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MATERIALS HANDLING
AND PROCESSING
.
1 EQUIPMENT
CATALOG 1000
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lntroduction, page 2
Industries served, page 1O
.Bu.l k
\.
handling, page 34
catalog 1000 •
unloading, page 38
hQIJloge mochines 41, cor shokers 50, cor dumpers 52, power
unlooding scoops 60, boxear unlooders 62, hydroulic truck dumper 68,
receiving hoppers 70, goles ond volves 73
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modern
are
The tool1
of mate rlal1 handllne Materials handling equipment is of vital importonce
ore !he vorious types of in the economical ond efficient performance of all modern
co nveyors, elevators, industrial operotions where materials are handl ed and re-
f ee ders, ond ou xillory handled from their source, through monufacturing and proc-
e quipmenl used to trons- essing. In many cases, materials handling equipment is the
port, unloa d, loa d, store only possible means of moving materiols becouse of their
ond recla im malerlals. characteristics or for other reasons such as location, safety
link-Bel! build s a comple te and capacity requirements. In fact, in many plants the pre-
line of this equlpmenl. This dominant operotion is the handling of materials from their
auure s you of !he corred raw sta te until they become flnished products.
se lection for your speciflc
a pplication. Materials handling equipment, whether o si ngle unit or a
complex system, con link various processes together and
synchronize them in a monner not possible b y any other
means. Under certain conditions moterials handling units
themselves ore often adapted to process materials.
2 • LINK - BELT
handling and processing
modern indus•rial
Link-Belt's extensive experience in materials handling and Link-Be lt Cat a log 1000 presents the entire
processing covers a span of more than 80 years. The line of Link-Belt materials handling and proc-
knowledge gained over this long period is available to you. essing equipment. Essential information including
application, selection, engineering, speciflcations
is presented for this equipment.
No job is too small for Link-Be lt. lnquiries for a small • bulk handling equipment for unload-
installation or a single unit receive the sorne close attention ing, loading, feeding, conveying, and ele-
and careful consideration as inquiries for a complete system. vating all types of bulk materials which can
Broad experience in many industries assures the correct be handled mechanically. For conven ient
selection for each application. Link-Belt is also equipped to reference, this equipment is again divided
develop specially constructed units for special applications into three groups: unloading, feeding, con-
beyond the range of catalogued units. vey ing and elevating.
No job is too large for Link-Belt. Link-Belt will design, • parts and package handling equlp-
furnish and install complete systems of materials handling ment for handling work-in-process-indi-
and processing equipment to meet speciflc requirements. vidual parts, subassem bl ies and complete
Long experience in this fleld has resulted in extensive know- assemblies-os well os steel coils, poper
how in the arrangement of equipment for the most effective rolls, boxes, coses, etc.
and efficient operations . . . and is your assurance of an
installation providing the greatest possible economies in • processlng equlpme nt including screens,
flrst cost and operating cost. Link-Belt will assume single- crushers, dryers, coolers and mixers, for
contract responsibilities for such jobs. processing a wide variety of materiols.
Complete 1y1tem1
link-8elt designs, furnishes ond lnstolls complete molerlols handling systems, lncorpo·
roling processing equipment, under single controct responsibilities, generolly where
a Link-Bel• sales office •IS ready
4 • L I N K- B ELT
•o ••rve you Wherever you are
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Link-Belt Limited
Hal ifa x, Nova Scotia
Austen Brothers Limited, 11 8 Holl is Street
Maleo Industries Limited
Hamilton, Ontario Ma rrickville, N.S.W. Australia
605 Ja mes Street N. Rich St., P.O. Box 41
Montreal 15, Quebec Cable Address Molcoind Ma rrickville
945 Be aumont Avenue
Scarboro (Toronto 13) Ontario
1960 Eglinton Avenue E., Link-Belt Speeder Corporation
P.O. Box 173, Station H Cedar Rapids, lowa
Cable Address Linkb elt Toronto 1201 Sixth Street S.W.
Swastika, Ontario Cable Address Linkspeedr Ced er Rapid s
8 Boisvert Street Refer to poge 582
Sydney, Nova Scotia
Austen Brothers Limited, 361 G eorge
Street. Syntron Company
Vancouver 12, British Columbia
255 0 Boundory Rood Homer City, Pennsylvania
Re fer to poge 584
Winnipeg 10, Manitoba
1 315 Portoge Avenue
Detroit Power Screwdriver
Link-Belt Africa Limited Company
Springs, Transvaal, Union of South
A frica Detroit 16, Michigan
P.O. Box 287, lndustry Rood, New Ero 280 1 W. Fort Streel
Cable Address Linkbe lt Springs Re fer to p age 586
LINK · BELT • 5
Link-Bel•
manufacturing
•
planl's
-
·.-..
SEA TTLE
SAN FRANCISCO
6 • LIN K - B ELT
PHILADELPHIA
OLNEY FOUNDRY
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HOMER CITY • SYNTRON COMPANY
BLAIRSVILLE
SYNTRON COMPANY
CEOAR RAPIOS
INDIANAPOLIS • EWART
LINK-BELT SPEEDER SOUTH AFRICA
LINK - BELT • 7
Llnk-Belf re•earch laclll•les
Physlcal research
and testlng facilities
The malerials and manufocturing processes
used in link-Belt equipment are under constan!
check by Link-Belt physical research and test-
ing facilities. Pholo-Laborotory al lndianap-
olis Ewart plant.
8 • LINK · B E LT
-a servlce •o lnclus•ry
Link-Be lt lobo roto ries ore devoted to progress in the ort opplying the equipment for dependoble, relioble per-
of mechonized ha ndling ond processing of moterio ls. formance. Facilities ovoiloble olso include supplemenlo ry
These fac ilities ore constontl y used to do two things: onol yticol instrumentotion for complete onol ysis of proc-
essing operotions.
• develop ond test new equipment for the purpose of lt is occosionolly odvisoble to conduct tests using your
handling ond processing moteriols. particular material to solve speciflc handling or process-
• improve the estoblished methods for mecha nized ing problems. Consult your neorest Link-Belt District Soles
handling ond processing of moteriols. Office for the feosibility of such tests. Under certoin
conditions leosed equipment is ovoiloble for conducting
The performance of equipment is evoluoted under the tests on your property. The results of these tests oid in
operoting conditions imposed by the chorocteristics of the final selection of the correct equipment for your spe-
the moteriols hondled, ond oll other factors involved in ciflc opplicotion.
LINK · BELT • 9
metal mlnlng-ferrous and no n-fe rrous. metal producers- fe rrous and non·ferrous.
con1tructlon materlal1 including such industries as cement, lime, gyp· chemlcal1 including such industries as phormaceuticol, fertilizers, paint
sum, sand and grave!, stone, clay, glass, brick, ceramics. and varnish, soaps, oils and fats.
Link-Bel•
and
food including such industries as dairies and creameries, grain, flour, automotfve and tran1portatlon including such industries o s a uto ·
cereal, meat packers, sugar milis, breweries, canning plants, bakery and mobile, rallrood, truck, aircraft, thips.
confedionery, ice and cold storage.
10 • LINK-BELT
foundries-ferrous and non·ferrous. coal preparation
processing equipmen•
general manufacturlng
LINK - BELT • 11
Me111•11••• eteel epre11 teetlere al secondary crvsher
11alion assvre vnlform flow al primary crvsher product
from svrge bln to 1calplng K reen1 below. Phato 361 1S
C....ete pwt ayate• where lron ore Is 11nloade d from roilroad cors, crvshed and
slodr p~ed al the rote of 6000 tono per hour. loler, lt is reclolmed and loaded inla ocean
veueh, olso al 6000 tons per hour. As prime contractor, link·lelt designed, furnished ond
""talled thl1 complete moterlals handling system. Photo 36082
t
910-ft. belt
Tronsfer from
2 recloim
conveyor conveyors
in tunnel
12 • LINK · BELT
Short belt t ransfer conveyors
wilh rubber impocl supporling
idlers ond belts especiolly de-
signed to wilhslond impoct ond
obrasion, reduce weor on moin
belt by dischorging shorp, obro·
sive ore ot a speed neor to that
of moin belt. Photo 361 35
minlng
In metal mining, moteriols handling is often the greotest single
ítem of operoting cost-including the stripping ond disposol
of overburden, tronsportotion from mine to processing plonts,
introplont handling between such operotions os crushing,
grinding, screening, concentroting, pelletizing, sintering, stock-
piling, recloiming ond flnolly conveying refuse or toilings to
spoil oreas. Copocities ore sometimes enormous ond the
problems procticolly cover the entire bulk handling fleld, in-
cluding port facilities for shipment from foreign operotions.
To serve the metols mining industries-both ferrous ond
nonferrous-link-Belt manufactures o complete line of mo-
teriols handling equipment ond mony reloted processing units.
link-Belt will ossist in designing complete systems, or will for handling bouxite sinter from
design, furnish ond instoll plonts where materials handling coolers lo •ilo•. The lololly enclosed, du•l-lighl conveyors
ore oloo •pring mounled ond dynomicolly bolonced.
equipment is of primory importance.
Pholo 35768
LINK - BELT • 13
Tltanlum amelter inlegrated
with extensive facilities far unload-
ing, storing, redoiming ond con·
cenlrating ore. Photo 393 17
14 • LINK - B E LT
producers
Materials handling equipment is essential for
ecanomical operation of the rapidly expand-
ing metal producing industries-steel, aluminum,
copper, and all other metal producing plants.
Raw and processed ore, fuel and flux meteríais
for blast furnaces and smelting operations, must
be unloaded from can, barges or vessels-and
often must be stockpiled, reclaimed, screened,
blended, mixed and weighed.
As the metal praducts proceed through vari-
ous operations, they must be handled and re-
handled in numerous forms, such as ingots, billets,
slabs, coils, rods-and flnally, scrap. All equip-
ment for such service must be designed for
safety, economy and dependability for around-
the-clock operation.
Link-Belt affers broad experience and a wide
rang e of e quipment for handling materials in
all phases of the metal producing industries and
is equipped to design, furnish and install com-
plete systems for many of the required oper-
ations.
Heavy billet transfer conveyor between shear run-out table and furnace
table in steel mili. Photo 27246
Stralghtllne collector conveys and elevates mili scale from concentrator, re-
claiming 97 per cent of scale from hot strip mili. Photo 34299
LINK · BELT• 15
Thls entlre cool preparatlon plant was d e slgn e d and bullt by
Llnk-Be lt to produce metallurgicol coal from 350 tons per hour of run-
of-mine. This plant uses the duol bed air-pulsated wosh box method of
coal cleaning. One man controls the operation of the complete plont from
a centrol control station. Photo 38432
coal
prepara•lon
link-Belt is keeping pace with the coal mining
industry's needs for better products to meet
more critica! ,m arkets. Coal preparation
methods and equipment are adapted to
coal obtained from every type of mining
operation, including full seam and continu-
ous mining.
link-Belt builds complete coal preparation
plants and numerous types of equipment to
meet every requirement for conveying,
crushing, blending, cleaning, screening, heat
drying, fines recovery and water clariflca-
tion. Equipment is also available for other
coal handling operations, such as loading and
unloading railroad cars, trucks and barges,
and for the disposal of refuse.
Broad experience in all phases of coal
preparation and handling is applied by
link-Belt to every step of design, manufacture
and installation-assuring a single responsi-
b ility for a complete plant as well as a
dependable source for components.
16• LINK- B EL T
Cencentrlc-actfon vlbratln9 1creen1 seporollng wood chips in pulp ond poper plonl.
Chips ore fed lo screens In conlrolled flow by rotory vone feeders from bins obove.
Pholo 35994.
Double a r m travellng stacker receives 80 cords p e r hour o f soft woo d log s from reve rsi-
ble b e l! conveyor a nd d e livers to eithe r o ne o f two continuous stock p iles. Pho to 37621
LIN K- B E LT• 17
foundries
Foundry modernization thru mechanization is the key to more profit-
able foundry operation.
Mechanization is the means-for increased production by providing
greater capacity in the same building space-for an improved product
through better control of quality-for lower costs through the use of
continuous flow equipment-for a cleaner, safer and more orderly
place in which to work.
From the unloading of sand, coke and other materials to the handling
of the flnished product including sand preporotion ond reconditioning,
mold ond castings handling, Link-Belt with its years of experience in
this fleld has contributed substantiolly to foundry modernizotion. Link-
Belt builds complete sand handling ond p rocessing systems, individual
conveyors and processing equipment and complete mold and costings
handling systems.
In oddition, the Link- Belt outomatic shell molding system comprises a
complete compact and economicol system for high volume production
of top quality, intricate precision castings on which mochining costs ore
greatly reduced ... often eliminoted entirely.
Se p-Aerator removes shot ond porticles from recloimed shake- link-Belt's vost engineering experience bocked by loboratory ond
out sond received from buckel elevalor, c e rotes and mixes the fleld testing facilities, plus operoting experience gained in its own
sand, and discharges lo b ell conveyor for d islribution lo ind ivid ual malleable iron, grey iron and steel foundries, plus the design and
moldin9 sla lions. Pholo 38519 manufacture of oll components and erection of the entire installation,
is your assurance of o foundry designed to produce castings ot a profit.
Tru- Tr ac car-type mold conve yor carries molds olong pouring line
and is synchronized wilh moving operalor's platform lo facilila le con-
tinuous p ouring. Photo 36598
He avy duty foundry shakeout seporales sand from caslings by
mechanical vibralory motion. Grizzly bars pratect screening surface Osclllatlng conveyor hondles aulomotive costings from shot-blast cleaning process
fram damage by caslings. Pho lo 32948 to machining aperalians. Photo 34779
Four-statlon she ll moldln9 machlne at rl9ht and ahell doaln9 machlne at left ossure Tralley convayor with suspended troys p aues through
high-volume production of precislon castings, requiring little o r no machining. Photo 36932 automotic operation where shelf mold Is baclced -up
witt. sond by Syntron vibrotory feed er. Photo 38613
LINK · BELT• 19
link-Belt, with its brood line of meteríais handling ond processing e quip-
ment, is o dependoble source for producers of moteriols for the con-
struction industry, such os cement, lime, gypsum, oggregotes, lumber ond
cons•ruc•ion doy products. Equipment is ovoiloble for the d iverse handling require-
ments of this industry ond for mony problems of sizing, clossifying, woshing,
groding, mixing, storing ond recloiming.
.. i
.... 1
~l
'
A complete constructlon 099re 9ates plant, engineered, built and erected by link·Belt, far handling concrete oggregales through oll phases
of production. Rugged construction, Rexible in operotion such systems give continuous, economicol ond efficient performance. Photo 26145
20 • L 1 N K - B E L T
V lbr atlng 1creen1 in londem, sizing limeslone. Apron conve yor carrying limeslone on incline Revolvlng 1tacker and sectlonal belt con·
Material is screened in lwo sizes ond the over- lo bucket elevolor far tronsfer lo crusher. While v e yor slockpiling ond redaiming o vo riety of
size is recrushed ond recirculot ed. Rugged reloining ils bosic design, this versotile ty pe of sizes of sond o nd grovel. Pre-engineered, shop
Link-Bell screens operote dependobly under conveyor has mony voriations far adopting to a 55embled standard components p ermil eose of
lhese severe conditions. Photo 30473 the handling o f proclicolly ony bulk material, erection in the fleld. Pholo 36665
hot or cold. Photo 37174
Buck et eleva t ors carry slone lo sloroge bins in Belt conveyor feeding troveling lripp e r ond Llnk-Belt Spee d er crane1 leam up lo sel
this stone plont. Avoiloble in wide voriely of wing conveyor far stockpiling oggregales ol bridge girders on turnpike construction. link-Bell
styles, Link-Belt bucket elevators ore engineered job site. Tronsfer o f material lo preparolion Speeder sho vels, cranes, hoes ond draglines
and buill for continuous, efficienl operalion building is perfarmed by redaim belt canveyors play on active role in logging, mining, quarrying
while requiring little mointenonce. Photo 34661 in recovery tunnels located beneath center line and construclion. Phalo A86-56
o f storage piles. Photo 31654
L 1 N K - BE L T • 21
chemicals
The chemicol induslry requires moleriols handling ond proc-
essing equipmenl lo hondle o wide ronge of moleriols with
vostly differenl characleristics.
In oddition lo the more common considerolions such as
material size, specifk grovily, obrosiveness, moisture con-
lenl, etc., it is often necessory lo hondle material with
chorocteristics thol ore unusuol in other industries. These
include materiols thol ore highly corrosive, frogile, explosive,
very sticky ond those lhot g ive off poisonous dust or fumes.
Broad experience in this fleld enables Link-Bell to odapt
its wide range of equipment to the handling ond processing
of these hord-to-hondle moleriols for such operotions os
feeding, conveying, cooling, drying, mixing, proportioning,
screening ond sloring. Often such equipment is combined
into complete systems, providing dependoble, continuous
ond precisely controlled flow for better quolity control and
improved economy.
Paddle mixe r and Rotor-Llft comprise a simple and effective pro- lelt conveyor 1y1tem dislributes brlne sal! to 2400-ton storage
cessing system for mixing, heating, and conveying chemicals. Stainless tanks al electro-chemical plant. Photo 34046
steel conslruction prevents contamination of materials handled,
Photo 28141
L 1 N K - B E L T • 23
power
Two trove llng woter screens provide cleon condenser cooling water Peck carrier instolled in 1 927 continues to hondle coo l efficiently
for public utility power stotion. Refuse is retoined ond elevoted by screen et high copocity in power plont. Peck corriers convey horizontolly
troys, dischorged by spra ys ond sluiced owoy for disposol. Photo 31455 ond elevote, ond material con be dischorged al one or more
selected points along horizontal rvn. Pholo 34073
Rotary rallroad cor dumpe r unloods cool al the rote of 15 or more cors Two lnclined belt conveyors deliver cool from tronsfer hovse
per hour in ovtomoticolly controlled ond foolproof cycles. Photo 3271 5 to twin belt trippers operoling in gollery over bvnkers in o lo rge
power pion!. Photo 3881 O
L 1 N K • B E L T • 25
Sewqe tre9'111ellf plent 1enrln9 1-.e -nldpallty includ es b ar K re ens, gril collectors o nd sludg e colleclo rs with copocily of 1 36,000,000 gollons
per doy. Equlpmenl has b een d e slg ned , monufocture d ond instolled by link-Belt, far plonls hoving o flow of 200 million g o llons per do y. Photo 3 7 368
Clrcvllne cellectera anti Str...htllne alew lnlaera lnslolled In rectangular Two of elght flaah mlxora in ln- Horlzontal alow mix e r • ot
settling fonks p rovld e unifor111 dlslrlbutlon a nd remaval af slud ge ond prevent flu ent chonne ls leading to flocculo tion woter softening ond flltrolion
floc break... p in water flltra llon planl. Thb arro ng ement p ermils economicol lank to nk1 al water treotmenl p lont far p lant a ssure gentle mixing and
con1lruclion with e ffkienl slud ge removol. l'holo 37536 ropid ond thorough mixing of chem- build-up of maximum size floc.
icols wilh wa ter. Photo 37679 Photo 3205.ol
26 • L 1 N K • B E L T
wa'ler, sewage
and indus'lrial
food bunkers el refrigerclcr ccrs. Fcst cnd d e p endcble cperction cssures minimum
lrcin delcys. Photo 38394
ICor-Flo boxcor unloader emplies grcin by unique rocking motion of cor. Roto-Lauv r e granulator processing sugor. Bucket elevatar, bin cnd
Economiccl high ccpccity unlocding beneflts terminal grcin elevctors, mailing screw feeder system delivers wet sugcr lo grcnulctor. Photo 30549
plcnls cnd soy becn oil extrccting plants. Controls ore grouped in one unil
for one·mcn operction. Photo 377 49
28 • L 1 N K - B E L T
Llquld vlbratl ng screen, with cover remove d , in a corn milling planl, used Twln scre w fe e dera and screw conve yors hondle flour from sloro ge bins
for seporaling ond dewolering operolions. All peris of screen in conlocl wilh through vorious processing operolions in o lorge bakery. Drop bollom
processed material ore sloinless slee l. Photo 34008 lroughs faci lilole quick and eosy cleoning. Phola 35258
Powe r and fr e e conve yor delivers d ressed hogs lo culling lo ble Re clalm belt conveyor used to flat-top chaln conve yor
in mear pocking planl. Carriers aulomolicolly d e tach from trolleys to tronsfer grain in tunne l und e r ro w of hondling jors of slralned cor-
d eposit ho g s on table. Photo 314 12 storoge silos. Photo 33727 rots from woshing lo lobeling
mochine. Photo 35852
L 1 N K - B E L T • 29
Conveyor syst e ms such os thls help to mak e mass production of automoblles possible . H yd roul i ~ lifl tobl~1 automo ticolly tronsfer
bod ies to ony one of Ave roller flig ht selectivity conveyors. O p e ro tions ore complete ly ~ontrolled from Qverheod eontrol stotion. Photo 37 407
Trolley conveyor corries outomobile fromes through p oint spray b ooth Slat conveyor with speciol Axtures handling possenger cor
ond d rying oven to this sub-ossembly line alter which tronsfer is mode front seot cushion ossem blies. Photo 374 18
to flnol ossembly line flot top conveyor. Photo 374 20
30 • L 1 N K - B E L T
Link-Belt serves the automotive and transportation industries in many ways. Materials handling equip-
ment ond systems ore indispensa ble to the highly mechanized production of aircraft, automobiles, trucks
and other vehicles - for the dependable, precisely timed, orderly ftow of materials, components and sub-
assemblies through various manufacturing and assembly operations. Also, Link-Belt serves these industries
in many other oreas, including coal handling equipment for their power plants and, for their foundries,
complete systems for handling and preparotion of sond and the handling of castings.
For the tronsportotion industry's exponding needs for raíl, truck and port terminals, Link-Belt builds a
brood line of equipment for unlooding, looding, storing and warehousing bulk materials, as well as for
the widely diversified mixed corgoes of boxes, bales, cartons and packages-even icing equipment for
preservation of perishoble commodities. Such equipment and systems provide dependable, economical
operation, often with initial savings in terminal buildings and dock structures.
ln-t he-floor Truk v e yor sys t e m in trucking termino!, tronsfers inbound Ice cruaher 1lln9er receives Ice cokes fram dock canveyo r, crushes ond
freight far local d e livery. This system permits disengogement of trucks et top-Ices perlshable cammod itles In re frlgerotar cors, Thls type of equip-
ony point, speeding up ond simplifying loodlng and unlooding a peratlans. ment is also use d far lclng trucks and shlps. Photo 3,¡j723
Phato 3 8877
e lf-unloading vessels for bulk cargos p rovide the means for high ca pocity unloa ding in ports where o ther types o f unlooding e quipment are not available. Stone, coal, pe lle ts
nd sized ore ore withdrawn by two parallel bel! conveyars under cargo holds, o bucket elevatar in bow, and a pivate d boom e quippe d with bel! conveyor to sto ckpile. Photo 35847
Slat canveyor assembly line on floor transp a rls
automotic coffee mokers through final stoges of
ossembly and inspection offering full control o f
quolity and p rad uclian. Trolley canveyors above,
fitte d with slings, gently cradle highly polished
p ercolotor bodies in overhead storog e, ossuring
constant, sleady fl ow of mate rial to final assembly
orea. Photo 3547 5
general
manufac•uring
General manufacturing methods today are based on the
steady, automatic handling of materials, peris and assem-
blies on a mass production basis. Conveyors, such as trolley,
slat-assembly, flat belt and others are the arteries of this
mechanization. link-Bel! can develop and furnish conveying
equipment for almos! every purpose in the manufacture of
consumer goods or industrial products, for bulk materials,
parts and packages or flnished articles.
L 1 N K - B E L T • 33
bulk handling
contents
BULK general 34
unloadlng 38
HANDLING
Bo,.;car unloaders
Hydraulic truck dumper 68
Receiving hoppers 70
Gales ond valves 73
34 • L 1 N K - B E L T
bulk handling
HClJS(
T~SfL[S
many of the same functions are performed as in mining, and simi-
lar e quipment is available but is d esi gn ed for the particular
~ 1.: ANO STOA.\GC BINS material to be handled. Aggregates must be washed, sized,
r.IJ::::=:¡¡;-- -......;;t.;;;
IJN;;,:
Vl:::'<:::,;
lll',..,',,,
"'- '-' - - - - - "r-: lOl'<\IE~' CON\IEYOR 6
TRA.V(L J61 n .. rt screened and stored. On large dams and reclamation projects,
aggregates or flll material often may be transported over
G"'-~x~;~tllo.
·~ .. 1 "J
UCVAT~
• -
~.-:!'..__""' 'm ~ considerable distances with conveyors more economically than by
any other means.
fig SS28
Steel plant raw materials, such as ore, sinter, pellets,
In thls st eel m ill the limit::itions of on existing row moteriols sloroge stone, coal, and coke, must b e unloaded from cars, barges or
yord were overcome by o conve ying system thot tronsports ore ot 6000
tons per hour, os well os sinte r, p ellets, stone ond cool more thon o mile vessels, and then stockpiled, reclaimed, and often they are screened,
to o new storoge oreo. Loter, lhe system is reversed to re turn the re- blended, mixed, weighed, batched and otherwise handl ed . An
cloimed moteriols to blost furno ce ore a . The principal units are e le vated extremely high degree of dependability is necessary to meet
ta ovoid inte rfe re nce with surface tro nsp ortation. A typicol e xomple a f around-the-clock operating schedules. Some of the most extensive
using the type o f bulk ha ndling equipme nt to best flt the conditions.
installa tions in the steel industry hove been furnished and installed
by Link-Belt.
L 1 N K - B E L T • 35
bulk handling
36 • L 1 N K - B E L T
bulk handling
!1.,
T
.,
..2 ~ ..oo 1: ., o e:
·g -¡;.:"" ·-e., Eo
:; >- o o :.o
., e: ·¡;,
- >- N u :.o
~
O>
.§ >~ ~
O> i:: "" ~ E
e:
¡¡; C> u.. " zo
¡¡; ~ ~ J: E > u u
o
UNLOADING 38
The characte ristics and b ehavior of the Haulage machines . . . . . 41 xl x
m ateria l t o b e handl e d is a n extremely Car shakers. ........... . 50 X X X X X X X X X
imp ort a nt consid e ration in the d esign o f C ar d um p e~ .......... .. 52 X X X X X X X X X
all bul k handling systems. The success of Pawer unloading scoop s .... 60 X X X X X X X X X X
ta in e d on pag e 56 3 wh ich bro adly covers Bar flight feeders . . ... ..... 11 0 X X X X X X X X X X X
therein. lt illustr ates the no rmal applica- Screw conveyo rs .......... 259 X X X X X X X X X X X X
:1x
X
X
X
X
X
X
X lX
X
X X
X X
X
X
x ¡: xi
L 1 N K - B E L T • 37
bulk handling
unloadi ng equipment
•
unloading equ1pmen•
for bulk ma•erials
Unloading common carriers or other means of trans-
portation is an important operation in most plants
which consume or process bulk materials. Such ma-
terials may be received in trucks, trailers, ships,
boats, barges, and various types of cars such as
mine ca rs, hopper bottoms, gondolas, and boxcars.
Requirements may vary from one or two cars per
week to sixty or more cars per hour.
38 • L 1 N K - B E L T
bulk handling
unl oadlng equlpment
/
l.,
\
Fig .
Powe r unloading scoops (page 60) are used for unloading grain and other
granular materials from boxcars and trucks into hoppers, and for other
similar operations. They enable one man to perform tasks which would require
the efforts of several men by manual methods. The operator draws the scoop
back over the material a suitable distance, and then allows slack in the rape.
This starts the winding mechanism, which pulls the scoop forward to push the
material to the discharge point while the opera tor holds the scoop upright by
Fig . 4184 its handles.
L 1 N K - B E L T • 39
bulk handling
unloadlng equipment
F;g. 4186
40 • L 1 N K - B E L T
bulk handling
haulage machines
machines
For many years Link-Belt has designed and manufactured haulage machines and systems
for handling a wide range of mobile loads. While commonly used for moving railroad
cars, there are numerous other industrial applications where haulage machines are being
successfully used for pulling heavy trucks into and out of shops, warping vessels through
drawbridges and along docks, for mooring service on canal barges, for pulling cars of
castings into and out of furnaces, and for moving cars into and out of core ovens and
dry kilns. They are used in foundries for pulling flasks over roll tables, dragging heavy
materials along the ground and wherever rope pulls up to the maximum capacity of
the machines can be used advantageously.
These machines are economical to operate, as power is consumed only when the y are
in actual operation. Their use has resulted in marked savings due to elimination of switch-
ing cha rges and delays in moving or spotting
railroad cars.
Link-Belt haulage machines are of two types-
car spotters which pull loods by meons of o rope
wrapp ed around a vertical capstan, and drum-
type pullers which exert pulling action through
a rope wound upon a horizontal drum.
-
On e o f 8 Llnk-8elt No, 50 car spotters on pier
moves roilrood cars far ship loading ond unlooding
operolions. Photo 25182
LINK·BELT • 41
bulk handling
haulage mach ines
Haulage machines
Barges are shlfte d into looding position quickly ond elficiently by drum-ty p e Controlle d move me nt of coal barge into position under unloodi ng
pullers o n pier a l coal lransfer dock. Photos 30299 ond 2947 2 elevotor is provided by d rum-type puller on p ier al lorge coke
preporation p ion!. Photo 39 160
WIRE ROPE
fig. 6225
This layout íltustroles borge in position unde r e levotor far unlooding. Haul lines pull
borge in either direction ond snub lines ho ld barge ogoinst d ock fo ce.
42 • L 1 N K - B E L T
bulk handling
haulage machines
Car spotters
Link-Belt car spotters are made in two sizes and three types. A
sturdy, compact gray iron housing completely encloses and protects
the splash-lubricated gears and ball bearings. A capsta n made of
hard iron, for use with manila or marline covere d wire rope, is pro-
portione d to obtain maximum traction and pulling power. The
capstan face is machine flnished to prolong life of rope. The worm
and helical gears are precision cut to exacting speciflcations. The
steel capstan shaft runs in bronze sleeve bearings. A ratchet and
pawl can be furnished and installed within the capstan when the
spotter is required to hold cars on an incline.
Accessories such as haulage ropes, car pulling hooks, sheaves and
snatch blocks can be furnished.
L 1 N K - B E L T • 43
bulk handling
haulage machi nes
36250
Drum-ty pe p ullers with p loin drums o re mode in four sizes with A lever o peroted ja w clutch o n the output shoft o f the e nclosed gear
e ighlee n sp eed combinotions. drive disconne cts the power when poying out the rope. A retording
These pull e rs consist of heovy welded steel, d eep -Aong ed d rums broke p revents spinning ond over-trovel of the drum.
with bronze sleeve be o rings ond ore mounted on oversize s1otionory Pull ers can olso be furnished with Geormotor drives, when pre-
steel shofts. The drum shofts o re supported by rigid welded steel ferred b y p urcho ser.
from e s, omply broced ond stiffened to hold the ports in occurote Accessories such as houloge rapes, cor pulling hooks, sheoves ond
olignme nt. snotch blocks can b e furnished.
The drive consists of on e nclosed Link- Be lt Mo togeo r connected to
the drum through o gua rded Link-Belt precision steel roller choin drive.
13563
Drum-type pullers with grooved drums ore used for conditions beyond on endless cable is used. This drum-type puller is olsa known os o
the ronge of cor sp otters ond drum-ty pe p ullers with ploin drums. double drum troction type or e ndless cable houloge mochine. With
A drum-type p uller with groaved drum in combinotian with sheoves this orrongement the length af movement of the vehicle is independ ent
con b e odapted to o wide voriety of o rrongeme nts for moving roil- of the size of the drums used. Bosicolly these units consist of o heavy
rood cors ond for ather industrial usoge. Motion af the vehicle in steel base on which ore maunted two porollel horizontal shofts with
either direction is o ccom plished b y onchoring b oth e nd s of the rope o grooved drum on eoch. G eoring connects one or bath shofts to
ta the drum so thot ene end is wound onto the drum o s the other the driving motar. Brokes ond control camponents ore included when
unwinds. This type of p uller is olso used for moving borg es. The rope required by !he conditions of the instollotion.
copocity of the d rum is the limiting factor in !he length of movement Accessories such os houlog e rapes, cor pulling hooks, she oves ond
of the ve hicle being pulled. snatch blocks con be furnished.
A drum-type puller with o poir of g roove d drums is used when
44 • L 1 N K - B E L T
bulk handling
haulage machi nes
Typical layouts
Car spotter layouts
Fig. 3973
~~-----~ji ,.
- - - ·- ·- - · ' DOCK FACE
WIRE ROPE/ r -·- · - - - - - - - - ~
.::, . . ~-~. . .
·¡71EJ\ OlLL
l .é9'RE:"VERSIBLE HAULAGt;;;c~ES
----- - - =
- - - - - - ·- -
Fig. 353 4A
In this layout, two drum-type machines are used for pulling barges in either directio n. Whe n stopped,
the e lectric b rakes on molors hold the barg e in position. The motor on the unwinding drum appli e s
suffici e nt counter-torque to keep the trailing rope taut. Whe re conditions permit, such machines
may be located near e nds of barge travel to keep dock cleor of the cables.
...-=-..-- ~ .
- _JI
...:.::=_- - '
'"G'
-- -
1L , _ ·- -=-.-:--.-:.-:::¡aL=,.
l couNTERWEIGHTED-·-·--"7- ·- . coocK FACE ~ ~ -------·-·c0u~TERWEIGHTE~
TAKEUP - --1>--- ~-- -
-·- ·- ·----"? - -· TAKEUP
WIRE ROPE - #'"
GREVERSIBLE HAULAGE MACHINE
Fig. 353 49
This layout illustrates application of a d ouble-drum traction or e ndless ca ble machine for pulling
barges in either direction. Counte rweighte d takeup on light sid e of rope seats while the counte r-
we ighted takeup on the sla ck side ke e ps the trailing rope tout.
L 1 N K - B E L T • 45
bulk handling
haulage machines
Typical layouts
Drum-type puller layouts
r1""'l yALTERNATE LOCATION OF MACHINE
IF CLEARANCE BETWEEN TRACKS
tt-j~ IS INSUFFICIENT
j
Fig.
3536A
This layout shows lhe drum-lype haulage machines serving o ne or The drum is generally provided with o clutch for disengagement
two !rocks. Cars can be pulled in either direclion on either track. with drive, since rope is p ulled out manuolly.
Fig.
3535A
In lhis layout, o reversible drum-type haulage mochine is used for to the drive while the other becomes on idle r. When id ling, the drums
serving one or two !rocks. Cors con be pulled in either direclion on conlacl drog devices lo preven! spinning. This machine con also be
eilher trock. Through o clutch arrangemenl either drum is connected used to service three or more trocks.
Fig.
35 358
This layout shows a reversible drum-lype hauloge mochine for on ony !rock. The rope is d ead- e nded al opposite ends of grooved
serving o ne lo lhree !rocks. Cors con be pulled in eilher direction drums so lhal one winds a s the other unwinds.
'º""'''-~
~ . COUNTERWEIGHTED
L rsris'-== ~ T:EUP ON EACH ROPE WEIGHT ;._ . ~
- · ~¡
Al
.
·
~-
r
íl íl ~ ~ I ' [h~ ~ ~
~ ro~ Jc1=1
- ---=- - ·-
A
-
=CAR
---
====;ilH-
- - -
'1
- - ·- ·- -
SECTION AA
·- ·- ·- · -·- - ·- -
l
-
J] ~
+¡..,.,...;.:..:...¡...--4...u...,.:...u...J..:.
.J L.. u u w .J
1------------------t,...,,.-"~º-'_---1- 1
•J uu
CAR llf-~-º_r. .,. .~o..i.+-++-+++H+-H-....H+-'-c+--r-t+-
, , u
1
L"üuLifu'tr.tü-tr.c-::H.lt-~ ' 7'.l~7 1~== = ===1fJi:!-u+.
T0-- -·,~~ :-n-F...:L~t
-·-·-·- 0
CAN BE ARRANGED
!.. .l.- - --r:;J-
- SERVE ADDITIONAL TRACKS-
~----------------- ------- ------- ------ --- - ------------ ------------ ---- --- -- ---- ------ Fig.
35368
In this layout, a double-drum lra ction or endless cable reversible are shown; one required for eoch direction of lravel lo remove lhe
haulag e machine is shown for serving multiple !rocks. Cars can b e slock in the lrailing rope. Ro p e travel is nol limited by machine,
pulled in eilher direclion on ony !rock. Two counlerweighted takeups making it economice) for installations requiring exlremely long lrovel.
46 • L 1 N K - B E L T
bulk handling
haulage machines
Selection
Calculation of rope pull for railroad cars no less thon dimension P from the puller, os shown in Fig. 5333. For
To determine the rope pull required to move o roilrood cor using puller Nos. 1O15, 1520, 1822 ond 2024, P equols 24, 31, 35 ond
either o cor spotter or drum-type puller with ploin drum, it is necessory 38 feet respectively.
to consider the following foctors:
Weight of cor ond conlenls
Curvoture of !rock
Trock grade
Trock ond roodbed condition
Fig. 5333
Temperoture of surrounding otmosphere
Cors, other thon roilrood cors, will require speciol considerotion. Table 2 • Factor C for pulling railroad cars
Consult Link Belt.
Factor C
Weight of car and contents Temperature of surrounding otmosphere,
Track ond roadbed candition
The weight of cor ond contenls is the gross weight in tons. degrees Fahrenheil
Below O 1 O to 20 1 20 to 45 1 Abave 45
Track curvature Even trock, firm bollos! 1 6
Trock curvoture is expressed in terms of rodius in feet, degrees of Uneven trock, soft bollos! 21 15
3 1
12
1.5 1 o9
1
curvoture or by chordol fac tor A. The degree of curvoture is the
included ongle in d e grees fo r o 100-foot chord ocross the center line Rope pull for pulling railroad cars
of !he !rock. Factor A is !he chordol distonce for o 50-foot chord on The sto rting rope pull is fo und b y the following formulo:
the inside roil. To obtoin !he chordol fa ctor, stretch o 50-foot line P = W (B+ C)
ocross !he curve ond meosure A os in Fig . 3704.
Where P = storting ro pe pull in pounds
W = weight of cor ond contents, in tons
B = factor from Table 1
C = factor from Table 2
L 1 N K - B E L T • 47
bulk handling
haulage machin e s
Selection
Ca r spotte r s
Maximum ro p e pull, Ra pe
pounds Cor Average Moto r
spotter rape horse-
number speed, power Outside Breoking Weight
Storting Runni ng
*
FPM
• Type d io meter,
inches
strength,
pound s
p er foot,
pounds
1 1 1 1
* Boldfoce tyce indicotes cor spotters normolly corried in stoc~ with 220 440 6 Manila rape is generally used where its sfrengt h is adequote. 11 consists of
volt, 3 phase, 60 cycle mators. Mators with other curren! characteristics three strands of fiber, speciolly selected fer pliobility and sfre ngth.
can be furnished. Electrical contrals and wiring, haulage rape ond other O Morline covered wire rape is stranger lhan manila rape of the sorne diom-
occessories ore not included. eter. lt consis ts of ftve 19-wire strands o f plow steel rope, morline covered.
• TENV, hoist-type mators, ro ted al 55° C fer 15 minutes.
-20,000
- 16,000 10,000
- -
8,000 1822 -5 14 17 5
20,000 16,000 10,000 8,000 1822-7Y2 21 26 7Yi
Wire
18,000 14,000 9,000 7,000 1822- 10 31 40 10 530 Ve 56,000 1.23
21,000 17,000 10,500 8,500 1822-1 s 40 49 15 Á
48 • L 1 N K - B E L T
bulk handling
haulage machlne5
Car spotters
C MAXIMUM-'1
No . 50 and No. 100 stationary car spotters No. 55 and No . 11 O stationa ry car spotters
Car Weigh t, e
sp otter p ounds Al B
1 1
D
1
E
1
F
1
G
1
H
1
J K
number 6 INCHES
50 600 7 25Y. 18 v. 6 5A6 9 13A6 1 v. 5 l/4 8 2 1 y.
55 690 7 25 v. 29 l/1 6 •A. 91 % 1 v. 5 y. 8 2 1 v.
... ...
36 lll 76 62 y. 13% 39:Y..
- - -. .-. -...-
60 1050 7
100 1500 12 14 y. 1 V1
-
33 l/1 26 o/1 9 8 :Y.. 12 lll 2 l/2 1 ll2
110 1650 12 33 l/1 38 % 9 14 v. 1 V1 8 :y.. 12 l/2 2 v. 1 v.
f l9. 3702
120 2000 12 44 3/a 84 :y.. 67 3/1 173/a 48 .. . .. .. .
No . 60 and No. 120 portable car spotte rs Hove dimensians ce rtified fa r i nstollotian purpases.
6 With 50 ar 60 cycle matars.
Drum·lype A 1
B D E F G H J K L M N p R s 1
T u V
1
puller number 1 1 1 1 1 1 1 1 1 1 1 1
INCHES
10 15 10 15 16 15A6 16 l/2 31 o/1 32 5A6 1311A& 40 y. 15 y. 15 V1 12 V1 :y.. 2 19 l/2 8 :y.. 10 % 1 l/2 l/2
1520
1822
15
18
20
22
2 1 v.
24
21 v.
26 V2
42 v.
51 V1
39 v.
50 V1
16 3/a
20 3/a
47 v.
58 v.
22 l/1 20 y.
27 22 v.
15 3/a
17 1
% 2 V1
2 v.
24 11 3/a
3 1 Y. 14 314
¡ 12%
16 ll2
1 ll2
1 v.
3 3/a
5 v.
2024 20 24 26 V1 29 58 3A. 53% 21 o/1 63 :y.. 29 V1 23 v. 18 1 v. 2 v. 34 16 18 1 'la 2 3/1
Hove dimensia ns certified fa r instollotian purpases.
L 1 N K - B E l T • 49
bulk handling
car shakers
car shakers
50 • L 1 N K - B E L T
bulk handling
car shakers
Operation
----- ----------i
[
~ ---
2¡•"
Fig. 6158
.L---'-'-1_~-6-1:~_-~,-,_ ~~ 'l
LINK - BELT • 51
bulk handling
car dumpers
car dumpers
Link-Belt car dumpers rapidl y and economically unload all
types of open-top cars carrying bulk materials. Th ey are used at
power houses, mines, b y -product plants, steel milis, rail- to-water
transfer docks, cement mi li s, smelters, concentrators, aluminum
plants and sugar reflneries, for unloading such materials as coal,
coke, rock, ore, sugar beets and sugar cene.
Four types of car dumpers are available, each designed to
unload a car by rotating, tilting, or over-turning and dumping the
contents into a receiving hopper, in one operation. These four
types are:
Rotary railroad car dumpers.
Rotary mine car dumpers for single cars or multiple cars
coupled in a train.
Side tilting and transfer refuse car dumpers.
Side discharge railroad car dumpers.
All types embody Link-Belt's valuable background of experience
in the application of unloading equipment and the handling of
bulk materials.
- '.
52 • L 1 N K - B E L T
bul l< handling
car dum pers
Photo 28624
The Link - Belt rotary railroad car dumper is designed to rapidly un load open
top railroad cars, primarily coal cars. Th is is accomplished by overturn ing the
car, securely held in a rotating cradle, and completely dumping its contents
in one operation.
The full cycle of turning the car practically upside down and returning i t to
a normal position requires 90 seconds for the standard dumper, however drives
can be furnished for cycles as low as 40 seconds, when required. Switch ing
time, dependent on local facilities for handling the cars onto and a way from
the dumper, must be added to the turning cycle, to determine the total number
of ca rs that can be handled.
Dumping operation
After th e car has been placed on the dumper tra ck, the turning cycle is started
by the operator, located in a cab adjacent to the dumper, where he has a
clear view of ali operations.
As rotation begins, the transfer table moves sidewise within the cradle , until
the ca r side rests against the timbered side frame of the cradle. Simultaneously
the overhead self-adjusting clamps descend upon the t0p of the car, and hold
it securely to the !rack rail s during the turning cycle. Rotation continues until
!he car is overturned and stopped automatically by a limit switch.
To return the empty car, the operator reverses !he cycle. As the car nears
its normal upright position, the clamp s are automatically released and lifted.
The transfer table then moves sidewise until the rails are again in line with
those outside the dumper, and !he empty car is ready to be removed.
L 1 N K - B E L T • 53
bulk handling
car dum p ers
- , "
- - - - - -58-0-0VERALL RAILS- - - - - - + <
...,_ _ _ _ _ 54.'..Q' RING CENTERS-----+<•1
l'
BASE OF RAIL
Fig. 6159
Constructio n
The entire enclosing ond car supporting cradle of the two -clamp dumper revolves
on four rollers, two under each end ring of the cradle. These supporting rollers
are made of high carbon forged steel wit h double flanges and machined con-
tact ing surfaces and are mounted on a struct ural frame to insure accurate align -
ment at all times. Four-clamp dumpers are available for 90 to 120-ton cars when
contents are frozen, and they are equipped with four pairs of equalizing rollers,
two pairs under each end ring.
The Link-Belt dumper cradle, which receives the car to be dumped, consists of
two distinctly separate parts; one, an outer structure made up of two structural
steel roller rings, rigidly connected and braced; and the other, a transfer table
or platen, supported within the outer structure, on transverse rollers, and provided
with track rails upon which the car rests.
The two-clamp dumper handles cars 29 feet to 58 feet long over coup lers;
6 feet, 4 inches to 12 feet, 7 inches high; 9 to 11 feet wide; and with capacities
up lo 90 tons.
One 40 -ho rsepower motor furnishes the power required for complete operation
of the two-clamp dumper operating on a 90 -second turning cycle. Where faster
cycles are required, the dumper speed can be increased by using a larger motor.
54 • L 1 N K - B E L T
bulk handling
car dumpe rs
Dumping two cars wlthout uncoupling, this rotary mine cor dumpe r
hondles run-o f-mine coal swiftly and efficiently. Pha to 1 5609
Unloadlng 2 800 tons p er hour of run - of-mln e coal, these twin ro ta ry mine dumpe rs eoch handle ten co rs a t o time. Pho to 27 654
L 1 N K - B E L T • 55
bulk handling
car dumpers
56 • L 1 N K - B E L T
bulk handling
car dumpers
Fe atures
• Sturdy crane ond hoist molors designed for heovy duty cycles
with frequent storts ond stops.
• Oversia:e brokes.
• Enclosed Link-Be lt porollel shoft geor drives with extra lorge input
ond output shofts for torsion loods.
Elevalion of a typical mine car haul installotion, shawing localion of sprockets, takeups and both runs of lhe choin. Figure 3821
L 1 N K - B E L T • 57
bulk handling
car dumpers
Transfer dumper
The transfer dumper is a semiautomatic unit which lifts
the car vertically and then tilts to dump the contents into
a stationary chute or hopper for delivery to side dumping
l arries.
\
\
\
\
1 1
~
-
Tran sfer dumper Photo 28653 Transfe r dumper Photo 28652
58 • L 1 N K - B E L T
bulk handling
car dumpers
·....:.-······
Simple ope rotlon and constructlon of side d ischorge cor dumper minimize
lobor ond mointenonce required to deliver cone to carrier. Photo 8256
Deliv erlng s u gar cane to feeder carrler , lhese side dischorge car
dumpers simplify and speed up unlooding operalions. Photos 26419 ond 26322
L 1 N K - B E L T • 59
bulk handling
power unloading scoops
power
unloading
scoops
Originally designed for the unloading of grain from box- ular material that can be scooped up, providing the proper
ca rs, the Link-Belt power unloading scoop is now used for design scoop is used, and its size and shape are such that
many other bulk materia l unloading operations. With it will no! overload !he operating mecha nism.
this mechanism, pebble lime, phosphates, soda ash, In operation, the operator draws th e scoop into the box-
alum, bulk cement, sand, sa lt, cottonseed, and similar ear or lruck and stops ba ck of the material to be moved.
materials, are unloaded successfully and economically Slack in !he rope serves to engage the w i ndin g mechanism,
from boxcars and certa in forms of motor truck bodies. wind up the rope , and pull the loaded scoop to the dis-
The power unloading scoop will handle almost any gran- charge point.
60 • L 1 N K - B E L T
bulk handling
powe r unloadlng scoops
f Ceili ng
s h e ave
The power unlooding scoop mechonism is of ~ubstontiol ond
durable construction. The gray iron frome is deep ond heovy.
The winding drum is lorge ond of welded steel. Other peris of
Drum
the mechonism subjecl to shock or unusuol weor ore of steel.
weight
Accessories, such os scoops ond sheoves, hove been designed
with omple strength ond for eose of handling.
-<- - 3~4: ~ - ~
1f..1 ~•sf->-< 20;· r -1;•1!"
..,
X
10 ~· 3,'¡'
t ;."--¡
10~'
l
1
sic·
l··" MAX.
l
1;'
__ _ _ _ _ y lever
w e ight
- .,.
2- 1,
Fig. 3743
Single machine
Scoop
cable sheave
19752
Accessories
20065
Snatch block
20063
Swivel floor shea ve
20064
Curved steel scoop
Swivel w a ll sheave
Flat steel scoop
16704C
Scoop chain 167046
Scoop hook
LI NK - B E LT • 61
bulk handling
boxear unloaders
boxear
unloaders
Link- Belt builds two types of boxear unloaders. Both are for
high capacity unloading at te rminal grain elev at0rs, large
processing plants and other insta llations which require un-
loading of from 1 O to 70 ca rs per 8 hour do y.
62 • L 1 N K · B E L T
bulk handling
boxear unloaders
37748
.. .. ..
....-,-----.,....-,-----.lc::=:J
.... ·· ~
(1/\ unlooding. No deftectors or boffles need be inserted into cor•
L 1 N K - B E L T • 63
bulk handling
boxear unloade rs
••
••
PLATFORM functions a s a see-saw-ends
alternately rise and dip app roxima tely four
inches. O ne rail is sel higher than the other,
g iving car a slight side tilt. Rocking motion
moves material from both ends toward doo r
ot center, and tilted position o f car as-
sists d ischarge into hopper.
64 • L 1 N K - B E L T
bulk handling
boxear unloaders
Rocker arm and sprlng a ssemblles support the car platform and control Car clamps rise from p i! and slide forward lo automatically center and clamp
racking motion which moves material from ends of car to center door opening. any standard 40 o r 50-foot boxear on platform. Clamping of the car auto-
Rocker orms are rugged H section weldments mounted on steel encased rubber matically releases hydraulic platform locks. Retracting car clamps automatic-
· bushings clamped in gib-capped pillow blocks. Alloy steel springs ore d esigned ally operate hydraulic platform locks and interlock prevents operation of drive
for long life. Photo 377 53 when platform is locked . The car platform is constructed of reinforced 36" WF
beams. Total weight of the Kar-Flo is 150,000 pounds. Photo 38286
Drlv e a ssembly consisls of two 140-RPM counter- Op e rator's pane l for Kar- Flo and hy- Hydraullc control unlt, mounted on a 4 by 8-fool
weighled shafts revolving in opposite directions to pro- draulic door opener is orranged for welded steel base, contains two low pressure pumps
duce the reciprocating force. Orive shafls are mounted simple one-man control. Hydraulic car operated by a 2 5 horsepower motor for moving
in self-a ligning roller bearing pillow blocks. The ma in clamps and platform locks are controlled car clamps and two high pressure pumps operated
drive unit, pawered by a 40 horsepower motor, is fully by pushbuttons. Motor controls hove mag- by a 1 5 horsepower motor to produce squeeze
guarded to preven! injury to personnel. Photo 37752 netic starters with overload relays and pressure to hold cor in position. Photo 37755
automatic interlocks. The panel is com·
plete with indicator lights for all controls.
Photo 38294
Plt dlmenslons
¡·------ - · -·-· --- ·- · -·- ·- · --------~
. 1
! 1-1 i
1 i i 1
1 ----/~
- Í f ¡r-~
-~ 1\_______
~+·-·-(¡-T\
!
j
. . . . .' . .
Shallow p lt of simple design keeps installalion costs to a minimum; depth of only 7 feet, 3 inches Fig. 5879
results in economical installation in difficult locations.
L 1 N K - B E L T • 65
bulk handling
boxear unloaders
28625
The Link-Belt tilting type boxear unloader is designed for installations requiring the maximum
unloading capacity. The actual unloading cycle is 4 '12 minutes.
Four d ouble flanged steel trunnion rollers provide maximum stabi lit y and support for the
main t il1ing cradle and maintain permanent alignment. The entire machine is of welded
construction.
Operatlon
The looded co r is spotted on the plotform of the unlooder with the through the door opening, ond the crodle is tilted 40 degrees to the
outer door of the cor open on the dumping side. The end clomps of horizontal in the direction of the flrst endwise posit ion, dischorging the
the unlooder ore brought simultoneously into contoct with the cor remoinder of the material from the cor.
couplers ond cenler the cor on the moin crodle. This operotion outo- After the cor has been emptied of its load, the supporting plotform
moticolly disengoges the two end locks on the side toword which with the empty cor is ogoin returned to normal horizontal position.
the cor tilts sidewise. The door o pener ond end clomps ore withdrown which outomoticolly
The door opener is then brought into contoct with lhe inner door, locks the sup porling plotform. The empty cor is then reod y to be
ond the cor t ilted sidewise 15 d egrees. The moin crodle is next moved off the plotform.
tilted endwise to o moximum ongle of 40 degrees to the horizontal, to The t ime required for the complete cycle of operotion is 4 Y1
dischorge the material from one end of the cor, ond then to 40 minutes, exclusive of the time required for spotting of cor, ond sweep-
degrees in the opposite direction to dischorge the material from the ing, where necessory. Und er favorable opero ting conditions, on
opposite end. The baffle piole is then inserted in o diagonal position average of ten cors per hour con be unlood ed.
66 • L 1 N K • B E L T
bulk handling
box ear unloaders
1 3~·
CLEARANCE
END LOJ 1
UNDER N EAR RAIL
LOAD 60,000 LBS.
ON~ALL _J
ALTERNATE
ARRANGEMENT
BELT AT RIGHT
ANGLES TO TRACK
M1nimum p i! depth A is 20' 0• for conveyor porollel to trock ond 21 ' 6' for conveyor al right ongles to !rock. Fig. 3420
Pit width B is 1B' o• for conveyor porollel to trock ond 21 ' o• for conveyor al right ongles to trock.
Maln cradle plotform opposile lhe dumping side; ond two end locks, operoted by
the end clamp corrioges, ore provided on the dumping side lo carry
A moin slruclurol sleel crodle supported by curved steel roils on four
lhe weight of a looded cor or locomotive os it posses over the un-
double flonged sleel rollers permits lhe nadie lo tilt endwise oboul 40
looder. Since the end locks ore operoted by the end clamp corriages,
degrees in either direclion. This tilt is occomplished by meons of cables
they ore o(woys in place when o car or locomotive is run onlo the
secured to both ends of the crodle ond driven by o 30 horsepower
unlooder. This featu re provides aulomotic protection from accidental
motor for lhe shorl mochine, ond o 40 horsepower motor for lhe long
tilting.
mochine, lhrough enclosed reduction geors lo winding drums. An
eleclricolly operoted broke holds lhe crodle when slopped al ony
poinl in ils movemenl.
Door opener
Car support ing platform Boxcors ore fltted with plonk or poper doors noiled lo lhe inside of the
cor door posts to preven! spillage from lhe cors during looding ond in
The slruclurol sleel supporling· plotform is pivoted on lhe moin crodle lronsil. These doors ore removed by forcing lhem inwordly ogoinsl
ond con be tilled sidewise 15 degrees by spur geors ond on en- lhe pressure of lhe material in lhe cor. The Link-Belt door opener,
closed geor drive, driven by o 1 1O horsepower motor. An eleclricolly mounted on lhe unlooder crodle, is placed ogoinst the door ond locked
operoled broke on the motor holds the plotform tilted in ony desired in place while lhe cor is in normal posilion. The door is held slotionary
posilion whenever the motor is slopped. by the opener o nd, os the cor is tilted sidewise, the door is forced in-
ward, allowing lhe contenls to Aow out.
End clamps Spikes in lhe door opener hold lhe door above lhe Aow until ali
material has been discharged. When lhe cor is righted, lhe door
End clomps (acote ond hold lhe cor cenlrolly on lhe unlooder. These opener is withdrown allowing lhe plonk or paper doors to foll lo lhe
clomps operole on lrocks in lhe supporling plotform ond ore driven by cor Aoor.
sleel screws lhrough cut geors from o 15 horsepower motor. The
clamp~ ore roised simultoneously from recesses between cor roils al
eoch end of lhe supporling plotform lo engoge lhe couplers on lhe Baffle plate
cor, cenler the cor occurotely on lhe unlooder ond secure it ogoinst
movement in either direction during lhe unlooding operolion. In lhe Anal lilt, lhe material moy move so ropidly thol some may by-
poss lhe door ond Aow lo lhe lower end of lhe cor. To preven! this, o
baffle plote is provided for manual or power inserlion in o diagonal
End posts and end locks
posilion lo deAecl the material through the door opening, thereby
Stotlonory end posts ore provided under the ends of lhe supporting completing lhe unlooding operalion.
L 1 N K - B E L T • 67
bulk handling
h y d r a ullc truck d ump e r
hydraulic
'lruck dumper
The hydroulic truck dumper greotly simplifles the un-
looding of cottonseed, soy beons, gro in, woodchips,
potosh, coke, sugor beets, corn ond similor moteriols
fro m trucks.
lt consists of o structurolly reinforced plotform with
two hydroulic telescop ing cylinders thot p ivot ot their
base ond ot connections on either side of the plot·
form. The plotform has o lifting copocity of 80,000
pounds ond con be roised to o 4 0 -degree ongle in
60 seconds ond lowered in 4 0 seconds under smooth,
positive, hydroulic control b y one operotor. Ample
reserve power mokes ropid unlooding of trucks up
to 54-foot overoll length o simple, sofe, one-mon
operotion.
Hydroulic truck dumpers ore ovoiloble in grade
level ond pit types, with or without ~rovisions for
scole mounting.
Link-Belt will furnish equipment for handling material
from the truck dumper to the plont, ond will design,
manufacture ond erect complete insto llotions, Jorg e
or smoll.
68 • L 1 N K - B E L T
bulk handling
hydr aulic truck dumper
Features
35337 35334
35347
• Fast-acting hydroulic cylinders lift 40 • Reliable performance is ossured by
• Complete safety is ossure d b y extro-
tons to 40-degree ongle in one minute. two 20 HP motors direct-connected lo hy-
heovy hydroulicolly controlled stops thot
droulic pump s, with either motor copoble
• Heavily reinforced truck plotform contoct reo r wheels of truck.
of lifting plotform ond fully lood e d truck.
prevents twisting ar torsionol bending if
• Smooth operation is provided by
truck is not in center of plotform. • Remote control equipment supplied two four-sleeve hydroulic telescoping cylin-
• Stabllity is provided by wide seporo- for one-mon operotion of hydroulic volves d ers thot pivot ot base ond ot o pivoted
tion of pivot points ond low center of ond pump motors. connection on both sides of the plotform.
grovity.
• Large capaclty to occommodote trac- • V a rlous types ore o voiloble, such os
tor ond troiler ossemblies up to 54 feet grade le vel, pit or scole type, with plotform
overo ll length. lengths of 50 or 60 feet.
º\
. ~ \
UNLOADING PIT ~
'_·---11'. 5•~
...
H
/ 2
f ig. 5402 s*l 9'-tti ' 16!
- - -- -11-4•
G rade level type hydra ulic truck d umper with unl oading pit
L 1 N K - B E L T • 69
bulk handling
recelvlng hoppers
• •
rece1v1ng hoppers
.
"' .
Olscharglng coal lnto track hopper al munici pal powe r plan!. Dellvering coal lnto bollerhouse recelvlng hopper. Coal is trans-
Pholo 28426 ferred lo slorage bin by buckel elevator. Photo 36232
70 • L 1 N K - B E L T
bulk handling
r ecelvln g h oppers
Track hoppers
The track hoppers shown meet the requirements of prac-
tically all installations. The four diagrams illustrate
suitable arrangements for small, medium, and large un- AAR STD.50 TON HOPPER CAR CLASS HM
loading hoppers and show the relationship between the
door open ings of commonly encountered hopper-bottom
cars and properly proportioned track hoppers.
For high capacity unloading, select a hopper long
enough to receive material from ali gales of a car simul-
taneously, plus enough end clearance for the inaccuracies
of spotting. Also, for most effective over-all unloading
performance, the hopper should contain sufficient surge
volume so the conveying system will be fed continuously
while the cars are being shifted. Such additionol capacity
con best be obtained by lowering the hopper rather than Fig. 3457
increasing its length beyond that required for the car
Trock hopper 10 feet wide by 6 feet long for unlooding 50-ton cor
door openings.
from one car door at a time.
Double hopper orrongements provide the means for
reducing pit depths, particulorly when handling materials
requiring steep bottom slopes.
T he square hoppers are so designed thot they may be
installed with the long axis of the rectangular bottom
opening located in either direction with respect to the
track. Through the medium of adapler collars, these
hoppers can be utilized with the various kinds of com- AAR STD. 50 TON HOPPER CAR CLASS HM
monly employed feeders, which may be installed porallel
oral right angles to the track. Suitable gales can be in-
serted between hopper and adapter collar.
Hopper sides have a minimum slope of 50 degrees
from the horizontal anda minimum valley angle of about
42 degrees. Since the steel portion of the hopper is com-
pletely below the beams, track b eam closure plates
are eliminated and consequent aggravoting leakoge is
avoided.
Fig. 3459
Fig. 3458
Double 14-foot squore trock hoppers for rece1v1ng material from oll
doors of o 70-ton cor. Dotted li nes indicote lowered posi tion of hoppers Lorge concrete hopper. incorporoting o 12. foot squore steel hoppe r,
for increose d surge capocity. for receiving material from oll doors of a 70-ton cor.
LINK - BELT • 71
bulk handling
receiving hoppers
Track b eam
rrc:. H HHHH~
Re ctangular !rack hopper under single ra il Typica l arrange ment o f bar grating
~1
,I 3"
~~'---3...l'.r·
k3~o'>l
INSIDE
+
H
l
l.•.40-J
..
"•
INSIDE
.,... 6ª
Fig. 3958
Square track hopper unde r double rail De tail of hopper s upport
Hove dimensions certified for instollotion purposes. O Reaction ot one end of a single beom. Beom sizes ore bosed on Coope r's
A.Cap:icity of hopper without vertical sides, level full to base of roil. E 60 loading with 253 impact. Beam specificotions a re subject to roi l-
o Weight based on y.• thick steel plate sides. road approvol.
• Consult Link -Belt regording vertica l sides higher than those listed. ~ Weight of eoch beam with two bearing plotes.
72 • LINK - B E LT
bulk handling
gates and valves
A b atte ry af d uplex gat es d ischarging sand from hoppers to A Syntro n Iris valve contro lling flow of sugar
molds on molding machines. Photo 24564 into o scole mounted pan. Pholo 5200235
A motor-ope rated h e avy duty unde rcut gate a l coa l preparation A rack and p ln lon gate under a truck dump hopper controlling
plan! conlrolling the d ischorge of refuse from bin to trucks. Pholo 33474 flaw of coal inlo an L-palh Bulk-Flo al sleom pion!. Photo 33383
Gales are normally use d on the bottoms or sides of bins, tanks or hoppers, either sing ly or in a
series, to control flow of materials o nto conveyors for further processing ; directl y to machines for
bagging, weighing, etc.; or into trucks or railroad cars for shipment to other points.
Numerous types of gales are ava ilable. Many of these are general purpose gales suitable
for handling coal, sa nd, grave l, crushe d ·rock, stone, ore and similar meteríais. They are buil t
in a wide range of sizes to meet all normal requirements.
The types listed are those which hove been d eveloped through years of experience in the
materials handling fleld.
L 1 N K • B E L T • 73
bulk handling
gates and valves
Types
Bin gates, Types AS and A
Bin gates are designed for attachment to bottoms of bins or hoppers.
They ore suitable for handling sized coal, grave!, crushed rock, stone, ore
and other similar materials. Type AS gates are mode of plate steel with
welded construction throughout. Ty pe A gates o re made of gray iron.
On the double rock ond pinion gote s, the steel s!ide plote is corried on
ball beoring rollers to ossure smooth, e osy operotion under !oad. Undercut gate, Type O
When the gote is closed, fine material seols the slide plote to pre-
vent dribble.
31339
Enclose d ra ck a n d p in io n g a te
Duplex gate, Type BS
These goles ore dust-tight ond totolly e nclosed, with welded steel
construction throughout. They ore frequently used beneoth cool bunkers
or track hoppers in lorge industrial plonls, power generoting stations or
wherever dusty materiols ore being hcndled. These gotes, while pri-
morily intended for free flowing or dusty meteríais, con olso be used for
sond, grovel, crushed rock, stone, flne· ore ond other similor meteríais.
The steel slide plote is corried on boll beoring rollers to assure smooth,
eosy operotion under leed. When the gote is closed, flne material seals
thc si id e . plote to prevent dribble. An occess plote is provided at the
reor of the gote housing to cid in the removo l of material which might
occumulate. Reclaimed material moy be returned to the system through
on opening provided inside the gote ot the lower end of the inclined
housing plote.
10798
74 • L 1 N K - B EL T
bulk handling
gate s a n d valves
Types
Vertical slid e gate
Vertical slide goles ore mode of gray iron ond hove o lip chute casi
integral with the gote housing. These goles ore suitoble for handling
cool, grovel, crushed rock, stone, and similor nonpulverized moteriols.
They ore designed for instollotion on vertical sides of wooden, steel,
or concrete bins.
632 1
Tu nnel gat e
Vertical slide gate Welded steel tunnel goles with either flxed or hinged chutes, ore for
instollotion either singly or in series beneoth bins ond hoppers or in
recloim tunnels. They ore recommended for handling cool, sond, grovel,
crushed rock, stone, ore ond similor moteriols.
A hinged looding chute, pivoted on the gote shaft, ond orronged for
minimum belt cleoronce in lowered position, ossures gentle looding of
material onto the belt. When not in use, this looding chute is roised out
of the woy. Material flow is controlled by the segmento! gote operoting
Tun nel g a te w ith fixed chute within the stotionory portian of the unit. Arronged to close outomoticolly,
the gote moy be locked open in ony one of o number of positions.
Gotes with either flxed or hinged chutes embody the overcut closing
feoture.
31342
Motor operated he avy dut y und e rcut gate
The motor operoted heovy duty undercut goles are self-contoined, ond
Heavy duty undercut gate
suitoble for run-of-mine cool, mine refuse, rock ond ore. A generous throot
opening is provided to ossure moximum tonnoge ond possoge of lorg e
lumps. A hinged plote or curtoin weights provide relief for ony lorge
lumps thot moy become lodged on the gafe os it doses.
The operoting mechonism consists of o Motogeor drive with o motor
mounted broke, on enclosed roller choin drive from the Motogeor to
the countershoft, ond o toggle mechonism connecting the countershoft
to the gote. The cronk of the toggle is mounted between the countershoft
be orings to ossure o mínimum of deflection. Com operoted limit switches
control the movement of the gote plote ot the extreme positions, but the
gafe piafe moy be stopped al ony position when opening or closing
31341 ond held ot thot point by the motor broke. A reversing motor control
Motor operated heavy duty und e rcut gate con be supplied.
LI NK - BELT • 75
bulk handling
gates and valves
Types
Rotary cutoff valve
The rotary cutoff volve provid es an easily operoted and q uick-acting
mea ns of cutting off or rele a sing the Aow of finely pulverized free Aowing
prod ucts such os cernen!, hy drated lime, pulverized coal, etc., lo or from
conveyors, bins, botchers or oth er processing equipment.
The rotory cutoff valve is fully enclosed ond dust-tighl. The housing is
o f gray iron, split vertically for ease of instollotion and fo r removal of
rotor. The gray iron rotor turns freely through on ore of 90 degrees, from
a fully closed to a fully opened position and return. Housing ond rotor
are accurotely machine fini shed to provide close rotor cl e orance and
dust-tight joints.
W e ld ed steel rotory cutoff valves of special sizes ond for speciol
purposes can be supplied. Rotary cutoff valve
17 158
76 • L 1 N K - B E L T
bulk handling
gates and valves
Dimensions
Bln gates, Type AS • W elded steel
~u
Opening, 1 'rf0~~~:· 1 e1 o 1 F 1 H 1 K 1 ~ l1 ~ z
A
Short
Body
¡ long
Body
----'---'----'--.:..-,,.,.,,,..,.:,::--...:.....;B:...:o..:;
INCHES
d,_y-"-
Bo' -'d'-'y.:..-_
ALTERNATE
LOCATION OF
LE VER Bln gates, Type A • G ray iron
12 12 6 p 25307 • 6 225 19 19 3 5 3
20 16 6 p 29264 00 330 22 26 5 4 y, 6
Opening,
inches
1 Pottern
_ A_l_ B_ number
IN CHES
8 8 p 22084 ... ... 7 9y, 9 'h lO:V. 10:V. y,
10 10 p 21041 • .. . 4 9 y, 9y. 'h 13 13 :v.
12 12 e 11123.,. 5 Y. 5'l'1 11'/1 ... . 'h 15:V. 15:V. •¡,
12 12 p 27 153 . 5 5 'l'1 12 5116 15% y. 16 16 :v.
RADIUS-~
y 9\
13 13 p 22 077 • ... 5 'h 12% 11 'h 16 16 y,
N -@- 1 14 14 e 25007 ... ... 5 13\4 .... y, 18 18 :v.
' 16 16 p 24205 0 ... 4 15 \4 131'.t % 19 1'.t 191'.t %
20 16 p 20681 0 ... 4 15 Y• 131'.t y, 22Y, 191'.t %
Fig. 3862 Fig. 3861
STYLE 6 BODY STYLE 1 BOOY 12 12 p 25307 • 6 5 5 'l'a 12•,-1, 15Y• :v. 16 16 :v.
20 16 p 29264 00 5% 4 15 y, 131'.t % 22 3A 19 1'.t y,
~ Á
•
Gote has one-piece gray iron gote plote ond sides.
Gray i ron gote piole is bolted to gray iron sides.
LU
0 Steel gote plote is bolted to gray iron sides.
6 Rodius S=62Ya" .
o Rodius S = 36Ya".
LEVER N0.2 LEVER NO. 3 Fig. 3863
A 1 B INCH ES
10 14 p 12356 235 16 20 13\.'.t 131'.t 12'Yo 6 9%
12 12 p 32192 225 18 18 8 7 8 21'.t 9 'l'1
14 16 p 13229 270 20 22 161'.t 7'h 141'.t 5'h 9%
14 16 p 13340 350 20 22 14 151'.t 13 5 'h 9 'h
/ Opening ,
inches X
A 1 B IN CHES
10 14 17 9% ... .. . .. . 6'h .. . 6 1'.t 8 y,
12 12 7'h 12 ... ... 7 'h 7'h ... 7'h 7'h y,
14 16 9'h 10% ... ... 9'h 8 'h .. . av, o y•
14 16 9:V. 1O'h ... . .. 9% ... . ... 171'.t 9 y,
LINK-BELT • 77
bulk handling
gates and valves
Dimensions
Undercut g a t es, Type D
o¡~~h~~º· 1 Pcttern
number
~c:'~~~:· I e j o 1 e j F jG1 H j J j K 1 L j M 1 N 1 P J R j z
A 1 B 1 INCH ES
13 14 p 19 079 210
16 Y, 125
11 Y1 7 Y1 11 13 . . . . .. ... 22 9 y, l 9 y. 1y,I %
14 10 p 9234 200 20 21 12 12 10 17 Y1 18 9 Y112 1!. 3 0 'I•
24 24 . p 6803 500 24 % 30 21 11 Y1 20 4 y, 4 y. 4 y, 4 y. 28 20 Y1 l 8','1 3 y.I y,
30 24 6 p 2843 0 640 30 29 Y2 26 15 26 6 6 6 6 27 y, 20V. 20% 3 y, y,
Duple x g a t e s, Ty pe B
:é~Rt~S
Opening,
inches Body Pottern Weigt-it, e D E F G H J M N p R s T 1
w y 1 y1 1 z
styl e number pounds 1 1 1 1 1 1 1 1 1
1
1
A 1 B INCHES 1 1 INCHES
12 12 1 PC 17818 145 17Y, 17Y, 1ov. 8 8 . .. ... . 9 4 y, 6 1'1 14 y, 20% Y1 15 '/• 15 % Y1
12 12 1 CP 27744 180 17Y2 17Y, 1o v. 8 . .. 8 . . .. .... . . .. 9 1OY, 61'1 14 y. 20% y, .... 15>;. 15 >;. Y1
. .. .... ....
1
12 12 2 p 27343 0 170 17 Y2 17 y, 1ov. 8 .. . . 8 9 4 y, 6 1'0 14 y. 20 % y, 24 15'!. 15% Yo
12 12 2 e 178190 150 l 7Y, l 7Y, l ov. 8 . ... 8 . .. .... . ... 9 4 y, 6 1'0 14!!. 20 '!. Yo 48 15 y, 15y, y,
Hove dimensions cer ti fied far instollation purposes. .4 Can be fu rnished wi th either steel or gray iron gote p ioles.
0 Addilional patterns are avoilable with variable N and W dimensions • Gate with steel gate pioles.
in case those listed d o not sui t the requirements.
78 • L 1 N K - B E L T
bulk handling
gafes a n d valves
Dimensions
Duplex gates, Type BS • Weld ed sleel
oi~~~!~g. :o:i~;:·l-c-----º--''-E---'1-F.INCHES
A 1 B
, , .,.l,.,. .G,.,. . .l_H_l_____.__K_-'--z-
12 12 115 17 17 5 5 5 5 10 8% y,
12 14 122 17 19 5 5 5% 5% 10 8 'A. y,
12 16 129 17 21 5 5 6 V. 6\4 10 8•;,, y,
12 18 136 17 23 5 5 6 l11 6y, 10 1 8 •A. y,
j· ~ 11 14
14
18
20
147
153
19
19
23
25
5•1t
So/o
5.Ya
s y,
6 lla
7 Y2 7 y,
6 Ya 1OY,
1OY,
8'A•
8%
Y2
y,
k1a
-
OR TO SUIT-L- 20 OR TO su1r-J
!> ~__}'
'
Fig. 3867
16
16
20
24
180
195
22
22
26
30
6 Y,
6Y,
6 Y2
6 V2
7 :y,
6 l11
3
7 /a
6 l11
l 12 Y1
12\la
103A.
103,\o
y,
y,
18 18 220 25 :Y1 25:Y1 7V. 7 y, 7 Y.. 7 y, 14'/a l 2 1',\, y,
Duplex gate, Type BS 20 y,
20 240 25 25 5 Ya 5 y, 5Y, 5Y, 15Y2 13•/,
Hove dimensians certified far installarian purpases.
ºfn~~~~g, 1
A B
12 12 131 19V. 5:Ya 14 Y, 15'!. 19y, 20\4 lOY, 17 12 20Y1
14 14 146 21 v. 6:Ya 16Y, 17'!. 21 y, 22\4 11 Ya 18 12 23 Ya
16 16 163 23V. 7,:Y1 10 v. 19\4 23y, 24'!. 12y, 19 16 26Y,
18 18 180 25V. 8:Y1 2o y, 21 y, 25V. 26V. 13Y1 20 18 29Y,
Hove dimensians certified íor installatian purpases.
4 Extended shaft can be fu rnished.
• Outside diameter af hand wheel ar piten diameter a f rag wheel.
o lncludes hand wheel.
'
6
1
H
Double r ack and plnlon gates
Jt
Opening,
inches Weight,
pounds
I D
1
H J
1
K l T
...u ~ 1 w 6 SPACE::; '
D
A 1 8 o INCHES l _J
24 24 324 30Y.i 5Y, 25'!. 26:Y. 29Ya 15 \4 26 24 48 1
6" 1 H
30 30 414 36Y, 5Y, 31 v. 32V. 35Ya 18\4 29 24 57
4,L -
,.. SPACES
L - J4•
,.
36 36 5 10 42 Y, 5 Y, 37'!. 39:y, 41 Ya 21 \4 35 30 66
36 48 645 53 4 V. 37'!. 49 y, 41 Ya 26\4 41 36 66 Fog 3873
48 36 675 41 4 V. 49'!. 37 y, 53Ya 21 \4 35 36 84
Single rack and piñion gate Hove dimensions cer tified for instollo tion purposes. Double rack and pini on gafe
4 Extended shaft can be furnisheo.
• Outside diameter a f hand wheel a r piten diometer a f rag w heel.
O lncludes hand wheel.
30 30 770 35 35 4 y, 4 y, 33 33 38 38 4 4 18 19127 24 58
36 36 1000 41 41 3 y, 3 Y, 39 39 44 44 3 3 J 19 22 30 30 67
L 1 N K - B E L T • 79
bulk handling
gates and valves
Dimensions
Vertical sllde gates
(COREO
HOLES
O p e ning , , C a te 1 Chute
W e ight, , O 1 E F 1 G H
inches p ott ern pa tter n
A I numb er number p ounds
8 1 INCHES
10 16 p 18304 p 18297 200 26 22 18 26 14 y, 10 4 10 127
16 17 CP 20081 CP 21707 140 22 Y, 24 18 27 21 5 3 \1. 10 25:Y.
16 17 CP 20081 CP 22067 155 22Y, 24 18 27 21 8 Y, 5Y, a:v. 28
16 17 CP 20081 CP 25881 170 22 Y, 24 18 27 21 1OY, 6 :Y. 7 V1 29 \/.
~-:-==-,.-.=-..;::::;,.=-~
T ..
\j \. ) ....) ,)
f ;g. 3860 Fig. 3853
Tunnel gate, fi xed chute Tunnel gate, hinged chute
Conveyor e 1 F 1 G H
w id th, Wei g ht,I A 1
po unds
inches
IN CHES
24 405 16 7 12 22 19 24 425 16 7 17 22 19
30 440 20 6 15 26 22 30 460 20 6 21 26 22
36 470 24 5 18 30 25 36 49 5 24 5 25 30 25
42 505 28 7 21 34 28 42 530 28 7 29 34 28
48 535 32 6 24 38 31 48 565 32 6 33 38 31
Hove dimensiens certified fer instollo tien Hove dimensiens certified fer installatien
purpeses. p urpeses.
18 1 181
24 24 41 5 30Y, 30Y, 5 % 3 Y, 115 l11 24
l
320 124 Y, 124 Y, l 2 % 3 y, 15 l111 24 , 8 \/, ,23 :Yol 10 \/119 \l, ,20 118114 ll11 %
8 \1• 23 :Yo 14 \/o 9 Y. 23 24 14:Yo Y,
30 30 580 36 Y, 36Y, 2 :Y1 3 y, 15l11 24 BY. 23 % 17>;. 9 Y. 26 30 18 Y. '/1
Hove dimensiens certified for installation purpeses.
& Extended shaft can be furnished.
• Outside diameter el hand whee l er pitch diometer el chain wheel.
RIGHT HAND O l ncludes chain wheel.
ASSEMBLY
18 l 24
24
30
1ª
30
I 320
415 l24
580
30 Y,
Y, \ 24
30 Y,
Y, l 5
36 Y, 36Y, 5
2 :Y1\ 3Y,
5 Y, \ 17
17 \ 24
26 \ 5Y,
5Y, \ 26
26 Y.
\/. \ 1º\I · ¡ ª8 l 2º
14 \11
8 Y, 17 29 5 y, 26 \/. 17>;. 8 26 30 21 y, Y1
18 l 17
23 1 24 y,1
15 Y. I :Y
80 • L 1 N K - B E L T
bulk handling
g a tes and v a lves
Dimensions
29 37 Y. 14¡.<,
THROUGH HOLES·H
CONTROL
LEVER
FLEXIBLE SINGLE
SLEE VE
F1g. 6121
Syntron iris v alve
Nominol
si:z.e, G H K M N
inches 1 1 1 1 1
• IN CHES
6
9
12
''""''
'lo
2'1-16
4
5Y,
""'
~
~.
3
4
5'.4
6 ~.
8~
11 y,
'"'
'lo
~
7
10
13
1 ~
1 ~
2Y,
14 'lo 3~ 1 3~ 1 ~. 1 3~ 1 12"'6 1 ~ 1 15 2Y,
Fig. 3742
* Boldfoce type indicotes volve s normally corried in stock. O peroting lever is i ncluded.
• Top and bottom ílang es match those of r egular discharge spouts o f sc rew conveyor
Rotary cutoff valve troughs o f sorne size.
LINK-BELT • 81
bulk handling
gates and valves
Dimensions
BOLTS· E· ~-o ~
STYLE 3 STYLE 8
Fig. 3877
St y le s of gate b odies
- - '-
STOKER ~
HOPPER -----..,·
Fig. 3876
Swi ng gates
Opening.
___in_
ch_e•__
1 ~~y1! 1 ~~~~:; 1 W eigh!, pounds 1 C
1
D
1
E 1 F 1G I K M 1 N 1 Q R 1 S 1 T I U 1 X 1 V 1 W
Univ~rsal 1 One. woy - - - - --'----'--=--- - - - - - ' - - - --IN
_C_H_E_S - - -- - - - - - - ' - - - - - - - - - ',- D
- E_G_R-EE-S
A swmg sw1ng
12 12 1 PC 11 6 17 400 370 18 15 % y, 11 'h 7y. 21 'h 714 17% lOYa 28'h 18 29 Y2 13 V1 10 17'h
12 12 2 PC20995 420 390 18 15 % y, 11 'í'a 7y. 2 1 y, 714 17% 1o •;. 28 'h 35 y, 18 29V2 13 Y1 10 17'h
12 12 2 PC25329 420 390 18 15% Yo 11 'í'a 1 v. 21 'h 714 17'1. 1OYo 28 'h 6 6 18 29 'h 13 Va 10 17'h
12 12 3 ( 19933 420 390 18 15% y, 11 'í'a 7 y, 21 'h 714 17'!. 1o•;. 28 'h 33 y, 18 29'h l 3 '1a 10 17'h
12 12 3 P30855 410 370 18 15% y, 11 'í'a 7 y. 2 1 y, 714 17:y, 1OYo 28 y, 36 18 29 'h 13 '1a 10 l 7Y,
12 12 3 PC 17190 420 390 18 1 5 3!. y, 11 'í'a 7y, 21 y, 714 17:Y. 1OYt 28 Y2 55'í'1 18 29 'h l 3 '1a 10 17'h
12 .. 8 C 19095 360 330 18 15 % 'h 5'í't 21 'h 5'l'a 17% 1OY, 28Y2 18 29'h 13 Ya 10 17Y,
82 • L 1 N K - B E L T
bulk handling
gates and valves
Dimensions
~;r
W ire ro pe with clips con be furnished .
L 1 N K - B E L T • 83
bulk handling
feed lng equl pment
feeding equipmenl'
for bulk mal'erials
A uniformly controlled feed is necessory for !he most elfective
performance of most bulk conveying systems ond for mony
processing operotions. Yorious types of feeders ore mode for
obtoining o uniform feed, either mechonicolly, electricolly or
b y weight.
With most mechonicol feeders, control is occomplished by
reguloting !he volumetric flow of material by meons of odjust-
ing !he size of the feed opening ond !he speed of !he feeder.
Flow from vibrotory feeders is o lso controlled volumetricolly
by size of the feed opening ond the speed ond intensity of
vibrotions. Syntron Weigh-Flow grovimetric feeders provide
extremely occurote, continuous Aow by weight.
When flow must be conlrolled ot vorying rotes, mechonicol
feeders moy be equipped with variable speed drives. Or, in
sorne coses, manual odjustment of o gote ot feed opening
moy be sotisfoctory. Voriotion in Aow from electronic vibrotory
f eeders moy be controlled electricolly.
Selection of !he most suitoble type of feeder depends upon
the required copocity, os well os the size, Aowobility, moisture
content ond other chorocteristics of the material. Sorne feeders
which provide o uniform Aow when handling free-Aowing
moteriols, moy creote o pulsoting flow of moist or sluggish
moteriols.
Vorious standard types of feeders ore described ond selec-
tion informotion is given on the following poges. In oddition,
speciol designs ore ovoiloble such o s reciprocoting gote
feeders, push bar feeders, ond modifkotions of standard
types moy be mode for unusuol conditions. Consult Link-Bel!
for f urther informotion.
84 • L 1 N K - B E L T
bulk handling
f eedlng equlpment
L 1 N K - B E L T • 85
bulk handling
feedlng equlpment
'I. -
86 • L 1 N K - B E L T
bulk handling
apron feeders
apron feeders
Typ e D mongonese sleel opron feeder 60" wide receives iron ore from crusher obove ond feed s it lo two sco lping screens. Photo 36115
L 1 N K - B E L T • 87
bulk handling
apron feed e r s
Types
Ty pe A apron feed e rs
These feeders ore suitoble for handling both light ond heovy moleriols Type B apron f eeders
where mol\imum lump size is limited ond impoct ond service ore nol These feeders ore designed for heovier service thon Type A opron
severe. They ore well suited to tronsferring heovy mo teriols such os feeders. They con hondle lorger lump sizes ond withstond substontiolly
slone ond ore from bins ar hoppers which olwoys retoin o bed of more impoct. They ore compoct ond economicol, requiring minimum
material lo obsorb the impoct of material being looded into the bin. heod room.
With coo l o nd other lighter moteriols such protection of the opron is Double-beoded sleel opron pons ore mounted on two stronds of
not necessory. Since relotively shorl pitch choins ond opron p ons ore 6" p itch steel bushed roller choin. The outstonding feoture of this
used, this type is copo ble of delivering o more uniform feed thon design is thot on the corrying run the choin rides on lorge diometer,
other o pron feeders with longer pitch choins. wide foce rollers mounted in the frome. These stotionory rollers serve
Type A o pron f eeders, incorporoting o self-contoined steel frome , in place of !rocks to carry the weight of the beoded opron. Choins
ore sturdy ond simple to instoll. Two stronds of 4" p itch steel bushed o nd supporting rollers ore locoted under the pons, reducing the un-
roller choin carry the overlopping double-beoded steel opron pons. supported spon ond providing increosed resistonce to bending.
