60077188 Nut DIN 934 M 20 LH-8-zinc c.
Edition: Dec- 2010

Sheet 2 of 2
ROLLER CPL.
1 4 Nos. 80200048 ROLLER
2 4 Nos. 60054582 DISTANCE JACK
3 8 Nos. 60092177 BALL BEARING 6008 2RS DIN 625
4 8 Nos. 60092667 RETAINING RING 68 x2,5 C67 DIN 472
Edition: Dec - 2010

Sheet 2 of 2
AGGREGATE WEIGHING SYSTEM CP30
1 1 No. 80204258 WEIGHING FRAME
2 4 No. 60202740 WHEEL CONTROL
3 10 No. 60202901 ANGLE BENDED
4 4 No. 60084974 DISC 13 DIN 125 verz.. ST
5 2 No. 60090279 RUBBER MET BUFFER M12 1A D=80 H=28
6 2 No. 80200273 FORK JOINT ASSEMBLY M12
8 12 No. 80200274 FORK JOINT ASSEMBLY M16
9 2 No. 80150062 THREADED ROD M16x1.5x400
10 2 No. 80151687 THREADED ROD M12x1.25x360lg
11 2 No. 80000239 EARTHING BAND L=575
12 2 No. 60203198 PLATE m.2L 14 a= 80 b= 20 c= 20
14 4 No. 60083697 HEX.SCREW M 16x 45 verz.8.8 DIN 933
18 4 No. 60083297 HEX.NUT M 12 8 verz. DIN 934
20 8 No. 60083302 HEX.NUT M 16 8 verz.. DIN 934
22 4 No. 60083304 LOCK WASHER 16
23 2 No. 60083300 LOCK WASHER 12
24 12 No. 60083310 DISC 17 DIN 125 verz.St
25 2 No. 60083319 DISC 13 DIN 125 verz.St
26 4 No. 60202902 HOLDING BLOCK FOR WHEEL
Edition: Dec - 2010

Sheet 5 of 6
AGGREGATE WEIGHING SYSTEM CP30
27 5 No. 60088613 CONTROL WEIGHT
28 4 No. 80150063 THREADED ROD M16x1.5x160 lg
29 34 No. 80150073 HEX.NUT M 16x1.5 8 verz. DIN 934
30 10 No. 80150072 HEX.NUT M 12x1.25 8 verz.. DIN 934
31 4 No. 80200062 TAPER WASHER M16
32 4 No. 80150076 HEX.SCREW M 16x 45x1.5 verz.8.8 DIN 933
Edition: Dec - 2010

Sheet 6 of 6
Load cell assy.
1 4 PC 80200273 Rod end fork M12x1.25
2 20 PC 80150072 Hex.Nut M 12 x 1.25
3 4 PC 80152880 Threaded Rod M12x 1.25 8.8 105 lg
4 4 PC 80152871 Threaded Rod M 12x1.25 8.8 215 lg.
5 4 PC 60073765 Taper pan DIN 6319
6 4 PC 60073764 Disc 13 Form C
Edition: Oct - 2009

Sheet 2 of 2
Parts to be removed form
mainframe before assembling
the separate cement and water
weigher
H
I
B B
1
E E
A
G
1
A 2
3
C
4
19
20 B-B E-E
21 5
22 C 27
6 F
23
1
D 17
26 F
18 26
15 D 26 24
26 16
10
11 16
12 24
13 22 24
25 22
14
7
8 Spare parts list
Independent Water Weighing
system 150 Kg
9 INDIA PVT LTD
Part No. 80204607 Sheet 1 of 4

During commissioning atleast 3mm gap
to be maintained between nut and bracket J-J
H before calibration G F-F
15
17
18
I
16 24
D-D
C-C
4 J J
18
Independent Water Weighing

Spare parts list
system 150 Kg INDIA PVT LTD

Water Weighing system 150 Kg
1 2 PC 60083319 Disc 13 DIN 125 verz.St
2 2 PC 60083682 Hex.Screw M12x20 verz.8.8 DIN 933
3 1 PC 80400613 Earthing band 300 mm
4 1 PC 80204606 Bracket for Cement & Water weigher
5 1 PC 80204605 Weighing Beam
6 1 PC 80204604 Water weighing Hopper 150Kg
7 1 PC 60097051 Hose piece iD=270x1x 300 long
9 2 PC 60096363 Hose clip ID=265
10 1 PC 60100901 Butterfly valve V1FS 250 TN with Electro pneumatic

