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Model: 320D Customer Name:

Serial Number (Prefix/Range): JGZ Equipment Number:


PM 4 (2000 HOUR
Maintenance Interval: INTERVAL) Work Order Number:
Last Updated Data Date: 1/2/2018 Equipment SMU:

Parts Manual Media Number: SEBP4932 Equipment Location:

OMM Media Number: Print Date: 7/29/2019

Employee:
NOTE: THIS PLANNED MAINTENANCE CHECKLIST IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES
NOT REPLACE THE OPERATION AND MAINTENANCE MANUAL ("OMM") APPLICABLE TO YOUR CATERPILLAR
PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.

Checklist

Seq Instruction OK Comments

1 CHECK INLET/EXHAUST VALVE ENGINE

2 REPLACE FUEL FILTER

3 REPLACE WATER SEPARATOR ELEMENT

4 INSPECT & MAINTAIN FUEL TANK CAP(S)

5 CLEAN FUEL TANK STRAINER

6 CLEAN CRANKCASE BREATHER ENGINE

7 REPLACE ENGINE OIL & FILTER

8 TAKE & ANALYZE S-O-S FROM ENGINE OIL

9 INSPECT V-BELT(S)
TAKE & ANALYZE S-O-S FROM ENGINE COOLANT LEVEL
10
TWO
11 CLEAN BATTERY

12 CLEAN REFRIGERANT CONDENSER

13 TAKE & ANALYZE S-O-S FROM FINAL DRIVE

14 DRAIN & REFILL FINAL DRIVE OIL

15 CHECK FINAL DRIVE FLUID LEVEL

16 TAKE & ANALYZE S-O-S FROM HYDRAULIC SYSTEM

17 REPLACE HYDRAULIC OIL FILTER RETURN

18 REPLACE CASE DRAIN OIL FILTER

19 REPLACE PILOT SYSTEM HYD FILTER

20 TAKE & ANALYZE S-O-S FROM SWING DRIVE

21 DRAIN & REFILL SWING DRIVE OIL

22 LUBRICATE SWING DRIVE BEARING

23 LUBRICATE SWING DRIVE GEAR

24 CHECK SWING DRIVE FLUID LEVEL

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25 LUBRICATE BOOM LINKAGE

26 LUBRICATE STICK LINKAGE

27 TIGHTEN BATTERY BOX/SUPPORT

28 REPLACE A/C RECEIVER/DRYER

29 PERFORM PM 4

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Part Information

Qty Part Number Description Notes Seq

Engine Valve Mechanism Cover


2 255-2993 GASKET - VALVE COVER 1
Seal/Gasket
Engine Valve Mechanism Cover
6 176-4983 Gasket 1
Seal/Gasket
Fuel Filter - Secondary - Install
1 1R-0751 Filter as-fuel 2
Dry, Prime System
ELEMENT-WATER Fuel/Water Separator Element -
1 117-4089 3
SEPARATOR Install Dry, Prime System
1 128-8614 KIT-BOWL SEAL Fuel/Water Separator Seal Kit 3

1 9X-8600 SEAL-O-RING Fuel Tank Filler Cap Seal 4

1 9X-2205 KIT Fuel Tank Filler Cap Filter Kit 4


Engine Crankcase Breather
1 094-9672 Seal-o-ring 6
Seal/Gasket
1 1R-0739 FILTER AS Engine Oil Filter 7

8 DEO DIESEL ENGINE OIL 7

1 SOS SCHEDULED OIL SAMPLE Engine Oil Sample 8

1 SOS COOL-2 LEVEL 2 COOLANT CHECK Coolant sample 10

2 SOS SCHEDULED OIL SAMPLE Final drive oil samples 13

4 TDTO TRANS/DRIVE TRAIN OIL 14

1 SOS SCHEDULED OIL SAMPLE Hydraulic oil sample 16


Hydraulic Oil Filter (Return)
2 123-2003 SEAL 17
Cover Seal
1 179-9806 ELEMENT Hydraulic Oil Filter (Return) 17
Hydraulic Oil Filter (Return)
1 201-9299 SERVICE KIT- FILTER 17
Service Kit
Hydraulic Oil Filter (Return)
1 095-1681 SEAL (ID=144.40mm) 17
Cover Seal
1 093-7521 ELEMENT Hydraulic Oil Filter (Case Drain) 18

1 5I-8670 FILTER AS Hydraulic Oil Filter (Pilot) 19

1 SOS SCHEDULED OIL SAMPLE Swing drive oil sample 20

2 TDTO TRANS/DRIVE TRAIN OIL Swing Drive Oil 21


Swing gear upper lubrication
1 7Y-1647 GASKET 23
port gasket.
Swing gear lower lubrication port
1 148-4704 GASKET 23
gasket / seal.
Swing Drive Gear Grease, use
6 GREASE MULTIPURPOSE GREASE 23
as required
1 176-1902 RECEIVER AS Air Conditioning Receiver Dryer 28

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