Greot strength is obtoined by ottoching the pons to, o nd supporting
them on the top of, both sidebors of eoch strond of choin, preventing
twisting of the choin ond undue weor on choin joints. Choin rollers
ride on !rocks we lde d to the steel frome of the corrying run. Skirt
pioles ore normolly required to confine the material. Pon sides ore
recommended to preven! el\cessive spilloge when fine moteriols ore
hondled.
88 • L 1 N K - B E L T
bulk handling
apr on feeders
Arrangements
"""'""'-"'--''-'-'---'-'-'--"-'-'-'-'....._~~"-'-"--'-'"-"'--'-'-"'---~·"""""-><
. ~y,. P. SS
Fig. 4582 CHU.TE - . j
.J t .
lnclined ap roo feeder with horizontal looding section ,-i ~:::::~
under o trock ho p per for fe eding moteriol to o crusher .• EVATOR ~ ...
which d ischorges it to o bucket elevotor. ::1 ' . . ..."'
... .. .. ..
-~~.,.: -,,...~: ~·~ ~ ~ .\~ ·~
SECTION AA
lnclined opron feeder orronged lo leed material from o !rock hopper to o belt
conve yor whose poth is al righl ongles to thot of the feeder.
Selection
Examples of apron feeder selectlon Problem 2
Problem 1 Select a Type D horizontal opron feed er lo mee! !he following con-
ditions:
Select a Type B inclined apron feeder to meet the following con- Material . ... ... ... . . . . iron ore
ditions: W eight .... . .. .. .. . ... 150 pounds per cubic foot
Material .. .. . ... .. .. . . dolomite Copocity . ......... . .. . 1000 tons per hour
W e ight . . . . ... .. .. . . . . 100 pounds p er cubic foot Moximum lump size . ..... 18", less thon 103 of total volume
Copocity .. ... . ... . .. . . 440 tons p er hour Shaft centers ... ....... . 12' -11 "
Moximum lump size . .. . . . 12", 103 of total volume Service . .............. . 1 O hours per doy
Shoft centers .. . ........ 8' - 1" olong incline
Solution
Incline ........ . . . . . ... 1' -6" lift
Service . .. . .... . . .. ... 8 hours p er doy minimum height of skirt plotes = 1 '12 x lump size = 1 '12 x 18" = 27"
Re fer to table for Ty pe D feeders. A 9" pitch feeder with 48 11 wide
Solutlon opron is required for the lump size. This feed er with 30" high skirt
pioles operoting ot 20 FPM will hondle 426 TPH of material weigh-
minimum height of skirt pioles= 1 '12 x lump size = 1 '12 x 12 = 18 11 ing 100 pounds per cubic foot.
Refer to table for Type B feeders. A feed er with 42 " wide apron is for material weighing 150 pounds per cubic foot, copo city of feeder
required for !he lump size. This feeder with 18 " high skirt piafes
426 X 150
operoting al 20 FPM will hondle 225 TPH of material weighing 100 lOO = 639 TPH
pound s per cubic foot.
440 X 20 1000 X 20
speed of feeder for copocity of 440 TPH = = 39.1 FPM speed of feeder for copacity of 1000 TPH = 31 .3 FPM
225 639
ho rsepower al he od shoft, bosed on 20 FPM fe e d e r speed horsepower ot head shoft, bosed o n 20 FPM feeder speed and 150
= 2.15 + (3.5 x .12) + (1.5 x .26) = 2.96 HP 3.89 + (5.5 X . 16) 150
pounds per cubic foot material = OO = 7.15 HP
1
Refer to table of lerminols. Terminal No. 2 with 3 UA.'' diometer heod
shoft is sotisfoctory for 2. 96 HP Refer to table of te rminols for 9 " pitch feeders. Terminal No. 3 with
5UA4 diomeler heod shoft is solisfoctory for 7 .15 HP.
horsepower al heod shoft, bosed on 39. 1 FPM feeder speed
horsepower ot he od shoft, ba sed on 31.3 FPM feeder spee d
2.96 X 39. 1 7.15x31.3
= 5.80 HP = 11.2 HP
20 20
5.7 X 39. 1 4.4 X 31.3
speed of he od shoft for 39.1 FPM
20
= 11.2 RPM speed of he od shoft for 31.3 FPM = = 6. 9 RPM
20
W ith the horsepower ond sp eed ot !he he od shoft known, refer to W ith the horse power ond sp eed al the heod shoft known, refe1 to
Cotolog 1 050 to make !he drive seleclion. Catolog 1050 to moke the drive seleclion.
L 1 N K - B E L T • 89
bulk handling
apr on f eed ers
L HEADSHAFT
íl "~-~~--~~~~1 \- -; 5L'
JI
JI
JJ
11 IDISCHL E : l~ ASSEMBLY 2
5 --6~>-4 }~ 5 ~BOLTS
,• 1 1 n SPACES •
_ 17,_ t<-2•
VIEW XX
I •
2~ FOR! PANS
1
3 FOR ( PANS
2' SIOES
OPTIONAL
L6Í
b- A+4~!·--~
Gd" - !'soLTS DISCHARGE CHU TE
TAKEUP 4~0, MINIMUM CENTERS A~
1'
,_,_.__ _ _ _ _9!o"MAXIMUM CENTERS- - - - 7! 1, 1,
VARIABLE BY 12'1NCREMENTS SECTION AA
f;g. 5669
36 8 4 6 3 2570 3800 5020 128 190 251 l.52 l.64 1.80 .08 . 11 .1 5 .1 6 . 22 .30 7 .5
42 8 4 6 3 3040 4500 595 0 152 225 296 l.96 2.08 2.24 .09 . 12 . 16 .18 .26 .36 7.5
48 8 4 6 3 3520 1 5200 6880 176 260 1 344 2.20 2.36 2.52 . 10 .14 .18 .22 .3 0 .40 7.5
36 4% 22 Y4 26 % 5/o X 5/io 5 Y2 22% 2 7 3/. 2"1i• % x 3la 6 Y4 23% 29 % 3 7/¡, 'fax 7/¡, 2338 275
42 4 v. 25 v. 29 % 2 7/io 1 'lex'li•
211i, 5 Y2 25 % 30 % 2 "1i• %xVa 6 Y4 26 3/. 32 v. 3 7/io 'fa x 71Í• 2520 300
4B 4% 28 y. 32 % 211i, 'le x'/Í• 5 Y2 28 % 33 v. 21 s1i, v. x 3la 6 v. 29 3/. 35 %\3 7/io 'í"ax11i, 2705 325
Hove dimensions certified for insrollotion purposes. ''' For horizontal feeders 45 , for inclined feeders 63 , 18° maximum incline
Head and foot shafts hove bobbitted bearing blocks and tokeups. for feeders .
• Based on feed"r speed of 20 FPM and directly proporJ1onal to other
.6. Bosed on feeder speed of 20 FPM, handling material weighin g 100 pounds speeds.
per cubic foot and wilh skirt plates loaded 75°; of theoreticol moximum 0 Maximum size lumps for unsized mate rial not to exceed 10% of to ta l
cross section Capocity o nd horsepower dirt"ctly proportionol to feeder volume and at least 75°,::, o f l o ta! to be less than one-holf moximum lump
speed ond weigh t o f moteriol. Moximum speed 40 FPM. size. Aprons with 2" high pan sides recommended fo r fine material.
6 Feeders may be furni shed with or withoul skirJ plates. 0 Recommended minimum he1ght of skrrts, 1!/2 times moximum lump size.
90 • L 1 N K - B E L T
bulk handling
apron feeders
HEAD SHAFT
1: - : 1
ASSEMBLY 2
I ~ -1 1
ASSEMBLY 1
VIEW XX
z'SIOES
OPTIONAL
11t* 11 ~'
TAKEUP 4~7*MINIMUM CENTERS 1
¡-->ó<----9~t*MAXIMUM CENTERS - -- >'<-13! B
VARIABLE BY 18' INCREMENTS
Fig . 5670
Apron
o Cubic feet Tons Minimum
Additional
Lif t,
Hea d
Weight o f mate rial, cen ters, shaft
width per hour p e r hour sha ft centers per foot
per foot speed,
A, pounds per cubic foot 1 1 1 RPM
inches Skirt height 8, inches0 Skirt height 8, inches0
SO 1 100 to 125 •
Unsized 1 Sized Unsizedl Sized 12 1
18
1 12 1
24 1
18 1 24 12 ¡ 18
1
24 1 12 1 18 : 24 1 12 1 18 1
24
24 8 4 8 4 1620 2400 .. 81 120 . . . .87 .97 . . . . .06 .08 1 .. . . 10 .14 . .. 5.7
30 12 5 10 5 2100 3100 4090 105 152 204 1.22 1.36 1.49 .07 .10 .13 .12 .18 .24 5.7
36 16 6 10 5 2570 3800 5020 128 190 251 1.57 1.70 1.88 .08 . 11 . 15 . 16 .22 .30 5.7
42 16 8 12 6 3040 4500 5950 152 225 297 2.01 2.15 2.33 .09 .12 .16 .18 .26 .36 5 .7
48 16 8 12 6 3520 5200 6880 176 260 344 2.26 2.44 2.61 .10 .1 4 .18 .22 .30 .40 5.7
24 6 y. 19 25 3 A6
7
rax 7
/16 . . . . . .. ... .. . .... ... . .. . .. . . . .. . . . .. 3088 335
30 6 y. 22 28 3 7A6 rax A6
7 7 22 Y2 29 3 151'16 1X Y2 ... . ... ... . ... . .... 3460 370
36 6 y. 25 31 3 7A6 %x 7A6 7 25 Y2 32 3 15116 1X Y2 7 Y2 26 33 4 7116 1X% 3753 400
L 1 N K - B E L T • 91
bulk handling
apr o n feed e r s
ASSEMBLY 2
VIEW XX
ASSEMBLY 1
16f~- r'-'i=c:t=o~tt?~==4¡;:¡¡.....=,.,,,.~~~~==fu=~==t'M!i:'T'-i--~
•= t 1 '<-A- 1
• MAXIMUM SPACING INTERMEDIATE BENTS S!O' 3~J '•
•
APRON WIDTH
• 1
-18 >'<--MAXIMUM SPACING SUPPORTING BENTS 10-0 '---~ 18" 1
.. A+13
-<- ,.. 1
> M - - - - - - --5'2' MINIMUM CENTERS------_..., ._ - 11
2 l z~r+
Fig . .1671
36 16 8 2720 4000 5200 .... 68 100 130 . . . .76 .82 .89 . ... .030 .042 .056 . .080 .11 6 .15 4 . ... 4.5
42 16 10 3200 4640 6160 7600 80 11 6 154 190 .97 1.04 l. 11 1.21 .032 .046 .062 .080 .094 .136 . 180 .220 4.5
48 16 12 3680 5360 7040 8800 92 134 176 220 1.08 1.16 1.24 1.34 .034 .050 .066 .086 .1 08 .156 .204 .256 4.5
Apron
Head shaft selection and d imensions in inches L
Mo,;mom rddm~o;
weight al weight
Terminal No. 1 Terminal No. 2 Termina 1 No. 3 Terminal No. 4 Ski rt
width minimum p er
A,
1.0 horsepower • 1.6 horsepower • 2.5 horsepower E 3.9 horsepower • height N R s sha f t foot of
1 2 • 24.
inches
ol E
1
F 1W1Key-
seat ol E F W1 Key-
seot ol E
1
F
lw Key-
seat
0 E 1F1 w I Key-
seot
ond ond
18" 30"
centers,
pounds
centers,
pounds
18 3 V2 19 :Y.,124 V22 1A. Yax 5;1, 4 V2 20 Y. 25 3!. 2 15A-l :Y..x3/í ..... 1· .... ·1 · ........ ·1· ·1· ...... 18 8 3 3/í 63/í 2670 265
24 3 V2 22 Y• 27 Y2 2 7A. Y.x% 4 V2 23 Y. 28 :Y.. 2 15A. :Y..x 3/í 5 23 :Y.. 29 V2 3 7Ad'ax 7,-i, . . . . . . . . . . . . . . 18 83 y, 63/í 2975 295
3 V2 25 :Y.. 30 V.2 1A. Y.x% 4 V2 26 Y. 31 :Y..12 " A-j:Y..x3/í 5 2631.32 V. 3 ~, 'l'ax 7,-i6 6 27 Y. 3431 % l x V2 18 24 8 3 3/í 6 y, 3382 330
··l···'·I".......
,, ,,, .¡.....
,..
30
Hove dimensions certified for instollotion purposes. • Based on feeder speed of 20 FPM ond dorectly proportional to o ther speeds.
Heod shalts hove either Series 2-1500 bobbitted or Series 400 roller bearin g O Moximum size lumps for unsized material not to exceed 103 o f totol
pillaw blocks. volume and o t leost 753 of total to be less than one-hal f maximum lump
Foot shafts hove either Series DS-02800 bobbitted or Series DS 3-400A roller size. Aprons with 2" high pan sides recommended far fi ne material.
bearing takeups.
0 Recommended minimum height of skirts, 1Y, times moximum lump size .
.6 Bosed on feeder speed o f 20 FPM, handling material weighing 50 pounds
0 For horizontal feeders 45°, far inclined feeders 70°, 25° maximum incline
per c ubic foo t and with skir l plates loaded 75% of theorerical moximum
for feeders.
cross section. Capacity and harsepower directly proportional to feeder
speed and weight of material. Maximum speed 50 FPM. 6 Feeders can be furnished with o r without skirt pioles.
92 • L 1 N K - B E L T
bulk handling
apron feeders
48 5 6 7 1
60 1 1 1 1
72 'I 1 11 1
H ove dimensi ens certified fer instollatien purpeses. • Bosed en feeder speed e l 20 FPM and d irec t ly propo rtionol to other speeds.
Head and feet shafts are previded with Series 2-1500 bobbitted pillew 0 Moximum size lumps fer unsized material not to exceed 103 of total
blocks. volume ond o t least 753 of to tal to be less thon one-holf moximum lump
4 Based on feeder spe ed el 20 FPM, handling material weighing 100 pounds size. Aprons wi th 2" high pon sides recommended for fine material.
pe r cubic fee t ond w ith skirt plotes looded 753 el theereticol moximum
0 Recommended mínimum height of skirts, 1Y, times moximum lump size.
cross section. Capocity ond hersepower directly propertionol to feeder
speed ond weight of moteriol. Maximum speed for 9" pitch fe eders, 50 FPM;
fer 12" pitch feeders, 40 FPM.
L 1 N K - B E L T • 93
bulk handling
apron feeders
ASSEMBLY 2
(BOLTS
ASSEMBLY 1
Fig 587?
9-inch pitch
N
Maximum Addi tional
Apron Skirt height 8, i nches weighl ot weig ht per
width L p Q T V y z H
minimum faot af
A,
12 1 18 24 1 30 shaft centers, centers,
inches paund s pounds
1
INCHES
36 4 26 32 38 .. . 9 o/a 26 23 17 Y2 17 y, 17 % 11 10,500 800
42 4 .. . 32 38 44 9 o/1 26 23 17 y, 17 y, 17% 11 12,085 860
48 4 ... 32 38 44 9 o/a 26 23 17 Y2 17 y, 17 % 11 13,050 940
60 4 y, .. 1 32 1 38 44 9 o/a 26 23 17 y, 17 Y2 17% 11 15,4 70 1 130
94 • L 1 N K - B E L T
bulk handling
apro n feeders
INCHES
36 6 37 V2 63 V2 5 " 11• 1 V2x% 8 32 % 40 V2 65 V2 6 v. 1 V2x % 8 32 %40 V2 65 V2 7 1 V2x%
131 %
42 6 34 % 40 V2 69 V2 5 15116 1 V2x % 8 35 % 43 V2 71 'l:i 6 V2 1 V2x% 8 35% 43 v. 71 V2 7 1 V2x%
48 6 37% 43 'l:i 75 'l:i 5"11• 1 V2x% 8 38% 46 V2 77 V2 6 v. 1 V.x 314 8 38 %46 V2 77 V2 7 1 'l:ix 314
60 6 143 ~. 49 'l:i 87 '/:i 5' % 1 V2x % 8 44 % 52 y, 89 y, 6% 1 V2x% 8 44% 52 V2 89 V2 7 1 V2x%
72 6 49 % 55 V2 99 V2 5'% 1 V2x% 8 50 % 58 V2 101 v. 6 V2 1 V2x 314 8 50% 58 V2 101 V2 7 1 V2x 314
N
Moximum Additianol
Apron Skirt height B weight al weighl per
width L p Q T V y z H
minimum foot of
A,
inches
18 24 30 shoft centers, centers,
1
1 pounds p ound s
INCHES
36 4 v. 35% 41 V2 47 v. 12 % 31 26 19 V2 19 V2 18 % 7% 12,645 870
42 4 Ye 35 V2 41 V2 47 V2 12 % 31 26 19 % 19 v. 18 314 7 V2 14,115 930
48 4 v. 35 V2 41 V2 47 V2 12 % 31 26 19 V2 19 'l:i 18 % 7 V2 15,150 10 20
60 4 \:/1 35 v. 41 V2 47 V2 12 % 31 26 19 V2 19 V2 18 % 7 V2 17,925 1250
72 5 Va 35 V2 41 'l:i 47 V2 12 \Í'• 31 26 19 V2 19 V2 18 % 7 V2 21 ,850 1620
Fig. 4587
He o vy duly fe eder desig n , odopted to long shaft cenlers. Sleel pans with cushioning timbers , adapled la h andling large jagged lumps. are
mounted on pressure-lubrica ted cenler-roller lype chain s. T-ro ils support the chain rallers and lhe central wearing shaes ol lhe loading zone.
TRAVEL---+
~J
Fig. 4588
PITCH ii
Fee der designe d far inclined inslallotians. Shope of pons forms a series of ledges wh ich offer resistance to sliding of materia l downword when
conve yor is operoted on a slope. T- rails weld ed lo the p on b o ttoms odd stiffness and resist impoct by sliding on the intermediote supporls a l
th e looding p aint.
yr- Q
WIDTH
TRAVEL---+ 1E
~ ·1
-¡ í
1 1
''
Fig. 4589
Heovy d u ly feeder designed íar horizontal installations where long loading openings are required. Apron cansisls of heavy flal pons, rein-
fo rced by cro ss angles, mounted on Closs SS sleel bushed raller choin. T-rails suppart the chain rallers ond lhe pons a t the looding zone.
TRAVEL--+
,,,,
u
Fig. 4590
Feeder designed far severe service, su ch as whe re rock is dropped o considerable distonce. %" lo 1 Y2 " thick pons are moun ted directly
on sidebars ar extra heavy Clos¡ SS bar link chain. Chains ride an stalianary rollers. lnlermediote pon supports slide on T-rail al the looding point.
L 1N K - B ~ L T • 95
bulk handling
b e lt f eed e n
bell' feeders
f eed ing cle ane d and slzed caa l from crusher Mlxlng o f raw caal from ten blending bins is corefully controlled
to inclined b elt conveyor. Photo 28098 by ten belt feeders orronged in poirs ond feeding to o collecting
bel! conveyor. Photo 3 2770
Fee dlng coal in o modern power pion! requires o belt feeder designed to meel speciflc conditions.
This instollotion includes a standard feeder modif1ed with troughed impoct idlers. Photo 31 284
Belt feeders are similar in construction to belt conveyors and Adjustable regulating gates are normall y furnished with the
consist of endless belts operating over supporting idlers be- skirt plates. Belt wipers can be furnished to meet specific
tween head and foot pulley terminals. conditions.
Conveyor belts with a heavy rubber cover on the carrying Belt feeders feed uniformly at ali times and will handle
side are used to carry the material. Closely spaced flat belt practically any bulk material which is not too Jorge, too hot
idlers provide the necessary support for the belt and material. o r will not adhere unduly to the belt. They can be used under
Skirt plates extend the full length of the feeder to confine the bins, track hoppers and other types of containers.
material and provide necessary depth for desired capacity For lump sizes and capacities larger than listed, belt feeders
or lump size. can be furnished to meet specific requirements. For such condi-
Self-contained, sturdy steel frames sup port and align th e tions, feed chutes are designed to avoid severe impact and
head and foot shafts, intermediate idlers, and the continuous prevent damage to the belt by lumps jamming as they emerge
skirt plates. Adjustable rubber strips along the lower edge of from the chute.
the skirt plates reduce belt clearance and possible leakage.
96 • L 1 N K - B E L T
bulk handling
b e lt feeders
l
F
- -D+8-'-
rl
G E
1 1
y
VI EW XX
l -A+12-' _j
SECTION AA
L 1 N K - B E L T • 97
bulk handling
reciprocating feeders
Link-Belt reci p roco ting feede rs ore one of th e oldest on d While these feede rs ore not self-cleoning, occumulotion
most relioble types of fe eders for handling o wide voriety of the material is reduced to sorne extent through the use of
of materials. They are widely used for handl ing cool ond d eclined bottom plotes. Where cond itions justify, they con be
stone, ond ore especio ll y odopted to the handling of lorg e mode procticolly self-cleo ning by using two-speed motors
lumps ond lorge cop ocities. ond operoting the feed e r ot increosed speed for o p eriod
These feeders consist essentially of o poir of sto tionory of tim e ofter the Aow of the material has ceosed.
skirt plotes ottoched to o bin or hopper beneoth which o
Reci proco ting feeders ore used extensively und er trock
roller-supported plote operotes. Reciprocoting motion is
hoppers on d bins to hondle ores, sond, stone, cool ond
imported to th e bottom pl ote by meons of o d isc cronk
mony o ther nonsticky or nonodhering moteriols where the
through o connecting rod.
slightly intermittent d ischorg e is not obj ectiono b le. The y re-
During operotion, material Aowing from o storoge bin
quire o mínimum of heod room ond ore designed to hondle
or hopper comes to rest on the feeder plote ond is re-
lorge copocities ond lorge lumps without difficulty.
stroined from continued Aow by the skirt plotes ond its
natural ongle of repose. As the reciprocoting plote moves Reciprocoting feeders ore simple ond sturdy in construc-
forword, it corries with it the material resting upon it. tion ond eosy to instoll ond mointoin.
Simultoneously, o s the plote ond material move forword,
Lorge diometer, stroight foce, bronze bushed rollers,
other materia l Aows into the vocont spoce ot the reor of
operoting on sto tionory shofts hung from the skirt pioles,
the feeder. On the return stroke, the bottom pl ote slides
support the bottom plote ond p rovide free reciprocoting
beneoth the material, since reorword movement of the
movement.
material is restroined by th e new material which filled th e
spoce creoted on the forword stroke. As th e cycle is re- Cronk shofts operote in b obbitte d, or roller beo rings
peoted, material is fed from the bin or hopper on the ond ore fitted with odjustoble disc cronks. Connecting rod
forword stroke ond dischorged from the feeder on the re- beorings ore bronze bushed.
turn stroke.
Exa m ple of r e clprocatin g f eed e r selectio n for l 00 pound per cubic foot material, capacity of feeder
Selecl o reciprocoting feed er to meet the following conditions: 109 X 100
= 218 TPH
50
Material . ore speed of crankshaft for 200 TPH capacity
W eight l 00 pounds per cubic foot 200 X 50
Co pocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 tons per hour = -m = 45.87 RPM
Moximum lump size .............................. l O inches horsepower al crankshaft, based on 50 RPM and l 00 pounds
Length . . . . ... . ...................... . .. ... .... . 1O feel 3. 1 + (2 X .35) X 100
per cubic foot material = = 7.6 HP
50
horse power al cronksha ft, based on 45.87 RPM
Solutlo n = 7 .6 ~045:,8 7 = 6 .97 HP
Refer to se lection table. A 24" wide feeder is required for l OH
Jumps. This feeder with 8 " slroke o nd crankshaft o p eroting el Knowing horsepowe r and speed at headshaft, refer to Catalog
50 RPM will handle l 09 TPH of 50 pound per cubic foot ma terial. l 050 and select drive.
98 • L. 1 N K • 13 E L T
bulk handling
reclpr ocatlng feeders
Selection
<;lt ORIVE
C L FEEDER
C L ORIVE
A+17"
~ B-OPENING
I
'1
~:;·1
P-r - O
-. - --~- ~~ REGULATING GATE
~~~--~~~L._.~r....------------~~--i-
AOJUSTABLE
R
IFfll
~
THROW _._
Fig. 61 83
,
1 A+7"
~ C t FEEDER ___¡__ Ol~~w~~GE
: j CHUTE
LI-~~~~~~---'~~L~~~-'--'--'-~~~~~---1~~-__J
C L ORIVE k-13;"
p -- A+l7"
1
B-OPENING-1
~+-------r REGULATING GA TE
AOJUSTABLE
THROW
TRAIGHT FACE OR
SINGLE FLANGE ROLLERS
NEUrGf~~~W1~
l"' 6.
OISCHARGE
CHUTE
Fig. 6184
L 1 N K - B E L T • 99
bu lk handling
vlbratory feed ers
¡.
1
Syn'lron
vibra'lory feeders
Syntron Vibra- Flow vibratory feeders are proven, efficient
and economical bulk material feeders, providing a simple
and easy means of varying the rote of flow or feed.
Num erous rote settings can b e ma de with a single control,
from minimum to ma xi mum capacity of the units.
Their electromagnetic operation and control enable them
to most effectively fili the gap between bulk materials stor-
age and processing operations, or act as a connecting link
between processing operations. This is evi dent in the scope
of thousands of instaliations in ali t y pes of ind ustries-
ceramics, chemical, electrical, food, foundry, iron and steel,
metalworking, mining, pulp and paper, quarrying, rubber,
stone, cla y and glass, water filtration and sewage disposal.
Vibra-Flow appl ications include the handlin g of most ali
bulk materiols-hot or cold-dry or domp-from powders
to lumps- in a number of operations such as batching,
blending and mi xing, dryin g , heating and coo ling, inspec-
tion, p ackaging, plating, reduction and separation, refining
and washing.
Syntron Vibra- Flow vibratory fe eders are available in
a wide range of models, offering a choice of rated feeding
capacities from a few hundred pounds to a thousond tons
p er hour. Higher capacity feeders, w ith t win, dual or dual-
twin d riving magnets, can be supplied to order.
Ali feeders can b e furnished w ith op en or dust- sealed
flat pon troughs or w ith tubular troughs.
f eedlng crush e d sto ne to conveyor belt
in o hot-mix pion!. Photo S 121 22
f eed ing t rap rock t o crusher ot l 00 tons He a vy duty feeder, mounted under p rimory truck dump hopper, moving p it sond
per hour. Photo S 1 6071 C ond grovel onto belt conveyor serving the scrubbing unit. Photo S 14002
100 • L 1 N K - B E L T
bulk handling
vlbratory feeders
516072-5 516072-F
L 1 N K- B E L T • 101
bulk handling
v lbratory feed e rs
·------F
--- A--~
Fig. 6134
102 • L 1 N K - B E L T
bulk handling
vlbratory feeders
Model F-66DT
íhe Model F-66DT Vibro-Flow vibrotory feeder is o rugged, more heovily
constructed feeder, designed for the most demonding opplicotions.
lt has o moximum copocity of 500 tons per hour, with o 48" x 60" flot
pon trough sloping 6 degrees downgrode. This copocity is bosed on
handling domp sond or material weighing 100 lbs. per cubic foot. Nor-
rower ond longer t roughs hove correspondingly less copocity.
Eoch Model F-66DT vibrotory feeder is furnished with o seporote
electric controller, for o p erotion from either 230 or 460 volt, 6 0 cycle AC.
Model F-86DT
The most powerful feeder of the entire line o nd the lorgest vibrotory
feeder built, the model F-86DT has o mo ximum copocit y of 1 000 tons
per hour, w ith o 60" x 7 2" flot pon trough sloped 6 degrees downgrode.
This copocit y is bo sed on handling domp sond or material weighing
100 lbs. p er cubic foot. No rrower ond longer troughs hove correspond·
ingly less copocity.
Eoch Model F-86 DT vibrotory f eed er is furni shed with o seporote
electric controller, for o p erot ion from either 230 or 460 volt, 60 cycle AC.
Mountlng
The standa rd mounting orrongement for the Mod el s F-66DT ond F-8 6 DT
is suspe nsion b y four fle xible steel cables. These mo d el s con olso be
supplied with vibrotion obsorbers for flo or mounting on o solid, rigid
ba se, or for Aoor mounting the e lectromognetic drive ond cobl e·suspend-
ing the trough.
Dust-tight enclosures for the electromognet, spring sy stem ond con-
t roller con be furnished.
Fóg. 6 134
Speclficatlons Speclflcations
Power consumplio n ot 230 volts, 60 cycles........ . . . . . . . 2800 w orrs Powe r co nsumption ot 230 vo lts, 60 cycles .. ......... ...... 3000 watts
C urren! input al 230 volts, 60 cycles . . . . . . . . . . . . . . . . . . . 42 amps C urre n! input et 230 vo lts, 60 cycles . . . . . . . . . • . . . . . . . . 45 amps
Controller dimensions. . . . . . . . . . . . . . . . . . . . . . . . 25" x 50• x 14' Controller size . . . . . . . .......... • .. . ...... 25" X so•X 14'
fe eder weighr (48• x 60' trough) . . . . . . . . . . . . . . . . . . . . . 77 50 lbs. feed er weight (60' x 72• rrough) . . . . . . . . . . . . . . . . . . ..... 10,000 lbs.
Contro ller weight ..... . .. .... . .......... •.. .. .• .. .... .. 190 lhs. Conrroller weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........ 190 lbs.
L 1 N K - B E L T • 103
bulk handling
vib r a tory feed ers
r/-;/-;-7,/;,¡,"' ¡,;;;,-;.;;;;;\
' ' / / / ,- ''"" -.• l'////;</,1.///. 1
l;':;:,o.-•/.' ·l , ,,,,,,,,,,,,,,, 1
,,,,,,,,,,,,,,,
. ,,,,,,,,, , 1 t '//'////,,/, 1
¡ , . /'//,,;'/
~//,,- rJ
1
\..·r:::::::;;
1/ / / n • /¡
"'"'
L ___'/ .J1
i:.~~/,t~
Fig. 6152
104 • L 1 N K - 8 E L T
bulk handling
vibratory feed ers
W ide feeders
When a wide curtain or !ayer of material is desired,
single or multiple electromagnetic drive wide feeders
can be supplied. The length of the trough depends
upan !he application, and its width may vary from
2 to 12 feet or more. Any of !he electromagnetic
drives may be used.
56002
Spreader feeders
Sl 1051
L 1 N K - B E L T • 105
bulk handling
gravimetric feeders
Synl'ron Weigh-Flow
gravimel'ric feeders
W elgh-feeding fe rtillz:er
lngredlents to o blender.
Photo 525028
Weigh-fee ding sawdust in plosterboord mcnufocture. Photo 525019 Welgh-feeding a ch e m ical in cement mcnufccture. Photo 525025
Syntron Weigh-Flow gravime tric feeders ond grovimetric voriotion in belt load or scole movement, controls the feeder's
feeder mochines ore used in industrial processes which require fost or slow feeding oction within l / l 20th of o second. When
continuous Aow feeding, b y weight, of bulk moteriols ot desired operoting ot o normal rote of feed, it will produce o uniform
constont rotes per unit of time. They ore used to weigh-feed o ribbon of material on the belt, normolly occurote to plus ar
voriety of bulk moteriols in the cement, chemicol, fertilizer, minus 13 overo five minute period . The on-off feeder operation
food, gloss ond oil industries, ond chemicols in water ond cycle must not be less thon 15 minutes to reolize this occurocy.
sewage treotment processes. Smoller units con olso be supplied with on impulse t ype con-
Their design incorporales o vibratory feeder, feeding on trol, in which the slightest over or under scole movement
to, ond controlled by the load oction of o scole-suspended, controls the fost ond slow feed b y meons of unbolonced con-
constont-speed conveyor belt. The scole outomoticolly corrects tocts on the scole. W ith this t y pe of control, the scole constontly
any voriotion in load on the b elt-electrically, not mechoni- Aoots bock ond forth; however, the average feed over o
colly-by vorying the volt oge to the feeder's electromognetic reosonoble time is very constont.
drive. The ratio of moximum to minimum feed vories with the To counteroct the morked tendency o f sorne moteriols such
model of mochine ond the bulk density of the material being os activoted corbon, cement, ond d io tomoceous eorth, to Aush
hondled; generolly, it is opproximotely 8: l. ond run, Aooding the weighing system, grovimetric units con b e
Grovimetric feeder mochines ore generolly opplied to low- furnished w ith o speciol built- in Aush control.
rote opplicotions ronging up to 5 tons per hour. They hove o Syntron grovimetric feeders ond feeder mochines ore avail-
vibroted supply hopper which, together with the vibrotory oble in o standard range of styles ond si zes with copocities
feeder ond the constont-speed belt conveyor, is enclosed in o from o few pounds to l 00 tons per hour. They con be furnished
metal cobinet on which the scole is mounted . os follows:
Grovimetric feeders ore used in processes involving higher l. With or without supply hoppers ond hopper vibrotors.
tonnoges, up to l 00 tons p er hour. No supply hoppers ore (smoll units only)
furnished ; the vibratory feeder is base or suspension-mounted
2. As open models, or in dust-tight cobinets.
under the customer's supply chute or hopper. The constont-speed
3. With or w ithout remole ond recording controls.
belt conveyor is enclosed in o cobinet on which the scole is
mounted. 4. With or w ithout outomotic Aush control.
All grovimetric units ore equipped with electronic controls 5. With or without outomotic interlock, in dicotor lomps ond
in which on electronic circuit, instontoneously responsive to ony olorm.
l 06 • L 1 N K - B E L T
bulk handling
gravlmetrlc feeders
l
C=1]
;~
OISCHARGE
lK
f---N--=i
._ _______ ,
=
k-L.J+-
DISCHARGE
'
LJ
Fig. 6212
Speclflcatlons Dlmenslons
~2 0 \.'.i 1 31
20~1 18Y,
18 120 ~ ~~1 24:~
GFM- O- 8 1 600 1 115 1 75 1 300
8
GFM-11-1 2 4,000 11 5 200
1
840 GFM- O- 8143
GFM-11-12 66 14
48 31 1 35
23 1 116!141 20
15 \.'.i 1 12
: 1 \.'.il
GFM-21 -1 8 10,000 230 460 1050 GFM-21-18 82 64 42 30 33 49 . .. ... .. . . 12 3 9 18
.6. Copociti es bosed an sond weighing 100 paunds per cubic faat. Hove dimensians cer ti fied far instal lotian purposes.
Copacities far lighter weight ar finer mesh moteriols prapartian-
otely less.
t o
L
VARIABLE
Speclflcatlons Dlmenslons
Mod e l 1
tons p¡r
Copocity,
hour
Volts a t
60 cycles
Po wer
'º"',;:;~:ion, omps
llnput, I Weight,
pounds
Model
A 8 D G H 1 J K
INCHES
GF-22-24 9 230 460 6 1400 GF-22-24 49 42 79 49 30 30 3 6 24
GF-33-24 15 230 860 16 2 100 GF-33-24 49 42 79 49 30 30 3 6 24
GF-44-36 30 230 1320 20 3800 GF-44-36 61 54 87 49 38 46 3 4 36
GF-45-36 60 230 1820 30 4600 GF-45-36 61 54 87 49 38 46 3 4 36
GF-45-48 80 230 2700 35 4800 GF-45-48 104 92 9ó 50 46 54 4 . .. .. 48
GF-55-48 100 230 4000 50 9000 GF-55-48 168 92 96 50 46 54 4 ..... 48
Á Copocities bosed an sond wei ghing 100 paunds per cubic faat. H ove dimensions certified far instollotion purpases.
Copacities far lighter weight ar finer mesh moteriols prapartion-
otely less.
L 1 N K - B E L T • 107
bulk handling
m e chanlcal v i brating feed e r s
mechanical
vibra•ing feeders
Link-Belt mechanical vibrating feeders consist of a coble and spring
suspended or floor mounted trough octuoted for straightline motion
by o mechonical vibrator assembly mounted on the trough frome.
Th ey ore suitable for feeding bulk moteriols from bins, hoppers or
similar containers at o controlled uniform rote.
These feeders ore ideal for handling o wide ronge of moteriols
from heavy, sticky ores to light, dry grains.
The unitized trough const ruction prevents leakoge ond spilloge.
The troughs ore easily reploceoble ond moy be enclosed to reduce
dust or other contominotion hazards. When material charocteristics
require, troughs of stainless steel or other metals con be furnished.
Link-Belt mechonical vibrating feeders are mode in two designs:
the motorized counterweight feeder and the geored counterweight
feeder.
108 • L 1 N K - B E L T
bulk handling
mechanlcal vlbratlng feeders
..... ....
----------
Motorized counterweig ht vibrating feeder • cable a nd spring suspend ed
Size Weight, ,_ _A _ _ ª_ _ _e _
p ounds
Fe et lnches
MC25 1140 2 5 28 Y2
MC26 1190 2 6 28 Y2
MC27 1240 ' 2 7 28 Y2
MC28 1290 2 8 28 y,
MC35 1250 3 5 40 y,
MC 36 13 10 3 6 40 Y2
MC37 1370 3 7 40 y,
MC38 1430 3 8 40 Y2
MC45 1360 4 5 52 Y2
MC46 1430 4 6 52 Y2
MC47 1500 4 7 52 Y2
MC48 1570 4 8 52 Y2
H ove d1mens1ons cerl1fied for 1nslollol1on purposes.
\ /
/
l~ TROUGH LENGTH--At--- .>...1
._/
-----
Fig. 631 4
L 1 N K - B E L T • 109
bulk handling
bar fllght feeders
..
Removlng cool fr om t rack h o p p er, bar Aight feeder
discharges into crusher or directly into gravity-dischorge
conveyor-elevator serving storage silo. Photo 33315
. .
,
. .., .. . ,
Types Solution
Two types of link-Belt bar flight feeders are available- Refer to the table for bar Aight feeders with inbuilt shollow trock
The self-contained bar Aight feeder is a gene ral-purpose feeder hoppers. A feede r with Aights 18" wide is satisfoctory for the lump
ond is commonly used, either horizontally or inclined, under bins size and operoting al 20 FPM will handle 18.2 TPH of 50 pound
or trock hoppers. In this design, lhe materiol is fed to the top or per cubic foot material.
return run of the conveyor and corried rearward o short distance
before it drops through an opening in the trough to the botlom 30 X 20
or conveying run. An adjustable slide gafe is used to regulate the speed of feede r for capocity of 30TPH =18T = 33 FPM.
rote of feed.
horsepower al heod shoft bosed o n 20 FPM feede r speed
The bar Aight feeder with inbuil t shallow trock hopper is a single-
= .60 + (11.5 X.035) = 1 HP
purpose feeder requiring a minimum of pit depth and foundation
construction. In this type of feeder, the top or relurn run is shielded Refer lo the ta ble. Terminal 1 with 2 7A/' diometer heod shoft is
ond the material fed directly to the bottom or conveying run. An od- so tisfoctory for 1 HP.
justoble, counterweighted gafe is used to regulate the rote of feed.
horsepower al head shoft, bosed on 33 FPM feeder speed
Example of bar fll ght f eeder se le ction 1 X 33
Problem =--w- = 1.65 HP.
Select o bar flight feeder with inbuil t shallow trock hopper to meet 5 X 33
!he following conditions: speed of he od shoft for 33 FPM =~ = 8.25 RPM.
Material . .... . .. . .. coal
Weight .. . ... . . . . . . 50 pounds per cubic foot Knowing horsepower ond speed al !he head shoft, selecl d rive
Copocity . . . . . . . . .. 30 tons per hour from Cotalog 1050.
11 0 . LINK - BELT
bulk ha ndling
bar flight feeders
A
1
ntt.
RIGHT HAN D ASSEMBLY ~
VIE W XX
_ _ _.¡..;;;..;.;.-.-...i~i...-.....- - - - - - - -....-----i~*'
.. 16
~
12· J;;:;!
SECTION AA
7: 6. MINIMUM CENTERS
20-·+ 1 < 0 - - - - - - -15'- s'. MAXIMUM CENTERS;- - - - - - - ' r - + i
VARIABLE BY 6. INCREMENTS Fig. 4 576
n1r
bd11 VIEW XX
RIGHT HAN D ASSEMBLY
...
heo d sho ft Heo d
sho f t
Ter minal 1
1.2 horsepo wer
Te rmina l 2
2 horsep ower
Ter minal 3
3.2 horsepower
width
A,
lump
siz: e,
Cubic
fe et
Tons Minimum Addition a l
s pe ed, • • • w
per RPM E 1 F 1 w E 1 F 1 w 1 E 1 F 1
inches inc-hes p er
hour 1
hour shoft
cent ers 1
cent en,
p er foot • INCHES
18 4 728 18.2 .60 .035 5 18 2~ 1 22
19 24 20
23
26
29
24 4 968 24 .2 .80 .0 4 5 5 21 2~ 27
Hove dimensions certified for installation purposes. & Capacily and horsepower based on feeder speed of 20 FPM and
Maximum r ecommended speed, 50 FPM. handling material weighing 50 pounds per cubic foot. Capacity and horse-
Maximum recommended weight of material, 100 pounds per cubic foot. power directly proportional to feeder speed and weight of material.
Head shalts are provided wilh either Series 2-1500 babbitted or Series 400 • Based on feeder speed o f 20 FPM and directly proportional lo othe r
roller bearing pillow blocks speeds.
Foot shalts are provided with either Series DS-B2800 babbitted or Series
DS 3-400A roller bearing takeups.
LINK - BELT .1 11
bulk handling
screw feeders
screw feeders
Feed in g flour from storoge bins to sifters in o lorge bokery by o vost Soybea n hulls are fed from storage bins to grinding milis by
network of twin screw feed ers with drop bottom troughs. The rote of three screw feeders, driven by link-Belt P.l.V. variable speed
Aow is corefully con.rolled throughout the syste m. Photo 35258 drives, ot o closely contro lled rote of Aow. Pho to 34014
Li nk - Belt screw feeJers are modified sctew conveyors used to control the
flow of material at a cons tant or variab l e rote from track hoppers, storage
hoppers, b i ns or tanks. They are suit able for hand ling a w i de variety of
materials ranging from fines to a combination of fines and lumps. Under
many conditions, the feeder also will serve as a valve.
These feeders are totally endosed, compact, simple in design and dust-tight
in construction. They aie economical to install, operate and maintain .
Link-Belt screw feeders incorparate the benefits derived from many years
of experience with successful applications. Designs ca n be furnished to suit
specific requirements.
112 • LINl<- B E LT
bulk handling
screw feeders
Types
Shown in the following table are Types A and 8 feeders classifled
with their other individual design feotures:
Feeder
type Description Feeder screw
_ A_ l_
Feeder only
A2 Feeder with extended Regular pitch, uniform diameter Screw feede rs w ith exte nde d scre w conveyor
screw conveyor
A3 Feeder only Screw feed e rs with extended screw conveyors ore necessory
A4 Feeder with extended Regular pitch, topering diometer when intermediate hangers are required or when it is necessory to
screw conveyor
convey the material for sorne distance. A screw conveyor of larger
81 Feeder only
diameter than the feeder screw is combined with the feeder lo make
82 Feeder with extended Short pitch, uniform diameter
screw conveyor the exlension. Typ·es A2, A4, 82 and 84 are such combinations.
83 Feeder only
84 Feeder with extended Short pitch, tapering diameter
screw conveyor
Fig. 3780
Mu ltiple s cre w feed e r
Fig. 3691
Multiple screw fe e ders are usuolly used in flot botlom b ins for
Screw fe ede r with uniform diame te r screw
discharging ma terials which hove o tendency to pack a r bridge
under pressure. Frequently, the entire bin botlom is provided with
Screw feeders wlth uniform diameter screws, Types A 1, A2,
these feeders which convey the material lo collecling conveyors.
81, o nd 82 ore regulorly used for handling fine, free flowi ng me-
Such arrangemenls are commonly used for handling hogged fue l,
tería is. Since the diometer of the screw is uniform, lhe feed of the
wood shavings, ele.
material will be from the foreporl of the inlet and no t across lhe
entire length. Where hoppers, bins, tanks, etc., ore completely emptied
or where inerl or deod oreas of material over the inlet ore not
objectionob le, this type of feeder is entirely sotisfoctory, as well as
economica l.
Fig. 3690
Screw feed e rs with taperlng diameter scre ws, Types A3, A4, Fig. 3820
8 3 and 84, will reodily handle meteríais conlaining a foir percentage Spé cia l scre w fe eder
of lumps. In addilion, they are used extensively where it is necessary
or desirable to draw the moterial uniformly across lhe enlire length Special screw f e ed e rs may be of lhe revolving lype, os shown,
of the inlet opening to e liminote inerl or deod oreas of material ot arronged for rotating oround hopper or bin outlels for discharge to
the foreparl of opening. points around a n are. O lher feeders con be made to rola le oround
the feeder discharge lo reach more than one source of feed.
Stepped pilch screws con be used in place of tapering diometer
screws for sorne applications. They consist of screws wilh succeeding Jacke ted screw feeders consist of troughs or cosings provided
sectiona l flights increasing progressively in pitch. The portian of lhe with oddilional jackets through which heoting or cooling media cir-
screw with the smoller pilch is located under the inlet opening. culate to hect or cool or maintain the material temperatures.
Selection
Consider the following foctor s when selecting o horizontal screw c =copocily in cubic feet per hour
feed er: l = lenglh of feeder or feed e r with extended
screw conveyor in feel
Kind ond chorocler of material being hondled, such os si ze,
flowob ility, obrosiveness, e tc. 8 = length of inle t opening in feel
K = horsepower factor from Table 3, poges 284-287,
Weight of material in pounds per cubic foot
bosed on feeder screw diometer A
Moximum ro le al which material is hondled in cubic feel G = 1.00 when A = 5.0 or more. When A = less than
per hour 5.0 obtoin volue of G from Tabl e 5, poge 289
114 • LI N K-BELT
bulk handling
screw fee d ers
• Unsized material consisting o f coorse and fines where 25°/o o f volume does volume or material contains hord unbreakoble lumps, consuh Link-Be lt.
not exceed moximum lump size ond average size o f balance does not ex· 0 Fer length, refer to B. Table 2.
ceed one-holf of the maximum lump size. When lumps exceed 253 o f ¿ Screw feed ers conno t control materials which become íluid.
Fig. 4595 1
Types A 1 and A3 feeder Types Al and A4 feeder Fig. 4596
Section
ot inlet
Fig. 4676
Types 81 a nd 83 f eed er Types 82 and 84 feeder Fig. 4677
De llvering pre pare d san d lo belt conveyor, lhis Assurlng uniform d elivery of foundry sand lo o lempering bell con-
rotory loble feeder is porl of o complete sond con- veyor, this rolory toble feeder, with odjusloble collar, is olloched to lhe
d itioning syslem in o foundry. Pholo 19231 A botlom of o circular lonk. Pholo 16461 A
lypes 1and2
Example of rotary table feeder selection
Problem
Select a rotory table feeder to meet the following conditions:
1
A Material .... ... . foundry sond
TABLE Weight . ....... 100 pounds p er cubic foot
iDIAMETER Capocity . ....... 25 tons p er hour
DISCHARGE CHUTE
MAY BE LOCATED ~L 1
Solution
90º EITHER SIDE
AS SHOWN L_l _J Refer to the tobles: A 60-inch d iameter table feeder opero ting at
5.4 revolutions per minut e will hondle materiol weighing 100 pounds
- E~ F per cubic foot ot the maximum rote
of 32.5 tons per hour. Therefore, this
SECTION AA
size is selected.
The drive consists of a Link-Belt
worm geo r drive connected to a 3-
horsepowe r, 17 50 RPM motor.
WORM ·
GEAR TABLE
DRIVE
l_I ~=1.J:;;;;;;;;;;;;~~~~~~~~JJ~~~-+
1
ª'
TABLE
r·-]'- - - -\
4 " e=
t-.:::;i::t~-:;;;;~
~Grl-H
L.J' ~~~~~~
Fig. 6266
DISCHARGE
CHUTE
Type 2
Nominal Capocity
Table 1750RPM A B e o E F G H J K R u
table Cubic feet TPH Weight, 1
speed, Motor,
d i o meter,
inches
RPM
Per Haur •
Min. 1 Max. 1 Min. 1 Mox.
HP
pounds 1 1 1 1
INCHES
1 1 1 1 1 1
Other types
Link- Belt manufactu res many rotary feeders for speciflc ma-
terials and p urposes. The wood chip feede rs shown in the
accompany ing photographs are t y p ical of many built for
kraft pulp milis, and range as high as seventeen feet in
diameter. In this t y pe of feeder the table, because of its size,
is independ ently supported on t runnion rollers. Feeding rot e
is controlled b y an ad justable feed collar and !he hinged
adjustable plow.
A close-up view of one of the above feeders illustrating plow aclion. A 72" diameler rolary table feede r feeding iron ore lo lwo troughed
Photo 35998 belt conveyars. Photo 35460
PLOW
DISCHARGE
~~~~~~~~)
REVOLVING TABLE
F19. 6277
Sp iral bev el gear drive with motorized Spira l bevel gear d rive with addi ti onal speed
P.l.V. to provid e variable speed. reducer to p rovid e con stant sp eed.
LI N K-BE LT • 119
bulk handling
rotary plow f eed e rs
Up to 5 " ore is fed by rotary p low feed er from shelf botto m of trough thro ug h continuous,
full length feed opening in tunne l. Photo 36159
120 • L 1 N K - B E L T
bulk handling
rotary plow fee ders
Ore up to 6 " Is w lthdrawn from stockpile by rotory O re Is d e llvere d ot 600 TPH from continuous shelf
plow feeder troveling full length of 450-foot tunnel. directly to main lunnel by rolory plow feeder
Pho to 39463l equipped with single rotor. Photo 39463R
~"'
The link-Belt rotary vane feeder, the simplest form of feeder, consists essentially of a
r o t ating pocket ed rotor operating in a housing, so that pockets receive material from
one ope ning in the housing and deliver it through another. The control of material Aow
is obtained by regulating the speed of the rotor. Various forms of rotors and housings
are available to suit a variety of materials and installation requirements.
l.s:::B2J 4 585
Ty pe A
This feeder is recommended for hondling fine, pulverized or granular materiols, smoll enough in
size and sufficiently friable so thot lumps will not jom between the close fitting radial vones ond
the housing. Material enters the housing from obove ond, as the rotor revolves, eoch pocket dis-
chorges os it reoches the opening in. the bottom. Cleoronce between the vones o nd the housing Fig. 4584
prevents free pa ssage of oír between the inlet ond outlet sides of the feeder. Type 8 rotary v ane feed er
Ty pe 8
Far lumpy or nonuniform moteriols, o type with substontiol cleoro nce between the vanes and the
hausing on the feeding side mus! be used. The Type B feeder provides adequate control af the
Aow af material with lumps af reasonable size, and al the sorne time avoids choking or jamming.
Ty pe C
This feeder is frequently used for handling materials which are stringy or hove a tendency to mal
or cling together. A feature of this orrangement is t he counterweighted, hing ed vertical bin section
above the rotar, which restrict the material Aow under normal operating conditions but pravide
outamatic meons of relief if an oversized piece becomes lodged against the rotor.
122 • L 1 N K - B E L T
bulk handling
convey ing and
e levating equi pme nt
L 1 N K - B E L T • 123
bulk handling
conveying and
elevati ng equipment
124 • L 1 N K - B E L T
bulk handling
co nveying and
elevatl ng equipment
Fig. 4180
L 1 N K - B E L T • 125
bulk handling
conveylng and
elevatlng equlpment
126 • L 1N K- BE LT
bulk handling
b elt conveyors
bel•
conveyors
Belt conveyors, occupying en outstanding position in
the fleld of bulk materials handling, are the most ver-
satile and widely used of all conveyors. They a re
capable of handling higher tonnages over greater
distances, et lower costs per ton than any other ty pe
of conveyor-and often et a lower cost than any
other means of transportation. Yet, they are used ex-
tensively for small and moderate capacity systems
because of their ability to handle practically any kind
of material economically and dependably.
In addition to their primary use as a means of trans-
porting bulk meteríais, belt conveyors are uniquel y
adaptable for performing numerous other functions,
such a s weighing, blending, sampling, and stockpiling.
Their versatility and sorne of their advantages are
illustrated and described on the next few pages.
link-Belt has desig ned, furn ished ond instolled some
of the world 's most outstonding belt conveyor systems.
Also, belt conveyor components and auxiliory equip-
ment manufactured b y link-Belt hove contributed sub-
stantially to the success of nume rous other installations,
large and small.
60" wlde dock b e lt conveyor of o bel! conveyor system for handling 6000 tons
per haur of iran ore and a ther bulk materials fra m vessels to bias! furnace stock
y ard, o r to and from a reserve storage orea abaul a mile away- a job which was
considered impraclical with othe r mea ns of transpartation. Photo 37468
con tenis
belt conveyors In lndustry ........... ... .. ...... 1 27 components . . . . . . .. ... . .. . . .. ........ . ...... .. 175
Advantoges .. . ...................... . .... .... . 128 ldlers-speciflcations . .......... . .. ......... . .. . . 17 5
Typical a rrangements .. .. .. ......... .. .... . . .. . .. 137 ldlers-dimensions and weights . .. . .. . ............. 181
Typical cross sections ... ..... . ... . ......... ...... 139 Orives and other components .. .. ............... .. . 196
engineering ... . . . ..... .... . ... .. .. . .. . . .. . . ... 140 auxillary equipment ....... . . . . ...... . ....... . . 201
General . ... . . . ...... . . ..... . . .. .. . ........... 140 Belt trippers . .. ... ......... .. . ........... . ..... 201
Basic data required for design . ..... . .... .. . . ..... 140 Plows, shuttle conveyors, stackers,
Belt conveyors with respect to materia Is han dled . . .... 14 1 slingers, and other auxiliary equipment . .......... 20 9
Angles of incline ... . ...... . .... . .... . ........ . .. 14 1
Be lt width and speed .... '. . . .. . .. ... .. ...... ..... 142 pre-selected termlnals .... ....... . . ............ 2 13
Belt idler selection and spacing ... ..... . ..... . . .. . . 146 Pre-Bllt sectlonal belt conveyors .. . ....... .. ... 222
Power requirements and belt tensions . .... .... . ... . . 150 Uses in industry ..... .. .......... . ...... .. .. . .... 223
Belt selection ... . .... . ...... .. . . ............... . 155 Description of components . .... . ... .. .. •. ... ...... 225
Terminal equipment selection ....... . . . . ..... .. . .. . 158 Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Loading materials on the b e lt .. ..... ...... . ... .... 161
Discharging materials from the belt . ... ............. 163
Other engineering considerations that may apply . . . . 165
Examples of be lt conveyor calculations .. ... ..... . ... 170
L 1 N K - B E L T • 127
bulk handling
be lt conveyors
B EL T C ON V EYOR S A RE
Groin is hondled on o system of belt conveyors ond bel! frippers for delivering to storoge bins. An-
cfher system al ground level recloims for shiplooding ot ro le o f 300,000 bushels per doy. Photo 37575
128 • L 1 N K - B E L T
bulk handling
belt conveyors
Foundry s and is dislributed by belt conveyor Nlckel ore is ho ndled from crushing pion! to Raw can e sugor rides on ih woy lo sloroge ot
to molding stotions d irectly below. System is de- storoge bin on 5 4 -inch wide belt conveyor, 300 tons per hour on thi• 270-fool long bell con-
signed to h ondle 40 tons per hour o f prepored 422-foot centers, operoting on on incline-pro- veyor inclined ot 14 degrees. Photo 35091
sond for production o f bross ond oluminum cost- viding economicol tronsportotion for this heovy,
ings. Photo 38527 lumpy, obrosive material. Photo 28356
Wood chips ore lronsported by 13 belt conveyors, totolling over o mile in leng th, from roilroo d
cors or sowmill•. Three othe r belt conveyors hond le high density stock, with specio l white rubber
belts to preven! discolo ring. Pholo 36634
L 1 N K - B E L T • 129
bulk handling
b e lt conveyors
B ELT CO NV E Y OR S CAN
6000 gross t ons p e r h our of iron ore from o Venezuelon mine ore
hondled on o belt conveyor system, from cor dumper to storoge. Ore is 2 800 tons p e r h our of run-of-mine cool ore conveyed from two 1O-cor
then recloimed, weighed, sompled, ond looded into ships. Provisions hove rotory dumpers by this 60-inch wide moin slope belt conveyor, from which
been mode for o dual system to increose looding copocity to 12,000 tons o system of 60-inch belt conveyors hondles the cool through screening, picking,
per hour. Photo 361 08 ond blending operotions, ond to borge looding stotion. Photo 28880
1040 g r o ss to ns p er hour (with prov1S1on for 1780 GTPH) of toconite pellets ore hondled by
this belt conveyor system which loods roilrood cors in summer ond sfockpiles "oround the dock"
during severe winters of northern Minnesoto. The self·propelled belt conveyor stocker is the world's
lor9est, with o 275-foot rodius boom. Photo 38273
130 • L 1 N K - B ~ LT
bulk handling
b elt conveyors
operate over
great distances
Bel! conveyors provide on economicol ond procti-
col meons of lronsporling bulk moteriols over
longer distonces !han possible with other types
of conveyor syslems. Moleriols in lorge plont
operotions ore somelimes hondled o total of
severol miles on belt conveying systems. Two-mlle long belt conveyor system handling eorth flll from borrow pit over mountoin ond
A number of instollotions hove demonstroted down to site of Anderson Ronch Dom in ldoho. Photo 26782
the economy ond dependobility of bel! conveyors
for cross country tronsporlolion. A single belt
conveyor more !h an l wo miles long operoted
successfully for severol yeors. Another system of
conveyors neorly ten miles long hondled oggre-
gotes al o lower cost per ton ! han ony other
meons of tronsportolion.
The economy in cost per ton for tronsporting
moleriols long distonces over belt conveyor sys-
tems depends upon sufficient onnuol ond ultimole
tonnoges to ossure omortizolion of flrst cost. Due
to the low operoling cost of belt conveyors, they
become more economicol os onnuol tonnoges 3 112-mile belt conveyor system tronsports lignite from a strip mine to o power plant.
Photo 36830
increose.
Long d i5tance belt conveyor system moves molybdenum ore ot the rote o f 30,000 tons per doy from crushing stotion to processing mili a l left. Photo 36477
Ne arly t e n miles of belt conveyors. consisting of 26 con- 5511-foot long "high line" belt conveyor handling cake from screening stolion lo blasl fur-
veyors, each 36 inches wide, handling oggregotes to con- noce stock bins. This dependoble conveyor avoids inlerference with surface lronsportotion.
struction site of Shasto Dom, Corom, Ca lifornia. Photo 24600 Photo 37985
BELT CO N V EY O RS ARE
adaptable to path
of travel and terrain
Carrying llmestone a cross Shenando ah River, from truck du mp ho pper and Moun t o in -climb ing ability o f b el! conveyor system enables it to
crusher to shuttle belt conveyor over storoge bin on o pposite si d e. Photo 301 0 8 negolia te lerrain that, fo r other forms o f lransporta tion, would hove re-
quired a very costly roed bed . Pho to 27 4 79
\ .;, •.
l ': ..:¡..~,., : ...:·
Ad apta b llit y to "crow- flight" poth by 1700-foo t long belt conveyor provides Ope roting over a steep mountoin route, bel! conveyors handle
economies in transporting iron ore to surface p lan!. Pho ta 34584 earth ñll from borrow pit to site of Andersan Ranch Dom in ldaho. White
line indicates pa th of travel. Photo 26779
132 • L 1 N K - B E L T
bulk handling
belt conveyors
B ELT CO N V EY OR S CAN
distribute materials
where required
from rotory car dumpe rs t o t h e hold s o f four s h ip s, these from strlpplng shovel to s poil p ile, this bel! conveyor on self-pro pelled crowler-
four 60-inch wide bel! conveyor systems load coal rapidly and mounted stacker, extends 1 90 feet beyond fronl crowle rs, handling overburden a l limeslone
efficiently for overseas shipment. Phata 32705 quarry. Photo 23675
from processing to sto r a ge t a nks, this 24-inch wide belt f r o m plant t o stockpiles, this troveling belt conveyor slccker distributes cool to stock-
canveyar discharges inta tanks by matar prapelled lraveling piles on the right, o r ore ond limestone to !he left to be reces! intc a high pile by the bridge.
trippers equipped with reversing shuttle conveyor for wider Phcto 37492
distribution. Photo 34046
L 1 N K - B E L T • 133
bulk handling
belt conv e y ors
perform numerous
special f uncti ons
De live ring iron ore to lorge ocean vessels, lhis traveling belt conveyor shipload er handles
6000 gross tons per hour al wa ter leve! variations to 40 feet. An exlensive conveyor syslem from
stackpile to loader is controlled by shiploader aperator. Photo 36203
lron ore Is w eigh e d on lhis 60-inch wide belt conveyor Dlstributing coal in starage are a, this traveling, pivoled boom slacker with 15 0-foot radius
a l role of 6000 gro ss lons p er hour afler sample has receives coal from 1720-foot stacking-out conveyor. Stacker may also be used for blending ma-
been removed aulomalically al slalion in righl back- lerials as they are bedded into piles. Photo 28956
ground. Phola 36187
Loadlng lnto ore vessels, 2 5 shuttle belt conve yo rs Dlsposing of iron ore ove rburde n to spoll p ile, this self-propelled, pivoled b oom belt conveyor
handle taconite pelle Is al ro te of 7 50 or 1 500 tons stacker is the end link in a mile-long belt conveyor system. Photo 32604
per hour fa r each canveyar. As many as ten a llernate
halches con be laad ed simultaneously. Photo 38876
134 • L 1 N K - B E L T
bulk handling
b e lt con v e yors
Light structures support this 36-inch wide belt con- Cable-type sus p enslon b ridge of 450-foot cleor spon supports o portion o f 20-inch wide, 700-
veyor, tronsporting iron ore overburden uphill to tronsfer foo t long belt conveyor, carrying vermiculite o re from storoge sheds to boxear loading stotion on
house ot rote o f 1140 long tons per hour. Photo 32597 o pposite shore. Photo 33659
L 1 N K - B E L T • 135
bulk handling
belt conveyors
dependa ble
Th eir dependability has been proved in every industry where
bulk materials are handled. They are available around the
clock, regardless of weather or the calendar. They are less
subject to overload and to careless opera tion and abuse
by personnel than other types of conveyors. Safe operation
is insured by electrical controls, interlocks and other safety
devices. Outage time is predictable and repairs of mechanical
components are sim ple and can be made quickly.
economical
De p endabllity o n d e connmy o re the principal reosons why proctico lly oll
The principal factors contributing to comparatively low oper- Jorge powe r generoting slotions d epend upon belt conveyors for their coo l
ating costs of belt conveyor systems are low power require- handling needs. Photo 36564
ments, long life of wearing parts, low labor cost of replacing
parts, low cost of inspection and attendance, low casi of
loading and unloading per ton hand led, and maximum safety
of personnel.
Operating casi per ton decreases substantially as rated
capacity increases. Grenter utilization of the system reduces
amortization cost per ton handled. Thus, two-shift systems
handling high annual tonnages often result in surprisingly low
over-all costs per ton handled.
low ope rating costs and d e p e ndabillty o f this belt conveyo r system pro- mate rial from Denny Hill ove r the stree ts of Seo ttle while o peroti ng " o round
vided controctors with o new yordstick for their trons po rta tion p ro b lems. The the dock," quietly ond economicolly. Pho to 18007A
p ioneer for this purpose, !he syste m ho ndled 5,000,000 yord s of excovo ted
1 36 • L 1 N K - B E L T
bulk handling
belt conveyors
Typical arrangements
Poths of trovel
Many varied arrangements or paths of belt conveyors
are possible. They can be any combination of horizontal,
ascending or descending paths. A few are illustrated
here.
Fig. 4807
Ascending and horizontal path, ar horizontal and d escend ing path,
when belt tension will permit ane belt and space will permit vertical
==o curve.
Fig. 4800
Straight path , horizontal, ascending ar descending .
Fig. 4801
Horizontal and a scending path, ar descending and horizontal path, Fig. 4806
Ascending and horizontal path, ar horizontal and descending path,
wh e n space will permit vertical curve and belt strength w ill permit ane
whe n space will not perm it vertical curve but ane belt can be used.
bell.
Fig. 4803
Possi ble horizontal and o sce nding path when space will nat permit
vertical curve. Fig . 4808
Asce nding and horizontal path, when advisable ta use twa belts.
Fig . 4802
Possible horizontal and ascending path when space will nat permit Looding moteriols on the belt
vertical curve but belt strength will permit ane belt. Belt co nveyors can be arrang ed to receive materia l a t o ne
or more p oints such as ill ustrated.
___,,...
=W08 o ==-;cD
Fig . 4805
Fig. 4809
Passible descending and horizontal path, when space will nat permit
One ar more laading chutes ar feeders can be lacated an horizontal,
vertical curve.
oscending o r descending runs, but it is preferab le to locote them
on horizontal or only slightly inclined runs .
Fig. 4804
o - ==Ji;
Fig. 4810
Passible descending and horizontal path wh e n space will nat permit Troveling loading chute or feeder for receiving materials from a number
vertical curve but belt strength will permit ane belt. of bin openings.
L 1 N K - B E L T • 137
bulk handling
belt conveyors
Typical arrangements
Fig. 4811
Dischorge o ver end pulley forms conicol pile ot end of b el!.
Fig. 48 17
Dischorge to one side of conveyor lhrough chute from traveling ar
stotionory tri ppers or plows.
,,..
Fig.4815
Dischorge over either end pulley to dist ributc lengthwise by reversible
sh uttle conveyor.
fig . 48 18
Dischorge lo bolh sides of conveyor th rough chute from troveling or
starionary trippers o r plows.
Fig. 48 12
Discharge through fixed trippers, with or withoul cross conveyor lo one
o r both sides of the belt, to fixed bin openings or pile lacations. Can
also be done wilh multiple conveyors as shawn in Fig. 48 1 J or by
slopping lroveling trippers in desired position. Fig.48 19
Dischorge through troveling ar statianory tri ppers la reversing hori-
zontal cross convcyor corried on tripper to provide wide storoge orea.
''
íl.,,·;' ;bJ},2>.c[~~~,~~~~i.:\~~
Fig. 481 J
Oischorge from mul liple conveyors through fixed dischorge chutes, wi th
or without cross conveyor lo one or both sides of the belt, to fixed bin
openings or pile locotions. Fig. 4820
Discharge lhrough troveling or slalionary tri ppers to oscending cross
canveyors corried on lripper lo provide high storoge pile.
()
Fig.4816
Fig. 4821
Discharge by hinge d plows to one or more fixed lacations along one or
b oth sides of conveyor. Plows may be adjusted to divide discharge Di scharge through troveling or slotionory trippers to reversing shuttle
inta severa! places simultaneausly in proportion desired. conveyor carried on trippe r to provide crosswise distributian of material.
138 • L 1 N K- B E LT
bulk handling
b elt conve yors
Fig . 4822
Troughed belt on 20-degree idlers
Troughe d belt s on 20- d e gree idlers • Can be used
for handling any bulk material suitable for a belt con-
veyor. The 20-degree trough permits the use of the thick-
est belts so that the heaviest materials and maximum
size lumps can be carried . This is the most widely used
cross section for such lumpy materials as coal, ore, earth
and gravel. '
Fig. 4824
Troughed belt on 45-deg ree idle rs Troughed belts on 45-degree idlers with rolls of
ld lers with rolls of unequal length unequal length • These troughed belts accommodate
a larger cross section of material than those operating on
idlers with rol Is sloping 20 degrees. Special conside ration
mus! be given to the belt co nstruction when using 45 º
idlers.
L 1 N K - B E L T • 139
bulk handling
belt conveyors
Engineering
Th e primary purposes of thls Engln e erlng Sectlon ore to A. Collect basic data requlred for deslgn ..... . . . . .... 140
provide informotion on the bosic principies of belt convevor design
B. Determine if belt conveyor is suitable for
ond to include formulas from which most belt conveyors moy b e
material to be handled . . . . . . . . . . . . . . . . . . . . l4l
designed.
The doto in this section ore bosed on industry sto1.dords where they
c. Determine whether angles of lncllnatlon can be
establls hed wlthln safe llmits ... . . . . . . . . . . . . . . . . 141
exist, o s well os link-Belt Compony's brood experience in this fleld.
They ore opplicoble to the designs of conveyors for average operot- D. Conslder belt w ldth and speed . . . .... . . . ... .. . . .. 142
ing conditions, which will include o relotively high percentoge of for materia l hondled ... ... ... . ... . . .. . . . .. . . . .. . . . .. l 4 2
problems. For this purpose the doto ore reoso nobly conservotive. for looding closs .... . . .. .... .. .. .. .. . . .. . ... . .. . . . . 142
for copocity required . .. .. . • .. . ..... . .............. . l 44
In oddition, on ottempt has bee n mode to d escribe mony unusuol for size of lumps . . . . . . . . . . . . . . . . . . . . ....... .. ... . 146
operoting requirements ond conditions thot influence belt conveyor
design ond thot creote speciol problems. Where spoce does no t E. Select proper idler and spacing . . . .. . .. . . . . ... . 146
permit complete onolysis ond solution of such problems, they ore the type for purpose required . . . . . . ....... . . ... . 147
the series for closs of service . . . . . . . ....... ... . . . . . . . l 47
described b riefly ond the reoder is referred to link-Bel! for further
spocing . ..... . ... . .. . . . . .. ... .. . .... . .... . . ...... l 47
informotion. lroining idlers. . . . . . . . . . . . . . . . . . . .......... . . . . . . 150
Tables ond choris ore included for belt widths up to 84", but wider
F. Dete rmine powe r requlr e ment and b e lt t e nsions 150
conveyors ore ovoiloble. However, speciol considerotions ore involved
by the Grophicol Method, from choris .. . . . . ... . .. .... 151
in the d esign of the wider conveyors shown in the tables ond those (Exomple shown on poge 170)
beyond the limits of the tables. or, by the Anolyticol Method, bosed on belt tensions . ..... 15 1
lt is relotively sim ple to colculote opproximote belt conveyor width, (Exomple shown on poge 172)
speed ond p ower requirement for o g iven set of conditions, but G. Sele ct the b e lt ... . .. . . . . . .. . . . . . . . .. . . • . .. 155
considera ble experience is required to design for optimum o p eroting
pe rforma nce, depe ndobility, economy ond sofety. This is porticulorly H. Dete rmin e requir e d terminal equipment ... . .. .. .. 158
true for lorg e or importan! conveyors, complex conveyor systems, ond Pulleys
unusuol o p eroting conditio ns. Link-Be l! olwoys is glod to p rovide Shofls and bearings
Tokeups
design ossistonce for ottoining these objeclives.
Backstops
Bel t conveyors hove fewer limitotions thon o ther types of conveyors. Electricol equipmenl
Since such limitotions ore conflne d principolly lo the chorocteristics of
l. Consider m e ans of loadln g mate r ial on th e b e lt .. 16 1
moterio ls hondled ond ongle of incline, these two subjects ore covered
eorly in this section, on poge l 4 l. J. Consid e r m e an s o f discharging
mate rial from th e b e lt . . . . . . . . . . . . . . . . .. .. . . 163
No te thot two methods ore included fo, colculoting power require-
ments, both of which ore occurole within their deflned limits. The K. Con side r oth e r e ngin eer lng matte rs
Grophicol Method is suited for conveyors thot ore relolively simple or that m ay apply . .. .. . . . . . . . . . .. . .. . . . . . . . . ....... 165
for closely opp roximoting power requirements of lorger conveyors. Convex chonges in vertical path of conveyor
The Anolyticol Method is necessory for precise results when designing Concove chang es in vertica l path of conveyor
lorg e or importan! belt conveyors or those with complex poths of Unusuol conveyor belt orrongements
Safety devices
trove!.
Cleaning belt, pulleys and idlers
The doto in this section ore orronged for convenient use of ex- Weighing
perienced belt conveyor designe rs, yet they ore intended to be Mognetic seporation
complete enough for the use of engineers who ore unoccustomed to Sampling
designing belt conveyors. For reference, the p rincipal design steps ore Dust control
listed here to correspond with the letters of the mojar heodings in this Steel supports a nd golleries
Engineering Section. L. Rev le w e x a mples of b e lt c o nveyor calculatlons . . . 170
140 • L 1 N K • B E L T
bulk handling
belt conveyors
Engineering
B• Belt conveyors with respect to materials handled
Since moteriols being tronsported by o belt conveyor ore corried on Belt conveyors hove been used to carry very hot costings ar e ve n
the conveyor belt, such chorocteristics os pocking, obrosiveness, etc., occosionol incondescent lumps when mixed in sond or other fin e
ore of less importonce thon if the material were drogged or pushed moteriols. However, when temperotures reoch 250°-300° F., the
olong o stotionory trough. economics of o belt conveyor should be compored with other types of
Therefore, belt conveyors will tronsport olmos! oll kinds of bulk conveyors.
moteriols. However, belt conveyors d o hove limitotions imposed by o S peciol considerotion should be given the d esign of the e ntire
few moteriols cho rocteristics, sorne of which ore: instollotion when hot moteriols ore hondle d.
Stlckln e s s-Sticky moteriols vory widely in the o mounts thot will
Ch e m lcal reaction -Some oils, che micols, fots ond ocid s moy b e
odhere to the belt or thot will build up on idlers, pulleys ond chutes.
injurious to some b elts, idlers ond p ulleys. Neopre ne or other b e lt
Few moteriols ore so sticky thot o high percentoge will not dischorge
covers con be obtoined ond the idlers ond pulleys con be mode of or
from o conveyor belt. Mony sticky moteriols moy be hondled success-
cooted with severo! kind s of substonces to resist corrosion or chemicol
fully if chutes, cleoning devices, idl e rs, pulleys, belts ond b e lt speeds
reoction.
ore pro perly designed or sele cted to insure dependoble operotion.
Consult Link-Bel! if in doubt obout ony material.
Large lumps-The size of the lorg est lumps, ond the percentoge
Temperature-Whe n te mperoture of material corried exceeds of the total volume represente d by the lorgest lumps, ore two of the
150° F., heot resisting belts ore usuolly require d . focto rs thot determine the minimum width of the belt os shown in Table
De teriorotion of o b e lt is somewhot in proportion to temperoture, 6, poge 146. lt mo y be found odvontogeous to crush the lorgest
olthough o hot, coorse materia l such o s lump cake is opt to be less lumps if they require o very much greoter width of belt thon would
domoging to o b elt thon o closely pocked materia l of the sorne otherwise be necessory. As shown in Table 14, pog e 156, the roted
temperoture. te nsion of sorne b elts is determined by size ond weight of lumps.
C• Angles of incline
The ongle of inclinotion ot which o belt conveyor will convey o The ongle of decline for descending conveyors moy b e the some os
specifk bulk material depends upon such chorocteristics os its size for oscending conveyors when sluggish moteriols like domp eorth ore
consist, shope of lump s, moisture content, o ngle of repose ond Aow- hondled, b ut the ongle should be somewhot less for lumpy mo te rio ls
obility. Design fo ctors which offect the behovior of moteriols on on ond !hose hoving lower ongles of repose. However, the combinotion of
inclined belt include b elt speed, whether material is osce nding or ongle of decline ond speed of b e lt moy not b e o s criticol when o
descending, how full y the belt is looded, ond whether it is looded descending conveyor is to dischorg e to o stockpile or into o bin where
continuously, uniformly ond centrolly. the e ffects of possible ovolonching will not creote o cleonup problem.
When the incline is too steep, sorne peri of the bed of mate rial moy From Chori A the ongle of incline ond length of the inclined portion
slid e, Aow or roll bock, resulting in spillog e. Also, when b elt is too of o conveyor moy be obtoined when the ho rizontal le ng th ond rise of
steep, lo rge lumps or sphericol pelletized material moy become dis- the inclined po rtion is known.
lodged from the bed o f fines, either neor the side of belt ar when the
bed " toils out" ot the e nd of feed . For lo rge lumps this condition is
o g grovoted when be lt is co rrying less thon obout 603 of its normal
cross sectiono l load . Also lorge, heovy lumps thot ore thus dislodged, o
moy roll bock ond bounce, cre oting o sofety hozord.
All of these conditions, excep t the " toil outs," o re improved if b e lt
con be loo ded on o horizontal or low ongl e run before it curves up to
o stee per incline. ~~Ó
Ta ble 1, pog e 142, shows conservotive moximum ongles ot which ~e:_,\~
b elt conveyors will ca rry mote riols et their roted copocities, even et ~~'\~~e:_, 'Oc:_,
high speeds ond whe n looded inte rmittently. However, better ond ~~~~~ V~c:_, 1~>J'l\f--'31P~--fli¡,:>::~r-:::>l-''T-+-lc::>+-
sofer o peroting conditions will result from inclines less thon these 'OÓ <)::,~
mo ximums, porticulorly whe n handling moteriols contoining lumps ~~ o~ roe:_,
lorg er thon 4". ~,s~t,~Gc:_,
,~~~ ~~~ c:_,c:_,
\~~"º
~ r.c:_,
Chórt A • An gle and length of incline
Fig. 4836
Exomple • Belt conveyor with 152 feel
horizontol distance ond 38-foot rise.
To use the chori for this example, divide
these figures by 2, giving 76 feet o nd 19
feet. The intersection o f o vertical line from
the 7 6 -foot horizontal length, with a hori-
zontal line from a 19-foo t rise, would accur
al o p oint corresponding oppraximately,
on the 14 ° line, to a radius of 78 \12 feet.
Multiplying this by 2 results in on inclined
length o f 1 57 feet for the conveyor. The 10 20 30 40 50 60 70 80 90 100
ongle is 14° for either set of figures. HORIZONTAL DISTANCE BETWEEN CENTERS IN FEET
LI NK - B EL T • 141
bulk handling
belt conveyors
Engineering
C · Angles of Incline, continued
Table 1 • Moximum ongle of incline.
Ma><imum angle Maximum angle
Material carried ¿ of incline, Material carried ¿ of incline,
degrees • degrees •
.A. See footnote far Table 2, poge 143, far definit ions of sized, unsized a nd fine 0 Angle of repose 30º to 45°
materiols 6 Angle of repose ov e r 45°
• Far asce nding conveyors when uniformly laaded and with constan! feed. o Very wet or ve ry d ry, with a ngle of repose less than 30°
Speed-as limited by material handled Type of chutes, trippers and loadlng and unloadlng
In conveying some moteriols, porticulorly mildly obrosive moteriols, it devlces ore affected by both e xtre me ly high ond low speeds.
is usuolly found thot the norrowest permissible belt ot the highesl
p ermissible speed will be the most economicol. However, with some Trajectory, which may not throw material far e nough beyond
moteriols ond under cerloin conditions, slower speeds moy prove more head pulley or may throw it too fa r beyond. See Chori F, page 164.
profitoble. Some of the material chorocleristics ond conditions which
influence the speed of the belt ore: Klnd of carrylng ldlers, if other than boll o r roller b eoring ,
which moy limit speed b y t ype of bearings or diameter of rolls.
Light, fine, fluffy materials, such os sodo osh ond soop chips, Consult Link-Belt for the design of slider belts.
should be corried et o speed slow enough to preven! them from being
blown from the belt or lheir Aow from being relorded due to windoge Table 2, page 143, shows speeds which present p ractice ond
or oir resislonce. experience indicate os the most practica l and economico l. They ore to
b e used only a s o general guide for consideration along with the
Fine, dry, dusty materlals, such os pulverized cool, should be mony o ther factors for obtaining a well balance d design.
corried al o speed slow enough to minimize dusting.
Slugglsh, damp materlals, such os fine wet cool or wet sond A characteristic of the ma terial that gre otly influences b e lt conveyor
thot moy hove o lendency to stick or cling to the belt, should be corried copacity is its a ngle of repose or, as it is being conveyed on the belt,
al speeds high enough to p rovide o good dischorge from the belt. its angle of surchorge. Some fine meteríais, such as ore, sand and coal,
may retain a high sur.charge angle o n the b e lt when they contoin
Hard, coarse, heavy, sharp and ¡agged materials, such os ce rtain proportions o f moisl ure and cloy, b ut ma y slump to a lower
lumpy ore and slone, should trovel ot a moderate speed to minimize ongle when they ore clean and dry. Fibrous moleriols usually hove a
damage to the belt al the loading chutes. high ongle of surcharge. (continued)
142 • L 1 N K - BEL T
bulk handling
belt conveyors
Engineering
D • Belt w ldth and speed, conlinued streom of material to the edges of the belt, dete rmine the volume of
Toble 3 shows Looding Closses A, B ond C to d e note the moximum material lo be corried pe r line ar foo l o f belt. Subseque nl tables for
surchorge ongle ond the cross sectionol ore o al which some represen- colculoting required speed of b e lt ore bosed on these Looding Closses.
totive moteriols ore normolly corried on be lts lroveling over idler Although the volumes shown ore conservotive, they should no l be
rolls. e xceeded, e speciolly on incline d conve yors, without due considerotion
The surchorge ongle, in conjunction with the width of the be lt, the to Aowobility ond size of lumps, sp e ed ond length of belt, ond ongle
shope of the trough of the b e lt, ond the dislonce from the e dges of the of inclines.
Ve ry fre e -flowing ,
hoving ongle of re-
Whole groin,
pose of le ss thon 3 0
whole beons,
A 5
~·1
degrees
whole seeds,
dry silico sond,
degrees S e mi- Auid or Aot
slump cement, Ay osh,
f ig. 4842 Fig. 4842 mico flo ke s ar
Very wet or very wet concrete
dry, smoll sphericol
or granular porticles
Mointoins ongle of
Cool, oshes, sond,
-~
-------10' ~o·
repose between 30
ond 35 degrees grovel, eorth,
stone, ore, rock,
B 20
degrees
~:;;~~·!.:°"-'-·''~~~~
~
1
__. . . . . . . . . .----__j Lorgest lumps pe r-
mitted by wid th of
lump lime, lump
gypsum, coorse solt
Fig. 4843 Fig. 4843 Fig. 4843 belt os shown in ond crocked groins
Tabl e 6, poge 146
Medium size lumps
Some os for
os shown in Ta ble 6,
looding Closs B
poge 146
- /~o·\
Wood chips, bork,
Moinloins ongle of shovings, bogosse,
30 ~ repose over 40 de- undelinted cotton
e degrees ' . :'•-..
.
'._J
grees seed, green molt,
'
Slu ggi sh, flb rous, hops, shredded
string y, sh re dded, cone, shredded
fi g. 4844 Fig . 4844 Fig. 4844 rubber, domp fines
or Aokes thot cling
together ond lempered
foundry sond
Á Defined as the maximum cross-secrional surcnarge an91e e t which motenol may be comed on belts trove ling over belt 1dle rs.
L 1 N K - B E L T • 143
bulk handling
belt co nveyors
Engineering
D • Be lt w ldth a nd sp eed , continued the volume of material on one linear foot of belt.
Since the p e rmissible speed of the belt varíes with different
W idt h and sp ee d- as d etermin e d by copacity
conditions ond differenl widths of b elts, more thon o ne colculotion
The minimum width of b e lt to carry the required volume of moleriol moy b e necessory to orrive ot the proper combinotion of wid th a nd
depe nd s upon the sp eed ot which the be lt will trove! ond the per- sp eed. Whe n 20° idlers ore used ond the Looding Closs is B ar C,
missible cross sectionol oreo of the load on the bel!. the speed of the belt mo y b e determined from the to ns p er hour of
The volume of material lo be hondled is usuolly expressed in terms moteriol to be tronspo rted by interpoloting from Tabl e 4.
of to ns per hour, cubic feel per hour, cubic yords p e r hour, or bushels However, if o ther thon 20° idl ers ond B or C looding are used,
per hour. So thot the conveyor will never b e overlooded, the volume colculate the speed of the belt from the formulo
per hour must b e the moximum rote ar peak rote al which materia l
V¡
will be hondled ot ony momenl ond not the averag e p er hour or the s = -
average os d e termined by hourly ar doily re q uireme nts.
V2
To insure that the volume will never be gre oter thon plonned, use where S = sp eed of belt, feet per minute, to carry moximum rec-
surge b ins with feeders unless the flo w of ma terial to the belt is ommended cross sectiono l looding of belt
reg ulote d by sorne other method, such o s by other conveyors, or by V1 = p ea k ro te per hour ot which material will b e hondl ed
p rocessing equipment. V2 = role per hour of corrying material a l bel t speed of one
foot per minute, os found from Table 5, poge 145.
Table 5, poge 145, shows the permissible cross sectionol o rea s of
the load o n the b elt far vorious types of idlers ond far the vorious lf the minimum belt width resulting from the obove formulo will
lood ing clo ssiflcotions in terms of rote per hour of corrying material req uire o b e lt speed greoter thon permitted by Table 2, poge 143,
when speed of belt is one foot per minute ond material is conslontly the width should be recolculo te d , ond bosed on o V2 volue sufficient
ond uniformly fed to the belt. These volues, therefore, ore 60 times to reduce the speed of the belt within the recommended limits.
·
1 1 1 1
~ ~I 54
~~I 81~~ ~~ ~~ ~¿I ~~ *~I
14
16 i 05 : : : . . . ¡ ::: 115
18 27108 135 ... 31 63 I ·.. . . .
94 126 157
81
20
24
30
67 10134135
----:so
1621 243 1 324
168
405 486
. ..
lOo ----isa 200 ~ 300 - ..-.- - .-.-.-
...
567 . . .
39
60
97
79 1181 158
120 1- 180
194 291 389
197
300 ~1--1--
485 582 68 0
2401
50 36
117 235 352 470 587 704 822 940 147 295 44 2 5 9 0 737 884 1032 1180
162 42 325 487 650 812 974 1137 1300 202 405 6 07 8 10 1012 1214 14 17 1620
220 440 ~ 880 ll0o 1320 1540 1760 275 550 ~ 1100 1375 1650 1925 2200
48
285 54 5701 855 11401 14251 17 10 19951 2280 357 7151 1072 1430 17871 2144 2500 2860
60
360 720 1080 1440 1800 2 160 2520 2880 450 900 1350 1880 2250 2700 3150 3600
555 111 o 1665 2220 2775 3330 3885 4440
72 690 1380 2070 2760 3450 4140 4830 5520
84
775 / 1550 2325 3100 38751 4650 5425! 6200 970 1940 2910 3880 48501 5820 6790 7760
14 321 64 961 129 . . 1 . . . 1 . . . ... 32) 641 96 129
16 42 84 126 168 210 . . . ... . .. 46 92 138 184 230
18 54 108 162 216 270 . . . ... . .. 63 126 189 252 3 15
20
24
30
67
162 324
100¡
135 202 ~1 337 . . .