11 1 PC 60008172 Gasket D=300 m.8L 14 nZ.60008172
12 8 PC 60083336 Hex.screw M 12x 40 verz.8.8 DIN 933
13 8 PC 60083297 Hex.Nut M 12 8 verz. DIN 934
14 8 PC 60083300 Lock washer 12
15 1 PC 80204609 Angle L=308
16 2 PC 80204608 Angle L=264
17 1 PC 80204611 Plate for Restrainer
18 1 PC 80204610 Angle for restrainer-Water
19 2 PC 80153073 Threaded rod M16 8.8 490 lg
20 16 PC 60083302 Hex.nut M 16 8 verz.. DIN 934
21 4 PC 60081756 Hex.screw M 10x190 DAC 10.9 DIN 931

Water Weighing system 150 Kg
22 14 PC 60083150 Hex.nut M 10 8 verz. DIN 934
23 4 PC 60083295 Lock washer 10
24 10 PC 60091569 Angle joint

Parts to be removed form
mainframe before assembling
the separate cement and water
weigher
D D
B E
F
C C
E
A 5
6 H-H
D-D
3 19
4 17 22
2 18
15
1
16 I-I
20 13
17
10
11
12
13
14
7
8
9
Independent Cement weighing
Spare parts list system 300 Kg
INDIA PVT LTD

B 21
C-C
I I
32
G
24 30 25
27
28 26
F-F
E-E G-G
26
H H
23
22
31 24
29
Independent Cement weighing

Spare parts list system 300 Kg
INDIA PVT LTD

Cement weighing system 300 Kg
1 1 PC 80204613 Cement Weigher 300Kg
2 2 MT 60079404 Spiral Hose
3 2 PC 80201396 Cover
4 2 PC 80201023 Hose clip
5 1 PC 60058040 Cover
6 1 PC 60080416 Hose-clip
9 2 PC 60096363 Hose clip ID=265
10 1 PC 60100901 Butterfly valve V1FS 250 TN with Electro pneumatic

11 1 PC 60008172 Gasket D=300 m.8L 14 nZ.60008172
14 8 PC 60083300 Lock washer 12
15 2 PC 60096404 Hose clip
16 2 PC 80000239 Earthing Band L=575
18 2 PC 80151604 Threaded rod M12x1.25x350 lg 8.8
19 6 PC 80150072 Hex.Nut M 12x1.25 8 verz.. DIN 934
20 2 PC 80200273 Fork Joint Assembly M12
21 1 PC 80204612 Bracket for Cement Weigher

Cement weighing system 300 Kg
22 1 PC 80204619 Angle L=250
23 1 PC 80204618 Angle for Restrainer - cement
24 1 PC 80204616 Angle L=214
25 1 PC 80204617 Angle L=289
26 1 PC 80204620 Angle L=87
27 10 PC 60091569 Angle joint

Spare parts list Load cell assembly -cement
INDIA PVT LTD
4
A
2 5
Tightening torque = 60 Nm
2 3
A
While transportation approx. 3mm distance
is to be maintained between Spherical
washer and Nut
3
Material 80204615 Quantity : 2 Nos.
Load cell assembly -cement
1 2 PC 80200273 Rod end fork M12 x 1.25
2 10 PC 80150072 Hex. Nut M12x1.25
3 4 PC 80152260 Threaded Rod M12x1.25 8.8 160lg.
4 2 PC 60073764 Taper pan G 14.2 DIN 6319
5 2 PC 60073765 Disc 13 Form C DIN 6319

Spare parts list Load cell assembly-water
INDIA PVT LTD
2
1
A
3
Tightening torque = 60 Nm
5
1 4
1
1
4
A
While transportation approx. 3mm distance
is to be maintained between Spherical
washer and Nut.
3
Load cell assembly-water
1 6 PC 80150072 Hex. Nut M12 x1.25
2 1 PC 60073764 Disc 13 Form C DIN 6319
3 1 PC 60073765 Taper pan G 14.2 DIN 6319
4 2 PC 60093477 Disc 15 DIN 7349
5 2 PC 80152871 Threaded rod M12x1.25 8.8 215 lg.

Spare parts list Extension frame for screw conveyor support
INDIA PVT LTD
B-B
2
A 3
4
5
B B
Extension frame for screw conveyor support
1 1 PC 80207493 Extension frame
2 2 PC 80207494 Mounting Plate
3 8 PC 60083299 Hex.screw M 12 x 25-8.8-zinc c. DIN 933
4 8 PC 60083300 Lock washer S12
5 8 PC 60083319 Disc A13 DIN 125

C-C
8
11
B 10
A A F-F 12
9
B 8
D-D
F F
14 13
15
16
17 6
C 6
D
18
6
Return line 1 1
1" BSP
D 7
E 2
19
B-B
5
A-A
Part No :80207777
Spare parts list INDIA PVT LTD
Water batching DN 50 cpl.

