HOW TO REVIEW PV ELITE REPORT

(SPECIFIC TO FORBES MARSHALL)

Table of Contents
Cover Sheet .............................................................................................................................................. 2
Title Page................................................................................................................................................. 3
Warnings and Errors : ...................................................................................................................... 4
Input Echo :............................................................................................................................................ 5
XY Coordinate Calculations : ................................................................................................... 12
Internal Pressure Calculations :.......................................................................................... 13
External Pressure Calculations :.......................................................................................... 16
Element and Detail Weights : ................................................................................................... 18
Nozzle Flange MAWP :....................................................................................................................... 21
Natural Frequency Calculation : ............................................................................................ 22
Wind Load Calculation : ............................................................................................................... 23
Wind/Earthquake Shear, Bending :.......................................................................................... 26
Wind Deflection :.............................................................................................................................. 27
Longitudinal Stress Constants : ............................................................................................ 28
Longitudinal Allowable Stresses : ....................................................................................... 29
Longitudinal Stresses Due to . . . : ................................................................................ 30
Stress due to Combined Loads :............................................................................................... 32
Center of Gravity Calculation : ............................................................................................ 35
Nozzle Calcs. : N4 ........................................................................................................................... 36
Nozzle Calcs. : N1 ........................................................................................................................... 39
Nozzle Calcs. : N2 ........................................................................................................................... 51
Nozzle Calcs. : N5A ......................................................................................................................... 61
Nozzle Calcs. : N5B ......................................................................................................................... 64
Nozzle Calcs. : N6A ......................................................................................................................... 67
Nozzle Calcs. : N6B ......................................................................................................................... 71
Nozzle Calcs. : N6C ......................................................................................................................... 75
Nozzle Calcs. : N6D ......................................................................................................................... 79
Nozzle Calcs. : N7 ........................................................................................................................... 83
Nozzle Calcs. : N8 ........................................................................................................................... 87
Nozzle Calcs. : N9 ........................................................................................................................... 90
Nozzle Calcs. : N10 ......................................................................................................................... 93
Nozzle Calcs. : N3 ........................................................................................................................... 96
Nozzle Schedule :.............................................................................................................................. 99
Nozzle Summary : .............................................................................................................................. 101
MDMT Summary : ................................................................................................................................... 103
Vessel Design Summary : ............................................................................................................. 105
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Internal Pressure Calculations : Step: 3 2:33p Apr 5,2012

Element Thickness, Pressure, Diameter and Allowable Stress : Review these details
form spec to review
| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| design inputs and review
| | kgf/cm² | mm | mm | mm | kgf/cm² | drawing w.r.t. these
---------------------------------------------------------------------------
Skirt| ... | 12.000 | 1.6000 | 813.00 | ... |
details
Bott DE| 14.276 | 12.000 | 3.2000 | 813.00 | 1202.2 |
Shell| 14.276 | 12.000 | 3.2000 | 813.00 | 1202.2 |
Top Flg| 14.276 | 45.974 | 3.2000 | 789.00 | 1406.1 |
Top Cover| 14.276 | 53.850 | 3.2000 | 1060.4 | 1406.1 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------
Skirt| ... | No Calc | No Calc | 12.0000 | No Calc |
Bott DE| 14.2760 | 20.4180 | 30.2440 | 10.0000 | 7.97610 |
Shell| 14.2760 | 26.2528 | 35.9134 | 12.0000 | 8.00432 |
Top Flg| 14.2760 | 15.0921 | 19.9869 | 45.9740 | No Calc |
Top Cover| 14.2760 | 15.0921 | 19.9869 | 53.8500 | No Calc |
Minimum 14.276 19.987

MAWP: 14.276 kgf/cm² , limited by: DESIGN (user specified)

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2010, 2011a

Elliptical Head From 20 To 30 SA-516 60 , UCS-66 Crv. C at 175 C

Bott DE

Material UNS Number: K02100

Required Thickness due to Internal Pressure [tr]:

= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (14.276*813.0000*1.000)/(2*1202.20*1.00+2*14.276*(1.00-0.1))
= 4.7761 + 3.2000 = 7.9761 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*1202.20*1.00*6.8000)/(1.000*813.0000-2*6.8000*(1.00-0.1))
= 20.418 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*1202.20*1.00*10.0000)/(1.000*813.0000-2*10.0000*(1.000-0.1))
= 30.244 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)
= (14.276*(1.000*813.0000-2*6.8000*(1.000-0.1)))/(2*1.00*6.8000)
= 840.562 kgf/cm²

Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + c per Appendix 1-1 (a)(1)
= (14.276*406.5000)/(1202.20*1.00+0.4*14.276)+3.200
= 8.004 mm