200 300 400 500
486 648
600¡ -
... . ..
. .-. -.-
8 1o 972 1134 . . .
. .-
79
194
158
240
389
237 316
360 480
583 778
295
120
600 ~ - -
972 1166 1361
--
100 36 235 470 70 5 940 1 175 141 o 1645 1880 295 590 885 1180 1475 1770 2065 2360
42 325 650 975 130 0 162 5 1950 2275 2600 405 810 12 15 1620 2025 2430 2835 3240
48
- - -
440
- ---- -- -- - - - - - - - --- - -
880 1320 1760 2200 2640 3080 3520 550 1100 1650 2200 2750 3300 3850 4AOO
--
54 570 11 40 1710 228 0 2850 3420 3990 4560 7 15 1430 2145 2860 3575 4290 5005 5720
60 720 1440 2160, 2880 36001 4320 5040 5760 900 1800 2700 3600 4500 5400 6300 7200
72 111 o 2220 3330 4440 5550 6660 7770 8880 1380 2760 4140 5520 6900 8280 9660 11040
84 1550 3100 4650 6200 7750 9300 l 0850 12400 1940 3880 5820 7760 9700 11640 13580 15520
4 - -¡a ~---¡-¡¡----i92-
- - - --l---1- ..-.- --..-.- --. .-.- --..-.- --¡¡¡~----¡-¡¡ 192--- - - - - -
16 62 124 186 248 . . . . .. ... ... 68 136 204 272 340
18 80 160 240 320 400 . . . ... .. . 94 188 282 376 470
20 102 204 306 408 51 o . . . ... ... 118 236 354 472 590
24, 150 300 450 600 750 900 . . . . .. 180 360 540 720 . 900 1080
30 242 484 726 968 12101 145 2 1694 .. . 290 582 872 1164 1454 1744 2036 2320
150 36 352 704 1056 1408 1760 2112 2464 .. . 4421 884 13261 1768 2210 2652 3094 3536
42 486 972 1458 1944 2430 2916 3402 .. . ~06 ~ 4 ~o 2428 3034 ~ 4248 4848
48 660 1320 19801 2640 3300 39601 4620 - ..- . 824 1650 247 4 3 300 4 124 4948 577 4 6592
54 854, l 708 2562 3416 4270 1 5 124 59781 ... 1070, 2144 321 4 4288 5358 6428 7502 1 8560
60 1080 2160 3240 4320 5400 648 0 7560 .. 1350 2700 4050 54001 6750 8100 9450 l 0800
1665 3330 4995 6660 8325 9990 11655 13320 2070 4 140 621 o 8280 10350 12420 14490 16560
1
72
84 23 25 4650 6975 9300 11625 13950 16275 18600 29 1o 5820 8730 11640 l 45 50 17 460 20370 23 28 0
.t. Refer to Toble 2, poge 143 far moximum speeds. 0 Refer to Toble 3, poye 143 for derermining Load ng Closs.
• Refer to Toble 6, poge 146 for mínimum w idth of belt far lump size.
144 • L 1 N K- B E LT
bulk handling
b elt conveyo rs
Engineering
O • Bel! width and speed , continued
Usually, it is mosl economical to operale !he narrowesl permissible a re established, a s it may be necessa ry lo increase the width to
bel! al its maximum allowoble speed. However, when it is calculated provid e sufficienl operating slrenglh; or, it may be advantageous to
that the permissible cross sectional load ing al !he maximum per- operate !he belt al a higher speed with reduced cross sectional
missible speed will handle more thon the required volume, it is loading to decrease lhe req uired tension. Another consideration
usually bes! to maintain !he cross sectional lo ading and select a which may be found later to inAuence the width and sp eed of !he bel!
speed sufficient to convey !he required volume. The width and speed is !he troughability of bel!, as determined b y ils thickness to p rovide
thus determined should be considered a s tentative until b elt tensions adequate strength.
Tab le S • Rote p er hour of carrying material al belt speed of one foot per minute
Volume per hour for one foot per minute of belt speed, v,
Belt Cubic feet Cubic yards Bushels
width, per hour6 per hour per hour
inches
loading Class Á
A B 1 e A B e A 1 B e
Fl at bel! on idlers •
14 2.6 4 .1 .... . ... 0.09 .15 2.1 3.2
16 ...... . . 3.7 5.8 . 13 .21 2 .9 4.6
18 . .. . . . .. 5.3 8.5 ... .. . .. . 19 .31 .. . . . . . 4 .2 6.8
20 .. .. .... 7.3 11.6 ........ .27 .43 . . ...... 5.8 9.3
24 . ....... 11.9 18.9 . .. ..... .44 .70 ........ 9.6 15.2
54
60
72
. .... . ..
....... .
. .. .....
59.2
74.5
107.0
94.7
111.9
157.0
.. .... .
... .. ... 2.20
2.75
3.90
3.50
4.12
5.80
..... . ..
..... ...
47 .6
60.0
85.0
76.0
89.2
125.0
84 ........ 142.0 2 10 .0 5.20 7.70 113.0 167.0
20-degree idlers •
14 3.35 6.48 6.48 .13 .24 .24 2.70 5.20 5.2
16 5.04 8.40 9.20 .19 .31 .34 4.05 6.75 7 .4
18 6.90 10.80 12.60 .25 .40 .46 5.55 8.70 10.1
20 8.85 13.50 15.8 0 .33 .50 .58 7.12 10.85 12.9
L 1 N K - B E L T • 145
bulk handling
belt co nveyors
Engineering
D • Belt w idth and s p eed, continued Ta ble 6 • Maximum recommended lump size for each width
of belt on 20-degree idlers
I~
1
100 3 5 6 8 10 12
20° 50
-
.. 5 6
1
- -- -
8 12
-
16 20 20
- - - - ---
t roughed 14
7000 100 . .. . .. 5 6 8 12 16 16
b el!
idl ers
8000
150
50
100
150
...
- .. .
. ..
.- ..
.. .
-5
. .. . ..
. .. . ..
. .
¡-.. 6
.. -
8
8
8
8
10
12
12
10
12
14
12
14
- - -- -
16 20
16
14
1
14
~1 20
16
14
16
20
16
J - ¡-
-
100
-. -
.. --
.. -
- -
- .. ..
- - - - --
16 20
-
22 24 28
- --33- - -
38
-
9000 150 1 . .. - .. . . 16 20 22 24 26 27 32
45° 6000
lroughed Size ond weight of lumps is usuolly limited by type of belt. Consult Link-Belt
ond
bel! when material weighs more !han 50 pounds per cubic foot.
8000
idlers
5000,
Flot 6000, When used for moleriols other thon fine or granular, the moximum size of lumps or
b elt 7000, objecls depends upon rheir shope and weight, olso !he spocing of idlers,
idle r s 8000, speed of belt ond other considerotions. Consult Link- Belt .
,
9000
• Size of lumps moy olso be determined by w idth o f belt (Toble 6). or by belr include chor<1cterisrics of moteriol, Looding Closs, speed o f belt ond looding
tension ond weight of moteriol (Toble 14, poge 156). Other considerotions cond1trons.
14~ • L 1N K- B E LT
bulk handling
belt conveyors
Engineering
E • Belt ldler selectl on and spaclng, continued 2. Regreose oble in the field from one e nd, or "one-shot." This method
is usuolly confined to light ond medium duty idlers of moderote be lt
The TYPE of idler is determined by the function it performs, such os width.
corrying the load, supporting !he empty return belt, troining the b e l!
ond cushioning !he impoct of looding. Selection of the type of 3. Foctory greosed ond seo led b eoring s ore usuolly confined to
corrying idler, whether Aot belt, 20° or 45° troughed belt, usuolly conveyors of moderote widths for light or temporory duty.
is determined by the size, weight, quontity ond lump size of material
to be hondled.
Severol SERIES of eoch type of idler ore mode to mee! widely Table 9, poge 148, p rovid es selectio n informotion with respect to
differing operoting conditions. Selection of the series is determined both type ond serie s. The moximum lump size for vorious idlers is
by such conditions os type ond frequency of service, degree of shown on Table 7, poge 146, but idler seleclion moy be inAuenced
obrosiveness in surrounding otmosphere, the weight per cubic foot olso by !he maximum lumps for belt width, Table 6, poge 146, ond
of material, ond the size of lorgest lumps to be hondled, os well os by belt tension, Table 14, poge 156.
looding ond dischorg e cond itions. Also, selection of !he series is bosed The weight of revolving porls of vorious link-Bel! idlers is required
on the speed, width ond thickness of !he belt. to determine power requiremenls ond be l! tensions, ond is shown
The type ond series of idlers for most conveyors moy be selected in Table 1 O, pog e 150.
on the bosis of the operoting conditions broodly d escribed in Table 9.
However, for unusuol combinotions of conditions, it moy b e more
odvontogeous to use o lighler or he ovier series !han shown in the Belt idler spacing
table. Thus, o lighter series moy be sotisfoctory for handling heovy,
g ranular meteríais on o lemporory or infrequently used conveyor, The spocing of idlers olong the conveyor belt is o very importont
whereos the sorne series would not b e e conomicol for continuous duty. facto r in the over-oll e conomy of the conveyor since the spocing
Conversely, heovier idlers ore more dependoble ond o re often more greotly inAuences the life of both the belt ond the idle rs. Also, idler
economicol for continuous duty whe n handling high copocities of spocing moy inAuence the required horsepower os well o s the te nsion
lumpy material, even though it is of moderote weight. roting ond cost of the belt.
ldler rolls ore mod e in vorious diometers ond of moteriols such os lf the distonce be tween troughed be lt idlers is too greo t, the belt
steel, gray iron ond rubber treod. Lorger diome te rs ore d esiroble for will tend to sog excessively, cousing spilloge of moteriol, d ecreosed
high spee d belts ond for lorge lum ps, os they should prolong life of be lt life, ond increosed power to drive the conveyor.
both idler rolls ond belts. Steel rolls ore used for most moteriols, but ldler spocing under skirt plotes should be reduced to ovoid
gray iron is more sotisfoctory unde r certoin corrosive co nditions. wedging of moteriol, os described further in this book und er " looding
Rubber treod rolls ore used on corrying idlers to obsorb impoct, ond the Belt." Heovy, shorp lumps will cause more domoge to high sp eed
on return idlers for sticky or corrosive moteriols. belts due to greoter impoct al the idlers when the re is too much seg
The method of lubricoting idler beorings is usuolly bosed upen the in the belt. The omount of belt tension required to preven! excessive
preference of p urcho ser's mointenonce orgonizotion, ond is inAuenced seg is reduced by closer spocing of idlers os shown by Chori E,
by o pe rating conditions, accessibility of the idlers, ond by !he pog e 155.
chorocter ond ovoilobility of labor. Three methods of lubricotion ore Occosionol lorge p ieces imbedded in fines ond centrolly loo ded on
ovoiloble in certoin series of link-Belt idlers: o belt trove ling ot slow speed ore less severe on the idle rs thon the
sorne size or smoller lumps without the cushioning effect of fines.
1. Regreoseoble in the fi el d al eoch beoring with oll gre ose pipes l ump s not lood ed centrolly or trove ling ot high speed hove o more
extend ed to one sid e where desired. This method is necessory for destructive e ffect.
lorge idlers ond wid e be lts, ond usuolly is pre ferred for oll b ut
relotively norrow, moderotely looded conveyors. (continued on poge 150)
Table 8 • Beft idfer spocing for eoch idfer type ond series
9000
150
100
1 50
. ..
-------.-.-.-¡-.-.. ...
...
4
...
4
...
3 Y2
4
3 Y2
- .-.-.-i-¡y;-i 4Y2
4
4Yl
4
_4_ ___
4
4_
4
JY2 Jv;-
3 3
--
4-5 º- - l l - -6'"0'"' "0"""
"' 0--l---:3-:5:---ll-.-.-. ... ... - ..- .- - 5 - - _ 5_ _ _ _5- -¡y;--¡y;- - - - - - - - -
troughed 50 ... ... ... ... 4 Y2 4 Y2 4 Y2 4 Y2 4
belt 8000 35 -. .- . - - -
.-
. . - --..-.- - -
. .-.- 5Y2 _ 5_ _ _5_ _ 5 -¡y;--¡y;--4_ _ _4_ _ _ __
idlers 50 ... ... ... ... 5 4 Y2 4 Y2 4 Y2 4 4 3 Y2 3 Y2
A Relurn belt idler recommended spocing is 10-foot intervols for oll belr opproximotely 100 fe et oport thereofter. Jd ler spocing ot looding poinl
widths ond looding. Belt troining idlers on the corrying ond return runs, should be red uced to preven! excessive sog os covered on poges 155 ond
should be ploced obout 50 feet fr om eoch termino! or bend pulley ond 162.
L 1 N K - BE L T • 147
bulk handling
b e lt conveyors
Engineering
E • Belt ld ler selectio n and spaclng, continued
Table 9 • Belt idle r selection b y ty pe and series
Avoiloble Roll
Type of bell idler Series far belt widths, dio meter, Operoting conditions
inches inches
~
Carrying idl er fo r co ntinuous operatio n, high capa cities,
7000 18-48 5 and for heovier weight, ob rasive moteria ls where the
20° lroughed be lt idler size of lumps is limited by the width of b el!.
Corrying idler for continuous operation, high copo cities,
and for heavier weight, abrosive materials where the
size of lum ps is limited b y the width of bel!. The slrong er
8 000 24-60 6
and heavier 6" diameler rolls give add ed life under
more severe service, and are suitable for wider be lts
!han Series 7000 idlers.
Carrying idler for continuous operalion, highest copoci-
9000 36-84 6-7
ties, o nd for the heoviest and coo rsesl moteriols.
6000 14-36 5
QDQ
20° troughed be lt lro ining idler,
6000
7000
8000
14-36
18-48
24-60
4-5
5
6
Corrying idler used to !rain corrying b e lts which operote
in o ne direction, ond to protect edges of belt from injury
due to misalignment.
9000 36-84 6-7
positive o ction type
~º~
20° troughe d be lt troining idler,
7000
8000
9000
18-48
24-60
36-84
5
6
6-7
Corrying idlers used to troin corrying belts which oper-
ole in both directions, ond to protecl edg es of bel!
from injury due to misolignment.
actuoting di sc type
~I I~ 8000 24-60 5-6 Carrying idler used for picking, sorting ond feeder
20° lroughed belt picking and 9000 36-84 6-7 conveyors.
feede r conveyor idler
~
45° troug he d b e lt idler,
7000
8000
24-48
24-60
5
6
Carrying idler for continuous service. This typ e corrie~ .
moximum volume of material, limited only by the con-
struction of !he bel!.
equal length rolls
~
4 5° trough e d b elt rubber cushion idler,
8000 24-60 6
Carrying idler used to protect the bel! by absorbing
im pact und er looding points, especially when larg e
lumps and heovy malerials are carried.
equal length rolls
M
45° troughed be lt troining idler,
positive action type, equal length roll s
7000
8000
24-48
24-60
5
6
Carrying idler used to !rain co rrying belts which o p erote
in one di rection, ond to prolecl edges of bel! from
injury due lo misolignment.
~
45° troughed b e lt idler,
6000 24-48 4-5
Corrying idler for conlinuous operotion, handling light-
weighl maleriols such os groin and wood chips in gre oter
volume thon 20° idlers.
unequal length rolls
148 • L 1 N K - B E L T
bulk handling
belt conveyors
Engineering
E • Belt ldler selectlon and spaclng, continued
Table 9 • Belt idler selection by type ond series (continued)
Avoiloble Roll
Type of belt idler Series far belt widths, dio meter, Operoting conditions
inches inches
~CJ~
45° troughed belt training idler,
6000 24-48 4-5
Corrying idler used to troin corrying belts which operote
in one direction, and to protect edges of belt from injury
due to misolignment.
pos itive action type, unequal le ngth rolls
~ Q 8000
9000
24-60
36-84
5-6
6-7
stressed belts during their tronsition from troug hed
idler to pulleys. Rolls ore odjustoble to desired belt
Variable troughed belt idler contour.
5000 14-30 4 Corrying id ler used for bulk materi a ls such os p rep o red
6000 14-36 4.5 foundry sond and undelinted cotton seed, where it is
ji ll 7000 18-48 5
desiro ble to plow material off a l o ne or more points.
Also, used for pul p wood logs, packa ges, p icking and
Fla t bell idler 24-60 6
8000 sorting conveyors. Generally suita b le for conditions of
9000 36-84 6-7 service of corresponding series of 20° idlers.
Jrnrm:mJill 8000 24-60 6 Corrying idler used lo protect the belt by o b sorbing
Flat belt rubbe r cushion idle r, 9000 36-84 7 impact al transfers a nd belt feeders.
fi xed s haft type
5000 14-30 4
6000 14-36 4-5 Return idler used lo carry empty return belts where wet
,,~ 7000 18-48 5 or sticky maleriols cling lo belt or where resistance to
8000 24-60 6 corrosion o nd chemical attroction to iron or steel is
Re turn belt rubber tread idler required .
9000 36-84 6
[&; J] 6000
7000
14-36
18-48
4-5
5 Return id ler used to train return belts which o p erote in
one direction, a nd to protect e d ges of be lt fro m injury
8000 24-60 6 due to misalignment.
Re turn belt training idler,
posit ive action type * 9000 36-84 6-7
~~ 8000
9000
24-60
36-84
6
6
Return idler used to troin return belts which o perote in
one d irection whe n ha ndling materiols thot adhere to
belt ond build-u p on metal rolls. Mode only with rubbe r
Re turn belt rubber tread train in g idler,
coster- camber type * treods.
"\: :r 8000
9000
24-6 0
36-84
6
7
Return idler used to assist in remo ving excessive omounts
of certo in ma terio ls that hove a tendency to cling to
Return belt bealer idler bel t.
* ..
Fa r relurn belt lro1ning 1d lers for re versi ble be lrs consult L ink-Belt .
L 1 N K - B E L T • 149
bulk handling
be lt co nveyo rs
Engineering
E • Belt id ler selection a n d spacing, continued slructures musl b e correctly aligned. Also, the material hand led should
b e loaded cenlra lly on the bel!.
Toble 8, page 147, and !he notes following it, show recommended
In addition lo careful installation, it is necessory to provide means
average spacing of idlers based on judgment determined by many
of training lhe bel! in anticipation of subsequent variations in align-
yeors of experience. lt is intended to represen! good practice far
ment a nd loading conditions. Sorne self-aligning effecl of !he carry-
normal or average types of installa tions, bu! deflnite limitations
ing run may be obtained by instal ling !he ca rrying id lers with a
connot be tabled far the spacing of idlers far all conditions. In many
forward tilt in lhe direclion of bel! lravel of not more than 2 °.
cases it may be advisoble to obtain a recommendation from Link-Bel!,
Tilted idlers should no! be used on reversib le conveyors. Also, tilted
especially when large, heavy lumps are being carried, when there
idlers may result in increased wear af bel! cover and idler rolls when
is a wide variance of lensions along !he bel!, and far conveyors
handling abrasive materials.
having convex curves or unusual loading conditions.
The bes! method of lroining !he bel! when misolig nment is no! ex-
cessive is with be lt troining idlers, which corree! this condition outo-
Belt tra ining idlers
matically by lraining lhe bel! to a central position. They a re ava iloble
lt is importan! thot the conveyor belt operates practically centrally in !he various series shown in Table 9, pages 148-149. Bel! training
with respect to its idlers to avoid dama ge to belt edges from rubbing idlers are made far both carryin g and return belts, and far !hose
against adjocent chutes or structures. To insure central opera tion the that travel in one direction or far reversible conveyors. Recommended
bel! must be installed properly and !he idlers, terminal pulleys and spacing of bel! tra ining idlers is g iven in a foo lnote to Table 8 , page 1 47.
'l 1 8000
width, 5000 6000 1 7000 1 8000 9000 5000 6000 1 7000 1 9000
inches 6
4"
• 11s1,.
steel s1•ee rubber l '" I rubber
ee 11 ,.. s1ee1 · 1grey
,.. 1s1•ee rubber l
. • · 1 • ..
rubber
s1ee 1s1ee 11 , ..
4" [ 4" 1 5" 1 5•·
steel steel steel d steel
5" 6" 1 6"
rubber 5" rubber stee l
6"
~roy¡rubber
6" [ r 1 "
steel sleer,ubb~r
rolls ro 11s ro 11s cush1on
rolls ro 11 s
cush1on iron cush1on cush1on
rolls ro 11s rolls rolls ro 11 s ro 11 s rolls
1reo
rolls ¡rolls 1rolls rolls ¡ reo
rolls treod rolls iron treod rolls 1rolls rolls
rolls rolls rolls
14 13 15 19 14 . .. . .. . . . . . . . . . ... ... . .. 12 ¡ 12 15 11 . .. . . . . . . . . . . . . . .. ...
16 15 17 20 15 1 . . . 1 . . . . . . . . . . . . . . . ... . . . 13 14 16 12 . . . . .. 1: : : . . . . . . . . . . . . . . .
18 16 18 22 17 25 20 . . . .. . .. . . . . . . . . . 14 16 18 13 22 17 . . . . . . . . . . . . . .. ...
20 17 19 24 19 28 23 . . . . .. ... . . . ... . .. 15 17 20 14 24 18 . . . . . . . . . . . . . . ..
48 ... ... ... ... 52 48 71 115 104 111 8 136 156 . . . . . . . . . . .. 52 36 65 108 42 111 124 7 5
54 ... .. . . . . ... ... . .. 78 128 116 131 150 171 . . . . . . . .. . . . . .. . .. 72 12 1 46 123 138 81
60 ... ... . .. ... ... ... 86 140 125 143 164 186 . . . . .. ... . . . ... . .. 79 133 51 135 152 87
72 . .. .. ... . . . • •• 1 .. . . . . . .. . .. 168 192 216 . .. . . . .. . . . . .. . . .. . .. . . . . .. 160 178 100
84 ... ... ... ... .. . ... ... ... ... 193 220 246 . . . . . . ... .. . .. .. . . .. . . . . .. 185 204 109
150 • L 1 N K - B E L T
bulk handling
belt conveyors
Engineering
F • Power requl rements and belt tenslons, continued INERTIA FORCES are defined as the increased tensions that are
Note thot !he Lo volue does no! include frictional losses between set up during the acceleration and deceleration of the bel!. The
motor and !he conveyor driving pulley resulting from power trans- magnitude of these tensions is calculated by the use of unit inertia
mission equipment as speed reducers, chains or gears. These frictional forces which are determined by the total equivalen! weights of all
losses affect !he horsepower of motor, but do no! inAuence design moving parts, the torque available for accelerating and careful
and selection of belt, idlers, pulleys and pulley shafts. consideration of !he proper distribution of these forces. By this means
it can be determined whether:
Other frlctlonal forces that may exceed the normal L0 value,
and mus! receive special consideration, are !hose resulting from com- the light Side Tension, T,, is too great, or
plex arrangements of terminals, multiple trippers and heavily loaded !he T¡/T2 ratio is excessive, or
convex curves. !he bel! will lift off the idlers on a concave curve.
The calculation and application of inertia forces is rather involved,
Frictlon Factors shown in Table 11 are based on a differenl so these formulas are not included nor are they considered in the
factor for material than for the empty bel!, due to the resistance of examples in this book. However, inertia forces should be calculated
the material lo the slight but repetitive d isturbance it is subjected to and their effect carefully considered for conveyors which must be
as it passes over the idlers. The factors shown are conservative for designed for the following conditions:
conveyors equipped with high grade antifriction idlers, on well
aligned structures, operating in temperatures above - 20º F., receiv- ( l) Long, heavily loaded, high speed conveyors.
ing good care, mainlenance and lubrication. For temporary or poorly (2) Horizontal conveyors where the distante the conveyor
aligned slructures ar lower temperatures these factors should be will coas! is important.
increa sed between l 03 and 253, depending on conditions. Al- (3) Oescending, regenerative conveyors, requiring brakes.
though special greases may be helpful al low temperatures, o ther (4) Transfers between feeders and high speed conveyors
considerations may necessitate higher factors !han !hose shown in of widely varying lengths and inclines.
!he table. Conversely, some tests hove been made under very favor- Complete information regarding conveyors in these categories
able conditions which indicated friction factors less than those shown should b e referred to Link-Belt for recommendations.
in the table.
GRAVITATIONAL FORCES are the forces, over and above the Methods for calculating horsepower
frictional forces, required to raise ar lower the belt and material on
the inclined portions of !he conveyor. On ascending conveyors the
gravitational forces of the bel! and material on the carrying run The horsepower to drive a belt conveyor equa ls the sum of the
oppose movement of !he belt and on !he return run !he gravitational following:
force of !he belt assists movement. On descending conveyors the HP to drive empty conveyor
gravitational forces of !he belt and material on the carrying run assist HP to elevate or lower material. (This should be
movement of the belt and on the return run the gravitational force subtracted when lowered.)
opposes movement in !he desired direction. Gravitational forces are HP to convey material horizontally
determined by !he following formula: HP to overcome the "additional frictional forces" and
(
Weight of belt,
per foot
+
Weight of material, } X vertical travel,
per foot of be lt in feet
"other frictional forces" mentioned on pag e 150 and 151.
Two methods are included herein for calculating the horsepower
The result should be added to the frictional forces of inclined belts a nd bel! tensions of belt conveyors. The use of either method requires
b ut should be deducted for declined belts. an understanding of the subject of Belt Tensions, page 154, but such
understanding is needed less for the simple Graphical Method than
Table 11 • Friction factors • for the Analytical Method.
Friction
Peri in which friction originales factor Th e Graphical Method provides the means for obtaining th e
e total horsepower directly from Choris B, C and O on pages l 52 and
Revolving peris of ball or roller bearing b e l! idlers ... . .02 153, and the belt tensions may be calculated from the resulting
Empty b e l! on ball or roller bearing belt idlers ...... . .02 ¿ horsepower. This methad is suitable for conveyors of moderate
Material only on be lt on anti-friction belt idlers . ..... . .025 ¿ capacity having relatively straight paths of travel. The results will be
Tail, be nd and snub pulleys and shafts, ball and accurate when actual weights of belts and revolving parts are used
roller bearings . . . . . . . . . . .................. . . for Chori B. However, for determining tentative or approximate
.0 1
Tail, bend and snub pulleys and shafts, sleeve horsepower, a convenient table of typical weights is superimposed
bearings ............................... . . . . . on Chori B.
.02
Takeup pull or counlerweight, ball and roller The Graphical Method is not suitable for final calculation of horse-
bearings . . . . . . . . . . . . . . . ............. .. ... . .01 power for conveyors having decline portions, convex curves, high
Takeup p ull or counterweighl, sleeve b earings . ... . .. . .02 capacity or complex arrangements of terminals. On the other hand,
Orive pulley assembly, ball and roller bearings ...... . .01 it is useful for tentative estimates of horsepower under these condi -
Orive pulley a ssembly, sleeve bearings ............. . .02 tions and for an approximate check on the results obtained by the
Fabric be lt, including material carried, sliding on Analytical Method.
polished steel . . . . . . . . . . . . . . . ..... . .25 - .30 An example of the use of the Graphical Method is given on page
Friction surface belt and material carried, sliding on 170.
polished steel . . . . . . . . . . . . . . . . . . . . . . ... .30 - .35
Rubber surfaced bel! and material carried, sliding Pre- Bllt sectional belt conveyors, page 222, may be selected
o n polished sleel. .............. . ............ . .45 - .55 after horsepower has been obtained by the Graphical Method
Fabric surfaced belt and material carried, sliding without further consideration of belt tension or other matters of d e-
o n polished wood . . . . . . . . . . . . . . . . . . . . . . . . .... .30 - .35 sign detail.
Friction surfaced bel! and matedal carried, sliding
on polished wood ........................ . .35 - .40 The Analytlcal M e thod is based on calculating bel! tensions as
Rubber surfaced bel! and material carried, sliding they occur along the conveyor, and the horsepower is flgured from
o n polished wood ..... . .40 - .50 the resulting Effective Tension, E, al the driving pulley. This method
is generally used for conveyors beyond the limits of the Graphical
¿ The diffecence between the fríction foctors of the empty belt and the
materia l on the belt is due to the resistonce of the molerlo l to the slight but Method. lt is not only more accurate, but it provides te nsion values
repetilive dislurbonce it is sub¡ected to os il posses over the belt idlers. al intermediate points of !he conveyor which are necessary for the
• This table shows recommended friclion foctors bosed on reosonoble core, proper design of decline belts, convex and concave curves, complex
mointenonce, lubricotion ond olignment ond for operolion in temperotures terminals and remotely located ttikeups.
obove -20ºF. (continued on page 154)
LINK - B E L T• 151
bulk handling
belt conveyors
Engineering
F • Power requirements and belt t e nslons, continued
Chart B • Horsepower requir ed to drive empt y conveyor
~~ ~:
18
24 1 j 30
30
36 ~~ r-~~--1 !~
42
48
--;r1 ~: i--~-~-
60
65 1' 94 1 107
72 10 1 11 8 135
ow 84 137 15 1 169
w
ll.. 6 Weights obove doshed line bosed on
(/) 14 ,___.,,____..___,__, Series 7000 idlers, berween lines on Series
1-- 8000, below solid line on Series 9000
_J
w idlers. Friction factor = .02. Lo = 150
(IJ
feer.
:;: 13 f----.,--i---1--1
a..
u_
o
Q
I 121--+--+-+-+-...,--,--,--,--.,.--.,.---,----,----,----.,..~----r----,----,~~t--+-1'~-+-+--1,'--,---;'-t-~~~-t--it'--+-.,---t-,.<;--1--ii--t--,..._+-+-i l2
u
~
w
e::
~ 111--1--~...-+-_..__..___.__.__~~~_.__._~~--t~~--1-+-1---+-----,l'-+-~-r---+-'-t---r-__,,,_-+--t---b........--+--t--t,.....,--ii--t--t--+7"'+-i ll
e::
o
>-
~ 10 1--l-----'--+-+-...,---,--~-,--,-~~---,----,-~~--f~-r---.f--¡....,.<-~o+-+-+r-r-+--r--+--r--il'--+-+-+-7"----+--t----l----:""""'r--t-t-t-+-:tlO
z
o
u
>-
~ 91--,.--+-.,..--t--t---:---r--'-t--+--+---,--t---r-+~-rt--?'T--1r--->'t----,.~-t--,f--t---;-;..,.._'-t--r--?1"---t-- >:/-...,.---+--+-'-t--+>""l--+--+--t--i9
:;:
w
w
>
¡¡:
o
o
l-
e::
w
~
a..
w
~ 61--+---r---+-+-+-+--+--'-l'-7'-T---i>''-'-r-.,.-7f'--t-7"í---,,--,.f-t-~'i-+--t--¡,..<'-r---+--+-7"''--t--+-.,---+--+--t,.....,é-ir--t-t-t-+-+-i6
o
I
152 • L I N K - BELT
bulk handling
belt conveyors
Engineering
F • Power requirements and belt tenslons, continued
Chart C • Horsepower required to elevate material
Chart D • H orsepower required to convey material horizonta lly
TONS PER HOUR OF MATERIAL ELEVATED
200 400 1000
2.3
1 -1 -1-
600
,__
800 1200
1-
1400 1600
t-
1800
,__
2000
- ,_
·- 2.3
2.2 -·- 1 - -t -
1--
t-- 1-
t-
,_ ,_ ,__
2.2
2.1
,_ _r= ,_ , := t:=
2.1
2.0
1--
·- ¡---
t- t-
1-
1 - 1--
,_
- 1-
2.0
,__._ 1 - -¡ - - - 1- - V
--
t-
t- t-
- - -
t-
t-
,_ f..:: ,__ ,__
1.9 ,_ ,__ 1.9
-
1-
u..
1.8
- /
-
-
'- -
1.8
--
,_
1-
1-
CHART (
1-
--
f--- 1-
.L
V
/
1-
- -
1. 3
v ~1
__J
t
w t- ,__ 1--- t- 1- t - -
·-·-
¡--- ~
o
- ._-
1- 1.0 t= _
a:: t- , t=t-- ,_
w
3: .9
o
a..
w
- [/V i--r--
t- t--
1- I
o::
._ 10 o:::>
CJ)
o::
.8
1/ -¡- - ~
o::
w
o - ,_ - ~ ¡---
1-
a..
I .7
1-
-
t-- t--
1-
,,,_ L
1-
t-
- - -+-- t -
9
CJ)
z
o
---
1- t- -
.6
7 1-
- - o
/ t- -
1--
= -
-t- - 8
Q
.5 o::
w
/ - - - - t- - a..
.4
.3
/
V
,_
- - ,__ -
- - - 1-
- 1- -t-~
7 >-
__J
__J
<t:
1-
V 1- 1-
- - z
1- t-
t-
,/ - - - 6 o
.i,_ N
1--
- V
,_:__
-
1- ·- 1-- -
V
~
a:o
I
.1
,_ 1- t-
5 __J
:-,.
·- - t- ,_ -- t-
1- ~
~
<t:
a:
w
1-
<t:
4 ::;::
>-
w
>
z
o
3 u
CHART D o
1-
o::
MULTIPL Y RESUL TS FROM CHART w
2 TONS PER HOUR 2 3:
BY 100 o
a..
f riction facto r == .025 w
CJ)
o::
o
I
200 400 600 800 1000 1200 1400 1600 1800 2000
LENGTH OF CONVEYOR IN FEET Fig. 6252-53
L 1 N K - B E L T • 153
bulk handling
belt conveyors
Engineering
F • Power requirements and b e lt tensions, continued Since the relotionship of T1 ond T2 depends up on the coefficient of
Final colculotions by the Anolyticol Method should be bosed on the friction and ore of contoct, ond the difference b etween T1 ond T,
actual weights of f1nolly selected belt ond revol ving peris. However, determines the volue E, these ore the onl y two foctors hoving direct
the opproximote weight of bel! for lenlotive colculotion moy be ob- inAue nce upen the effective driving power which o p ulley will develop.
toined by using !he Grophicol Method to determine opproximote A greoter coefficient of friction con b e obtoined by logging the
horsepower, from which th e Tight Side Tension, T1, moy be estoblished, pulley ond g reoler o res of contoct con be ob toined by snubb ing the
ond the weight ob toined from Table 19, pog e 158. belt or by use of tondem or dual motor drives.
An exomple of !he use of the Anolyticol Method is given on pog e
T1, the Tight Side Tension, is the tension in the b elt ot the driving
172.
pulley ond moy be exp ressed
T1 = E+ T2
Belt tensions and power formulas In sorne coses it moy be odvontogeous to use o dua l pulley drive
The forces which contribute to the power req uiremenls of o con- to increase !he ore of contoct of bel! o n drive p ulleys os shown in
veyor build up in, ond ore lransmitted by, the bel! os tensions. In od- diogrom below:
dition to their effect on power requirements, belt tensions olso influence
the design ond selection of oll componen! pe ris. Thus, belt tensions / HEAO PULLEY
provide the bosis for colculoting the mejor loods o s well os power
SECONOARY
requirements. ORIVE PULLEY 1
_.i.....,.~..i,---')~--,T'z-
The followi ng def1nitions and descriptions apply to bel! conveyors
afte r they hove reached their normal speeds. They do not take into
considerotion inertia forces menlioned on page 151.
For conve nie nce, we lisl below the symbols used in connection with
the more complete def1nitions which follow them:
Fig. 4852
H = Horsepower required lo drive conveyor. Du a l pulley drive
S = Speed of conveyor in fe et per minute. 360° to 500° wrop
E = Effective tension req uired to drive conveyor. Total E=T1- T2
T1 = Tight side te nsion al primory drive pulley.
T2 = Slock side lension al drive p ulley. T3 is the Slock Side Tension for the primory d rive pulley of a dual
T, = Slock side tension al primary drive pulley of o dual d rive, ond is olso the Tighl Side Tension for the secondary d rive
motor drive and the light tension of secondary drive pulley. p ulley.
Tmox. = Ma ximum tension in belt, wherever it occurs.
T, = Sog tension between looded idlers. Table 12 • Constants and tension factors o
-) T
e- :·= ___,__>
< ~:~=
~PULLEY
Orive
Constant ratios
!! for single
T2 drive
pulley
Slock side tension
factor required
for driving belt 6
L ORIVE PULLEY f ig. 4845 LORIVE PULLEY fig. 4846
Are of
con to et
T1 for both pulleys of
Plain drive pulle y Snubbed drive pulley
T; dual pulley drive Gravity tokeup 4
Type of belt
180° wrop 180° to 240° wrop on drive
E= T1 - T" E= T1 - T2 pulleys, Bore l ogged Bore logged
degrees pulley pu lle y pulley pulle y
E, !he Effective Tension or horsepower pull, is !he le nsion in pounds 1 1
al the drive pulley required to pull !he conveyor. lt is equol to the
Single 180 2.19
algebraic sum of all of the forces acting on the conveyor while it is 3.0 .85 .50
Pulley
running.
E may be calculated from belt tensions by !he Analytical Method 200 2.39 3.39 .72 .42
described on poge 172. Or, if !he operating horsepower is obtoined 210 2.50 3.61 .67 .38
from Cho ris B, C ond D, pages 152 and 153, then, 215 2.55 3.72 .64 .36
Snubbed
E= H X 33000 Pulley 220 2.6 1 3.83 .62 .35
s 230 2.73 4.07 .58 .33
lt should be noted thot, although E is sufficient to pull the belt, it is not 240 2.85 4.33 .54 .30
the Maximum Tension nor the Tight Side Tension. 360 4.80 9.02 .26 .13
T2, the Slack Side Tension, is the tension required in !he belt al the 380 5.25 10 . 19 .23 .11
driving pulley of a single pulley drive and al the secondary pulley 4 00 5.72 11 .5 1 .21 .09
Dua l
of a dual pull ey drive. 11 must exert sufficienl pressure between the
Pull ey 420 6.25 13.00 .19 .08
bel! and driving pulley to tronsmit the required power without 450 7.12 15.27 .16 .07
slippoge. 500 8.86 21.2 1 .13 .05
The required amount of Slock Side Te nsion, T2, d epends upon the
ore of contoct b e tween the b elt ond the driving pulley or pulleys ..t. Volues for screw tokeups ore not given here os they would be empiricol
ond olso o n the co-efficient of friction between the belt o nd pulleys. due to uncertointy of monuol odjustment. When screw takeups ore used
Toble 12 shows foctors by which the e ff ective horsepower pull, E, it is common proctice to use o factor 503 to 1003 greater thon shown
fer grovity tokeups.
should b e multiplied to determine the mínimum required slock te nsion
t; To determine mínimum T2, multiply Effective Tension E by Slock Side Tension
T2 ond it olso shows the constan! rotios of T1 ond T2 for bore ond fo cto r.
lo gged drive pulleys ond for vorious ores of contoct betwee n the o Based on coefficient of fri ction between be lt and drive pulley of .25 fa r
b elt ond pulley. bore pulley ond .35 far logged pullev.
154 • L 1 N K - B E L T
bulk handling
b e lt conve yor s
Engineering
F • Power requ ir ements a n d b elt tensions, continued Table 8, page 147, shows the recommended average spacing for
The two drive pulleys of dual motor drives must run ot different various series of idlers for different weights of materials and various
peripheral speeds to compensate for the difference in b e lt speed re- widths of belts. Experience indicates that, for the over-all economy of
sulting from the contraction of belt due to the decreased load be- the mo jority of installotions, these spacings should not be exceeded.
tween the two pulleys. The design of duol pulley drives involves a G reater distance between idlers may be indicated when belt tensions
number of special considerations of mechanicol and electricol equip- would be sufficient to preven! excessive sag al longer spacing.
ment and should be referred to Link-Belt. Good proctice is to limit the amount of sag to not more than 23
Tmax is the Maximum Tension in th e belt. For most conveyors, Tmax of the distance between idlers except where the b elt travels under
occurs al the driving pulley as T1, but under certain conditions the loading chute skirts. lf the idlers under the skirts are spaced al one
Maximum Te nsion may occur sorne distance from the driving pulley. half of the distance they are spaced jusi ahead of the skirts the sag
T., the Sag Tension, is the mínimum tension which should be in ony under the skirts will not ordinarily be excessive.
portion of the carrying run of the belt to preven! excessive sag of Chori E can be used to determine the required idler spacing for
the belt between the idlers. whatever tension may be in the belt, or it can be used to find the
belt tension required for various idler spacings to preven! more than
Excessive sag will require more power and couse additional belt
wear due to more disturbance of the moterial being corried as it
23 sag. Any tension which may be added to reduce sag should be
added to all te nsions throughout the belt.
passes over ond between the idlers.
The amount of sag at any point along a belt varíes with the Ex a m ple-When combined weight of load and belt is l 00
spacing of the idl ers, the amount of te nsion in the belt at that point pounds per linear foot, idlers should be spaced not more than 4 feet
and the weight per foot of the loaded b elt. Therefore, sag can be apart where tension in belt is 2500 pounds. O r, when weight per
lessened by spacing idlers closer or p utting more tension in the belt foot of loaded belt is l 00 pounds, tension in belt should be not less
by adding to the takeup pull. than 2500 pounds where idlers are spaced 4 feet apart.
3
'
4
5
6 /
8
10 /
G • Belt selection
The selection of the belt is one of the most importan! considerations Belts ore now made in various types of ply or cord constructions,
in the design of a belt conveyor. The belt carries the material and using such materiols as synthetic fibers, cotton duck, steel cables, or
transmits the power to move the load. lt is the pa rt most subject to combinations of these material s. Each belt is capable of a safe moximum
wear and replacement. tension stress. In this book such tension stresses or rotings hove been
Belt life depe nds upon the moleríais handle d as well as the design g rouped as tension ranges in table form for correlating data suita ble
of other parts of the conveyor such as pulleys, idlers, loading devices, for making all necessary belt calculations on a te ntative ba sis. Minar
trippers, chutes and cleaners. Proper care and maintenance con- adjustme nts may b e necessary to corree! for the specific belt that is
tribute much toward extending belt life. finall y selected.
Proper belt selection requires consideration of the following:
Many types of belts are available for such specific purposes as
high temperatures, resistance to acids, for food products, for resisting Belt car cass
impact and obrasion, and for parts and packag es. Among these The carcass of a belt provides the longitudina l strength for trans-
types are flat steel bond, wire mesh, tre ated and untreated canvas, mitting the power and the lateral strength for resisting impact and
and rubber covered. Rubber covered belts of various constructions for carrying the load. The carca ss is made of vorious layers or plies
are generally used for handling bulk materials and the data in this of fabric and/or cords, and they are held together by resilient
section a pply particularly to this ty pe. rubber, called friction. The tension rating depends upon the materials
Previous Link-Belt publications hove contained specifications of and construction of the carcass, but the quality of the belt is de-
belting from which final belt selection could be made, as the belting termined by the friction.
construction al thot time was standordized within close limits. With Table 14, page 156, shows tension ra ting s of belts on 20° idlers
the advent of many new moleríais and o variety of constructions for with respect to width as they are influenced by lump size, chorac-
belt carcosses, e och with an advontage for a particular need, it is teristics and weight of material. Permissible operating tensions are
now impractical to provide specification information he re for the also limited by the type of splice and characteristics of the control
final selection of a belt. Link-Belt will be glad to assist in such final equipment for accelerating the belt when starting under load, as
selections when desired. shown in Table 13, page 156. (continued)
L 1 N K - B E L T • 155
bu lk handling
belt conveyo rs
Engineering
G • Be lt se le ction, continued Abrosiveness of material hondled.
Be lts ore ovoilobl e with higher tension ro tings !han t hose shown Size o f lumps ond their tendency lo leor ond cut lhe cover.
in !he tab les, including sleel cable lype. However, they involve specio l Chorocleristics of material ho ndled, such o s hec t, oils, o cids,
design considerotions ond should be referred lo Link-Belt. moislure.
Corcosses ore mode with differenl grades of friction material os Length ond speed of conveyor.
required by lhe severily of service ond frequ e ncy of fl exing the Melhod of looding conveyor.
bel! oround vorious pulleys. The grade of bel! depends upan the Tabl e 15 shows the grade o f cover recommend ed for vo rious
diomeler of p ulleys, lenglh of conveyor, speed of bel!, number of conditions of service, ond Tab le 16, poge 157, shows lhe influence
plies o nd omounl of stress in belt. A skim cool of rubber between of conveyor leng th, speed o nd lensio n on g ra de o f cover required .
lhe fr icl ion plies is necessory where frequency of flexi ng st roins is Table 17, p oge 157, contoins recommended lhickn esses of covers
high, such os in shorl, high speed conveyors, or where il is severe for vorious conditions of service.
os in conveyors with undersize pulleys.
Table 15 shows !he friction recommended for 20° ond 45º idlers Ta ble 1 3 • Permissible operating tensions
o nd for vorious conditions of service. Also Table 16, poge 157, Rated belt Permissible aperating lensian per inch of belt width
shows the fr iction recommended by Link-Belt bronds os il is influenced tension in pound s Metal splice 1 Vulcanized splice
by conveyor lenglhs, speed s ond lensions. per inch
ol belt width
Across line
starting
Gradua l
1 accelerotion
Across line
>la rling
Gra dual ¡
occeleration
Belt cove r 0-300 653 803 803 1003
The cover of o bel! provides o proleclive casing for the corcoss, to - -- -
300-500 653 753 803 lOOL
which it is vulconi zed. Covers ore mode in vorious g rades bosed o n - - -
!ensile strenglhs, ond in thicknesses to suil such conditions os: 500-1000 .. 803 1003
Ta ble 14 • Rated belt tension on 20° belt idlers as determined by lump size and weight of material •
Lump sii: e, inche sA O
Rated
belt tension Belt width, inches
in pounds 18 1 24 1 30 1 36 1 42 1 48 1 54 1 60 1 72 1 84
per inch Weighl per cubic faot a l material, pounds
ol belt width
50 11oo l 50I 50 11oo l 50I 50 11oo 150¡ 50 11 oo 1501 50 loo 1501 50 1001 15o¡ 50 1oo 1501 50 11oo 1 5ol 5o 110011501 50 110011 50
0-100 G G - G
100-150 G
4 1G
2 1 -G 6 2 G 6 2 G 4 2 G
150-200 4 4 G 6 5 G 6 4 G 6 2 G 6 GG 6 G G
200-250
- ... ---.. -.
.. . . . . . . 8 7 4 8 6 2 8 5 2 8 4 G 6 4 G 6 2 G
250-3 00 . . . ... ... . ..
8 8 8 12 8 6 10 8 6 10 6 4 8 6 4 8 4 2 4 G G
300-350 .. . .. ---- .. .
. . . . 12 12 10 14 10 8 14 10 8 12 8 6 12 8 4 8 6 3 8 4 G
350-4 00 . .. . . . . . . .. . . "f:i i 2""f2 16 12 10 20 .. 12 10 18 12 8 16 12 8 12 8 6 12 8 6 10 6 4
400-5 00 .. ... .. . . . . .. . .. . . f 6 i6" "f2 20
-- ---·
20 16 22 16 12 20 16 12 16 12 8 16 12 8 14 10 6
. .. . . . . . . . . . . . . . . 16 16 16 20
.~.~.p·; ~.~.
500-600 . 20 20 24 18 14 22 16 10 20 16 10 20 14 10
600-750 .. . .. . . . . . . . .. . . . .. 1 i4 24T -8 26 20 16 26 20 14 26 20 14
750-1000 .. .. . . . . 24 24 24 28 28 20 33 26 18 38 24 16
A G = Granular o Belts lo r lumps below dashed line should be checked with Link-Belt lar
• Maximum lump size of certain materials may be increased to •he limils shown troughability.
in Table 6, p'lqe 146, und"'r hiqhly favorable loadin3 condi•1on<.
Table 1 5 • link-Belt brands of rubber-covered belts as d e termined b y type of service and belt idlers
Brand Brand
Type
Service far which al 1 al Breaker ol
Materials far which cover
friction in corcoss
recommended 1 recammended belt strip
ond adhesion, and slrength,
idler
in pounds pounds
1
156 • L 1 N K - B E L T
bulk handling
belt conveyors
Engineering
G • Belt selectlon, continued Belt stretch
When belts will be exposed to temperotures higher thon 150° F., or Chonge in belt length due to climotic conditions is usuolly negligible,
lower thon - 20° F., or to repeoted contocts with oil, ocids or chem- but the stretch due to tension is im por tan! in determining the omount
icols, consult Link-Bel! for recommendotions. of trovel required for the tokeup. Table 18, poge 158, shows the
recommended trovel of tokeups for belts with cotton ond synthetic
Troughability corcosses ot operoting tensions of 7 5 3 ond 100% of roted tension
of belt. Also, other considerotions of tokeup trovel ore covered on
The obility of the looded belt to trough properly on the corrying
poge 160.
idlers d e p ends upon the material hondled os well os the width, thick-
Some problems of belt stre tch involve consid erotions beyond tokeup
ness ond construction o f the belt. Sotisfoctory troughing chorocteristics
trovel ond should be referred to Link-Belt. Among these ore the
moy be expected for the belt widths ond tensions shown on Table 14,
poge 156. However, cord ond wire cable belts trough more reodily following:
thon other types of equivalen! widt h ond tension ro ting, ond moy be Where it is necessory to know the omount of stretch in belt o t sorne
d esirobl e in speciol coses. intermediote point of o conveyor. (continued)
2
- - -:-:- -+--5º__..t •:o ~i'í'° l.T ¡~--.r_-3o.,-;._,t;.,.~1U~:.:-: ,.-;:,.º-~;'];•,;E \;.:-:5 :º:•;~6-0~0~1--,--s:~-,~,¡. .,~,_.;_,:,.¡[E,ss. ._15=0=:=2=0=0:~-2-5=0=:=3=-o-o-+-<-4 0-o-+-s-o_o+-6-0-o_
lf-'. : c25""0.·. :... . ..
Up to :Y. 1Á6 1
Á6 1
Á6 1
Á6 1
Á6 3hl 1
Á6 1
Á6 1
Á6 1
Á6 % 1
Á6
Á6 1 1
Á6
Mildly bituminous coo l, gro in, 3hl 3hl 3hl 3hl 3¡16 3hl 3hl 3hl 3¡16 3hl
:Ya to 2 Ye Ya Ya 'hl 1
obro- eorth, round grovel, loom
2 to 6 '.4 3¡16 Ya Ye Ya 5¡16 3
Á6 3¡16 Ya Ya 9hl 3¡16
Ya Ya
Á6 'hl 'hl
sive sond, wood chips, cemenl 3¡16
3¡16 3¡16 3¡16 3¡16
Over 6 5116 -'.4- 3Á6 3/a '.4 :Ya '.4 'Á• 'Á6
-- -- -- -- - - -- - - -- -- -- -1 - - -- - - - - --
Up to :Y. Ye % 'Á6 'Á6 '116 3¡16 'Á6 'Á6 'Á6 'Á6 'Á6 Ya 'Á6 Á6
o nthrocite cool, sho rp :Y. to 2 '.4 3¡16 Ya Ye Ya :y. '.4 Ya Ye Ya 9hl 3¡16 Ya Ye 1Á6
sond, quo r tz, coke 2 to 6 :y. '.4 3¡16 5hl 5hl . ... '.4 '.4 3Á6 ·hl . ... 5¡16 3¡16 ·hl
'116 'Á6
Very .... . ... :Ya '.4
O ver 6 :Ya 5/Í6 '.4 3¡16 3¡16 5¡\6 '.4 3116 3116
obro - -- -- -- - - -- - :Ya- -- -- - - -- - - - - - - - - - --
sive
Up to :Y. '.4 Ya 'Á6 'Á6 '116 5¡16 'Á6 'hl 'IÍ• '116 :Ya 3/Í6 Ya Ya
gronite, flint rock, trap :Ya l o 2 :y. '.4 Ya Ya Ya .... 5IÍ6 3/Í6 Ya Ya . ... . . .. .. . . ....
rock, gloss cullet , ores 2 to 6 :Ya :Ya '.4 3/Í6 3;í6 .... .... :y. 3¡\6 3¡\6 . ... . . .. . . . . . . .. 'Á6 'IÍ6 '116
Over 6 'Is :Ya :y. '.4 '.4 . ... . ... .. . . 3/s '.4 . .. . .. . . .... . ...
t::. Based on material being fed to belt in the direction of belt trovel and or at speed much !aster or slower than belt speed.
ot approximate belt speed. lncrease cover thickness on carrying side o Distance from head pulley to foot pulley, in feet, divided by speed o f
when material is fed to belt at right angles to direction of belt travel conveyor, in feet per minute.
L 1 N K - B E L T • 157
bulk handling
b e lt co nveyors
Engineering
G • Belt selection, continued splice is not justifled ond tension in belt will permit. A metal fastener
must be short ond flexible enough to bend oround the pulleys and
On systems comprising severo( long ond/or heovily looded con- flexible enoug h crosswise of the belt to permit p roper troughing of
veyors, belt stretch moy influence the deloy required for stort- the belt.
ing eoch belt of the system in order to preven! spillag e. Metal splices should be covered with uncured rubber to exclude
Steel cable constructed belts stretch less thon fobric belts of the moisture and dust from the corcoss of the b elt.
sorne length. They require less tokeup trove! ond involve other Tabl e 13, page 156, shows the permissible operoting tensions for
special problems. vulconized and metal splices under either across the line or gradual
sta rting conditions.
The selection of proper Terminal Equipment con contribute much to pro- locotion of tokeup to compensate for slock in belt on either sid e of
longing the life of the belt ond to the dependobility of the conveyor. drive pulley.
Terminal Equipment serves the purposes of driving the b e lt, of tak- The type of motor ond control moy be on importont factor in de-
ing up the stretch, ond of chonging the direction of its trove l. The Orive termining the selection of the belt. On lo rge, heovily loaded, hig h
Terminal consists of a pulley or pull eys with its shofts, beoring s, me- speed conveyors, belts of lower te nsion ratings may be used if oc-
chonical power tronsmission units, motors ond controls. The Tokeup cel eroting stresses ore li mited by sto rting them g roduolly, os indi-
Terminal includes pulley, shaft with screw tokeu ps or with counter- cote d on Table 13, poge 15 6.
weighted tokeup mechonism. Other terminals moy include foot, bend As o convenience in selecting te rminols for moderate power re-
or snub pulleys with the ir shofts ond beorings. quirements, o wide ronge of Pre-Selected Terminal Equipment is
The orrongement of the vorious terminols is influenced by the poth tobuloted ond d imensioned on page 213. Also, complete Pre-Bilt
conveyors ore ovailoble with terminols, belts ond structures, os shown
of the conveyor, the belt tensions of vorious locotions olong the con-
on poge 222.
veyor, or by spoce restrictions. Sorne typicol orrangements of drive
Sorné of the more importont considerations of Terminal Equipment
and tokeup terminols ore shown on poge 168 ond of the ir compo-
Selectio n ond design ore covered below:
nents on poge 196. The locotion of vorious terminols with relotion to
eoch other vories to suit the requirements of paths of trove! such as Pulleys
those shown on poge 137. The most economicol locotion of the drive
The selection of pulleys is of considerable importance in the design
of on oscending or d escending conveyor is at the upper end, but it is
of a b e lt conveyor, since pulleys offect the ollowoble tension in the
possible to drive such o conveyor anywhere along the return be lt-or
be lt, the life of the belt, shaft ond beo ring size, and size and ratio of
ot the lower end, os conditions dictate. Simil orly, o counterweighted
speed reducing equipment.
tokeup moy be locoted onywhere olong the return b elt o n the low
tension side of th e drive. Diameter of pulle y s should be la rge enou gh to preve n! sepa-
Reversible conveyors are built to carry material in e ilher directio n. rotion of the belt plies ond excessive stressing of the outer plies of
However, they require specia l considerotion a s to orrongement ond fobric when the b elt bends o round the pulleys. (continued)
1 58 • L 1 N K - B E L T
J
bulk handling
belt conv eyo rs
Engineer;ng
H • Termi nal equlpment selectlon, continued Table '21 • Circumference of pulleys
While larger pulleys require more space, and greoter torque and Pulley Pulley Pulley Pulley
ratios in speed reduction equipment, they usually will be justifled by dio meter, circumference, dio meter, circum f e rence,
savings in both flr st cost and replacement cost of the belt. Since the inches 1 feet inches 1 feet
belt constitutes a high percentag e of the cost of the conveyor and is 16 4.19 42 11.00
the part most subjected to wear and deterioration, prolonging its life 20 5.24 48 12.56
by using pulleys of ample diameter should be profltable. 24 6.28 54 14.13
Table 20 shows recommended mínimum diameter of pulleys for 30 7.85 60 15.71
various functions based on the rated tension of the belt at the pulley. 36 9.42 72 18.84
For extremely hot materials, pulley diameters somewhat greater
than recommended by Table 20 may be helpful in increasing the life of Calculation of loads on pulleys, shafts and b e a ri ngs
belts, since the larger diameters decrease the stress between the belt Loads on drive pulleys are both radial and torsional loads.
plies and help compensate for the deterioration of the compound The radial load is the resultan! of the te nsion in lhe belt as it ap-
which binds the plies together. proaches the pulley, Tight Side Tension, or T1, and the tension in the
W idth o f pulle ys should be greater than width of belt. Width belt as it leaves the pulley, Slack Side Tension, or T2 •
of standard pulleys exceeds belt width by 2" for belts up to 42 " wide, BELT T,
3 " for belts b e tween 42" and 60" wide, and 4 " for belts wider than
60". However, pulleys with faces wider than standard are desirable
far conveyors which are very long, or that hove complex terminal
arrangements or which handle sticky materials.
Cr own f a ce pulley s hove a deflnite and desirable centering and
guiding effect on the belt. Two closely adjacent pulleys should not
both be crowned if it will result in a reverse bend in the belt.
Highly str essed pulleys should be straight-foced.
Snu b pulleys should be used to provide additional wrap around
drive pulleys and to bring the return belt in line with the return idlers,
so as to relieve return idl e rs adjacent to pulleys from excessive loading. "-ORIVE
PULLEY
Lagged pulle y s are especially advantageous for transmitting Fig 4857
horsepower to the conveyor belt as shown in Table 12, page 154.
They are also desirable for othe r than drive pulleys as the rubber The radial load imposed on a pulley shaft by the pulley is the
covering of the pulley rim provid es a cushion to protect the surface of resultanl of the pulley radial load resultan! and the weight of the
the belt as it passes over the pulleys. Lagging also helps make pulleys pulley. This is shown in the following diagram. This load is applied et
self cleaning of sorne materials that may hove a te nde ncy to build up the shaft al the two hubs of pull ey. (continued)
on lhe pulley surface, since its resilience causes the material to crack
and fall off in small pieces.
Mag netlc sepa r ator p ulle ys are often used for removing tramp BELT
iron and sleel peris from moterials carried by be lt conveyors and belt
feeders to prolect crushing, grinding and rolling equipment.
Spe ed of pulleys in revolutions per minute is found by dividing
sp eed of the belt in feet per minu te by the circumference in feet of
the pulley as shown in Table 21. This does not take into consideration
thickness of the belt, nor does it consider slipping or creeping of
the belt o n the pulley which will somewhot counteract the increase of 1
speed which would result if circumference were flgured by using the
WEIGHT
diameter of the theoreticol neutral axis of the belt. lf there is a dif-
ference, a slightly faster speed of belt than is required is better than \ OF
PULLEY
a slower speed.
1
Table '20 • Recommended minimum pull ey d iom eters L'I.
Pulley function ond belt co rcoss
Roted belt
Heod ond drive
Toil tokeup ond 1 Bend ond 4 1 ;:-=-\
tension, high tension snub low tension RESULTANT PULLEY
pounds per
Coitan Synthetic 1 Coitan 1 Synthetic Cotton 1 Synthetic
LOAD ON SHAFT
inch of width 1
Oiometer, inches
0- 100 16 16 V 15 15 12 12
100- 150 20 18 18 16 16 16
150-200 20 20 18 18 18 18
200-250 24 20 20 18 20 18
250-300 30 24 24 20 24 20
300-350 36 30 30 24 24 20
350-400 42 36 36 24 24 20
400-500 48 42 36 30 30 24
500-600 54 48 48 36 36 30
600-750 60 54 54 42 36 30
750-1000 72 60 60 48 48 36
4 Where belt tenslon of pulley is less thon 50% of Roted Belt Tension.
A Use pulley diometers for cotton belts fo r oll belts wilh corcoss ol conon
combined with synthetic. Fog. 4858
L 1 N K - B E L T • 159
bulk handling
belt conveyors
Engineering
H • Terminal equipment selectlon, continued Minimizing power requirement of ond weor on shofls, beoring s
ond d riving e q uipment.
Since shofts mo y b e sub jecte d to other loods such o s from drive
Saving manual od justmenls.
equipmenl, bockstops, e le., ond their b e nding moments vory with the
locotion of lood s ond beorings, the methods for moking the remoining Reducing the number of times belt mus! b e shortened ond
colculolions to d e te rmine moximum bending moments ond torsiono l respliced beco use of permonent stretch.
moments will be found on pog e 570 ond the method for d e termining •
the size of shofts will be found o n pog e 57 4. Locatio n of takeup is sometimes determined by convenience in
locoting supports ond occess for mointenonce. lf tokeup is locoted
Lo ads o n bearings ore determine d from the o mount ond where the tension in the belt is le os!, the minimu m omount of pull or
lo cotion of loods on shofts ond the locotion ond number of beoring s
counterweight will be required.
su pporting the shofts. Me thods for delermining these loods ore shown
on pog e 570. When o foot end o r heod end pulley is used os the tokeup pulley,
f ewer pulleys ore required o nd the number of times the belt mus!
bend over o pulley is decreosed which tends tow o rd increosing th e
life of the belt.
Takeup types, location, and amount
The greoter the distonce between the driving p ulley ond the tokeup
of pull and travel required p ulley on horizontal conveyors, the more sluggish mo y be the effect of
the tokeup while the conveyor is b eing storted, since the tokeup must
The use of takeups is necessory: overcome the inertio required to sto rt lhe return belt ond idlers be-
tween the two p ulleys. To reduce slippoge ond consequenl bell weor,
To mo intoin proper Slock Si de Te nsion, T2, or pressure o f the belt the tokeup p ulley should be locoted os neor the driving pulley o s
on the driving pulleys lo lronsmil the horsep ower required fo r procticol so thot ony occumuloted stretch in the bel t, coused by slo rt-
d riving or re to rding the b elt. ing, will be absorbed os quickly o s possibl e. On the steeper inclined
To mointoin proper te nsion in the belt al looding po ints or o th e r conveyors, the weight of o return run of belt descending from the
places olong the be lt to pre ve n! excessive sogging of the belt. d rive p ulley moy be sufficient to preven! slo rting stretch from o c-
To compensote for belt stretch or shrinkoge. cumuloting where the belt leoves the pull ey.
Screw tokeups ond the horizontal style of g rovity tokeups ore
Two types of tokeups in general use o re:
usuolly placed al the foot end of conveyors, whereos wh en the
The screw type of which there ore vorious styles or series. See tokeup is to be placed ot sorne inte rmediote point o long the conveyo r,
poge 198. the vertica l slyle grovity tokeup is used .
The grovily o r counte rweighted type, of which there ore two
styles, eoch of which is ovoilob le os o complete terminal, with Amount of takeup pull required depends upan:
p ulle y, shoft, beorings ond corrioge. See poge 198.
Mo ximum tension in b e lt al point where tokeup will be placed.
Angle of wrop of bel t oround tokeup pull ey.
Screw takeups ore used for light, short centers, porto bl e ond under-
ground conveyors or for conveyors not requiring long tokeup trove! Slo pe of the line of trove! of the tokeup.
or frequent od justmenl. They should be used o nly when, due to spoce The omount of tension in the belt al ony pla ce olong the conveyor
limitolions or other conditions, it would be impossible or improcticol con be determined by the Anolyticol Method of colculoting horse-
to use the grovity type. power.
To reduce fre quency o f odjuslments ond to insure sufficie nt pres-
When the ongle of wro p of the belt o round the pulley is 180°, the
sure of the belt ogoinst the driving pulley a l oll times, o greoter resultan! pull on the tokeup p ulley is two times the tension of the b elt
omount of te nsion is usuolly p ul into the belt with screw tokeups
al the pulley. Table 22 shows fo ctors by which the b elt tension con b e
thon would otherwise be required. This unknown ond vorying o mount multipl ied to f1nd the resultan! pulley loods for vorious ongles of wro p.
of excess tension increoses the loods ond weor on shofts ond beorings
ond, if p roperly considered, moy sometimes require o stronge r or Whe n the line of trove! of o grovity tokeup is ve rtical, the e nti re
more ex p ensive belt. See Table 12, poge 154, for comporison of weight of the pulley, shoft, b eorings o nd frome is utilized in producing
recommend ed Slock Side Tension foc tors. pull ond therefore the o mount of counterweight p ull need ed will be
Screw tokeups should nol be used when te mperoture ar other the difference between the required resultan! p ull ond the weight of
climotic conditions chonge ropidly or chonge sufficiently to cause these peris.
wid e voriotions in the length of the belt. When the line of trove! of the to keup is horizontal ar slightly in-
clined, the omount of counterweight pull required for o grovity to keup
Gravity takeups meet oll the requiremenls for which tokeups ore will b e the full tokeup pt!lley load resultan! plus the o mount req uired to
needed in o belt conveyor, hoving such odvontoges os: move the weight of the tokeup terminal o long its !rocks or g uides.
Mointoining constan! selected b elt tensions without odjustments.
Requiring no more belt te nsion thon is necessory to p rovide p roper Takeup pulley diamete rs ore selected from Table 20, pog e 159.
pressure of b elt on driving pulleys ond lo preven! excessive
seg in the belt.
The len gth of take up travel should be sufficient to:
Table 22 • Factors for radial load on bend idler pulleys _. Compensote for stretch of belt when full driving load is opplied.
Compensote for permone nt stre tch of b e lt.
Radial Are of Radial Are of 1 Rad io! Are of 1 Rodio ! Comp ensote for elongotion or shrinkoge of the belt due to wide
Are of 1
contact, load contact, lood contoct, loo d contoct, lood
voriotions in tempe ro ture ond other climotic conditions.
degrees factor degrees factor degrees factor degrees factor
Provide for stretch which occomponies storting the belt.
5 .09 50 .85 120 1.73 190 l.99
60 l.00 130 1.8 1 200 1.97 The omount of to keup trove! to ollow d epends on o g reot number
10 .17
.26 70 l.17 140 1.88 210 1.93 of vorying conditions. The percentoges shown on Table 18, poge 158,
15
ore sufficient to compensote for the requirements menlioned obove,
.35 80 1.29 150 l.93 220 1.88 under most operoting conditions.
20
25 .43 90 1.41 160 1.97 230 l.81 Sometimes both the scre w ond the grovity tokeups ore used in the
30 .52 100 l.53 170 1.99 240 1.73 sorne conveyor; the grovity typ e to toke core of the constont operot-
40 .68 110 1.64 180 2.00 250 l.64 ing Auctuo tion, ond the screw type for occosionol odjustments ond
troining of belt.
A Resultan! load on 1dler pulley belt tension X radial load fac tor.
160 • L 1 N K- B E LT
bulk handling
b elt conve yors
Engineering
H • Terminal e qulpm e nt selectlo n, continued Calculations should b e made considering lhe va rious ways the con-
Backstops • Torqu e requirement s veyor might be loaded when power might foil or be shut off, so that
the backstop will be large enough to take care of the worst condition.
When the unbo lonced grovilalional forces in a conveyor belt exceed
For instance, with a conveyor having a horizontal run loading into a
the frictional forces, os in the sleep er ascending conveyors and in
steep ascending run, the worst condition would be when the conveyor
conveyors having sleep ascending portions, a hald-back or backslap
is stopped with no material on the horizontal belt and the inclined bel!
should be provided lo preven! loaded conveyar from running back-
is fully loaded.
word when it is stopped or power is interrupted. lf o looded or
For type of backstop best suited to o particular p roblem, consult
portially looded conveyor should run bockward, considerable ma terial
link-Belt.
moy occumulote o round the lower e nd to be cleared oway a nd re-
loaded, possibly causing damage to the belt ond o ther parts of the Mechanical power transmlsslon equipment
conveyor.
Selectio n of equipment for transmitting power from motor to the d rive
Bockstops usuolly ore selected on the basis of pound feet of
pulley shaft requires careful consideration of conditions of service, so
lorq ue, or on the bosis of horsepower al o given shaft speed.
that dependability and life expectancy will be consisten! with the
When the horsepower required to operate the conveyor has been
other peris of the conveyor.
determined b y the Graphicol Method from Chorts B, C ond O, pag es
Where space is adequote, an enclosed gea r sp eed reducer with
152 ond 153, the opproximate pound feet of lorque required to be
fl exible couplings to drive pulley shaft ond motor is simple, depend-
held b y o backstop placed on the drive p ulley shaft con be calculated
able and easy to maintoin. Where space beside the conveyor is
from the follow ing formulo:
limited, an enclosed chain drive from the head shaft enables the
T (27~0R) (H , _ H2 ~ H,)
speed reducer a nd motor to b e located above, beneath or in front of
conveyor. Also, o chain drive from heod shaft provid es a convenient
Where H1 horsepower to elevale material means of changing speeds, if desired.
horsepower to transporl material horizontally A few d rive orrangements are illustrated on pages 196-197, and
horsepower to operate empty conveyor complete data for selection are contained in companion Cotalog l 050.
rodius of conveyor drive pulley, inches
Electrlcal equipment
speed of belt, feet per minute
pound feet of torque required of backsto p The selection of motors and controls for belt conveyors is d ependen!
placed on drive pulley shoft on the stretch cha racteristics of the belt, the path the conveyor follows,
strength of splice, etc. Severe surging results from uncontrolled ac-
When the belt tensions in the conveyor hove been colculated by the celerotion of lo ng belts having considerable stretch. Concave curves
Anolytical Method, page 151, ond example on poge 172, the pound in the belt path may dictate controlled starting, especially for smoll
feel of torque required to be held by o backstop placed on the radius curves. Mechanical splices g e nerally require lawer tensions
drive pull ey shoft can be calculoted from the following formulo: during acceleration than vulcanized sp lices.
Almost any constant speed motor is suitable for d riving a belt con-
veyor. For a greot many b e lt conveyors a sq uirrel coge motor with
"line " starting is suitable. A wide variety of d rives is avoilable for
Where F total frictiono l forces o pposing
controlled occelerotion. These ma y range from squirrel coge motors
movement of belt
with reduced voltoge or part winding starting, wound rotor motors
G net or unbolonced g rovitotional forces
with various type s of control to synchronous or sq uirr el coge motors
cousing bockword movement of belt
with e ddy current clutches or conlrolled torque hydroulic couplings.
R radius of conveyor drive p ulley, inches
Each has its advanlages and disadvantages and should be co refully
T pound feet of lorq ue required of bockstop
selected.
place d on d rive p ulley shoft
There are a great mony other electrical consideralions. The avail-
The obove formulas do nol include ony considerolio n of the friction oble power supply must be considered for reliability, voltage varia-
in the pull ey shaft b earings ond the drive equipment which will assist tions, ability to absorb regenerate d power, etc. For systems of con-
in preve nting o conveyor from running backword. lt is recommende d to veyors, interlocking must be provided for seq uence starting and
disre gard them and mount the bockstop on the drive pulley shoft so stopping; the coasting of the various conveyors mus! be token into
that drive equipment can be replaced without having to unload the account with respect to sp illage at transfe r points when stopped
conveyor. Of course, if the backsto p were placed on a faster turning simultaneously under a power failure. Dual motor d rives must be
countershaft, its required holding torque would b e inversely pro- designe d with respect to the difference in belt speeds at T1 and T, and
portional to the speed of the pulley shaft and the shaft on which it the va riatio ns in the speed d ifference under changing loods. Protec-
would b e placed, thereby sometimes permitting a smaller backstop, tion against slippage, excessive side drift, b uild up of material in
but this is not recommended exce pt where it may be justifled because chutes or on p ulleys ar idlers may be desirable. The location of brakes
of space limitations or supporting difficulties. is im portan!.
LI N K · B E LT • 161
bulk handling
belt conveyors
Engineering
1 • Loading material on the belt, continued
,..----------- ....
1 :
:
1
1
1
1 1
. -----------·
SKIRT
PLATES
A
RUBBER-~
SEALS
SECTION AA
Fig. 6240
162· • L 1 N K- B E LT
bulk handling
belt conveyon
Engineering
1 • Load lng m a teria l on the belt, continued The chute bottom should be sloped ond sometimes curved to impar!
Stone boxes ore sometimes used for highly obrosive moteriols in- o forword velocity to free flowing moteriols. Far moterials that hove
steod of sloped chutes in order to reduce weor of chute liners. They o tendency to pack or stick in chutes, a transfer conveyor may preve
hove vertical sides with ledges or portiol bottoms, on which material economical, provided the copocity ond cost of replacing the main
builds up to form its own slope. Skirts ore ottached to the bottom of belt worrants such en expense.
the stone boxes.
6 . Th e angle of lncllnatl on of belt at l oadlng polnt should
Rubber cushion impact idlers, closely spaced under the loading be kept at a minimum to allow the material to come to rest while it is
point, provide a high degree of protection for the belt when lumpy or conflned between the skirts. Coorse, granular or lumpy materials
heovy moteriols ore hondled.
require a longer time to settle on a steeply inclined belt than fine,
Tronsfer conveyors, as shown in Figure 6241, poge 162, ore used
moist moteriols-porticulorly at high belt speeds. When the belt is
to reduce impact on lorge expensive moin belts when handling large
too steep, lorge lumps or sphericol pelletized material moy become
quontities of material which contoins lorge, heavy lumps. The drop dislodged ond roll bock along the sides of the bed of fines ofter
from head pulley is held to a minimum.
leaving the looding chute skirts. Similarly, lumps may become d is-
4. Dellvery of m ate r ial in dlre ctlon of be lt trave l is usu- lodged and roll back from the end of bed as it "tails out" after feed
ally accomplished by sloping the chute bottom or scolping bars in the has been shut off.
direction of belt trovel to deflect the flow properly. Right angle lmproved looding of steeply inclined belts may be obtoined by de-
tronsfers require particular attention to the design of chute sides signing the conveyor with o loading run at or neor horizontal before
and volleys to be sure that, as the direction of flow is changed, it will it curves up to the steeper incline. Longer skirts ore usually necessory
be delivered centrally to belt without buildup or plugging. for high speed belts, and in sorne cases, they moy be desirable the
When large copacities ore transferred at right angles to high full length of conveyor to preven! occasionol lorge lump s from falling
speed belts, the tronsfer belt conveyor shown in Figure 6241 provides off. Covers over skirts, with omple cleoronce for bed of material, moy
a dependoble meons of delivering moteriols in the direction of trovel be odvisable os a protection to personnel.
of the receiving belt. Descending conveyors, hoving steep declined portions require
5. De livery of material at a veloclty near the belt speed similor considerotion of loading conditions.
reduces, turbulence ond scuffing of belt os the material flows to the Link-Belt will ossist in the design of loading fa c/lities for conveyors
belt. This is porticulorly importont for high speed belts. thot must be inclined neor the limits of Table 1, p o ge d2.
L 1 N K - B E L T • 163
bulk handling
b elt conveyo rs
Engineering
J • Dlschar g l ng ma teria l from the b elt, continued
Provision should be mode for clearance ond slorage of lramp iron To reduce weor on the chute, ond breakoge of frogile material
when a magnelic separalor pulley is used. po ssing through it, the locotion ond de sign should toke into con-
11 is good insurance lo install a limil or pressure lype switch in the siderotion the path or lrajeclory thal material will tend lo follow
chute or bin inlo which the conveyor discharges, orranged lo stop when dischorg ed over o pulley. This poth, which is determined by
the b e lt ot o predetermined level of material. lf the material build s the combined inAuence of grovity, bel! sp e ed ond p ulley dio meler,
up in !he chute or bin fosler tho n il is token oway, such devices con be found g ro phico lly from Chori f .
pre ve n! overAow and domoge lo !he bel!.
F
...
4 ,,
23"
G 7 3Z
H 'h
12 ..
J"
J 17 .
1
K 23!
L 3or
CONDITION M 3916'.
NO. 3
1
N 48!
p 58!"
8 Q 69/f
s-..¡;-*"E
"'\'ªr\=· O
~L
R 81 ji"'
X.. F 1
~ '-'~~ 1
. • ÑG~ s
~ G CONDITION CONDITION
94f
NO. 2 N0.4
60
T 108~·
f19. 4841
Chori f moy be used to determine the trojeclory of material from • B = l" per 100 feet per minute speed o f belt (4" for 400 FPM, 2Y," fo r
dischorge pulley for the conditions illuslrote d obove ond os described 250 FPM, etc.) meosured olong tongent line al some scole used lor
below: i ndicoting dimension C.
Co ndition 1 opplies lo horizontal and oscending belts when ongle e C = Rodius of dischorge pulley in inches plus l" ( 19" lor 36" diometer pulley,
A exceeds 0°, ond for descending belts when angle A exceeds 25" for 48" pulley, etc.). This 1• odded to the pulley rodius is intended
ongle W. to represen! the opproximote thickness of the belt ond therefore the
Co ndition 2 opplies to descending belts when ongle A is less than lower porticles ol the moteriol. The chori is bosed on this volue bul il
it should be desired to find A where C is difieren!, then,
ongle W .
Condition 3 opplies to horizontal belts when ongle A = 0 ° v•
cos A= G C
Co ndition 4 opplies to inclined be lts when ongle A = 0 °
A. A = Angle from vertical ot which material will leove belt o s il trovels over where V belt speed in leet per second
dischorge pulley. 11 is found o t the point on chori where o line projected G occelerotion of grovily = 32.16
to the right from the belt speed intersects o line projected downwo rd e = distonce in leet from center o f pulley to tongent line
lrom the pulley diometer. desired.
164 • L 1 N K - B E L T
bulk handling
belt conveyors
Engineering
K• Other engineering consi derations that may apply
In odd ition to the foregoing fundamental e ngineering data required The bend pulley is recommended only when space will not p ermit
for the d esign of all b e lt convcyors, othe r engineering consid erations a convex curve, and the n only when !he conveyor is not sufficiently
are necessory lo assure successful operoting results. Some of these loaded to cause spillag e of material over !he e dges of !he be lt o s
matte rs that apply to most bel! conveyors and involve a wide variely il passes over !he pulley.
of conditions con only b e d escribe d rather broadly. Others involve The diameter of the be nd p ulley should be large enough lo insure
specific or unusuol conditions. Among these consid erations are the material maintaining contact with !he bel! as !he b elt changes direc-
following: tio n. The diameter require d varies with the cosine of the a ng le of
change in direction ond the square of the speed of the bel!, and
Convex changes in v e rtical path of conveyor b ecomes quite large fo r b elt sp eed s g reater than 500 feel per min·
A convex change in !he trave l of material on a conveyor occurs when ute. This is fr e quently another reason why the convex curve should
o change is made from: be used .
Ascending run lo horizontal run. The diame ter of b e nd pulley should not be less than:
O ne ascending run to another less sleep asce nding run. 16 inches when b e lt spee d is 200 feet per minute.
Horizontal run to d escending run. 20 inches when be lt speed is 300 feet per minute
One descending run to a stee per descending run. 36 inches when belt sp eed is 400 feet per minute
Convex changes in path can b e mad e by using one of the lwo 54 inches when belt spee d is 500 feet per minute
me thods illuslraled in !he following dia grams: and in no case should it ever be less !han the minimum recommended
in Table 20, page 159.
~ ~
Concave changes in vertical path of conveyor
A concave change in the trave l of material on a conveyor occurs
Conve x cu rve Be nd pulley when o change is mad e from:
A horizontal run to an ascending run.
The convex curve is recomm end e d for all installations where O ne a sce nding run to o steeper ascending run.
space will permil. lt causes less additional stress in the edges of a A descending run lo horizo ntal run.
troughed belt, less odditional load on the end rolls of idl ers al !he One desce nding run lo another less steep descending run.
bend a nd less disturbance of the material o n the b e lt a s it p asses Concave chang es in direction can be made by using one of the
from one run to the other, thereby reducing we ar on !he be l! me thods illustrate d here:
ond prevenling spillage of material over !he e dges o f the belt.
The minimum radius recommend e d is d etermined by the following
formula s:
5W
Using idlers with end rolls inclined 20 deg rees' R = ( l )( l -P) PULLEYS
2
7W CONCAVE CURVE
Using idlers with end rolls inclined 45 degrees: R = (l )(l-P)
2 Fig. 4 855
where R = minimum recommended radius of curve, in fe et
W = width of be lt, in inches Bend pulleys or two separate conveyors ma y be compulso ry
P = lension in belt al curve, pounds, divide d by maximum for some installations because spa ce is no! suffici e nt for p rop er radius
permissible operating bel! tension, pounds. of curve. They should be avoided wherever possible. In ad dition to
The recommoende d ma ximum spacing of lroughed bel! idlers on !he re quiring more termina l equipment and o transfer chute with skirt
curve is found from !he following fo rmula: pioles, the y cause many more loa d impacts on the b e lt and more
S R(B + M) fr e que nl b e nding of !he belt.
O =r + R(B+ M) Two sepa rate conveyors ore preferred inslead · of b e nd pulleys
e ven though on additional d rive would be r equired, but !he belt
where o = spacing of idlers on curve, in feet.
te nsion may be decreased enough so that, in some cases, a less
s = average idle r spacing recommended in Table 8, page expensive be l! may b e used.
147.
R = rad ius of curve, in feet. The concave curve is recommend ed wherever space will permit.
B = weight of one linear foot of belt, in pounds. lt is fo rmed by supporting the belt on idlers set to a curve d path.
M = weight of mate rial carried per one linear fool of b elt, The radius of curvalure of this path should be g rea l e nough to
in pounds. preve n! lifting of the b e lt from the idlers und er a ny of the conditio ns
T = le nsion in b elt a t curve, in pounds. e ncounte red in the operation of the conveyor. (continued )
Engineering
K • Oth er englneerlng conslderatlons, continued Unusual conveyor belt arrangements
The b e lt is most likely to lift while it is being storted empty or while The b rood opplicotion of belt conveyors has resulted in the develop·
being storted when o long horizontol run opprooching o curve is ment of mony speciol design feoture s to provide for o wide ronge of
heovily looded ond the curved ond oscending portions of lhe belt vo riotions in moterio ls hondled, ond conveying requiremenls.
o re emply. As en exo mple, o speciol o rrongement of the return run of the belt
Chori G, poge 165, shows the minimum rodii for concove curves con be opplied so thot the cleon side of the b e lt rides on the return
for vorious belt lensions et lhe op prooch point of the curve ond for idlers. This is porticulorly odvontogeous on o conveyor handling wet
vo rious weights per fool of the em ply belt. or sticky mate rial thot would te nd to cause on undesiroble ornount of
Chori G, poge 165, is bosed on gradua l occe lerotion of the belt. b uild up of material on the re turn pulleys ond idle rs. W ith this feoture
Across-the-line storters should b e ovoided unless the rodius is mode the return run,of the belt is turned over ofter leoving the heod pulley
al leost 50% greoler thon the mínimum determine d from the chori. of the conveyor; the cleon side rides the intermediole idle rs; ond the
(continued)
TANGENT
POINT ~-----
(+) A A
fig . 4 856
350 30- 6 \1, 36- 7 4 2- 7 % 48- 8 Y2 54. 9 60-9~. 66- 9y, 72. 9\4 7 8- a 1 ~ 84- 8 \1, 90 -7 11. 96- 5 1 ~ 108-1V1 119- 8Y2
400 34-1 ov. 41 - 9'.4 48- 9 55- 8 62- 6V1 69-5 Y2 7 6- 3V1 83- 2 89-11'14 96- 9 ~ 103 -6~ 1 10- 3\1, 123 -7~ 1 36- 9 111.
4 50 39- 2111. 47- o~ 5 4-1ov. 62- 7Y, 70- 4>.4 78-11 \1, 85-lOVa 93- 61\,1, 10 1· 2'14 109.1 ov. 116-5 Ya 124- o~ 139-0 1\,1, l53-l 01~.
500 43- 6 1 ~ 52- 3 ~ 60-11 \4 69- 7 7 8- 2 ~ 86-9l11 95- 4l'a 103- 11 Y2 112. 51 i.1, 120- 11 v. 1 29-4 1 ~ 137- 9 1~ 1 54 -6V. 171 . o y,
T • Distonce from tangent point to intersection, feet ond i nches
150 6- 6~ 7- l OY. 9. 211. 1O- 5l'a 11 - 9 111. 13- 1Y2 14- 5 ~ 15- 9~ 17- 111. 18- 5 119. 9 1 21 - 1 23 - 9 ~ 26- 5V.
200
250
8-
10-11
ª*
10- 5'14 12-2'14 13-11' ~
13- l \4 15- 3Y2 17- 5'14
15- 8% 17-6 19- 3 y,
19 - a y, 21- l OY, 24- Olla
21- 0\4
26- 3~
22- 9 ~
28- 5 1~
24- 61 ~ 26- 3 1~ 28- 1 ~
30- 8~ 32-10 % 35. 1y,
31-8Y1
39-7 V.
35- 3 ~
44- 1
300 13- 1 ~ 15. a ~ 18- 4~ 20- 11 '14
1 23- 7~ 26 - 2 ~ 2 8-1 OYa
1
31 - 6V. 34- 2 Y1 36-10 39. 5 1~ 4 2 - 1' ~ 47 - 6~ 52-1 0'14
350 15- 3V. 1 8- 4 Y1 21 - 4l11 24. 5 1i.1, 27- 6~ 30 -7 ~ 33- 8 ~ 36- 9 ~ 39-1 OY, 42- 11 1\,1, 46- o 1~ 49-2 \4 55 - 5~ 6 1- 8~
4 00 17- 5 ~ 20 - 11 ~ 24- 5 ~ 27- 11111. 31 - 5'14 34-11'~ 38- 6~ 4 2- OY2 45- 6% 49- iy, 52- 71~1 5 6-2 ~. 63-4 \4 7 0- 6V.