Sheet : 1 of 2
Water batching DN 50 cpl.
1 3 PC 60101889 Union DN 50
2 1 PC 80200912 Threaded Pipe DN 50= 480 StN 154
3 1 PC 60091372 Elbow DN 50 A1 EN 10242 V
5 1 PC 60200261 Nozzle Pipe
6 4 PC 60091231 Hex. Nipple DN 50
7 1 PC 80200342 3/2 Way Valve 2" 6616E 50
8 2 PC 60091222 Plug DN 20 T9 EN 10242 V
9 1 PC 60091300 Tees DN 20 B1 EN 10242 V
10 1 PC 60091180 Union DN 20 U12 EN 10242 V
11 1 PC 60082009 Tees DN 20 V
12 1 PC 60089481 Taps VS DN 20 DIN 3509
13 1 PC 80150664 Union DN 20
14 1 PC 80201486 Pipe DN20(3/4")x416mm both ends male thread
15 1 PC 80100060 Elbow DN 20
16 1 PC 80200017 Pipe DN20(3/4")x170mm both ends male thread
17 1 PC 60091267 Reducer 1"-3/4"
18 1 PC 60074733 Tee DN 50-25-50
19 1 PC 60078641 Bow DN50

3/2 Way Valve DN 50, Model Code 6616 E
A 1 No. 80201211 SEAL KIT FOR 3x2 WAY VALVE 2"
19 1 No. O-RING
16 1 No. V-SEAL
14 2 Nos. O-RING
11 1 No. O-RING
8 1 No. V-SEAL
6 1 No. GLAND PACKING ASSY.
4 1 No. 80201212 STEM KIT FOR 3x2 WAY VALVE 2"
1 No. SPLIT NUT
1 No. SEAT WASHER
1 No. STEM
1 No. SEAT HOLDER
1 No. SEAT PACKING
1 1 No. Tail piece
2 1 No. Body
3 1 No. Flat ring
5 1 No. Bonnet tube
7 Check nut
3/2 Way Valve DN 50, Model Code 6616 E
9 lock washer
10 1 No. Cylinder cover
12 1 No. Inner spring
13 1 No. Outer spring
15 1 No. 80204143 Piston for 6616 E
17 1 No. 80200385 Piston plate assembly
18 1 No. Nipple
20 1 No. Lock nut
21 1 No. 80200386 Cylinder cover
22 Spring washer
23 Hex.bolt
24 Stud
25 Spring washer
26 Hex.nut
BFS FRAME CPL.
1 1 No. 60202793 BFS FRAME
4 8 No. 60083297 Nut DIN 934 M 12-8-zinc c.
5 1 No. 60077897 Spring hook B100 Zn DIN 5299
6 2 No. 60035170 Rope pulley
7 1 No. 60075967 ROUND STEEL CHAIN DIN 763 8x 52
Edition: Dec - 2010

Sheet 2 of 2
TURBO MIXER
1 1 No. 60202936 TURBO MIXER
2 1 No. 60202764 MIXER COVER CPL. CP 30
3 1 No. 60202731 MIXER-BRACKET
4 1 No. 80201377 DISCHARGE HOPPER CPL.
5 8 Nos. 60073656 HEX.SCREW M16x55 dac.10.9 DIN 933
6 1 6 Nos. 80200062 TAPER WASHER 17
7 8 Nos. 10033552 LOCK WASHER 16
8 8 Nos. 10001209 HEX.NUT M 16 8 verz.. DIN 934
Edition: Dec - 2010

Sheet 2 of 2
Turbo mixer 500 440V 60HZ
1 5 PC 60061347 Plate m.1L 11 a=20 b= 20 StN 170
2 1 PC 60073259 Tile jacket T 500
3 1 PC 60023713 Mixing through T500
4 1 PC 60023760 Mixing arms cpl.
5 1 PC 60023820 Remote control
6 1 PC 60202932 Mixer drive T 500 22/18,5kW
7 1 PC 60025506 Sealing ledge Vulkollan
8 1 PC 60025507 Strip terminal
9 2 PC 60060723 Internal wear sheet
10 5 PC 60073242 Wearing plate
11 1 PC 60073258 Discharge gate T 500
12 1 PC 60024330 Control for gate valve K 0,5
13 1 PC 60075325 Type plate StN 47.16
14 4 PC 60094072 Rd.head grooved pin 3x 6 St DIN 1476
15 20 PC 60083300 Schnorr lock washer S 12-zinc c.
17 20 PC 60083297 Nut DIN 934 M 12-8-zinc c.
18 5 PC 60077409 Nut DIN 439 B M 10-04-zinc c.
19 20 PC 60101635 Counter sunk screw M 12x 45 10.9 dac.
Edition: Dec - 2010

Sheet 5 of 6
Turbo mixer 500 440V 60HZ
20 5 PC 60102518 Screw DIN 7991 M 10 x 40-8.8-zinc c.
21 1 PC 60043663 Rotor sealing
Edition: Dec - 2010