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
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Internal Pressure Calculations : Step: 3 2:33p Apr 5,2012

Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 15.704 kgf/cm²

Pressure per PED = 1.43 * MAWP 20.415 kgf/cm²

UG-99(b) Note 34, Test Pressure Calculation: Hydrotest Pressure Calculation

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 14.276 * 1.000
= 18.559 kgf/cm²

Vertical Test performed per: UG-99b (Note 34)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based Stress Calculation in
on the MAWP of the vessel.
Hydrotest Condition
Stresses on Elements due to Hydrostatic Test Pressure:

From To Stress Allowable Ratio Pressure

Bott DE 1106.4 2024.8 0.546 18.79
Shell 859.4 2024.8 0.424 18.77

Elements Suitable for Internal Pressure.

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Nozzle Flange MAWP : Step: 6 2:33p Apr 5,2012

Nozzle Flange MAWP Results :

Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
kgf/cm² kgf/cm² C
----------------------------------------------------------------------------
N4 15.1 20.0 175 150 GR 1.1
N1 15.1 20.0 175 150 GR 1.1
N2 15.1 20.0 175 150 GR 1.1
N5A 15.1 20.0 175 150 GR 1.1
N5B 15.1 20.0 175 150 GR 1.1
N6A 15.1 20.0 175 150 GR 1.1
N6B 15.1 20.0 175 150 GR 1.1
N6C 15.1 20.0 175 150 GR 1.1
N6D 15.1 20.0 175 150 GR 1.1
N7 15.1 20.0 175 150 GR 1.1
N8 15.1 20.0 175 150 GR 1.1
N9 15.1 20.0 175 150 GR 1.1
N10 15.1 20.0 175 150 GR 1.1
N3 15.1 20.0 175 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 15.1 20.0 kgf/cm²

Check nozzle class used in

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition design with specification or
datasheet and with drawing
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Nozzle Schedule : Step:size30
Review nozzle Nozzle OD
2:33p Apr &5,2012
Thk
& sch w.r.t. spec can be reviewed
Nozzle Schedule: and drawing. from here

Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
mm Cls mm mm mm mm mm
------------------------------------------------------------------------------
N10 20 XXS WNF 26.670 7.823 - - 161
N8 25 XXS WNF 33.401 9.093 - - 162
N3 25 XXS WNF 33.401 9.093 - - 224
N4 40 XXS WNF 48.260 10.160 - - 210
N5A 40 XXS WNF 48.260 10.160 - - 136
N5B 40 XXS WNF 48.260 10.160 - - 136
N6A 40 XXS WNF 48.260 10.160 - - 147
N6B 40 XXS WNF 48.260 10.160 - - 147
N6C 40 XXS WNF 48.260 10.160 - - 147
N6D 40 XXS WNF 48.260 10.160 - - 147
N9 50 160 WNF 60.325 8.738 - - 163
N7 150 80 WNF 168.275 10.973 - - 171
N1 250 XS WNF 273.050 12.700 413.05 12.00 356
N2 250 XS WNF 273.050 12.700 413.05 12.00 255

General Notes for the above table:

RF Pad dimensions to
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
be check with drawing
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Nozzle welds to be
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2 checked in drawing
Check Nozzle
For hub nozzles, the thickness
Materialandfrom
diameter
hereshown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
N10 SA-106 B 11.113 8.000 - - -
N8 SA-106 B 12.000 9.000 - - -
N3 SA-106 B 9.093 9.000 - - -
N4 SA-106 B 10.000 9.000 - - -
N5A SA-106 B 12.000 9.000 - - -
N5B SA-106 B 12.000 9.000 - - -
N6A SA-106 B 12.000 9.000 - - -
N6B SA-106 B 12.000 9.000 - - -
N6C SA-106 B 12.000 9.000 - - -
N6D SA-106 B 12.000 9.000 - - -
N9 SA-106 B 12.000 9.000 - - -
N7 SA-106 B 12.000 9.000 - - -
N1 SA-106 B 12.000 9.000 9.000 12.000 -
N2 SA-106 B 12.000 9.000 9.000 12.000 -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
N10 988.000 0.00 150.00 0.00 N1
N8 2024.000 0.00 150.00 0.00 Shell
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Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes C C C mm
----------------------------------------------------------------------------
Bott DE [10] C -44 -48 -29 0.702 10.000 1.000
Bott DE [7] C -39 -48 -29 0.546 12.000 1.000
Shell [8] D -48 -48 -29 0.546 12.000 1.000
N4 [1] B -29 -104 0.050 8.890 1.000
Nozzle Flg [4] -29 -104 0.050
N1 [1] D -48 -48 -29 0.541 12.000 1.000
Nozzle Flg [4] -29 -104 0.204
N2 [1] D -48 -48 -29 0.541 12.000 1.000
Nozzle Flg [4] -29 -104 0.204
N5A [1] B -29 -104 0.050 8.890 1.000
Nozzle Flg [4] -29 -104 0.050
N5B [1] B -29 -104 0.050 8.890 1.000
Nozzle Flg [4] -29 -104 0.050
N6A [1] B -29 -104 0.050 8.890 1.000
Nozzle Flg [4] -29 -104 0.050
N6B [1] B -29 -104 0.050 8.890 1.000
Nozzle Flg [4] -29 -104 0.050
N6C [1] B -29 -104 0.050 8.890 1.000
Nozzle Flg [4] -29 -104 0.050
N6D [1] B -29 -104 0.050 8.890 1.000
Nozzle Flg [4] -29 -104 0.050
N7 [1] B -29 -104 0.155 9.601 1.000
Nozzle Flg [4] -29 -104 0.155
N8 [1] B -29 -104 0.041 7.957 1.000
Nozzle Flg [4] -29 -104 0.041
N9 [1] B -29 -104 0.080 7.645 1.000
Nozzle Flg [4] -29 -104 0.080
N10 [1] B -29 -104 0.043 6.845 1.000
Nozzle Flg [4] -29 -104 0.043
N3 [1] B -29 -104 0.041 7.957 1.000
Nozzle Flg [4] -29 -104 0.041
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature 0 C
Warmest Computed Minimum Design Metal Temperature -48 C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
Check MDMT comparison
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b). here to review impact
[ 6] - MDMT Calculations at the Shell/Head Joint. testing requirements for
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT. materials.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66(3)

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
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Design Code: ASME Code Section VIII Division 1, 2010, 2011a

Diameter Spec : 813.000 mm OD

Vessel Design Length, Tangent to Tangent 2130.85 mm

Distance of Bottom Tangent above Grade 838.00 mm

Distance of Base above Grade 0.00 mm
Specified Datum Line Distance 0.00 mm

Skirt Material Specification SA-516 60 [Normalized]

Shell Material Specification SA-516 60 [Normalized]
Nozzle Material Specification SA-106 B
Re-Pad Material Specification SA-516 60 [Normalized]

Internal Design Temperature 175 C

Internal Design Pressure 14.276 kgf/cm²

External Design Temperature 175 C

External Design Pressure 1.055 kgf/cm²

Maximum Allowable Working Pressure 14.276 kgf/cm²

External Max. Allowable Working Pressure 8.088 kgf/cm²
Hydrostatic Test Pressure 18.559 kgf/cm²

Required Minimum Design Metal Temperature 0 C

Warmest Computed Minimum Design Metal Temperature -48 C

Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1

Earthquake Design Code No Seismic

Element Pressures and MAWP: kgf/cm²

Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
Bott DE 14.276 1.055 20.418 3.2000
Shell 14.276 1.055 26.253 3.2000
Top Flg 14.276 1.055 15.092 3.2000
Top Cover 14.276 1.055 15.092 3.2000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Skirt 838.0 838.0 12.0 No Calc No Calc 0.70 0.70
Ellipse 888.0 50.0 12.0 8.0 5.3 1.00 1.00
Cylinder 2807.0 1919.0 12.0 8.0 7.0 1.00 1.00
Body Flg 2915.0 108.0 46.0 No Calc 42.8 1.00 1.00
Body Flg 2968.9 53.8 53.9 No Calc 50.7 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Wind/Earthquake Shear, Bending

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm | N | N | N-m | N-m |
---------------------------------------------------------------------------
10| 20| 419.000 | 1660.49 | ... | 2462.12 | ... |
20| 30| 863.000 | 1191.04 | ... | 1266.84 | ... |
30| 40| 1847.50 | 1163.03 | ... | 1207.97 | ... |
40| 50| 2861.00 | 87.9930 | ... | 7.12373 | ... |
50| 60| 2941.93 | 29.2766 | ... | 0.78859 | ... |

Abs Max of the all of the Stress Ratio's : 0.2899

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Total Wind Shear on Support 1660. N

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.

Weights:
Fabricated - Bare W/O Removable Internals 969.4 kgm
Shop Test - Fabricated + Water ( Full ) 2102.7 kgm EQUIPMENT
Shipping - Fab. + Rem. Intls.+ Shipping App. 969.4 kgm WEIGHTS
Erected - Fab. + Rem. Intls.+ Insul. (etc) 969.4 kgm
Empty - Fab. + Intls. + Details + Wghts. 969.4 kgm
DESCRIPTION
Operating - Empty + Operating Liquid (No CA) 969.4 kgm
Field Test - Empty Weight + Water (Full) 1936.4 kgm

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