4 50 19- 7'14 23- 7 27- 6\4 31. 5 y, 35- 5 39-4V,. 43. 3 1~, 47. 3~ 51 - 3\4 55 - 3 1
59. 2 1~, 63- 2 i.1. 71 -3 \4 79. 4~,
500 21-10 26- 2Y, 30- 6 1 ~ 34- 11 ~, 39- 4~ 43-8% 48- 1 '14 52- 6V. 56-1 1 ~, 61 - 4 1\,1, 65- 91i.1, 7 0 - 3\4 79-2 \4 88- 2
Rc d ius of
concave Distcnce from lcngent point, feet
curve,
5 10 15 1 20
25 30 50 55 1 65 1 75 1
fe e t 1 1 1 1 1 35 1
40 1
45 1 1 1 60 1 70 80 1
85 1
90
350 0-0~ 0 . 1111. 0 -3V1 0-6V1 0 - l OY. 1- 3 ~ 1-911. 2-3Y2 2 - 1 0 1 ~ 3-711. 4-4~ 5-2~ 6 -0 1 ~. 7. ov. 8-1 ~ 9 -3~ 1 0-51~ 11-914
4 00 0-0~ O-l Y2 0- 3 ~ 0-6 O- 9 ~ 1- 1 y, 1-6~ 2-011. 2- 5~ 3-1 v. 3-9~ 4- 6~ 5-3'14 6- 2 ~ 7 -1 l4 8- 1 9- 1 ~ 10-311.
450 0-0Y. 0-1 y. 0 -3 0-5Y. O- 8~ 1- 0 \1, 1-4 l4 1 - 9 ~ 2- 2 1 ~ 2 - 9~ 3. 4 ¡,¡, 4-0l4 4-8'14 5. 5'14 6-3V. 7 . 2y, 8- 1li. 9- 1il<
500 0-0~ 1
0 -1 \4 0 -2 11. 0- 4 1~ O- 7 Y2 0 - 10'14 1-2 '14 1 -7~ 2. o ¡,¡. 2-6 Y1 3-0Y. 3.7 y. 4 - 3~ 4 - 11 ~ 5-7% 6 - 5~ 7 - 3~ 8-2Ya
166 • L 1 N K - B E L T
bulk handling
belt conveyors
Engineering
K • Oth er e ngineering consideratlons, continued opplications where the material moy tend to b uild up to on undesir-
oble degree on the return idlers.
bel! is ogoin turned bock to normal corrying position al the foot end.
The necessity for cleonup of dribble from the belt, between its ter-
minols, is procticoily eliminoted. Such on orrongement is porticulorly Welghing
odvontog eous on o long centered belt.
When it is necessory to weigh moteriols in tronsit on belt conveyors
Unusuol orrongements con be developed so thot the bel! conveyor ond record the omount delivered to certoin points of o processing
con hondle moleriols in e ither or both directions simultoneously, mok- system, outomotic recording scoles ore used. These scoles con be
ing use of the usual re turn run for conveying. The two runs of the either mechonicol, electronic or oir operoted. Impulses from electronic
conveyor moy be in their normal relotionship, one obove the other, type scoles can be used to control the feeders delivering moteriols
or by meons of oppropriote ly opplied g uid e puileys, b e horizontall y to the b el!.
seporoted.
The scoles con be furni she d for standard width conveyors. These
With p roper engineering of o belt conveyor ond its looding ond units o re occurote, compoct, ond do nol disrupt lhe conlinuous flow
dischorging faciliti es, it con be odvontogeously opplied to convey of material on the belt.
other thon the usual bulk moleriols. As on ex omple, bel! conveyors There ore olso ovoiloble batch feeders thot consist of be lt feeders,
hove become populorly opplied for handling of pulp wood logs. weighing or meosuring hoppe rs.
Rubber or fobric bloded wipers locoted on or neor the heod Supports and gallerie s
puiley of the conveyor, provide odequote deoning ond economicol Belt conveyor supports ore simple ond ore eosily designed. Typicol
construction ond mointenonce for the lorgest number of opplicotions. structurol sle el supports, lo suit o wide ronge of conditions, ore iilus-
Generoily, the blodes o re mounted in o pivote d frome ond ore held trote d on poge 168. These iilustrotions wiil serve to suggest other
in contoct with the bel! by meons of springs or counlerweights. possibilities to suit particular opplicotions. Completely stondordized
When the conveyor is handling material thot cannot be sotisfoc- Pre-Bilt structures ore shown on poges 222 to 235.
torily deoned from the be l! by me ons of such rubber or fobric bloded Goileries oAd housings ore used to endose belt conveyors where
deoners, it moy be necessory lo consider the use of water spray, the conveyors ore corried ocross open spoces. They con be incor-
compressed oir, or fl xed or p ower driven revolving brushes. Some- porote d in o bridge structure ond con be designe d for convenient
times it is necessory to use two or more of these d evices in combinotion. occess to the conveyor. A wide selection of modern moteriols such o s
rooflng ond siding, ond window ond door froming, ofte n moke it
On opplicotions where it is onticipoted thot material will tend to
possible to design conveyor goileries uniformly ble nding with the
build up on the faces of conveyor puileys, it is desiroble to hove the
orchitecture of od joining building s ond slructures.
puileys logged with rubber. Proper selection of the grad e of rubber
ond, if ne cessory, the opplication of grooving to the rubber, will Housings preven! ice ond wind from cousing o bel! to run off-center
generoily overl the problem. In the most difficult coses it moy be ond on empty b el! from being blown off the idlers. They olso decreose
necessory to opply puiley scropers, orronged so thot the scropings deteriorotion of the belt by p rotecting it from the sun.
ore deflected from the poth of the belt.
Typicol goileries ond housings ore illustroted o n pog e 169.
Considerotion of return bel! rubber treod idlers should be given on (continued)
L 1 N K - B E L T • 167
bulk handling
b e lt conveyors
Engineering
K • Other e ngineering conslderations, continued
Typical structural steel supports o s well a s to stra ig ht runs . The foll owing d rawings illu st rote this
Belt conveyo rs hove the odvontoge of requ iring only simple o nd in typica l designs o f structu res. O the r designs to suit o th er con-
eo sily desig ned structures. This opplies to te rminals and bend s ditions can be reo dily a dapted .
Head terminal s
Foot termina Is
Conve x bends
Fig. 4651
Be nd pulley Bend idlers
Concave bends
Fig . 4655
Cross sections
Belt conve yor only Be lt conveyor with tripper Be lt conveyor with w ind guards
168 • L 1 N K - B E L T
bulk handling
belt conveyors
Engineering
K • Other engineering considerations, continued
Fig 4657
Fig. 4656
Horizontal closed golle ry Ho rizontal closed galle ry
with wolkwoy both sides with walkway one side
~5/ "\
o
rr:::.. /J ~\ :?; e
\1 ~
'
J 1
L 1 N K - B E L T • 169
bulk handling
belt conveyors
Engineering
l • Examples of belt conveyor calculations
The following exa mpl es illustra te the use of the fo regoing data for both concave and convex curves. For this reason, the Analytical
establishing matters of d esign a nd for selecting compone nts. Method is necessary for the calculation of required belt te nsions a nd
Exampl e 1 indica tes the conve nience of determining the horsepower horsepower.
require ment by the G ra phica l Me thod . lt is within the limits of the The procedure fo r both examp les follo ws the steps mentioned on •
pre·sele cte d Terminals shown o n pag e 21 3 a nd of Pre-Bilt sectional p oge 140. Colculotions ore corried out to the extent necessory fo r
be lt conveyors, pag e 222. See pag e 228 for Pre- Bilt sectional b elt o n understo nding of principies ond method s, o nd the results ma y be
conveyo r se lectio n exa mple. used os the bosis for selection of mochinery components from this ond
The conveyor in Exa mple 2 has a com plex p a th of travel, with other link-Belt cotologs.
Fig. 6238
Material to b e ho ndled ..... .... . 2" a nd under bituminous cool Table 3 , page 143, indicotes Loading Closs B.
Copocity in short tons ........ . ... 450 tons per hour (peak)
W e ight of ma teria l .. ........... . 50 pounds per cubic foot Width and s p eed for capaclty required
Operoting cond itions ............ 3 to 4 hours per doy, Table 4, poge 144, indicotes that the capacity o f 450 TPH of
conveyor housed, material we ighing 50 pounds per cubic foot requires o 30" wide
temperoture obove freezing, belt al a speed between 500 and 600 FPM. The actual speed of
degrodotion not importan! 556 FPM is interpoloted from the table.
Step B • Is belt conveyor suitable for material? Width a s d eterminad by siz-e of lumps
Table 6, poge 146, indicates that 2 " and under materia l is within
A belt conveyor is suitoble for ha ndling bituminous cool. See poge
the limits of a JO" belt with Looding Class B.
141.
Therefore, a 30" wide belt will handle 450 TPH of 2 " o nd under
coal weighing 50 pounds per cubic foo t a l a speed of 556 FPM.
Step C • Is angle of lnclination within safe limits?
From Cho ri A, p age 141, a 46-foot rise in 400 fe e t equols 11 'h·
0
foot rise in 100 feet, or on a ngle of about 6 Y, • Table 1, poge
Step E • Se le ct belt idl er type , series and spacing
142, indico tes a moximum ongle of 16° for sized bituminous cool Table 9, poges 148-149, indicales thot, for se rvice of 3 lo 4 hours
with lumps 4 " ond under, so 6 Y, 0 is within safe limits. per da-y and 50-pound ma terial, Series 6000 idlers ore sotis-
foctory, ond Table 7, poge 146, indicotes thot 2" lumps ore
within the limits of Series 6000. From Table 8, poge 147, 20°
Step D • Consideration of belt width and speed troughed belt idler spocing is 4 Y2 feet ond return be lt idler
Speed as determlned by material handle d
spocing is 1O feet. Both troughed b e lt training idle rs and re turn
Ta ble 2, poge 143, indicotes that cool moy be handle d al belt training idl ers should be spoced in a ccordonce with the
speeds up to 700 FPM when degradation is not a factor. footnote on Table 8. (continued)
170 • L 1 N K - B E L T
bulk handling
belt conveyors
Engineering
L • Exampl e 1, continued
Step F • Determine the power requfrements
and belt tensions (Graphical Method)
Horsepower is determined by the Graphical Method from Choris In order to determine the required motor horsepower, it is
B, C ond D, pages 152-153. The opproximate weight of the belt necessary to allow for losses in the drive components (sp eed re-
and revolving idler parts is 28 pounds per lineal foot, obtained ducers, roller chain drives, etc.), which are generally in the range
from the table on Chori B. On the basis of this weight, the total of 10% of the transmitted horsepower. For more accurate effi-
horsepower al the drive shaft is calculated from the three choris: ciencies of the drive components, refe r to Catolog 1050.
.93 X 556 32.17
Chart B-Empty conveyor . . . . . . . . . . . . . . . . OO 5.17 motor HP required = ~ = 35.7 HP
1
Ch art C-Elevate material ... ..... ...... .. . 45 X 46 20.7 Thus, a 40 HP motor is req uired to drive conveyor.
1.4 X 450
Chart D-Convey material horizontally ...... - - - - 6.3
100
Total horsepower al drive shaft .......... . . . ...... = 32.17
Pre-selected terminals, shown on page 21 3, may be selected b y the pre-selected terminal method below.
Individual terminal components, if required, may be select ed by the individua lly selected terminal method below.
L 1 N K - B E L T • 171
bulk handling
belt conveyors
Engineering
Example 2 • Analytical Method
Note that the Anolytical Method is necessary in this example for the calculations af belt
tensions and horsepower, since the example contains bath concove ond convex curves.
215° WRAP
LAGGED PU LLEY
f1g . 6239
Poth of b elt conveyor for Example 2
Step A • Baslc data Although o 30" belt can hondle the copocity al 555 FPM,
degrodotion is reduced al o lower b e lt speed-desiroble for
Ma terial to be hondled . . .... 5" maximum lump unsized
recovery of lorger size p ieces al screening plont. Considering the
crushed slone
next wider belt, Table 4, pog e 144. indicotes thot 900 TPH of
Capacity in short lons ... ..... 900 TPH (peak)
material weighing 100 pounds per cubic foot con be co rried on
Weight of material. ..... . . . . 100 pounds per cubic foo t
o 36" belt oto speed of under 400 FPM. lnterpoloting from tab le,
Operoting conditions ... . . .. . 2 shifts ( 16 hours per doy) con-
o speed of 383 FPM resulls; however, it is common proctice to
veyor housed, heated terminals,
roise this minimum belt speed to on even figure. The re fore, the
tempero lures to - 1 Oº F in inler-
balance of this exomple will be bosed on o 36" wide belt ot
mediote gollery. Stone delivered
400 FPM (su bject lo the considero lions on poge 145).
lo screening pion! surge bin.
Step B • Is a belt conveyor suitable for material? Step E • Select b elt id le r type, series and spacing
Tab le 9, poges 148-149, indicotes thot for service of 16 hours
A be lt conveyor is suitoble for handling crushed stone. See poge
141. per doy o nd 100-pound ma terial, Series 7000 or 8000 belt idlers
ore sotisfoctory, ond from Table 7, page 146, thot 5" lum ps ore
Step C • Is angle of inclination within safe limits? within the limits of eithe r series; however, Series 8000 will be used
for the balance of this e xomple. From Table 8, poge 147, the
From Chori A, poge 141, o 20-foot rise in 150 feel equols o spocing for 20° troughed belt idlers is 4 feet ond the return belt
10-foot rise in 75 feet, or on ongle of obout 8°. Table 1, poge idlers is 1 O feel. Both the troughed belt troining idlers ond the
142, indicotes o moximum ongle of 16° for unsized crushed stone return belt troining idlers should be spoced in occord once with
with lumps over 4 ", so 8" is within sofe limits. the footnote on Table 8.
Step D • Conslderation o f belt width and speed Step F • Dete rm ine powe r r e quirements
Speed as determined by material handled and belt tensions ( Analytical Method)
Table 2, pog e 143, indicotes thot unsized sto ne moy be hondled Horsepower ond bel t te nsions o re colculoted here for the belt
al sp eeds up to 650 FPM, depending on relotio n of lump si ze to ofter it is o peroling al o uniform sp eed ond the lensions are listed
belt width flnolly selected. in Table 24, poge 173. lnertio forces discussed on poge 151 ore
no l considered, o s the speed is modero le ond it is ossumed thot
Loading class no hozord is involved from the slight coosling thot would occur
Ta ble 3, poge 143, indicotes Looding Closs B. ofter power is interrupte d.
Wldth and speed for capacity required
Table 4, pog e 144, indicotes thol the copocity of 900 TPH of Determine frict ional and gravitation al resistances
material weighing 100 pound s per cubic foot requires o 30" belt to movement of loaded belt. Refer to pages 150-1S1
al a speed be tween 500 ond 600 FPM. The actual sp eed of A. Frictional forces = total weight o f item co using the friction X
555 FPM is inte rpoloted from the table. corree! friction factor (coefficienl of friction). See Table 11,
poge 151, for friction foctors.
Wldth as determined by slze of lumps B. Grovitotionol forces = total weight of item b eing roised
Table 6, poge 146, indirotes thot unsized materi al with up lo (or lowered) X vertical trove!. See pag e 151 for detoiled
1 O" lumps is within the limits of o 30" belt with looding Closs B. explonotion. (continued)
172 • L 1 N K - B E L T
bulk handling
b e l t conveyors
Engineering
L • Ex ample 2 , continued C. Weight of revolving idler ports (pounds per foot), from Table
1 O, page 150, al 4-foot and 10 -foo t spocing from Step E.
Colculations for determining power requiremenls and be lt ten-
55
sions resulting from these frictional and gravitational forces are Corrying b elt idlers = 4 = 13.75 pounds per foot
given b elow:
Use 14 pounds per foot.
50
Return b elt idlers = TO = 5 pounds per foot
!. D etermine the welghts of ltems that contribute to D. Other forces contri buting to friction are compensated for by
frlctlo n addition of 150 -foot theoreticol belt section L.,.
A. Weight of material (pounds p e r linear foot on belt) 11. D eterm ine frictlona l a nd gravltatlonal r eslstances
900 X 2000 t o m ovemen t of l oad e d belt
X = 75 pounds per linear foot
60 40 0
Frictional ond g rovitotionol forces con now be colculoted and
B. Weight of belt (pounds per linea r foot of b elt) Table 24 con be developed.
Al this point in the analytical solution, the specifkations of belt
111. Calcul ate t he r e quir e d horsepowe r
are unknown. Since it is not possible to make a final selection of
the belt until the oper ating tensions a re known, and since the From Table 24, E = 3992 pounds.
tension ca nnol be occurately d e te rmined withoul including the 3992 X 400
effect of belt friction ond g rovity, o tentotive selection of the belt HP al drive p ulley shaft = = 48.4 HP al drive
33000
musl be mode. pulley shaft.
Table 14, pog e 156, indicotes that o .36" wide belt carrying In order to d e termine the required motor horsep ower, it is
100 pounds per cubic foot material having 5 " moximum lumps necessory to ollow for losses in the drive components (speed
should b e o 200 to 250 PIW (pound s p er inch of belt width) b elt. reducers, roller choin drives, e tc.), which ore generolly in the rang e
A 250 PIW belt is tentatively selected . This must b e checked later of 10% of the tronsmitted horsepower. For more accurote
ogoinsl the mo ximum tension. efficiencies of the drive componenls refer lo Catolog 1050
48.4
Table 15, pag e 156, indicotes o Lion brand be lt is required for motor HP required = _ = 53.8 HP
90
handling slone.
Thus, o 60 HP motor is required to drive conveyor.
Table 17, poge 157, indicotes thot Lion brand b elt corrying
,, ., L 600 ( ) IV. Ca lculate the belt tenslons
stone with 2 to 6 lumps and on S ratio of = 1.50, use 1.0
400 A. De termine the required tokeup weight.
should hove •A." top cover ond 1116" bottom cover. The ossumption is The calculotions develop ed thus far in Column 1, Table 24, o re
thot the feed chute will be reosonob ly well d esigned so material
bo sed entirely on the tensions required to d rive the conveyor,
con b e load ed neor be lt speed in the direction of belt trovel. and ot the drive pulley they result in E = 3992 pounds. Suff i-
Table 19, poge 158, shows the weight of a 25 0 PIW belt cient te nsion must be odded both to the slock side of drive
hoving 3ti6 ond 1iú" rubber covers to be 9.54 pounds p er foot pulley and to E to tronsmit the required horsepower. In ord e r
Use 9.5 pounds per foot. to minimize belt tension, select o 215° snubbed, logged d rive
(continued)
L 1 N K - B E L T • 173
bulk handling
belt conveyors
Engineering
L • Example 2, continued Backstop
The backstop un this exomple belt conveyor would hove its maxi·
pulley, for which a slack side te nsion factor of .36 is obtained
mum loading when run GH only is loaded. (This is a very theoretical
from Table 12, page 154.
possibility, but the selection of a backstop size is generally bosed
T 2 = 3992 X .36 = 1437 pounds on the worst condition.) The re q uired bockstop torque is deter·
and, adding this to E, mined a s follows:
componen•s
The mechanical components of a belt conveyor consist of the idlers which carry and train the belt;
the polleys, with their shafts and bearings, which propel the b elt and change its direction of
travel; and the drive equipment for transmitting power from the motor to the driving pulley or
pulleys.
Careful selection of mechanical components contributes substantially to the dependable and
economica l performance of a belt conveyor. Proper components influence the life of the belt as well
as first cost and operating cost of the complete installation. Most successful performance depends
upon a balanced design and !he selection of components most suitable to the requirements of each
conveyor, which should be considered as a complete operating unit rather thon on o ssembly of parts.
Link-Belt has furnished belt conveyors in every industry, to operate und er all conditions of
service and in sizes ranging from the small est to the longest sing le belt conveyor ever built, and
anoth er conveyor hoving the highest lift . Link-Belt manufactures o complete line of comp onents to
serve every in dustry need, includ ing Pre-Bilt sectional belt conveyors. Also, Link- Belt offers the
services of its engineers for designing the conveyors, recommending the equipment, and occep tin g
performance responsibility, thus assuring the purchaser the beneflts of one source and o ne re-
sp onsibility.
The following pages briefly illustrate the p rinci p a l com ponents manufactu red b y Link-Belt .
Add itionol d et ails ore contained in oth er catalog s w hich are avoiloble at the nearest Link- Belt
District Sales Office.
Belt idlers
The Link-Belt line of belt conveyor idlers consists of five differ- when hand ling very abrasive materi als o r w hen o corrosion-
ent series, ronging in application from light o r intermittenl resist ant material is required . Rolls with rubb er treods or
service to continuous heavy-duty service. They are made for with shells of various metals and coating s can o lso be
a broad range of belt widths, with rolls of various diameters, furnished.
materiols and coating s. This broad coverage permits selec-
Rubber treod carrying rolls are recommend ed to p rotect
tion of the series best suited to individual requirements.
the belt by obsorbing impact under looding points, especia lly
Typ es of b elt idlers within the five series includ e 20- when large lumps and heavy meteríais o re co rried .
d eg r ee and 45-d egree troughing, rubb er cushion, belt train-
ing, flot belt an d return id lers. Rubber trea d return rolls o re recommended where wet or
sticky meteríais cling to the b elt or w here resistance to cor-
Belt id ler rolls can b e furnished w ith shells of various
rosion and chemical action o n iron or steel is req uired.
moteria ls. Rolls with steel outer shells are used for the
ma jo rity of installa tions, an d a re usually the most eco nomical Beater type return rolls ore recommended where wet ond
selection . Rolls with gray iron outer shells ore recom mended sticky materi als cling to the belt.
39239
20° troughed belt idl er Flat belt tra ining id ler, positive acti on type
45 ° troughed belt i dler,
unequal length rolls
39243
Return b eltidler
39238
20° troughed b elt t raining idler, 39241 Retu rn b elt training idler,
positive action type Flat belt id ler positive action type
176 • L I NK-BELT
bulk handling
belt conveyors
3925 1
Flat belt training id ler,
positive action type
39433
39249
Retu rn belt rubber tread idle r
39432 45° troughed belt idl er, equal length rolls
20° troug hed belt rubber cushion idl er
39247 39252
20° trou ghed belt training idl er, 45° troughed be lt training idl er, Return belt training idler,
positive a ction type positive action type, equal length rolls positive action type
The 20° idlers ore for continuous operotion, high copacities, ond for heovier wei ght,
obrosive moteriols where th e size of lumps is fimited by the width of the b elt. The
stronger and heavier 6" diameter rolls give added life under more severe service,
and are suitoble for wider belts than the Series 7000 idlers. The 45° idlers are for
the sorne type of service as the 20° idlers but handle maximum volume, limited only
by the construction of the belt.
Ali rolls are 6 11 in diameter and hove a precision roller bearing. A separo te cor-
tridge type sea! assembly offers triple beoring protection with its labyrinth sea!, felt
and neoprene contact seal ond grease fllled clearances.
The counterbored outer shell and the journalled full length center tube are con-
tinuously welded to precision die formed steel ends to form an integral concentric
unit. The ends of the center tube are step-bored concentrically with each other to
provide correct bearing olignment. The center tube is grease fllled after assembly
and its large diameter permits the easy movement of greo se to the bearings. The
efficient greose-in, dirt-out cortridge seol and lorge reservoir of grease extend the
regreasing cycle. The upper ends of the concentrator rolls hove a deflector cap ot-
tached to the hex nut to further protect the bea ring.
The 3/.i diameter through-shofts ore threaded on both ends and bea rings are
/1
externally odjusted by grooved hex nuts which provide positive lock and a large
crea seat in brockets. Shofts ore equipped for pressure lubricotion. Greose leods
at outer end of end rolls and shaft connectors between rolls focilitate lubrication.
For convenience, a grease leed is extended from near side of the idler to the upper
bearing of the opposite end roll.
The inverted angle base with jig-welded foot straps ond tough, heovy ribbed
malleable iron brackets flrmly bolted ot jig located holes in ongle base, forms an
integral unit frame for accurate roll alignment. Yoke contour and machined groove
in the hex nut lock ali brackets together in a rigid truss structure. Even under unusually
severe impoct, this sturd y arrangement prevents spreading of brockets. Removable
steel retainer clips at each brocket hold rolls in position.
Typ es of idlers avoilable in Series 800 0 are illustrated. All a re availoble for 24"
to 60" belt widths. Dimensions are shown on pages 181-195.
20° tro ughed belt id ler 20° troughed belt training idler, 20 ° troughed b elt picking conveyor
positive action typ e and feeder idler
20° troug hed b elt rubber cushion id ler 20° troughed belt training idler, Variable troughed b elt idler
actuating d isc typ e
178 • L 1 N K - B E L T
bulk handling
belt conveyors
39259
45° tro ughed belt idler, equal length roll s Flat belt rubber cushion idler, Return belt rubber tread idler
fi xed shaft type
39260
45 ° troughed belt rubber cushion idler, Flat belt rubber cushion idler, Return belt training idl er,
equal length rolls live shaft type positive action type
39261
45° troughed be lt tra ining idler, positive Flat be lt training idl er, positive action type Return be lt rubbe r tread training idler,
action type, equal length rolls caster camber type
339 17
Flat belt idler Re turn belt idler Return belt beater idler
L 1 N K - B E L T • 179
bulk handling
belt conveyors
39270
20° troughed belt train ing idl e r, 33938 39274
positive action type Flat belt idler Re turn belt rubbe r tread idler
39273 /
39271
20° tro ughed belt training idle r, Flat belt rubbe r cushion idl er, Return belt training idler,
actuating d isc type fi xed shaft type positive action type
39272
33904
20° troughed be lt picking conveyor
and feeder idl er Flat b elt rubber cushion idler, 39276
live shaft type Return belt rubbe r tread training idler,
caster cambe r type
180 • L 1 N K - B E L T
bulk handling
b e lt conveyors
r<-~~~~~~~-c ~~~~~~~--+<
t*-~~~~~~~~ A ~~~~~~~~---+I
,. uso
Serles 5000 • 4" d iamete::7olls
A B o F G
R w
ldler Belt 1 ldler weight, e 1 N
width, 1 6
number pounds i
inches: IN CHES
5401- 14 14 22 24 Y.! 16 r1 23 5% 7% 5 Y.! 2 Y.! Y.! y. 4 Y2
5401-16 16 24 26 Y.! 18 y. 25 5% 8 6 Ya 2'h Y.! % 4 'h
5401 -18 18 26 28 Y.! 20% 27 5% 8 Y4 6 r1 2 Y.! 'h r1 4 Y.i
5401-20 20 28 30 Y.! 22 y. 29 5% 8 Y.! 7Y.i 2 Y2 'h 1 4 'h
5401-24 24 32 34 Y.! 26 y. 33 5% 8% 8 r1 2 Y.! 'h 1 Y4 4 'h
5401 - 30 30 38 40 Y.! 32 v. 39 5% 9 Ye 10% 2 'h Y.! 1 'h 4 'h
Series 6000"' • 4 " and 5 " d1ameter rolls
ldler ldler weight, B o F
4•
number
5•
Belt
width,
pounds •
A
4• 1 5•
diomelerldiometer e 4 • 1 5•
diameter diameler
4• ¡
diameter d iameter
5• G l N
6
R
w
4 " 1 5"
inches diameter ralls rolls rolls rolls rolls ralls
díameter día meter diameter
rolls 1 rolls rolls rolls INCHES
6401 - 14 6501-14 14 34 37 25 17 :v. 17 23 6% 7 Ya 0 r1 9v. 5 'h 6 'h o/a 8
6401 - 16 6501- 16 16 36 40 27 19 Ya 18% 25 6% 7 % 9 Ya 9% 6 Y1 6 Y2 % 8
6401 - 18 650 1-18 18 38 42 29 21 :v. 21 27 6% 7 % 9 3/a 9 r1 6 % 6 'h r1 8
6401 -20 6 501-20 20 40 45 31 23 Ya 22 % 29 6% 7% 9 o/a 10 Y1 7 Y2 6 'h 1 8
6401-24 650 1-24 24 45 50 35 27 Ya 26 3/.¡ 33 6% 7 :V. 1o Ya 10 Y2 8 r1 6 Y.! 1 Y4 8
6401 -30 6501 -30 30 51 57 41 32 r1 32 Y2 39 6% 7V. 10 3/.i 11 Y4 10 r 1 6 Y.! 1 Y2 8
6401-36
. 650 1-36 36 57 64 47 38 o/a 38 y. 45 6% 7 v. 11 'h 11 % 12 r1 6 'h 1% 8
Se ries 7000 • 5" d1ameter rolls
A B e o F G N
R w
ldler Belt 1 ldler weight, 6
number ;<idth, pounds •
1 mches IN CHES
7501 - 18 18 52 29 'h 20% 27 8 Y4 1o o/a 6UM 6 Y.! r1 8
7501 -20 20 55 31 'h 22 r 1 29 8 Y4 lo r1 7% 6 'h 1 8
¡- 7501 -24 24 61 35 Y2 26 r 1 33 8 Y4 1 1 y, 81 % 6 Y.! 1 Y4 8
7501 -30 30 81 41 'h 32 o/1 39 8 o/a 12 Y1 101 SM 7 'h y. l ~ 9 Y2
750 1-36 36 90 47 'h 38 Y1 45 8 o/a 13 Ya l 21 s¡1, 7 'h o/a 1% 9 'h
7501-42 42 107 53 'h 45 51 9 14 Y4 15 Y4 7 'h 'lo 2 Y4 9 'h
7501-48 48 118 59 'h 50 3,4 57 9 15 17 y. 7 Y2 'lo 2 'h 9 'h
Series 8000 • 6" diameter rolls
ldler ldler weight,
number pounds •
Gray
Belt
width,
A B F G N w
Steel Steel 1 Gray
iron inches rolls iron
rolls rolls rolls INC HES
8601 -24 860 1C- 2 4 24 71 96 35 Y2 26 'h 33 8 3/.¡ 11 % 8 15;1, 1 Y4 8
8601 -30 860 1C-30 30 92 133 - 41 Y2 32 Y4 39 9 Ya 12 % 10";1' 1 'h 9 'h
8601-36 8601C-36 36 103 139 47 'h 38 45 9 Ya 13 Y2 121•.&. 1 r1 9 'h
8601-42 8601C-42 42 122 165 53 'h 44% 51 9 Y.! 14 % 15 Y4 2 Y4 9 Y2
8601 -48 8601 C-48 48 135 182 59 Y2 50 Y.! 57 9 'h 15V. 17 Y4 2 Y.! 9 'h
8601 -5 4 8601C-54 54 165 2 18 65 Y.! 56 v. 63 9 o/a 16 V. 19 •;1, 3 10 'h
8601-60 8601C-60 60 179 239 71 'h 62 Y1 69 9 Ya 17 21 s;1, 3 Y4 10 'h
Series 9000 • 6 " and 7" diame ter rolls
ldler ldler weight, B
O 1 F
6
~
number Belt pounds • 6 R
width, A 1 6.
diameterjdiometer 1 e r•
diameter 1 7'
diameter día meter1dio 7"
meter 1
G l N w
6. 7• 6" 7• 6
di a meter 1 diameter inches diameterldiameter ralls rolls rolls rolls rolls rolls
ralls rolls rolls rolls INCHES
BOLTS-N
,.. .,,,
Series 6 000 4 • 4" ond 5 " diomeler rolls
ldler weight, 8
ldler number O 1 F
pounds •
Belt
wid th,
A 4" 1 5" e 4" 1 5" 4" 5" G l N R w
4" 5" 4• 1 5" diometer diometer dio meter diometerl d io meter dio meter /J.
inches
dio meter dio meter I
dio meter dio meter rolls rolls rolls rolls rolls rolls
1
rolls rolls ro lls rolls INCHES
6 404-14 6504- 14 14 31 34 25 17 16 % 23 6 V1 7 Ye 8 V1 9 3/1 5•A& 6 Y2 % 8
6404-16 6 504-16 16 34 37 27 18 JA 18 \12 25 6% 7 3/1 9 \11 9 o/1 5 ".-i6 6 Y2 v. 8
640 4- 18 6504-18 18 36 39 29 21 20 o/s 27 6% 7 Ye 9 3/e 9 Va 6 11!16 6 \12 V1 8
640 4 -20 6504-2 0 20 39 42 31 22 JA 22 Ye 29 6% 7 Ye 9 v. 1o \la 7 5!16 6 \12 1 8
640 4 - 24 6504-2 4 24 43 47 35 26* 26 Ye 33 6 V1 7 3/s 1o \la 1o \12 911¡1, 6 \12 1 v. 8
6404 -3 0 6504-30 30 50 54 41 32 Y2 32 \la 39 6 V1 7 Ye 1o31. 11 y. 10 11A& 6 \12 1 \12 8
640 4 -3 6 6504-3 6 36 57 61 47 38 y. 37% 45 6 V1 7Ye 11 Y2 11 V1 12 11A& 6 \12 1 31. 8
ldler number
Belt
width,
ldler weight,
p ounds •
A
1
B
1
e
1
D
1
F
1
G
1
L
1
N · I R
/J.
w
inches
INCHES
8604 -2 4 24 87 35 \12 26 \12 33 8 31. 11 V1 8 15!16 6 \12 1 y. 8
8604-30 30 112 41 \12 32 y. 39 9 Ya 12 V1 1o 15!16 7 Y2 o/1 1 \12 9 Y2
8604 -3 6 36 127 47 \12 38 45 9 Ya 13 \12 1 2 15!16 7 \12 o/s 1 V1 9 Y2
8604-42 42 141 53 \12 44 :v. 51 9 \12 14 3¡., 15 v. 7 \12 o/s 2 y. 9 \12
8604-48 48 168 59 \12 • 50 \12 57 9 \12 15 3/a 17 y. 7 \12 o/1 2 \12 9 \12
8 604-54 54 203 65 \12 56 3/a 63 9 v. 16 3/ 1 195116 8 Y2 o/1 3 10 \12
8604 -60 60 218 71 \12 62 Ya 69 9 o/1 17 21 •!16 8 Y2 v. 3 y. 10 Y2
ldler number
Belt
width,
inches
ldler weight,
p ounds •
A
1
B
l e 1
D
l F
1NCHES
1
G
1
l
1
N
1
R
/J. 1
w
182 • L 1 N K - B E L T
bulk handling
b e lt conveyora
L 1 N K - B E L T • 183
bulk handling
b e lt conveyors
9608-36 9708-36 36 332 350 54 40 Va 40 \4 5 1 11 y, 11 'l'a 16 \4 16% 13 11116 11 5116 9 Y2 'l4 1 \4 16 \/2
9608-42 9708-42 42 359 381 60 46 :v. 46 57 11 y, 11 'l'a 16 'l'a 17:V. 1511;1, 13•;1, 9 Y2 'l4 1\4 16 \/2
9608 -48 9708-48 48 388 412 66 52 y, 51 'l4 63 11 y, 11 'l'a 17 \/2 18 17 11116 15% 9 Y2 3,4 1 \4 16\/2
9608 -54 9708-54 54 433 458 72 56 57 3.4 69 11 v. 11 % 18 \4 18 'l4 19 'l4 17 :v. 9 Y2 'l4 1 \4 16 \/2
9608 -60 9708-601 60 464 490 78 63 \/a 62 'l4 75 11 y, 11 'l'a 18'l'a 19 :V. 2 1 Y2 19 Ya 9 Y2 'l4 1\4 l6 Y2
9608-72 9708-72 72 545 565 90 74 \4 73 'l'a 87 12 \/2 13 20 \4 20 o/o 25 :v. 23 9 Y2 l,4 l o/o 2 1 Y2
9608 -84 9708-84 84 678 706 1 102 85 'l4 85 :v. 99 12 \/2 13 21 \/2 22 29 :v. 27 12 'l4 'Va 21 Y2
Hove dime nsions certified lar installalion purposes. • Far weight o l revolving idler parts, see Table 10, page 150.
o Elevation obove odjocent rollers.
184 • L 1 N K - B E L T
bulk handling
belt conveyors
BOLTS·N
*-------~e-------~~
k---------A--------~
Series 8000 • 611 diameter rolls
ldler ~elt
w1dth, l ldler
pounds • 1_ _
weight, A _ _ _B C _..__ _
____ D_ _ _ _F_ _.....__G___.__ ___.._ __....._N w
__.__ _.___ __ ~
number
1 inches INCHES
8605-24 24 71 35 Y2 26% 33 8% 10% 15 9/Í6 5% 6 y, o/a 8
8605-30 30 92 4 1 Y2 32 Ya 39 9 y, 11 Ya 20% 5 9/Í6 7 Y2 o/a o/a 9%
8605-36 36 103 47 Y2 38 Ya 45 9 Ya 11 Ya 26% 5% 7 Y2 o/a o/a 9%
8605-42 42 122 53 Y2 44 Ya 51 9% 11 y, 32 % 5 9/Í6 . 7 Y2 o/a o/a 9 Y2
8605-48 48 135 59 y, 50 Ya 57 9% 1 1 y, 38 % 5% 7% o/a o/a 9 Y2
8605-54 54 165 65% 56 Ya 63 9 o/a 11 o/a 44% 5% 8 Y2 o/a o/a 10 Y2
8605-60 60 179 71 Y2 62 Ya 69 9 o/a 11 o/a 50% 5% 8% o/a o/a 10 y,
11
Series 9000 • 6 and 7" diameter roll s
ldler ldler weight, B D F
number Belt pounds • A 6" 7" e 6" 7• 6" 7• G J l N R w
width, 6" 7" dio. dio. dio. dio. d io. dio.
6' 1 7• inches rolls 1 rcfls rolls rolls 1 rolls 1 rolls 6
dio meter dio meter dio. dio. 1 1
rolls rolls rolls rolls INCHES
V a riable
troughed belt idlers
Serles 8000 • 6 11 d iameter rolls
ldler ~el! lldler weight,I A B e : G M N w
number w1dth, pounds • ----'-----'-------~--------"'"----'-------'-----"----
1 inches INCHES
LINK - BE L T • 185
bulk handling
b elt conveyors
ldler
Belt
ldler weight, A B e o F G L N R w
width, 1 1 1 1 1 1 1 6
number pounds • 1 1
inches
INCHES
8602-24 24 78 35 y. 22 v. 33 8 % 15 y. 8 15/i6 6 y, 3 v. 8
860 2-3 0 30 99 41 y. 26 'l'e 39 9 Ye 17 1O 15¡\6 7 Y2 % 4 9 Y2
8602 -36 36 109 47 v. 31 % 45 9 v. 18 Ya 12 1s;.6 7 112 % 4% 9 Y2
8602-42 42 132 53 v. 37 % 51 9 Y2 20 1/2 15 v. 7 y, 'la 5 Y2 9 Y2
8602-48 48 143 59 v. 42 v. 57 9 1/2 21 'l'1 17 v. 7 1/2 'la 6 v. 9 V2
8602-54 54 155 65 v. 47 Ye 63 9 % 23 :Ya 1 9 5/i6 8 1/2 'la 7 101/2
860 2-60 60 168 7 1 \4 52 69 9 % 24 % 2 1 5/i6 8 y, % 8 10 Y2
f •t óH1
186 • L 1 N K - B E L T
bulk handling
belt conveyors
45° troughed be lt training idlers • positive a ction type, equal length rolls
BELT TRAVEL
L 1 N K - B E L T • 187
bulk handling
b e lt conveyors
~ F
1 BOLTS· N
t::;¡í======="==---==~----===------c:iiC:l _x a¡.::~~~
l ' + - - - -- -- - ~
45° troughed belt training idlers • positive a cti on type, uneq ual leng th rolls
'4--- -- - -B - BELT TRAVEL
~'-'=~~~~~="~~~~~~~~~=="'-- -"-
~-- c - -- L_~=:_J
1
~-------- A - -- J
Se ries 6000"" • 4" and 5 1' diometer rolls
ld l er number ldler weight, 1
1
p ounds • 1 1 4• o 5• 1 1
4• 5• Belt A 1
8 e F G J l N Q 1 s 1 w
width, ldio meter d io meter G
dio meter dio meter 4• 1 5• rolls rolls 1
inches dio meter dio meter 1
rolls rolls
1 ro lls roll s INCHES
6 4 10-24 6510-24 24 79 84 35 23 ª/a 33 7 'lf4 8 l4 16 V. 8 % 8% 6 Y2 % 6 ~. 8
6410-30 6510 -30 30 86 93 41 29 3/a 39 7314 1 8 y, 16 V. 1 14 % 8% 6 y, 'l'1 6 ~. 8
1 1
6410-36 6510-36 36 94 10 2 47 35 :y, 45 7 314 8 l4 16 V. 20 ~. 8 'l'1 6 Y2 'l'1 6 ~. 8
6410-42 651 0- 42 42 10 4 112 53 40 y, 51 7% 8 l4 17 y, 22 'l'1 lo 'l'1 7 y, y, ~. 6 'l'1 9 Y2
6410-48 6510-48 48 111 120 59 46 y, 57 7 314 1 8 l4 17 % 28 % 10 ~. 7 y, y, % 6 ~. 9 y,
188 • L 1 N K - B E L T
bulk handling
belt conveyors
L 1 N K - B E L T • 189
bulk handling
belt conveyors
~t}@\,
_..::i 1..
'*----~ ,_ J
'·• .,.,
Series 8000 • 6" diometer rolls
ldler
Belt
ldler weight, A e o F M N w
width,
number p ounds •
inches INCHES
190 • L 1 N K • B E L T
bulk handling
belt conveyors
~------~~
wr------~
J _J 1
M-¡-¡iJ ~--w--_..,.
...,. ..
ldler
Belt
width,
ldler weight, • A B 1 e 1
o 1
F 1 G 1 l
1
M
1
N s w
number po unds 1 1
inches 1 INCHES
7514-18 18 91 28Y4 23 V2 27 4 y. 14 5 3/e 6 2o v. 'l:i 9 14 'h
7514-20 20 96 30Y4 25 '12 29 4 y. 14 5 311 6 22 v. 'h 9 14 'h
7514-24 24 104 34Y4 29 'h 33 4 y. 14 So/a 6 26 v. 'l:i 9 14 'h
7514-30 30 130 40Y4 35 V2 39 4 y. 14 5 311 7'1:i 32 v. v. 9 14 '12
7514-36 36 142 46Y. 41 'h 45 4 y. 14 5 o/1 71/:i 38 V1 o/1 9 14 'h
75 14-42 42 158 52 3,4 47 'h 51 4 y. 14 5 Ya 7'h 44 r. o/1 9 14 'h
7514-48 48 172 58 3,4 53 V2 57 4 y. 14 5 o/1 7'h 50 r. v. 9 14 'l:i
...-~~~~-M~~~~~~
1,, • MS
.A Availa ble in both gre oseable ond lactory seoled construction. Greoseoble furnished il spe cified, at no additionol cost.
construction will be furnished unless othe rwise specified. a for wei9ht ol re volvin9 idler parts, see Ta ble 1O, poge l 50.
192 . L IN K· BEL T
bulk handling
b elt conveyors
L 1 N K - B E L T • 193
bulk handling
belt conveyors
ldl er number
Belt
;'idth,
1
ldler weight, pounds •
A B 1 C 1 D~ 1 F M 1 N 1 S w
1 inches INCHES
7520- 18 18 10 4 29 y. 23% 27 4 v. 14 v. 6 20 % V2 9 14 V2
7520-20 20 10 9 31 y. 25 % 29 4 v. 14 v. 6 22 r. V2 9 14 V2
- - 7 520-2 4 24 117 35 y. 29% 33 4 v. 14 v. 6 26 r. V2 9 14 V2
7 520-30 30 143 41 % 35 % 39 4 v. 14 v. 7 V2 32 r. y, 9 14 V2
7520-36 36 153 47 Y• 41 % 45 4 v. 14 v. 7 y, 38 r. % 9 14 V2
7520-42 42 171 53 y. 47 % 51 4 v. 14 v. 7 V2 44 r. % 9 14 V2
7 520-48 48 185 59 y. 53 % 57 4 v. 14 v. 7 y, 50 r. % 9 14 V2
Gray iron
Belt
wi dth,
ldler weight, pounds •
Groy iron
A
1
8
1
e
1
D~ 1
F
1
l
1
M
1
N
1
s
1
w
Steel roll s inches Steel r olls
1 r olls 1 rolls INCHES
8620-24 862 0 ( -2 4 24 126 151 35% 29 % 33 4 v. 14 v. 6 26 r. y, 9 14 y,
8620-30 862 0 C-30 30 152 183 41 y. 35 % 39 4 v. 14 v. 7 V2 32 r. % 9 14 V2
8620-36 8620(-36 36 168 204 47 % 41 % 45 4 v. 14 Yo 7 V2 38 r. % 9 14 y,
8620 -42 8620C-42 42 194 236 53% 47 % 51 4 v. 14 v. 7 V2 44 r. % 9 14 y,
8620-48 8620C-48 48 200 247 59% 53% 57 4 v. 14 v. 7 y, 50 r. % 9 14 y,
8620-54 8620C-54 54 216 269 65% 59 % 63 4 v. 14 Yo 8 V2 56 r. % 9 14 V2
8620-60 8620C-60 60 233 291 71 % 65% 69 4 v. 14 v.· 8 y, 62 r. % 9 14 V2
194 • L 1 N K - B E L T
bulk handling
b e lt conveyors
--+--\ -
r
~{''
- L -
l A J s
Series 8000 • 6 11 diameter rolls
Belt A e O¿ F L M N s w
ldler width, lldler weight, 1 1 1 1 1 1 1 1
number pounds •
1 inches INCHES
8622-24 24 10 1 35 3/.c 33 4 \/4 9% 6 26 r. y, 7% 8 Y:z
8622-30 30 112 41 % 39 4 \/4 9% 7 \/2 32 r. % 7% 9 Y:z
8622 -36 36 123 47 :Y4 45 4 '/.e 9% 7 y, 38 r. % 7 :Y. 9 Y:z
8622-42 42 145 53 % 51 4 '/.e 9% 7 y, 44 r. :y, 7% 9 Y:z
8622-48 48 156 5931.c 57 4 \/4 9% 7 y, 50 r. :y, 7% 9 Y:z
8622-54 54 171 65 3/.c 63 4 '/.e 9% 8 y, 56 ~ % 7:Y. 10 \/2
8622-60 60 184 71 o/. 69 4 \f4 9% 8 y, 62~ % 7% 10 Y:z
11
Series 9000 • 6 diameter rolls
ldler Belt ldler weight, A e D F L M N s w
width, 1 1 1 1 1 1 1 1
num ber pounds •
1 inches INCHES
9622-36 36 242 54 y, 51 7 13 % 9 y, 3913116 :y. 8 :Y. 12
9622-42 42 278 60 y, 57 7 13% 9 \/2 4513116 :y. 8:Y. 12
9622-48 48 295 66 \/2 63 7 13% 9 y, 5 ]13,i, o/. 8% 12
9622-54 54 318 72 y, 69 7 13 % 9 y, 5713/16 % 8 31.c 12
9622-60 60 337 78 y, 75 7 13% 9 y, 63 13116 o/. 8% 12
9622-72 72 379 90 \/2 87 7 13 % 9 \/2 751 % :y. 8 :y. 12
9622-84 84 421 102 \/2 99 7 13% 12 8713,i, :y. 8 :Y4 14 y,
o For re1urn belr training odlers far reve rsible belts consult Link-Belt. ¿ 4y.• drop will be furnished unless otherwise specified. 1%" drop will be
lurnished if specified, ol no addilional cost.
• Far weight of revolving idler ports, see Table 10, page 150
Components
Drives
The belt conveyor drive, which p erforms the im-
p ortant function of propelling the loaded belt,
should be desi gned for a high degree of depend-
ability and o mínimum of mointenonce. lt should be
consistent with the over- all design of conveyor and
should conform to spoce limitations ond desired
orrangement.
Li!"k- Belt manufactures components ond complete
drives to serve every industry need-from small,
single pulley drives to large, dual pulley drives
ond complex terminal arrangements for reversing
service. Link-Bel! has designed and built a wide
ronge of ty pes, including single pulley drives up
to 1500 horsepower ond reversing drives for 60"
convey ors w ith more thon 2000-foot centers.
As a leading manufocturer of speed reducers,
Link-Belt offers a wide range of types and sizes -
from fractional horsepower Motogears to herring-
bone gear units which drive the largest belt con-
veyors in existence. All conform to the exocting
specif1cations of the American Gear Manufocturers
Associotion. Mony special accessories ore ovoilable
for Link-Belt speed reducers ond they moy be
Single pulley d rive with roller chain drive to he ad shaft from Link-Belt equipped with specio l beoring seols for such severe
Moto gear far convenience of locotion and suppo rt. Photo 38427
service os sinter plants and foundries.
Slng te pulle y drlve with herring bone g ear speed reducer, geared flexible couplings o nd
3 00 HP motor with fo n far specia l tro pical ve ntilation, a ll mounted o n a unit base. Photo 36132
196 • L 1 N K - B E L T
bulk handling
belt conveyors
Componen Is
Drives, continued
Flexible couplings are manufactured by link-
Belt in both geared and chain types, to meet all
conditions of belt conveyor service.
Dual pulley drlve for 49• wide bel! conveyor. A 200 HP motor drives
primory pulley ond o 100 HP mo tor drives secondory pulley through her-
ringbone geor speed reducers ond geored flexible couplings. Photo 357 58
L 1 N K - B E L T • 1 97
bulk handling
belt conveyors
Components
Takeups
Th e basic ty p es of takeups used for bel t conveyors are:
manu ally adjusted screw typ e and automatic counter-
weighted type for vertical or horizontal travel. Arrange-
ments and a pplications vary wi d ely with conveyor require-
ments. Occasionally, other specia l types are used, such as
those actuated by spring s, torqu e motor or hyd roulics.
For the counterweighted type, a safety device is available
to prevent the free foil of the takeup and its counterweight
in case of accidenta l parting of the belt.
Lin k- Belt manufactures all t ypes of takeu p s and provides
en gineering service for application and for d eveloping
sp ecial designs.
Vertical counter welghte d tak eup for 60" wide belt. Note DS roller bear ing take ups on inclined belt con·
mili beoring pillow blocks, and grooved, rubber lagged pulleys veyo r far manual adjustmenl of belt lension.
to prevent buildup of sticky iron ore. Photo 361 30 Pholo 34941
198 • L 1 N K - B E L T
bulk handling
belt conveyors
Components
Pulleys and shafts
Belt conveyor pulleys and shafts are manufactured by
Link-Belt in all types and sizes. By obtaining these two
important components from one reliable source, the user is
assured of proper flt, ease of erection and best performance.
Welded steel pulteys ouembled in 1250 HP drive for 60" belt. Orive puliey i~ bolted to Aanges forged on drive
shaft, which is extended for backstop. Note logging, mili bearing pillow blocks and substantial base. Photo 35521
L 1 N K - B E L T • 199
bulk handling
belt conveyors
Components
Bearings
Mill Link-Belt, as a lead ing manufactu rer a f mounted b earings
bearing 2783 4 for ali power transmission purposes, offers bearings to
36273 Ball or meet every condition of belt conveyor service.
roller Ball and rolier bearings are both available in a li re-
flange
3360 9
block quired mounting types, inclu d ing pillow blocks, Aange units
and screw ta keups-in shaft sizes up to 1 1". Most pillow
block housings a re cast iron, but Link-Belt also makes a line
27827
Roller bearing of heavy duty mili type roller bearing p iliow blocks with
pillow block
split cast steel housings for the most severe service in steel
milis, mines, foundries and sinter plants.
Bearing seals of ali standard types are d esigned to
effectivel y keep grease in a nd dirt out. Also, sp ecia l seals
Llnk-Belt's complete line of ball and roller bearings includes oll lypes can be provided for unusually d usty or abrasive cond i-
of mounlings, far shofts from % • lo 11 ", ond with seo Is for oll conditions
of service. tions or for corrosive atmosphere.
Babbitted a nd bronze bearings are also manufactured
by Link-Belt in a fu ll line of types and sizes. Housing s are
Babbitted Bronze of cast iron or steel.
bearing bearing
flange pillow block Separate catalogs and se lection d a ta are available.
block
30228
2 1140A
21744
Backstops
Backsto ps, to p revent backward movement of be lt when
Babbitted bearing Babbitted bearing ang le
pillow block pillow block power is interrupted, are made for mounting on driving
pulle y shaft, on an intermed iate d rive shaft, or are built
into speed reducers. link-Be lt can furnish any of these
types to meet the requirements of a speciflc belt conveyor.
37042
Llnk-Belt mlll type roller b e oring p lllow blocks ore built far the most Link-Be lt babbitted or bron:i:e b earings ore widely used for belt con-
severe service, os on this foo t pulley of 60" belt conveyor handling iron ore. veyors in mony industries. Photo 3 1772
Pho to 36103
200 • L 1 N K • B E L T
bulk handling
b elt conv eyo rs
•
auxiliary equ1pmen'I
link- Belt has developed a wide variety of auxiliary equipment to extend the use-
fulness of belt conveyors beyond the simple function of transporting bulk materials
from one location to another. Sorne t ypes of such equipment become an integral
part of a conveyor, while others are self-conta ined units that are normally used to
supplement a belt conveyor system.
The most common types of auxiliary equipment are trippers and plows which are
used for discharging the material from the belt at one or more points, or along
the length of the conveyor. A wider range of distribution is obtained by special
trippers equipped with cross belts, either flxed or shuttle t ype. Also, traveling
stackers and bridges equipped with belt conveyors are used for stockpiling over
extensive oreas.
Boat loaders, shuttle conveyors and belt slingers also serve speciflc needs for
directing the flow of material from a belt conveyor system to required location.
Travel ing loading hoppers with feeders provide the means for loading the belt
anywhere along a desired portian of its length.
Other functions may be performed while the material is en route over a belt
conveyor system by such auxiliary equipment as automatic scales, sampling devices,
magnetic pulleys and electro or permanent magnets.
Standard trippers are illustrated here with dimensions and selection information.
Following the tripper data, a few of the many other types and variations of auxiliary
equipment are described briefly to illustrate their principies and their possibilities
for application to other problems.
Except for standard trippers, most auxiliary equipment is designed for a speciflc
requirement. From our broad experience in this fleld Link-Belt offers a w id e variety
of existing designs of auxiliary equipment and its services in developing special
designs as needed.
Belt trippers
Two styles of link-Bel! stondord trippers ore described in the fol- Many standard occessories a re ovailoble for both types to meet
lowing poges, with dimensions ond selection information. Although the requirements of most instollations. Other occessories include spe-
many special types and designs hove been developed to mee! a cial bin seo l chutes to confine d ust creoted by dischorging material,
wide varie ty of requirements, !he Series 51 and 53 trippers ore ond speciol enclosures for the some purpose. Also, chutes moy be
adaptable to o mojority of bel! conveyor instollotions. p rovided with liners or built in the stone box type for handling heovy
The Series 51 trippers ore for heavy duty service ond ore for han- obrasive ore.
dling the heavier moterials ond those requiring steep chute ongles Material moy be discharged beyond the ronge of conventionol
to insure proper discharge. chutes by short cross belt conveyors mounted on Series 51 trippers
The Series 53 trippers, while primorily intended for handling groin, or on sp eciolly designed tripp e rs. Also, this same method is some-
moy olso be used to odvontoge for mony other light moterials that ti mes used to assure dependoble discharge of sticky moterials thot
con be discharged through o shallow angle chute. Both ore for use would not flow through o chute.
with belt conveyors having o single direction of trovel.
Serles 5 1 b elt propelled trlpper equipped with chute hoving dust seo l Serles 53 belt propelled trlpper distributing groin to storoge silos of
plows for opening !he rubber seoling strips over bunker opening. Photo 29876 lorge elevotor. Photo 39130
L 1 N K • B E L T • 201
bulk handling
belt conveyors
Belt trippers
Series 51 b e lt trippe rs
Series 5 1 belt trippers ore belt propelled, cable propelled, or motor cable reel carried on the tripper.
prope lled, ond ore for heovy duty service. They will hondle heovy
Each tripper is provided with o hand operoted, powerful, quick-
moteriols ond those requiring sleep chute ongles to insure proper action roil clamp for holding it in a fixed position. When desired , the
dischorge. tripper can be equipped with an electricolly operated brake which
These trippers hove o rigid welded steel frome to resist shock ond is aulomatically set when curren! is interrupted. Each tripper is pro-
minimize distortion. Pulleys ore of welded steel construction equipped vided with an operotor's platform.
with toper lock bushings to preven! shifting ond to provide o light
The roil clamp, the push button controls ond the operator's platform
clamp fit on the shoft. Pulley shofts ore of generous size ond ore
con be on either side of the frame. The motor ond speed reducer can
corried by Link-Belt self-oligning roller beoring pillow blocks. To
also be on either side; however, it is recommended thot they be on
assure wheel alignment, the single Aange wheels are mounted on
the side opposite the operotor's platform and control butlons. When
through axles, operating in self-a ligning roller bearing pillow blocks.
operotion from both sides is d esired, specia l dual controls and roil
Wheel guords ore provided.
clomps can be furnished; however, a platform attached to the dis-
Crossover plotforms, providing access to b oth sides of the conveyor, charge chute is recommended to e nable the operotor to cross over
can be provid e d. Such platforms are normally attached to the front the belt lo a single sel of controls. Travel speed is 30 feel per minute.
of the tripp er chute and frame, and includ e a handrail, steps or a
ladder al each end. Th e cabl e propelled tripper is for installations where o power
A b e lt scroper, for cleaning the belt between the two tripper propelled tripper is required, b ut where electricol conductors ar
pulleys, is normally provided. Other auxiliary accessories can be trolley wires needed for the motor propelled tripper are undesiroble.
supplied. Movemenl of the tripper, eilher for automatic reversing or for move-
ment to specific locations, is obtained by a single wire rope suitably
Although primarily used with the several types of chutes shown o n
reeved through lhe tripper a nd a stationory sheave, and driven by
page 207, Series 51 b e lt trippers may be adapted for use with a
a winding machine. The single wire rape drive assures tripper olign-
cross shuttle be lt and other discharg e arrongemenls.
ment throughout the trovel distance.
The independently controlled winding machine drive p ermits auto-
Th e m otor p r opelled trlpper is used where continuous and uni-
matic reversing by limit switches located along the !rock or m a nua l
form distribution of material along the conveyor is required or where
operotion by means of push buttons when continued dischorge is
the tripper is to be moved or reversed frequently. Propelled by an
desired al a given location. The winding machine motor is equipped
independenl electric motor, it can be automatically reversed at eoch
with a disc type broke which brings the tripper lo o stop al each end
end of its travel by limit switches corried on the lripper and actuated
of its travel or al any point within the trovel, and holds it stotionory
by stops placed where desired along the runway. Push butlons ore
by the propelling rape.
provided for manual control to permit continued discharge al any
desired location. The tripper can be moved when the conveyor belt The independenl motor drive permits the tripper to be moved
is moving or stationary. Electric curren! moy be transmitted to the while the belt conveyor is in operation or stopped. Trovel speed is
tripper through trolley wires, or severol types of rigid conductors, or a 33 feet per minute.
TRIPPER
RAIL
STOP
202 • L 1 N K - B E L T
bulk handling
belt conveyors
Belt trippers
Series 53
belt prope ll e d tripper
L 1 N K - B E L T • 203
bulk handling
b e lt conve yors
Belt trippers
Selection of tripper Examples of tripper se lection
The type of material to be handled, the max imum belt tension Example 1
at the tripper and the slope of the discharge spout will deter-
Select a belt tripper to handle coal under the fellowin g conditions:
mine the tripper selected.
Conveyor be lt .... . ...... .. .. ... ...... 24" wide
Series 51 trippers are designed so that instead of having 8elt tension at tripper ... . .... . ... . ... . 1900 pounds
only one size for extreme conditions of each belt width, a Required chute angle .. .. .. . ... . . .. . . . . 45 °
selection can b e made according to the varying require-
ments of pulley d iameters, conveyor belt tensions and slope
Solution
of discharge chutes. In the Series 53, a choice between 1900 pounds belt tension . .
pulley diameters and corresponding maximum belt tensions is 24 ,, wide belt = 79 pounds per inch of w1dth
204 • L 1 N K - B E L T
6. 6 6
•-..
..,...-·
CAN BE ASSEMBLED AS SHOWN OR OPPOSITE AS SHOWN AG .... -:-: •
CD
1
LIFT OF
,.
MATERIAL
.."'
CD
'm: 1
Tº L
r'-. - >-----¡ - _;
~ w- ,J ~ w-
2· ºt ' -RAILS AH
c 2·
" hand operated clamp to engoge roil. Does not include dischorge chute. columns HF ond HR for oxle loods.
m * lhaulage
ncludes: roller bearing pillow blocks for pulley shofts ond oxles, belt scroper, towing brocket and
equipment shown on page 206. Does not include dischorge chute.
t No ollowonce mode for weight of dischorge chute or effect of tension in conveyor belt. lf, when
these ore considered, load ot HF is less thon Y. o f total lood on oll four wheels, consult Link-Belt.
rn e Horsepower factor for belt p ropelled trippers with Type A, B, C, D or E chute:
r .A. lncludes: speed reducer, totally enclosed motor and push button starter for manual and automatic Horsepower to odd to conveyor belt horsepower to propel tripper = Speed of belt (FPM) X
fT
-i operation for 220/ 440 volt 60 cycle AC, 3 limit switch es, rail clamped limit switch trips, wiring in factor Y. Belt pull in pounds to propel tripper = Factor Y X 33,000. et c::r
conduit between motor. starters, limit switches and push buttons, roller bearing pillow blocks for Consult Link-Belt for odditionol horsepower re q uired when ends of chutes ore fitted with bunker seo Is. :; e
pulley shofts ond oxles, operotor's plotform, belt scrope r. hond o peroted clamp to engoge roil. A'
Does not include: dischorge chute, broke on motor, electric conductors olong runway, curren t
18) Cleoronce for drive choin.
0 Ro ils normolly used. Roil clamp suitoble for 25 to 45 pound roils, but con be oltered to suit roils up
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collec tors o r cable reel, wiring from power source to cont rols. to 80 pounds per yord, when specified. <
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bulk handling
belt conveyors
Belt trippers
RAIL STOP
\ 2~0 '
-~1'.'.__
Approx. Approx.
Tripper AE AF BC BD BE Tripper AE AF BC BD BE
weight weight
number number 1
ea ch, eoch,
Á 1 Á
poundsó. pounds.C,.
INCHES IN CH S
206 • L 1 N K - B E L T
bulk handling
belt co nveyors
Belt trippers
RETURN TO BELT
TYPES B ANO C ONL Y
Arrangeme n t of
b i n dust sea l
ENDj
VERTICAL
EXTENSION
Type O chute Type E chute C hute end extensions
Fig. 4838
A Thickness
Use with Chut e angle,
tripper
of Weight, pounds B e D E F G H K M N p
degrees o
number
pi ate t !:!.
... Types
ABCD
1 Type
E
regularly
furnished
Type
A 1 Ty:e 1 Tyr 1
Type Type
D 1 E INCHES
L 1 N K - B E L T • 207
IT O"
•
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~
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- -A- -- ::l
<
PULLEY
FACE •o
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33º 42'
,:: -- t
a:J --.-
..._ 16::' - 2--0!" ...
rn TYPE A CHUTE
r
-1 1
1
L- N- CLEARANCE ~
~ G·RAIL GAUGE
K
CAN BE ASSE MBLED AS SHOWN OR OPPOSITE AS SHOWN
C L
TRIPPER
C L
TRIPPER ~ 16., - 161:· ,.. 'z'.-o:".a.
TYPE F CHUTE y
r
0 --¡-.-
2"
y
-
~ T ,.1
FLOOR LINE
- R -
P· MINIMUM P· MINIMUM t
1
2~0: ,, ...
IL
~
T -
TO SUIT
'
..... 16,
~. R -
-<- 161.
.J 33º 42
;f )
EXTENSIOr\ SPOUT 2
CON DITIO~
TYPE R CHUTE
'
EHENSION SPOUT 1
¡14
5384818 3600 .00315 3000 9 -5 51 18 72 20 :y., 33 73 V2 41 y, 53 'la 18 V2 63 'l'1 22 22 57 'l'1 68 'l'1
......-.
m
5382420 3200 .00 139 2800 9-5 26 20 84 18 :y., 30 36 v. 49 V2 29 'la 4 1 'la 17 V2 39 'l'1 38 v. 16 43 V2 50 V2
53 83020 3400 .00173 3600 9-5 32 20 84 18 :Y., 30 36 v. 55 y, 32 'la 44 'la 17 V2 45 'l'1 42 V• 16 16 47 55 ft)
5383620 3600 .00 241 3600 9-1 1 38 20 84 19 :Y., 32 37\4 6 1 V2 35 'la 4 7 Ya 17 y, 5 1 'l'a 46 v. 18 20 50 v. 59 3/a
5384220 3900 .00275 4800 9- 11 44 20 84 19 :y., 32 37 V. 67 V2 38 'la 50 'la 17 y, 57 'l'1 50 v. 1 20 1 20 54 v. 64 v.
v. v. 54 v.
,,,,-·
5384S20 4 100 .00315 4800 9- 11 51 20 84 1 20 3.4 1 33 38 1 73 Y2 41 s;. 53 17 y, 63 'l'1 22 22 1 57 'l'1 68 'l'1
Hove dimensions cerlified for inslollolion purposes. 0 Horsepower to odd ro conveyor belt horsepower l o propel tripper Factor Y X belt speed
• lncludes, ope rotor's plo1form, hand brake, boll bearing ílonge blocks on axles, ball bear ing pillow (FPM). Belt pul/ in pounds 10 propel trip per = Factor Y X 33000.
blocks on pulley shofls for l ripp e r numbers 5382418 t o 53B4818 ond roller beoring pillow blocks on
pulley shofls for lripper numbers 53B2420 I O 53B4820.
Does nol include, chu te, chule exlensions, cross wolk, or roil c lamp.
6 lnside to inside o f heod o f roils.
o From top of roil lo underside of lower pulley.
0 Clearance for drive choin. ..
ft)
"'
0 lncludes, weighl of cross walk ond Type F chul e but no chul e extensions. .6. lnside o f chule to lop o f roil.
bulk handling
belt conveyors
Belt plows
Meteríais such os wood chips, pulp ond foundry sond moy
be plowed from belts et moderote speeds. Plows provide
en economicol meons of d ischorging to one or more inter-
mediote points o long o belt convey or.
In foundries, sond is often plowed from flot b elts et o
number of points simultoneously. Plows moy olso b e o r-
ronged for outomotic operotion occording to the require-
ments of the bins they serve.
Be lt conveyo r s tocker on 24" wide, 143 -foot ce nters b e l! conveyor is Shuttle b elt conveyor 24" wid e with 5 0 0 -foot centers on high structure
p ivoted al foot end and travels 240 deg rees on a ra d ial !rack while d is- dislributes phospha te rock bo th sid e s o f 30" wide incline d conveyor to stock-
charging grave! to crescenl· shape d stockpile. Photo 3665 8 p ile a b out 1 0 0 0 feet long . Pho to 3 0796
L 1 N K - B E L T • 209
bulk handling
belt conveyors
Se lf- p rop e lle d stacke r wilh bel! conve yo r 36" wide ond a 100-foot radius Stacke r with 54" belt conveyor is oboul 250 fee l long over-a ll, is equipped
boom, dislributes overburden to spoil bank a l an iran ore mine. Stacker re- with o hopper and feed er and is mounted on cro wlers. lt handles overburden
ceives material from the troiling conveyor o f a a ne-mile conveyor system. fro m stripping shovel to spoil pile. Photo 2367 5
Photo 32604
2 10 • L 1 N K - B E L T
bulk handling
b elt conveyors
Vessel loaders
Belt conveyor ty pe vessel loaders provide economica l, high
capacity loa d ing a f bulk materials to ocean or lake vessels,
or to river borges. Functionall y, they ore similar to stackers
os they usuall y receive ma terial fram a stationary dock
belt and d ischa rge into hatches b y means of a b oom b elt.
Barge loaders and certain moderate capacity units for
loading ocean vessels ore stationary, but higher capacity 11
Trave ling b e lt conve yor bridg es stock p ile coal on both sides of a 48
loaders t rove! along the dock from hatch to hatch, reducing distributing bel! from boa! unloader. Tripper travels in bridge trusses.
the dela ys and exp ense of shifting the vessel. Photo 32765
Vessel loaders may be built with boom belts of any
width, ond the booms may b e retractable and hinged for
trimming, to accommodate ship s of vorious sizes, to com-
pensote for d ifferences in water leve!, and to clear the
ship 's rigging.
Vessel unloaders
Large self-unloading boats, as used on the Great Lakes,
provide a flexible and economical means of transporting
such free flawing bulk materials as coal, stone and taconite
pellets. Belt canveyors ore used ta canvey materi al fram
the holds and on the pivoted st acker booms. Link-Belt has
furnished belt conveyor equipment for such self-unloaders,
sorne of which hove 250-foot rad ius boams.
Vessel load ing system of 25 shuttle conveyors operated in two banks for Vessel loaders of !he traveling lype for loading iron ore into ocean ships
loa ding taconile pellets lo lwa Greal lakes are boals simultaneously. Each from slorage bunker. The bel! conveyor booms ore hinged and pivoted fo r
conveyor has a capacity of 750 to 1500 lons per hour. Photo 395 18 vertical ond radial movemenl. Photo 381 20
Weighing devices
Various types of devices ore ovailoble for weighing ma-
teriols os they ore corried on the belt and for autom oticolly
recording the accumuloted weights. Among these ore me-
chonical integroting scole types and those emplaying elec-
tronic stroin gouge princip ies.
Most of these devices ore guoronteed to be occurate
within one-holf of one per cent, ond the actual operoting
Sampling and w eighing , os iron o re is outomolicolly removed from dis- accurocy is usuolly well within th is limit.
chorge of 60" inclined bel! conveyor ond p rocessed in o pen lo we r. The Weighing devices ore olso sometimes used to outomoti-
rejecls ore re turned by bucke t elevotor. Ore is weighed on horizontal b e lt
conveyor in enclosed gollery. Photo 36181 colly control the volumetric flow from feeders to belt con-
veyors.
Sampling equipment
A belt conveyor provides the meons for sompling bulk mo-
terials occurotely, automotically, continuously ond econom-
ically. The required so mple is removed from the flow of
material over the conveyor head pulley, ofter which the
sample is divid ed, crushed ond the re jects are returned to
belt conveyor.
Link-Belt designs and builds sompling systems in conjunc-
tion with belt conveyors to suit speciflc requirements.
Belt slingers
Link-Belt belt slingers distribute mote ria ls beyond the ronge
of conventionol chutes. Often, due to the trajectory from o
Belt slingers are ruggedly built, Belt slinger piling ra w sugar be- slinger, the material moy be d ischorged into p l aces thot
yet are easily maneuverable. Receiv· tween the decks of an oceon vessel, would b e relotively inoccessi ble b y other methods.
ing chutes ore mode to suit type of o location inoccessible lo the ship-
material hondled. Photo 39357 looder spo uts. Pho to 39358 Belt slingers ore porticulorly suitable for piling material
between the decks of oceon vessels, which could not be
accomplished by shiploader chutes. Similarly, they load
boxcars from a single chute through the door ond d istribute
over wide oreas in worehouses - operations that would
otherwise requir e more expensive ond cumbersome equip-
ment or consid erable manual labor.
Belt slingers ore ruggedly built, reodily portable, ond
are mode in severol sizes. They ore suitoble for handl ing
such free flowing moteriols os raw sugar, fertilizers, sond,
cool, groin ond sorne kinds of ore.
Pre-selected terminals
Pre-selected terminals provide a convenient means
of selecting the terminal components for simple belt
conveyors of moderate widths and lengths. Such
components are the belt, pulleys, shafts, tokeups
ond beorings.
The vorious Terminal Groups contoined in Table
27 hove been developed for selection bosed on
the belt horsepower ot o belt speed of 100 FPM.
After obtoining the horsepower ot 100 FPM, selec-
tion of the required Terminal Group provides such
design informotion os the T1 ond T2 belt tensions,
the roted belt tension in pounds per inch of width,
ond selection informotion for the vorious compo- 32693
nents os well os sorne of the more signiflcont Single pulley drive terminal
dimensions.
The roted belt tension is the result of opplying
the foctors in Table 13, poge 156, for metal
splices ond ocross-the-line storting. The belt should
be checked for strength, lump size ond material
hondled, os shown in Table 14, poge 156.
The detoiled method for using Table 27 is
omplifled in Exomple 1, poge 170. 3269$
Screw takeup terminal
Pre-selected terminals
3000
1 T2 •
1370
3.44 20A 20215 BP 20 2 100 960 4.92 30A 20215-2 8P 20
3.82 20B 20215 BPS 20 2100 840 5.45 308 20215 BPS 20 3000 1205
162 154 20 3000 1000
4.23 20C 20215 LP 20 2 100 700 6.07 30C 20215 LP
4.62 20 0 20215 LPS 20 2 100 578 6.59 300 20215 -2 LPS 20 3000 825
3.94 20A 24215 BP 24 2400 1100 6.40 30A 243 07 8P 24 3900 1790
4.36 20B 24215-2 8 PS 24 2400 965 7.12 308 24307 8PS 24 3900 1565
185 200 7.90 30C 24307 LP 24 3900 1300
4.85 20C 24215 LP 24 24 00 800
5.27 20024215 LPS 24 2400 660 8.55 300 24307 LPS 24 3900 1070
230
8.20 30B 30315 8PS --w- 4500 1805
9.88 300 30315 LPS 30 45 00 1240
2 4 inch wide b elt 8P 20 3900 1790
6.40 30A 20307
2.95 24A 20207 BP 20 1800 825 7.10 308 20307 8PS 20 3900 1565
3.28 248 20207 8PS 20 1800 720 200 7.90 30C 20307 LP 20 3900 1300
11 5 3.63 24 C 20207 LP 20 1800 600 8.55 300 20307 LPS 20 3900 1070
3.95 240 20207 LPS 20 1800 495 --- 4800 2200
7.88 30A24315 8P 24
~5 24A 20215-1 8P 20 2100 960 8.75 30B 24315 BPS 24 4800 ,1930
3.82 24620215-1 BPS 20 2100 840 246 9.72 30C243 15 LP 24 4800 1600
134 24C 20215-1 LP 20 10.50 300 24315 LPS 24 4800 1320
4.24 2100 700
4.61 240 20215 LPS 20 2100 576
3.94 24A24215 8P 24 2400 1100 3 6 inch wide be lt
4.36 24824215 BPS 24 2400 965 5.08 36A 20215 8P 20 3 100 1420
154 368 202 15 BPS 20 3 100 1240
4.84 24C242 15 - 1 LP 24 2400 800 5.65
132 6.28 36C 20215 LP 20 31 00 1030
5.25 240 24215 LPS 24 2400 662
4.09 8P 2500 1145 6.81 360 202 15 LPS 20 3100 853
24A20215-1 20 -
36A 24307-1 8P 24
- - --
3600 1650
4.54 248 20215-2 8PS 20 2500 1005 5.90
160 5.05 LP 2500 833 6.55 368 24307-1 8PS 24 3600 1450
24C 20215-1 20
5.48 LSP 2500 688 154 7.30 36C24307-1 LP 24 3600 1200
240 202 15 20
4.73 24A 24307 8P 24 2880 1320 7.90 360 24307 LPS 24 3600 995
- - - --
185 5.23 248 24307 8PS 24 2880 1155 4.92 36A 20215 8P 20 3000 1370
5.82 24C 24307 LP 24 2880 962 5.45 368 20215 BPS 20 3000 1205
6.32 240 24307 LPS 24 2880 795 128 6.07 36C 20215 LP 20 3000 1000
5.08 24A 2 0 215-2 BP 20 3100 1420 6.59 360 20215 LPS 20 3000 825
5.65 248 20215 -2 8PS 20 3100 1250 6.40
- -- -
36A 24307-2 8P
--24
- 3900 1790
198
6.25 24C 20215-2 LP 20 3100 1033 7.12 36B 24307-1 8PS 24 3900 1565
6.80 240 2 0215 LPS 20 31 00 855 166 7.90 36C 24307-2 LP 24 3900 1300
6.32 24A 24307 8P 24 3840 1760 8.55 360 24307 LPS 24 3900 1070
7.00 24B 24307 8PS 24 3840 1550 - --
8.18
- -
368 30315 BPS 30
-- --
4500 1810
245
7.76 24C 24307 LP 24 3840 1280 192 9.85 36030315-1 LPS 30 4500 1240
8.45 240 24307 LPS 24 3840 1055 - - - -
5.90 36A 24307-1 BP 24 3600 1650
6.55 36B 24307- 1 BPS 24 3600 1450
15 4 7.30 36C 24307-1 LP 24 3600 1200
3 0 inch wide belt
7.90 360 24307 LPS 24 3600 995
4.27 30A 20215-1 8P 20 2600 1190 -- - -
8.75 368 30315 BPS 30 48 00 1930
4.73 30820215 8PS 20 2600 1045 205 48 00 1320
133 10.50 360 30315-2 LPS 30
5.25 30C 20215 LP 20 2600 865
BPS 36
- -- -
5400 2170
5.70 300 20215-1 LPS 20 2600 715 10.18 368 36407
230 12.30 360 36407 LPS 36 5400 1490
4.92 30A 24307 BP 24 3000 1370 - -- -- --
5.45 308 24307 8PS 24 3000 1205 5.90 36A 20307- 1 8P 20 3600 1650
154 6.07 30C 24307 LP 24 3000 1000 6.55 368 20307-1 BPS 20 3600 1450
154 7.30 36C 20307-1 LP 20 3600 1200
6.60 300 24307 LPS 24 3000 825
1145 7.90 360 20307 LPS 20 3600 995
4.10 30A 20215-1 8P 20 2500
100 4 7.55 36A 24315 8P
- 24
- - --
4600 2100
4.55 308 202 15 8PS 20 2500
128 196 8.37 36B 24315 8PS 24 4600 1840
5.05 30C 20215 LP 20 2500 833
5.48 300 20215-1 LPS 20 2500 688 cantinued
5.25 30A 24307 BP 24 3200 1465 .& BP tndica tes unlogged drive pulley wi th belt wrop of 180 degrees.
5.82 308 24307 BPS 24 3200 1280 BPS indicate s unl.,gged drive pulley w ith belt wrop of 210 degrees.
164 6.45 30C 24307 LP 24 3200 1066 LP indicotes logged drive pulley wilh belt wrap of 180 d egrees.
L PS indicote s logged drive pulley with bel! wrop of 210 degrees.
7.02 300 24307 LPS 24 3200 883
o Tensions shown ore bosed en metal splices ond ocross-the-line slorting.
--"'6.82 308 30315 BPS 30 3750 1505 See Table 13, poge 156. Tension decreoses in some proportion os
192 8.23 300 30315 LPS 30 3750 1030 ratio e l required horsepower l o moximum horsepower.
O T 1 indicotes tension required in bell os it opprooches dnve pul ley t o LI Roled bel t tensions opply to coiten p ly belts fer tronsmill ing indicoted
produce moximum horsepower. horsepower with pulley diamelers shown, using mechanical fasleners
• T2 indicotes te ns ion required in b elt os it leoves drive pulley to produce and across- the-line starting. Also check wi th Table 14, page 156, fer
moximum horsepower. lump size ond weight of material.
214 • L 1 N K - B EL T
bulk handling
belt conveyors
Pre-selected terminals
LINK-BELT • 215
cr o-
•
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HEAD
PULLEY
..., :::>
O'Q
"
CD
1"11
r
-i
Fig. 4662
HEAD PULLEY
SNUB PULLEY AND
SCREW TYPE TAKEUP
180 20207 180 202078 180 20207A IBT 1611 58 18T 16 l 15A 4 8048 4804A 20 15 13Y2 13 Y2 2'A 2Y2 2\4 l V2 2\4 1 V2 7 V1 7 1A 4'A 20 n~. 16 1 ·~ l't\, 1 6 24
180 24215 18024 2158 180 24 2 l 5A 18T1611 5B l BT 16 l 15A 48048 4804A 20 15y, 13Y2 13y, 3\4 2'A 2\4 1y, 2\4 1y, 9 8Y2 5'A 24 2•i-1, 16 Jl t¡, "~ 16 24
20 inch w id e belt
20A 20207
20A 202 15
20A24215
20A 202078 20A 20207A 20T 16 11 58 20T 16115A
20A.202 158 20A 202 15A 20T 16203 8 20T 16203A
20A 242 158 20A 24215A 20T 162038 20T 16203A
48078
48088
48088
4807A 22 16 . . . 14'A
4808A 22 l 6 Y2 .. . . 14 'A
4808A 22 l 6 V2 . . . . 14 2A
2'A
3\4
3\4
2Y,
2 2A
2'A
. . . . .. . ..
... .. . . . . .
. .. .. . . . . .
2\4
2y,
2Y,
I V2
1 Ya
1 Ya
7 V2
9
9
7\4
av,
ay,
4 3A 20 2 ~.
5'A 20 2'tl.
5'A 24 2• i-1.
. . . ' . l'tl.
. ... . . 2J,1,
.... ..
16 24
1624
2J.1. 1624
,,e;
208 20207 208 202078 208 20207A 20T 1611 5 8 20T 16 11 5A 48078 4807A 22 16 14'A 14'A 2'A 2V2 2\4 1Y2 2\4 1Y2 7y, 7\4 4'A 20 2 ~ 16 l' tl. 1 'ti. 1624
1
208 20215 208 202158 20 8 202 15A 20T 16 11 58 20T 16 11 5A 48078 4807A 22 l 6 Y2 14'A l 4'A 3\4 2'A 2\4 I V2 2\4 1v, 9 av, 5'A 20 21 tl. 16 l' tl. 1 'ti. 16 24
•CD
.."-
208 24215- 1 208 24 2158 208 24215A 20T 161158 20T l 6 11 5A 48078 4 807A 22 l 6Y2 14'A 14'A 3 \4 2 3A 2\4 I Y2 2\4 I Y2 9 ay, 5'A 24 2'tl. 16 l 1y,. 1 1~ 1624
208 24215-2 208 242 158 208242 15A 20T 16203 8 20T 16203A 48088 4 808A 22 l6Y2 14'A 14'A 3\4 2'A 2\4 1 Y2 2Y, 1 Ya 9 BY, 5'A 24 2' tl. 16 1' ~ 2J.1. 1624
20C 20207 20C 202078 20C 20207A 20T 16 11 58 20T 16 11 5A 48078 4807A 22 16 . . . . 14'A 2'A 2y, . . . . .. .. 2\4 I V2 7 V2 7\4 4 3A 20 2~ . .. . .. l'tl. 16124
CD
20C 202 15 20C 20215 8 20C 202 15A 20T 16 11 5 8 20T 1611 5A 4807 8 4807A 22 16Y, ..
. 14'A 3\4 2'A . . . . . . ... 2\4 1v, 9 8Y2 5'A 20 2 1~ . . . . . . "~ 16 24
20C 24215
200 20207
200 202 15
200242 15
20C 24 2 15 8 20C 24215A 20T 16 11 58 20T 161 15A
200 20207 8 200 20207A 20T 161 158 20T 16115A 48078
200 202 158 200 20215A 20T 161158 20T 16115A 48078
200 24 2 15 8 200 24215A 20T 16 11 58 20T l 61 15A 48078
48078 4807A 22 l6Y2 . . . . 14 2A
2 2A
3\4
3\4
2'A
2y,
2'A
2'A
.... . . . . .
2\4
2\4
2\4
1y,
1V2
1y,
2\4
2\4
2\4
2\4
1y,
I V2
1V2
1 y,
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7 y,
9
9
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7\4
av,
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5 3A 24 2 ·~ . . . ... 1' ~
....
CD
a.
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51
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Hove dimensions certified lor installation purposes. • lncludes shoft, steel pulley ond 2 tokeups. Bobbitted beorings: Series OS-62800 tokeups with
• lncludes heod sha lt, ste el pulley, logged lor LP ond LPS drives, ond 2 pillow blocks. Bobbitted collors. Ball beorings: Series TDS 200 tokeups.
:a
•-
beorings: Series 2-1 500 pillow blocks with collors. Roller beorings: Series 400 pillow blocks. o Grovity tokeups recommended lor conveyors with centers over 100 leet or l or conveyors
fer BPS ond LPS drives. olso includes snub shoft, steel pulley ond 2 pillow blocks. Babbitted
beoringS: Series 2-1200 pillow blocks with collars. Boll beorings: Series 200 pillow blocks.
requiring more thon 60 per cent ol the moximum roted horsepowe r.