Sheet 6 of 6
TILE JACKET
1 6 NO 60077215 BOTTOM PLATE
3 1 NO 60077229 BOTTOM PLATE 202 08 052
4 1 NO 60077232 BOTTOM PLATE 202 08 053
5 1 NO 60077235 BOTTOM PLATE 202 08 054
6 1 NO 60077241 BOTTOM PLATE 202 08 055
9 68 NO 80150828 COUNTERSUNK SCREW M12x45 DIN 7991 GR 10.9
10 68 NO 60083300 Schnorr lock washer S 12-zinc c.
11 68 NO 60083297 Nut DIN 934 M 12-8-zinc c.
12 68 NO 80150065 RUBBER WASHER M12
Edition: Dec - 2010

Sheet 2 of 2
Mixing arms cpl.
1 4 PC 80200845 Stripper
2 1 PC 60014151 Stripping support
3 1 PC 60014152 Stripper arm
4 4 PC 60014160 Plate m.2L 18 a=120 b= 20 c= 40
5 4 PC 60014161 Plate m.2L 18 a=120 b= 20 c= 40
6 1 PC 60023754 Hub
7 1 PC 60023755 Rotor
8 6 PC 80200844 Double-horn shovel
9 6 PC 60060590 Shim
10 7 PC 60060905 Compress.spring 1988 kp nZ.60060905
11 7 PC 60060914 Thrust piece
12 7 PC 60073207 Lever
13 7 PC 60073208 Clamp. piece ID= 50
14 1 PC 60073212 mixing arm I
15 1 PC 60073213 Mixing arm II
16 1 PC 60073214 Mixing arm III
17 1 PC 60073215 Mixing arm IV
18 1 PC 60073216 Mixing arm VI
19 1 PC 60073217 Mixing arm V
20 1 PC 60073221 Rotor cover

Edition:Dec - 2010
Sheet 3 of 4
Mixing arms cpl.
21 7 PC 60073415 Distance bush
22 7 PC 60073416 Distance bush
23 8 PC 60073775 Spring cotter 28x 40 50CrV4
24 7 PC 60077156 Parallel key F 18x11x 70 St60-2 DIN 6885
25 8 PC 80150774 SQUARE CSK SCREW M16x55
26 14 PC 60091470 Grease nipple A S 8x1 DIN 71412
27 20 PC 60083310 Washer DIN 125 A 17-140HV-zinc c.
28 7 PC 60093671 Threaded pin M 16x100
31 8 PC 60094433 Nut DIN 1587 M 16-6-zinc c.
32 26 PC 60083302 Nut DIN 934 M 16-8-zinc c.
33 7 PC 10000986 HEX. SCREW M16x90 VERZ. 8.8 DIN 933.
35 14 PC 10001555 HEX. SCREW M 12x 80 verz.8.8 DIN 933
38 12 PC 80150775 SQUARE CSK SCREW M16x30
39 6 PC 60073424 Wearing packing
Edition: Dec - 2010

Sheet 4 of 4
Stripper arm
1 1 PC 80200856 Plate
2 1 PC 80200288 Round Bar for Stripper Arm
Edition: Dec - 2010

Sheet 2 of 2
MIXING ARM I
1 1 No. 60021093 ANGLE
2 1 No. 80200282 ROUND BAR FOR ARM I
Edition: Dec - 2010

Sheet 2 of 2
MIXING ARM II
1 1 No. 60073408 ANGLE
2 1 No. 80200283 ROUND BAR FOR ARM II
Edition: Dec - 2010

Sheet 2 of 2
MIXING ARM III
1 1 No. 60073408 ANGLE
2 1 No. 80200284 ROUND BAR FOR ARM III
Edition: Dec - 2010

Sheet 2 of 2
MIXING ARM IV
1 1 No. 60073408 ANGLE
2 1 No. 80200285 ROUND BAR FOR ARM IV
Edition: Dec - 2010

Sheet 2 of 2
MIXING ARM VI
1 1 No. 60073408 ANGLE
2 1 No. 80200287 ROUND BAR FOR ARM VI
Edition: Dec- 2010

Sheet 2 of 2
MIXING ARM V
1 1 No. 60073408 ANGLE
2 1 No. 80200286 ROUND BAR FOR ARM V
Edition: Dec - 2010

Sheet x of x
ROTOR COVER
1 1 No. 60073352 ROTOR COVER
2 2 Nos. 60073353 HANDLE
3 4 Nos. 60083314 Disc 10,5 DIN 125 verz.St
4 4 Nos. 60083150 Hex.nut M 10 8 verz. DIN 934