6 Series 4800 tokeups. a
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SEE IDLER SELECTED .,.CD
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PUL LEY CD
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HEAD PULLEY
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k WHEN REQUIRED
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TAKEUP PULLEY
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Fig. 4662 SNUB PULLEY ANO
SCREW TYPE TAKEUP
-·
.-
He ad Takeup termina l number O 8 e O K :::1
¡ a
Terminal
group
number
termina l number•
8abbitted 1
8all and
roller
Screw t akeup •
8abbitted 1 8all
G ravity takeupL',
8abbittedl Roller
A Head 1Snub \Screw
shaft shaft
Head shaft 1 Snub shaft rc rew takeup 8ab-
take- Bab- Bab-
bitted 1 Roller bitted / Ball
Bab-
bitted / Ball
bitted Roll ~r
up beoring beanng beo ring beo nng beoring beormg bearing bearong
E F G H SnublScrew L M
shaft take-
up
,.
bearing bearing bearing bearing 1bearing
bearing INCHES
24A24215 24A 242158 24A 24215A 24T 162038 24T 16203A 48128 4812A 26 18'12 .... 16'.4 3l4 2* . . . .. . . .. . 2 '12 1 o/1 9 8 '12 5'.4 24 21 ~ . ..... 21-1. 16 2 4
24A 24307 24A 243078 24A 24307A 24T 162078 2 4T1 6207A 4 8138 4813A 26 19 .... 16'.4 3'.4 3 . .... . . . .. 2* 1'!4 10'12 9V. 6'.4 24 3 ~ - - .... 2 ~ 16 30
2 48 20207 248 202078 248 20207A 24T 161158 24T 16 11 5A 48118 4 8 11 A 26 18 16'.4 16'.4 2'.4 2'12 2l4 l '12 2l4 l '12 7V. 7l4 4'.4 20 2 ~ 16 1' ~ 1 1~ 16 24
248 20215-1 248 2021 58 248 202 15A 24T 161158 24T16115A 48118 4 8 11 A 26 l 8 '12 16'.4 16'.4 3 l4 2'.4 2l4 1 '12 2l4 l V. 9 8 '12 5'.4 20 2 1~ 16 1'7W 1'7W 16 24
248 20215-2 248 202158 248 202 15A 24T 162038 24T 16203A 48128 4812A 26 l 8 '12 16'.4 16'.4 3l4 2'.4 2l4 1 '12 2 '12 1% 9 8 '12 5'.4 20 2 1~, 16 1'7\o 21-1. 16 24
248 24 2 15 248 242158 248 242 15A 24T 162038 24T 16203A 48128 48 12A 26 l 8 '12 16'.4 16'.4 3l4 2'.4 2l4 1 '12 2 '12 1% 9 8 '12 5'.4 24 2 171, 16 1171. 21-1. 16 24
248 24307 248 243078 248 24307A 24T 162078 24T 16207A 48138 4 813A 26 19 16'.4 16'.4 3'.4 3 2l4 l '12 2'.4 1 '.4 10'12 9 '12 6'.4 24 3 ~. 16 ll J.16 2 ~ 16 30
24 C 20207 24C 202078 24C 20207A 2 4T 161158 24T 16115A 48118 481 l A 26 18 ... . 16'.4 2'.4 2'12 . .. .. . . . . . 2l4 1 '12 7V. 7l4 4'.4 20 2 ~. - . . ... l lJ.16 16 24
24C 202 15-1 24C 202158 24C 202 15A 24T 161 1 58 24T 16 115A 48 118 4 8 1 lA 26 l 8 '12 ... . 16'.4 3l4 2'.4 . .. .. . . . .. 2l4 1 '12 9 8 '12 5'.4 20 2' 1'1. . ..... 1171. 16 24
24C 202 15-2 24C 202158 24C 20215A 24T 162038 24T 16203A 48128 4812A 26 l 8 '12 ... . 16'.4 3 l4 2'.4 .. .. . . . . . . 2'12 1% 9 8 '12 5'.4 20 2 1~ . . .... 2!-i. 16 24
24C 242 1 5-1 24C242 158 24C 24215A 24T 161158 24T 16115A 48118 481 l A 26 l 8 '12 .... 16'.4 3 l4 2'.4 . . ... . . . .. 2l4 1 '12 9 8 '12 5'.4 24 21 ~ . .... . 111'1. 16 24
24C 24215-2 24C 242158 24C24215A 24T 162038 24T 162 03A 48 1 28 48 12A 26 l 8 '12 ... . 16'.4 3l4 2'.4 .. ... . . ... 2'12 1% 9 8 '12 5'.4 24 21 ~ . ..... 2!-i. 16 24
24C 24307 24C 243078 24C 24307A 24T 162038 24T 16203A 48128 4812A 26 19 ... . 16'.4 3'.4 3 ..... . . . .. 2 V. 1% 10'12 9 '12 6 '.4 24 3~ . ..... 21-1. 16 24
r 240 20207 240 202078 240 20207A 24T 1611 58 24T 16115A 48118 481 l A 26 1 8 16'.4 16'.4 2'.4 2'12 2l4 l V. 2l4 1'12 7'12 7l4 4'.4 20 2~ 16 1' ~ 1' ~ 16 2 4
240 20215 240 202158 240 20215A 24T 161158 24T 1611 5A 48118 48 1 l A 26 1 8 '12 16'.4 16 3.4 3l4 2'.4 2l4 1'12 2 l4 1'12 9 8 '12 5'.4 20 21 ~ 16 1'~ 1'!-i. 16124
z 240 24215 24 0242 15 8 24024215A 24T 161158 24T 1611 5A 48118 48 11 A 26, 18 '12 16 '.4 16'.4 3l4 2'.4 2 l4 1'12 2l4 1 v. 9 8 '12 5'.4 2 4 2'~ 16 1'~ 11 ~ 1624
"
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240 24307 2 4 0 243078 240 24307A 24T 162038 24T 16203A
• lncludes sholt, sleel pulley ond 2 tokeups. Babbitted beo rings: Series DS-82800 tokeups with
16 1'~ 2!-i. 162 4
rn • lncludes head sholt, sleel pulley, logged lor LP ond LPS drives, ond 2 pillow blocks. Bobbitted collors. Boll beorings: Series TOS 200 tokeups.
r beorings: Series 2-1500 pillow blocks with collors. Roller beorings: Series 400 pillow blocks. o Grovily tokeups recommended lor conveyors wilh centers o ve r 100 feet or for conveyors cr e-
-1 For BPS ond LPS drives, olso includes snub shoft, steel pulley ond 2 pillow blocks. Babbitted requiring more tho n 60 per cent ol the moximum roled horsepower. ID
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beorings: Series 2-1200 pillow blocks with collors. Boll beorings: Series 200 pillow blocks. 6 Series 4800 tokeups. '::<:"
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Fig. 4662
-i SNUB PULLEY AND
SCREW TYPE T AKEUP
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30A24215 30A 242158 30A24215A 30T 162078 30T 16207A 4B208 4B20A 32 1 21Y, 19>;. 3Y. 2Y. . . . .. . . . . . 2>;. 1>;. 9 By, 5 Y. 24 2",io . . . . .. 2~ 16130
30A 24307 30A 243078 30A 24307A 30T 162158 30T 16215A 4B218 4B21A 32 22 . . . 20Y, 3>;. 3 . ... . . . . . . 3 Y. 2>;. l OY, 9Y, 6 >;. 124 3 ~ . . ... 2"11.
30A 24315 30A 2431 58 30A 24315A 30T 202 15 8 30T 20215A 4B258 4B25A 32 22 Y, ... . 20Y, 4 y. 3 y, . . . . . ..... 3 y, 2 >;. 12 11 7 Y. 2 4 3"11. 21s,,14 20 30
308 20215 308 202158 308 20215A 30T1 6203 8 30T1 6203A 4B198 4B 19A 32 2 1 y, 19:Y. 19>;. 3 y. 2Y. 2 Y, 1 y, 2 y, 1y, 9 BY, 5Y. 20, 2 15/,. 16 l "A• 2 ~" 16 24
308 20307 308 203078 308 20307A 30T 162078 30T 16207A 4B208 4B20A 32 22 19:y, 19 >;. 3>;. 3 2 y, 1 y, 2:y, . p¡. 1OY, 9Y, 6:Y. 20 3 1\, 16 l "A• 2 ~ 16 30
308 242 1 5 308 24 215 8 30B24215A 30T 162038 30T 16203A 4819B 4B19A 32 2 1 y, 19:Y. 19>;. 3 y. 2Y. 2 v. 1 y, 2 Y2 l :Y1 9 BY, 5 :Y. 24 2"A• 16 l "A• 2';1. 16 24
308 24307-1 308 243078 308 24307A 30T 162078 30T 16207A 4B2 08 4B20A 32 22 19:y, 19 :Y. 3:Y. 3 2 y, 1 y, 2:Y. 1% 1OY, 9Y, 6>;. 24 3 11.. 16 1"11. 211.. 16 30
308 243 15 308 2431 58 308 24315A 30T 162158 30T 16215A 4B218 4B21A 32 22 y, 19:Y. 20Y, 4 y. 3y, 2•/, 1 y, 3 y. 2% 12 11 7 y, 24 3",io 16 115,io 2 u1i, 16 30
308 30307 308 303078 308 30307A 30T 162078 30T 16207A 4B208 4B20A 32 22 19>;. 19% 3 >;. 3 2y, 1 y, 2:Y. l :y, l OY, 9 y, 6 :Y. 30 3't i. 16 l"A• 2M. 16 30
308 303 15 308 303158 308 30315A 30T 16215 8 30T 16215A 48218 4821A 32 22 y, 19:y, 20Y2 4y, 3y, 2 v. 1 y, 3 y. 2% 12 11 7 '!. 30 3",io 16 l"A• 2"11. 16 30
30C 20215 30C 202158 30C 20215A 30T 162038 30T 16203A 48198 4B19A 32 , 21 y, " 19% 3y, 2% . . . .. . . . .. 2Y, 1% 9 BY, 5 :Y. 20 2",io . ... 2 ~.. 16 24
30C 20307 30C 203078 30C 20307A 30T 162078 30T 16207A 48208 4820A 32 22 " 19>/, 3 Y. 3 . ... . . . . .. 2:y, 1% l OY, 9 Y, 6 % 20 3 1 1. . ... 211..
116 30
30C 24215 30C 242158 30C 24215A 30T 1 62038 30T 16203A 4B198 4B19A 3221Y, .. 19>;. 3 y. 2>;. . . .. . . . . . . 2Y, 1% 9 BY, 5:Y. 24 2''A. .. 2~ .. 16 24
30C 24307 30C24307830C24307A 30T16207,30T16207A 48208 4B20A 32 22 .. 19:y, 3 Y. 3 ... . . 2Y. 1 y. lO Y, 9 Y, 6 % 24 3 ~ 21,. 16 30
30C24315 30C 243158 30C 24315A 30Tl62078 30T16207A 4 8208 4B20A 32 22Y, . . 19:Y. 4y, 3y, . . . . . .....
.. .. . 1 2>;. 1 y. 12 11 7 % 24 3"1. 2 7 14 16 30
300 20215-1 300 2021 58 300 202 1 5A 30T 161158 30T 16115A 48188 4818A 32 21 y, 19'!. 19>;. 3Y. 2 :Y. 2 Y, 1 y, 2Y. 1 y, 9 BY, 5 :y, 20. 2"ti. 16 Jl'A. 1"116 16 24
300 20215-2 300 2021 58 300 2021 5A 30T 162038 30T 16203A 48 198 4819A 32 21 y, 19:Y. 19% 3 Y. 2:y, 2Y. 117 2Y, 1% 9 BY, 5 >;. 20 2u,. 16 1"1. 2J, ,. 16 24
300 20307 30020307830020307A 30T 162038 30T 16203A 48198 4819A 32 22 19>;. 19% 3 Y. 3 2 Y, 1 y, 217 1% 1OY, 9Y, 6 :Y. 20 3~ 16 11 ~ 2• ,. 16 24
300 24215 300 242158 300 242 15A 30T 162038130T 16203A 4B l 98 4819A 32 21 y, 19:Y. 19 >;. 3 y, 2 >;. 2 y, 1 y, 2Y, 1% 9 9y, 5 y, 24 12'S,i. 16 11 ~,. 2 ~1. 16 24
300 24307 300 2430781300 24307A 30T16203830T1 6203A 4B198 4Bl9A 32 22 19:Y. 19>;. 3% 3 2 y, l y, 2Y, l :Y1 l OY, 9Y, 6 >;. 24 3~ 16 l " ti. 2';1. 16 24
4 y, 2 y, l y, P;.
'T'"
300 2431 5 300 24315 8 300 2431 5A 30T16207830T16207A 4B208 4820A 32 22Y, l 9:Y. 19>;. 3 y, 2:Y. 12 11 7 '!. 16 l "ti. 2 1\. 16 30
300 30307 30030307830030307A 30T 162038 30T 16203A 48198 4819A 32 22 l 9 :Y. 19>;. 3 y, 3 2 y, l y, 2Y, 1y, lO Y, 9Y, 6 Y. 30 3M. 16 l "ti. 2'11. 16 24
300 30315 300 303 l 5 8 300 303 15A 30T 162038 30T l 6203AI 4 8198 4819A 32 , 22 Y2 19% 19>;. 4 y. 31¡, 2y, 117 2y, 1y, 12 11 7 '!. 30 3"ti. 16 l "A• 2v,, 16 124
1 1
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Heod Tokeup termina l number o 8 e o K
.,.
1
1Screw tokeup
-.."
Terminal terminal number Á Screw t okeup • Grovity t okeup LI.
A Heod Snub Screw Heod shoft 1 Snub shofl 8ob- E F CD
toke- l
G H M
group toke- Bab· R Ba b· B Bab- Ba ll a nd bitted Roller SnubI Screw
number 8obbitted
8011 ond
8obbitted 1
8011 ond
8obbittedl Roller shoft¡shoft up b;tted lb ª
11
~r 11
b;tted l b ª . b;u ed 1 roller beoring beoring sho ft up
beoring
roller
b eoring
roller
beoring beoring
beoring eonng beoring earing beoring beoring CD
1 beoring beoring 1 INCHES
36A 24307-1 36A 243078 36A 24307A 36T 202078 36T 20207 A
4B348
4B338
4B34A 38 25
4B33A 3B 25 .. . . 23 y,
3 :Y.
3 :Y.
3
3 . . . . . .. . .. 2 :Y.
2'!.
1'14
1Oy,
lO Y2
9 Y,
9 Y,
6:Y. 20 3 ~..
6:Y. 24 3 ~ . . . . ..
2''11. 20 30
2 ~. 20 30
a-·
36A 24307-2 36A 243078 36A 24307A 36T 202 158 36T 20215A .. .. 23 y, . . . . . . .... 1OY, 9Y, . . . ... 2u;1, 20 30 :1
-
4B348 4B34A 3B 25 3 :Y. 3 3V. 2:Y. 6:Y. 24 3 ~
36A24315 36A 243158 36A 24315A 36T 202 158 36T 20215A
4B328
4B34A 3B 25Y, .. . .
4B32A 3B 24Y, 23 Y, 23 Y,
23 y, 4 Y•
3 v.
3 \1.
2 :Y.
. . . . . . ... .
2v. 1 y,
3 \1.
2 Y,
2>,4
1 y,
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9
11
B y,
7'!. 24 3"116 . . . ...
368 24307-1 368 243078 368 24307A 36T 202078 36T 20207A 4B338 4B33A 3B 25 23Y, 23Y, 3 :Y. 3 2 V. 1 y, 2 :Y. l :Y. lO Y, 9 Y, 6:Y. 24 3 ~ 16 1"116 2 ~ 20 30
368 24307-2 368 243078 368 24307A 36T 202158 36T 20215A 4B348 4B34A 3B 25 23 Y, 23 Y, 3 :Y. 3 2 \1. 1 y, 3 y. 2'!. lO Y, 9 Y> 6 :Y. 24 3 ~ 16 1"116 2 1s1" 20 30
368 24307 368 243078 368 24307A 36T 202158 36T 20215A 4B348 4B34A 3B 25 Y, 23 Y, 23 y, 4 Y. 3 \1. 2:Y. l :Y. 3 V. 2'1. 12 11 7 :Y. 24 3"'" 16 2~.. 2 15116 20 30
368 303 15 368 303158 368 30315A 36T202158 36T 20215A 4 B34B 4B34A 3B 25Y, 23 Y, 23 y, 4 v. 3V. 2:Y. l :Y. 3 \1. 2:Y. 12 11 7:Y. 30 3 1~" 16 2 ~ 2•1'16 20 30
368 30407 368 304078 368 30407A 36T 203078 36T 20307A 4B358 4B35A 3B 26 23 Y, 23 Y, 4 :Y. 4 v. 3 y, 2 3:Y. 2'1a 13 Y, 13 y, B:v. 30 4 ~ 16 2"116 20 30
368 36407 368 364078 368 36407A 36T 202158 36T 20215A 4B348 4B34A 3B 26 23 Y, 23 y, 4 :Y. 4 v. 2:Y. l :Y. 3 y. 2:Y. 13 y, 13 y, B:v. 36 4 ~ 16 2~ 2''A. 20 30 *
36C 20215 36C 202158 36C 20215A 36T 202038 36T 20203A 4B328 4832A 38 24\12 .. . 23 Y, 3 V. 2>;. . . . . . . . . .. 2Y, 1Ya 9 B y, 5 :Y. 20 2"1. . . .... 2'/\6 20124
36C 20307-1 36C 203078 36C 20307 A 36T 20203 8 36T 20203A 4B328 4B32A 38 25 .. . 23 y, 3 :Y. 3 . ... . . . . . . 2 Y, 1Ya l OY, 9 Y> 6 >,4 20 3 ~.. . . . ... 2';1. 20 24
36C 20307-2 36C 203078 36C 20307A 36T 202078 36T 20207A 48338 4833A 38 25 .. . 23 y, 3 :Y. 3 . . . . . . .... 2:Y. 1'14 10 % 9 Y> 6 :Y. 20 3 ~ .. . . .. 2 ~ 20 30
36C 24307-1 36C 243078 36C 24307A 36T 20203 8 36T 20203A 48328 4B32A 38 25 .. . . 23 Y, 3 :Y. 3 ..... . . . . . 2 Y, 1Ya 10 Y> 9 Y, 6 :Y. 24 3 ~ . . . . .. 2'116 20 24
36C 24307-2 36C 243078 36C 24 307A 36T 202078 36T 20207A 48338 4833A 3B 25 .. . . 23 y, 3 :Y. 3 ..... . . . . . 2% 1% lOY, 9 Y, 6 •;. 24 3 ~. . . . .. . 2~ 20 30
36C24315 36C 243158 36C 24315A 36T 202158 36T20215A 48348 4834A 38 25 Y, .. . . 23 y, 4 V. 3 y, ..... ..... 3 v. 2% 12 11 7 % 24 3 15116 . . . ... 2u;1, 20 30
360 20215 360 202158 360 20215A 36T 202038 36T 20203A 48328 4B32A 38 24 y, 23 Y, 23 y, 3 V. 2'!. 2 v. 1 y, 2 Y, 1 y, 9 8 y, 5% 20 2 15116 16 1"116 2•;1, 20 24
360 20307 360 203078 360 20307A 36T 202038 36T 20203A 4B328 4B32A 3B 25 23 Y2 23 y, 3:Y. 3 2V. 1 \12 2 \12 1 y, lO Y, 9 y, 6 •;. 20 3~ 16 l''A. 2';1, 20 24
360 24307 360 243078 360 24307A 36T 202038 36T 20203A 4B328 4B32A 3B 25 23 Y, 23 y, 3:Y. 3 2 V. 1 y, 2 \12 1 y, lO Y, 9 Y> 6 •;. 24 3 ~ 16 1"116 2';1. 20 24
360 24315 360 243158 360 2431 5 A 36T 202078 36T 20207A 48338 4833A 38 25 Y. 23 Y, 23 Y, 4 \1• 3 v. 2 V. 1 y, 2:Y. 1'!. 12 11 7% 24 3u,¡. 16 1"116 2~ 20 130
360 30315- 1 360 303158 360 30315A 36T 202038 36T 20203A 48328 4832A 38 25Y, 23 y, 23 Y, 4 y. 3 y. 2 :Y. 1% 2 Y> 1% 12 11 7 % 30 JU/'6 16 2~ 2';1. 20 24
360 30315-2 360 303158 360 30315A 36T20207836T20207A 48338 4833A 3B 25 Y, 23 Y, 23 Y, 4 y. 3 v. 2:Y. 1'I· 2:Y. 1 :y, 12 11 7:Y. 30 3 1~'16 16 2~ 2~ 20 30
r. 360 30407 360 304078 360 30407A 36T20215 , 36T20215A 48348 4834A 3B 26 23Y> l 4:Y. 4 v. 2:Y. 1:y. 3 v. 2:Y. 13 y, 13 y,
2~ 2 15116 20 30
z 360 36407 360 364078,360 36407A 36T20207836T20 207A 48338 4833A 38 26 ¡23 y,
23Y,
23 y, 4:Y. 4 v. 2:y. 1',4 2'!. l :Y. 13 y, 13 y, ¡
B:Y. 30 14 ',. 11 6 l
8 :v. 36 4 ~ 16 2~ 2~ 20 30
1
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Hove dimensions certified for instollotion purposes.
l ncludes heod shoft, steel pulley, logged fo r LP ond LPS drives, ond 2 pillow blocks. Bobbitted
• lncludes sholt, steel pulley ond 2 tokeups. Bobbitted beorings: Series OS-82800 tokeups w ith
collors. Boll ond roller beorings: Series TOS 200 lokeups for shofts wilh diometers thru 2'ii;
m beorings: Series 2- 1500 pillow blocks wilh collors. Roller beorings: Series 400 pillow blocks for ond Series OS 3-400A tokeups fo r shofls with diometers over 21-;.".
r sho fts wilh diomclers through 3•y.: ond Series 6800 pillow blocks for shofts with diometers LI. Series 4800 lokeup. cr e-
-1 over 3•v.:. o Grovily tokeups recommended for conveyors wilh centers over 100 feet or far conveyors
For BPS ond L PS drives, olso includes snub sholt, steel pulley ond 2 pillow blocks. Bobbilled requiring more !han 60 per ce nt of the moximum ro ted horsepower. "
:; e::
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beorings: Series 2- 1200 pillow blocks wil h collors. Bol l beorings: Series 200 p illow blocks. '(( Shofl 3'ii," diometer i n p ulley ond 2•Y.6" diometer in beoring.
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lT1
jo s s L L= F - H
J''-SNUB PULLEY
WHEN REOUIRED
TAKEUP PULLEY
- L C B
428 24307-2 428 243078 42 8 24307A 42T 202158 42T 20215A 48438 4843A 44 28 26Y, 26 Y, 3% 3 2Y, 1\11 3 \4 2% l OY, 9 Y, 6 :Y. 24 3lí. 16 2% 2·~ 20 30
428 24315 4 28 243158 428 24315A 42T 203078 42T 20307A 48448 4844 A 44 28 Y, 26 Y, 26Y, 4 \4 3 Y• 2% l v. 3 \4 2% 12 11 7 % 24 31511. 16 2lí, 20 30
428 30315 428 303158 428 303 l 5A 42T 202158 4 2T 20215A 48438 4843A 44 28 Y, 26Y, 26 Y, 4 \4 3 \4 2V. 1% 3 y. 2% 12 11 7 V. 30 315116 16 2y,. *
2 · ~. 20 30
428 30407 428 304078 428 30407A 42T 203078 42T 20307A 48448 4844A 44 29 26 Y, 26Y, 4% 4 \4 3 \4 2 3 \4 2% 13 y, 13 8 % 30 4 lí, 16 2· ~ 20 30
428 36407 428 364078 428 36407A 42T 203078 42T 20307A 48448 4844A 44 29 26 Y, 26Y, 4% 4 \4 3 y. 2 3 \4 2 •¡. 13 y, 13 8 % 36 4 1í. 16 2· ~ * 20 30
428 364 15 428 364158 428 364 l 5A 42T 243078 42T 24307A 48468 484 6A 44 29 y, 26 Y, 26 Y, 5\4 4 3 y. 2 3 \4 2V. 15 14 9 % 36 4"/i• 16 2·~ * 24 30
*
42C 20307 42C 203078 42C 20307A 42T 202078 42T 20207A 48428 4 84 2A 44 28 .. . . 26 Y, 3 >¡. 3 . . . . . . . . . . 2V. p ¡. l OY, 9Y, 6:Y. 20 3lí. . . .... 2 lí. 20 30
..,.
42C 203 15 42C 203 158 42C 20315A 42T 202158 42T 20215A 48438 4 84 3A 44 28 y, . . . . 26 Y, 4 Y. 3 \4 . . . .. . . . . . 3 y. 2 3/ 4 12 11 7% 20 3"1i6 . . . . .. 2· ~· 20 30
4 2C 24 307 42C 243078 42C 24307A 42T 202078 42T 20207A 48428 4842A 44 28 .. .. 26 Y, 3% 3 ... . . . . . . . 2 % 1:y. lOY2 9Y, 6 :Y. 24 3lí. . . .... 2 y.. 20 30
42C 24 3 15 42C 243158 42C 24 315A 42T 20215 8 42T 202 l 5A 48438 4843A 44 28 y, . . . 26 Y, 4 y. 3 \4 . . . . . . . . . . 3 y. 2:y. 12 11 7 V. 24 3"/i• . . .... 2 1511, 20 30
420 20307 420 203078 420 20307A 42T 202078 42T 20207A 48428 4842A 44 28 y, 26 Y, 26 Y, 3% 3 2 Y, l lfo 2:y. 1:y. l ov, 9 Y, 6% 20 3lí. 16 2'116 2lí. 20 30 CD
1
420 20315 420 203 15 8 420 20315A 42T 202078 42T 20207A 48428 4842A 44 28 Y2 26Y, 26 Y, 4 \4 3 y. 2y, llfo 2:y. 1% 12 11 7% 20 3 1511. 16 2y,, 2lí. 20 30
;
4 20 24 307 420 24 3078 420 24 307A 42T 202078 42T 20207 A
48438
4 842 8
484 28
4842A 44 28 26 Y, 26 Y,
4843A 44 28 Y, 26 Y, 26Y,
4842A 44 28 Y, 26 Y, 26Y,
4842A 44 28 Y, 26 Y, 26 Y,
3:Y.
4 \4
4 \4
4 \4
3
3\4
3 \4
3 Y.
2Y,
2Y,
2Y,
2Y,
l\11
1 \11
1\11
1 y,
2%
3 Y.
2:y.
2%
1%
2V.
1%
1%
lO Y,
12
12
12
9 Y,
11
11
11
6V. 24 3lí. 16 2%
7 % 24 3· ~· 16 2:y..
7 V. 24 315/16 16 2 ~
7V. 30 3u¡,. 16 2'11•
2lí.
2"/i• 20 30
2lí. 20 30
2Y" 20 30
20 30
-.."
CD
CD
42 0 30407 420 304078 420 30407A 4 2T 20215 8 42T 202 15A 4843 8 4 843A 44 29 26 Y, 26Y, 4Y, 13 y, 132% 8 >¡. 30 4 lí, 16 2 lí. 2"1i6 20 30 a.
r..
4:Y. 2:Y. 1% 3\4
420 36407 420 364078 420 36407A 42T 202 158 42T 202 l 5A 48438 4 843A 441 29 26 Y, 26 Y, 4% 4!4 2:Y. l :y. 3\4 13 y, 132V. 8% 36 4 1í. 16 2lí· 2"/" 20 30
420 36415 420 364158 420 364 15A 42T 203078 42T 20307A 4 8448 4844A 44 29 Y, 26 Y, 26Y, 5!4 4 3 Y• 2 3 y. 15 142 :y.9 :Y. 36 4"11• 16 2 1511• 20 30
*
Hove dimensions certified for instollotion purposes. • tncludes shoft, steel pulley ond 2 tokeups. Bobbitted beor;ngs. Series OS-62800 tokeups w 1th
a
.... lncludes heod shoft. steel pulley, logged for L P ond LPS drives, ond 2 pillow blocks. Bobbitted
bearings: Series 2- 1500 pil low blo cks with collors. Roller beorings: Series 400 pillow blocks
collors. Boll ond rol ler beo rings: Series TDS 200 tokeups for shofts with diometers thru 2v.;
ond Seri es OS 3-400A tokeups for shoft s with d;ometers over 2Va.".
-·
:a
-
for shofts with diometers thru 3•Y,{ ond Series 6800 pillow blocks for shofts w1th diometers o Grovity tokeups recommended for conveyors with centers o ver 100 fe et o r for conveyors
over 31y1{ .
For BPS and LPS drives, olso includes snub shoft, steel pulley ond 2 pillow blocks. Bobbitted ¡:,.
requiring· more thon 60 per cent of the moximum ho rsepower.
Series 4800 tokeup.
a
beorings: Ser;es 2- 1200 pillow blocks with collo rS. Boll beorings: Series 200 pillow blocks. "(:( Shoft 3Va." diometer in pulley ond 2•y,." diometer in beoring.
•
A
,..
HEAD
PULLEY' \
PULLEY
FACE
!
-B
-..."
CI
CI
CI
...
L
.a
Fig. 4662
HEAD PULLEY SNUB PULLEY ANO
SCREW TYPE TAKEUP
CI
Heod Tokeup terminal number o 8 e D K
Terminal
group
terminal number.6. Screw to keup • Grovity tokeup 6
A Heo d 1Snub1Screw Heod shoft 1 Snub shofl
toke· Bab· R Bab-
~r
1Screw tokeup 8ob· 1
Bab· Ball and billed Roller
E F G H
Snub 1Screw
toke·
l M
-·::s
-
8011 ond 8011 ond 11 80 11
bitted 1b ª
number 8obbitted /
beoring
r oller
beoring
8obbitted /
beoring
roller
beoring
8obbittedl Roller
beoring beoring
shoft shofl up bltted 1b •
beoring eor mg beoring
bittod 1 roller beoring beoring
eormg beoring beoring
INCHES
shofl up
a
48 lnch wlde belt
48A 20307 48A 20307~48A20307A 48T 202158 48T 202 15A 48548 4854A 51 31 y, .. .. 30 3:y, 3 . .. .. . . . .. 3Y. 2:Y. lOY, 9 Y, 6>¡. 120 3 ~ . . . ... 2 15116 20 30
"'
48A 20315 48A 203158 48A 20315A 48T 203078 48T 20307A 48558 4855A 51 32 . ... 30 4 y. 3 y, .. ... . . . . . 3 y. 2V. 12 11 7:y, 20 3"116 .. . . .. 20 30
48A 24307 48A 243078 48A 24 307A 48T 203078 48T20307A 485 58 4855A 51 31 y, . ... 30 3:Y. 3 .. ... . .... 3 Y. 2 :y, lO Y, 9 Y, 6:Y. 24 3 ~ *
. . . ... 20 30
48A 24315 48A 243 15 8 48A 24315A 48T 203078 48T 20307A 48558 4855A 5 1 32 . . .. 30 4Y. 3 Y. . .... . . . . . 3Y. 2:Y. 12 11 7:y, 24 3 15116 .. . ...* 20 30
48A 24407 48A 244078 48A 24407A 48T 243078 4 8T 24307A 48578 4857A 51 32Y, . ... 30 4 :Y. 4 y. ..... . .... 3Y. 2:y. 13Y, 13 a:y, 24 4 ~ *
. . . ... 24 30
488 20307 488 203078 488 20307A 48T 202158 48T 20215A 48548 4854A 51 31 y, 30 30 3 :Y. 3 2:Y. 1 :y. 3 Y. 2:y, lO Y, 9 Y, 6 :Y. 20 3 ~ 16 2 ~ * 2·~ 20 30
488 20315 488 203158 488 20315A 48T 203078 48T 20307A 48558 4855A 5 1 32 30 30 4 Y. 3 y. 2:Y. 1 v. 3Y. 2:Y. 12 11 7:Y. 20 3"116 16 2 ~ 20 30
488 24307 488 243078 488 24307A 48T 202 158 48T 20215A 48548 4854A 5 1 31 y, 30 30 3Y. 3 2:Y. 1:y. 3 •; . 2:y, lOY, 9 Y, 6 :Y. 24 3 ~ 16 2 ~ * 2·~ 20 30
48 8 24315 488 243158 488 24 315A 48T 203078 48T 20307A 48 55 8 4855A 5 1 32 30 30 4 Y. 3Y. 2:Y. 1:y, 3 Y. 2:Y. 12 11 7 :y, 24 3"116 16 2 ~ 20'30
488 24407-1 488 244078 488 24407A 48T 243078 48T 24307A 48578 4857A 51 32 Y, 30 30 4 :Y. 4 y. 2:Y. 1:y. 3Y. 2:Y. 1 3 y, 13 9:y, 24 4 ~ 16 2 ~ * 24 30
488 24407-2 488 244078 488 24407A 48T 203078 48T 20307A 4 855 8 4855A 51 32 Y, 30 30 4 '14 4 Y. 2:Y. 1:y. 3 •;. 2:Y. 13 y, 13 B:Y. 24 4 ~ 16 2 ~ * 20 30
488 30407 488 304078 488 30407A 48T 203078 48T 20 307A 48558 4855A 51 32 Y, 30 30 4 :Y. 4 '!. 2:Y. 1:y. 3 Y. 2:Y. 13 Y, 13 B:Y. 30 4 ~ 16 2 ~ * 20 30
488 30415 488 304158 488 30415A 48T 243078 48T 24307A 48578 4857A 51 33 30 30 5 Y. 4 3 y. 2 3 y. 2 :Y. 15 14 9:Y. 30 4 15116 16 * 24 30
488 364 15 488 364 158 488 36415A 48T 203078 48T20307A 48558 4855A 51 33 30 30 5 Y. 4 3 Y. 2 3 y. 2 :Y. 15 14 9 :Y. 36 4 15116 16 * * 20 30
488 36507 488 365078 488 36507A 48T 243 158 48T 24315A 48588 4858A 51 34 30 30 5:y, 4 Y, 3 y. 2 3:y, 3 17 15y, 10>¡. 36 5fü 20 * *§ 24 30
48C 20307 48C 203078 48C 20307A 48T 202078 48T 20207A 48538 4853A 51 3 1 y, . .. 30 3:y, 3 . . . . . . .... 2:Y. 1 v. 1 OY:. 9y, 6:Y. 20 3fü *.
.. . .. 2~ 20 30
48C 20315 48C 203158 48C 203 15A 48T202158 48T202 15A 48548 4854A 51 32 . . .. 30 4 y. 3Y. .
. . . . . .. . . 3 y. 2:y, 12 11 7 '1• 20 3"A• . . .... 2 15116 20 30
48 C 24315 48C 243 158 48C 24315A 48T202 158 48T 20215A 48548 4854A 51 32 . . .. 30 4 y. 3 y. . . . . . . .... 3 Y. 2:Y. 12 11 7:Y. 24 3 05¡1, . . . ... 2 15116 20 30
48C 24407 48C 24407 8 48C 24407A 48T 203078 48T 20307A 48558 4855A 51 32Y, . . . . 30 4 :Y. 4 y, . . . . . . .... 3 y. 2:Y. 13Y, 13 BY. 24 4 ~ . . ... 20 30
480 20307 480 203078 480 20307A 48T 202078 48T 20207A 4853 8 4853A 5 1 31 y, 30 1 30 3:y. 3 2:Y. l :Y. 2 >¡. l :Y. 1Oy, 9Y, 6 :Y. 20 3fü 16 2 ~. *
2~ 20 30
4802 03 15 480 203158 480 20315A 48T 202158 48T 20215A 48548 4854A 51 32 30 30 4 Y. 3 y, 2:Y. l :Y. 3Y. 2:y. 12 11 7 :y. 20 3 15116 16 2~ 2 15116 20 30
480 24315 480 243) 58 480 24315A 48T 202078 48T20207A 48538 4853A 51 32 30 30 4 y. 3 Y. 2:Y. l :Y. 2:Y. l :Y. 12 11 7:Y. 24 3•l-i6 16 2 ~ 2 ~ 20 30
480 24407- 1 480 244078 480 24407A 48T 203078 48T 20307A 4855 8 485 5A 51 32Y, 30 30 4 :Y. 4 Y• 2:Y. l :Y. 3Y. 2:Y. 13 Y, 13 a :y, 24 4 fü 16 2~
*
r
480 24407-2 480 244078 480 24407A 48T 202 158 48T 202 15A
480 30407 480 30 4078 480 30407A 48T 202 158 48T 20215A
480 304 15 4 80 304 158 480 3041 SA 48T 203078 48T20307A 48558 4855A 51 33
48 548
48548
4854A 51 32Y, 30
4854A 51 32 Y, 30
30
30
30
30
4:Y.
4:Y.
5Y.
4 Y.
4 y.
4
2:Y.
2:Y.
3 Y.2
1 :y.
1 v.
3 Y.
3 y.
3 y.
2 :Y. 15
2V.
2 :Y.
14
l 3 Y,
13 Y,
13
13
9 :Y. 30 4 1~ 16 2·~
B:Y.
B:Y.
24 4 ~
30 4 ~
20 30
16
16
2~
2~
*
'Tº
2 15116 20 30
2· ~ 2030
~I *
480 36415 480 364 15 8 480 364 1SA 48T 202158 48T 2021 S A 48548 4854A 5 1 33 30 30 5Y. 4 3 Y.2 3 Y. 2:Y. 15 14 9 :Y. 36 4· ~ 16 2·~ 20130
480 36507 480 365078 480 36507A 48T 243078 48T 24307A 48 578 4857A 51 34 30 30 5:Y. 4Y, 3 y. 2 3 •;. 2 V. 17 15Y. 1o :y, 36 5 ~ 16 24 3 0
CD Hove domensoons cerhfied for onstollotoon purposes. • lncludes shoft, steel pulley ond 2 tokeups. Bobbotted beorongs: Senes DS-B2BOO tokeups woth
rn .6. lncludes heod sholt, steel pulley, logged for LP ond LPS drives, ond 2 pillow blocks. Bobbitted collors. Boll ond roller beo rings: Series TOS 200 tokeups lar sholts with diometers thru Z'A:
r beorings: Series 2- 1500 pillow blocks with collors. Roller beorings: Series 400 pillow blocks ond Series OS 3-400A tokeups l or sholts with diometers over 2V..". cr c:::r
-1 for sholts with diometers thru 3•Yi." ond Series 6800 pillow blocks for sholts with diometers over o Grovity tokeups recommended lor conveyors with centers over 100 leet or for conveyors CI
:; e::
31y..". requiring more thon 60 per cent of the moximum roted horsepower.
;:;:;-
Fo r BPS ond L PS dríves, olso includes snub sholt, steel pulley ond 2 pillow blocks. Bobbitted
beorings: Series 2- 1200 pillow blocks with collors. Boll beorings: Series 200 pillow blocks.
6
*
Series 4800 tokeup.
Sholt 3V.." diometer in pulley ond 2'V.." diometer in beoring.
"o:::1 =r
~
§ Sholt 31y.6• diometer in pulley ond 3V.." diometer in beo ring. <
G
::i
c..
..
"'(
o ::i
to (1Q
bulk handling
b e lt conveyors
Pre-Bill' secl'ional
bell' conveyors
Deliverlng sand and grave l from tunnel under stockpile to railroad car
load ing hopper, this redaim Pre-Bilt sectional belt conveyor is par! af a
system o f nine belt conveyors and two radiol stockers for handling 300
tons per hour. Photo 36663
contents
lnstallations and features . .. ... . . .. . .. ... . .. . .. .. 222
222 • L 1 N K - B E L T
bulk handling
belt conveyors
Washed conce ntrate stockpile and t a illngs conveyor in foreground , ond heavy media washed concenlrole conveyors al
lefl operole reliably in Minne sola iron ore beneflciation planl. Pholo 36760
L 1 N K • B E L T • 223
bulk handling
belt conveyors
24" wide inclin e d b e lt conve yor handles large volumes of scnd, 24" w id e chann el fr ame b e lt conv eyar delivers 400 TPH of sand ond gravel to
grave!, ond crushed slone al recdy-mix concrete plant. Pholo 36772 o 24 " wide truss frome radial belt conveyor stocker. Photo 36658
Economy
• lower first cost is ossured by elimin otion of design ond detoil engi-
neering chorg es.
• Erection costs ore lower, os Pre-Bilt structures ore occurotely b uilt ond
eosy to hondle.
Service
• Selectio ns may b e mode quickly and conve niently.
• Q uototions can be submitted p romptly.
• Pre-Bilt conveyors con be shipped promptly-some ore co rrie d in
stock.
• Pre-Bilt conveyors ore avoiloble from nine link-Belt plonts locoted in
voriou s po rts of the United Stotes ond Cenado.
De p e ndability
• Equipment ond structures ore designed to high stondards.
Rever sibl e b e lt conveyor operates os a shuttle conveyor. The • Selection informotion for Pre-Bilt conveyors is bosed on best b e lt
unit con be positioned along trccks to direct discharge over de- conveyor proctice.
sired crea of bins. Photo 38427
Flexib ilit y
• A brood ronge of mechanical a nd structurol components is avoilabl e
for a wide voriety of bulk hand ling requirements.
• Pre-Bilt conveyors provide o high degree of portability for moving
from job to job.
• Extensions or modificotions moy eosily be mode.
224 • L 1 N K - B E L T
bulk handling
belt conveyors
Belt w iper
Fig. 6376
Screw takeup
foot terminal
Laading
happer \
Fixed foot terminal
Bent
Knuckle ioint
---
Head terminal is a shop-assembled unit far connecting to a 24" or 42" deep
truss frame ar to a transition section. The assembled terminal consists of the head He ad terminal
shoft and welded steel head pulley having taper lock bushings, with the shaft
5723
mounted in Series 200 self-aligning ball bearing pillow blocks, except on 3 ~/'
and 3 " A6 " diameter shafts far 30" a nd 36" belt widths where Series 400 self-
aligning roller bearing pillow blocks are used. The head shaft has an extension
o n one end, keyseated far mounting the driven roller chain sprocket.
Drlve is a Link-Belt Motogear. These are totally e nclosed, compact units having
hardened cut-tooth helical gears running in ail to assure top speed reduction
efficiency. With bracket mounting far NEMA frame motors, the units readily
accommodate a wide range of motors and permit easy motor replacement. The
arrangement of the drive supports with motor and speed reducer mounted above
the belt and a Link-Belt precision steel roller chain reduction to the head shaft
results in a highly efficient and Aexible design. An oiltight chain casing is recom-
mended far the chain drive far long life, low maintenance and safety. Fig. 5727
The Motogear is mounted on a base p late that bolts to the top of an adjustable
drive support with legs far belting to the top chord of the truss near the head
terminal. The top member of the drive support can be adjusted to maintain the
Backstop
Motogear horizontal on inclined conveyors.
Backstop is built-in the Motogear drive when used on inclined conveyors. The
backstop automatically prevents reverse rotation af the output shaft due to power
stoppage ar other causes. lf a backstop mounted directly on the head shaft is
preferred, a bracket mounted differential backstop keyed to a projecting e nd of
the head shaft will be furnished.
Ball and roll e r b e arlng plllow blocks are used on head shaft, foot shaft
and takeups. All are Link-Belt self-aligning bearing blocks with superior sea ls lo
keep lubrican! in and dirt out. Ball be aring p illow block
L 1 N K - B E L T • 225 1
bulk handling
belt conveyors
Flxed foot ter mina! is stand a rd with on outomo tic grovity tokeup, olthough
screw tokeups ore somelimes used on the foot shoft of the some conveyor os on
oíd in troining the belt. lt is shop ossembled to moke o complete component reody
for connecling to o 24" or 42" deep truss frome.
Belt ldlers a re Link-Belt Series 6000 b oll beo ring belt idlers. They ore ovailoble
with either 4 " or 5" diometer ro lls, a nd in two typ es: the greoseoble typ e which
has o fitting al one end to grea se oll three ro lls, a nd the foctory seoled type with
completely seoled foctory greosed beorings.
Return belt idlers ore avoiloble with 4" or 5" diometer rolls in either greoseob le
or foctory seoled types.
The beorings are protected by close fitting, triple lobyrinth seols to keep greose
in and dirt out.
Transltlon truss 1ectlon1 are avail able for o ssembly between 24" and 42 "
F19. !>716 deep truss sections ond a lso between heod or foot terminal supporting frames ond
a 42 " deep truss frome. They ore mode in o standard length of 7 feet.
Sides of oll truss frome sections are shipped ossembled and are bundled with
Transition truss section loose top ond bottom brocing angles and bolts for fleld ossembly.
226 • L 1 N K - B E L T
bulk handling
belt conveyors
Decklng is bolted together to cover the return run of the belt ond to d efl ect
material thot moy foll from the corrying run. On inclined conveyors, ends of
deck plates ore lopped in o downword direction to shed water ond dirt.
16 gouge crimped ond flonged plotes ore supported by hongers suspend ed from
the top chord of the truss; hold down clips ore bolted to the hanger, clamping the
decking in place. These clips moy also be bolte d to the hongers supporting the
return belt idlers, thus requiring fewer hongers.
Bents for supporting b elt conveyor structures are available in flve standard
assemblies for each of 18", 24 ", 30" and 36" belt widths. Rigidly braced angle
construction is used for standard bents up to 12 feet high. For higher bents up to
50 feet, channel frames with rigid angle bracing are standard.
Dlscharge chute is shop-ossembled and equipped with clip angles that bolt
directly to the underside of the head terminal supporting frame. For most in-
stallations a discharge chute is recommended to direct the flow of materials and
to reduce spillage al transfer points.
Discharge chute
Corrugated hoods are available to protect the carrying run of the belt from Corrugated hood
th e wind and weother. They are of 16 gauge galvanized steel and are open on
ane side for access and inspection. They a re made in lenglhs from 3 Y2 to 5 feet
and ore bolted to 1O" wide corrugated U-supports of 14 gauge galvanized steel,
which ore bolted to the top chord angle of truss frames by angle brackets. This -~_.:)
design provides a durable ond rigid belt conveyor cover which is also attroctive
_...,__....-:.:-·-:--
in appearance.
On permanent installations designed for year oround operations, it is desirable e---·
to provide a hood cover to p rotect the belt from sun, wind, snow and rain. Belt wind guard bracket Belt wlper
Belt wlnd guard bracket1 are used on open conveyors where heavy cross
winds may overturn the empty belt on carrying runs. They ore furnished for spacing
at approximately 20-foot intervals.
Belt wlper is a cleoning device to remove odhering material from the return
run belt as it leaves the heod pulley. lt is a standard hinged and spring-loaded
rubber blade scraper-type wiper, a rranged to mointoin on even pressure of the
wiper b lade across the belt. lt is designed for belting directly to the underside of
the head terminal supporting frame, using the same hales as the dischorge
AA
chute bolts.
Corbel connection
Walkway wlth hand ralls is ovoiloble for one or both sides of conveyors
to provide occess to all parts of the conveyor. Supporting cross frames with
hond roil uprights ore clamped to lower truss chord angl es of either 24" or 42"
deep trusses. lnclined hand roil sections parallel the path of tronsition truss sections
ond attach to ends of hand roils of both 24" ond 42" trusses.
Timber flooring can be pre-cut ond bolted to the cross frame in fleld assembly.
Metal grating can also be furnished, cut to exact size to suit each installation ond
to flt cross frames as a substitute for wood planking. Walkway with hand roils
L 1 N K - B E L T • 227
bulk handling
belt conveyors
1 6
1 •
~~~t=_J__J__J__J__J__J_J_ Jº
s SP ACES Al 14 o : 120 o - .-c-3• o - -- - - - - e SFACES Al • O o : '"º e - -- - - - - -
- -- - - -- - - - -- -- - - ---APPROX. 400' - - - - -- - - - -- - -- -- •·1 •J11
Step A • Collect basic data required for design Step E • Select proper belt idler and spacing
Assembl e complete informotion obout the material to b e hondled Series 6000 ball bearing belt idlers ore standard for Pre-Bilt
ond the opero ting conditions. conveyors ond o re described on poge 176. They o re a vailoble with
fxomple • Material to be handled ... Bituminous coal, 2" and either 4" or 5 " d iometer rolls, ond roll diometer selection is bosed on
under operoting conditions, some of which o re broodly o utlined b e low:
Capacity in short tons ... 450 t.ons per hour (peak)
Annual capacity ... 400,000 tons 4 " dlameter ralls 5 " dlame ter rolls
W eight of material ... 50 pounds per cubic foot Capacities under 100 TPH Capacities t o mo ximum
Operating conditions . .. 3 lo 4 hours per day, conveyor housed, Bel! speeds under 300 FPM Belt speeds lo maximum
temperatures aboue freezing, degradation not important Materials 50 lbs. per Materials up lo 100 pounds
cubic faot and lighter per cubic foot
Step B • Is belt conveyor sultable for material? Lumps nol exceeding 4 • Lump sizes to maximum
Consider whether o b e lt conveyor is suitable for handling the material, lntermittent operotion Continuous oper o tion
po rticul orly if material is hot, sfi cky, fluffy, or contoins very lorge Seasonal ope ration Year-around operation
Expendable installation Permanenl installation
lumps.
f xomple • A belt conveyor is suiwble for handling bituminous coal Gre a seable type idlers ore standard ond will be furnished unless
as indicated on page 141. foctory seoled id lers o re specified.
Step C • Is angle of lncllnation within safe limits? Spacing of belt idlers
Check ongle of inclinotio n to be sure the material moy be conveyed Troughe d belt idlers: 4 '-6", b ut moy be modified for unusuol cond itions
o n o belt wi thout rollbock or excessive spilloge. to conform to Table 8, poge 14 7, w ithout chonges to the truss supports.
f xomp/e • From Chart A , page 141 , a 46-foot rise in 400 feet
equals 11 Yi-foot rise in 100 feet, oran angle of about 6Yiº . Return belt idlers: 10'-0".
Ta ble 1, p age 142, shows a maximum angle of 16° for sized bitu- Belt troining idlers: on both corrying ond return runs, bel! troining idlers
minous coa/, lumps under 4'; therefore, 6Yiº is within safe should be locoted 25 to 50 feet from eoch terminal or bend pulley
limits. ond spoced ot opproximotely 80 to 100-foot centers thereafter .
Step D • Consider belt width and speed f xomple • S eries 6000 troughed belt idlers with 5" diameter
Consider the foctors which influence belt width ond speed, including: fíreaseable type rolls are required for 556 F P M be// speed.
Speed os Determined by Material Hondl ed, Looding Closs, Width Standard spacing 4'-6" is suitable and belt training idlers may
ond Speed for Copocity Required, ond Width os Determined by be spaced for most coni>enient loca/ion with respect to pulleys.
Size of Lumps.
fxamp/e • Factors influencing belt width and speed: Step F • Determine power requirement and belt tenslons
Speed as determined by material handled. Ta ble 2, page 143, Horsepower is determined by the Grophico l Method from Cho ris B,
indicates that coal may be handled at speeds up to 700 FPM C ond O on poges 152 ond 153. The opproximate weight of bel!
when degradation is not a factor. ond revolving po rts is obtoined from table on Cho ri B ond, on bosi s
Loading class. Table 3, page 143, indicates Loading Class B, of this weighf, the total horsepower ot drive shoft is colculoted from
which is standard for Pre-Bilt conveyors. the three choris.
Width and speed for capacity required. Table 4. page 144,
indicates thal the capacily of 450 TPH of material weighing .50
pounds per cubic foot requires a 30" wide belt ata speed between Table 28 . • Width os determined b y s1ze of lump s.
500 a.nd 600 FPM. The desired speed is inlerpolated from
Moximum Maximum
the table at 556 FPM, which is within lhe limits of Table 2, lump size, recommended belt
page 143. inches speed, FPM
W idth as determined by size of lumps. Lump size may be Bel!
width,
determined as shown in Table 6, page 146, but T able 28 is inches Half max. Max.
included here as a conuenient reference for selection of Pre- B ilt Sized Un-
size size
conueyors for normal applications and seruice. From this table sized
lumps lumps
it is apparent that 2" and under material i1> we/l within !he 1
limits of a 30" wide conveyor. 18 3 5 400 300
Therefore, a 30" wide Pre- Bilt convey or will handle 450 TPH 24 4 'h 8 500 400
of 2• and under coal weighing 50 pounds per cubic foot at a 30 7 10 600 450
speed of 556 FPM. 36 8 12 650 500
228 • L 1 N 1( - B E L T
bulk handling
belt conveyors
L 1 N K - B E L T • 229
bulk handling
belt conveyors
e
HEAO SHAFT ASSEMBL Y FOOT SHAFT ASSEMBL Y
18" belt
2.59 18E20207 BARE 2Ó 16 20 15 Y2 13 Y2 2 y, 1 Y2 7Ya 4 Y2 2 111, 1 1511, 1580 722
4 ply 3.19 18G20207 2 111,
LAGG ED 20 16 20 15 Y2 13 Y2 2 Ya 1 Y2 7:Y. 4 Y2 1 " ;l. 1580 525
28 ounce
2.95 l8E24215 BARE 24 16 20 15 Y2 13 Y2 2 Ya 1 y, 7 Ya 4 Y2 2 1511, l " A. 1800 825
duck 4 y,
3.63 l8G24215 LAGGED 24 16 20 15 Y2 13 Y2 2 Ya 1 Y2 7:Y. 2 15116 1 15116 1800 600
24" belt
3 .45 24E20 215 BARE 20 16 26 18 Y2 16 % 2 y, 1% 7 y, 4 Y2 2 u11, 2% 2100 960
4 ply 2 y, 21J11,
4.24 24G20215 LAGGED 20 16 26 18 Y2 16 % 1% 7Ya 4 Y2 2>11, 2100 700
28 ounce
3.94 24E24215 BARE 24 16 26 18 Y2 16 Y• 2 Ya l o/a 7 Ya 4 Y2 2 15116 2 3;1. 2400 11 00
duck
4.84 24G24215 LAGGED 24 16 26 18 Y2 16 % 2 Ya 1% 7 :Y. 4 Y2 2 15116 23116 2400 800
5.08 24E20215 BARE
-20- -16- -26- - --- - - - 2 -Yo - - - -- - -
18 Y2 16 % 1% 7 :Y. 4 Y2 2 " 11• 2% 3100 1420
4 ply 6 .25 24 G20 215 LAGGED 20 16 26 18 Y2 16 % 2 Yo 1% 7 :Y. 4 Y2 2 15116 2111, 3100 1033
42 ounce 8 :y. 3 111,
6 .32 24 E243 07 BARE 24 16 26 19 16 Y4 2 Ya 1% 5 2% 3840 1760
duck
7.76 24G24307 LAGGED 24 16 26 19 16 % 2 Ya 1% 8 l/e 5 31 11, 23;1. 3840 1280
30" belt
4 .27 30E20215 BARE 20 16 32 21 Y2 19 % 2 Ya 1% 7 Ya 4% 2 1511,2>11, 2600 1 1190
4 ply 2>;1.
5 .25 30 G20215 LAGGED 20 16 32 21 Y2 19 :Y.. 2 Yo 1% 7 :Y. 4% 2 " 11& 2600 865
28 ounce 1 :y.. 3111, 2 111,
4 .92 30E24307 BARE 24 16 32 22 20 Y2 3 8 % 5 3000 1370
duck 31¡¡.
30G24307 LAGGED 3 8 3~ 21 11,
6.07
6.40 30E20307 BARE
24
20
16
16
32
---
32
22
--
22
20 Y2
- -
3
1%
- -
1 :y..
- - - - 55 - --
3 111, 2 111,
3000 1000
1790
20 Y2 8% 3900
4 ply 7.90 30G20307 LAGGED 20 16 22 3 l :y. 5 31¡¡. 2 1;1.
32 20 Y2 8 3A 3900 1300
42 ounce 1 :y.
7 .88 30 E243 l 5 8ARE 24 16 32 22 % 20% 3 l4 10 6 3 1511, 2~ 4800 2200
duck 1 :y.. 2 1;1.
9.72 30G24315 LAGGED 24 16 32 22 % 20 Y2 1 3 l4 10 6 3 " 11& 4800 1600
36" belt
5 .0 8 36E20215 BARE 20 20 38 24 Y2 23 Y2 2 Ya 1 :y. 4 Y2
8 Y2 2 " 11& 21¡¡. 3 100 1420
4 ply 6 .28 36G20215 LAGGED 2 Yo 4 Y2 2111,
20 20 38 24 Y2 23 Y2 1% 8 Y2 2 15116 3100 1030
28 ounce 1 :y..
5.90 36 E24307 BARE 24 20 38 25 23 Y2 3 5 9 Y2 3111, 2 ~, 3600 1650
duck 21;1.
7 .3 0 36G2430 7 LAGGED 24 20 38 25
-38- - 25- - -23--
23
--- % 3 %
- - - - -5 -
-11 :y. 9 % 3 111,
31¡¡.
3600 1200
7 .55 36E20307 BARE 20 20 Y2 3 9 Y2 5 2~ 4600 2100
4 p ly 9 .25 36G2030,. LAGGEC 20 20 25 23 \12 3 1 :y. 9% 5 31¡¡. 2 ~, 4600 1530
38
42 ounce 31 s¡¡. 2111,
9.46 36E24315 BARE 24 20 38 25 Y2 23 Y2 2% 3 l4 10 6 5760 2630
duck
11 .65 36G2431 5 LAGGEC 24 20 38 25 Y2 23 y, 2% 3 Y4 10 6 3 u¡¡. 2 111, 5760 1 1920
Hove dime osions certified for instollotion p urp oses. 4 Ro tings bosed on belts w ith mechonicol splices o nd moto rs w ilh o cross-the-
line sto rt ers.
230 • L 1 N K - B E L T
bulk handling
belt con veyors
l l l l
HP
l l l 20 l 24 l 20 1 24 !20 l 24 l 20 l 24 l 20 1 24
number Orive pulley
diameter, 20 1 24120 1 24 1 20 24 20 24 20 J 24 20 24
inches
Driver 21 17 22 16 22 21 23 19 21 23 23 19 22 23 22 23 21 17 23 19 18 21
1 RC60 - - - - - - - - - - - - - - - - - - - - -
Driven 84 80 80 70 72 84 70 70 60 80 60 60 54 70 48 60 60 60 60 60 45 60
-- Driver 21
- -- - -21 -
16 22
17 22 23
-19 -2 1 -23 - - - - - - -21 -17 -23 -19 -18 -21
23 19 22 23 22 23
1 \12 RC60
Driven 84
- -- - - -
70 72 84 70
80 80
- - -
70 60 80
- - - - - -
60 60 54 70 48 60
- - - - - -
60 60 60 60 45 60
- -- - - - - - -23 - - - - - - - - - - - -
Driver 21 17 22 16 22 21 23 19 21 23 19 22 23 22 23 21 17 23 19 18 21
2 RC60 - - - - - - - - - - - - - - - - - - - - - -
Driven 84 80 80 70 72 84 70 70 60 80 60 60 54 70 48 60 60 60 60 60 45 60
-- Driver
- - - - - -
21 17 22 16 22 21 23
- ._ -
29 21 23
- - - -
23 19 22 23
- - -
22 23 21
-17 - - -
23 19 18 21
-
3 RC60 - - - - - - - - - - - - - - - - - - - - - -
Driven 84 80 80 70 72 84 70 70 60 80 60 60 54 70 48 60 60 60 60 60 45 60
Driver
- - - - - -
15 17 19 16 18 15 15
- -19 -16
19
-17 -19 -18 - 15 -16 17 -24 -17 -17 -19 -22
- -24
5 RClOO - - - - - - - - - - - - - - - - - - - - -
Driven 60 80 70 70 60 60 45 70 54 54 45 60 45 45 35 45 70 60 45 60 54 70
Driver
- - - - - -
15 17 19 16 18 15 15
- - - -
19 21 18 17
-
19
-18 -15 -16 -17 -21 -17 17 -19 -18 - -21
7 y, RC120
Driven
-60 -80 -70 -70 -60 -60 -45 - - - -
70 60 60 45
- -
60 45 45
- - - - - - - -
35 45 60 60 45 60 45
-
60
- - - ,_ - ,_ - - - - - -19 - -15 -16 17 -21 -17 -17 19 -18
- - -
21
Driver 15 17 19 16 18 15 15 19 21 18 17 18
10 RC120 - - - - - - - - - - - - - - - - - - - - -
Driven 60 80 70 70 60 60 45 70 60 60 45 60 45 45 35 45 60 60 45 60 45 60
Driver
- - - - -
15
- - - - -
17 19 16 18 is 15 19 21 18 17
-19 -18 -15 -16 -17 -21 -17 -17 -19 -18 -
21
15 RC140 - - - - - - - - - - - - - - - - - - - -45 -
60
Driven 60 80 70 70 60 60 45 70 60 60 45 60 45 45 35 45 60 60 45 60
- - - - - - - - - - - - - - - - - - - - -
Driver 15 17 19 16 18 15 15 19 21 18 17 19 18 15 16 17 21 17 17 19 18 21
20 RC140
Driven
-
60
-80 70 -70 -60 -60 -45 -70 -60 -60 -45
f- -
60
- -
45 45
- - - - - - -
35 45 60 60 45 60 45
-
60
Driver 15
-17 - -16 - - - - - ,_ - - - 1-
18 15
-16 -17 -21 -17 -17 -19 -18 -21
19 18 15 15 19 21 18 17 19
25 RC160 - - - - - - - - - - - - - - - - - - - - -
Driven 60 80 70 70 60 60 45 70 60 60 45 60 45 45 35 45 60 60 45 60 45 60
- - - - - - - - - - - - - - - - - - -19 -18 -
21
Driver 15 17 19 16 18 15 15 19 21 18 17 19 18 15 16 17 21 17 17
30 RC160
Driven
- - - - - - - - - - - - - - - - - -45 ,_ -
60 45
-
60
60 80 70 70 60 60 45 70 60 60 45 60 45 45 35 45 60 60
--
Driver 15
- - - - - - - - - -
17 19 16 18 15 15 19 21 18 17
-19 - ,_ - - - - - - -
16 17 21 17 17 19 18
-
21
18 15
40 RC160 - - - - - - - - - - - - - - - - - - - -45 -
60
Driven 60 80 70 70 60 60 45 70 60 60 45 60 45 45 35 45 60 60 45 60
L 1 N K - B E L T • 231
bulk handling
belt conveyors
7-6
18
24
30
19-6
19-0
19-0 1 18-6 17-0 1 15-6 , . .
18-6 17-6 16-6 13-6
18-0 16-6 16-0 13-0 12-6
...
spa n. 36 . 10-0 9-0 8-0 7-6 7-0 36 17-6 1S -6 14-6 12-6 12-0
Table 34 • Truss sections selection, 24 " deep truss When selecting 24" ar 42 " deep truss fromes, or chonnel frames, ind ividual
analysis o nd judgment must be applied fer each set of conditions in arder to
.,,- O uontity _,,- O uontit y _,,• O uontity Q uontity
~ ... ~ ... g. ... "'~ ... use the most procticol ond e conomical combinotion o f friese structures.
1- 1- _ 1- e_
..! Ci
l-
M ~
Ttuss
section EE ~i
"~
length, feet ~ ~
6 1 15 1181 21 ~ -
MTruss
section
l-
,-~ ~ ..! i
"
length, fe et ~ ~
61 15118 2 1 ~ -
Truu
".
section
l-
E ~
..! -¡
length, feet ~ ~
6 1 I SI 18121 ~ -
M U
Truss
section
l- 6 1 151 18121 ~ .::
~
length, fe et O o
Gene rally when supporting benIs are 1 2 f eel and under in height 2 4 • deep
tru ss fromes will be mast economicol. Far bents higher than 12 fee t it is de-
siroble to use 4 2" d eep truss fromes on longer sp ans (with tronsition sections
when requi red), resulting in fewer bents o nd foundatlon p iers.
21 . . . . . 1 o 144 . . . 1 6 2 11 12 390 ... 3 16 l 8
24 1 .. 1 .. 1 .. .. 7
147 . ,__
6
6
267
·1·.
270 . .. 1 12 12 393 2 17 18 Tables 34 and 3S are fer easy selectio n af the mo st econamical combination
of tru ss frames. Truss length equals conveyor p ulley centers less 3 feet fer
27 1 .. .. 1 1 lSO .. 6 2 7 273 13 12 396 1 18 18
3C . 2 . . ..
1- heod and feat terminals plus 7 feet fer eoch tron sition section.
1 1S3 . .. 5 3 6 8 13 399 19..__
18
33 . 1 1 .. 1 1S6 . . . 4 4
7
7
276
279 . . . s 9 13 402 ... 614 19 -
Table 35 • Truss sections selection, 42 " d eep truss
36 . 1 .. 1 1 1S9 . . . 3 s 7 282 . . . 4 10 13 40S ... S15 19
39 . . . 1 1
42 . . . .. 2
45 1 .. 1 1
1
1
2
162 . . . 2 6
165 ' . . 1 7
168 ... . . 8
-
7
7
7
28 5 . . .
288 . ..
291 . . .
311 13 408 .. . 416 19
212 13 411 ... 317 19
1 13 13 4 14 . .. 218 19
""" j
length
fee t
º"'" ""O
Truss
s ectio n
Truss
Uength,
;: fe et
Oucntity
Truss
sectio n e;
Truss
Uenglh, Truss
fe e t
Quantit:z::
section o~ --
Truss
length
fe et
Ou o ntit y
Truss
section -
o .M
48 1 .. .. 2 2 171
. 1-
6 3 8 294 . .
- . . 14 13 41 7 ... 1 19 19
.& leng th,
f eet
C; E
O E
~-
• leng th,
f e et ~ ~
__g ,: • leng th,
fe et -
~E
o
_g .!: • lengt h,
fect
~E
- o
~.!:
Sl . 2 .. 1 2 174 . .. 5 4 8 297 6 9 14 420 20 19 161 20124 1 61 202 ~ 16J 20124 16120! 24
5 s 380 . . 1 lS 1 5
S4 . 1 1 1
S7 . 1 .. 2
2
2
177 . . . 4 5
180 . . . 3 é
8
8
300
303 . ..
s 10 14 423 6 l S 2o
4 11 14 426 . .. S16 20
16
20 ..l º1
.. o
o
o
140
144 ::l. 1 6 s
260
264
.. 11 0
.. 11
10
10 384 16 l S
-
60 . . . 1 2 2 183 . . . 2 7 8 306 ... 312 14 4 29 . .. 417 20 24 1 148 2 ¡1 4 6 268 2 1 9 11 388 2 1 14 16
63 . . . . . 3 2 186 . .. 1 8 8 309 . .. 213 14 432 . . . 318 20 32 2 . .. 1 152 2 .. s 6 272 2 .. 10 11 392 2 .. 1 S 16
66 1 .. 1 2 3 189 . . . .. 9 8 312 . .. 1 14 14 4 3S . .. 21 9 20 36 1 1 .. 1 1S6 1 1 5 6 276 1 110 11 396 1 1 15 16
69 1 .. . . 3
- 315 .. l S 14 4 38 . .. 1 20 20 40 . . 2 .. 1 160 . . 2 s 6 280 . . 210 11 400 . . 21S 16
72 . 2 .. 2
3
3
192
19S . . s s
6 4 9
9 318
-- ~
6 íC lS 441 . ' 2 1 20 44 .. 1 1 1 164 .. 1 6 6 284 . . 11 1 11 404 . . 1 16 16
75 . 1 1 2 3 198 . . 4 é 9 321 s 11 l S 444 616 21 48 . .. 2 1 168 .. 7 6 288 ... 12 11 408 . . .. 17 16
78 . 1 .. 3 3 201 . . . 3 7 9 324 . . . 4 12 lS 447 . . . 517 21 S2 2 1 - 2
- ~ - -
172 2 1 s 7 292 2 1 10 12 4 12 2 1 15 17
81 ... 1 3 3 204 . . . 2 8 9 327 . . . 313 l S 4SO . . . 418 21 S6 2 .. 1 2 176 2 .. 6 7 296 2 . . 11 12 4 16 2 .. 16 17
84 . . . . . 4 3 207 . . . 1 9 9 330 .. . 214 l S 4 S3 . . . 3 19 21 60 .. 3 .. 2 180 1 1 6 7 300 1 111 12 4 20 1 1 16 17
87 1 .. 1 3 4 21C ... . . 1e 9 333 . .. 1 lS l S 4S6 . .. 220 21 64 .. 2 1 2 184 . . 2 6 7 304 . . 211 12 424 . . 2 16 17
-1-
4 28 . . 1 17 17
~
r
2 16 339
96 3 2 4 219 4 7 10 34 2 s 12 16 46S 617 22 76 2 1 1 3 196 2 1 6 8
-
316
- 2 - 111 -
13 436 2 1 1é 18
99 2 3 4 222 3 8 10 345 ... 4 13 16 468 518 22 80 2 .. 2 3 200 2 .. 7 8 320 2 .. 12 13 440 2 .. 17 18
102 1 4 4 22~ 2 9 10 34 8 3 14 1 6 471 4 19 22 84 1 1 2 3 204 1 1 7 8 324 1 1 12 13 444 1 11 7 18
105 .. s1- 4 22a 1 10 10 3S1 2 lS 16 474 320 22 208 . . 2 7 8 . . 212 448 . . 217 18
108 6 ..
-- s 23 1 11 10 354 1 lé 16 477 2 21 22
88
92
1 ..
.. 1
3
3
3
3 212 .. 1 8 8
328
332 . . 113
13
13 4S2 . . 118 18
111 s 1 s 234 66 11 3S7 17 16 48C 1 22 22 96 .. 4 3 216 .... 9 8 336 . . . . 14 13 456 . ... 19 18
114 .. 4 2 s 237 s 7 11 360
-
6 12 17 483 .. 23 22 100 21 1 2 4
--
220 2 1 7 9 340 2 1 12 14 460 2 1 17 19
-
24C ... 4 8 363 . . . S13 17 486 . . . 618 23
~1· i
117 . 3 3 S 11 104 3 4 224 2 .. 8 9 344 2 .. 13 14 4º64 2 . . 18 19
120 ... 2 4 s 243 . . . 3 9 11 366 . .. 4 14 17 489 . .. S1 9 23 108 3 4 228 1 1 8 9 348 1 1 13 14 468 1 118 19
123 . . . 1 s s 246 . .. 210 11 369 . . . 31S 17 492 . .. 4 20 23 112 1. 4 4 232 . . 2 8 9 3S2 . . 213 14 472 . . 218 19
126 . . . . . é
129
132
135
--
s 2
4 3
(r1 s
6
6
6
249 . .. 111
2S2 ·...:..:. . 12
2S5
2S8
67
s 8
11
11
12
12
372 . . .
37S ...
378
38 1~¡~
216 17 49S . .. 321 23
1 17 17 498 . .. 222 23
18 17 SOl 1 23 23
6 13 la S04 - .. 24 -23
116
120
124
128
.. 1 4
-2 -1 - 3~ s
2 .. 4
4
4
s
236 . . 1 9 9
240 ,_... . . 10 9
244 2 1 8 10
248 2 .. 9 10
f-
3S6
360
364
368
. . 114
.:...:. . . 15
2 113
2 .. 14
14
14
15
15
476 . . 119 19
480 ..
-20 19
484 2 1 18 20
488 2 .. 19 20
138 31 4 6 261 4 9 12 384 . .. s 14 18 S07 . . 619 24 132 1 1 4 s 2S2 1 1 9 10 372 1 114 1S 492 1 119 20
141 2 s 6 264 l º 31 0 12 387 4 lS 18 SlO s 20 24 136 .. 2 4 s 2S6 2 9 10 376 . . 214 15 496 . . 219 20
• Terminals, tronsition sections and knuckl e joints not included. Á Terminals, transiti on sections and knuckle joints not included.
232 • L 1 N K - B E L T
bulk handling
belt conveyors
rLu·-·-
.2- -
-
·-~
Ir
n
11
1 •ELT WI DTH 1 , , . .. 1
k'.'.=+11 1~-~1 ·1 1 ~~
L s.o MINIMUM ro
' '
\ '
SPLICE ~.i
1
1
Y ·0.. MINIMUM
1
L 1 N K - B E L T • 233
bulk handling
b elt conveyoi s
Fig. 6338
[7 <l
LBen w101H + 111 , ~ VERTICAi CURVE FRAME
=- ¡Ir_\ 2-._)- . 1
,,)
"i'
/
11 /
{ 11 ~~
~- Fig. 63 42
Knuckle tur ns
F1g. 6335
Fig. 6333
2• TO 42 KNUCKl E TURN
24.. KNUCKlE lURN ANGlE A VARIABLE BY 2º fOR All TURNS. Oº 10 30º
Dischar ge chutes
- ; 2 - - -- 11..,-
,- ....~~~~~~~__,.-,;
l
1
- ..-<--2·.o - -..lFig. 6344 f ig. 63•6
WITHOUJ TOP $1CIA:l
f ig. 6345
IOfi HORtZONTAl CONVEVOll:S FOW INCl lN!O CO NVEYOAS
234 • l 1 N K - B E L T
bulk handling
belt conveyors
VIEW A -A
L 1 N K - B E L T • 235
bulk handling
osclllatlng conveyors
oscilla'ling conveyors
Flexmount oscilloting conveyors hondling oluminum chips ond lurnings. Photo 3521 O
Collmount oscilloting conveyor handling grave! from Link·Belt mechanical vibrating feeder. Torqmount oscillating conveyor handling small automotive
Photo 38229 casting• from tumbling barreis. Pholo 34779
Oscillating conveyors move materials in a uniform, continu· flected and then released. The unit will then vibrate et natural
ous flow by the upward and forward oscillating motion of a frequency, althou gh frictional forces will gradually reduce the
continuous metal trough, mounted on sturdy, inclined reactor amplitude of vibration.
legs. A constant stroke eccentric drive p rovides a powerful The positive action eccentric drive on off Link-Belt oscillating
surge·proof conveying action. conveyors overcomes these frictional forces and maintains a
These conveyors are ideal for handling off granular, free· constan! amplitude of vibration. This positive action provides
flowing materials as well as hot, abrasive, flne, dusty, lumpy, a constant conveying action under load conditions normally
stringy and other difficult-to-handle materials, or where con· encountered in conveyor service and also under surge load
tamination or corrosion is a problem. In addition to conveying, conditions which might dampen-out other types of vibratory
oscillating conveyors are used for scalping, cooling, heating conveyors.
and drying. Varying trough loads or drive speeds cause variations from
In off Link· Belt oscillating conveyors, the trough support system natural frequency, thereby imposing extra loads on conveyor
functions as near to natural frequency as practicable, resulting parts. The eccentric drive is desi gned with ample service fac-
in low operating power requirements and mínimum stress on tors to withstand these common operating conditions, thus
parts under load. The phenomenon of natural frequency is eliminating the need for precise and continua! speed a d just-
readily illustrated by a spring·suspended weight which is de· ments.
236 • L 1 N K - B E L T
bulk handling
osdllatlng conveyors
Types
Flexmount • for light duty serv1ce
L 1 N K - B E L T • 237
bulk handling
osclllatlng conveyors
Flexmount features
Flexmount selection
In general, granular, free-flowing moteriols from 1 00 mesh ond tio n. The intermediote drive section moy be locoted ony wnere olong
lorger to such size os will f1t in ony particular size trough, con be tne conveyor to suit instollotion but preferobly neor center of conveyor.
conveyed successfully in o Flel\mount conveyor. Moteriols which ore When o conveyor requires o speciol lengtn seclion, select peris so
moist or sticky, such o s prepored foundry sond, ond other moteriols the speciol length section is olwoys greoter thon five feet. lnclude
sucn os cement ond flour, whicn ore flner tnon 100 mesn, ond nove o tronsfer sections ond trougn el\tensions in delermining total length of
tendency to cerote, moy b e d ifficult to carry al normal speeds. Refer conveying trough.
such opplicotions to Link-Belt for recommendotions.
Flel\mount conveyors con be used without speciol construction to Selectlon e xample • Select o Flel\mount to nondle 15 tons per
nondle moteriols up to opprol\imotely 250°F. Higner temperoture nour of dry sond weighing 75 pounds per cubic foot over o distonce
opplicotions snould be referred to Link-Bel! for recommendotions. of 27 feet. Conveyor to nove feed end drive.
Solutlon • Refer to Copocity Cnort A. For material weigning 75
How to select a Fl e xmount pounds p e r cubic foot al 15 TPH on 18" 1\ 4 " trough is required.
Re fer to Chart A • Determine tne trough widtn for the required Refer to Orive Selection Chori B. A 27-foot long conveyor handling
copocity. Copocities ore bosed on average material trovel of 20 15 TPH requires o Model 2500, l HP drive.
feet per minute with on average depth of bed os indicoted. Refer to Components Table l. Feed end drive ossembly l 84ED25
is indicoted. Other conveyor components needed to build the entire
Re f e r to Chart B • Select tne drive for the required copocity ond conveyor ore olso cnosen from this table.
length. Two or more conveyors moy be required.
ln stallation
Refer to Table 1 • Select components for the e ntire conveyor. In general, Flel\mount conve yors con be instolled without difficulty on
Wnen selecting sections for conveyors with f eed end drives, the concrete foundotion s or structures obout 1O feet in neignt. Wnen
Arst section must olwoys be o primory section. mounting conveyors on upper fl oors of b uildings or structures speciol
Wnen select1ng sections for conveyors with intermediote drives, core must be el\ercised. Other opplicotions involving mounting Flel\-
olwoys use o primory section ot the feed end of the conveyor ond mount conveyors obove bins, hoppers, on upper slories, etc., should
onother primory seclion following the drive section. Tnis provides o be referred to Link-Belt for recommendotions. Speciol designs for
leg for support ot the feed end ond anead of tne wrist pin connec- minimizing vibrotion to the structure ore avoiloble upan opplicotion.
238 • L 1 N K - B E L T
bulk handling
o sclllatlng conve yors
Flexmount selection
Chart A • Capacity Chart B • Orive selection
35.--~~~~~~~~~~~~~~~~~~~~~~~~~ 35
30 DE.t._
~TH 1;3: FOR
FOR
4" DEPTH
2• OEPTH a: 30
=>
o
J:
25 t----t~-+~+-~t----i~..,..c...-+-~t----il--~ a: 25
!t
(/) 20
z
,_o
?; 15
>-
!::: 10
u
<(
Q.
<(
u 5
o
120 140 10 20 30 40 70 80
MATERIAL WEIGHT IN POUNDS PER CUBIC FOOT MAXIMUM LENGTH 0F CONVEYOR IN FEET
Foq 6200 Flg 6201
:::l
,-.:¡:) - ;- '\.- - ~
~~~~~~'\
5 foot primary s ection
'\ : -=l
lnclud es 5'-0 " trough, base,
Flexmounl legs ond necessory
b olts ond nub fo r conne cting
8 .. 2
8 .. 4
12 X 4
82P5
84P5
124P5
105
114
124
lo drive assembly. 18 .. 4 184P5 145
... -~'--·:
'.--~
lncludes 10'-0 " troug h, base, 195
¡,,.01
8 "2 82Pl0
( '¿ t--' \ '\ '\
t:;;~~-=~ Flexmounl legs and necessary
bolts and nuts for connect ing
8 X 4
12 X 4
84PIO
l 24 P1 O
218
238
1O fool p ri mary secti on lo dri ve assembly. 18 "4 184P10 271
e:.== ~--=l
Transfer section
lncludes discharge and l eed
extensions, bolts and nuts nec-
essary for cannecling la lraugh.
8 X 4
12 X 4
18 X 4
84TS
124TS
184TS
25
30
40
~- ::i:==::i 8 .. 2 82DE 9
¿::-¡ lncludes balts and nuts neces- 8 .. 4 840E 12
sary for cannecling la lraugh. 12 "4 1240E 14
Dlsc harge extenslo n 1' -0• long 18 X 4 1840E 18
8 X 2 82C5 15
~------,,
T""TT¡· 5 foat lenglhs. lncludes clomps 8 " 4 84C5 15
!:...-='==::i for allochmenl la standard 12 "4 124C5 19
lrough seclions. 18 "4 184C5 26
Trou g h cover
L 1 N K - B E L T • 239
bulk handling
o sclllatlng conv eyo rs
Flexmount dimensions
-_-~-8;F-~:- -~< /:
J ! --_
D
ü!I 1 1
1
I_ t:::
1 TRANSFER SECTION 1
5'.o" OR I O~o· SECTIONS
AS REOUIRED
J L--===::==~~;ct;:==-~:==:::::::=:í:::===:::=:===:
''
w
FLOW --'>-
...- -15- >-
[]
-
.
1!~c------3~9"' - - - - - -- -
t:i--.-_~__
--...,..-.,,_-.--~.1..~>"':'"...,,..~----~~~~-------.,--.,,.....--------------~-,,-:,.---"1t.,--:---'
''\ ·~ THIS ADDITIONAL LEG ON FLow -- ~
1, '4 ~·
'.
- - - 3 - 9 PRIMARY SECTION ONLY
--------3~10~ -·
1
_ _ _ _ _ _ _,...., _ _ _ __
L._
CM__
__ ---·
E --~
¡1:· ASSEMBLY 1
NORMALL Y FURNISHED
2 F UNLESS OTHERWISE SPECIFIED
1
~K 1-. 1s!" • ~ k¡f
18 J-
8 ANO 12 18• CONVEYOR
CONVEYORS
ASSEMBLY 2
MOTOR ASSEMBIJES
INTERMEDIATE ORIVE O~!~Y
1 1 1 1 1 1 N N
INCHtS
e "2 e 2Y1 3 Y, 9 ';1. 12 '11 12>;i. 19 12•¡1, 9 111 15'!. 19 10 15 >;. 44~
e" 4 e 4 5 '11 9•.-1. 12 '11 14'..I. 19 12•11· 9 111 15 '!. 19 10 15 >;. 4 4 •,,,
12 " 4
1e " 4
12
1e
4
1 4
5 1¡,
5'11
9 •A.
1 14 "11•
16Y,
1 22 '11 .I 14 '..I.
141¡1,
19
26'!.
12•11.
1 11 "11• 1
9111
15 111
15>;.
16•;,
19
18
10
10111
15 >;.
15 '/.
44 ~.
44'11• 14 >;. 44 V.
240 • L 1 N K - B E L T
bulk handling
o sclllating conveyors
Coilmount features
Hlgh capaclty trough
and sturdy trough support system
Deep reinforced trough with top ered sides offers minimum re-
sistonce to material Aow. One-piece construction is leokproof
ond e osy lo keep cleon. Troughs o re 1O" ond 20" wid e ond 6"
deep of 1 O gouge or ~6· steel. Dust-lighl covers con be
furnished.
lightweight cost oluminum rocker legs of rigid X-broce con-
struction resist corrosion. Ho rdene d steel-encose d rubber bush-
ings ot o rticulotion poinls do nol require lubricotion. Coil springs
ore of speciolly processed high-q uolity spring steel designed
with lib eral service foctors.
Coilmount selection
The Coilmount oscilloting conveyor complements the time -preven Flex- troughs 1O" or 20" wide ond 6 " deep, ore ovoiloble for fost, eosy ond
mounl by providing g reote r load corrying copocily with correspond- e conomicol instollotion.
ingly more rugged construction ond simplicity of moinlenonce. Whe n selecting sections for conveyors with interme diote drives,
The Coilmounl design le nds ilself lo mony special processes such olwo ys use o primory section ot the feed end of lhe conveyor. This
o s scolping, dewolering, seporoting, drying or cooling, ond speciol provides o leg fo r support al lhe feed e nd of the conveyor. lnte r-
screen d e cks, lrough covers or cooling hoods con b e e ngineered by mediote drive section moy be locoted onywhere olong the conveyor
link-Bel t. to suit instollotio n.
Coilmounl conveyors con be used without speciol conslruclion lo Whe n o conveyor re q uires o sp ecia l length seclion, select parts
hondle moleriols up lo opproximotely 250°F. Higher tem perolure so thot the specia l length seclion is always greole r thon five feet.
opplicolions should b e referred to link-Belt for recommendotions. lnclude transfe r sections ond trough exlensions in dete rmining total
length of conveying trough.
How to select a Coilmount Se lection example • Select o Coilmount to handle 45 tons per hour
Re fer to Charts A and C • Dete rmine the trough width for the re - of dry coorse salt weighing 50 pound s per cubic foot o ver o distonce
q uired copocity. Chori A is for 1o· X 6 " conveyors ond Chori c for of 35 feet. Conveyor to hove f eed end drive.
20" x 6 " conveyors, for material trove! speeds up lo 75 feet p er Solution • Refer to Capacity Chori A. Mate rial weighing 50 pounds
minute with o 4" bed d e plh of material. Mosl molerio ls convey be- p er cubic foot conveyed al 45 TPH is beyond the recommended
tween 50 ond 75 feet pe r minute. For higher conveying roles consult range of o 1 O" X 6" Coilmount. Therefore, re fer to Chori c which
Link-Be lt. shows thol o 20" x 6" Coil mounl is sotisfoctory for lhis opplicotion.
lnlerporticle slippog e, oerotion of the b ed of material, moisture Re fer to Orive Selection Chort D. A 35-foot long conveyor handling
content ond other foctors offect the conveying role. For exom ple, 45 TPH requires o 3 HP drive ond 3A•" lrough.
coorse moleríais with mínimum inlerporticle slippo ge such os fe e d Re fer to Com ponenls Tabl e l. Feed end d rive section 206EB-3 is
p ellets, wood chips, dry chemicols ond domp sond generolly convey indicated . Other conveyor components needed to b uild the enlire con-
al opproximote ly 75 fe e l pe r minute while fine molerí ais with inter- veyor ore olso chosen from this table.
porticle slippoge or o erotion quolities such os dry cemenl or fine,
dry sond g e nerolly convey al opproximotely 50 feel per minute or
less. For recommendotions on slicky o r hord -to-hondle moleriols con- lnstallation
sult link-Be lt. Loborolory facilities ond fiel d unils ore ovoiloble for In g e neral, Coilmount conveyors con b e instolled without difficulty on
material p erformance tesis. concre te foundotions or structures obout 1O fe e t in height. When
Re fe r to Charts B and D • Select the drive size ond trough thickness mounting Coilmount conveyors on uppe r Aoors of buil dings or structures,
for the required copocity ond length. speciol core must b e exercised. Othe r opplicotions involving mount-
ing Coilmount conveyors obove bins, hoppers, upper stories, etc.,
Re fer to Ta ble 1 • Selecl componenls for the entire conveyor. should be referred to link-Belt for recommendotions. Speciol designs
Completely o ssembled conveyor sections 5 or 1O feet long , with for minimizing vibrotion to the slructure ore ovoilob le upan opplicotion.
L 1 N K - B E L T • 241
bulk handling
osclllatlng conveyors
Coilmount selection
11
x 6 " CONVEYOR 10
Chart A • Capacities, 1O" x 6" for 4" bed d e pth o f material Chart B • Orive selection, 1O" x 6"
50.----.---.--,-----.--r-""T""- ,.---,7T--r--i----i'.:?"-,---. 50.----n--,r-<""T""-...
zg¡ 401---i--+--+--+--+->
;;::~
!::a::
301---+- -+--+---t--,..-<t-- .
Ulol
~~ ~t~~~~~i~ª~i~~~E~~i~~~~~~~~~~~~~~~
20
<z
ug 10
11
2 0 x 6 " CONVEYOR
Chart e . Ca p acities, 20" X 6 " for 4" bed depth of materia l Chart D • Orive selectian, 20" x 6"
60 ao -~~~-
/ /V
,.,.,1
"9
70 7 0 1---+---;!I--\+-""
/
a:: 60
z =>
-,_ :e
o 50 )f ~~ / ,,,,_
.- _.
515 -+ / : fa( [......--""
----
40
A '~º ~--
<o.. V
/
~ ~ 30
Uo
t- 20
V ~V V" 1
201---+--il---+-+-ll---+--l-+-I
--~
10
~
/ / V __.. l.---""'
¡;::::::.
m m
¡......-
-
~ ~ ~ w m
MATERIAL WEIGHT PER CUBIC FOOT
~ oo ~ 1m 1m 1~
101---+--il---+-''t'-11---+--l-+-t
Use d al feed end a f canveyar. lnclud e s 10 6 EA-1 106 E8- 1 206EA- 1 206E8- 1 1
complete conveyor d rive o nd g uard , 10 6 EA- 2 106E8-2 206EA-2 206E8-2 2
except motor and cantra ls. 5hea r bars 106EA-3 106E8-3 206EA- 3 206E8-3 3
FEEO ENO ORIVE SECTION and connection nuts ond bolts includ ed. 206EA-5 206E8-5 5
242 • L 1 N K - B E L T
bulk handling
osclllatlng conveyors
Coilmount dimensions
rºT
¡¡:
~ ,-T· '.'
C
J
1 ' i ~
1 . "
t---· - · --j~~~~~~~='t--r+-~
MOTOR ASSEMBLIES
TROUGH SECTIONS INTERMEOIATE ORIVE ONLY
¡· -----~~61=:i
• ALL
l'i":J ~ 1
_¡;--11 n_ 1'
•
.a;-ili FOUNOATION
.;BOLTS
,. - 1'
•
ASSEMBLY 1 ASSEMBLY 2
-~--
NORMALL Y FURN ISHEO
1 UNLESS OTHERWISE SPECIFIEO Plf.t'1S
10'x 6 TROUGH 20' x 6' TROUGH
A 8 C O
Size Horsepower -----'------
,N
-C _E_ _ _ _~----
""'H
1 5
L 1 N K - B E L T • 243
bulk handling ............. " ... ~ :.. , .. , .-
~; : • ~ 1 t ~},
osclllatlng conveyors
Torqmount features
!
. .. .. ;
' .
29178A
244 • L 1 N K - B E L T
-1 bulk handling
M.ARCONA MlNlNG Co.
1
o sclll a tl ng conve yors
Torqmount selection
REOEtVEO
1 -
1963 \ -
~
•
~
PUMT IMMT. SUPT• -·
The heovy ond extro-heovy duty Torqmount oscilloting conveyors com- Example 1 • Select o Torqmount t o handle 75 t ons per hour of
plement the Flexmount ond Coilmount by providing greoter lood clinker weighing 90 pounds per cubic foot over o distonce of 65 feet.
corrying copacity and r etoining mointenance simplicity.
The Tarqmount design lends itself to applications which require han- Solution • Refer lo Copacity Cho ri A . Far material weighing 90
dling high capacities of materials such as foundry shakeout sand, p ounds per cubic foot al 75 TPH o 36" wide trough is required.
castings, coal or crushed rock. Refer to Orive Selection Chori B. A 65-foot long conveyor handling
75 TPH requires o 10 HP drive.
How to select a Torqmount
Exo mple 2 • Select o Torqmount to handl e 275 tons p er hour of
Refer to Charts A and C • Determine trough width for the required shokeout sand weighing 90 pounds per cubic foot over a distance
capocity. Chori A is for 20" to 48" trough widths ond is bosed on on of 45 f eet.
average material trovel of 30 feet per minute with en averag e
depth of bed of 4 ". Chori C is for the 48 " wide super-copacity extra Solution • Refer to Capacity Chori A. The tonnoge requiremenls are
heovy dut y conveyor and is bosed on an averoge mat erial trovel of beyond the copocity of o heovy d uty Torqmount; therefore, refer to
50 feet per minute with an average depth of bed of 8 ". When selec· Capacity Chori C for the extro -heovy duty Torqmount which is satis·
tion is in shoded portion of table consult Link-Bel!. factory far this opplica tion.
Ref er to Cha rts B and D • D etermine the horsepower required bosed Refer to Orive Selection Cho ri D. The horsepower required far one
on capacit y and conveyor length. Where more horsepower or long er 45-faot long conveyor exceeds the recommended 25 HP maximum,
carrying runs ore required, two or more conveyors of shorter lengths therefore use two conveyors in series-one 25 fe et long with o 20
con be used in series, each with its own drive. HP motor ond one 20 f eet long with a 15 HP motor.
'\
/
o
15 / / 15c. \ \
/ \
14 o / / 14 o \
13 o,_
V / / 13 o 1 \ \
/ / /"' \ \ \
12 o 12 o
a::
::> 11 o ;;<$-~/ / /
a::
::i 11 o \ \ ~
o
/t>-~A IV
/ o
\ \
\
:e :e
a:: 10o / a:: 10o
L,¡J
o.. 9 o /
/ / 1'/, V
/ !>o 1
w
o.. 9o \ \ \
l/)
z
o1- 8 o /
/
/
/
V ":>ro / /
l/)
z
~ 8o \ \ '\ ~ 1\
~ / / V \ .
~ 7o / / ~º
~
V ~ 7o
\
\ \ \ n \
>-
1- 6o V/ / /V
/ /k; -
/
~ 6o \ \ \ ~
\
u
~ V/ / V .....- u
'
"'
,. 7,f:>.
<(
o.. 5o I~ / ~
~ 5o 1\ Í\
V ,,...-.....-
<(
V
4o /,V/ V / / / ~
<(
V 4o 3 HP
\ 5 HP \ 7 -~ HP i\. 10 HP ' '\.
~ v V _.....,, V
\ \ ~
o /~
/ 3o
3
º- V / V V ' " """
~
20"
2 ~
20
,~
,~
-::;:; ~
º- ..... 10
l 1 N K - B E L T • 245
bulk handling
o sclllatl ng co nveyon
Torqmount seledion
EXTRA HEAVY DUTY-8" BED DEPTH
Chart C • Copocity Char t D • Orive selection
350
350
/ 1
330
310
I 330
3 10
1
1 ¡-
a: 290
/
a I
-
"'
::i
290
:e 270 j! 270 --,
a:
...w 250 / "')ti 2 50
V>
z V V>
:;? 230 ~ 230 - 1
·-
?;
210 / ~ 210
1
1
~ V ~~ >-
.... 1
"-~~~#\
ü 190
~
...<< / •
~ "-
190
150
V 150
HP HP HP HP
130 J 130 1 \
30 40 50 60 70 80 90 100 110 120 130 140 150
\ \ \
10 20 30 40 50
MATERIAL WEIGHT IN POUNDS PER CUBIC FOOT LENGTH OF CONVEYOR IN FEET
Fig. 6205 Fog. 6206
Torqmount dimensions
SECTION AA
f ig. 444 2
H- - H
CLEARANCE CLEARANCE
A- ¡ FLOW- -
BOLTS-E
:~~~~~~- o~~~~~----~
f 1g. A.44 1
Size
C onve yor weight Av erog e weight of A e o f 1 G 1(
246 • l 1 N K - B E l T
bulk handling
osclllatlng conveyors
Modifications
Grizzly bar sectlon o f this Torqmounl oscillating conveyor re- Speclal d lvld e d trough on this To rqmount oscillating conveyor has four sections for
moves lumps from cernen! clinke r. Usable material d rops through handling tractor track links. Pho to 380 1 O
ba rs onto belt conveyor below. Photo 32759
lnsulate d trough Flexmount oscilloting conveyor handling corn. Completely e nclosed dust - tlght Flexmount o scilloting conveyor has manually op-
Jets of steom ore used lo deslroy bocterio. Photo 35878 erated discharge gales thal diverl chemical granules lo bins below. Pholo 3 4 7 85
L 1 N K - B E L T • 247
bulk handling
apron conveyors
apron
2 4 - lnch wide apron conveyor delivering hot burned lime from d ischorge
chute of rotary kiln (foreground) to foot of bucket e levo tor. Photo 35625
36-lnch wlde by 85-foot long apron con- 84-inch wide apron conve yor carrying har- Hinge d apron conve yor "'' left elevating metal
v eyor in foundry, where attendants sort castings bor refuse up 30-degree incline to incineratar. chi ps from twa lines of Flexmount oscilloting can·
into separote contoiners. Sprues a nd goles ore Photo 35635 veyors. A similor conveyar at right hondles metal
dischorged for remelting. Photo 35076 links. Photo 38002
Apron conveyors consist of a series of jointed overlapping or These conveyors will handle materials with a min1mum of
interlocking apron pans on which th e materia l is carried, oper- degradation over horizontal, indined or a combination of hori-
ating over head and foot terminals and suitable tracking, all zontal and indined paths.
contained and supported by a stationary frame. They can be Furnished with or without sides, opron conveyors con be used
used to handle practically any bulk material, as well os as picking tabl es or, with the addition of skirt plates, be
packaged and solid objects. adapted to handl e large volumes of e ither granular or lumpy
Link-Belt apron conveyors are wide ly used for handling bulk material.
materials such as ores, stone, sand, gravel, coal, cullet, foundry Link-Belt, with its wide experience in selecting, applying and
and industrial refuse, garbage and similar materials. Properly building apron conveyors, is well quolif1ed to moke recom-
designed and applied, they will also handle steel scrap, cast- mendotions to meet specif1c requirements.
ings, strip steel and similar objects.
248 • L 1 N K - B E L T
bulk handling
a pron co nveyo rs
Types
20084
Undersid e o f No-l e ok a p ro n conveyor
No- Leak apron conve y ors
Although No- Leok opron conveyors were orig inoll y designed for The conveyor ond its load ore supported on the conveyor roils by
ha ndling d ry, fi ne foundry sond, they ore suitoble o nd economicol single flonged rollers ossembled every second pitch on cross rods
for handling mony other moteriols. Becouse of the close fitting con- extending through the links of both conveyor chains ot mid-pitch
tocts of oll overlopping surfoces ond the procticol design, leokoge points. This orrongement permits removol of the co rrying rollers for in-
is held to the obsolute minimum. The close fitting contoct surfoces spection or renewol without dismontling or disturbing the choins or p o ns.
preven! moteriols from being cought in the joints ond permit handling
The rugged ond durable conslruction of this conveyor ossures
steel ond oluminum scrop, smoll ports, ond other similor mate riols
dependoble operotion with o mínimum of moinlenonce when handling
having shorp edges or fins.
obrosive moteriols. Porls subjecl to weor ore occessible ond eosily
Apron pons ore occurotely formed to insure close fitti ng over-
re placed.
lopping joints ond ore provided with offset side pioles welded
integrolly with !he e nds of the pons. This construction effectively pre- To minimize weor ond ovoid the necessity for freque nt renewal,
vents leokoge ot the pon ends. corrying rollers ore mode of chrome iron ar Flint-Rim. They con be
Two stronds of conveyor choin ore ottoched underneoth ond close furnished with hordened steel bushings or boll or roller beorings,
to the ends of the pons, where they ore protected from grit ond depending on opplicotion ond service requirements. Chrome iron o nd
o brosive moteriols which moy spill over the conveyor sides. The SS bushed Flint-Rim rollers operote on hordened steel bushings o s-
Closs bushed roller choins hove steel driving collors, hordened bush- sembled on the ends of the cross rods ond locked in the choin side-
ings ond pins al the choin joints to minimize weor, golling o nd friction b ors. Pressure lubricotion to the bearing contoct surfoces reduces
and insure long ond dependoble service. choin pull ond increoses choin life.
L 1 N K - B E L T • 249
bulk handling
apron conveyors
Types
3995
Ope n top ca rrier w ith round bottom buckets
Ope n top ca rrier with buckets fo r incl ines
TRA VEL-------+-
Types of apron pans
Pons of vorious types ore ovoilobl e for diffe re nt purposes ond to
meet spe cific requiremenls. Sorne of the more commonly used style s
ore illuslroled ond described.
Style AB apr o n pans ore similor in d esign lo the Style AA, except
thot minimum cleo ronce is provid e d between !he corrugotions or beods.
These pons ore ovo iloble in severo( lhicknesses, in pilches of 6 ", 9 "
ond 12", ond o re used in both the regular ond No-le ok lyp e
o pron conveyors.
They ore suilobl e for handling proclicolly o ll bulk moleriols over
horizontal o nd up lo 20 lo 25-degree inclined polhs. Becouse of
Fig . 4689 the close cleoronces mointoine d , leokoge or dribble is he ld to
Style AB apron pans a minimum.
250 • L 1 N K - B E L T
bulk handling
apron conveyors
Fig. 4687
Style AE apron pans
TRAVEL - - +
Fog . 4688
Style AFl apron pans
TRAVEL--+
TRAV EL~
Fig. 4695
Style AF2 apron pans
Style AD apron pans
Style AF apron pans are of the hinged type, made in severa! d e -
signs, including flat pons and deep drawn pons for greater copacities.
Pan edges are interlocked et the pivot point to provide a minimum
of opening and a smooth joint. Rods through the conveying chains and
TRAVEL----+- the interlocking pan edges comp lete the assembly.
Pons ore available in pitches of 4, 6, 9 ond 12 inches ond in
widths up to 48 inches. They o re suitable for light and medium loads
and for handling small objects ond peris. Perforoted pans can be
provided for quench tank service.
L 1 N K - B E L T • 251
bulk handling
a p roo co nveyors
Conveyor f rames
f;g, 4706
ARRANGEM ENT C - Apron with ap ron pa n ends, angle A RRANGEMENT 0 - Apron wlth apron pa n ends , ra il
!rack both runs l r a ck co rryi ng r u n, angle tra ck return ru n
¿_ f19. 4702
ARRANGEM ENT E-Apron with a pro n pan ends, rail A RR ANGEMENT F- Apro n with apron p an ends, r o il
!rack b oth ru ns track carryin g run, a ngle tra ck return ru n
252 • L 1 N K - B E L T
bulk handling
apro n con veyo rs
Selection
Depending on the construction, opron conveyors ma y be used for nonobrasive materia ls weighing up lo 50 pounds per
to handle practically any loose, bulk materia l ranging from fine cubic fool and conlaining relatively small lumps. Because af
to large, irregular lumps. They are po rticularly suitable for in- the sho rl pitch and other design limitolions, pan thicknesses and
stallatio ns where impact is a factor or where the material being chain peris are of necessity small in size and therefore only
conveyed is too hot for other types of conveyors. suitable for lighter loads a nd service. Style AA pans are
normally used for these pilches. Where space available for
Ruggedness ca n be built into apron conveyo rs to resist installation of the conveyor is limited, these assemblies affer a
damage from the sharp corners of large lumps and from impact possible solution.
shock. Certain designs will withstand the dumping of heavy, 11
coarse materials directly onto the conveyor or into a hopper The 6 and longer pitch apron conveyors are suitable for
from which the conveyor can withdraw the material, acting as a practically ali olher materials when properly designed and ap-
self-feeder. The pan beads or cor rugations retard backward plied. Styles AA, AB, and AC pans ore generally used, but
flow of the material on inclined conveyors and minimize slip- where leakage or dribble must be held to a minimum, the Style
page between material and conveyor when used under bins AB pan is most suitable. Styles AA and AC pans provide for
and hoppers. sorne circulation of ai r through the conveyor line and material.
The Style AC pans ore most suitable for the steeper of the in-
Apron conveyors are excellent for : clined conveyors.
Corrying material harizontally, up or down inclines or in Dry, fine abrasive materials can best be handled on the
combinations af these paths No-Leak apron conveyors.
Handling materials on inclines
Conveying hot materiols
Capacities
Conveying abrasive molerials
Elevoting materials too la rge ar bulky fo r bucket elevatars The maximum capacity, or role in tons or cubic feet per hour al
Conveying loose string y materials, such as slee l turnings which ma terial is lo be hondled al a ny time, must be used as a
basis for selecting the size of the apron, even though this
Conveying submerged molerials in processing equi pment, maximum rote may exist for only a short period of time. Da nol
such as quench and cooling tanks use the average or mean hourly rote, as the conveyor will nol
Processing or cooling material as it is conveyed handle the peak loads.
Picking and sorting conveyors
Maximum size of lumps and the percentage they con slitute
Apron conveyors using regu lar pans can be operated hori- of the total ma terial handled, ore imporlant faclors in determin-
zontally or on inclines up to 25 degrees . By using flights ot- ing the size of conveyor required. These are listed in Table 1.
tached lo the pans or specially shaped pans, inclines up to 45 lf the size ond percentage of lumps listed in the tables o re ex-
degrees are possib le for handling sorne materials. ceeded, select a wider conveyor•, regardless af the hourly
capacity.
Side pioles af varying heights attached to the ends of the
apron pans or formed by the chain sidebors, ore usually used Normolly, the width of the opron should be not less than
to increase the amount of materia l thal can be handled and to 2 V2 times the size of the max imum lumps to be handled. In the
restroin it from spilling over the edges. Stationory skirt pioles smaller size the width should be 3 times the size of the maxi-
also may be used ta increase the depth of material that may mum lump. Likewise, lhe depth of the feed opening shou ld be
be handled. Skirt pioles a re commonly used on apron feeders more than 2 times the size of the lorgest lump for unsized
and conveyors acting as self-feeders. material and 2 V2 times the size of moximum lump for sized
material.
Apron conveyors normally operate al speeds up to 1 00 feet
per minute depending on the nolure of the ma te ria l being When skirt plates a re used lo increase the depth af bed of
handled, the pitch of the cha in, desired life expectoncy, the ma terial to obtain greote r ca pacity, the depth of piole ordinarily
construction of the pan , diameter of chain rollers and means of should nol exceed 2/ 3 the width of the conveyor. Depths
lubricalion. When used as picking table canveyors, speeds usu- greoter than this may somelimes be used on shorl conveyors or
ally do not exceed 75 feet pe r minute. feeders, but on average length and long conveyors the side
frict ion between the material and skirt plates will lend to
Normolly, 4" and shorter pitch apron conveyors ore used reduce the copacity.
~ Gl _n rn
- 1
r
1
'I 1
¡1
1 1
11 1
11 1
l L
.,._, """"" -=·
. ~
~
+--TRAVEL
Fig. 4698
Typical apron conveyor frame
L 1 N K - B E L T • 253
bulk handling
a pron convey ora
Ta ble 2 • Copocities
16 18 20 24 30
14 1
To ns per hour
1. j 9
18 .2 a .42 .S6 .70 .a4 .9a 1.4 1
24 .38 .S6 .7S .94 l. 13 l.31
l.13
l.50 1.8 8
:::z .2S 2.63 3.00
3 .7S
3.3 a
4.22 4 .69 5.6 3
.47 .70 .94 1.1 7 l.4 1 l.64 2.3Á ~-ª 1 3.2a
6.75 8 .44
30 1.aa
-;:3~l 8 3.94 4.SO S.06 S.63
36 .56 .84 l.13 1.41 1.69 1.97 2.25 2.8 1
S.2S S.9 1 6 .S6 7.88 9 .a4
3 . 94 4.59
42 .66 .98 l.31 1.64 l.97 2 .30 2.62 3.2 8 6.00 6 .75 7 .SO 9.00 11.2S
4 ~ 50 S.25
48 .75 l.13 1.50 1.a0 2.2S 2 .63 3.00 3.7 ~ S.91 6.7S 7.S9 ¡ a .44 10. 1 3 12.66
_5 - C6 14.06
11.25
-
54 .84 1.27 l.69 2.11 2.S3 2 .95 3.3a 4.2 2 6.S6 7 .SO a.44 9.38
5 _ 63
. feet per ho!Jr
Cub1c
60 .94 l.41 1.88 2.34 2.81 3.28 3.75 4.6 9 1
1
18 11.2 16.8 22.S 28.l 33.7 39.3 45.0 56.2 6 7 - .S 135.0
105 .0 120 .0
24 15.0 22 .S 30.0 37.S 45.0 52 .S 60.0 75.0 90 -c 225.0
37.S 11::z--5 131 .2 lS O.O 168 .7 1l a7.5 3 37.S
30 la.7 28 . l 46.a S6.2 65.6 7S.O 93.7 1S7.S 18 0.0 202 .S 22S .O 270.0
36 22.S 33.7 45.0 S6.2 67.S 7a.7 9 0 .0 11 2.5 13 ~ ~ '
262.5 31S.O 393.7
15/ 183.7 21 0.0 236.2
_:.
42 26.2 39.3 52.S 65.6 78.7 91.a lOS .O 131 .2 240.0 270.0 300.0 360.0 4SO.O
1 s o ..-< 210.0
48 30.0 4S.O 60.0 75.0 90.0 105.0 12 0 .0 lSO.O 303.7 337 .S 4 05 .0 S06.3
54
QO
33.7 S0.6
37.5
67.5 84.3
56.2 75.0 93.7
101.2
112.5
118. 1
131.2
13S.O
150.0
l 16a.a
l a7.5
2 0~ 236.2 270 .0 337.S 37S .O
2 2 .A.....-C 262.S 300.0
:::apc:s ~ 11 is dorectly propor11onol 10 co nveyor
4SO.O S62.S
speed o nd we1gh1
¿ Copoclry bosed on sPeed of 1 f PM handling moterool we1gh1ng 50 pounds -of mc::stt"e-101.
per cub1c foot ond looded 75% of theoreticol moximum cross section.
254 • L 1 N K - B E L T
bulk handling
a pron conveyor1
Style AA 1 p ans
L 1 N K - B E L T • 255
bulk handling
apron convey ors
K
- -- TRACK GAUGE=A+H- - -
- + -SPROCKET CENTERS = A+F - --
.....__ _ _ _ __ _ A +G -------~
Fig. 4682
~1
Cho in Allowoble M ínimum Weight p e r foot, p ound s •
ond Choin c:hoin
Fac tor C
rodius 8 e F G H K
Far width A, inch" s Eo ch 6
1 O 1 E 1
pon
p itch,
number
....
p ull per
strand , Cho in
t
1 Ch .
oin
of
upturn, Height of sid"s. inche s
e xtra
6 -inch
1 1 1 1
inches p ounds lubr~;o ted lubricoted fe et 3 1 4 1 5 6 width INC HES
SS 6 58 4650 . 11 .0 7 5 46 50 5.3 18 l 13¡161 l 3116 y. 3 3/\6 6 3/e 2 3/\6 Va
53 1 56
6.00 SS 6 58 46 50 .11 .07 5 54 58 62 66 7.3 18 1 Va 1 y. y. 3 3116 6 3/e 2 3116 v.
SS658 4650 . 11 .07 5 69 74 79 86 1 1.3 18 2 1 Ya Ya 3 3116 6 Y1 2 3116 Va
- SS 922 7200 . 11
1
.07 5
--- - -
65 68 7 1 74
-7-.5 24
- -2 -y. -l - - y. - y. 3 13/\6 8
-
2 11116 3A
9 .00 SS 92 2 7200 .11 .07 7 82 86 9 0 95 10.5 24 2 3le l 3le % 3 13116 8 11
2 116 3A
SS 9 33 9 200 . 11 .06 11 75 78 81 84 7 .5 24 2 Va 1 y. y. y. 4 1116 8 v. 2 11116 v.
SS 93 3 920 0 .1 1 .06 15 92 96 101 10 6
-- --
10.5
-7 - 24
-
2 l,4 1 y.
-2 y.- -1 - - Yay. 3le 4 1116 8 v. 2 11116 Va
-
SS 12 22 7 200 . 11 .07 5 58 6 1 6 3 66 24 y. 3 13116 8 2 11116 J,4
SS 1222 7 200 .1 1 .07 7 74 77 8 1 8 6 10 24 2 Ya l Ya 3 13116 8 2 11116 3A
12.00 SS 1233 9 200 .1 1 .06 7 67 69 7 2 75 7 24 2 Va l y. y. *y. 4 1116 8 Va 2 11116 v.
SS 12 33 9 200 . 11 .06 9 83 86 90 95 10.5 24 2 3A 1 y. 3le Ya 4 1116 8 Va 2 1111, Va
SS 1233 9200 . 11 .06 15 9 8 103 108 1 14 13.5 24 2v. 1 y. 1/i >/a 4 1116 8 Va 2 11116 v.
Hove dime nsio"s cer' foed lo r instollotion purposes. • W e ight ol cross rods included, spoced every 3rd pitch.
Minimum re commended sprocket, 6-looth. D. Far ro il trad. Add Y.• lor c honnel o r ongle trock with leg dnwn.
.t. Refe r to C otolog 1050 lor complete c hoi n specifocotions. 0 Minimum opron w idth. Mox1mum re comme nd ed width, 60" •
~ 1
1 K
'(_____
85 1 88
1
SS928 7200 .l l .07 7 8 8_1 _ 9_2 97 10 ~ _1_1 _ ~I ~ 1_ % ~~ ~ 5 >.4~ _Y!_ l ~
SS 1242 9200 .1 1 .06 7 79 82 1O 2 4 2 V1 1 Y. Y. Y. 4 V2 2 Va 6 7116 5 1 1 Y2
12.0 0 SS 1242 9200 .11 .0 6 9 95 99 103 108 13.5 24 ¡ 2 3.4 l Y. Y1 Ya 4 V2 2 Va 6 '11615 11 I V2
SS 1242 9200 . 11 .06 15 1 11 1116 121 12 7 16.5 2 4 2 % l Y. y, % 4 V2 2 Va 6 7116 51 l V2
Hove dime nsions certof.ed fe r instalbtion p urposes. • Weight ol cross rods included, spaced e very 2nd pitch.
Mínimum reco mmended sprock<'t, 6-tooth. D. Far roi l trad. Add 14" lor chonnel or ongle track with le g down.
.t. Rele r to Coto log 1050 lor complete chmn spe cifi cations. 0 Miiimum opron width. Moximum recomme nded w idth, 60• .
256 • L 1 N K - B E L T
bulk handling
apron conveyors
- - - TRACK GAUGE=A+H---'>"'
SPROCKET CENTERS=A+F--_,..
>+--------~ A + G --------~
Fig. 469 9
SS 922 7,200 .11 .07 2.5 49 50 56 60 4 18 PA, 1 3A, :Ya 3 Y2 8 2 'Ya Jf..
SS 922 7,200 .11 .07 2.5 54 55 61 65 5 18 PA, 1 \4 'Ya 3 Y2 8 2 :Ya Jf..
SS922 7,200 .11 .07 64 65 70 74 7.3 18 1 Y2 1 'Ya :Ya 3 Y2 8 2 'Ya
9.00 SS 933 9,200 .11 .06
2.5
2.5 63 65 69 73 5.8 18 1 Y2 1 \4 v.. 'Ya 3 3!.. 8 o/a 2 'Ya *?la
SS 933 9,200 . 11 .06 2.5 73 75 79 83 8.3 18 1 o/a 1 \4 'Ya 'Ya 3 3!.. 8 o/a 2 'Ya 'l'a
SS 940 9,200 .11 .06 6 65 67 71 77 5.8 18 1 Y2 1 \4 \4 % 3% 8 o/a 2 Y2 ?la
SS 940 9,200 . 11 .06 6 76 78 32 88 8.3 18 1 o/a 1 \4 'Ya :Ya 3 % 8 o/a 2 Y2 ?la
-- - - - - - - -- - - - - - - ------ -
SS 1222 7,200 .11 .07 2.5 57 59 63 67 6.8 24 1 Y2 1 \4 % 3 Y2 8 2% lf..
SS 122 2 7,200 .11 .07 2.5 69 70 74 78 9.5 24 1 'l4 1 % % 3 Y2 8 2 :Ya 3f..
SS 1233 9,200 .11 .06 2.5 62 63 67 71 7 24 1 Y2 1 \4 \4 % 3 3!.. 8% 2% ?la
SS 1233 9,200 .1 1 .06 2.5 75 76 80 84 10.3 24 1 'l4 1 \4 % :Ya 3 3!.. 8% 2% 'l'a
12.00
SS 1240 9,200 .11 .06 6 62 65 69 73 7 24 1 Y2 1 \4 \4 :Ya 3 % 8 % 2 Y2 %
SS 1240 9,200 .11 .06 6 75 78 82 86 10.3 24 1 'l4 1 \4 % % 3 % 8 o/a 2 Y2 %
SS 1244 12,700 .10 .06 4 81 83 87 9 1 11 24 1 'l4 1 \4 % Y2 4 'l'a 10% 3 'Ya 1
SS 1244 12,700 .10 .06 4 108 11 0 11 6 121 14 24 2 1 \4 Y2 Y2 4 % 10% 3 'Ya 1
Hove dimensions cer tified lor installation purposes. A For rail track. Add V.• fa r channel or angle track with leg down.
Minimum re commended sprocket, 6-tooth. O Minimum apron width. Maximum recommended width, 48" fo r 9" pitch
• Weight ol cross rods included, spaced every 36" . chains and 60" for 12" p itch chains.
"" Reler to Catalog 1050 for complete chain specifications.
Fig. 4697
L 1 N K - B E L T • 257
bulk handling
apron conveyors
B
1 :
1
L ___ ________________________ J1
Style AF l pans SPROCK ET AND CHAIN CENTERS= A+F-- i>-k--
T RAVEL~
SPROCKET CENTERS = A+ F
W
TRA C K GAUGE =A +H-----~
~~ A-APRON WIDTH
• 1
1
1
:
HEIGHT
OF SIDES
258 • L 1 N K - B E L T
bulk handling
screw conveyon
screw conveyors
Screen e d clay Is e fficie ntly d ist rl bute d by compocl screw conveyor Efficle nt handling of sugar and flou r is ossured with this complete screw
to row material bins al o refroctory pion!. Cover has been removed in conveyor system in modern bokery. Pholo 35250
foreground to show flow of material. Pha lo 30464A
con tenis
lntroduction ... ................................ 259
Conveyor screws ............................... 262
Orive shofts, end shofts ond coupling ... . ...... . .... 267
Hongers ....... ................. . ............ . 268
Trough ends ...................... . .... . ....... 269
Trough end seo Is .. ... . ....... . .......... . ...... 270
Troughs .. .... ............... ... .............. 272
Trough dischorge spouts ond goles ................ 27 5
Typicol drive orrongeme:its ..... . .... . .. .... .... . 276
Typicol inlet orrongeme:its . . .. ........... . .... . .. 278
Typicol di schorge orrongements ................ . .. 279
Selection ..................................... 280
Genero) la yout doto ............. . ............ .. 290
Wash lng and d e wate r lng g rlt a l a sewoge treotmenl pion! by these four
Other types of screw conveyors ................... 292 inclined screw conveyars d ischarging inlo a cross collecting screw conveyor.
Photo 38132
The screw conveyor, one of the oldest ond simplest methods or coogulont oction, or mointoin solutions in suspension.
used for the movement of bulk moteriols, consists primorily of The screw conveyor con be effectively seoled ogoinst the
o conveyor screw rototing in o stotionory trough. Material escape of dust or fumes or the entrence of dirt or moisture.
placed in the trough is moved olong its length by rototion of lt con be jocketed to serve os o dryer or cooler. lt con be fur-
the screw. Beoring hongers support the screw. lnlets, outlets, nished in o wide voriety of moteriols to resist corrosion, obro-
gotes ond other occessories control the material ond its sion or hect.
disposition. Screw conveyors ore used os eorth ougers to dig post holes
The screw conveyor is compoct ond eosily odopted to con- or to bore under highwoys for instollotion of culverts. They
gested locotions, ond its supports ore simple ond eosily in- ore olso used extensively on combines, threshing mochines,
instolled. lt is versotile ond con be mounted in horizontal, in- hoy bolers, fodder blowers ond mony other form mochines.
clined ond vertical positions. lt con be used to control the flow Link-Belt screw conveyors embody the results of on un-
of material in processing operotions which depend upon occu- equolled background of experience in this field. Link-Belt,
rote botching. lt con be used os o mixer, ogitotor or stirrer to producer of oll types of moteriols handling equipment, offers
mix ond blend dry or fluid ingredients, provide crystollizotion dependoble recommendotions for ony requirement.
L 1 N K - B E L T • 259
bulk handling
screw conveyon
Conveyor screw
39435
The conveyor drive shaft connects the conveyor screw to the driving
Quik-Link unit ond tronsmits rotory motion to the screw. Coupling bolts secure the
conveyor screw with drive shaft drive shoft in the conveyor screw.
The Quik-Llnk conv e yor screw has o Quik-Link key ot one end of
the screw which, when removed, ollows the conveyor screw section to be
quickly ond eosily lifted from the conveyor line.
39436
The conveyor drive shaft, end shaft and coupling support the conveyor
screw sections ond keep them in olignment. The end shoft is locoted ot the end
39437 opposite the drive shoft. Couplings ore used to connect successive conveyor
screw sections when more thon one section is necessory to moke up the total
length of conveyor. The shcfts cnd coupling ere secured in the conveyor screws
by coupling bolts.
260 • L 1 N K - B E L T
bulk handling
screw conveyors
The trough ends support the conveyor drive and end shafts while the hangers support
the conveyor couplings, thereb y maintaining proper alignment and clearance between
the conveyor screw and trough.
To provide additional protection for the drive shaft and end shaft bearings, for or
against the material being handled, trough end seals are assembled between the Aanged
blocks and the trough end piafes.
The overall operating efficiency of the conveyor is improved when the trough ends and
hangers are fitted with ball bearing s.
The Quik-Link conveyor screw can be readily lifted from the conveyor line, without
disturbing other conveyor screw sections, after removing the Quik-Link key located al
the end of the screw.
The trough is the enclosure in which the material is conflned and guided in its move-
menl. Trough end Aanges preserve the contour of the trough, facilitale assembly o f
adjoining sections, and insure accurate alignmenl. Supporting feet al the trough joints or
saddles located between the joints, support the intermediate trough sections.
Discharge spouts provide outlets for the material and direct its Aow to b ins or suc-
ceeding equipment; With more than one discharge point in a conveyor, selective control
may be e)(ercised by means of slide gales, made integral with the discharge spouts.
Trough covers with fasteners complete the conveyor enclosure. Material is fed into the
conveyor through inlet openings in the cover.
L 1 N K - B E L T • 261
bulk handling
screw conve yors
Conveyor screws
Helicoid fl ight conveyor screws
The hel icoid flight conveyor screw is made
of a helix , formed from a fl at steel bar
and mounted on a pipe or shaft. The helix,
formed by special rolling equipment to the
required diameter, pitch and thickness, is a Helicoid flight conveyor screw
smooth, continuous one-piece fl ight.
By virtue of its one-piece construct ion, it
p ossesses superio r strength. The absence of
la ps, rivets or welds on the corrying face of
the flight p romotes and main ta ins clean liness
and reduces wear. Th e rolling process effects
a hardening and smoothing of the f light
su rface which increases resistance to wear
16771 A
and reduces friction and power consumption. Sectional flight conveyor screw
The flight is fastened to the pipe, or shaft,
b y intermi ttent or continuous welds and with
or without formed steel end lugs. The pipe,
of a size corefully selected for adequate
torsional streng th and resistance to excessive
deflection, has interna! collars at each end.
These collors are permanently in serted and
hove appropriate ins!de diamete rs to a ccept 39042
Quik-Link co nveyor screw
coupling or end shafts.
The assembled helicoid flight conveyor
screw is solidly constru cted and exceptio na lly
sturdy, and its inherent balance permits to compensate for weor due to pick-up and discharge action . In-
operotion at high speeds. lts distinctive chor- dividual flights , w hen riveted, ore read ily removed and replaced as
acteristics contribute to ma ximum efficiency, wear or damage occurs. Sectional flights ore formed with regular
durobility and economy. pitch approximately equal to the diameter.
Hel icoid flight conveyor screws ore inter- The pipe, of a size co refully selected for adequate torsional
cha ngea ble with sectional flight conveyor strength and resistance to excessive deflection, has interna! colla rs
screws of t he sorn e diameter and shaft size. at each end. Th ese collars ore permonently inserted ond hove appro-
Heli coid flighting is made with regular pitch priate inside diometers to accept coupling or end shafts.
approx imately equal to the diameter. lt can Sectional flight conveyor screws ore interchongeable with heli-
also be furnished with other thon regular pitch coid fligh t conveyor screws of the sorne diameter and shaft size.
and in a wide range of diameters, thi cknesses Sectional fl ig hts afford flexibility in cho ice of diameters, pitches
and lengths to meet the most exacting require· and thicknesses. The sectional flight conveyor screw is a sturdi ly
men ts. constructed assembl y, carefu lly designed to render efficient, eco-
For extremely hea vy duty the flight ing may nomical and lasting service.
be continuous welded to the pipe or shaft on When desired, sectional flights may be continuous welded to the
one or both sides. pipe on one or both sides, thu s providing exceptionally rugged
Consult Link-Belt for information on special construction for the most severe conveying appl ications.
requirements. Many variations of sectional flight conveyor screws can be fur-
nished to meet specific needs. Sorne of these are listed on the
Sectional fl ight conveyor screws following pages.
26 2 • L 1 N K - B E L T
bulk handling
screw conveyors
Conveyor screws
Cut flight conveyor screws hove notches
cut in the periphery of eilher helicoid or sec-
tional flights. These notches supplement the con-
veying action with a moderate mixing action.
They are used for light, fine, granular or flaky
materials.
16869
Cut flight conveyor screw
Cut and folded flig ht conveyor screws
provide folded segments which act as lifting
vanes to· produce a cascading effect. This pro-
motes agitation and aeration, resulting in better
mixing. They are used for light or medium
weight, fine, granular or flaky materials.
16868
Cut and fold ed flight conveyor screw Cut flight conveyor screws with pad-
dles hove paddles mounted at intervals and
set to counteract the flow of materials, consider-
a bly increases the agitation and mixing action
produced by the cut flights.
L 1 N K - B E L T • 263
bulk handling
screw conveyor!>
Conveyor screws
Tapering flight conveyor screws
are frequently used as feeder
screws for handling friable lumpy
material from bins or hoppers and
also to draw the material uniformly
from the entire length of the feed
opening. Fig. 4717
Tapering fl ig ht co nveyor screw
Fig. 4712
Long pitch conveyor screw
Fig. 4714
Double fl ight conveyor screw
Fig . 4715
Double flight short p itch conveyor screw
264 • L 1 N K - B E L T
bulk handling
screw co nveyors
Conveyor screws
Ribbon flight conveyor screws rugged. The ribbon flights ore supported on the pipe or
In this type of conveyor screw, o steel bar rolled to form shoft by steel lugs, generously proportioned to resist bend-
o continuous helicol ribbon Aight is fostened to the pipe or ing.
shoft by steel supporting lugs welded ot spoced intervols. Where the material hond led moves virtuolly en mosse,
Voriotions of diometer, pitch, Aight width or thickness there is but very slight difference in copocity between rib-
con be furnished . Also, these screws con be furnished with bon and solid Aight conveyor screws of the sorne size.
either continuous or sectionol Aights, lop or butt welded Mixing oction without supplementory meons of ogitotion, is
neglig ible.
together.
Ribbon Aight conveyor screws ore the solution to most
Ribbon flight conveyor screw w lth paddles
conveying problems encountered in the hand ling of sticky,
gummy or viscous moteriols. The tendency of moteriols of To provide moderote mixing or stirring of moterials being
this noture to odhere ond build up ot the juncture of solid conveyed, podd les con be furnished, spoced ot intervols
flight with the pipe is overcome by the open construction of ond set to portially oppose the forword flow. Poddles ore
the ribbon Aight. Row sugor, molosses, ospholt, hot far, odjustoble ond moy be set ot any ongle, to produce the
sticky feed mixes, and similor products ore typicol of the desired degree of agitation. They are used for light or
many moterials successfully hondled by ribbon Aight con- medium weight, fine, granular or flok y moterials.
veyor screws.
Providing the periphery of ribbon Aights with o beveled Multiple ribbon flight conveyor scr ews
edge improves operotion ond reduces power consumption This type of screw consists of two or more ribbon Aights of
when handling moteriols which tend to pock or trowel be- different diometers ond opposite hond, mounted one within
tween Aights ond trough. Consequently, beveled edge rib- the other on the sorne pipe or shoft by rigid supporting lugs.
bon Aight conveyor screws ore usuolly subjected to extremely Material is moved forword by one Aight ond bockword by
heovy loads, ond construction is accordingly heavy ond the other, thereby inducing positive ond thorough mixing.
L 1 N K - B E L T • 265
bulk handling
screw conveyors
Conveyor screws
Abrasion-resistant conveyor screws
The part icularly severe service encoun tered when con-
veying abrasive materials has prompted many attempts
to overcome excessive wear on flights. Several successful
methods hove been developed.
Ph olo 32365
Rubb er covered screw
Pholo 32363
as mate ria ls for flights.
Ha rd surfaced fligh t
Pho lo 32364
Heat- resistant conveyor screws
Detachable hardened flight segment Conveyor screws far high temperature appl ications are
Detachable hard ened flight segments, or wearing made of many of the available heat-resistant alloys. Sev-
shoes, bolted with countersunk bolts to the conveyor flights era! of the stainless steels and othe r high-chrome alloys
are preferred in many applications for quick and easy are particularly su itable far this service. Gray iron con-
replacement. veyor screws are al so effective far use al high temperatures.
266 • L 1 N t< - B E L T
bulk handling
screw conveyors
L 1 N K - B E L T • 267
bulk handling
screw conveyors
Hangers
No. 200A hanger • This honger is of the self - oligning,
greose lubricoted boll b eo ring typ e ond is built for mount-
ing completely w ithin the trough. The streomline design
p ermits free possoge of o lorge volume of material post
the honger.
The rigid honger frome is o weldment of steel bors ond
squore mechonicol tubing. Addition o l lubricotion, when
necessory, is opplied through o lubricotion fitting ot the top
of the honger.
These hongers ore olso ovoiloble with bobbitted ond
bronze beorings.
No. 200A hanger
No . 168 hanger • With o formed steel frome of su-
perior strength ond rigid ity ond wholly contoined within the
trough, this honger is excellently odopted to heovy service
ond dust-tight or weotherproof o pplicotions.
lt is regulorly furnished with either o bobbitted beoring
hoving o pipe connection for greose lubricotion, or with
o hord iron beoring. Ph o 10 29662
No. 198 hanger • This honger is similor in construction No. 188 hanger
to No. 18 B except thot it fits on top of trough Aonges, with
ledges for cover support. Trim ond compoct in design, it
permits free possoge of material ond is essentiolly self-
cleoning . lt is reodil y accessible for lubricotion or moin-
tenonce.
with p ipe connections for greose lub ricotion, or with o hord No. 26 8 ha nger
iron beoring. Hord iron beorings should be used wherever
hot moteriols ore to be hondled.
268 • L 1 N K - B E L T
bulk handling
screw conveyor
Trough ends
39304 39305
Steel plate trough end without Steel plate lrough end
feet and wi th babbitted or without feet and with ball
bronze bearing bearing
32326C
L 1 N K - B E L T • 269
bulk handling
screw conveyors
Trough ends
Drlve shaft trough ends are of the double ball bearing and double
roller bearing types. Each consists of a rig id shoft, operoting in double
beorings ond designed to accommodote both radia l ond thrust loads.
The radial or overhung load is usuoll y o choin drive connected to a
power source. Since th e bearings will also accept thrust loods in e ither
direction, the need for auxilio ry thrusts is eliminoted .
38068
Orive shaft trough end with double Drlve shaft trough ends with double ball bearings consist
ball bearing and trough end sea( of double boll beoring flonged blocks rigidly o ttoched to heovy steel
plote trough ends for either U-troughs or flo red troughs. The gray iron
housings ore of one-piece construction ond ore precision mochined for
occurote olignment. Effective seols ore provided in the flonged b locks
to exclude dirt ond moisture ond reto in lubricont.
A trough end seol con be ossembled between the flonged block
and the trough end plote to provide odditional protection for or agoinst
the material being hondled.
39089
270 • L 1 N K - B E L T
bulk handling
screw con veyors
Trough ends
Countershaft trough ends ore used on screw conveyors where opplicotion of r ight ongle drives is
necessory due to spoce limitotions, interference of odjoining equipment or for better service and moin-
tenance occessibility.
Applicotion of countershoft trough ends permits drive instollations olongside, above or below the con-
veyor and perm its using horizontal d rives for inclined conveyor~. A common drive for two conveyors int er-
secting at right ongles, or a bottery of parollel conveyors driven from a common source, can be reod ily
arronged b y using countershoft trough ends.
Gear gua rd
Enclosed countershaft trough ends p rovide inb uilt safety, d urobility
ond complete lubrication. Gears operate in o constont oil both with dirt
ond grit excluded, assuring mo ximum geor life. Operation is smoolh and
quiet. The geor housing is provided with an inspection cover and drain plug
for eose of maintenonce ond oil chonge. These enclosed trough end s are
mode in two t y pes: Sty le A and Sty l e B.
L 1 N K - B E L T • 271
bulk handling
screw conveyors
Troughs
Th e trou gh not only confines and guides the flow of
material, but also serves as the housing in which a li
operating components are supported and held together
in their proper functional relationship. Accu racy in
manufacturing and inherent strength to mainta in this
a ccuracy are, therefore, essentia l.
l ink-Beit designs, and manufacturing methods, are
constantly being imp roved to provide these qualities to
the fullest exten t wh ile at t he sorne time effecting
economies in weight and space requi reme nts.
Corrosive or high temperature applications may re-
quire the specific q ua lities that make stainless steel
and non-fe rrous metals well ada pted to these services.
In general, any type of trough that can be fab rica ted
of mild steel can a lso be made of stain less steel or alu-
minum , brass, bronze, copper, Monel meta l, nickel , e tc .
Far resistance to corrosion there are numerous p ro-
tective coatings that are applied to steel troughs and
covers. Galvan izing, tinning , chrome plating , etc. are
all effective far certain applications. Vulcanized or
bonded rubber coatings resist abrasion and corro sion.
272 • L 1 N K - B E L T
bulk handling
screw conveyors
Troughs
Drop bottom trough is equipped with a
hinged drop bottom, held in place by spring
clomps or quick octing hand clomps for
reody occess to trough interior, conveyor
screws ond hongers.
This design focilitotes quick, thorough ond
frequent cleoning of the trough, screw ond
other ports ond is porticulorly useful to Photo 34340
Photo 32333
combo! infestotion ond promote sonitotion.
L 1 N K - B E L T • 273
bulk handling
screw conveyors
Troughs
Trough connections ore of two types -
flonged ond butt stro pped . The bol ted,
flonged connection has pro ved to be th e
most practico! ond efficient meons of jo in-
ing sections of trough. By its use, ossembly
or d isa ssembly is focil itoted an d al ignm ent
readily ochieved.
Dust seal cove r Cover cla mps ore of the screw type or
spring type. Spring clomps ore pivotal ly
ottached to the trough flanges, thus are
a lways in place. They moy be disengoged
or engaged by o hommer b low. Spri ng
Photo 19924 clamps ore regularly furnished unless on-
Plain cover spring cla mped Screw clamp Spring cl am p other type is specified.
274 • L 1 N K - B EL T
bul k handling
screw conveyors
Photo 32177 A
These gales can also be furnished with cu rved slide Photo 32181A
plates made to conform to the contour of the trough, thus
elimina ting pockets formed by the flat slide plates. They
operate parallel to the conveyor axis and can be fur -
nished with either hand wheels or chain wheels. Ra ck an d pi nion curved slide gate
L 1 N K - B E L T • 275
bulk handling
scre w conveyors
Numerous drive a rrangements for operating screw convey ors motor and equi pment from sudden overloads or stoppages,
are possible, using Link-Belt speed reducers, either direct can b e used. These Link- Belt drives are available as fluid
connected or in comb ination with chain or V-belt drives. drives, Electrofluid drives and Electrofluid motogears.
Enclosed drives include gearmotors, motogears, in-line, p arallel Where variation in speed is required to ma intain balanced
shaft worm gear and shaft mounted speed reducers. processing re quirement, a Link-Belt P.1.V. v ariable speed drive
For smooth starting under heavy loa ds, a fluid drive, which is ideally suited for the application. This drive is available in
uniformly a b sorbs the shock effect of surges, and protects the motorized ty pes or with integral gear reductions.
276 • L 1 N K - B E L T
bulk handling
scre w conve yors
Fig. 5154
L 1 N K - B E L T • 277
bulk handling
screw conveyors
[-*=
:;
fig . 4742
Ploin in let spouts o r ch utes
Plain inlet spouts or chutes may be used whenever t he When multiple inlets feed the conveyor simultaneous ly,
r ot e of feed is fairly unifarm and controlled by preceding the capacity must exceed their combi ned ro te of feed.
equipmen t. Slide gales, hand or rack and pinion operated, may be
Th e conveying capacity of the screw conveyor should used in the ch utes far selecti ve control.
safely exceed the maximum rote of feed.
Screw feed e r
___
~ f.-------:-
1
___; ...---:- -7'
' ,. The rotary vane feeder provi des accuro te con trol of the
rote of feed. lt delive rs a unifarm, p re-determined volu me
of material, easily regulated by changing the speed of the
feeder. lt may be driven by and synchronized with the screw
'
.
.+ I
1
..t
•
conveyor, or driven independently with fixed or variable
speed drives.
~'.~~~~:~~:~~:_---.~-_-:.i:==~~~-~=~:~}
f ~
,_,
I • 1 ll.
~
~ ,' f
~:
f ...
\_1 ...
fi g. 4744
Rotary van e f eed er
278 • L 1 N K - B E L T
bulk handling
screw conveyors
,. w
Discharge spout Fig. 4798
Plain discharge opening Fig. 4797
\ \._/
'
Discharge spouts confine the discharge of material and Open e nd troug h Fig. 4961
direct its Aow to succeeding equipment.
bottom troug h.
... - ....
...--.,......_,- ' - -
' ,'
•'I>-- ___ ,..,'..._~
..
\----L--.~t., ,'
- -
... -.,---
' ¡
·~
Fig. 4951
Enclosed rack and pinion gate Fig. ~95 4 Rack and pinion cu rved slide gate
L 1 N K - B E L T • 279
bulk handling
screw conveyor5
Selection
The selection information in this section ha s been compiled screws and troughs may also c id the flow of
from the many years of experience in the successful design the materi al.
and application of numerous and varied screw conveyor
3 Extremely abrasive ma teria Is may require screws
installations.
and troughs ma de of abrasion resistant metals
Sufficient information is available to easily select the com-
or the screws may b e provided with hard sur-
ponents recommended for handling materials under normal
faced flights.
operating conditions in horizontal screw conveyors.
4 When the materials are corrosive, it may be
desirable to make the conveyor screws and
Screw conveyors troughs of stainless steel, Monel metal, nickel,
280 • L 1 N K - B E L T
bulk handling
scre w conveyors
Selection
De termine t he conveyor screw s ize • Knowing the Solutlon Refer to Table 1. The material class is Cl 65. Refer to
material class, lump size and required capacity, refer to Table Table 2. A 12" dia meter screw conveyar having a 140 RPM maxi-
2 and determine the screw diame ter based on e ither lump size mum operating speed and a capacity of 19.3 cubic feet per
o r capacity al the maximum recommended speed, whichever revolution is satisfactory for the capacity and lump size.
governs.
2000
Required spe ed of screw = - - = 103.6 RPM
19.3
Determin e the conv e y o r scre w s p e ed • Knowing the Refer to Table 3. Component group A, B, C or N is indicated
screw diameter from Table 2, obtain the capacity al one revolution for Cl 6 material. Also a 2 " diameter coupling is required for the
per minute. Calculate the final speed of the conveyor screw by 60-foot long conveyor and the horsepower factor K equals 25.
dividing the required capacity by the capacity al one revolution
The specifkations for componen! group A, B, Cor N from Table
per minute.
4 consist of a choice of babbitted, ball, wood or bronze bearing
hangers, cold rolled steel couplings, 12H408 helicoid or 125407
Determine the component speciflcations • Using the sectional flight conveyor screws and No. 12 gauge steel trough
with No. 14 ga uge cover.
material classiflcation, weight of material and screw diameter,
refer to Table 3 and determine the componen! group and the horsepower H al conveyor drive shaft AG
coupling diameter required for the actual length of conveyor. For
2000 X 60 X 25
conveyor lengths exceeding those listed, consult Link-Belt. A =3
1,000,000
Babbitted and ball bearing hangers are regularly used for
normal operating conditions where lu brication is permissible. Oíl G = 1.13
impregnated wood bearing hangers are usually used where con- H =3 X 1.13=3.39 HP
tamination of the material must be avoided. Bronze bearing Knowing horsepower and required speed of screw, refer to
hangers are used where temperature is involved or where it is the pages 276-277 for typical drives.
purchaser's preference. Hangers with other types of bearings can
Assuming 92 per cent total efficiency for drive selected, horse-
be furnished, consult Link-Bel!.
power al the motor equals 3.39 divided by .92 = 3.68 HP.
Knowing the componen! group, screw diameter and coupling
5elect 5 HP motor for this application.
diameter, refer to Table 4 for the componen! speciflcations and
determine the type of hanger bearing, coupling, screw, thicknesses
of trough and cover. Various types of hangers, trough ends, and
trough constructions are shown on the preceding pages, and will Problem 2 5elect a horizontal screw conveyor to meet the
suit most ' normal operating conditions. following conditions:
When the drive shafts, end shafts, a nd couplings operate in Material ... ...... gypsum, raw
ball bearings, the starting torque is reduced and the overall
Weight . ......... 90 pounds per cubic foot
e fficiency of the conveyor is increased.
Capacity ... .. . . . l l 00 cubic feet per hour
Ma x. lump size .... l inch, 15 per cent of total volume
Calculate the required horsepower • The following Length of conveyor. 30 feet
formula may be used for calculating the horsepower:
H = AG
where H = horsepower al conveyor drive shaft
Solution Refer to Table l. The material class is 027. Refer to
Table 2. A 16" diameter screw having a 45 RPM maximum operat-
CLK
A =equivalen! horsepower ing sp eed and a capacity of 31.4 cubic feet per revolution is
1,000,000 satisfactory for the capacity and lump size.
c =ca p acity in cubic feet per hour 1100
L = length of conveyor in fe et Required speed of screw = - - = 35 RPM
31.4
K = horsepower factor from Table 3
G = 1.00 when A = 5.0 or more. When A = less Refer to Table 3. Componen! g roup O is indicated for 027
than 5.0 obtain value of G from Table 5. material. Also a 3 " diameter coupling is required for the 30-foot
long conveyor and the horsepower factor equals 225.
With the horsepower and speed al the conveyor drive shaft The specifkations for componen! group O from Table 3 consists
known, refer to pages 276-277 for typical drive arrangeme nts. of hard iron bearing hangers, hardened steel couplings, l 6H616
The horsepower al the motor equals the horsepower al the con- helicoid or 165616 sectional flight conveyor screws and 3116" steel
veyor drive shaft divided by the total efficiency of the drive trough with No. 14 gauge cover.
selected.
horsepower H al conveyor drive shaft equals AG
A = 1100 X 30 X 225 = .
Examples of screw conveyor selection 7 4
l,000,090
Problem 1 5elect a horizontal screw conveyor to mee! the G =
following conditions: H= 7.4 X 1 = 7.4 HP
Material ......... . ..... wheat
Knowing horsepower and speed of screw refer to pages 276-
W ~ight .. .. ..... .. . ... . 45 pounds per cubic foot 277 for typical drives.
Capacity .............. . 2000 cubic feet per hour Assuming 92 per cent total efficiency for drive selected, horse-
Maximum lump size ...... Y2 inch power al the motor equals 7.4 divided by .92 = 8.04 HP.
Le ngth of conveyar. ...... 60 feet 5elect l O HP motor for this application.
L 1 N K - B E L T • 281
bulk handling
scre w conve yors
Selection
Table 1 • Typ ica l bu lk material s handl ed by screw con veyors
Average Average
weight per weoght per
Class
Material cubic foat, Material cubic foat Class
p aund s • paunds •
6 6
• Refer to page 563 far c lass1fi ca t ion descriptions. 6 Weight of material loose or slightly og1toted. These weights ore usuolly
¿ Consult Link-Belt. different when moterials ore settled or packed, os in bons or conto iners
282 • L 1 N K - B E L T
bulk handling
screw conveyors
Selection
Table 1 ( continued) • Typical bu lk materia Is handled by screw conveyors
Aver a g e Average
weight p e r weight per
Closs Closs
Ma te ria l cubic foot, Material cubic foot,
p ounds • pounds •
/'. A
Gypsum, row, 1 inch and und e r .... . . 90 - 100 027 Rice, bren (see bron)
Gypsum, calcined, powdered . . ...... . 60-80 A37 Rice grits . ................... ...... . 42-45 826
Hops, spent, dry .. .. ............. . 35 H36 Rubber, hard ground (see ebonite)
Hops, spent, wet ..... .. ............ . 50-55 H36P Rye ..... . ....................... ·. 44 8165
Ice, crushed ....................... . 35 -45 016 Solt, common dry, coarse . .. .......... . 45-5 0 C37Pl .._
llmenite ore . . . . . . . . . . . . . . . . ... . 140 828 Salt, common dry, fine ............... . 70-80 827Pl .._
lron sulphote (see ferrous sulphate) Salt cake, dry, coorse ................ . 85 027
Kaolin doy, 3" and under ........... . 163 027 Salt cake, dry, pulverized ............ . 65-85 827
Saltpeter ..... ........ ..... ... . .•... 80 8265
lamp block (see carbon block)
Sand, bonk, dry .............. • ..... 90-110 828
l e ad arsenate .... . ... ...... ... . .... . 72 836R
026 Sand, silica, dry .... . ... . ........... . 90-100 818
45-55
lignite, air dried ............ ... . . . . . .
lime, ground, Va" and under ...... . ... . 60 836Z
Sawdust ... ... . .. . ........... . ... . . . 10-13 ...
Shal e, crushed .... .................. . 85-90 c27 .._
lime, hydrated, Va" and under ... ... .. . 40 826YZ Shellac, powdered or gronulated ... .. .. . 31 826K .._
lime, hydrated, pulverized ..... . 32-40 A26YZ Silica gel . . . . . . . . . . . . . . ........ . 45 828
lime, pebble . . . . . . . . . . . .... . 53 -56 036 Slag, furnace, gronuloted . . . . ....... . 60-65 C28
limestone, ogricultural, Va" and under ... . 68 827 ...
SI ate, crushed, V2" and under .... . . ... . 80-90 C27
limestone, crushed .... . .............. . 85-90 027 ... Slote, ground, Va" and under ....... . . . 82 827
limestone dust ............. ........ . . 75 A37Y .._ Soap beads or granules .............. . 826T
litharge (see leod oxide) Soap chips .. ... . .... ............... . 15-25 C26T .._
Magnesium chloride ................. . 33 C36 Soap flakes ..... . .... ... . .......... . 5- 15 B26T ..t.
Soap powde r .. ...... ...... . ...... . 20-25 B26 .._
Moize (see corn)
22 826SW Soapstone tole, fine ...... .......... . 40-50 A37Z
Malt, dry, ground, Vo" and under ...
Soda a sh, heovy ................... . 55-65 827
Molt, d ry, whole . . . . .. 27 -30 C26S
Malt, wet or green . . . . . . . . . . . . . . ... 60 -65 C36.._ Soda ash, light . . . . . . . . . ..... . ... . . 20-35 A27W
• Reler to poge 563 far classifica t ion descriptions. A W eight of material loase or slightly agitated. These w eights a re usually
.._ Consult Link-Belt. dil!erent when moteriols ore seuled or poded, os i n bins or containers.
L 1 N K - B E L T • 283
bulk handling
screw conveyors
Selection
Table 2 • Capacities and speeds of ho rizo ntal screw conveyors
Maximum Capacity a l 1
Moximum maximum Capacity al
Material Screw recommended
lump size, re commended 1 RPM
class diometer, speed, Trough loading
inches speed
• inches
• RPM
® Cubic leet per hour
6 lA 165 375 2.27
0
9 1 Y2 150 1200 8.0
A16 12 2 140 2700 19.3
B16 14 2 y, 130 4000 30.8
C1 6 16 3 120 5600 46.6
18 3 115 7600 66.1
20 3 Y2 105 9975 95.0 45 per cent
w
·16 3 80 251 0 3 1.4
026, 0 36 18 3 75 45.4
H26, H36 3400
20 3 Y2 70 4340 62.1
6 3A 60 90 1.5
A17, A27, A37 9 1 Y2 50 280 5.6 .
B17, B27, B37 12 2 50 665 13.3 30 per cen t
C17, C27, C37 · 14 2 Y2 45 950 21.1
0 17, 027, 037 16 3 45 1410 31.4
H17, H27, H37 18 3 40 1850 45.4
20 3 Y2 40 2485 62.1
6 60 45 .75
~""
3A
A18, A28, A38 9 1 Y2 50 140 2.8
B18, B28, 838 12 2 50 335 6.7
C18,C28, C38 14 2 y, 45 470 10.5
0 18, 028, 038 16 3 45 705 15.7
H18, H28, H38 18 3 40 910 22.7
20 3 y, 40 1240 31.1 1S per cent
¿ Consider only th e classifications show n w hen selecting screw diameters not exceed one ·half of the maximum lump size . When lumps exceed 25"fo
and speeds. of volume or mate rial conta ins hard, unbreakable lumps, con sult Link-Belt.
• Unsized material consisting of coarse and fines wh e re 25% of volum e ® Speeds higher than those recommended will result in accelera ted we ar
d oes not exceed maximum lump si ze and ave rag e size of balance does on hanger bearings and couplings.
284 • L 1 N K - B E L T
bulk handling
1crew conveyors
Selection
Table 3 ( continued) • Component groups, conveyor lengths and horsepower factors
Maximum length af conveyor in feet¿ Harsepa wer f actor K
Weight
of Screw diameter, inches Screw di a meter, inches
Mctericl
clcss
Componen!
group,
material,
pcunds 6 1 9 1
12 1
14 1 16 118 1
20
Table 4 per cubic Coupling dicmeter, inches 6 9 12 14 16 18 20
foot
1'h 1v, ¡2 2 2~ 1 3 1 2~ 1 3 3 3 13 1 3~
1
l to 10 100 100 150 150 200 250 200 250 250 250 250 250 32 19 17 16 16 15 14
10 to 20 100 100 150 150 200 250 200 250 250 230 175 225 42 29 27 26 26 25 24
20 to 30 100 100 150 150 200 250 195 250 220 165 125 160 52 39 37 36 36 35 34
30 to 40 100 100 150 150 200 250 150 250 170 130 95 120 62 49 47 46 46 45 44
A 36 A, B,C 40 to 50 100 100 150 150 195 250 125 210 140 105 75 100 72 59 57 56 56 55 54
B 36 F0
e 36 N 50 to 60 100 100 150 135 165 250 105 180 120 90 85 82 69 67 66 66 65 64
65
60 to 70 100 100 150 120 145 240 90 155 105 75 75 92 79 77 76 76 75 74
55
70 to 80 100 95 150 105 125 215 80 135 95 65 65 102 89 87 86 86 85 84
50
80 to 90 100 85 150 95 115 190 70 120 85 60 55 112 99 97 96 96 95 94
45
90 to 100 100 80 150 85 105 175 65 110 75 55 50 122 109 107 106 106 105 104
40
1 to 10
---- - - -- - -
100 100 150 150 200 250
------
200 250 250 250
-- - - -- -- -- -- - - -- - - - -
250 250 28 15 13 12 12 11 10
l O to 20 100 100 150 150 200 250 200 250 250 250 250 250 34 21 19 18 18 17 16
20 to 30 100 100 150 150 200 250 200 250 250 250 190 245 40 27 25 24 24 23 22
30 to 40 100 100 150 150 200 250 200 250 250 200 150 190 46 33 31 30 30 29 28
o 16 G, H, J 40 to 50 100 100 150 150 200 250 195 250 220 165 125 160 52 39 37 36 36 35 34
H 16 F0 50 to 60 100 100 150 150 200 250 165 250 190 140 105 135 58 45 43 42 42 41 40
60 to 70 100 100 150 150 200 250 145 245 165 125 90 115 64 51 49 48 48 47 46
70 to 80 100 100 150 150 200 250 130 220 150 110 80 105 70 57 55 54 54 53 52
80 to 90 100 100 150 150 180 250 115 195 135 100 70 95 76 63 61 60 60 59 58
90 to 100 100 100 150 135 165 250 105 180 120 90 65 85 82 69 67 66 66 65 64
- - - - - - - - - - - - -- - - - - - - - -- - - - - - - - - - - - -
1 to 10 100 100 150 150 200 250 200 250 250 250 250 250 32 19 17 16 16 15 14
10 to 20 100 100 150 150 200 250 200 250 250 230 175 225 42 29 27 26 26 25 24
20 to 30 100 100 150 150 200 250 195 250 220 165 120 160 52 39 37 36 36 35 34
30 to 40 100 100 150 150 200 250 150 250 175 130 95 120 62 49 47 46 46 45 44
o 26 G, H, J 40 to 50 100 100 150 150 190 250 125 210 140 105 75 100 72 59 57 56 56 55 54
H 26 F0
100 100 150 135 165 250 105 180 120 90 65 85 82 69 67 66 66 65 64
50 to 60
60 to 70 100 100 150 120 145 240 90 155 105 75 55 75 92 79 77 76 76 75 74
70 to 80 100 95 150 105 125 215 80 135 95 65 50 65 10 2 89 87 86 86 85 84
80 to 90 100 85 150 95 110 190 70 120 85 60 45 55 112 99 97 96 96 95 94
90 to 100 100 80 150 85 100 175 65 110 75 55 40 50 122 109 107 106 106 105 104
-------- - - - -- -- - - - - - - -- - - - - - - - - - - - - -
l to 10 100 100 150 150 200 250 200 250 250 250 220 250 37 24 22 21 21 20 19
10 t o 20 100 100 150 150 200 250 195 250 220 165 120 160 52 39 37 36 36 35 34
20 to 30 100 100 150 150 200 250 135 230 150 115 85 110 67 54 52 51 51 50 49
30 to 40 100 100 150 135 165 250 105 175 120 90 65 85 82 69 67 66 66 65 64
o 36 G, H, J 40 to 50 100 100 150 110 130 225 85 145 95 70 50 68 97 84 82 81 81 80 79
H 36 F0
50 to 60 100 85 150 95 115 195 70 120 80 60 45 57 112 99 97 96 96 95 94
60 to 70 100 75 150 80 100 165 60 105 70 50 38 50 127 114 112 111 111 11 0 109
70 to 80 100 65 150 70 85 145 55 90 60 45 34 43 142 129 127 126 126 125 124
80 to 90 100 60 150 60 75 130 50 80 55 40 30 39 157 144 142 141 141 140 139
90 to 100 100 55 135 55 70 120 45 75 50 35 27 35 172 159 157 156 156 155 154
- - - - - - - - - - -- -- - - - -- - -- - - - - - - - - - - -- - -
1 to 10 100 100 150 150 200 250 200 250 250 250 200 250 62 33 28 26 25 23 21
10 to 20 100 100 150 150 200 250 195 250 225 175 135 175 72 43 38 36 35 33 3 1
20 t o 30 100 90 150 150 200 250 150 250 175 135 100 130 82 53 48 46 45 43 41
30 to 40 100 75 150 150 190 250 125 210 145 110 80 105 92 63 58 56 55 53 51
Al 7 40 to 50 100 65 150 135 160 250 105 180 120 90 70 85 102 73 68 66 65 63 61
B 17 o
C 17 50 to 60 100 55 150 115 140 240 95 155 105 80 60 75 112 83 78 76 75 73 71
60 to 70 100 50 150 105 125 210 80 135 95 70 50 65 122 93 88 86 85 83 81
70 to 80 100 47 150 95 110 190 70 120 85 60 46 60 132 103 98 96 95 93 91
80 to 90 100 43 150 85 100 175 65 110 75 55 41 55 142 113 108 106 105 103 101
90 to 100 100 39 150 75 95 160 60 100 70 50 38 48 152 123 118 116 115 113 111
L 1 N K - B E L T • 285
bulk handling
s crew conveyors
Selection
Table 3 ( continued) • Com po nent groups, conveyor lengths and horsepower factors
Weight Maximu m length of conveyor in feet • Horse pow er factor K
of Screw diometer, inches Screw diameter, inches
Material Componen! material,
class group, pounds 6 1 9 1 12 1 14 1 16 1 18 1 20
Table 4 per cubic
foot l V2 J 1V2 1 2 1 2
Coupling diomeler, inches
1 2~1 3 1 2~ 1 3 1 3 1 3 1 3 1 3 ~
6
1
9 112 1 14 , 16 l 18 I 20
1 to 10 100 100 150 150 200 250 200 250 250 200 155 200 68 39 34 32 31 29 27
10 to 20 100 90 150 150 200 250 145 250 170 130 100 125 84 55 50 48 47 45 43
20 t o 30 100 70 150 140 170 250 110 185 125 95 70 90 100 71 66 64 63 61 59
30 to 40 100 55 150 110 135 225 85 150 100 75 55 70 116 87 82 80 79 77 75
A27 40 to 50 100 47 150 95 115 190 75 120 85 60 46 60 132 103 98 96 95 93 91
827 o
C27 50 to 60 100 41 150 80 95 165 65 105 70 55 39 50 148 119 114 112 111 109 107
60 to 70 100 36 150 70 85 145 55 90 60 46 34 44 164 135 130 128 127 125 123
70 to 80 100 32 145 60 75 130 48 80 55 41 30 39 180 151 146 144 143 141 139
80 to 90 100 29 130 55 65 115 43 70 50 37 27 35 196 167 162 160 159 157 155
90 to l 00 95 26 120 50 60 105 40 65 45 33 24 31 212 183 178 176 165 178 171
l 10
- -- -
100 100 150 150
-- - - - - -
200 250 195 250 225 175 135 175
- - - - - -
to 72 43 38 36 35 33 31
10 to 20 100 75 150 150 190 250 125 210 145 11 0 80 105 92 63 58 56 55 53 51
20 to 30 100 60 150 125 140 235 90 155 105 80 60 75 112 83 78 76 75 73 71
30 to 40 100 47 150 95 110 180 75 120 85 60 46 60 132 103 88 96 95 93 91
A37 40 to 50 100 39 150 75 95 155 60 100 70 50 38 48 152 123 118 116 115 113 111
837 o
C37 50 to 60 100 34 150 65 80 135 50 85 60 43 32 40 172 143 138 136 135 133 131
60 to 70 100 30 130 55 70 120 44 75 50 37 27 35 192 163 158 156 155 153 151
70 to 80 95 26 115 50 60 105 39 65 45 33 24 31 212 183 178 176 175 173 171
80 to 90 85 24 105 46 55 95 35 60 41 30 22 28 232 203 198 196 195 193 191
90 to 100 80 22 95 41 50 85 32 55 36 27 20 25 252 223 218 216 215 213 211
l to 1O
- - - - -- -
100 100 150 150 200 250
-
200
-250 -250 - -
205 170
-
215
-
66
-37 - 32 -
30
-
29 27
--
25
10 to 20 100 95 150 150 200 250 160 250 185 135 110 140 80 51 46 44 43 41 39
20 to 30 100 75 150 150 185 250 120 205 140 100 80 100 94 65 60 58 57 55 53
30 to 40 100 60 150 125 150 250 95 165 110 80 60 80 108 79 74 72 71 69 67
017 40 to 50 100 50 150 100 130 210 80 135 95 65 50 65 122 93 88 86 85 83 81
Hl7 o
50 to 60 100 45 150 90 110 185 70 120 80 55 45 55 136 107 102 100 99 97 95
60 to 70 100 40 150 80 95 160 60 100 70 49 38 50 150 121 116 114 113 111 100
70 to 80 100 36 150 70 85 145 55 90 60 44 34 43 164 135 130 128 127 125 123
80 to 90 100 33 145 60 75 130 49 80 55 39 30 39 178 149 144 142 141 139 137
90 to l 00 100 30 130 55 70 120 45 75 50 35 27 35 192 163 158 156 155
l to 10
- - - -
100 100 150 150 200 250 190
-
250
-220 -170 -130 -
170
-
73
-
44
-
39
-
37 36
-153
34
151
-
32
10 to 20 100 75 150 150 185 250 120 205 140 105 80 100 94 65 60 58 57 55 53
20 to 30 100 55 150 110 135 230 90 150 100 75 55 75 115 86 81 79 78 76 74
30 to 40 100 45 150 90 110 180 70 120 80 60 44 55 136 107 102 100 99 97 95
027 40 to 50 100 38 150 75 90 150 55 95 65 49 36 46 157 128 123 121 120 118 116
H27 o
50 to 60 100 33 145 60 75 130 50 85 55 41 30 39 178 149 144 142 141 139 137
60 to 70 100 28 125 55 65 115 43 75 50 36 26 34 199 170 165 163 162 160 158
70 to 80 90 25 115 49 60 100 38 65 43 32 23 30 220 191 186 184 183 181 179
80 to 90 80 23 105 43 55 90 34 55 38 29 21 27 241 212 207 205 204 202 200
90 to 100 75 21 95 40 49 85 30 50 35 26 19 24 262 233 228 226 225 223 221
l to 10
- -- -
100 100 150 150 200
-
250 160
-
250
- - -
190 145 11 o
-
140 79
-
50
-
45
- 43
42
- 40 --
38
10 to 20 100 65 150 125 155 250 100 170 115 85 65 85 106 77 72 70 69 67 65
20 to 30 100 46 150 90 110 190 72 120 85 60 45 60 133 104 99 97 96 94 92
30 to 40 100 37 150 70 90 150 55 95 65 47 35 45 160 131 126 124 123 121 119
037 40 to 50 100 31 135 60 70 120 46 80 50 39 28 37 187 158 153 151 150 148 146
H37
o
50 to 60 95 26 115 50 60 105 40 65 45 33 24 31 214 185 180 178 177 175 173
60 to 70 85 23 100 43 55 90 33 55 39 28 21 27 241 212 207 205 204 202 200
70 to 80 75 20 90 39 47 80 30 50 34 25 18 23 268 239 234 232 231 229 227
80 to 90 70 18 80 35 42 71 27 45 30 22 16 21 295 266 261 259 258 256 254
90 to l 00 65 17 75 31 38 65 24 40 28 20 15 19 322 293 288 286 285 283 281
- -- - - -
l to 10 100 100 150 150 200 250 200 250 250 250 230 250 119 62 51 48 45 40 37
10 to 20 100 100 150 150 200 250 200 250 250 210 160 205 134 77 66 63 60 55 52
20 to 30 100 100 150 150 200 250 180 250 210 165 125 160 149 92 81 78 75 70 67
30 to 40 100 90 150 150 200 250 152 250 175 135 105 130 164 107 96 93 90 85 82
Al8 40 to 50 100 80 150 150 200 250 130 220 150 115 85 110 179 122 111 108 105 100 97
818 M
Cl8 50 to 60 100 70 150 145 175 250 115 190 130 100 75 95 194 137 126 123 120 115 112
60 to 70 100 65 150 130 155 250 100 170 117 90 65 85 209 152 141 138 135 130 127
70 to 80 100 60 150 115 140 240 90 155 105 80 60 75 224 167 156 153 150 145 142
80 to 90 100 55 150 105 130 220 80 140 95 70 55 65 239 182 171 168 165 160 157
90 to 100 100 50 150 95 120 200 75 1130 90 65 48 60 254 197 186 183 180 175 172
Á C onsulr Lank·Belt for leng rhs 1n excess of those lrsted
286 • L 1 N K - B E L T
bulk handling
scre w conve yors
Selection
Table 3 ( continued 1 • Component groups, conveyor lengths and horsepower foctors
Maximum length of conveyor in feet• Horsepower factor K
Weight
of Scr e w dio meter, inches Screw diometer, inches
Moteriol Compone ni material,
9 12 14 20
closs group, pounds 6 1 1 1 1 16 1 18 1
L 1 N K - B E L T • 287
bulk handling
screw conveyors
Selection
Table 4 • Component group specificati ons
Component group E . hord iron b eoring hongers Component group M . hord iron beoring hong ers
extr o-heovy trough heovy trough
extro-heovy fli ghts ext ro- heovy flights
hord ened stee l coup lings hordened steel coupling s
6 1 \/2 6 H 312 65 312 3116 in. 14 ga. 6 1 \/2 6H 312 65 312 12 ga . 14 ga.
9
1 \/2
2
9H 312
9 H 416
' 95 3 12
95 4 16
3116
3116
in.
in.
14 ge.
14 ge. 9
1 \/2
2
9H 312
9H 4 16
95 312
95416
10 ga.
10 ga.
14 ge.
14 ga.
2 l 2H 4 12 125 41 6 \4 in. 14 ga. 2 12H 4 12 125416 3116 in. 14 ge.
12 2 ~6 12H 512 125 51 2 \4 in. 14 ge. 12 2 7M 12H 512 125512 3116 in. 14 ga.
3 12 H 6 16 125 616 \4 in. 14 ge. 3 12H 6 16 125616 3116 in. 14 ga.
2~ 14 H 508 145 5 12 \4 in. 14 ga. 2 7116 l 4H 508 145512 3116 in. 14 ge.
14 14
3 14 H 6 14 145 6 16 \4 in. 14 ge. 3 14H 61 4 145616 3116 in. 14 ga.
16 3 16H 6 16 165 6 16 \4 in. 14 ga. 16 3 16H 616 165616 3116 in. 14 ga.
288 • L 1 N K - B E L T
bulk handling
screw conveyors
Selection
Table S • Factor G
Factor G
Equivalen!
harsepower Percenlage of maximum recommended s p eed A
A
4 5 6 7 8 9 10 11-12 13-14 15-16 17 - 18 19- 22 23-24
1 1 1 1 1 1 1 1 1 1 1
1
.20 1.14 1 1.26 1.35 1.43 1.50 1.57 1.68 1.77 1.86 1.93 2.0 2.12
.21 - .25 1.11 1 1.21 1.29 1.36 1.43 1.54 1.64 1.72 1.79 1.87 1.97
.26- .30 1.09 1.18 1.25 1.32 1.43 1.52 1.61 1.68 1.75 1.86
1 - --
.3 1 - .35 1.08 1.16 1.22 1.29 1.43 1.51 1.59 1.65 1.77
- --
.36- .40 1.07 1.14 1.26 1.35 1.43 1.53 1.57 1.68
1 '
.41. .45 1.07 1.18 1.27 1.35 1.43 1.49 1.61
.46- .50 . 1
.9 1-1 .0 1 1.12
1.1 -1.2 1 1
1 1
Factor G
Equivalen!
horsepower Percenlage of maximum recommended speed A
A
25-28 29-32 33-36 37-40 41 - 46 47-52 53-58 59-64 65-72 73-80 81-90 91-100
1 1 1 1 1 1 1 1 1
.20 2.21 2.29 2.37 2.43 2.52 2.59 2.66 2.72 2.80 2.86 2.94 3.00
. '
~
. 21 -.25 2.07 2.1 5 2.23 2.29 2.45 1 2.52 2.58 2.65 2.72 2.79 2.86
.26 -.30 1.96 2.04 2.12 2.18 4 2.34 2.41 2.47 2.54 2.61 2.67 2.75
1
.31 -.35 1.86 1.95 2.02 2.08 2.17 2.25 2.32 2.38 2.45 2.52 2.58 2.65
.36 -.40 1.78 1.86 1.94 2.0 2.08 2. 17 2.23 2.29 2.36 2.43 2.50 2.57
.41 - .45 1.70 1.79 1.86 1.93 2.02 2.09 2.16 2.22 2.29 2.36 2.43 2.49
,46 -.50 1.64 1.72 1.80 1.87 1.96 2.03 2.10 2. 16 2.23 2.30 2.36 2.43
.51 - .60 1.53 1.61 1.68 1.75 1.84 1.91 1.98 2.0 4 2.12 2.18 2.26 2.32
.61 -.70 1.43 1.51 1.59 1.65 1.73 1.82 1.88 1.94 2.02 2.08 2.15 2.22
.71 - .80 1.34 1.43 1.50 1.57 1.65 1.73 1.80 1.87 1.93 2.00 2.07 2.14
.81 -.90 1.27 1.35 1.43 1.49 1.58 1.66 1.73 1.78 1.87 1.93 2.00 2.06
.91 - 1.0 1.2 1 1.29 1.36 1.43 1.52 1.60 1.67 1.73 1.80 1.86 1.94 2.00
1.1 - 1.2 1.09 1.18 1.26 1.32 1.40 1.48 1.55 1.61 1.68 1.75 1.82 1.88
1.3 • 1.4 1.08 1.16 1.22 1.31 1.38 1.45 1.51 1.59 1.65 1.72 1.79
1.5 -1.6 1.08 1.14 1.23 1.31 1.37 1.43 1.50 1.57 1.64 1.70
1.7 • 1.8 1.07 1.16 1.23 1.30 1.36 1.43 1.49 1.57 1.63
1.9 -2.0 1 1.09 1.17 1.23 1.30 1.37 1.43 1.50 1.57
2.1 -2.3 1.08 1.15 1.21 1.28 1.34 1.42 1.48
2.4 -2.6 1.07 1.13 1.20 1.27 1.34 1.40
2.7 -2.9 1.06 1.13 1.20 1.28 1.34
3.0 -3.2 1.07 1.13 1.21 1.28
3.3 - 3.6 1.00 in this ore a 1.07 1.13 1.20
~
3.7 -4.0 1.07 1.13
~
4.1 -4.5
4.6 -5.0
required screw spee d
APercentoge = maximum recommended screw speed, Table 2
X 100.
L 1 N K - B E L T • 289
bulk handling
screw conveyors
The e dg e of the Aight on the neor side of the screw slopes either
up ward to the right or to the left. When the upword slope is to
the left, the Aight is right hond; ond when the slope is to the right,
Trough e nds it is le ft hond.
End thrust s
An ouxiliory end thrust beoring is recommended for conveyors
other thon those using trough ends with built-in thrust provisions.
The preferred location is ot the d rive end, b ut it con be locoted
ot the opposite end if required by layout limitations. Fig. 4730
290 • L 1 N K - B E L T
bulk handling
screw co nveyors
'-FLANGES
WITH FEET
e G
Scre w Coupling
di a mete r d ia me ter Regulor
Sho rt
E F End flong e 1 End flonge
H J K L M N
A, B, length, with fe et without feet
length,
inches inches feet ond
feel
inches INCHES
Fog. 4780
Stee l piole trough en d with babbitte d or Steel p iole trough end with bobbitted o r
bronze beari ng fl onged block on d b ronzo b ro n ze bearing flo nged block ond b ronze
e nd th rust b eoring o n end shoft, e nd th rust b eoring on d rive shoft.
L 1 N K- BEL T • 291
bulk handling
screw conv e yors
292 • L 1 N K - B E L T
bulk handling
screw conveyors
Paddle mixers
Link-Belt paddle mixers flnd wide applicotion in the processing of moterials which
require mixing, stirring or blend ing. They successfully handle dry or wet moteriols
ond are frequently used for mixing mortar, ploster or ospholt moteriols, for mixing
Aue dust with water in ore sintering, ond similar opplicotions.
The single shaft poddle mixer is suitoble for the smoller capacities, and for ma-
terials which mix reodily.
Double shoft poddle mixers hove larger copocities, ond ore more effective in mixing
fine dusty materiols. lt is olso a popular design for mixing ond tempering foundry sond.
The copocity of a poddle mixer vories considerobly according to the moteriols
hondled ond their oction in mixing. The mechonico l feotures, such os the diometer,
shope ond pitch of the poddles, the speed of rototion, ond the length of the mixer
depend on the chorocteristics of the material ond the desired mixing copocity.
., r - - Photo
19 613
L 1 N K - B E L T • 293
bulk handling
fllght conveyon
fligh'I conveyors
Delivering 4 " x 114" cool from row cool wet screens below
to primory Floot-Sink Co ncentro tor. Photo 38482
A Aight conveyor consists of one or two endless power driven chains carrying properly
spaced scrapers or Aights for moving material along the length of a stationary trough.
Material fed into this trough is th ereby pushed along its length for discharg e at the end
of the trough or through intermediate discharge gates.
Typical materials which can be satisfactorily handled with a Aight conveyor are those
which are granular, class C; lumpy, class D; very free Aowing, class 1; non-abra sive,
class 6, and mildly corrosive, class P. Refer to Table 1, page 563 for further descriptions
of material classes.
Flight conveyors are used for either horizontal or inclined paths and are frequently
insta lled where the angle of inclination is comparatively steep.
Link-Belt Aight conveyors are simple in design, sturdily constructe d of durable materials,
and provide an efficient, economical and dependable conveying medium, reflecting the
beneflts of sound engineering experience.
294 • L 1 N K - B E L T
bulk handling
fllght conveyors
Types
Single strand fl ight conveyors w ith scraper flights consist of
malleable iron flights attached to a single strand of chain and are
designed for sliding directly on a steel trough. This type of conveyor
is suitable for handling free-flowing materials with lumps no larger
than 4 inches. Heavy flights operating in heavy troug hs can be made
to suit requirements.
F1g. 6126
Single strand flight conveyors w ith roller-suspended flights
Single strand flight conveyor
with scraper flights a re of the sorne general construction os the shoe-suspended type but
hove the advo ntage of decreosed chain pull resulting in lower power
req uiremen ts.
L 1 N K - B E L T • 295
bulk handling
fllght conveyors
Selection
H ow to select a flight conveyor Refer to Table 3. SS 411 O choin is used for conveyor No. 13 and
730 choin for conveyor No. 14. lna smuch o s the service i:; inter-
Consider the following fadors when selecling o flighl conveyor: mittent, SS 4 11 O cho in is satisfactory ond therefore select co nveyor
Kind and character of material being handled, whether abra- No. 1 3.
sive, sticky, extremely hot, ele.
The ho rsepower for conveyor No. 13 for 100 fe e t horizo nta l
W eighl of material in pounds per cubic foot centers is 3.4 ond the horsepower factor from Table 1 is 1.7 . There-
Maximum role in lo ns per hour al which material is handle d ; for e ,
also average role in lons per hour 3 87 X l .7 5 03 HP
horsepower for 87 - f oot .onc r1ne d centers = .4 X = ·
Mo ximum size of lumps in inches, average size of material and 100
perce nlag e of moximum lum ps in total volume speed of head shaft = 16.5 RPM, from Table 3.
Shafl cenlers in fe el; a lso ongle of incline, in degrees, if any W ith the HP ond speed et the head shoft known, m a ke the drive
selection from Cata log 1050.