REMOTE CONTROL FOR RELIEF VALVE
1 1 No. 60023870 PIPE Dia.10 x 2 Thk. L=724
2 1 No. 60023871 PIPE Dia.10 x 2 Thk. L=560
10 1 No. 80200081 LOW PRESSURE HOSE OLNW DN 32=1000
11 1 No. 80200082 HOSE LINE 1SN DN12 B*B= 1610
14 2 Nos. 80200085 HOSE COLLAR M36x2
15 2 Nos. 80200079 ELBOW M26x1.5 MALE
16 1 No. 80200091 HOSE DN20 L=1980 DIN EN 854
17 2 Nos. 60076721 Hose clip iD= 20..32
18 1 No. 60076826 Male stud run tee, adjustable L28
19 1 No. 60076977 Reducing fitting L28-15
20 3 Nos. 60077460 Clip
21 2 Nos. 60077479 Clip
23 2 Nos. 80200088 BANJO M18/M22
25 1 No. 60079305 Clip Stauff
26 1 No. 60090869 Equal elbow L10
27 1 No. 60090907 Straight coupling L18

REMOTE CONTROL FOR RELIEF VALVE
30 1 No. 60093275 Hydraulic equipment H500
31 2 Nos. 60082714 Hose clip ID= 30...45
32 1 No. 60039623 Hydr.hose 1SN DN12 B*C= 927 StN 135
33 2 Nos. 60090810 Taper bush DIN 3861L 28
34 2 Nos. 60079964 Union nut 28 L DIN 3870
35 3 Nos. 60083916 Taper bush 18 L DIN 3861
38 5 Nos. 60090814 Taper bush DIN 3861 L 15
39 3 Nos. 60090818 Taper bush DIN 3861 S 10

Hydraulic equipment H500
1 1 PC 60021338 Console
2 1 PC 60043760 Pipe - tube ( 6 x 1 )
3 1 PC 60023810 Distribution plate
4 2 PC 60039557 Pipe-tube 15x 1,5= 50
5 1 PC 60074853 Taper check valve
6 2 PC 60074912 Taper bush DIN 3861 S 6
7 1 PC 60074913 Union nut 6 S DIN 3870
8 1 PC 60075735 Relief valve
9 1 PC 60076180 Hand pump PH 2-10
10 1 PC 60076186 Reducing fitting L15-6
11 1 PC 60076964 Male studelbow adjustable L18
12 1 PC 60077362 Male stud coupling 6 S/M 12x1,5 DIN 3901
13 1 PC 60077507 Branch Tee adjustable L15
14 1 PC 60077816 Minimess-screwing
15 1 PC 60077890 Male studelbow adjustable L15
16 1 PC 60079237 Male stud coupling 18L/M22x1,5 DIN 3901
17 1 PC 60086811 Directional control valve DKI-1714
18 2 PC 60090801 Union nut 15 L DIN 3870
19 2 PC 60090814 Taper bush DIN 3861 L 15

Edition: Dec - 2010
20 4 PC 60090984 Male stud coupling 15L/M18x1,5 DIN 3901 Sheet 2 of 3
Hydraulic equipment H500
21 1 PC 60093176 Sealing ring 12 x 15,5 Cu DIN 7603
22 2 PC 60083295 Lock washer 10
23 8 PC 60083331 Lock washer 6
25 2 PC 60095491 Cheese head screw M 10x 30 DIN 912 8.8
28 1 PC 60095578 Screw plug M 12x1,5 St DIN 908
29 1 PC 60090806 Union nut 6 L DIN 3870
Edition: Dec - 2010

Sheet 3 of 3
MIXER DRIVE
1 1 No. 60023739 PIPE NIPPLE 3/4" BSP L=170 mm
2 1 No. 60023740 FILLER PIPE
3 1 No. 60023741 OIL MEASURING STICK
4 1 No. 60023742 PIPE
5 1 No. 60068008 THREADED PIPE DN20 l=320 STN 154
6 1 No. 60073982 CAP DN 20 T1 EN 10242
7 1 No. 80200075 TEE M26 X 1.5 2 SIDE SWIVEL FEMALE & 1 SIDE MALE
8 8 No. 60083732 SAFETY DISC 24
9 1 No. 80200291 PIPE DIA 18x2.5x520 - ONE END THREAD M18x1.5
10 1 No. 80200076 HEX. NIPPLE M22 X 1.5/M26 X 1.5
12 1 No. 60079244 HYDRO GEAR PUMP
13 1 No. 60101720 TRANSMISSION COBRA
14 1 No. 60102447 ELECTRIC MOTOR
15 1 7L 80150245 UNIVERSAL OIL
16 1 No. 80200077 FLANGE SCREWING GFV 15LVOSS 35
17 1 No. 80200078 FLANGE SCREWING GFV 15LVOSS 40
18 1 No. 80200079 ELBOW M26 X 1.5 MALE
19 1 No. 60091080 PIPE NIPPLE DN20 L=80
20 1 No. 60091222 PLUG DN20 T9 EN 10242 V
21 1 No. 60091300 TEE DN 20 B1 EN 10242 V