Service required , conlinuous or inlermiltenl
Problem 2
Capacity Select o flig ht conveyor to meet the following conditio n s:
For o single slrand conveyor with shoe-suspend ed flights, or a double Material .......... onthrocite coal
slrond conveyor with roller-suspended Aighls, selecl from Table 3. W e ight .......... 50 pounds p er cubic foot
Capocity ......... 150 tons per hour or 6000 cubic feet per hour
Hor sepower Moximum lump si ze . 16", 10% of total volume ond 12", 90% of
When a horizontal flighl conveyor is used, dete rmine lhe horsepow er total volume
from Table 3. Sh aft centers .. . ... 100 feet horizontal
When using an inclined Aighl conveyor, the req uired horsepower Service .......... 8 hours per doy
equols the horsepower of a horizonta l conveyor of equol lenglh
multi plied b y the factor corresponding lo lhe angle of incline, found So lu tion
in Table l. Ref e r to Table 3 . Note thot Conveyor No. 37 will hcndle both the
copacity ond the specifled lump size.
Equivalent shaft centers S ince the ca pacity of conveyor No. 37 when oper ating ot 100
The shaft cenlers of inclined conveyors a re necessa rily less than FPM is more thon required, the spee d con be d ecr eased propor-
those having horizontal palhs wilh the some size head ond foot tio ncte ly, therefore,
shafts. The e q uivalen! shaft centers for inclined conveyors are shown 100 X 150
conv eyor speed = = 51.7 FPM
in Table 2 for vorious ongl es of incline up lo ond including 30 290
degrees. Th e HP for conveyor No. 37 for 100-foot horizo ntal centers is
11 .2 a l 100 feet per minute. Therefore,
Speed of head shaft
h orsep ower for 51.7 fe e t p er minute= .7 ~O · = 5.8 HP
51
1
11 2
Refer lo Table 3.
8.25 X 5 1.7
s p e ed of heod shoft = = 4.3 RPM.
Chain Calculation 100
When handling material nol included in Table 3 and for lengths ex- W ith the HP ond sp eed et the head shaft known, m oke the d rive
ceeding 100 feel, refer to cho in conveyor calculotions in the TechnicGI selection from Catalog 1050.
lnformotion Section.
Table 1 • Horsepower fa ctors
Ex amples of fl ight conveyor selection
Pr oblem 1 Horse power facior for inclined c onv eyor
Horsepower
Selecl o Aighl conveyor to meel the following cond itions: factor for Angle of incline, degree.s
Material .......... bituminous coal horizontal
conveyor
Weight ........... 50 pound s per cubic foot 5 10 15 20 25 30
1 1 1 1 1
Capacity ......... 30 tons p er hour or 1200 cubic feet p er hour
Moximum lump size. 3 %", 10% of total volume ond 1 o/.!", 90% of 1.0 1.2 1 1.3 1.4 1.5 1.6 1.7
total volume 1 1 1 1
296 • L 1 N K - B E L T
bulk handling
fllght conveyors
Selection
Table 3 • Conveyor specifications
Flight Lump size, Copocity • Harsepawer
Cho in He ad Sp rocket
Conveyar Size, inches inches &
Tons, Choin o ttoch· shoft p itch
o
Sp ocing, 1
le~gth 1 Width
number Cub ic p er number ment speed, d ia mete r,
inches Moxi- A ver · f e et Anthro ci te 1Bituminous
hour number RPM inches
B mum oge per hour cool co al
1 6
Typical arrangements
TAKEUP
C/L FOOT SHAFT
Fig. 6131
Fig. 6132
Fig. 6133
L 1 N K - B E L T • 297
bulk handling
fllght conveyors
•K
1
G
.___.,, :t=;-·-·-·-+-·- -·-
SERIES 2-1500
PILLOW BLOCK
..
·- -·- -·- -·- -·-
SERIES DS-82800
TAKEUP
- ·
' :-:1
·=
·>
-i
!
1K
SUPPORTS
SPACED AT 5 FEET
--TRAVEL
Fig. 3635
Hove dimensions certified fer instollotion purposes. bituminous coal. Refe r to Table 2 fe r equiva le nt shaft cen ters fo r
A Terminols include sprocket wheel s, shofts, bearings and collo rs. lnte r- lnclined conveyors using listed heod and fo o t shafts. In handl ing mat eriols
mediate section includes trough, chain, ílights ond struclure indlcated. o f different unit weights and chain p ull factors, r efer to fo rmulas in
• Shaft centers fa r horizontal conveyors based on ha ndl ing anth racite or Technical lnformation section.
298 • L 1 N K - B E L T
bulk handling
fl lght conveyors
SUPPORTS
SPACED AT 10 FEET
+-TRAVEL
Fig. 3636
L 1 N K - B E L T • 299
bu lk handling
fl ight conveyors
>-<- A- >"
1 V --'
¿ ·-~
HAND WHEEL - T
Style E g a te
Far double slrond fliglot conveyor with sliding chain suspended !lights
Hove dimensians certifted far instolla tion purpases. • Double rock ond pinion. 6 Nominal size o f gote .
¡. Opening in conveyor lrough . 0 Far V." thick gote plote .
300 • L 1 N K - B E L T
bulk handling
wlde chain
drag conveyors
The wide chain drag conveyor consists of a single strand coal, sawdust, pulp wood and hot or cold cement cl ink e rs.
of Class H or Class SO chain, which pushes the material lt can, howeve r, be use d fo r a variety of mate rial s of
along in a trough. This trough has vertical or flared sides Classes B, C, O, 2, 3, 7, 8, P and X, and ma ke s an eco-
constructed of either steel, hard iron or concrete, which- nomical installation where capacity requi rements a re
ever is best suited to the character of the material handled. average and space sa ving is importan!. Refer to Tab le 1,
Th e hard white iron and concrete .troughs are used par- page 563, for material class description s.
ticularly for abrasive materials of Classes 7 and 8.
This conveyor is used frequently for handling ashes, Plain links are used without fligh ts or other atta chme nts.
Fig. 3 37 1
H1 04, 5019, 5027 62 87 124 186 248 372 496 746 992 25 % 24 v.. 13% 1o \/2 6 4
H 112, SD 17, SO 29 93 130 186 279 372 558 744 1 116 31 v.. 29 3,4 19 v.. 16 6 4
H 116, 5021, 5028 115 161 230 345 460 690 920 35 33 \12 23 19 % 6 4
H480 167 234 334 501 668 1002 35 v.. 33 % 23 v.. 20 8 6
Hove dimensions cerlified far installation purposes. A. Refer to Table 1, page 563, far ma terial class descriptions.
L 1 N K - B E L T • 301
bulk handliog
Sldekar- Karrler
Sidekar-Karrier
Fin e coal Is r e celved from surg e b in in background by Sidekar- Han d ling d eterg ent from screening conveyor to stor-
Korrier ond distributed in uniform quonlilies to concenlrating to bles oge bin, Sidekar-Korrier provides conveyor sloroge for
directly below this oreo. Pholo 33069 materia l being discharg ed simultaneously in varying
quonlities lo several poinls. Photo 30514
Sld e kcir· Karrler with dust-lighl casing cut oway to reveal op erotion of automolic d ischarge mechonism. Photo 3 0959
302 • L 1 N K - B E L T
bulk handling
Sldekar-Karrler
Fea tu res
~~
') l.
• 1
1
, · jLOADING
CHAIN C/ L 1
. ·CHUTE
'
· C/ L - OF- CHAIN
"Ti!i- ----4'1d=lRI
/ L -CARRYING
ROLLERS
L scRAPER
EVERY 9TH
-....--" BUCKET
,1
11 PIVOTED VANE
PLATE
MATERIAL MOVES PLATE
TO THROW CAM TO
INOPERATIVE POSITION
~---·~~..,.,,...,,,,,,
~...::t•'f DISCHARGE
01
:-·
CHUTE
Fig. 3545
Typical arrangemenl a l Sidekar-Karrier buckets, chain, casing, !rack and discharg ing mechani sm al chutes.
AUTOMATIC
SCALES
L 1 N K - B E L T • 303
bulk handling
circular carrler
•
circular carr1er
Co k e and llmest o n e a r e conv e y e d by this circular carrier, outomatically keeping nine chutes to rotary furna ce folled
at all times. Phato 37813 .
The circular carrier is a new type of conveyor originated by rollers or driving mochinery. The conveyor trough and buckets
Link- Belt Company. lts unique design and operating features are self-cleoning.
permit continuous automatic operation and provide conveyor The circular co rrier can e fficiently handle ony bulk material
storage for material being discharged to one ar more points thot will flow b y grovity from the carrying buckets. lt may
and is particularly suited to feeding cantinuous-tap rotating r eceive material from ane ar more looding p oints and deliver
are furnaces. material uniformly within o horizontal circular path for outo-
Since the material b eing handled is carried in buckets motic dischorge to mony d ifferent points. lf o dischorge chut e
ottoched to a rigid circular frome, conveyor weor due to is f1 11 ed to copocity, the material is recirculoted in the buckets
obrosion, and segregotion o r degrodotion of the material ore until o ne w dischorge point is reoched.
procticolly eliminoted. The conveyor is compact and requ ires little head room ond
Roller beoring t runnio ns ossure quiet efficient operotion. co n be housed in o dust-ti ght casing or operoted in the open.
Corrosion is minimized since the material does not contoct either lt con be built in several bucket sizes ond path diometers.
Dischargln g load from circular carrier into chute. Section through tlischarge chute shows gafe operating me chanism
o pening undercut gafe. Photo 39052A
304 • L 1 N K - B E L T
bulk handling
circular carrler
Features
CHUTE
Fig . 6197
Roller bearing trunnions support carrier
and assure quiet efficient operation .
L 1 N K - B E L T • 305
bulk handling
welgh larr les
weigh larries
10 ,000 - pound copoclty, motor prop ell e d w elgh larry operated fram 2,000-pound ca paclty, hand pr op elle d w e lgh larry, feeding coal to
ficar, delivers caal ta slokers e t pawer plant. Photo 25462 stoker hoppers al pawer plant. Photo 27269
Weigh larri es are suitable for handling a variety af bulk material The use of a weigh la rry permits the storage bunker to be located
used in batching processes, transferring from any part of a storage wherever most convenient, either inside or outside of a building. In
bunker to any one of o line of mochines and recording by weight the a b oiler house, the bunker need not extend the full length of a battery
amount d e livered to each. They are of spe cial value in power plants of boilers. lt is unnecessary to hove the bunke r hoppered toward out·
for the purpose of d elivering coal from bunkers to stoker hoppers. lets, as discharge gales can be located closely, leaving very little
Materiols which can be hondled are generolly those which will flow dead storage. All material is available from any part of the b unker,
freely through hoppers and chutes. O rdinarily it is not desirable to for delivery to any hopper.
handle moteriols which are sluggish, contaminable or give off explosive In a boiler room, the weigh larry does not o b struct the firing aisle.
or harmful dust or fumes, are very light and fluffy, or cerote and lt permits checking boiler efficiency by accurately weighing and
become fluid. Such materials are listed in Table 1, page 563, under recording the coal actually fed to the stokers. lt may be arranged, by
Classes 3, K, R, S, W, and Y, respectively. means of bifurcoted spouts, to serve two lines of boilers or machines.
The Link-Belt weigh larry consists of a hopper with chute and gate, Link-Belt weigh lorries are available in severa! sta nda rd sizes, of
suspended from a scale supported in a steel frame . lt travels on balanced design and sturdy construction, for a wide range of general
flang ed wheels fixed on through axles rotating in roller bearings. applications. link-Belt can also furnish special larries built to suit
Larries may be hand or motor propelled. specific requirements, including floor and coge operated machines.
GEARMOTOR
ORIVE
1
7'..5"MINIMUM Capacity A• B 1 e0
10'..o" MAXIMUM Cubic feel 1 Pounds,t, FEET ANO INCHES
20 1000 3-0 8-0
1
30 1500 3-0 1 1-2
2-0 8-0
(} REAO 1 40 2000 3-0 2-10 8-0
SCALE
FROM 1
TH~SIOE f Hove dimensions certified lo r installation purposes.
Bunke r gate operating mechanism ca n be lurnished
when specified.
4:.0· f ig. 3492 A Bosed on material weighing 50 pounds per cubic loot.
• Mínimum clea rance.
O Maximum chute length lor regular hoppe r 11 chute is
_ FLOOR UNE f -- longer, hopper must be counterweighted
306 • L 1 N K - B E L T
bulk handling
bucket elevators
buckel' eleval'ors
The typical bucket elevotor consists of a series of
buckets mounted on choin or belt operating over heod
ond foot wheels. Tokeups provide meons to compen-
sote for voriations in length of chain or belt due to
temperoture chonges, otmospheric conditions, or weor.
A steel casing usuolly endoses the bucket line ond the
heod ond foot mochinery. Certain types of elevotors
hove open steel supporting frames in lieu of cosings.
Link-Belt elevotor buckets ore mode in o voriety
of shopes, weights ond sizes, monufoctured of steel,
malleoble iron, longer weoring Promol or alloy metols.
The type of elevotor ond the material being handled
determine the selection.
Choins for bucket e levotors are of molleoble iron,
Promol or steel, used in single or double stronds.
Choin is used on elevotors corrying heovy loods, hot
materiols or those which pock between the buckets
ond o belt. Rubber covered or treoted fobric belts
ore used on elevotors handling groins, cereols and
mony other dry, free-Aowing or obrosive moteriols.
The components comprising the heod ond foot mo-
chinery hove been selected to best su it the service
requirements of the individual elevator.
The selection of the pro pe r typ e of bucket elevotor
Transfer of paraformaldehyde is accomplished by steel-enca sed bucket elevata rs, depends lorgely on the copocity requirements and
from belt convcyors bctwcen floker, R.oto-Louvre dryer, storoge b ins, pulverizer ond
bagg ing bins in chemical processing pla nt. Photo 34974 the choracteristics of the material to be hondled.
contents
lntroduction . . .. . . . ..... .. .... . . .. . . .. .. ... 307
Types ............ . .. . .... . .. . . .. . . . .. .. . 309
Selection
How to Select . .... ... ... . .. . ..... ... .. 313
Centrifuga! dischorge
Types l ond 2 .... . ........ .. .. . .. . . 318
Types 3 and 4 ... ... . .. . ...... . . . ... 324
Type 5 ... .... . . .... .. .. . .......... 327
Positive discharge, Type 6 ..... ... . . . . . . 332
Continuous
Types 7 ond 8 ...... ... . . . . . . ..... . . 335
Type 9 . .. ... ........ . ... . ..... .. . . 3 39
Types 1O ond 11 .. . ........ . . . ...... 343
Interno! dischorge, Types 12 and 13 .... 348
Plotforms ond drives . ......... . ..... . . . . ... 351
Coal Is transported in controlled flow, b y bucket
elevotor fro m !rack ho pper to and fro m reserve
sto rage bin to overhead bel! conveyor far d istri-
b ution to b unkers by b el! tripper. Pho to 3 5078
L 1 N K - B E L T • 307
bulk handling
bucket elevators
lnstallations
Te a is dlschorged from interno! b uc ke t elevotor, th rough chutes to g loss Wood chips are recelv e d from bel! conveyor by this dou-
surge hopper ond ta overheod belt conveyor far distribution to other surge ble leg centrifugo! d ischorge bucket e levotor ond delivered
hoppers on so me floor . Photo 35154 to o d istributing be l! conveyor over silos. Photo 37962
308 • L 1 N K - B E L T
bulk handling
bucket elevators
Types
Centrifuga! discharge bucket elevators
{;~ Elevators of this design predominate in the bulk handling of free-flowing, fine and
loose materials with small to medium size lumps. Buckets, mounted at spaced intervals,
~ rr·,~~ are loaded by scooping up material from the boot or by feeding the material into them.
Material is discharged by centrifuga! action as the buckets pass over the head wheel.
These elevators are made in several types and are suitable for many requirements.
~ ..,
..
()
D Type 1 • Elevotors of this type meet the service requirements of the majority of in-
...... '()
()
stallations using centrifugo! discharge elevators. The heod shafts ore fixed. The foot
shaft takeups are of the screw type. Gravity takeups are ovailoble. Buckets ore of
.... . ()
()
malleable iron for use on chain or belt. Casings ore of steel p late ond ongle con-
struction .
~ .. ; :!>
.... ()
()
Type 2 • These elevators are similar to Type 1 except that the head shafts ore od-
justable and the foot shafts are fixed to mointain the relotion of buckets to the looding
.. ()
()
chute and curved bottom plate. They ore preferred for handling food products, mate-
rials which tend to pack or build up in the bottom of the boot, and for materiols hoving
o considerable percentage of lumps.
Type 3 • Elevators of this type ore especially suitoble for light ond moderate duty in
the handling of nonabrasive free-flowing materials. They ore furn ished in a limited
ronge of sizes and capacities. Heod shafts ore fixed o nd foot shafts hove screw
takeups. Malleable iron buckets ore used with chain and steel buckets with belt. Cas-
Fig. 4667
ings are made of steel in the simplified flonged design.
Centrifuga! discharge
bucket elevator
L 1 N K - B E L T • 309
bulk handling
bucket elevators
Types
Centrifuga! discharge bucket elevators (continued)
Type 4 • These elevators are similar lo Type 3 e xce pl that the head shafts are
adjustable and the foot shafts are fixed to maintain the relation of buckets to the
loading chute and bottom of boot. This type is preferred for handling food products,
for materials having a tendency to pack or build up in the bottom of the boot, and
for materials hoving a considerable percentage of lumps.
Type S • These elevators are designed and engineered to conform with general
practice in the handling of grain. Head and foot shafts are provided with ro ller
beari ngs. Takeups are of the gravity type except on elevators with centers under
50 feet which are of the screw type. Buckets are of steel and are mounted on a belt.
Casings of steel are welded and dust tight. The curved hood is designed for proper
I\
discharge of the grain. The boot can be loaded from the front or back side or both .
Venting of the head and boot sections is desirable to improve the pickup and dis-
charge of materials.
Positive discharge bucket elevators
Elevators of this des ign operate successfully ot low bucket speeds and are suitable '
for handling light, fluffy ond frag ile materia ls and those having a lendency to stick
in the buckets. Buckets, mounted at spaced intervals, are loaded by scooping up
material from the boot or by feeding the material into them. After passing over head
wheels, the buckets are inverted over the discharge spout, thus providing a posit ive
discharge of material.
Type 6 • This design conforms with the besl practice for handling and discharging
materials which are light, friab le or sluggish. The head shofts are fixed. The foot
shaft takeups are of the screw type. Gravity takeups are available. Buckets are of Fig. 4668
malleable iron mounted al intervals on double strands of chain. Casings are of steel Positive d ischarge
piafe and angle construction. bucket ele vator
310 • L 1 N K - BE L T
bulk handling
bucke t elevators
Types
Contin uous bucket elevotors
Elevators of this design are made in a number of types for handling many bul k materials ranging
from light to heavy and from fines to large lumps. Buckets are spaced contin uously and loaded by
direct feeding, except for Type 8 elevator where material is scooped from the boot. Spillage between
buckets Ís prevented by their close spacing. As buckets discharge, the material flows over the
preceding bucket, whose front and projecting sides fo rm a chute, to the discharge spout.
Type 7 • This elevator is the most frequently used of the continuous bucket design . The head shafts
are fixed. The foot shaft takeups are of the screw type. Gravity takeu ps are ava il able. Buckets a re
of steel and spaced continuously on a single strand of chain. Casings a re of steel plate and angle
construction. Material is fed to the buckets through a load ing leg.
Type 8 • Elevators of this type are used for the handling of fine or crushed materials with lumps
not exceeding V2 inch. These e levators are similar to Type 7, except that head shafts are adjustable
and foot shafts are fixed, to ma intai n the relation of buckets to the loading chute and curved
bottom plate. Buckets are loaded by scooping up material from the boot. When modified by the
.J·,
·..
addition of a loading leg a nd a correspondi ng ly higher inlet spout, this type elevator can a lso be
used fo r handling lumpy materials.
Type 9 • lnclined elevato rs of this type are used for handling sand, gravel, stone and similar
materials. No rmally these elevators are furnished with structural steel frames, but without casings.
Fig. 4669
Casings can be provided. The head shafts are fixed and foot shafts have screw takeups. Buckets
Continuo us bucket are of steel and can be mounted on chain or belt.
e levator
LINK - BELT • 31 1
bulk handling
bucket elevators
Types
Continuous bucket elevators (continued)
Type 1 O • This elevator is of the super-capacity type and used for handling fri able, heavy or
abrasive material ranging from fines to Jorge lumps. The head shafts ore fixed and t he foot takeup s
are of the screw type . Gravity takeups are available. Continuous buckets are end -mou nted between
two strands of Class SS bushed roller chain. Material is fed to the buckets through a loading leg .
Casing s ore of steel plate and angle construction. lnclined boots are recommended when handling
sharp, wedge-shaped ond shale-like materials.
Type 11 • These elevators are similor in design to Type 1 O, except for greater ca pacities and
centers. Head terminal machinery and driving equipment are carried on independent supports. The
foot takeups are of the sc rew type. Gravity tokeups are available.
31 2 • LINK- B EL T
bulk handling
b ucket e levators
Selection
Consider the following foctors when selecting o bucket elevotor. Ca lculate the ho rse power and d etermine the s peed
Kind ond chorocter of material being hondled: obro· of t he head shaft • The horsepower al the heod shoft
sive, free -flowing, sluggish, hot, fluffy, friable, sub- equols the terminal horsepower plus the horsepower per foot
ject to degrodotion, e tc. of centers times the center distonce. Knowing the weight of
Weight of material in pounds per cubic foot the material, refer to the specificotions for the elevotor selected
Moximum rote in tons, bushels or cubic feet per hour ond colculote the horsepower. The speed of the heod shoft is
at which material is hondled indicoted in the sorne table.
Moximum size of lumps in inches, average size of mate-
rial ond percentoge of lumps in total volume Determine the head shaft si:z:e • Knowing the weight
Shoft centers in feet, olso ongle in degrees of incline, of the material being hondled ond the elevotor centers, refer to
if o ny the specificotions for the elevotor selected and determine the
O peroting conditions: indoors, outdoors, corrosive, con- diometer of the head shoft. For centers greater thon listed,
tominotion, etc. consult link-Belt.
Service required: continuous or intermittent
With this informotion known, proceed os follows:
De t e rmine the casing s pecifications • The bosic thick·
ness of steel recommended for the hoods, heods, intermediote
Select the type of elevator • Refer to Table 2 and find ond boot sections ond dischorge spouts are listed with the
the type or types of elevotors for the material being hondled. e levotor specificotions ond cover relotively cleon operoting
lf this particular material is no t listed, select one with similo r conditions. For ma terial ond material thickness recommended
chorocteristics. for other operoting conditions, refer to Table 1.
Check the selection fo r lump sü :e , capacity and Service platforms • Plotforms for servicing drives and
centers • Knowing the lump size, copocity ond centers, refer heod terminols ore recommended. Refer to poge 351 for fur·
to Table 3 ond moke o tentative selection. ther informotion.
Se le ct the elevator chain • lf on elevotor using choin is Examples of bucket elevator selection
selected ond more thon one choin is listed, the selection de- Probl e m 1
pends on the service requirements or on user's prefe rence.
Generolly, the SS Closs steel choins hove greoter strength ond Select o bucket lo meet the following conditions:
better weoring qualities than C Closs combination choins. Material ... ... .. . .. bituminous coa!
SS Closs steel choins ore recommended for elevotors with Weight . .. . . .... .. . 50 pounds per cubic foot
centers over 60 feet, for continuous operoting conditions or Copo city . . .. . . .. .. . 60 tons per hour or 2400 cubic
fo r hand ling obrosive mo terio ls. feet per hour
Moximum lump size .. . under 112 inch
Shoft centers . ....... 45 feet vertical
Select the elevator belt • lf on elevotor using belt is
selected, specify the recommended width and ply. Ope roting conditions .. exposed to weother
Service ....... .. .. . 8 to l O hours per doy
Severo! grades of rubber covered belts or fo b ric belts con
be furnished, but final selection depends on the service require·
Sol ut ion
ments or on user's preference.
A rubber covered belt with 32-ounce duck is generolly used Refer to Table 2. Note thot Types 1, 2, 7, 1 O ond 1 1 elevotors
for widths through 11 ". lt is particulorly odopted to hand ling ore specifed for this material.
nonobrosive ond mildly obrosive materiols. The wo rking Refer to Table 3. Note thot either Type 1 or 2 will hondle
strength is colculated on the bosis of 28 pounds per inch of the lump size and copoci ty and will accommodote the shoft
width per ply. The quolity of the cover is 800 pounds pe r squo re centers. Assuming thot the foot shaft need not be fixed , ten-
inch mínimum !ensile strength. tatively select Type 1.
Elevotor specificotions, poge 319, indicote thot either eleva-
A rubber covered belt with 35-ounce duck is ordinorily used tor No. 13 1 or 132 will hondle 2540 cubic feet per hour ond
for handling abrosive materia ls and is constructed with a very 11/2" sized lumps. Tables l ond 2, poge 563 define this coa! os
closely woven duck which provides resistance to moisture ond nonobrosive. Therefo re elevotor No. 131 with Cl 11 choin is
good anchorage for bucket bolts. The working strength is cal- sotisfoctory for 8 to 1 O hours service per doy.
culated on the bosis of 32 pounds per inch of width per ply.
horsepower al heod shoft for 50 pound per cubic foot material
The quolity of the cover is 3500 pounds per square inch min-
imum tensile strength.
= l .69+ (.086 X 45) = 5.56
Speed of heod shoft is 4 1 RPM.
A rubber covered bel t with 36-ounce duck is generolly used Knowing horsepower ond speed al heod shoft, select drive
for handling Jumpy material, such os, crushed stone ond ore. from Cotolog 1 050.
The duck has a relotively soft, open weave, thereby provid ing Heod shoft diometer for a 45-foot centers elevotor handling
resistance to the destructive oction of lumpy materia l. Pulleys 50 pounds per cubic foot material is 2-15/ 16" .
with lorge diometers ore recommended for use with this belt. Refer to Table 1. For elevators exposed to weother, cosings
The working strength is colculoted on the bosis of 30 pounds con be mode of commerciol hot rolled mild steel, commerciol
per inch of width per ply. The quo lity of the cover is 2500 hot rolled mild steel golvonized or low olloy steel. When using
pounds per squore inch minimum tensile streng th. commerciol hot rolled mild steel, the thickness of material in the
Convos or fobric belts ore used where rubber covered belts hood is increased from 14 to 1 O gouge, in heod ond interme-
ore not proctico l. In mony coses, they ore used in the untreoted diote sections from 12 gauge to 3 / 16" , ond in the dischorge
form. In other coses, they ore of the impregnated type to spout ond boot from 1 O gouge to 3 / 16".
hondle foodstuffs, wet, oily or hot moteriols. For recommendo- Refer to poges 322 ond 323 for cas ing deto ils ond poge
tions, consult link-Belt. 351 for service platform for 19 3,4 " by 48" casing .
Selection
Problem 2 horsepower at headshaft for 1 20 FPM and 100 pounds p er
cubic foot ma terial = 8.64 + (65 X .46) = 38.54 HP
Select a bucket elevalor to meet the following conditions
This flgure must be corrected for the 85 pounds per cubic foot
Material. . . . ........ wheat
Weight . .......... 60 pounds per b ushel 85 pounds
material by the proportion of d . lt must also be modifled
Capacity . . . . . . . . 6500 bushels p er hour 100 poun s
Shaft centers .... .. .. 80 feel vertical 108 FPM
Opera ting conditions . indoors, relatively clean for the reduced speed by the ratio of FPM"
120
corrected horsepower al headshaft
85 108
Solution 38.54 X lOO X i2Q 29.48 HP
Refer to Table 2. Types 3, 4 and 5 elevators are sp ecifled for speed of headshaft for 108 FPM = 16 RPM X .90 = 14.4 RPM
this material.
Knowing horsepower and speed al headshaft, select drive from
Refer to Tab le 3. Type 5 elevator will handle !he capacity and Catalog 1050.
accommoda te !he cenlers. Tentatively select Type 5. Elevator
speciflcations, page 328, indicale elevator No. 519 will handle For a 65-foot centers elevator handling 1 00 pounds per cubic
6550 bushels p er hour of material weighing 60 pounds per bushel. foot material, the next higher listed weight, the diameter of the
headshaft is 5 'll.11•
horsepower al head shaft = 3.45 +(.218 X 80) = 20.89 HP
Sp eed of head shaft is 47 RPM. Refer lo Table l. For elevators exposed to weather, casings can
b e made of comme rcial hot rolled mild sleel, commercial hot rolled
Knowing horsepower and speed al head shaft, select drive mild steel galvanized or low a lloy steel. When using cor.imercial
from Catalog 1050. hot rolled mild steel, !he thickness of material in the head and
The diameter of !he head shaft for an 80-foot cenlers elevotor intermediate sections is increased from 1O gauge to 3/1&11, in the dis-
handling 60 pounds per bushel material is 3 7,il,". charge spout from Y. " to :Va", in !he boot from >A{ to Y. ", and in
the hood from 12 gaug e to •;,,". Refer to pages 346 and 347 for
Refer to Table 1. With elevator indoors and conditions relatively ca sing details and pag e 351 for service p lotform a rrangement.
clean, use casing materials and thicknesses sp ecifled on page 329.
Refer to pag es 330 and 331 for casing details.
Table 1 • Recommended casing materials and
thicknesses
Problem 3
Recommended casing material
Select a bucket elevator to mee! the following conditions: Operoting ond thickness
Material ....... . ... . bauxite condition
listed thickness of casing
Weight . ........ . . .. 85 pounds per cubic foot
14 ge. 1 12 ge. 1 1 O ge. 1 ~ in. 1 ~ in.
Capacity .... . ....... 250 tons per hour or
5880 cubic feet per hour
Maximum lump size ... 3 inches, 1O per cent of total volume
Shaft centers .. . . ... • 65 feet vertical Commercial hot rolled mild steel
Operating conditions .. exposed to weather Relatively clean 14 ga. 12 ga. 10 ga. >A& in. Y. in.
Outdoors, sheltered
from wealher 14 ga . 12 ga. 10 ga. 3A& in. Y. in.
Solution Mildly corrosive 10 ga . 3A, in. 3A• in. V. in. :Va in.
Exposed to weather 10 ga . >A& in. 3A& in. V. in. Va in.
Refer to Table 2. Types 1, 2, 7, 9, 1O and 11 elevalors are spec-
ifled for this material. Damp or moist .. .... . .. ... V. in. V. in. Va in.
Refe r to Table 3. Type 11 elevator will handle the lump size and
capacity and will accommodate the shaft centers. Tenta tlvely
select Type 11. Commercial hot rolled mild steel
galvaniz:ed or coated
Refer to footnote 0 under Elevator Speciflcations, page 344.
Elevator speeds are dependen! upon !he abrasiveness of !he Product contamina tion 14 ga. 12 ga. 10 go. A&in.
3 Y. in.
material b eing hondled and affect capacity and horsepower. Corrosive 14 ga. 12 go. 10 ga. 3
A• in. V. in.
The material classiflcation, pag e 563, defines bauxite as Exposed to weather 14 ga. 12 ga. 10 ga. % in. Y. in.
very abrasive. Therefore reduce the listed speed, capacity and Damp or moist .. . . . .. . . . 10 ga. % in . Y. in.
horsepower by 103.
equivalent capacity based on 103 reduction in speed
Low alloy steel
5,880
--:90 = 6,533 cubic feet per hour.
According to the speciflcations, page 344, eleva tors No. 1007,
Corrosive
Exposed to weather
14 ga. 1 12 ga. 1 1O ga.
14 ga. 12 ga. 10 ga.
l3A& in.
% in.
V. in.
V. in.
No. 11 02 and No. 1107 will handle 6800 cubic feet per hour Damp or moist 1 . . . . . . . . • . • . 1O ga. lA& in. V. in.
and 3 " lumps. Basing the selection on 100 pounds p er cubic foot
material, the next higher listed weight, only elevators No. 1102
and No. 1107 will accommodate the 65-foot centers. Since Stainless steel and Monel metal
elevator No. 1107 with 554852 cha in is heavier than required
select elevator No. 1102 with SS4851 chain. Product contamination 114 ga. 1 12 ga. 1 1 O ga .
Corrosive fumes 14 ga. 12 ga . 1 O ga.
I 101O ga. l 3A& in.
ga. lA& in.
The listed chain speed is 120 FPM. The recommended chaln
Damp or moist . . . . . . . . . . . . 1 O ga. 10 ga. % in.
speed is 103 lower, or 120 X .90 = 108 FPM.
Selection
Tabl e 2 • Ty p lcal bul k materla ls handled by bucket e le vators
Average Average
weight per Elevotor weight per Elevotor
Material cubic foot, t ype Material cubic foot, type
pounds
• pounds
•
"" ""
Alfalfo meal ......... .. . . . .. . .. 17 6, 7, 8 Coal, onthracite, river coal ond
Almonds, broken ...... . .. . ... . 28-30 2, 7, 8 culm V. inch ond under . . . . . . . 60 1, 2, 7, 8
Almonds, whole .... ...... .. .. . .. 28-30 7 Coal, bituminous, mined, fines,
Alum, lumpy ................. . 50-60 2, 7 50 mesh ond under . . . . . . . . . . . 50 7,8
Alumina ............ . . .. .... . . . 60 7• Coal, bituminous, mined, slock,
Aluminum chips ................ . 7-15 7 % inch ond under. . . . . . . . . . . . 50 1, 2, 7, 10, 11
Aluminum ore (see bauxite) Cool, bituminous, mined, si zed, over
Aluminum oxide .......... . .. . . 67-120 7 l/2 inch .... .. .... . ... .. ..... 50 7, 10, 11
Ammunition, sma ll parts ......... . 12, 13 Coal, bituminous, slripping, not
Ashes, coal, dry, 3 inch and under . 35-40 2 cleoned, over \12 inch . . . . . . . . . . 50 1, 2, 7, 10, 1 1
Asphalt, crushed, l/2 inch and under 45 1, 2, 7, 8 Cocoa beons . . . . . . . . . . . . . . . . . . 30-40 1, 2, 7
Bakelite, powdered ............ . 30-40 6, 7, 8 Coffee, green beon . . . . . . . . . . . . . 32 1, 2, 3, 4, 7, 8
Baking powder . . . . . . . . . . . . . . . . 41 6,7, 8 Coffee, roasted beon .. ....... 22-26 1, 2, 3, 4, 7, 8
Barley . . . . . . . . . . . . . . . . . . . . . . . . 38 3 •• 4 •• 5 . Cake, loase .... . . . . . . . . . ..... .. 23-32 2.
Battery cases, Ao shlight .. . ..... . . 12, 13 Cake, petroleum, calcined . .... ... 35-45 2.
Bauxite, crushed, 3 inch and under 75-85 1, 2,7, 9, 10, 11 Coke Breeze, Y. inch and und er . . 25-35 1•• 2 .
Be a ns, castor ............... . . . 36 1, 2, 3, 4, 7, 8 Copro . . . ......... .. . . ...... .. 22 1, 2, 3, 4, 7
Beans, navy, dry .. . ........ . .. . 48 1, 2, 3, 4, 7, 8 Copra cake . . . . . . . . . . .. ... . ... 25-30 1, 2, 3, 4, 7
Bentonite, crude .............. . 34-40 1, 2 Copra cake, ground . . . . ......... 40-45 1, 2, 3, 4, 7, 8
Bentonite, 100 mesh and under .. . 50-60 1, 2 Copra meal . . . . . . . . . . ......... 40-45 1, 2, 3, 4, 7, 8
Bolts, small ....... . ......... . 12, 13 Cork, flne ground . . . . . . . . . . . . . . 12-15 6, 7 , 8
Bones, crushed, l/2 inch and under .. 35-40 1, 2, 7, 8 Cork, granulated, % inch ond under 12-15 6 , 7,8
Bones, granulated or ground, Corn, crocked . . . . . . . . . . . . . . . . . . 45-50 1, 2, 3, 4
lis inch and under . . . . . . . . . . . . 50 1, 2, 7, 8 Corn, seed . . . . . . . . . . . . . . . . . . . . 45 12, 13
Bonemea l . .. .. . ...... . ....... . 55-60 1, 2 Corn, shelled . . . . . . . . . . . . .. .. . .. 45 3 •• 4 •• 5 .
Bora x, powdered .. . . . . . .... ... . 53 1, 2 Corn germs . . . . . . . . . . . . .. . . . . . 21 1, 2, 3, 4
Bre n ... . . . . . .. ....... . ...... . 16-20 1, 2, 3, 4 Corn grits . . . . . . . . . . . . . . ..... .. 40-45 1, 2, 3, 4
Brewer's grain, spent, d ry . ... . .. . 25-30 1, 2, 3, 4 Corn sugor. . . . . . . . . . . . . .. .. .. . 31 1, 2, 3, 4
Brewer's grain, spe nt, wet ....... . 55-60 1, 2 Cornmeal . . . . . . . . . . . . . . . . . . . . . 38-40 1, 2, 3, 4
Buckwheat ........ ......... . .. . 40-42 3 • • 4 •• 5 . Cottonseed, dry, de-linted .. . . . . . . 35 1•• 2 ••3 •, 4 •
Calcium oxide (see limel Cottonseed, dry, with lint .. . . . . . . . 18-25 1•• 2 •• 3 •• 4 •
Corbon block, pelletized ....... . 20-25 7, 8 Cottonseed, ca ke, cracked . . . . . . . . 40-45 1, 2
Corbon block powder, chonnel . .. . 4-6 6 Cottonseed hulls . . . . . . . . . . . ..... 12 7, 8
Corbon block powder, fu rnoce .. . . 4-6 6 Cottonseed meal. . . . . . . . . . ..... 35-40 1, 2, 3, 4
Corborundum, 3 inch ond under .. 100 7 Cottonseed mea Is . . . . . . . . . . ..... 40 1, 2, 3, 4
Castings, smo ll ................ . 12, 13 Cullet . . . . . . . . . . . . . . . . . . . .... . 80-120 2.
Ca si iron borings ..... .. ... .... . 130-200 2,7 Dolomite, crushed . . . . . . . . . . . . . . . 90- 100 2, 7, 9, 1 o, 11
Cernen!, Portland . ....... .. .... . 65-85 1, 2, 7, 8 Ebonite, crushed, l/2 11 and under . . . 65-70 2, 6, 7, 8
Cement, clinker .. ... . . . ... .. . .. . 75-80 2, 7, 9, 10, 11 Feldspar, ground, V. inch and under 65-70 1, 2, 7
Cholk, crushed .. . . ... . ....... . . 85-90 1, 2, 7, 8 Feldspar, powdered, 100 mesh
and under. . . . .. .... . . . .. ... 75 6,7,8
Cholk, p ulverized, 100 mesh
ond under . . . . . . . . . . . . . . . . . . . 70-7 5 7,8 Flaxseed . . . . . . . . . . . . . . . . . . . . . . 45 3 •• 4 •• 5 .
Chorcool . . . . . . . . . . . . . . . . . . . . . . 18-25 6,7 Fla xseed cake, expeller .... . . . . . . 48-50 2
Cinders, caal . . . . . . . . . . . . . . . . . . . 40 2, 7 Flaxseed mea l . . . . . . . . . . . . . . . . 25 1, 2, 3, 4
Clover seed . . . . . . . . . . . . . . . . . . . 48 1, 2, 3, 4 Flour, wheat. . . . . . . . . . . . . . . . . . . 35-40 1• • 2 •• 3 • • 4 •
Coal, onthrocite, buckwheot 50 Flue dust, boiler house, dry . . . . . . . 35-45 7 o, 8 0
mesh to Ya inch . . . . . . . . . . . . . . . 60 1, 2, 7, 8 Fluorspar . . . . . . . . . . . . . . . . . . . . . . 82 1, 2, 7
& Chain recommended for oll elevators, excep t those morked thus • , 6. Weigh t of material loase or slightl y ogitoted. This weight is g e nerolly
w here belts ore recommended. To avoid damage to b elt, provide foo t less than that of settled or pocked material, os i n bins or contoiners.
shaft s w ith w elded steel slat pulleys w here there is o tend ency for o Select on elevotor ho ving twice the copocity re qui red.
ma terial to pock be tween belt ond pulley .
LI N K- B EL T • 315
bulk handling
bucket elevators
Selection
Table 2 (continued) • Typical bulk materials handled by bucket elevators
Average Avera ge
weight per Elevator we ight p er Elevator
Material cubic foot, type Material cub ic foot, ty pe
p ounds
6. • pounds
6.
•
Fuller's eorth, burnt, oíl ref1nery 40 1•. 2 . Pumice, ground, Ya inch ond und er . 42 -45 7
Fuller's eorth, row, o íl ref1nery .... . 35-40 1••2 . Rice, hulled or polished .. ...... . . 45- 48 3 • • 4 • • 5 • • 12, 13
Glo ss batch . .. ............... . 90-100 2. Rice, rough ......... .. ... ... . . . 36 3 • • 4 • • 5 • • 12, l 3
Glue, ground, Ye inch ond und er .. 40 2 Rice bron, se e Bron .. . . ... . .... .
Grovel, screened . ... .......... . 90-100 1,2,7, 9, 10, 11 Solt, d ry, fine . .. ....... . ... .. . 7 0 -80 2, 7, 8
Gypsum, colcined ......... .. ... . 55-60 1,2,7, 9, 10, 11 Sal!, dry, coorse . . . .......... . 4 5 -50 2, 7, 8
Gypsum, crushed, l inch and under 90-100 1,2, 7,9, 10, 11 Sol! cake, dry, coorse ......... . 85 2, 7, 8
Gypsum, powdered .... .... .. . . . 60-80 1, 2, 7, 8 Solt cake, dry, pulverized . .. ... . 6 5-85 2, 7, 8
Hops, spent, dry ... . ... . . .. .. . . . 35 1, 2, 3, 4 Sond, domp bonk . .. ... ..... .. . 11 0 -130 l •• 2 .
Hops, spent, wet . ...... . .. . . . 50-55 1, 2 Sond, d ry bonk ............ . 90- 11 0 l •• 2 .
Ice, crushed ... ....... .. .. . .. . . . 35-45 2,7 Sand, dry silico 0 ..... ... ... . 90 -1 00 l •• 2 .
llmenite ore .... ...... .. .. . . .. . . 140 1, 2,7, 9, 10, 11 Sond, foundry, prepored ...... . 90 l •• 2 .
Molt, dry, who le ... . . ...... . . . . 27 -3 0 1, 2, 3, 4, 12, 13 Soyb e an Aokes, row .. ..... .... . 20-26 1, 2, 3, 4
Molt, wet ar green . . . . . . . . . . . . . . 6 0-65 l, 2 Soy be an Ao ur ... . .. .... .. . 27 l •• 2 • • 3 •• 4 .
Mol! meal . . . . . . . . . . . . . . . . . . . . . 36 -40 l , 2, 3, 4 Soy bean me al, cold ......... . 40 l , 2, 3, 4
Mo rble, crushe d , over Y2 inch . . . . . 90-95 7 , 9 , 10, 11 Soybe an meal, hot . . .. . . ..... . 40 l , 2, 3, 4
Plo stics, chips .......... ... . . . . . 12, 13 Whe at, cra cke d . . . . . . . . . . . . . . 40-45 l , 2, 3, 4
Plostics, pellets .............. . . . 12, 13 Wheat germ .... . . . . . . . . . . . . . . . 28 1, 2, 3, 4
Plostics, smoll co stings ...... . ... . 12, 13 W ood chips. . . . . . . . . . . . . . . . 12-20 l •• 2 .
• Choin recommended fa r a li elevators, except !hose marked thus • . 0 lf sand is hot, use special heot -resisting belis ond insuloting pods between
where belts ore recommended. To ovoid domoge to belt, provide foot buckets ond belts.
shofts with welded steel slot pulleys where there is a tendency filr 6. Weight of material loase or slightly ogitated. This weight is generolly
material to pack between be lt and pulley. less thon that of settled ar packed material, as in bins or contoiners.
316 • L 1 N K- BEL T
bulk handling
bucket eleva to rs
Selection
Table 3 • Tentative elevator selectl on
Maxi mum lum p Maxi mum capacity M axi mum centers, fee t o
s i:z:e, i nches
Tons per hour
Elevolor Cubic Moleriol weighl,
Percenloge Bushels Pages
type f eet Moteriol weighl, pounds per cublc foot
of lumps per
per p ounds per cubic foot
hour
hour
100 1 10 3S 1 so 1 7S 1 100 1 12S 3S 1 so 1 7S 1 100 1 12S
1
1 'A 4 2000 35 50
100 ... 75 ..... 80 80 80 80 . ..
1 Y2 4 '12 3100 55 156
78 ... 117 ..... 80 80 80 70 . .. 318
--- - - --- - - - - -- - - - thru
1 'A 4 2000 35 50 75 100 ... ..... 80 80 80 80 . .. 323
2 .a. 1 Y2 4 Y2 3 100 55 78 117 156 ... . .... 80 80 80 70 . ..
-- - - - - --- - - - - - - --
3,4 3 700 10 17 ... ... ... 545 40 40 . .. . . . . ..
3 1 3 Y2 1100 16 28 ... . .. ... 880 50 50 . . . . .. . .. 324
--- - -- - - - - - - - - - - - -- thru
4 .a.
3A 3 700 10 17 ... . . . . .. 545 40 40 . .. . .. . .. 326
l 3 Y2 1100 16 28 ... ... ... 880 50 50 ... . .. . . .
-- -- - - - - --
Y2 Y2 8750 ... 219 ... . .. .. . 7000 . . 200 . .. . .. . ..
5• Y2 Y2 11500 ... 287 ... ... . .. 9200 . . 200 . .. . .. . ..
Y2 Y2 14000 ... 350 . .. . .. . .. 11200 .. 200 . .. . . . . .. 327
---- - - - - --- - - t hru
Y2 Y2 14750 ... 369 ... ... . .. 11800 .. 200 . .. . .. . .. 331
56 Y2 Y2 35000 ... 875 . . . . .. ... 28000 . . 210 . .. . .. . ..
Y2 Y2 47500 ... 1187 ... ... ... 38000 . . 210 . .. . .. . ..
---- - - - - - -- - -
332
6 1% 5 1400 24 34 52 69 ... . .... 80 80 80 80 . .. t hru
334
- - -- - -- - - - - -
1 3 1300 23 32 49 65 ... . .... 70 70 70 70 . ..
7 1 'A 4 1800 32 45 68 91 ... . .... 80 80 80 80 . ..
1 Y2 4 Y2 2350 41 58 88 117 ... ..... 80 80 80 70 . .. 335
- - -- - - --- - - - - thru
Y2 Y2 1300 23 32 49 65 ... . .... 70 70 70 70 ... 338
8 .a. Y2 Y2 1800 32 45 68 91 .. . . . . .. 80 80 80 80 . ..
Y2 Y2 2350 41 58 88 117 .. . . .... 80 80 80 70 . ..
-- -- --- - - - - - -
l 3 1500 . .. . ... ... 75 95 . .... .. . .. 80 80 . ..
l Y2 4 Y2 2300 ... . ... ... 115 145 . .. . . . . . .. 80 75 . .. 339
9 .. . .... ... . .... .. . .. thru
1 Y2 5 2600 130 165 70 65 . ..
2 5 5000 ... ... . .. . 250 3 10 . .... . . . .. 65 50 . .. 342
-- - - - - - - -- -
2 6 2400 .. . 60 90 120 150 . .... .. 85 70 55 45
2 6 2800 ... 70 105 140 175 ..... .. 75 60 50 40
2 6 3200 ... 80 120 160 200 . ... . .. 75 55 45 35
2 6 3600 ... 90 135 180 225 ..... .. 65 50 40 30
2 6 4000 ... 100 150 200 250 . .... .. 60 45 35 30
10
3 8 5600 . .. 140 2 10 280 350 . .... .. 75 65 55 45
3 8 6800 ... 170 255 340 425 ... .. .. 60 55 45 40 343
3 8 8400 ... 210 315 420 525 . .... .. 55 50 40 30 thru
3 8 10000 ... 250 375 500 625 . .... .. 50 45 35 30 347
3 8 12-400 ... 310 465 620 775 ..... .. 40 35 25 20
-- - - - -- - - -
3 8 5600 ... 140 210 280 350 . .... .. 125 125 125 110
3 8 6800 ... 170 255 340 425 . .... .. 125 125 11 0 95
11 3 8 8400 ... 210 315 420 525 . .... .. 125 110 95 80
3 8 10000 ... 250 375 500 625 . .... .. 125 100 85 75
3 8 12400 ... 310 465 620 775 ..... .. 100 80 70 60
-- - - --- - - -
3A 2 y, 200 3 5 ... . .. ... ..... 80 80 . .. . .. . ..
12 3A 2 Y2 320 6 8 ... . . . . .. ..... 60 60 . .. . .. . .. 348
- -- - - - - --- - - - - - - thru
13
3,4 2 Y2 500 9 12 ... . . . . .. ..... 80 80 ... . .. . .. 350
3A 2 Y2 800 14 14 . .. ... ... ..... 60 60 . .. . .. . ..
.a. Elevotors with fixed foot shofts. Recommended for feeder drives, handling • Elevotor with single row of buckets.
food products, moteriols with o high percentoge of lumps and moterials 6 Elevotor w ith double row of buckets.
whlch tend to pack. Curved bottom piares are olso recommended. o For centers beyond thosa listed, consult Link.Bel!.
L I NK-BELT • 3 17
bulk handling
bucket elevators
Discharge spout
- - positioned for
clean discharge
Clamped removable
- - -- - - - - - - -doo r for assembly - - - - - - -
and insp ection
Removable front
- - and back plates Feed hopper
for access to boot can be furnished
M a ximu m elevator cent ers In feet far various slze head shafts
Elevotor Material weight, pounds per cubic foot
number
... 35 1 50
Heod shoft diometer, inches
75 1 100
Ty pe 1
1
Type 2 1 •t14 I i
2~ ¡21~ 1 3~ 1 n1. 1 1~ 1 2~ j 2·~ 1 3~ l 31~ ¡ 11t14 I 2~ j 2·~ 1 3~ j 3·~ 1'~ 1 2~ j 2·~ 1
3~ ' 3'~
102 202 60 . . . . .. . . 60 . . . . . . . . 60 . . . . . . . . 60
104 204 60 . . . . . . . . 55 60 . . . . . . 50 60 . . . . .. 45 60
105 205 65 80 . . . . . . 60 80 . . . . . . 55 80 . . . . .. 50 80
60 . . . . . . . . 55 60 . . . . . . 45 60 ..
107
108
207
208
- - -- -- -- -- - - - -. -
65 So . . . . . . 60 80 . . . . . . 50 80 . . . . .. 45 80
. . . 40 60
-- -- -- - -
11 0 210 40 60 . . . . . . 35 60 . . . . . . 30 55 60 . . . . 25 45 60
1l l 211 30 55 80 . . . . 30 50 80 . . . . 25 45 80 . . .. 20 40 80
112 212 40 60 . . . . . . 35 60 . . . . . . 30 55 60 . . .. 25 45 60
113 213
-- -- -- -- -- --
30 55 80 . . .. 25 50 80 . . . . 25 45 80 . .
- - - - -. -
. 20 40 80
-- - -
116 216 35 60 . . . . . . 35 60 . . . . . . 25 50 60 . . .. 20 40 60
11 7 2 17 20 40 80 . . . . . . 35 80 . . . . . . 30 65 80 . . .. 25 60 80
25 45 60 . . . . 20 40 60 . . , _ . . . .
11 9
120
219
220 .. 35 80
- - - - - - 30 75 80 - - 25 65 80 - - .. 25
30 60 . . . .
20 -- 60
55 80 --
122 222 . . 40 60 . . . . . . 30 60 . . . . . . 25 60 . . . . .. 20 55 60
123 223 . . 30 60 . . . . . . 25 60 . . . . . . 20 55 60 . . . . . . 45 60
. 25 60 80 . . . . 20 50 80 . . . . . .
-. -
. . 30 70 80 . . 45 70
124 224
-- - - -- -- -- -- - - - - -. - -- -80-
126 226 . . 35 60 . . . . . . 30 60 . . . . . . 20 55 60 . . . .. 45 60
127 227 . . 30 60 . . . . . . 25 60 . . . . . . 20 50 60 . . .. .. 40 60
128 228 . . 30 70 80 . . . . 25 60 80 . . . . 20 50 80 . . . . .. 40 70 80
. . 35 60 . . . . - . .- 25 60 . . . . . 20 50 60 -. - . . . .. 40 60
130
131
230
23 1
-- -- ---- - - - - - - -. - -- --
. . . . 50 60 . . . . . . 45 60 . . . . . . 35 60 . . . . ..
-- -- 30 50 60
132 232 . . . . 40 70 80 . . . . 35 60 80 . . . . 30 50 80 . . . . 25 40 75
133 233 . . . . 45 60 . . . . . . 40 60 . . . . .. 30 55 60 . . . . 25 45 60
134 234 . . . . 40 60 80 . . . . 35 55 80 . . . . . . 45 80 .. . . .. 40 70
..t. Elevators regularly include head sholt machinery, foot shoft machinery, Style C buckets directly proportionol to volume ond weight of material
chain, buckets, and cosings with dlscho rge spouts, olso curved bottom carried in buckets.
p lates fo r Type 2. Specify elevotor number, sha ft centers ond Style l ar ll. Bosed on buckets filled t o 75% of theoreticol copocity. Copacity
2 discharge spout. Ba ll and roller bearing pillow blocks and takeups, directly proportional to volume ond weight of material carried in buckets
grovity tokeups, Salem buckets, drives, leed hoppers, backstops, service ond choin speed. Free·flowlng moteriols connot be corried os hlgh in the
p latforms ond lodders cen be fu rnished. buckets os heovier or l ess fluffy materiols.
• Style A malleable iron buckets. Style C malleoble iron buckets recom- 0 Light weight, fluffy or pulverized moteriols require 15 to 20% l ower
mended for wet or sticky mat erial. Copocity ond horsepower using choin speeds thon those shown, for proper dischorge.
L 1 N K - BEL T • 319
bulk handling
bucket elevators
320 • L 1 N K - B E L T
bulk handling
bucket elevators
Moximum elevator cente rs in fee t for various size head sha fts
...
Elevotor number
3S 1 so
Mate rial w eiqht, pounds per cubic foot
1 75 1 100
Heod shoft diometer, inches
Type 1 Type 2
1 JI~ 1 2~ 1 2 1 ~ 1 3~ 1 3 '~· 1 1 1 ~1 2 ~. 1 2 1 ~ 1 J ~. 1 3 1 ~ 1 "~ 1 2~ 1 2 1~ 1 3~ 1 3 1~, 1 11~, 1 2fu 1 21~ 1 3fu 1 31 ~,
14 1 241 80 .. .. .. .. 80 .. .. .. .. 80 .. .. .. .. 80
142 242 80 .. .. .. .. 80 .. .. .. .. 70 80 .. .. .. 60 65
143 243 80 .. .. .. .. 75 80
1
.. .. .. 65 80 .. .. .. 55 80
144 244 55 80 .. .. .. 40 75 80 .. .. 30 60 80 .. .. 25 50
145 245 50 80 .. .. .. 35 70 80 .. . ' 30 55 80 .. .. 20 45 70
146 246 30 50 80 .. .. 20 45 80 .. .. .. 35 80 .. .. .. 25 65 70
147 247 .. 45 80 . . . . .. 40 80 .. . ' .. 30 75 8:> .. .. 20 60 80
148 248 .. 35 80 .. .. .. 30 75 80 .. .. 25 60 80 .. .. .. 50 65
149 249 .. 30 80 .. .. .. 25 70 80 . ' .. 20 55 80 .. .. .. 45 75 80
152 252 .. .. 50 80 .. .. .. 45 75 80 .. .. 35 60 80 .. .. 25 50 80
145 245 .60 .025 .85 035 1.27 .053 1.69 .071 24 41 20 1"A.
146 24 6 .66 035 l. 1 o .050 1 63 .075 2. 18 .099 24 41 20 1 "~
147 247 1.11 .040 1.58 .058 2. 37 .086 3. 16 115 30 38 24 2'"6
148 248 .93 .042 1.31 .060 1.96 .090 2.61 . 120 24 41 20 2'A.
149 249 1 34 .049 1.92 .065 2.88 . 109 3.84 . 139 30 38 24 2'A.
152 252 1.73 .072 2.48 . 103 3.72 . 154 4.98 .206 30 38 22 2~
L 1 N K - B E L T • 321
bulk handling
bucket e leva t o r s
L -~
-<- • J ----4~1 .
A
1
6- >- -<K
~ 2,.
~-:
~
[]J -V
ill
1
DISCHARGE
SPOUT
l~J
DISCHARGE
STYLE 1 SPOUT
DISCHARGE SPOUT STYLE 1
FOR BOTH TYPES
D>- ~o OF ELEVATORS
INSIDE
STYLE 2 º1 INSIDE D
1
¡CENTERS
1
LIFT LIFT
1
1
1
:
!1
1
1
1
1
1
¡
1
1
1 1
1
1
'
f ig. 6122
Type 1 e levator Type 2 elevator
Casing size A 8 e o E F G
1 H J K
inside, 1
inches
1 1 1 1 1 1 1
INCHES
9*x35 9* 35 13 y, 1 Y2 17 Y2 30 y, 19 Y2 25 Y2 27 'A 10
11 3Ax35 11 * 35 15 v. 1 Y2 17 Y2 30 Y2 19 Y2 25 Y2 27 'A 10
11 3Ax39 11 * 39 15 v. 1 Y2 19 Y2 32 y, 21 Y2 28 29 10
11 3Ax42 l 1* 42 16 v. 2 21 36 'A 24 32 30 'A 13
13 JAx39 13 3A 39 17 v. 1 y, 19 Y2 32 Y2 21 Y2 28 29 10
13 3Ax42 1 3 3,4 42 18 v. 2 21 36 'A 24 32 30 'A 13
13 3Ax48 13 JA 48 18 y, 2 24 40 Ya 27 Y2 38 33 'A 15
15 *x42 15 3,4 42 20 v. 2 21 36 'A 24 32 30 'A 13
15 JAx48 15 JA 48 20 y, 2 14 40 Ya 27 Y2 38 33 'A 15
15 3,4x54 15 * 54 20 y, 2 27 45 31 42 35 * 17
17*x48 17* 48 22 v. 2 24 40Va 27 Y2 38 33 'A 15
17 *x54 17 % 54 22 y, 2 27 45 31 42 35 3,4 17
19*x48 19* 48 24 y, 2 24 40 Ya 27 Y2 38 33 'A 15
19JAx54 19'A 54 24 v. 2 27 45 31 42 35* 17
223,4x54 22 3A 54 27 y, 2 27 45 31 42 35 3A 17
Hove dimensions certified l or instollo tion purposes.
322 • L 1 N K - B E L T
bulk handling
bucket e levators
Casing size p
s
L M N Q R AA
inside, Type 1 Type 2
1 1 1 1 1 1 1
inches
IN CHES
9 '14x35 2 Y2 24 Y2 21 Y2 6'14 6 14 Y2 23 Y. 18 % 63 'h
11 '14x35 2 Y2 24 Y2 21 Y2 7 3,4 6 14 Y2 25 y. 20 % 63 'h
11 3Ax39 3 24 Y2 22 7 3,4 6 16 Y2 25 y. 20 % 63 Y2
11 3Ax42 3 28 Y2 24 73,4 8 18 27 Y2 22 o/4 64
13 3.4x39 3 24 Y2 22 8 3,4 6 16 Y2 27 y. 22 o/4 63 'h
13 3Ax 42 3 28 Y2 24 8 3,4 8 18 29 Y2 24 o/4 64
13 3Ax48 3 31 27 8 3,4 8 21 29 'h 24 o/4 64
15 3Ax42 3 28 Y2 24 9 '14 8 18 31 'h 26 o/4 64
15 3Ax48 3 31 27 9 3,4 8 21 31 'h 26 o/4 64
15 3Ax54 4 35 Y2 29 93,4 10 24 34 y. 27 :v. 64
17 3Ax48 3 33 6 27 10 '14 lO o 21 36 Y.t 29 o/4 0 64
l7 3,4x54 4 35 Y2 29 10 3.4 10 24 36 y. 29 o/4 64
19 3Ax48
19 3.4x54
3
4
33
35 y,
1
27
29
11
113.4
* 10
10
21
24
38 y.
38 y.
31 o/4
31 o/4
64
64
22 3,4x54 4 35 Y2 ! 29 13 1,4 10 24 41 y. 33 o/4 64
1 X 1 Y11. 1 z. !
INCHES
u 1 V 1 w 1
2ji,
X Y11. 1 z.
9 '14x35 12 s¡, 8% 3 5 1 3.4 2 o/1
11 3Ax35 13 o/a 9 Va 3 5 1 3,4 2 :y.
ll 'Ax39 13 o/a 9 Va 3 5 1 3A 2:Y. 14 v. 1 o o/a 3 1-2 6 2 y, 2 v.
11 3Ax42 13 o/a 9 Va 3 5 1 3A 2 :y. 14% 1o o/a 3 1-2 6 2 Ya 2 Va
13 '14x39 14 o/a 10 % 3 5 1 3,4 2 :y. 15 Va 1 1 o/a 3 'h 6 2 Ya 2%
13 3Ax42 14 o/a 10 % 3 5 1 3,4 2 :y. 15 Va 1 1 o/a 3 'h 6 2 Ya 2 Va
13 3Ax48 14 o/a 10 % 3 5 1 3A 2 o/a 15% 1 1 o/a 3 'h 6 2 Ya 2%
15 3Ax42 15 o/a 11 % 3 5 1 3,4 2 :y. 16 Va 12 o/a 3 'h 6 2 y, 2 Va
15 '14x48 15 o/a 11 % 3 5 1 3A 2 :y. 16 Va 12 o/a 3 'h 6 2 Ya 2%
15 3Ax54 . .. . ... . ... . ... . . ... . ... 16 Va 12 o/a 3 'h 6 2 Ya 2%
17 3Ax48 16 o/a 12 % 3 5 1 3A 2 :y. 17 Va 13 o/a 3 'h 6 2 Ya 2%
17 3Ax54 . ... .. .. .. . . ... . . ... .... 17 Va 13 o/a 3 'h 6 2 Ya 2%
19 3Ax48 . . .. ... . . ... .... . ... .... 18 Va 14 Sfa 3 'h 6 2 Ya 2%
19 >Ax54 .... . ... . ... ... . .... . ... 18 % 14 % 3 'h 6 2 Ya 2%
Hove dimensions certified for installation purposes. 6 31" for elevators using belt.
1J. Bosed on Series 2 -1200 bobbifled beoring pillow blocks. o 8" far e levolors using belt.
• Bosed on Series GS 3100 babbilled beoring ta keups. t 33Vz" for elevolors using bel!.
0 28~ • for e leva lar using bel!.
L 1 N K - B E L T • 323
bulk handling
bucket elevators
Head shaft
mounted in
screw takeups
TYPE 3 ELEVATOR
324 • L 1 N K - B E L T
bulk handling
bucket elevators
Elevatar Appraximate
Harsepawer a l head sh afl® Head shaftO Faat shaft§ Casingf
number weighl,
4 Material weight, Speed, RPM paundslil
paunds per cubic faat Pulley Casing
Dio meter, Material weight, Pulley Diometer, Size
Type Type diameter Gauge and
inches paunds per cu. ft. diameter, inside, Ter·
3 4 25 1 35 1 50 inches inches af buckets,
Ter· Per faot Ter- Per faot Ter· Per faot in ches inches mina Is
25 35 50 steel per faot
minalsl centers minalsl centers minalsl centers 1 1 centers
341 441 .02 .00 1 .03 .002 .04 .003 12 1 7,i, 41 48 57 12 l 'll& 7*x24 16 345 21
342 442 .03 .002 .04 .003 .07 .005 12 1 7,i, 41 48 57 12 1 7,i, 9*x24 16 395 23
343 443 .05 .004 .09 .006 . 14 .010 15 1 7,i, 35 41 49 12 1 7,i, 11 *x30 14 525 35
344 444 .12 .008 .20 .012 .34 .02 1 18 p _x, 32 38 45 14 1 7,i, 13 *x36 14 645 42
345 445 .20 .013 .33 .020 .56 .034 18 1 7A&t 32 38 45 14 1 7,i, 15*x39 14 725 47
4 Elevators regulorly include heod shoft mochinery, foot shoft mochinery, o f theoretical copocity. HP for weight ro nge listed and directly pro-
choin, buckets and casings with dlschorge spouts. Specify elevotor portionol to volume of material corried in buckets and choin or be lt speed.
number and shofl centers. Orives, belts, curved bottom pioles, leed t Heod shofts 1•~· in diometer on elevotors with centers of 35 feet
hoppers, service platforms ond lodders con be lurnished. ond over when handling material weighing 50 pounds per cubic foot.
• HS buckets on belt e levators. Style "A" bucket on chain elevotors. O Head sh<>ft for Type 3 elevotor provid ed with Series 2-1200 bobbitted
6 Bosed on buckets filled to 853 of theoreticol copocity for HS buckets beoring pillow blocks. Heod shoft for Type 4 elevator provided with
and 753 of theoreticol copocity for Style "A" buckets. Capacity directly Series MS 2200 bobbitted beoring screw tokeups.
proportionol to volume of material corried in buckets ond choin or § Foot shoft for Type 3 elevator provided with Series MS 2200 ba bbitted
belt speed. beoring screw tokeups. Foot shoft for Type 4 elevotor provided with
181 Copocity reduced in direct proportion for materia Is lighter thon 25 pounds. Series 1000 bobbitted beo ring pillow blocks.
e Copacity redoced in direct proportion for moteriols 26 pounds through f Cosings mode only in the gouges listed. Con be furnished in golvonized
34 pounds. steel, stoinless steel, and Mone l.
(!) Copocity reduced in direct proportion far moteriols 36 pounds through lil Terminal weight includes dischorge spout but not feed hopper.
49 pounds. 0 Number of plies bosed on 32-ounce duck up to and including 11• wide
® Bosed on HS buckets fil led to 853 and Style "A" buckets filled to 1003 belts.
L 1 N K - B E L T • 325
bulk handling
bucket elevators
H
G w 1
1 1
1 1
1 1
1 1
1
1 1
1 1 A
1 1
1 DISCHARGE 1 DISCHARGE
1 SPOUT 1 SPOUT
1 ' 1 '
INSIDEk-A INSIDEk-A
1
1
M N
! 1
!"soLTS f BOLTS
11
2"PROJECTION 2 PROJECTION
Fig. 6123
Type 3 e levator Type 4 elevator
Casing
size
A B c D E F G H J K l M N p R s T
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
inside,
inches IN CHES
326 • L 1 N K - B E L T
bulk handling
bucket elevators
Removable panels
allow access t o - --
Style HS steel buckets with bucket and b elt
-belt assure maximum
capacity
Feed spout
can be furnished
1
Foot shaft
Removable front furnished with
-and back plates fo r _ _ gravity takeup
access to boot on elevators
50 foot centers 3 25638
32564"8 32563A or more
OFFSET LEG CASING
STRAIGHT LEG CASING Sturdy steel boot with
screw adjusted foot s haft
L 1 N K - B E L T • 327
bul k handling
bucket e levators
Bucket • Capacity6 Maximum elevator centers in fe et for vari ous si z e head shafts O
Belt
Elevatar
speed,
number
FPM
• Size, ISpocing, 0
Cubic
f e et
1
Bushels
per
Head shoft diometer, inches
inches inches per hour hour 1Vt. 1 1 •v.. 1 2i¡¡. 1 2•v.. 1 3Vt. 1
31v,, l 4Vt. 1 4 ov.. 1 si¡¡. 1 5% 1 6Vt. 1 6•v,.
Single r ow of bucket s
523 14x7 10 '/2 830 12 140 97 10 . . . . . ... . . . .... . .... 60 11 0 170 200
524 15x7 1o '12 830 13040 10 430 . . . . . . . . . . . . . . . . .. .. 60 100 160 200
525 16x7 10 '/2 830 13970 1 11 70 .... . . . . . . . ... . . . . . . 60 100 150 200
Double r o w of buckets
526 10x7 1o \12 730 14800 11 830 . . . . . . . . . . . . . . . ..... 60 90 140 190 200
527 1 lx7 10 '/2 730 16380 13100 . . . . . . . . . . . . . . . ..... 50 80 120 170 200
528 12x7 10 '/2 730 17670 14 140 . . . . . . . . . . . . . . . ..... ...... 70 11 0 150 200
529 14x7 1o '12 730 21350 17080 ..... ..... ...... 50 90 130 180 210
530 15x7 10 '/2 730 22940 18350 .. . .. :~·.·· :i: ·.·.·.: 40 80 120 170 210
531 14x7 10 '/2 830 24280 19420 . . . . . . . . . . . . . . . . . . . . . . . . . ..... 70 120 160 210
532 15x7 10 '/2 830 26080 20870 . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 60 110 150 200
533 16x7 1o '/2 830 27930 22340 . . . . . ..... . . . . . . . . . . . . . . . . .... 60 100 140 180 210
534 l 8x7 10 '/2 830 31660 25330 . . . . . . . . . . . . . . . . . . . . . . . . . . .... ..... 80 120 160 200
535 20x7 10 '12 830 35380 28300 .. ... . . . . . . . . . . . . . . . . .. .. . . . . . . .... 80 110 150 190 210
536 22x7 JO '/2 830 39050 31240 . . . . . . . . . . . . . . . . . . . . . . . . . . . ... ..... 70 95 130 170 210
537 24x7 10 '12 830 42790 34230 . . . . . . . . . . . . . . . . . . . . ... .. . .. .. . . . .. 60 80 120 150 2 10
Ji,. Elevators regularly include heod shoft machinery. bend shoft mochinery, !enance. Consult Link.Belt for speeds other than listed.
foot shaft machinery, buckets ond casing. Specily elevator number and 6 Based on buckets filled to 85% of theore tical capacity. Capacity directly
shaft centers. Belts, drives, discharge spouts, feed hoppers, service proportional to volume and weight of material corried in buckets and
platforms and ladders can be furnished. belt speed.
• HS steel buckets. o Bosed on buckets filled to 85% of theoretical capacity when handling
0 Speeds listed recommended for eflicie nt o p e ration w ith minimum main- groin w e ighing 60 pounds per bushel.
3 28 • L 1 N K - B E L T
bulk handling
bucket elevators
535 14.95 .931 72 44 36 2 7,-i, 42 46x13 Y2 12 go. 14 go . 'A' in. 4 985 134
536 16.10 1.035 72 44 36 2 7,-i, 46 5 0x 13 Y2 12 ga . 14 ge . 3A6 in. 5 085 144
537 18 .17 1.127 72 44 36 2 7,-i, 50 54x13 Y2 12 go . 14 go . 3A6 in. 5 185 154
538 19.78 1.265 84 42 36 2 7,-i, 50 54 x13 Y2 10 g o. 14 go. 'A& in. 7355 154
• Elevators regularl y include head shalt machinery, bend shalt machine ry, § Foot sholt provided with roller beoring screw tokeups on elevotors with
foot sholt machinery, buckets ond casing. Specily elevotor number and centers up to 50 feet ond roller beoring grovity tokeup on elevotors
sholt centers. Belts, drives, dischorge spouts, feed hoppers, service plot- with c ~ nters o f 50 lee! o r over.
lorms ond lodders con be lurnished. + Refer to Table 1 fer corresponding casing moteriols for vorious ope r-
© Bosed o n buckets filled to 853 o f theoreticol copocity when hand ling oting condltions.
grain weighing 60 pounds per bushel. HP directly proportionol to volume 1!J Termino! weights bosed on overoge size heod shoft. Weight odjustment
and welght of material corried in buckets ond belt speed. necessory il cosing thickness is o ther thon listed obove. Terminal weight
O Heod sholt provlded with roller beoring pillow blocks, Series 400 fe r does not include leed hoppers, dischorge spout o r belt.
diometers thru 3•~." ond Series 6800 lor lorger diometers.
L 1 N K - B E L T • 329
bulk handling
bucket ele vators
-F - E- -
6
Zr H
___:i._ f'i --1
~A ~ : -..--i--.......~~· >
1
UFT
n
íl 1
+&<r,,...-tl"l"-1--.
! s L. -
--f--L-c) N 1
MY ' X
X
d_ 1 Fig. 4919 1
Eleval or
number
l- A
___ B_ _ _c
______
F--''---G_ _ _H_ _ _K_ _ _ _ _M--'l' --N
-'-
1_ P_ _ _a___R_ _ _s___T_'-
INCHES
1_ x--'l_ Y
_
501 761/4 101/4 33 14!/4 1 231/2 21/2 281/2 . .. 21 36 4% 6 11 !14 181/2 .... 14 23
502 861/4 1 l l!/4 I
33 14!/4 231/2 21/2 28112 .. . 21 36 5!14 6 11!/4 191/2 . . .. 14 23
503 881/2 11 !14 45 1 19 301/2 31/2 38 .. . 25 42 5114 6 16 191/2 .... 19 27
504 981/2 12!/4 45 19 301/2 31/2 38 . .. 25 42 5% 6 16 201/2 .... 19 27
505 10 8172 13!14 ---¡s-1_ 1_9_ 301/2 3112 ~ -.- . -. ,25 42 ~ - 6- _1_6_ 211/2 -.-.-. .- 19 27
506 11 81/2 14114 45 19 301/2 31/2 38 ... 25 42 6% 6 16 221/2 .... 19 27
507 9 10 12!14 60 27 421/2 1 41/2 54 24 31 48 5% 12 18 211/a 18 23 33
508 10 10 13!/4 60 27 42112 41/2 54 24 31 48 6114 12 18 221/s 18 23 33
-S09 - 1 1- _ 1_0_ 14-¡¡.- ~----;¡=¡---- 421/2 41/2 1----s¡- 24 _ 3_1_ ----¡a 6% ~ _1_8_ 231/s _ 1_8_ _ 23 33
510 13 10 16114 60 27 42112 41/2 54 1 24 31 48 7% 12 18 251/a 18 23 33
511 14 10 17!/4 60 27 42112 41/2 54 24 31 48 8114 12 18 261/s 18 23 33
512 15 10 18!14 60 27 42112 41/2 54 24 31 48 8% 12 18 271/a 18 23 33
513 11 !--¡¡-:y..
1 141/4 18 41 341/2 541/2 4112 ~8'03860 6% 15 221/2 231/a 221/2 29 41
514 13 11% 161/4 84 34112 1 541/2 41/2 69 80 38 60 7% 15 22112 251/a 221/2 29 41
515 14 11 % 17!14 84 341/2 541/2 4112 69 80 38 60 8 1/4 15 22112 261/a 22112 29 41
516 15 11% 18114 84 341/2 541/2 41/2 69 80 38 60 8% 15 221/2 271/a 221/2 29 41
51716 11% 19114 8 4 341/2 541/2 41/2 ~8'0386091/4_1_5_ 221/2 281/a 22112 2941
518 14 13 1/2 17114 99 42 651/2 51/2 84 40 44 1 72 81/2 16 27 28o/a 23 36 47
519 15 131/2 18!/4 99 42 1 651/2 51/2 84 40 44 72 9 16 27 29o/a 23 36 47
520 16 131/2 19114 99 42 651/2 51/2 84 40 44 72 91/2 16 27 30o/a 23 36 47
521 19 13112 22114 -w~ 65 1/2 51/2 a ¡ - - 4 0 4 4 7 2 - 11- - 16----;¡=¡-- 33o/a ~3647
522 20 13112 23 l,4 99 42 651/2 51/2 1 84 40 44 72 111/2 16 27 34o/a 23 36 47
523 19 13112 22!/4 114 48 75 6 96 88 44 72 11 16 27 33% 23 36 47
524 20 131/2 23!/4 11 4 48 75 6 96 88 44 72 111/2 16 27 34% 23 36 47
525 2213~ 2'5114 lT'4 ----¡a-- ~ - 6- ~¡--es · -¡¡- 72 !21h' - 16- --;¡:¡---- 36% ~ 36 47
Hove dimensions certified fo r instollotion purp oses.
330 • L 1 N K - B E L T
bulk handling
bucket elevators
5 26 26 13 Y2 29 v.. 99 42 65 Y2 5 Y2 84 40 44 72 14 Y2 16 27 40% 23 36 47
527 28 13 Y2 3 1 v.. 99 42 6 5 Y2 5 y, 84 40 44 72 15 Y2 16 27 42 % 23 36 47
528 30 13 Y2 3 3 v.. 99 42 65 y, 5 Y2 84 40 44 72 16 Y2 16 27 44 % 23 36 47
529 34 13 Y2 37 !/.o 99 42 65 Y2 5 Y2 84 40 44 72 18 Y2 16 27 48 % 23 36 47
530 36 13 Y2 39 v.. 99 42 65 Y2 5 Y2 84 40 44 72 19 Y2 16 27 50 % 23 36 47
531 34 13 Y2 37 v.. 114 48 75 6 96 88 44 72 18 Y2 16 27 48 % 23 36 47
532 36 13 Y2 39 v.. 114 48 75 6 96 88 44 72 19 Y2 16 27 50 % 23 36 47
533 38 13 Y2 41 v.. 114 48 75 6 96 88 44 72 20 Y2 16 27 52 % 23 36 47
u V w z u V w z u V 1 w z u V w z u V w z
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Elevotor
INCHES
number
1~· diomeler heod shoft l 1"114" diomeler heod shoft 1 2 ~· diomeler heod shoft 1 2 1 ~· diomeler heod shaf t 1 3 ~• diometer heod shaft
2 ~" dia meter heod shoft l 2"114" diometer heo d shoft 1 3~" diometer heod shoft 1 3"114" diameter heo d shaft 1 4 ~" diometer heod shoft
5 34 39 % 31 y.
y.
7 Y2 3 "li• 41 o/o 32 % 8 4 1.n. 43 % 32 % 9 4 1s.n. 45 % 33 % 9% 41 s.n6
5 35 41 % 33 7 'h 3 1•.n. 43 o/a 34 3/a 8 4'.li& 45 3/a 34 % 9 4 " 1Í• 47% 35 % 9% 4"A• 48 3/a 36 V1 10112 5 7A•
5 36 43 % 35 y. 7 Y2 3• •.n. 45 Ya 36 :Va 8 4 711• 47 % 36 o/a 9 4 " A. 49 3/a 37 o/a 9% 4 " A• 50 3/a 38 Y1 10 \l:i 5 7A•
537 45 % 37 y. 7 V2 3 ••.n. 47 o/a 38 3/a 8 4 'IÍ•49 :Va 3 8 o/o 9 4".li& 51 :Va 39 % 9 :v. 4 " A• 5 2 % 40 Y1 10 112 5'1Í•
5 38 4 5% 37 y. 7\l:i 3' % 47 o/a 38 % 8 4 'A• 49 :v.
38 o/a 9 4 " A• 5 1 3/a 39 Y1 9% 4 "A• 52 :v. 40 V1 10 'h 5'A•
L 1 N K - B E L T • 331
bulk handling
bucket elevators
Head shaft
supports reinforced - -
to provide rigidity
:i- - - - - Head shaft mounted
in fixed pillow blocks
Clamped removable
door for assembly
and inspection of
buckets and chain
Sturdy well-proportioned
- -- boot with removable plates
Foot shaft adjustment at front and back
by convenient----
screw takeups
20171C
332 • L 1 N K - B E L T
bulk handling
bucket elevators
.6. Elevators regularly include head shaft mochinery, snub shaft machinery, power directly proportional to volume and weight of mate ria l carried
foot shaft mochinery, choin, buckets, and casings with discharge spouts. in buckets ond choin speed.
Specify elevator number, shaft centers and Style 1 or 2 discharge spout. O Head shaft p rovided with Series 2- 1200 bobbitted beoring pillow blocks.
Boll and roller bearing pillow blocks ond takeups, grovity takeups, Salem t Snub shoft provided with Series 1000 babbitted bearing pillow blocks.
buckets, drives, leed hoppers. backstops, service platforms ond ladders § Foot sha ft provided wi th Series MS 2200 bobbitted bearing screw
con be furnished. toke ups.
• Style A malleable iron buckets. :j: Refer to Table 1 far corresponding casing moteriols far various operoting
LI. Bosed on buckets filled to 753 of theo reticol copacity. conditions.
Capacity directly proportionol to volume and weight of materia l corried 00 Terminal weight based on average size of head shaft. Weight odjustment
in buckets ond choin speed. necessory if casing thickness is other thon listed above. Terminal weight
® Bosed on buckets being filled to 1003 o f theoreticol copocity. Horse- includes Style 1 or 2 dischorge spout but no t feed hopper.
L 1 N K - B E L T • 333
bul k handling
bucket elevato rs
y
'
.-..-~~"-~
5-0
J .l?f=;i~
L ~~~~
DISCHARGE
SPOUT
STYLE 2
1 i\ LIFT
i 11
~
1111.
1 AA
~4 1 M
y (
~ BOLTS
2' PROJECTION
Fig. 3724
Elevotor A 8 e D E
1
F G J K
1
L
1
M
1
p Q R s AA
1 1 1 1 1 1 1 1 1 1
number
INCHES
691 20 y, 30 23 % 1 y, 15 24 v. 22 29 13 3 Va 25 12 Ye 8 12 36 63 Y2
692 22 Y2 30 25 'l'1 l y, 15 24 v. 22 29 13 3 v. 25 13 Ya 8 12 38 63 Y2
693 24 Y2 30 27% l y, 15 24 v. 22 29 13 3 'l'a 25 14 Ye 8 12 40 63 Y2
694 28 Y2 42 32 % 2 21 31 l4 28 36 17 2% 32 y, 16 Ya 10 18 46 v. 64
695 30 Y2 42 34 'l'1 2 21 31 y, 28 36 17 2 v. 32 y, 17 Ya 10 18 48 v. 64
6 96 32 Y2 42 36 'l'1 2 21 31 l4 28 36 17 2 v. 32 Y2 18 Ya 10 18 50% 64
697 34 Y2 42 38 % 2 21 3 1 l4 28 36 17 2% 32 Y2 19 Ya 10 18 52 :v. 64
698 38 Y2 42 42 'l'1 2 21 31 l4 28 36 17 2% 32 Y2 21 Ya 10 18 56 v. 64
IN CHES
69 1 17 Y2 13 3A 3 1 3A 18 'l'1 14 5/ 1 13 Y2 2 Ya
692 18 Y2 14 3,4 3 1 3A 19 'l'1 15 o/1 3 y, 2 Y1 21 v. 16 y, 4 y, 2 Y2
693 19 y, 15 3,4 3 1 3A 20 'l'1 16 o/1 3 y, 2 Y1 22 v. 17 y, 4 y, 2 y,
694 21 y, 17 3A 3 1 3A 22 'l'1 18 o/a 3 y, 2 Y1 24 v. 19 Y2 4 Y2 2 Y2 26 \4 20 y, 5 2 V1
695 22 y, 18 3A 3 1 3,4 23 'l'1 19 o/a 3 y, 2 Y1 25 3,4 20 y, 4 y, 2 Y2 27 \4 21 y, 5 2v.
696 23 Y2 19 3A 3 1 l,4 24 'l'1 20 o/a 3 y, 2 y. 26 3,4 21 Y2 4 Y2 2 Y2 28 \4 22 1/2 5 2 Va 31 '.4 23 '.4 8 3 Ya
697 24 y, 20 3A 3 1 l,4 25 'l'1 21 o/1 3 Y2 2 Y1 27 lf.t 22 Y2 4 Y2 2 Y2 29 y, 23 Y2 5 2% 31 'la 24 3/e 6 3 Ya
698 26 y, 22 3A 3 1 3A 27% 23 o/1 3 Y2 2 Y1 29 y. 24 Y2 4 Y2 2 Y2 31 l4 25 Y2 5 2 V1 33 'la 26 3/e 6 3 Ya
Hove dimensions certified for instollotion purposes.
¡,. Bosed on Series 2 - 1200 bobbitted beoring pillow blocks.
334 • L 1 N K - B E L T
bulk handling
bucket elevators
Discharge spout
positioned for
clean discharge
L 1 N K - B E L T • 335
bulk handling
bucket e l evators
770 870 30 55 60 .. .. .. 25 50 60 .. .. . . 20 40 60 . . .. .. 20 35 55 60
771 871 25 50 70 .. .. 25 45 70 .. .. .. 20 35 60 70 . . .. .. 30 55 70
772 872 25 45 60 . . .. . . 20 40 60 .. .. .. 20 35 55 60 .. .. .. 30 50 60
773 , 873 20 40 65 70 .. . . 20 35 60 70 .. .. .. 30 50 70 .. .. .. 25 45 70
774 874 20 40 60 .. .. .. 20 35 60 .. .. .. 30 50 60 . . . . .. 25 45 60
775 875 20 35 60 70 .. .. 20 30 55 70 .. .. .. 30 45 70 . . . . .. 25 40 60 70
776 876 20 40 60 .. .. .. 20 35 55 60 .. .. .. 30 45 60 . . . . .. 25 40 60
777 877 .. 30 50 70 .. .. .. 30 50 70 .. .. .. 25 40 65 70 .. .. 20 35 60 70
778 878 . . 30 50 60 .. .. .. 30 45 60 .. .. .. 25 40 60 .. .. .. 20 35 55 60
779 879 . . 25 45 70 80 .. .. 25 40 65 80 . . .. 20 35 55 75 80 .. 20 30 50 70 80
780 880 . . 20 35 60 .. .. .. 20 35 55 60 .. .. 20 30 45 60 .. .. .. 25 40 55 60
78 1 881 . . 25 40 60 80 .. .. 20 35 55 75 80 .. 20 30 50 65 80 .. .. 25 45 60 80
782 1882 . . 20 30 50 60 .. . . . . 30 45 60 . . . . .. 25 40 55 60 .. .. 20 35 50 60
783 883 . . 20 35 55 75 80 . . 20 30 50 65 80 . . .. 25 40 55 80 .. 25 35 50 70
¿ Elevators regulorly include heod shoft mochinery, foot shoft mochinery, 0 When handling light weight, fluffy or pulverized mote riols, choin speeds
choin, buckets, ond cosings with dischorge spouts ond curved bottom moy be increosed to 160 to 175 FPM occording to the íluffy noture of
pioles for Type 8. Specify elevotor number, shoft centers ond Style 1 the material, to provide greoter copocity.
or 2 dischorge spout. Boll ond roller beoring pillow blocks ond tokeups, 6 Bosed on buckets filled to 753 of theoreticol copocity. Copocity directly
drives, feed hoppers, bockstops. service plotforms ond lodders con be proportionol to volume ond wei:;¡ht of material corried in buckets ond
furnished. choin speed. Free-ílowing moteriols connot be corrled as high in the
• Style MF, medium front, continuous steel buckets. buckets os heovier or less íluffy moteriols.