Edition: Dec - 2010
Sheet 3 of 4
MIXER DRIVE
22 1 No. 60091377 ELBOW DN 20 A1 EN 10242 V
23 1 No. 10004060 SEALING RING 22 X 27 Cu DIN 7603
24 6 Nos 10011164 LOCK WASHER 12
25 4 Nos 10033552 SPRING WASHER M16
26 4 Nos 10011165 SPRING WASHER M10
27 8 Nos 10010668 HEX. SCREW M24 X 50 GR 8.8 DIN 933
30 4 Nos 60095477 HEX.SOC.HEAD CAP SCREW M10x90 GR 10.9 DIN 912
31 1 No. 80150068 CAP M18 X 1.5
32 1 No. 80200861 FILTER FLANGE
Edition: Dec - 2010

Sheet 4 of 4
Seal kit for gear type pump
1 2 Nos Backup ring
2 2 Nos Sealing ring
3 2 Nos Sealing ring

Transmission cobra
2 1 PC 60092156 Ball-bearing 6204 2RS DIN 625
3 1 PC 60107011 Pump shaft
4 1 PC 60107013 Pump support
7 1 PC 60107014 O-Seal 3275
11 1 PC 60092233 Ball-bearing 6204 DIN 625
12 1 PC 60107009 Gear Z=18
13 1 PC 60107012 Feather key 6x6x12
14 2 PC 60107008 Spacer 20x30x2
15 1 PC 60107010 Retaining ring 20 x1,75 C67 DIN 471
16 1 PC 60107005 Gear Z=47
18 2 PC 60107007 O-Seal 81400
20 1 PC 60107003 Gear Z=15
21 4 PC 60107038 Dowel 12x50
22 1 PC 60107004 Bearing NJ2207-EC
25 3 PC 60107040 Gear Z=32

Edition: Dec - 2010
28 3 PC 60092664 Retaining ring 80 x2,5 C67 DIN 472 Sheet 4 of 7
Transmission cobra
29 3 PC 60107042 Spacer 40x50x2
30 6 PC 60107039 Bearing NJ208-EC
31 1 PC 60107037 Bearing 32021X
32 1 PC 60107031 Bearing 30218
34 1 PC 60107044 Spacer 25x70x0,20
35 1 PC 60107045 Spacer 25x70x0,25
36 1 PC 60107046 Spacer 25x70x0,35
37 1 PC 60107043 Disk
39 1 PC 60107027 Feather key 28x16x120
40 1 PC 60107026 Disk
41 1 PC 60107028 Output shaft
42 1 PC 60107033 Spacer 90,2x120x23
43 1 PC 60107032 Seal 120x150x13
44 1 PC 60107029 Cover
46 1 PC 60107030 Cover
47 1 PC 60107036 Planetary carrier

Edition: Dec - 2010
48 1 PC 60107002 Bearing 6212 Sheet 5 of 7
Transmission cobra
49 1 PC 60092658 Retaining ring 110 x4 C67 DIN 472
50 2 PC 60107034 Washer
51 2 PC 60107035 Plug
53 1 PC 60107041 Internal gear Z=77
55 1 PC 60107001 Gear Z=56/13
56 1 PC Zwischengehause, Intermediate cover
59 1 PC Gehaeuse, Housing, Inferieur
60 1 PC 60107017 O-Seal 3175
61 1 PC 60107025 Dowel 8x20
62 1 PC 60107018 Flange (gearbox)
64 1 PC 60074504 Oil-filter
65 1 PC 60107024 Filter support
66 2 PC 60107020 O-Seal 4350
67 1 PC 60107022 Flange (pump)

Edition: Dec - 2010
72 1 PC 60107015 Drive shaft Sheet 6 of 7
Transmission cobra
74 2 PC 60107019 Seal 65x100x10
84 1 PC 60107021 Seal 20x52x10
88 1 PC 60107047 Locking shim
Edition: Dec- 2010

Sheet 7 of 7
Discharge gate T 500
1 1 PC 60025692 Adjusting sheet
2 1 PC 60060884 Cover
3 2 PC 60061227 Shim ring 70x 90x 1,5 DIN 988
4 2 PC 60061228 Shim ring 70x 90x 1,0 DIN 988
5 1 PC 60073251 Sealing ledge
6 1 PC 60073252 Sealing ledge
7 1 PC 60073255 Valve housing
8 1 PC 60073340 Gate valve cpl.
9 1 PC 60073475 Felt ring DIN 5419 115D x 139D x 10
10 1 PC 60073477 Roller bearing NU 2211 DIN 5412
11 1 PC 60076744 Joint bearing GA2-30
12 3 PC 60077397 Clamping sleeve 12x 18
13 1 PC 60077498 Hydr.Cylinder
14 8 PC 60080380 Counter sunk screw M 12x 50 DIN 7991
15 1 PC 60083204 Banjo coupling L10 - G 1/4
16 1 PC 60087512 Grease 900
17 1 PC 60092043 Roller bearing 21308 DIN 635

Discharge gate T 500
22 2 PC 60093715 Bolt 30h11 x 80 St EN 22341
23 2 PC 60093786 Split-pin 8 x 50 verz. St ISO 1234
24 6 PC 60083300 Lock washer 12
25 9 PC 60083295 Lock washer 10
28 1 PC 60095339 Threaded pin M 6x 12 DIN 914 45H verz.

CONTROL FOR GATE VALVE
1 1 No. 60024328 RING
2 1 No. 60024329 SWITCH ROD
3 2 Nos. 60027797 LIMIT SWITCH PLATE
4 4 Nos. 80200080 SENSOR FIXING PLATE
5 2 Nos. 60080997 HEX.SCREW M 8x 16 verz.8.8 DIN 933
6 2 Nos. 60573994 INDUCT. PROX. SWITCH IB5124/IBE2020-FRKG
9 8 Nos. 80150069 SLOTTED CHEESE HEAD SCREW M6 X 25
Edition: Dec - 2010

Sheet x of x
Part no : 80207116
Spare parts list
Hydraulic cylinder Dia 50 x 295 mm
1
4
7
6
5
2
3
9
B
8
SPH. BEARING
GE 30ES
Sheet 1 of 1
ROTOR SEALING
1 2 Nos. 60107568 HOSE CLIP
2 1 No. 60043679 PLASTIC LEDGE
3 8 Nos. 60094029 CLAMPING SLEEVE 5x 20
4 2 Nos. 10004897 SPRING WASHER M8
5 2 Nos. 10001826 HEX SCREW M8x45 GR.8.8

Mixer cover cpl. CP 30
1 1 PC 60202782 Mixer halfcower
2 1 PC 60202781 Mixer cover
3 1 PC 60202789 Flap
4 1 PC 60202785 Ledge
5 2 PC 60202783 Ledge
6 1 PC 60202784 Ledge
7 1 PC 60202796 Lever
8 1 PC 60202778 Weight
9 2 PC 60202794 Ledge
10 1 PC 60202795 Ledge
13 7 MT 60024321 Sealing section nZ.60024321
14 1 MT 60088239 Rubb.profile nZ.60088239
15 0,600 MT 60081510 Rubber round string
16 6 MT 60075934 Sealing compound
17 2 PC 60043929 Threaded plate
18 3 PC 60093723 Bolt 20h11 x 65 St EN 22341
20 1 PC 60074073 Limit switch D-U1Z AH Nr. 614.1135.653

21 2 PC 60082704 Flange housing
26 2 PC 60091222 Plug DN 20 T9 EN 10242 V
27 4 PC 10011956 HEX. SOC.HEAD CAP SCREW M5x45
31 3 PC 60083453 Hex.screw M 10x 90 erz..8.8 DIN 933
33 13 PC 60101761 Disc 8 ISO 7093-1 200HV A2
34 10 PC 60085410 Hex.screw M 12x110 verz.8.8 DIN 931
35 6 PC 60203142 Plate m.1L 20,5 a=25 b= 25 StN 170
36 4 PC 60083329 Disc 5,3 DIN 125 verz.St
37 13 PC 60083309 Lock washer 8
38 8 PC 60083295 Lock washer 10
39 10 PC 60083300 Lock washer 12
43 38 PC 60094440 Lock nut M 8 10 TZN DIN 980
44 3 PC 60093796 Split-pin 5 x 45 verz. St ISO 1234
45 13 PC 60102848 Counter sunk screw M 8x 25 verz.4.6

46 1 PC 60094007 Clamping sleeve 8x 40
47 1 PC 60056047 Hinge right
48 1 PC 60056046 Hinge left

Material 60202731 Quantity : 3 Nos.
MIXER-BRACKET
0001 1 No. 60202786 BRACKET
0002 4 Nos. 10001341 HEX.SCREW M16X45 DAC.10.9 DIN 933
0003 8 Nos. 10001512 PLAIN WASHER M16
0004 4 Nos. 10001209 HEX. NUT M 16 8 verz..DIN 934

DISCHARGE HOPPER CPL.
1 1 No. 80201376 DISCHARGE HOPPER WITH LINER
3 2 Nos. 60017224 CLAMP STRAP HALF
4 2 Nos. 60083152 HEX.SCREW M 10x 50 verz.8.8 DIN 933
5 4 Nos. 60083150 HEX.NUT M 10 8 verz. DIN 934
7 5 Nos. 10001531 HEX. SCREW M 12x 50 verz.8.8 DIN 933
10 2 Nos. 60090280 RUBBER MET BUFFER
11 1 No. 60202914 SEALING PLATE
12 1 No. 60202915 SEALING PLATE
13 1 No. 60000413 PROFILE 15=35
14 1 No. 60030949 PROFILE
15 8 Nos. 60085672 COUNTER SUNK SCREW M 8x 20 verz.3.6
17 8 Nos. 60080949 DISC 8,4 DIN 125 verz.St
18 1 No. 60077974 ELAST.INTERMED.PIECE

DISCHARGE HOPPER WITH LINER
1 1 No. 60202895 DISCHARGE HOPPER
2 1 No. 80201375 LINER FOR DISCHARGE HOPPER

PLATFORM CPL.
1 1 ST 80200828 Platform
2 1 ST 60202363 Railing
3 1 ST 60202892 Railing
4 1 ST 80200829 Railing
5 1 ST 80200830 Railing
6 1 ST 80200831 Railing
7 14 ST 10001526 Hex.screw M12x40
8 26 ST 10001517 Hex.screw M12x30
9 40 ST 10001254 Hex.nut M12
10 40 ST 10011164 Spring washer M12
11 40 ST 10012776 Plain washer M12

STAIRS CPL.
1 1 ST 60200637 Stair
2 1 ST 60200639 Railing
3 1 ST 60200640 Railing
4 16 ST 10001344 Hex.screw M16x45
5 16 ST 10001209 Hex.nut M16
6 16 ST 10033552 Spring washer M16
7 16 ST 10001512 Plain washer M16

Spare Parts Manual CP30 Feb - 2011

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RECOMMENDED SPARES FOR CP30 Batching Plant

IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN

18 Hex.Nut DIN 934 M12-8-zinc c 60083297 6 Fitment of Bottom Plate 60073259

PARTS REQUIRED AFTER 25000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

1 CP30 main frame cpl 60203600

3 HOSE 10M 60302070

4 CABLE TRAY ASSEMBLY 80200825

5 HAND WINCH MOUNTING 60203197

6 CABLE WINCH 60085152

7 BATCHING GATE 400F 60202758

8 BATCHING GATE 250G 60202759

9 PNEUMATIC SYSTEM 80201337

10 PNEUMATIC CYLINDER Dia. 63 x 300 80201262

11 PNEUMATIC CABINET CP30 80201219

12 SKIP DRIVE 60203136

13 SLACK ROPE SWITCH ASSEMBLY RH 60203138

14 SLACK ROPE SWITCH ASSEMBLY LH 60203144

15 INDUCTION PROXIMITY SWITCH 60573994

16 ROPE 10 mm x 9.5 m 98329451

17 ROPE 10 mm x 9.5 m 98329453

18 HELICAL GEARED MOTOR R87SDV132S6/2- 60102963

19 FEEDER SKIP CPL 60203122

20 ROLLER CPL. 80200272

21 AGGREGATE WEIGHING SYSTEM CP30 80201456

22 LOAD CELL ASSEMBLY - Aggregate 80204166

23 LOAD CELL 1 t 80000232

24 Water Weighing system 150 kg 80204607

25 Butterfly valve V1FS 250 TN with Electro pneumatic 60100901

26 Cement weighing system 300 kg 80204614

27 Load cell assembly - cement 80204615

28 Load cell assembly - water 80204160

29 S Beam Load cell 450 kg, 2mV/V 80200354

30 Extension frame for screw conveyor support 80207632

31 Water batching DN 50 cpl. 80207777

32 3/2 Way Valve DN 50, Model Code 6616 E 80200342

33 BFS - FRAME CPL. 60203602

34 TURBO MIXER CPL. 60202935

35 TURBO MIXER 60202936

36 TILE JACKET 60073259

37 MIXING ARMS CPL. 60023760

38 STRIPPER ARM 60014152

39 MIXING ARM I 60073212

40 MIXING ARM II 60073213

41 MIXING ARM III 60073214

42 MIXING ARM IV 60073215

43 MIXING ARM VI 60073216

44 MIXING ARM V 60073217

45 ROTOR COVER 60073221

46 REMOTE CONTROL FOR RELIEF VALVE 60023820

47 HYDRAULIC EQUIPMENT H500 60093275

48 MIXER DRIVE 60023868

49 HYDRO GEAR PUMP 60079244

50 TRANSMISSION COBRA 60101720

51 DISCHARGE GATE T 500 60073258

52 CONTROL FOR GATE VALVE 60024330

53 HYDRAULIC CYLINDER Dia 50 x 295 MM 80207116

54 ROTOR SEALING 60043663

55 MIXER COVER CPL. CP 30 60202764

56 DISCHARGE HOPPER CPL. 80201377

57 PLATFORM CPL. 80200827

58 STAIRS CPL. 80200842

Material 60203600 Quantity : 1 No.

CP-30 MAIN FRAME CPL.

Item Qty Unit ID No Description