336 • L 1 N K - B E L T
bulk handling
bucket e levato rs
770 870 .125 .550 .0 25 .136 .795 .036 .155 1.172 .055 .1 73 1.590 .073 25 19.1 19 112 11s;16
771 871 .125 .550 .025 .136 .795 .036 .155 1.172 .055 .173 1.590 .073 25 19.1 19 112 115116
772 872 .13 1 .7 17 .031 .144 .957 .044 .165 1.464 .065 .187 1.9 48 .0 87 25 19.1 19 V2 115;16
773 87 3 . 13 1 .7 17 .031 .144 .957 .044 .165 1.464 .065 .187 1.948 .087 25 19. l 19 'h 11 s;16
774 87 4 .135 .804 .035 .151 1.146 .051 .177 1.740 .077 .2 10 2.5 00 .102 25 19.1 19 112 l ";16
775 875 .135 .80 4 .035 . 151 1.146 .051 . 177 1.740 .077 .2 10 2.5 00 .102 25 19. 1 19 'h 115;\6
776 876 .236 .743 .036 .252 1.070 .052 .278 1.590 .078 .3 0 4 2.063 .104 25 19.1 17 V2 2%
777 877 .236 .743 .036 .25 2 1.070 .052 .278 1.590 .078 .3 0 4 2.063 . 104 25 19.1 17 V2 2 3;\6
778 878 .243 1.134 .043 .26 1 1.242 .061 .292 1.857 .092 .323 2.482 .123 25 19. 1 17 'h 2 3116
779 879 .243 1.1 34 .0 43 .261 1.242 .061 .292 1.857 .092 .323 2.482 .123 25 19.1 17 'h 2%
780 8 80 .252 1.25 0 .0 52 .270 1.406 .07 0 .305 2.040 . 105 .340 2.362 .140 25 19.l 17 % 2%
781 88 1 .252 1.250 .052 .27 0 1.406 .070 .305 2.040 .105 .3 40 2.362 .140 25 19. 1 17 'h 2%
782 882 .255 1.11 o .055 .278 1.595 .078 .319 2.385 . 11 9 .358 3.200 .157 25 19. 1 17 % 2 3;\6
783 883 .255 1. 11 o .055 .278 1.595 .078 .3 19 2.385 .11 9 .358 3.200 . 157 25 19.1 17 'h 2 3;\6
L 1 N K - B E L T • 337
bulk handling
bucket e levators
DJSCHARGE 1
SPOUT_ DISCHARGE
STYLE l DJSCHARGE SPOUT
FOR BOTH TYPES
OF ELEVATORS
STYLE 2
-e
INSIDE~A~
1
D 1 !
INSIDE
SPOUT
STYLE l
LIFT LIFT
1 6 -10· 1 6.
AA
y
M
A N
( !
5 ~ ' BOLTS
·>- R >--< R ""5 "" 2•PROJECTION
Fig. 6124
Type 7 elevator Type 8 elevator
Casing
size A e 1 D 1
E F G J
K
l M
N 1
p Q 1 R 1 S 1 AA 1 AB AC
inside,
1 B 1 1 1 1 H 1
• 1
1
1
1 Type 7 Type 8
inches INCHES
11%x39
13%x39
11%
13%
39
39
15Ya
17Ya
19Y2
l Y2
1 Y2 19Y2
32Y2
32Y2
121Y2
21 Y2
28
28
29
29
10 17
10 17
l37Y2
37Y2
22
22
7%
8%
6
6
16Y2
l6Y2
25\4
27\4
20% 63Y2
22% 63Y2
6
8
12
12
13%x48 13% 48 18Ya 2 24 40% 27% 38 33\4 15 22Y2 49Y2 27 8% 8 21 29Y2 24% 64 8 15
15%x48 15% 48 20Ya 2 24 40% l27Y2 38 33\4 15 22Y2 49Y2 e:,. 27 9% 8o 21 131Y2 0 26% @ 64 10 15
o:2121 33 Y2 0 28% ~
1
17%x48 17% 48 22Ya 2 24 405/s 27Y2 38 33\4 15 22Y2 49% e:,. 27 10% 8 64 12 15
19%x48 19% 48 24 Ya 2 24 40% 27Y2 38 33\4 15 22Y2 51 Y2 27 11 % 10 38\4 3 1% 64 14 15
21 %x48 21% 48 26 Ya 2 24 405/s 27Y2 38 33\4 15 22Y2 51 Y2 27 12% 10 21 40\4 33% 64 16 15
338 • L 1 N K - B E L T
bulk handling
bucket elevators
Frames of structural
steel designed a nd
constructed to pro- Discharge spout
vid e ampl e support can be furnished
fo r machinery,
bucket line and
material load
Ca rrying run
supported on
idler rolls
Carrying run
to mainta in
supported on al ignment
idler wheels
to maintain 1
alignm ent
Styl e MF
continuous steel
buckets on 32-
ounce rubber
covered b elt
l 1 N K - B E L T • 339
bulk handling
bucket e levator s
905
906
907
10 X 7
12 X 7 X 11 Ya
X
12 )( 7 )( 11 Ya
12 )( 8 )( l 1 o/a
l 1 o/a 12
12
12
12
140
140
140
140
1
l
l
l \4
3
3
3
4
1200
1500
1500
1750
60
75
75
85
75
95
95
105
. . . . 50 80 1...
.. . .
.. . .
40
40
35
· · · ·.
60 80 . ...
....
70 . . . . .. ..
60 . . . . . . . .
.:J::
.... 35 1 55 80
.... 35 55
1
75
60 1
Horse powe r a l head s halt o Head shaft O Faat shaft § Approximate we ight, pounds ~
901 .500 .073 .600 .092 20.50 26 20.50 2 7/Í6 e 102a 575 35 120 490 28
902 .500 .073 .600 .092 20.50 26 20.50 2'll. 823 590 31 120 490 28
903 .600 .089 .800 .1 12 25.07 22 23.18 1
2 15/Í• e 110 775 35 120 530 31
904 .600 .089 .800 .1 12 25.07 22 23.18 2'5/Í• 830 875 42 120 530 31
905 .700 .109 .900 .136 25.07 22 23.18 2 '5/Í• e 110 790 38 120 595 35
906 .700 .109 .900 .136 25.07 22 23.18 2 15/Í• 830 975 45 120 625 35
907 .800 .123 1.000 .154 25.07 22 23. 18 2 l 5Jí6 e 11 0 800 39 120 595 1 35
908 .800 .123 1.000 .154 25.07 1
22 23.18 2 l 5Jí6 844 1075 51 180 625 35
909 .900 .144 1.100 .180 25.07 22 23.18 2 l 5Jí• e 110 875 41 120 650 1
39
910 .900 .144 1.100 .180 25.07 22 23.18 215/Í• 844 1025 54 180 650 39
911 1.100 .167 1.400 .210 25.07 22 23.18 215/Í• e 110 900 44 120 670 40
912 1.100 .167 1.400 .210 25.07 22 23.18 21 5/Í• 844 1225 56 180 690 40
913 1.300 .189 1.600 .23S 25.28 22 23.37 21 5/Í• e 132 1325 63 180 700 41
.a. Elevators r<ogularly include head shaft machinery, supporting idlers, foot o Based on buckets filled to 100"0 o f theoreticol capacity. Horsepower
sha ft machinery, chain, buckets, and steel frames with loading legs. directly proportional to vol""'" and weight of material carried in bucke ts
Specify elevator number and shaft centers. Ball and roller bearing pillow and chain speed.
blocks and takeups, d rives, feed hoppers and discharge spo uts con be O Head shaft provided with Series 2-1300 bobbitted b earing pillow blocks.
furnished. § foo t shaft provided with Series DS-B2800 babbitted bearing screw
• Style MF, medium front. continuous steel buckets. takeups.
C:. Bosed on buckets filled to 75°;~ of theoretical capocity. Copacity directly © Terminal weights based on maximum size head shaft. Terminal weight
p ropo rtional to volume and weight o f moterial carried in buckets and incl ud es loading leg but not leed hopper or discharge spout.
c hain spe ed.
340 • L 1 N K - B E L T
bulk handling
bucket e levators
Maxi mum ce nters in feet far variou s diame ter h e ad s haftsl Horsepower al head shoft o Heod sho ft O
Material weight, p ounds p er cubic foot Mate rial weight, pounds p e r cubic foot Pulley
Elevotor
number 1 25 100 125 Speed,
... Heod shoft d iometer, inches Per foot Per foot
Dio meter,
inches
Face,
inches
RPM
Terminols / centers Terminols 1
2\lí. 2• '!1. 3% 31 ~ 4 \lí, centers
1 1 1 1 1 4 ''A•
926 30 60 .. . . .. ... ... .600 .090 .750 .113 30 11 25.5
927 25 45 65 . .. .. . ... .800 .110 1.000 .138 30 13 25.5
92 8 . .. 25 45 60 .. . . .. 1.200 .171 1.500 .2 14 36 14 21.3
929 . .. . .. 35 55 .. . ... 1.400 .197 1.750 .246 36 18 21.3
L 1 N K - B E L T • 341
bulk handling
bucket elevators
TYPE 164
VERTICAL 6"DIAMETER
CENTERS FLAT ROLL VERTICAL
IDLERS CENTERS
12"DIAMETER
FLINT RIM
WHEELS
WIDTH OF WIDTH OF
LOADING
CHUTE
905 22 27 \4 27 \4 8 4 4 Y2 19% 38 Ya 2 1 Y2 26 15 Y2 20 Y2 14 % 20 Y2 5 Y1
906 21 Y2 27 \4 27 \4 8 4 4 Y2 19% 38 \4 2 1 Y2 26 15 Y2 20% 15 21 3/.i 6 Y2
907 22 27 \4 27 \4 8 4 4 Y2 20% 39 Ya 21 Y2 26 15 Y2 21 Y2 14% 20 Y2 5 Y1
908 21 Y2 27 \4 27 1/.i 8 4 4 Y2 20 % 39 \4 21 Y2 26 15 y, 21 % 15 21 3/.i 6 Y2
9 13 26 Y2 33 \4 33 v. 9 4 Y2 4 Y2 20 Va 39 l/a 21 Y2 32 18 Y2 2 1 Va 18 25 v. 7
Eleva tors using belt
926 20 23% 26 6 3 3 Va 15 Y2 32 Y2 16 Y2 24 15 21 Y2 13 v. 18 4 Y2 36
927 23 26% 29 7 3 Y2 3 Va 15 Y2 32 Y2 16 Y2 24 16 Y2 21 Y2 15 v. 21 1
5 Y1 36
928 25 31 31 8 4 4 Y2 20Y2 39 2 1 Y2 26 17 26 Y2 16 % 23 Y2 6 Y2 42
929 28 Y2 28 Y2 28 Y2 8 4 4 Y2 23 Y2 42 2 1 Y2 28 16 v. 26 Y2 18 Y2 25% 6 Y2 45
930 30Y2 30 Y1 30 Y1 9 4 Y2 4 Y2 23 Y2 42 21 Y2 30 17 \4 26 Y2 20 27 v. 7 45
931 32 Y2 32 Y2 32 Y2 9 4 Y2 4 Y2 23 Y2 42 21 Y2 32 18 \4 26 Y2 21 28 v. 7 45
932 32 Y2 32 Y2 32 1/l 10 5 4 Y2 28 % 49 \4 28 Y2 32 18 v. 34% 2 1 Y2 29 v. 7 Y1 50
1
_H_e_o_d _sh_o_f1_d_io_m_e_1e_r,_in_c_h e_s_ __ 1 ~ ~1~1 ~1
P, inches A 2 Ya 2 Y2 3 V. 3 Y2
342 • L 1 N K - B E L T
bulk handling
bucket elevators
Head shaft
Head shaft mounted mounted on
directly on reinforced independent
head casing supports
Backstop mounted on
elevator head shaft to
prevent backward rotation
Sturdy well-proportioned
- - - - - - - b o o t with removable p l a t e s - - - - - - -
at front and back
Photo 20175A Photo 32562
Type 1 O Elevator
1001 25 35 60 85 20 30 45 70 25 40 55 20 30 45
1002 20 35 55 75 .. 25 40 60 20 35 50 .. 25 40
1003 20 30 50 75 .. 25 40 55 20 30 45 .. 25 35
1004 20 30 45 65 .. 25 35 50 20 25 40 .. 20 30
1005 .. 25 40 60 .. 20 20 45 .. 25 35 .. 20 30
1006 .. 35 50 75 .. 30 45 65 25 40 55 20 30 45
1007 .. 30 45 60 .. 25 40 55 20 30 45 20 25 40
1008 .. 25 40 55 .. 20 35 50 20 25 40 .. 20 30
1009 .. 20 35 50 .. 20 30 45 .. 25 35 .. 20 30
101 0 .. .. 30 40 .. .. 20 35 .. 20 25 .. . . 20
Type 11 Ele v a t or
Ele valo r M aximu m elevalor centers in f eet for vario us sixe hea d s h afts
numbe r Material weight, p ound s per cubic fee t
&
50 75 100 125
1 4 1 ~ 1 5~ 1 5 1 ~ 1
Heo d shoft diameter, inches
6 Y, 1 7 14"11•1 5~ 1 5 "11• 1 6 Y, 1 7 14"116 1 5 ~ 1 5"11• 1 6 Y, 1 7 14"1161 5 ~ 15 % 1 6 Y, 1 7
11 0 1 85 115 125 ... . .. 70 95 120 . . . . . . 60 80 100 . .. ... 55 70 85 . . . . ..
11 02 75 100 125 ... ... 60 80 100 . . . . . . 50 70 85 . . . . . . 45 60 70 . . . . . .
11 03 65 90 11o ... . .. 55 70 90 . . . . . . 45 60 75 . . . . .. 35 50 60 . .. . . .
11 04 55 75 90 ... ... 45 60 70 . . . . . . 35 50 60 . . . .. . 30 45 50 . .. . ..
11 05 50 65 80 ... . .. 40 50 65 . . . . . . 30 40 50 . . . ... 25 35 40 . . . . ..
11 06 65 90 115 125 125 55 70 95 125 125 50 65 90 11 5 125 45 60 80 105 11 0
1107 60 80 105 125 125 50 65 90 115 125 45 60 75 100 110 35 50 65 90 95
1108 55 70 95 125 125 45 60 80 105 11 0 35 50 65 90 95 30 45 60 80 80
1109 50 65 85 115 125 40 55 70 95 100 35 45 60 80 85 30 40 55 70 75
1110 40 55 70 95 100 30 45 60 75 80 25 35 50 65 70 25 30 40 55 60
Ji,. Elevators regularly include head shaft machinery, loot shaft machinery, o Maximum size lumps not to exceed 103 ol the total volume and at least
chain, buckets, casings with loading legs, guide angles and discharge spouts 75%
ol the total volume to be l ess than one-half ol the maximum iump size.
and backstops on the Type 10. Specify elevator number and shoh centers. Far handling materials containing higher percentages of lumps and lor sharp,
Ball and roller beoring pillow blocks and takeups, gravity takeups, drives, wedge-shaped ond sha le-like mate riais, inclined boots are recommended.
leed hoppers, service platforms and ladders can be furnished. 6 Based on buckets fil ied to 753 ol theore tical capacity. Capacity directiy
• Styie SC conti nuous steel buckets. proportional to volume ano weight ol material corried in buckets and chain
0 Based on handling mildly abrasive moterials. Recommended speed 103 speed. Free-ílowing mate riais cannot be carried as high in the buckets as
higher lar nonabrasive meteríais and 103 lower far very abrasive meteríais. heavier or less íluffy materials.
344 • L 1 N K - B E L T
bulk handling
bucket elevators
1006 4.00 .1 9 5.30 .28 6.75 .3 8 8.14 .47 29.12 16.0 29.12 2 15A6
1007 4.8 3 .23 6.2 2 .34 7.9 1 .46 9.65 .57 29.12 16.0 29. 12 2 15A6
1008 5.30 .28 7 .45 .42 9.59 .57 1 1.74 .71 29.12 16.0 29.12 2 15A6
1009 6.38 .34 8.67 .51 11.20 .67 13.78 .84 29.12 16.0 29.12 2 15A6
1010 7.30 .42 10.39 .63 13.61 .83 16.75 1.05 29.12 16.0 29.12 2 15116
1101 4.54 .19 6.18 .28 7 .50 . 38 8.85 .47 29. 12 16.0 29.12 2 15116
1102 5.36 .23 6.9 8 .3 4 8 .6 4 .46 10.32 .57 29.1 2 16.0 29.12 2 15A6
1103 6.22 .28 8. 18 .42 10.27 .57 12.3 1 .71 29. 12 16.0 29. 12 2 15116
11 0 4 7 .04 .3 4 9.50 .5 1 11.91 .67 14.2 7 .84 29.12 16.0 29.12 2 15A6
110 5 8 .17 .42 1 1.18 .63 14.20 .8 3 17.3 5 1.05 29. 12 16.0 29.12 2 15A6
1106 4.9 1 . 19 6.57 .28 8.22 .38 9.59 .47 29.1 2 16.0 29. 12 21 SJl6
11 07 5.74 .23 7.79 .34 9.43 .46 1 1. 12 .57 29.12 16.0 29. 12 2 15116
1 108 6.77 .28 9.04 .42 1 1.01 .57 14.99 .7 1 29.12 16.0 29.12 2 15A6
1 109 7.88 .34 10.26 .51 12.7 1 .67 15.14 .84 29.12 16.0 29.12 2 15116
1110 8.95 .42 11.92 .63 14.99 .83 18.04 1.05 29.12 16.0 29.12 2 15A6
Approximate wei ght, & Elevators regulorly include heod shaft mochinery, foot
Thickness of steel casing i shafr mochinery, choin, buckets, casings with looding
poundsoo
legs, !lUide ongles ond dischorge spouts and bock-
Ca sing
Eleval or Cho in Bool 1 Dis- stops on Type 10. Specify elevotor number and shaft
síze He ad section chorg,e Casing,
number number centers. Ball ond rolle r bearing pillow blocks ond
... t
in si de,
inches Hood
ond
in ter-
spou
Terminal
buckets ond
chain, per
takeups, grovity takeups, drives, feed happers, service
plotforms and lodders can be furnished.
se ction inches fool centers
® Based on buckets folled to 100% of theoretical copac-
ity. Horsepower directly proportional to volume and
1001 554850 26x54 149 0 129 0 1090 3J16 2874 250 weight of material carried in buckets and chain speed.
1002 554850 28x5 4 1490 1290 1090 3A6 2922 25 4
1003 554850 30x54 1490 129 0 10 90 3A6 298 2 26 0 O Head shaft provided w ith Series 2-1300 babbitted
3A6 bearing p illow b locks. On Type 11 backstop should be
1004 554850 32x54 1490 1290 10 90 3038 265
provided on portian of drive locoted oheod of
1005 554850 34x54 149 0 1290 10 90 % 308 9 271 heodshofr.
1006 554851 30x60 1290 1090 % \4 3179 289 § Foot shoft provided with Series MS 2200 bobbitted
beoring screw tokeups.
1007 554851 3 4x60 12 90 1090 3J16 \4 3316 301
1008 554851 38x60 1290 1090 3J16 \4 3 44 3 311 t In handling extremely obrasive or corrosiva moteriols,
1009 55485 1 44x60 12 90 10 90 3J16 \4 3637 330 consult Link-Belt for choin recommendo tions.
1010 55485 1 50x60 1290 1090 3J16 \4 3826 346 t Refer to Table l for corresponding casing meteríais
for vorious operoting conditions.
11 01 554851 30x60 1290 1090 % \4 3602 289 00 Terminal weight bosed on average size heod shoft.
11 02 554851 34x60 12 9 0 10 90 3116 \4 373 5 301 Weight odjustment necessory if thickness of casing is
11 03 554851 38x60 1290 1090 3A6 \4 3875 3 11 other thon listed obove. Terminal weight includes
1 10 4 554851 4 4x6 0 1290 10 9 0 % Y4 4075 330 looding leg, dischorge spout ond bockstop but not
11 05 55485 1 50x60 12go l Ogo 3A' Y4 4 2 71 346 feed hopper.
L 1 N K - B E L T • 345
bu lk handling
bucke t elevators
y 1
y ~~.~4
~
r
w G
[
11 1
91
J
1
1
!
1
6-0
J
6-0
1 l
L L~ Head Section
For Type 11 Elevator
DISCHARGE DISCHARGE
SPOUT SPOUT
CENTERS LIFT
AA
T X
M BOLTS- AB
2~·PROJECTION
+
Elevator A 8 e o E f G J K M p R s T X AA AB
number 1 1 1 1 1 1 1 1 1 1 1 1 1 1
INCHES
1001 26 54 30 % 2 27 45 % 31 35% 10 34 14 'l'a 24 45 % 9 57 96 :v.
1002 28 54 32 :Ya 1 2 27 45 % 31 35 % 12 34 15 'l'a 24 47 % 9 57 96 %
1003 30 54 34 :Ya 2 27 45 % 31 35 :y. 14 34 16 'l'a 24 49 % 9 57 96 %
1004 32 54 36 % 2 27 45 % 31 35 % 16 34 17% 24 51 % 9 57 96 %
1005 34 54 38 :Ya 2 27 45 % 31 35 % 18 34 18 'l'a 24 53 % 9 57 96 %
- -- - - --- - -- - ---- ---- - - - -- - - - - --- - - - - - --
1006 30 60 35 V2 2 Y2 30 48 % 34 39 v. 14 45 16 'l'a 27 52 Ya 12 78 114 1
10 07 34 60 39 V2 2 Y2 30 48 % 34 39 V2 18 45 18 'l'a 27 56 Ya 12 78 114 1
1008 38 60 43 V2 l 2 Y2 30 48 :v. 34 39 V2 22 45 20% 27 60 v. 12 78 114 1
1009 44 60 49 V2 2 Y2 30 48 :v. 34 39 V2 28 45 23 % 27 66 Ya 12 78 114 1
1010 50 60 55 V2 72 Ya 12 78 114 1
- - - -- -
2 Y2 30 48 % 34 39 V2 34 , 45
_ 26% 27
1101 30 60 35 V2 2 V2 30 48 % 38 37 V2 14 45 16 'l'a 27 52 v. 12 78 114 1
11 0 2 34 60 3 9 V2 2 V2 30 48 % 38 37 Y2 18 45 18 % 27 56 Ya 12 78 114 1
11 0 3 38 60 43 V2 2 Y2 30 48 :v. 38 37 V2 22 45 20 % 27 6 0 v. 12 78 114 1
11 0 4 44 60 49 V2 2 Y2 30 48 :v. 38 37 v. 28 45 23 'l'a 27 66 Ya 12 78 114 1
1105 50 60 55 y, 2 V2 30 48 % 38 37 % 34 45 26 'l'a 27 77 y. 12 78 114 1
1106
--- - - -
31 v. 60
-- - - - - - - - - - - - - - - - -
37 2 v. 30 48 % 38 37 V2 14 45
---- - ---- -
17 % 27 53 % 12
-78- -114
--
1
1107 35 V2 60 41 2 V2 30 48 % 38 37 Y2 18 45 19 % 27 57 % 12 78 114 1
1108 39 y, 60 45 2 y, 30 48 % 38 37 Y2 22 45 21 % 27 61 % 12 78 114 1
1109 45 y, 60 51 2 y, 30 48 % 38 37 Y2 28 45 24 % 27 57 o/a 12 78 114 1
1110 51 v. 1 60 57 2 V2 30 48 % 38 37 V2 1 34 45 27 % 27 73 % 12 78 114 1
Hove dimensions cerlifoed for installotion purposes.
346 • L 1 N K - B E L T
bulk handling
bucket elevatou
Headshaft dimensions
2· ~ 3~ 3 1~ 4~
Elevo tor
number w
u 1
v. 1
w
1
YA
1
u 1
v. 1
w
1
Yll.
1
u 1
v. 1 1
Y¿
1
u 1
v. 1
w
1
Yo
INCHES
4"A. 5~ 5"A.
Elevotor
number u w Yo u w Yo u w
1
V
1 1 1 1
V 1 1 1 1
V
1
Yo
INCHES
11 0 1 37 r. 29 r. 7 Y2 4 'l:z 3 9 r. 3 1 v. 8 6 40 r. 3 1 y, 9 6
11 0 2 39 r. 31 % 7 '1:z 4 'l:z 41 r. 33 y, 8 6 42 % 33 Ya 9 6
11 0 3 41 r. 33 r, 7 Y2 4 Y2 43 r. 35 v. 8 6 44 % 3 5 Ya 9 6
1104 44 r. 36 r. 7 Y2 4 'l:z 46 r. 38 Yo 8 6 47 r. 38 v. 9 6
1105 47 r. 39 % 7 v. 4 v. 4 9 r. 41 v. 8 6 50 r. 4 1 v. 9 6
6 Y, 7
El evo ter
numb er
u 1
V
1
w 1
Yo
1
u 1
V
1
w 1
Yo
INCHES
11 0 6 44 33 % 9 Y2 6 v. 44 v. 33 3/4 10 6 Y2
11 0 7 46 35 % 9 v. 6 Y2 46 v. 35 % 10 6 Y2
1108 48 37 :y. 9 v. 6 'l:z 48 Y2 37 % 10 6 Y2
1109 51 4 0 :y. 9 'l:z 6 'l:z 5 1 'l:z 4 0 :y. 10 6 'l:z
1 110 54 43 :y. 9 v. 6 'l:z 5 4 Y2 43 3,4 10 6 v.
Hove dimensions certiíled for instollotion purpo ses.
o Based on Se ries 2- 1300 babbitted pillow blocks.
L 1 N K - B E L T • 347
bulk handling
bucket elevators
TYPE 1 3 ELEVATOR
TYPE 1 2 ELEVATOR
348 • L 1 N K - B E L T
bulk handling
bucket elevators
..t. Elevotors regulorly include heod shaft machinery, gravity tokeups, chain, Ll. Bosed on buckets filled to water level. Horsepower dire ctly proporfiona l
buckets, ond casings with interna! looding chutes ond discharge spouts. to volume and weighf of material carried in buckets and cha in speed .
Spe cily e levator number, shoft centers ond hand o f discharge spout. O Head shafts provided wifh Series P 200 boll b earing p illo w blocks.
Orives, e xte rno! feed hoppers, service p latlorms and ladders can be o Refer to Table 1 for corresponding casing mote riols fo r various o per-
lurnished. a ting cond ifions.
• Continuaus welded steel bucke ts. ® Terminal weight bose d on a verage size head shaft. W eig ht ad íustment
0 Based on buckets filled to water leve l. Copocity directly pro portionol necessary il casing thickness is other than listed above. Terminal weighf
to vo lume ond weight ol material corried in buckets and chain speed. includes dischorge spouf but not externo! leed hoppe r.
L 1 N K - B E L T • 349
bulk handling
bucket elev ators
DISCHARGE
SPOUT DISCHARGE
SPOUT
' i
1 ¡
¡. i¡
1
! ! ¡ ·1 ' 1
l I '' 1 .
CENTERS
D
ii
1 • B
1.
1
LIFT
.
1
.
1
'
1
D 1 '
' 1
1 '
. 1
A' INSIDE
3
10 "
p p
Elevo la r
A 8 e o G M N p R
number INCHES
Type 12 elevator
Elevator •Y,.
1 1 2•;,. 1 2%
number u V w Yt 1
u V w Yt 1
u V
1
w Yt
INCHES
Type 12 elevator
350 • L 1 N K - B E L T
bulk handling
bucket elevators
Drive arrangements
Various drive arrangements are ava ilab le for bucket elevators. The most eco-
nomical combination consists of a G earmotor connected to the eleva tor head
shaft by means of a chain drive . The chain drive provides flexibi l ity in mount-
ing and, by varying the ratio of the drive, the speed of the elevator ca n be
changed. Other com binations consisting of Motogears, worm gear drives, or
helical gear drives either directly co nnected or combined with chain drives can
be furnished. The final drive selection depends on clearances, method of sup-
porting or user's preference.
A typical drive is shown in Fig. 4971.
Th e Motogear, supported on a brac ket
mounted on the elevator casing, is con-
nected to th e elevator head shaft by an
enclosed cha in drive. This orrangemen t is
compact, economical and efficient.
Backsto ps
Backstops are available for use on bu cket
elevators to preven t reversa! of the b ucket
line should the elevator stop under load.
A backstop can be applied directly to the
head shaft on all but the very large ele-
vators, in which ca se it sho uld be provided
on a portian of th e drive located ah ead of
u 1
1
1
the headshaft .
E
Elevot or
casing
size inside,
Average
weight,
A B e D Elevator ty pe
LINK-BELT • 351
bulk handli ng
sklp holsts
skip
Four sklp hoists provide dependoble operction et ges producing plcnt, handling cocl, coke, cnd Semlautomati c noncounterwelghted skip
cshes. The cocl cnd coke hoists, et fer left, deliver to bins serving e weigh lcrry over the chcrging floor. holst with 20-cubic foot bucket elevctes cshes
The hoist in the foreground, in front of boiler house, delivers cocl or coke breeze into bunker over 63 fe et to circular locding bin. Photo 1801 2
boilers. The csh hoist, behind boiler house, delivers to storcge bin for truck hculcge. Photo 304 1 6
The Link-Belt skip hoist has long been known to industry. Since the flrst
installation before the turn of the century, Link- Belt has built and
installed many such machines and has acquired valuable eic:perience in
their application to a variety of uses and operat ing conditions.
The skip hoist consists of a bucket with or without counterweights or
two buckets balancing each other, a winding machine, wire rope, a
steel structure with tracks, means for loading and unloading the bucket
or buckets, and the necessary electrical ap pa ratus and leed sheaves.
As an effective method of unloading bulk materials, the skip hoist
is especially applicable to high lifts, and is suitable for various combi-
nations of vertical and incl ined paths of travel. lt has few moving parts
and the material being carried does not contact these parts; therefore,
maintenance is infrequent and simplified. lt can handle a wid e variety
of abrasive or corrosive materials, large lumps as well as fines, at low
or high capacities.
The Link-Belt skip hoist is known for its simplicity of construction, its
dependability and economy in operation.
352 • L 1 N I< - B E L T
bulk handling
skip hoists
Skip hoists
40-cublc foot sem lautomatic sklp hoist lronsferring limestone Fully a utomatic skip holst s elevating coal and coke fram trock
and coke from outdoor slorage to bins. Started by a push button, hoppers. The 1 48-foot hoist a l left is o balonced type , while thot al
one cycle is completad aulomolicolly. Pnolo 30532 righl ;, o counlerweighted type with 1 56 feel of trovel. Photo 304 1 8
Materi als handled In the balanced type, two buckets are used, one as-
cending while the other is descending . The horsepower
The skip hoist will convey virtually all materials with the pull is measured by the weight of the material in one
exception of those which are very fine , light or fluffy, bucket. This type is selected for large capacities.
cont aminable, highly corrosive, or those having harmful,
d usty or explos ive properties.
Design
All elements of the Link-Belt skip hoist are designed to
conform with best engineering p ractice, predicated on
Types many years of experience in this f ield .
There a re three general types of skip hois ts-the single
noncounterweighted bucket, t he si ngle counterwei ghted Paths of travel
b ucke t, and the type with balanced bucket s. Each installation must be designed to meet local condi-
tions, and the path of travel of the bucket must therefore
In the single noncounterweighted type , the cable is be arranged to suit. The paths illustrated here are typical,
a ttached directly to the winding drum. The horsepower and will meet most operating conditions.
pull is measured by the weight of the bucket plus the
weight of the materi al in the bucket. This type is lowest in
first cost but is higher in power requirements than the other
types.
L 1 N K - B E L T • 3 53
bulk handling
skip holsts
Winding machines
The winding machine is assembled fram elements corefully designed to provide
dependa ble , faolproof automatic skip hoist service. 11 cansists of a single g roaved
d rum, a drum shaft maunted on heavy roller bearings, an enclosed pcrall e l shaft
gear d rive, a combined coupling
and brake wheel with operating
mechanism, and a traveling cam limit
switch, all maunte d on a welded
stee l base.
Twa ty pes of winding machines
a re availab le , the HRT and the RS.
The HRT machine ha s the advantage
of easy accessibility of pe ris far
service and ma inte nance. The RS
machine is more campact fo r use
whe re Aaa r space is limited .
Engineering
When material is delive re d to a ski p haist intermittently, such a s a s fram a track happer, the use af an automatic loader is necessary
when laad ing fram a wheelbarrow, an ash car, or by hand shavel- and the skip o peratian b ecomes fully a ulomatic. The cycle is then
ing, it can be laaded d irectly into the bucket and the opera tion mad e the sorne as far semia ulomatic operation except that the bucket is
semiautomatic. held a predetermined p eriod al the lood ing p oint far looding, and
In semiautamatic operation, the cycle is as fallows-af ter loading, then the cycle is automotically rep e o ted.
the bullan is pushed ; the skip accelerales, travels al full speed , The copacity of o semia utomatic skip hoist is somewhot less than
decelerate s, and remains al the dumping zone far a p re-determined that of one which is full y o utomatic, due to the g rea ler and indefinite
period ; it then reverses, accelerates, trove Is al full speed, decelerates, time required far looding. Table l will be faund useful in tenlatively
and comes to re sl ba ck al the loading p osition. se lecting the approximate bucket size and speed. Consult Link-Belt
When material comes ta the skip hoi sl in a conlinuo us stream, such fa r final selection.
Counter-
Balonc ed
bucket
sp eed s pe ed 1- ,- 0-0- -
l 2- 0- -l 4- 0- -l 6- 0- -1-80
- -2-0-0 we;ghted w e;ghled lype
20 20 16 13 11 1o 26 22 20 11 3 6
30 29 23 19 16 14 ... ... .. 38 32 28 15 4 8
40 39 31 26 22 19 .. ... ... 52 44 38 20 6 11
100 60 59 47 39 33 29 .. ... 78 66 58 27 8 16
80 78 60 51 44 38 102 88 76 35 11 22
100 98 78 64 55 48 128 110 96 41 13 27
120 117 93 77 66 58 154 13 2 11 6 50 16 32
- -- --- 20 27 21 18 16 14 36 32 28 17 4 8
30 40 32 27 23 20 54 46 40 22 6 12
40 53 43 36 31 27 72 62 54 31 8 17
150 60 79 64 54 47 41 108 94 82 41 12 24
40 38 34 30 28 25 76 68 60 56 50 41 11 22
100 60 57 51 46 41 38 114 102 92 82 76 55 16 32
ond 80 74 66 60 54 51 148 132 120 108 10 2 70 22 43
200
100 92 82 74 67 62 184 164 148 134 124 82 27 54
120 108 97 87 79 74 216 194 174 158 148 100 32 64
40 48 43 40 36 33 96 86 80 72 66 62 17 33
150 60 72 65 60 54 50 144 130 120 108 102 82 24 48
o nd 80 102 91 83 76 64 20 4 182 166 152 128 105 33 65
300
100 125 1 10 102 90 87 250 220 204 180 174 123 40 80
120 150 134 124 113 105 300 268 248 226 210 150 48 96
40 50 47 44 41 100 94 88 82 93 25 50
150 60 75 70 65 61 150 140 130 122 122 36 73
ond 80 90 83 80 74 180 166 160 148 158 49 98
4 50
100
120
• Copoc111es ore boseo on ou1omo1ic lood1ng of moteriol we1ghing 50
119
14 2
1 11
132
105
126
98
1 18 l 23 8
284
222
264
2 10
252
196
236
depends upen the speed wilh wh1ch the bucket is looded.
18 4
225
60
72
121
14 3
pounds per cubic 100 1, o nd 1oke into o ccoun1 the time required for lood- • Horsepower requirements ore bosed on listed capacit1 es and lihs, with
ing, t roveling ond dischorging. With semiou1omo1ic lood1ng, the copocity fnctional ond eleclricol losses included,
JS4 • L 1 N K - B E L T
bulk handling
sklp holsts
Engineering
Automatic loading
A skip hoisl hondles material in botches ond therefore material b ucket co pocity, the looding of the b ucket is best co ntrolled by
which con be brought to it intermillently con be looded directly the use of o receiving hopper ond looding device. The Link- Bel!
inlo the buckel. This permits manual looding, provided the co- oulomolic loader is o p roven mochine designed lo utilize the full
pocity requiremenls ore odequole o nd services of on ollendonl copocity of the syslem by ropid ond occurole Alling of the bucket,
justified. When material is ovoiloble far conlinuous looding of thereby eliminoting lime loss in the cycle.
the skip, os from o hopper or bin, or in botches greoler thon the
1<--D-~
r-c- 1
u_
O
iT
BA
-i
INSI DE
CHU TE
W=MIN.
!
-DISTANCE
r. TO REMOVE
LOADER SHAFT
u ' '
.'
Style O automatic loader Fig. 3497
f eet inches
• Empty
1 looded• f[ET ANO INCHES
20 36 6 2 100 2900 1-8 2-2V. 1-1 ov. 2-5'12 1-1 1 y, 2-2Ya 3-0 4 -4
30 54 6 2300 3300 2-0 2-6'/a 1-1 ov. 2-5'12 2 - 3 y, 2- 2Ya 3-0 4 -4
40 48 8 3800 51 00 2-0 2- 63A 2- 9 % 3-4'/a 2- 3 'A 3- 4 3A 4-0 6-6
60 54 8 4070 5720 2-6 3-0>A 2- 9 % 3.4y, 2- 9'A 3- 4 3A 4-0 6-9
Bucket
size, J K l M N p R
1
s T u V w
1 1 1 1 1
cubic 1 1
fe et FEET ANO INCHE"
20 0- 4 '12 4-8 4-7 2-5 1 ~6 2-4 '/2 0-7 13/Í6 4 -6 3-1 1-1 O>A 3- 4 '/2 2- 10'/2 4-9
30 0-4 '12 4-8 4-7 2-5 1 ~ 2-4 '/1 0-7 13/Í6 4-6 3- 1 1- 1O>A 3- 4 '11 2-10 '11 5-5
40 0-6 6-5 '/1 5-3 '/1 3-6 13/Í6 3-7'A 1-0 1 ~ 6 -6 4-2 3A 2- 9>A 4- 11 >A 4- ov. 4-1 1
60 0-6 6-5 '/1 6-2 3-6 13M 3-7'A 1 -0 1 ~ 6-6 4-2 3A 2- 93A 4-113A 4- ov. 5 - 11
80 0-6 6 -5 '/1 6-5 '11 3-6 13M 3-7'A 1 -0 1 ~6 6-6 4-2 3A 2- 93A 4 - 11 >A 4- 73A 6- 11
100 0-6 6-5 '12 7-3 '12 3-6 13M 3-7'A 1 -0 1 ~6 6-6 4-2 3A 2- 9 3A 4- 11 >A 4- 7>A 6 - 11
120 0-6 6 - 5 '12 8-2 3-6 13/Í6 3- 7'A 1 -0 1 ~ 6 -6 4- 2 3A 2 - 9 3A 4- 11 3A 4- 7v. 6- 11
Hove dimens1ons c ertified for instollotion purposes. .A Moximum lumps not more thon 10% of total materia l.
• Looded wi1h material weighing 50 pounds per cubic foat, such as cool.
L 1 N K • B E L T • 355
bu lk hand ling
skip hoists
Engineering
Discharging
=8 L
RAIL
GAUGE
SECTION AA
OVERTRAVEL
DETAil
s
t-e- -TRACK
l GAUGE
SECTION BB
Fig. 3494
Bucke t
size, A 8 e o E F G H J K l R s T
1 1 1 1 1 1 1 1 1 1 1 1 1
cubic
fe et fE~T A1'D NCfi.S
20 4-5 Vi 4-8 Y2 11-8 3-0 5-1 6-8 3-1 0-1 Vi 2-6 0-7 0-2 3-0 4- 1 JA 0-6 Y2
30 4 -5 Y2 4-8 Y2 11-8 3-0 5-1 6-8 3- l 0- l Vi 2-6 0-7 0-2 3-0 5-7 3A 0-6 Y2
40 5-5 Y2 5-2 14-0 3-6 5-8 7-9 Vi 1 4-3 0-1 2- 10 0-9 0-2 4-0 4-11 JA 0- l O Y2
60 5-10 5-9 15-5 Y2 3-6 6-6 8-7 Y2 4-0 0-3 Y2 2-10 0-9 0-2 4-0 5-5 JA 0- l O Y2
80 6-6 3A 6-3 Y2 16-3 4-0 7-0 JA 9- l 4-5 0-2 3-0 l-0 0-2 4- 0 6- l l-0 Y2
100 7-2 7- l Y2 17-9 4-0 7- l O Y2 l 0-4 Y2 4-5 0-2 3-0 l- 0 0-2 4-0 6- l 1-0 Vi
120 8-2 8-4 Y2 19-9 4- 0 9- l Y2 11 -7 4-5 0-2 3-0 l-0 0-2 4-0 6-l l-0 Vi
H ove dimensions certified for insto/lo:ion purposes.
Bucke ts
Buckets are availoble in sizes ranging from 20 to 1 20 cubic foot Plain boils such o s shown in Fig . 3495 ore employed when !he
capocities. The listed copacity of each bucket is meosured to the bucket operotes in o stro ight line. When the poth of the bucket is
copocity line. This is used for determining the copacity of a skip other than o stroight line, it moy be necessory to use cable guide
hoist operoting in o vertical path. For on inclined poth, the copocity sheoves with g uide rollers on the boil, os shown in Fig. 3496, to
is modifoed accord ingly. ovoid interference with the skip structure.
1r:
PLAIN BAIL ~( ROLLER BA IL
CAPACIT Y CAPACITY
---ciNE UNE
TRACK
!
Fig. 3495 Fig. 3496
356 • L 1 N K - B E L T
bulk handling
Bulk-Flo
Bulk-Flo
36776
Dl1tribu tlng coal by Bulk-Flo system al lorge hospital power plont. Cool is elevoted
from truck hopper ond dischorged to silo by Bulk-Flo al left. Cenler Bulk-Flo recloims
stored cool from silo ond elevotes it lo horizontal seporoted-run Bulk-Flo ot right,
which conveys ond dischorges it to ony of !he three stoker hoppers. Cool no! dischorged
into the stoker hoppers is retu rned to the silo-recloim Bulk-Flo for re-circulotion.
The conveying medium consists of an endless chain to which cross Aights are attached
at intervals, all conta ined inside a close fitting casing. The material to be conveyed Aows
in through feed openings to flll the spaces between Aights, and the movement of the chain
then pushes or conveys the material by means of these Aights. Discharge is effected
through a suitably located discharge opening or spout .
L 1 N K - B E L T • 357
bulk handling
Bulk-Flo
Types
Combined-run
Appllcatlon • The combined-run design is commonly used for handling fine ,
fre e-flowing material and substances that only occosionally contain friable
lumps.
Fe ed • The material is fed to the conveying medium on the top or return run of
the conveyor and is carried rearword a short distance beforc it is allowed to Head section
drop through an opening in the partition piole to the bottom or conveying run.
Horizontal slide gales regulate the rote of feed to the conveyor. - - - wifh fixed
head shaff
Discharge • In a fronl discharge heod section, materiol carried up on the
outside portion of the peak top fligh ts spills directly into the discharge chute, os
it does in a side discharge design. Tho l which is corried b y the inside portion
of o flight is deAected around the chain and flights into the chute.
L-path • The illustration to the right shows an L-path Bulk-Flo with com bined-run
having single feed opening and front discharge head section. Side discharge
head sections may a lso be used.
Horizontal • The lower photograph shows a horizontal Bulk- Flo with combined-
run having dual feed openings and a single discharge point. The design is
adaptable to additional feed and discharge openings. Chain and
----flighf line
1nfermed iafe
- - - - se ction
Fig.
61 87
lns pe ction
1- - -- - window
or door
Fully loaded Portially lo a ded
Ta il section
wifh s crew ad ju sfed
shaft fakeups
- - -Curve d section
L L-PATH COMBINED-RUN
Re movable hood-- - -- -
HORIZONTAL COMBINED-RUN
3 58 • L 1 N K - B E L T
bulk handling
Bulk-Flo
Types
He ad se ction
~-" ..•..•.
with sc rew ad juste d
He ad se ction
w ith fi xed he ad shaft - - - -
Separated-run
Application • The separated-run is recommended for
ha ndling materiols cantaining lumps, where feed control
is essential and it is desirable to hove com plete occess to
both runs of the conveyor.
Feed • Built with divided, sep ara tely encased horizontal
runs, this design is better odopted to the use of multiple
feed points. Material is fed directly to the bottom or con-
Peak-top _ __ veying run, ond the flow is controlled b y horizontal slide
flights ga les.
Discharge • Side discho rge head sections afford addi-
tiona l flexi bility esp ecially whe n the material is trons-
ferred d irectly to o second conveyor, resulting in o
decreased overall height of the machine.
Loop-loading • The loop-loading Bulk-Flo is o form of
the separate d-run design. Adjustoble tokeups o re on
heod shoft.
L-pa th • The L-path seporoted-run Bulk-Flo with side 281198
dischorge heod sectian is shown to the right. Front dis-
charge head sectians may also be used with this design.
Takeups ore provided o n the foot shoft.
Horizontal • The horizonta l seporoted-run design is
shown with two feed openings o nd one dischorge point.
Additionol feed ond dischorge points moy be used
where required.
LOOP
LOADING
L-PATH
SEPARATED-RUN
1
Tail se ction
with screw adjusted
shaft takeups
HORIZONTAL
28123 SEPARATED-RUN
Lstraight flights
L 1 N K - B E L T • 359
bu lk handling
Bulk- Flo
Selection
Consider the following foctors whe n selecting o Bulk- Flo: Ex amples o f Bulk- Flo selection
Kind ond chorocter of material being hon~ e d, whether lump y, Pr ob lem 1
obrosive, corrosive, sticky, etc. Select a Bulk-Flo to meet the following conditio ns:
W e ight of material in pounds p e r cubic foot Materi al . .. ...... . . Aoxseed cake, expelle r
Moximum ro te al which material is handled or copocity, in Weight .. .......... 50 pounds per cubic foot
Copocity .... . ...... 15 tons per hour or 600 cubic
cubic feet per hour
fe e t per hour, moximum
Moximum size of lumps in inches, average size of material
Moximum lump size . . 1 inch, 1 2% of tota l volume
and percentog e of lumps in to tal volume Poth . ........ . . . .. Layout 1, Chori B, L= 45 feet
Path or layout Service .... .. . . .... 8 hours p e r doy
Service required; continuous or intermittent
With this informotion known, p rocee d as follows: Solution
Referring to Table 1, note thot the materia l closs fer Aoxseed cake
Esta blish the m a teria l cla ss • Refer to Table 1. Find the materia l is 026. In Table 2, the mo ximu m recommended spee d for o D26
closs fer the material b e ing hondled. lf this particular material is not ma terial is 50 FPM.
listed, select one with simil ar cha rocteristics, o r determine the classi- Refer to Cho ri A. Bulk-Flo No. 57 operating ot 5 0 FPM will hondle
fkation by using Table 1, page 563. the copocity ond the moximum lump size.
Accord ing to Table 2 a No. 1 or 5 casing is recommended. Refer
Determine th e Bulk-Flo s peed • Knowing the weight of the ma - to Table 3. A l!i.'' commerciol hot roll e d mi ld steel or 3/i 6" low alloy
terial and material class, refer to Table 2 and determine the recom- steel casing is specified fer the No. 57 Bulk-Flo. Base the Anal se lec-
tion on the desired life expectoncy or the user's pre ference.
mended conveyor speed.
input HP for Layout l = .002 X 15 X 1.2 X 45 = 1.62 HP
Se lect t he Bul k- Fl o size • When th e Bulk- Flo is to b e used as a Refer to Tables 4 and 5. A 2 HP drive with o heod shoft speed
conveyor, the maximum rote ot which materia l is handl e d is used in of 15 RPM is corree! for th e opplicotion. With the HP and speed ot
the he ad shoft known, refer to Catolog 1050 ond select o drive.
selecting the siz e, even though this rote e xists anly fer a short inte rvol.
Th e heod shoft is l 15/io" in diometer, selected from Cho ri D, using
Whe n the Bulk-Flo is to b e used o s o feede r, the actual rote ot which
Service l from Table 6 ond M e q ual to 1.62.
material is hondled is used in selecting the size.
Therefore, Bulk-Flo No. 57 with l 1S/i.'' diameter heod shoft is
Using the co pocity, weight o f material, lump size ond recom-
sotisfoctory for the opplication.
mended speed, refer to Cho ri A ond select the Bulk-Flo size.
Problem 2
Determ ine the ca sin g sp ecifi catian s 0 Refer to Tabl e 2 ond find Select a Bulk -Flo to mee! the following conditions:
the casing number. With this informotion refer to Table 3 ond deter- Mate rial . .. .. soybeon meo l, cold
mine the casing speciflcotions. W e ight ...... 40 pounds per cubic foot
Capaci ty . . . . 20 tons per hour, or 1000 cubic feet per hour,
max imum
Calculate the required horsep o wer • Refer to Chori B o nd select
Poth ...... .. Layout 5, Chori B, L = 20 feet, V =60 fee t
the horsepower formulo opplying to th e poth or layout of the Bulk- Service ...... 16 hours p er doy
Flo. Knowing the input horsepower, refer to Tables 4 ond 5, ond de-
termine the motor size ond heod shoft speed . Solut ion
Refer to Table l. Note that the material closs for soybeo n meo l is
Knowing heod shoft speed ond motor ho rse power, refer to Cotolog 626. In Tabl e 2 the mo ximum recommended sp eed foro 626 materia l
1050 and select o drive. is 7 0 FPM.
Refe r to Chori A. Bulk-Flo No. 6 1 O o p e rotin g at 50 FPM will
hondl e the capoci ty.
Vorious drive arrongements con be used fer operoting o Bulk-Flo.
According to Tab le 2 a No. 2 casing is recommended. Refer to
A commonly used combinotion consists of o Geormotor connected Table 3. A Y•" commerciol hot rolled mild steel casing is specifled
to the head shoft by a choin drive. Other comb ino tions consisting of fer the No. 6 l O Bulk-Flo.
o Motogeor, worm geor drive or poroll e l shoft gear drive, e ither input HP for Layout 5 = .003 X 20 X 1.0(20 + 60) = 4.8 HP
directly connected or combined with o choin drive, con be furnished. Refer to Tables 4 ond 5. A 7 Y2 HP d rive with o heod shaft speed
of 12.5 RPM is corree! for the application. With the HP ond sp eed ot
th e head shoft known, refer to Cotolog l 050 ond select o drive.
De termine the head shaft size a nd check the verti cal centers
The heo d shoft is 3 'lí•" in dio mete r, selected from Chori E, using
Us•ng the service liste d in Tabl e 6 fer the hours of operotion, ond
Service 2 from Tabl e 6, M equol to 4.8 ond vertica l centers of
Choris C, D, E, F or G corresponding to the Bulk-Flo size, refer to 60 feet.
the instructions on poge 365 ond determine the he od shaft diamete r Therefore, Bulk-Flo No. 6 1O with 3 1/i.'' dio meter he od shoft is
ond check the vertical centers. sotisfoctory for the opplicotion.
360 • L 1 N K - 8 E L T
bulk handling
Bulk-Flo
Selection
Alfalfo meol ... . .. 17 B37W 2.2 Cottonseed flokes ... 20-25 ... Rice, rough ... . .. 36 B26S 1.2
Almonds, broken or Cottonseed hulls ... 12 2.4 Rice bron (see b ren)
B36W
whole ........ 28-30 C27T 1.5 Cottonseed meol ... 35-40 B261.2 Rice grits ........ 42-45 B26 1.0
Aluminote jell ..... 45 B27 1.4 Cottonseed meats .. 40 B261.2 Rye . ... . . . . . . . . 44 B16S 1.0
Aluminum silicate .. 49 B26 1.0 Cracklings, crushed, Salicylic ocid .. . .. . 29 B26L 1.5
Ammonium chloride, 3 " ond under .... 40-50 036.& Solt cakP, dry,
crystalline .... 52 B26 1.2 Oica lóum phosphote 43 A36 2.4 coorse ...... . ... 85 027 1.4
Apple pomoce, dry .
Arsenic, p ulverized ..
Bakelite, fine . ... ..
15
30
30-40
..
C37W
.A.36
2.2 Epsom salts ........
Foce powder, (see
2.0 Talcum powd er)
40-50 B26 1.4 Solt ca ke, dry,
pulverized .... . ..
Soltpe ter .. .. .. . ..
65-85
80
B27
B26S
1.5
1.4
Boking powder ..... 41 A26 1.5 Ferrous sulphote .. . 50-75 C27 1.4 Sawdust ... .. .. . . . 10-13 ...
Borley ............ 38 B16S 1.0 Fish meol ......... 35-40 B36 1.0 Soop beads or
Beons, castor, whole . 36 C16 1.2 Floxseed .......... 45 B16S 0.8 granules ... . .. .. . B26T.&
Beons, castor, meal. . 826 1.2 Floxseed ca ke, Soop chips .. .. . .. . 15-25 C26T.&
Beons, navy, dry ... 48 C16 1.0 expeller .. ..... 48-50 026 1.2 Soap flokes ..... . . 5-15 B26T.&
Beans, navy, steeped 60 C26 1.0 Flaxseed meol ..... 25 a26 1.2 Soap powder ...... 20-25 B26.&
Bicorbonote of soda 41 A26 1.5 Flour, wheat ....... 35-40 A36K.& Soda a sh, light. .... 20-35 A27W 2.5
Blood, dried .. . .... 35-45 037 1.6 Gelatin, granulote<l . 32 C26T 2.0 Soda osh, heovy . .. 55-65 B27 1.4
Bones ..... . ...... 35-50 ... 1.5 Glue, peorl ....... 40 C16 1.0 Sodium phosphote
Boneblack, under Gluten meol .. . ... . 40 B26 1.0 (see Trisodium
100 mesh .. .... . 20-25 A27.& Grophite, floke .... 40 C26 1.0 phosphote)
Bonemeal .. .. ..... 55-60 B27 1.5 Graphite, flour ..... 28 A16Y 1.4 Sodium sulphate
Borate of lime .... A26.& Grape pomace .... 15-20 C37W 2.2 (see sol! cake)
Borax, fine ..... 53 B26 1.4 Gross seed ....... . 10-12 B26SW 2.2 Soybe ons, crocked 30-4 0 C27S 1.2
Boric a cid, fine .... 55 B26 Gypsum, raw Soy be on cake,
Bran .... . ..... 16-20 B26SW 2.5 1" and under ... 90- 100 027 1.0 over Y2" . ....... 4 0 -43 02 6 1.2
Bread crumbs ..... . B26T.& Hominy. .......... . 37 C26 1.0 Soybe on floke s,
Brewer's groin, spe nt Hops, spent ... . .. . 35 -55 ...
1.2 raw or spent . . . . . 18-26 C26W 1.2
wet ....... .. .... 55-60 C36P.& Ice, crushed ....... 35-45 016 0.8 Soybeon flour ..... 27 ...
Buckwheot . . . .. ... 40- 42 B16S 1.0 lron sulphote (see Soybeon meal, cold . 40 B26 1.0
Cosein .. .. ....... 36 B27.& ferrous sulphote ) Soybeon meal, hot . 40 B26P 1.0
Chocolate press cake 40-45 027 1.2 Lead orsenate ..... 72 B36R 1.5 Storch .......... 25-50 ...
Clover seed . ... . .. 48 B16S 1.0 Lignite, oir drie<l ... 45-55 026 1.5 Sugor, gronulated . 50-55 B26KT 1.4
Cool ..... ........ 50 ... Lime, hydrote<l, Sugor, powdered 50 -60 ...
Cocoo beons .. . ... 30-40 C27T.& pulverized ....... 32-40 A26YZ 1.5 Sulphur, crushed,
Cocoa nibs ....... 35 C27 1.3 Lime pe bble ...... 53-56 036 1.7 1/2" ond und e r . 50-60 C26S.&
Coffee, c.hoff .. . . . 20 B26WY 2.5 Lithopone ...... ... 45-50 A26Y 1.7 Sulphur, lumpy,
Coffee, green b eon . 32 C26T 1.2 Mognesium chloride . 33 C36 1.4 3 " ond under 80-85 0265.&
Coffee, ground ..... 25 B26 1.2 Moize (see corn) Sulphur, powdered . . 50-60 B26SY A
Coffee, roasted beon 22-26 C16 1.2 Mol!, dry, ground, Tolcum powder .... 40-60 A27Y 1.5
Copper sulphote .. .
Copperos (see
0 26 Ye " o nd under ...
Molt, dry, whole ....
22 B26SW
27-30 C26S
1.4
1.0 Tanbo rk, ground ...
55 ...
36 B26SW 1.0
ferrous sulphote) Mol! meo l. . .... . .. 36-40 B26 1.2 Timothy seed . . ....
Copro, lumpy . .. . . 22 026 1.2 Mico, ground ..... 13-15 B27 3.0 Tobacco, scrops .... 15-25 036W 2.2
Copro cake, lumpy. . 25-30 D26 1.2 Mico , pulverized ... 13- 15 A27Y 3.0 Tobocco, snuff ..... 30 B36TY 2.0
Copro cake, ground . 40-45 B26 1.2 Mico Aokes .... . .. 17-22 B17WY 2.2 Tri sodium phosphote 60 B27 1.6
Copro meol . . ..... 40-45 B26 1.0 Milk, whole Tung nut me ots,
Cork, fine ground ... 12-15 B36WY 4.0 powdered .... .. . 20 B36KL2A crushe<l ...... . ... 25 026 1.4
Cork, granuloted ... 12-15 C36 4.0 Mustord seed ... . .. 45 B16S 1.0 Vermiculite,
Corn, crocked .... . .
Corn germs . . ..... .
45-50
21
C26
B26
1.4 Nophthole ne flokes .
1.4
45 ... expended ....... 16
45-48
C37W
C16S
2.6
1.0
26 C16S 1.2 Wheot ...... . ... .
Corn grits ..... . ... 40-45 B26 1.0 Oots ..... . ....... 40-45 B26S 1.0
Corn sugor ....... 31 B26 1.6 Oats, rolled ....... 19 C26SW 1.6 Wheot, crocked . .. .
1.3 Wheot germ ...... 28 B26 1.2
Cornmeol ......... 38-40 B26 1.0 Peonuts, shelled . . . 35 -45 C26T
Peonuts, in shells . . . . 15-20 026T 2.4 Wood chips ..... .. 10-30 H36WX.& 1.5
Cottonseed, dry,
d e-linted ........ 35 C26 1.2 Peas, dried . . . . .... 45-50 C16ST 1.0 Wood flour ...... . 16-36 ...
Cottonseed cake, Rice, hulled or Zinc o xide, light .. .. 10-15 A36WZ.& 2.5
lumpy .... . .. .. . . 40-45 D26 1.2 polished ...... .. 45-48 B16 1.0 Zinc oxid e, heovy ... 30- 35 A36Z 2.5
• Refer to Table I, Poge 563, for closs description. t::. Weight of material loase or slightly ogitoted . These we1ghts are usuolly
A Consult Link-Belt for informotion. different when mote riols oro settled or pocked os in bins or contoiners.
L 1 N K - B E L T • 361
bulk handling
8ulk-Flo
Selection
Table 2 • Casing num b ers and re camme nd e d moximum sp eed s
Casing Casing Casing Casing ¡ Maximum 1 Casing Casing
1 Moximum Moximum Moximum I Moximum
I Moximum 1
Weight of number speed, number speed, number speed, number speed, number speed, number sp eed,
mate rial, FPM FPM FPM FPM FPM FPM
pounds per "' "' "'Class A36 "' "'Class A27 "'Class A37
cubic foot Class A 16 Class A26 Class A 17
materlals6 materlals 6 materials 6 materials 6 materials6 materlals6
1 1 1 1
5 to 10 1 40 1 30 1 30 1, 5 30 1, 5 30 1, 5 30
10 to 20 1 50 1 40 1 40 1, 5 40 1, 5 40 1, 5 40
20 to 30 1 60 1 50 1 40 1, 5 40 1, 5 40 1, 5 40
30 to 40 l 60 1 50 1 40 1, 5 40 1, 5 40 1, 5 40
40 to 50 l 70 1 60 l 50 1, 5 40 1, 5 40 2, 6 40
50 to 60 1 70 l 60 l 50 1, 5 40 1, 5 40 2, 6 40
60 to 70 1 70 1 60 1 50 1, 5 40 1, 5 40 2, 6 40
70 to 80 1 70 1 60 1 50 1, 5 40 1, 5 40 2, 6 40
80 to 90 1 70 1 60 1 50 2, 6 40 2,6 40 2, 6 40
90 to 100 1 70 1 60 1 50 2, 6 40 2, 6 40 2, 6 40
Class 816 Class 826 Class 836 Class 8 17 Class 827 Class 837
materlals 6 materlals 6 materlals6 materlals 6 materials6 materlals 6
1 1 1 1
5 to 10 1 60 1 40 2, 5 30 1, 5 40 1, 5 40 1, 5 30
10 to 20 1 60 1 50 2, 5 40 1, 5 40 1, 5 40 1, 5 40
20 to 30 1 70 1 60 2, 5 40 1, 5 40 1, 5 40 1, 5 40
30 to 40 1 70 1 60 2, 5 50 1, 5 40 1, 5 40 1, 5 40
40 to 50 l 80 2 70 2,5 50 1, 5 40 1, 5 40 2, 6 40
50 to 60 1 80 2 70 2, 5 60 1, 5 40 1, 5 40 2,6 40
60 to 70 1 80 2 70 2, 5 60 1, 5 40 1, 5 40 2, 6 40
70 to 80 1 80 2 70 2, 5 60 1, 5 40 1, 5 40 2,6 40
80 to 90 2 80 2 70 2, 5 60 2, 6 40 2,6 40 2,6 40
90 to 100 2 80 2 70 2, 5 60 2, 6 40 2,6 40 2,6 40
Class C16 Class C26 Class C36 Class C17 Class C27 Class C37
materials 6 materlals6 materlals 6 materials6 materials6 materials6
5 to 10 1 60 1 40 2, 5 30 1, 5 40 1, 5 40 1, 5 30
10 to 20 1 60 1 50 2, 5 40 1, 5 40 1, 5 40 1, 5 40
20 to 30 1 70 1 60 2, 5 40 1, 5 40 1, 5 40 1, 5 40
30 to 40 1 70 1 60 2, 5 50 1, 5 40 1, 5 40 1, 5 40
40 to 50 1 80 2 70 2, 5 50 1, 5 40 1, 5 40 2, 6 40
50 lo 60 1 80 2 70 2, 5 60 1, 5 40 1, 5 40 2,6 40
60 to 70 1 80 2 70 2, 5 60 1, 5 50 1, 5 40 2,6 40
70 lo 80 1 80 2 70 2, 5 60 1, 5 40 1, 5 40 2, 6 40
80 to 90 2 80 2 70 2,5 60 2, 6 40 2,6 40 2, 6 40
90 to 100 2 80 2 70 2, 5 60 2, 6 40 2,6 40 2, 6 40
Class 016 Class D26 Class D36 Class 017 Class D27 Class 037
materials 6 materlals 6 materlals 6 materials 6 materials 6 materlals6
5 to 10 1 40 1, 5 40 2, 5 30 2,6 40 2, 6 40 2, 6 30
10 to 20 1 40 1, 5 40 2, 5 40 2, 6 40 2,6 40 2, 6 40
20 to 30 1 50 1, 5 50 2,5 50 2, 6 40 2,6 40 2,6 40
30 to 40 1 50 1, 5 50 2, 5 50 2, 6 40 2, 6 40 2, 6 40
40 to 50 1, 5 60 1, 5 50 2, 5 60 2, 6 40 2,6 40 2, 6 40
50 to 60 1, 5 60 1, 5 50 2,5 60 2, 6 40 2,6 40 2, 6 40
60 to 70 1, 5 60 1, 5 50 2, 5 60 2, 6 40 2, 6 40 2, 6 40
70 to 80 1, 5 60 1, 5 50 2, 5 60 2,6 40 2,6 40 2, 6 40
80 to 90 1, 5 60 2, 6 50 2, 5 60 2,6 40 2,6 40 2, 6 40
90 to 100 1, 5 60 2, 6 60 2, 5 60 2,6 40 2, 6 40 2, 6 40
A C o nsider design, use of speciul c onsrrucrio n or casing moteriols, ere., 6 Clossificorio ns cover o bro od lisr o f morerials thar generolly con be hondled
when rhe marer ial ro b" hondled: in o Bulk-Flo. However, o Bulk-Flo is not ordinorily used fo r handling o
Is mddly corros1ve, Closs P material which:
Gives o ff dust o r fumes hormful ro lile, Class R Is very obrosive, Closs 8
Co nto1ns explosive dusr, Class S Is highly corrosive, Class N
lnrerlocks or mors ro resisr digging, Closs X
Solidifies or pocks under pressure, Closs Z.
362 • L 1 N K - B E L T
bulk handling
Bulk-Flo
Selection
Siz e and speed s e lectlo n
To determine Bulk-Flo size ond operoling speed for o given edge, disregord moleriol-weight lines ond proceed lo upper
copocity ond weight of material, enter lower portion of chori portion of chori on o ve rtica l line to intersection with Bulk-Flo
from left side for copocities in tons per hour ond move olong o size line. Obtoin Bulk-Flo size ond op e roling speed in sorne
horizontol line to intersection with inclined moteriol-weight line. monner os obove.
From this point move to upper portion of chori on o vertical line to lf speed obtoined exceeds the moximum recommended in
intersection with Bulk-Flo size line. Table 2 , repeot proced ure but select o Bulk-Flo of next lorger
Reod Bulk-Flo size number al left hond edge of upper chori. size operoting ot o correspondingly red uced speed.
O btoin conveyor speed by projecting o line through the zero ordi-
Moximum size lumps, constituting 1O to 15 per cent of totol
note ond the lotter intersection point to the upper edge of the chori.
material, which moy be hondled in eoch size Bulk-Flo ore listed
Knowing copocities in cubic feel p e r hour, enter chori ot lower to lhe left of the Bulk-Flo number.
LUMP BULK-FLO
SIZE NUMBER
, 11
22 7 12
2" 610
,11
14 57
//
3
4 35
_J
<(
él:
LLJ
f-
o
<(
~ 5
_J
<(
f-
10
e
f- 15
l.J._
o 20
~
o
ll)
of- 40
o::
::::J
o~ o
I
2 o:: 60
LLJ LLJ
N c.
¡¡:¡ (/)
c. z
~
o
f- 80
::::J
_J
~
::::J
~ 100
X
<(
~
o
LLJ 120
o
z
LLJ
~
~
o 140
u 200 4 00 600 800 1200 160,0 2000 24 00
LLJ
cr CUBIC FEET PER HOUR
Fig. 3 101
L 1 N K - B E L T • 36 3
bulk handling
Bulk- Flo
Selection
Chart 8 · Typical layouts
LAYOUT 1 LAYOUT 2
, ~
,.. ......../-
1JJ_ ------------------1,~1
~,
_I$UP L '<
LAYOUT 3 LAYOUT 4 /~
! - \
/'.._/
/ /
/
/
/
/ V
TAKEUP TAKEUP /
_ ,.. -< - - -- -L - - /
/
LAYOUT 5 .)
~,
LAYOUT 6
,.., Y LAYOUT 7 ,- '\ r
(
'-1 lh /AKEUP ("J. J.T AKEUP
1 ¡ -.....1 1 J>1
1 L I 1
1 / 1
1 / 1
1 / 1
1 / 1
/
1 V / V / y
1 / /
/
1 /
_,,/'' /
1
/
/
/
/
/
L
,..
1 / /
TAKEUP ,L
> -< L - I I
) 1
____ ,,, / \
\ , __ _ TOP OF 'f TOP OF
1
\
\
FEED OPENING FEED OPENING"- -._
/....._
LAYOUT 8 LAYOUT 9
~~~
/ -..../
__tTAKEUP A
/
/
/
/
-< /- -L-
/
/
I
/
1
\
' .._ __
TOP OF \ TOP OF
FEED OPENING FEEDOPENINC;
- -L
f ig !)04"
3 64 • L 1 N K - B E L T
bulk handling
Bulk-Flo
Selection
Table 3 • Recommended casin g materials H ead shaft size
Thickness, inches Chori B on the preceding poge illustrotes typicol Bulk-Flo loy-
outs. To determine the correct heod shoft size, use the following
Casing Material Bulk-Flo number procedure:
number
11 3/Í6
--- -- -,---
3/Í6 y..
---
y.. 3/Í6
is corree! for the opplicotaon. lf it is to the ri ght of the service line,
o lo rger si ze Bul k- Flo operoting ot o lowe r speed should be
- - - Monel metal - - - - - - - - - - -- - - - selected.
12 3/Í6 'A y.. 51Í6 5IÍ6
L 1 N K - B E L T • 365
bu lk handling
Bul k - Fl o
Selection
H e ad s haft size (continued)
9 --
\
SERVI CE 1
\\
11
\
'.
- 90
+ \SERVICE 1\
\
\ "
1 -" \
1 \1 \ +-- SERv1d:-1 \ \1
1- 8o
SERVI CE 2 1; 1 1
w 8o
1-
w
·- " 1 \ '\ ~
0
u.. 7 ~f-\SERVl1 E3 '
\
w
t:: 7o \
SERVI CE 3 H. \
1
1 \
1
\
~ 6o \ 1
\ ~
(/) 6 o\ \ \ \
1
\ \\ '1 '
1 1 a:: ~-2uf
~ • ~: 1I~ 15 \
4 l~ '.
(/)
\ \ 1 1
~ 5
6- -315 \ '.. 4;t \ 16 \
el 5 o
1- \ \.'.\ 1 z ~ \ \ ?
HEA1 Sr AFT S~ZE \
\
\\ '\
~ 4o 15 1 15
1 tl 4
~ 3o
~ -1 í6 2 j6 -·.1
7
,215
~ 3 - \ \ 1 \ 1 \
HEAO SHAFT SI ZE 1~ z;~
u ~- ~215 \
\
'
1 1 1
\
e(
!:::! 2 o \ 1 1 ¡::: 2
- 1 \
a::
'\
1
l-
\ \ 1
1 w
o \ \ \ 1
~ \
w o
a:: 1 1 1
1 >
>
o \ '\ \ 1
n
- \ \
1
\\1 \
1 ' :1 1 1 1 1
C.5 1.0 1.5 z.o 2.5 3.0 3.5 4.0 4.5 5.0 1 2 3 4 ) 6 7 13 10 11 1 13 14
FACTOR M A. FACTOR M A.
Fig. 3 10 4 Fig . 3 107
w \+ ,_ 21~ \
2~ 31~ -1\
,,_ 316 ~
a:: ' \
1
\\
~ 5
tJ 4
-'
n \
HEAO SHAFT SlZE \
\1
1
1 '\
¡:! 5 o'
z
tl 4 o
\
1
s,~- ~
V \
\ 1
1 1\ \ \ \
HEA ) SHAFT ,1z~ \
\
~ 30-15
1
;!_ 3 o '
u
¡::: 2 o
+-1ffi.+\ \ \ 1
1 \ u
¡::: 2 o ' ' \ \ \ \\ 1
\
\
a::
\ \ \ '\ 1 a:: ~2-~ o\ \ ~ 1
~ 1o
1
~ Io 16 1
o
\ \ ,, 1
\ 1
1 o 1' 1 \ \ \ \ \1 1
1 1
1' : 2
1
4 6
1
10 14
' 1 1
20
1
22
1 2 4 5 6 7 l 12 16 18
FACTOR M A. FACTOR M A.
Fig. 3105 Fig. 3 108
1-
w
90
80
-
\
-\SERVICE 1 \
1
SERVICE~J
, sERVICE 3
\
1
\
'
1
~
~
"\
\
\\
1
'·\
\
1 50 H
t:: 70 \ 1 '. 1 1
1
A.f actor M = -
5
-
~ 60 \ \ \ 1
1 1\ 1
Vl
a:: ' --2~-A- -3~- ~~~
\ .. 4 [s
\
4 ¡-5
15~
1 1--+
~ 50
\ 1 ·• 1 where H = input horsepower
H EA~'>HAFT SIZE 1 1
1
S =speed in feet per minute
~ 40
1
\ .\ 1
u \ \ \
~ 30
\ \ \ \ ~,
u
¡::: 20
f+2¡~ ~ \ \ \ \ \- \1
~ \ ~j
1
10
o \ \ \\
1 1
1
1
1
1
1
\
1
\
l 2 ¡ ) 7 9 10 11 12 13 14
FACTOR M A.
Fig. 3 10 6
366 • L 1 N K - B E L T
bulk handling
Bulk-Flo
CAN BE
EITHER SIDE
LOCATED~
'ti
·o y
"
:> Combined-run
L .../
r~~~i: Ll -:
Z-CLEAR,... S -<-
:i-p "+-
w
SECTION A A
r -<A+.
E ,...
AE
c1 •1
_í__ L,._J
/
1 r ~,
APº
. \
C L
TAIL
SHAFT AE == f----~:rf
} 1
f Cf Af ---f
MAK
~ ---"-'---- /
-
BN'
/'' , )
_..
~45° MA X. VIEW BB
r - BL- >1 ~B
lw ....... 6
t:™~
>+-+.
BOLTS -G >-3
10 FEET REGULAR LENGTHS
3• -<-
Aql )¡ Fog 6 147
~ F HORIZONTAL SHAFT CENTERS
TAKEUP
8 vlk- Flo A e D G H 1( M N u V w
numb er • • • • INCHES
• • • • • •
35 5Y, 8~ 4 10 Yt 1Qy, 6 :Ya 10 10 9 11 9 1 Ya 2 v. 9Y, 4 ;. 14 y, l S y, 2 \1, 7%
57 7% 11 v. 5 Y, 13 y, 12 y, 8 :Ya 13 12 % 11 y, 14 12 1 y, 3 l 2 Y, 5 18 Yt 20 2 y, 10
610 l Q:y, l 3 V. 6 Y, 15% 16 Yt 10 :y. l5 1 s ~ª 14 16 14 l y, 4 y, 14 7 23 '/a 25 1/. 3 13%
712 12% 1 sv. 7 y, 16% l 8:Ya 10 y. 16 l 5% 14 17 15 l y. S !!. 14 8 23 % 25 V. 3 l sv.
913 14 l 9 :Y. 9% 21 v. 19 ~a 13 y. 20 Y, 20% 18 Ya 22 l9Y, 2 6 15 Y, 8 Y, 30% 33 3 17
A8
8vlk -Flo
y z AA AC AD AE AF AG AJ A l( Al AP AU 88 8C 8l 8N
numb er • • 15 1 30 45 • • IN CHES
• •
35
57
21
33Y,
1
13
17
16 \/•
20
¡107 Y, 33 Ya
42 \/. 15'1'
195/a I 9 \/a
11'~
I 2419 lO ~a
14
8 Yt
1 l v.
6%
8 V.
8 Y,
l Qy,
15
20
29 Y,
38
10
l 2 y,
50°
47° 11 %
9 Y, 12%
16:Y.
18 Yt
21 %
16 1 48
20 60
610 41 21 28 12 49 % 23 13 y, 30Y, 1 l 6Y, 13 v. 9% 13 24 45 y, 1 15 15% 20 5/a 26 ~a 24 72
43° 1
712 41 21 33 13 49 Yt 23 13 Y. 32 Y, l 8 Y, 14 v. 10% 13 24 45 \1, 16 42° 17'1. 21 Ya 27 ~a 24 72
913 53 25 35 Y, 16% 66Ya 30 V. 17'!. 36 Y, 23 1 18% 13 l 6 Y, 30 59 5/a 19:Y. 46° 19 23 5/a 29 ~a 29 96
h o ve d1mensions cert1fo ed fe r instollo t1on purposes. • lnside dimensions
L 1 N K - B E L T • 367
bul k handling
Bulk -Flo
F·TAKEU P
-,x_
AR
AK
A;_tl~ A
YU
,.cf.. Bulk-flo
number
1 A
• 1 &
• 1 C
•
- C"< 1r-.c-r
35 5 !12 1 8~ 4 Ya 8 8 11'/a 10
57 7 % 1114 5!12
6
8 Ya 11 11
15lla l 13
6 10
7 12
9 13
lO:V. 13\4 6%
12% 1514 , 7V2
14 19:V. 9:V.
l 1OV.
10V2
11
:y.
:v.
ll•
1 13
12
l 6:V.
14 y,
14 !12
l 5:V.
19
20
26 1/ .
15
16
20\12
HEAD SHAFT
TO TOP OF
FEED OPENING
Bufk-Flo ll R 1 5 V
W ~ 1 Z 1 AD 1 M 1 ~
number • • NCH,
35 9 Y, 414 13 2 \12 rn ¡ 13 1614 7v. 131 .. 10
l 17%
: ~'/1 ~o
57 12 \12 5 19 2\12 17
1 lO:V. 29\11 l4
610 14 7 22 3 21 28 l 2:V. 34%
712 14 8 22 3
1
15 3/4 21 33 ¡ 13 '/4 3 4 3/ 4 l 8l11
913 l 5Y, ev, 25 3 17 25 35V, 16 46:V. 23V,
J Lc' AD
BOLTS-G -f ¿
cr--o
w-J
µ Bulk-Flo
nurnber
1
-
BD 1 BE B•F 1 BH 1 BK 1 BL 1 BM 1 B•N BP BR
• ' - - - - - - " - - - - -.,..,.:'-:--:-'----'-....::....- ' -- •: : : _ _....::•:._
'-lCH ~
ª'""
9•¡.
9~..
36
36
50
so
21
21
913 7 Y1 12 7 Y1 13% 4 6 '/a 7Y1 9s," 48 63!.'i 28
l Fig 6118
AE
'1
C L HEAD SHAFT
368 • L 1 N K - B E L T
bulk handling
Sulk- Flo
L•path combined-run
r::: -
A
~c ~
tit <
/ ","-. ,_""\
/" , 1
~ CA N BE LOCATED
\ EITHER SIDE
~c
VERTIC AL
SHA FT
i) / /
CENTERS
ffiJJ
/ / 1/
1 •,{ /
/
I
~
¡-':LE'{'f
~
~
f 1
AD
10 F EET
REGULAR
LENGTH<;
/
/
W-1 /
/
/
SECTION AA /
/
/
Fog 6 149
Bulk-Flo
number
A
• 1
B
• 1
e
•
o f
I G H• 1
J
1
K
1
L
1
M
• 1
INCHES
p
•1
s
• 1
T
• 1
u
1
V
• 1
w
1
X
1 ~1 z
1
AA
• 1
AC
Bulk-Flo
number
1 AD
•
1 AE 1 Af
•
1 AJ 1 AK 1 Al
•
1 A~ 1 AR 1 AU 1 AY 1 s: 88 1 BC 1 8~ 1 BE 1 B: 1 BH 1 BK 1 Bl 1 BM 1 B~
INCHES
35 10% 4 1 y, 10 15 41 'h 11 v. 12 21 y, 9% 21 !h 9% 13 % 20'/a 3'/a 5~. 3 6Y. l 6 Y. 9 y. 9·~ 48
57 14 50% 14 20 54 y, 15'/a 17 29% 11'/.i 31'/1 13 1sv. 23 y. 4 ¡.¡, 6'1;. 4Y. 8Y1 22'/a 1 9 Y. 8'11 60
61 0 l 6 !h 60 3/4 18 24 7 1'11 18'!. 23 41 'lo 15% 48% 1sv. 22% 2s v1 5'"ii• 9% sv. 9'!. 25 1/ . 8~ 7y, 72
7 12 1 SY, 58'!. 19 24 713/1 19% 23 41'/a 17'!. 43 % 20Y. 23% 29 Y1 51~ 1(}3/1 5-% lOV. vv. ª"~ 7Y,. 72
913 23 78Y. 25 30 92 % 26 30 52 % 19 55!h 23Y, 273/1 33 Yt 7V1 12 7% 13 y, 35>/o 1 7% 7% 96
L 1 N K - B E L T • 369
bulk handling
Bulk-Flo
AY
AN
u ~
11
::
,1
1: _..1,
1
i:
:1
1
1
L
·BM
\
BD
12
~ C AN BE LOCA T ED
EITHER SIDE
w~,
(
vrnTICAL
Sll AFT
CENTERS
1
/
/ //
,/ /
/
/ /!
/ /
/ /
/
10 FEET
/ )
REGULAR
LENGTHS / /
1 1
/ 11
/
/ /
/ /
/
/
/
r
K >-'< - T - >-<X>-<--10 FEET REGULAR LENGTH S
ACl
MAX~
CLEAR 1
~A
I
D
1
'== }--
Bulk- Flo
number
1 ~ ~ 1 ;, D
-=----=--'---=----'---~--'-~~-::__:.~....:..~~~~~N
~C~
J
H
~ E~
E 1 F 1 G ~ 1 J
S '-----'~~'--~'--"'-~~-'---=--'----'-~~~~-~'--.::,_
J K ~ 1 ~ 1 R 1 ~ J ~ 1 U 1 ~ 1 W 1 X 1 Y Z 1 A:
35 5 Y, 1 ª'A• 4 10 \/o 1oy, 6 '11 a 2 10 1 1'/1 ' 1o 2 V. I 9 Y, 4 V. 15 Y, 4 1Y, 2 Y2 731, I 1OY,
ay, 13 16 V. ay,
~ ¡~ 1;
57 7% 1 1V. 5y, 13 V. 12 y, 12 % 15311 13 3 12Y, 5 20 56 311 2 Y, 10 17 20 11 y,
19 15 4 y, 14 1 7 25 Y, 73 % 3
~25~ 35
;~ Y2
610 10% 13 1/ , 6 Y, 1531. 163/1 15 71 13 % 13 13 Y,
7 12
913
12 %
13
1 15 •/,
19%
7 Y,
9%
1631.
21 y,
1a v1
19 71
:g
13
1
y.
1
1631. 4%
1571
20%
20 16
26 4 20 Y,
1
5 Y,
6
14 a
15 y, ay,
25 Y,
33
7 331,
95 Y,
3
3
15 %
17
13
16 Y,
1
14 y,
1a v.
B~
A8 AD Af Al AN 8A BF
AE AK AP AR AU AY BE BL BM BN
Bulk -Flo
number
1
60 1 75 1 A(
• • • • INCHES
• 88 1 BC 1
• BH 1 BK
370 • L 1 N K - B E L T
bul k handli ng
Rotor- Lift
The Link - Belt Rotor- Lift is a compact, dust- tight, weatherproof vertical screw con veyor
which will successfully elevate many products such as seeds , cereals and grains, as
w ell as fine, pulveri z ed, fluffy and granular materi als.
The Rotor-Lift is economical , the space occupied is small a nd the ope ration is si mple.
The power requirements under normal operating conditi ons com pare favorably with
o t her mec hanica l elevating units o f equiva lent capacity.
Rotor- Lif ts hove fewer opera ting parts than oth er forms of elevator s. They are easi ly
erected or dismantled, as th ey are co mpact and co mparative ly l ig ht in w ei g ht, a nd
a re therefore well adapted for u se w ith temporary or portable in stallations.
L 1 N K - B E L T • 371
bulk handling
Rotor-Lift
Features
Ve rtica lly split casings are used in handl ing food prod-
ucts, so ap f lakes and such materia ls as require accessi-
b ility to screw and casing for cleaning purposes.
Dust tight,
A fu lly enclosed Link-Belt drive, to operate the Rotor- w e ath e rproof,
Lift, is located a t the top of the casing. This drive is flang e d and
compact and easily connected to a prime mover. bolte d ca s ing s
accu rate ly
aligne d
Lowe r e nd of v e rtical
s cre w fitted with
s ta bili z ing b ea ring
Feed e r scre w
Feeder scre w
su p ported by
J
supporte d by outboard b e aring s
e nd b earing s
31107
372 • L 1 N K - B E L T
bulk handling
gravlty-discharge
conveyor-elevators
gravi'ly-discharge
co~veyor-eleva'lors
Cool Is received, e levoted, conve yed, and discharged by gravity-discharge canveyar·elevator. Bolh
bucket fines receive coal from loading hoppers al beginning of lower run ond dischorge into sloroge hopper al
end of upper horizontal run. Photo 4723A
Upper run of grovity-dischorge conveyor-eleva tor o t o lorge cool transfer station. Coal is lower corn e r of gravity-discharge con-
received from feeders on lower run ond dischorged through gales on upper run. Photo 28359 veyar-elevator, showing sturdy conslruclion.
Photo 28360
L 1 N K - B E L T • 373
bulk handling
gravity-dischorge
conveyor-elevators
Layouts
The typical arrangements illustrated show sorne of the bucket elevator. U p on reaching an upper corner the
more common p aths empl o yed in chemical plants , b oil er conveyor l ine aga in assumes a horizontal position and
houses, etc. the buckets opera te as scropers. Material i s rest rained
l oading can be accomplished by means of a corner from spilling a l corners by specia l ly constructed cu rved
boot, or material can be fed into the conveyor al an y t roughs.
point along a lower horizontal run. In the latter instance Discharge fro m the convey or can on ly be effected
the buckets act as scrapers, pushing t he material fo rward on horizontal ru ns where o p en i ngs o ccur i n the troug h
to a corner where it is carried around a curved trough bottom. Gales con be provided or the trough bottom
and picked up b y the buckets. omitted to properly d i stri bute ma terial along the line of
On vertical runs this machine functions as an ordinary travel of the upper run.
(~~_:_Q__,~ •·:t:·•··~~t.·•ti!
+.---TRAVEL
4Jp·"º'·-0-·~···•·•·•·•·•·•·•·
+--TRAVEL
.. ._
~'-.._ . ../ c .
STORAGE HOPPE~
1 ) "-· •
+ ) GATE (
Q..~·-0-·-0-·-0-·-0-·-0-·-0--0--0--A.:-o-, "·- .
et
_ ~
•
••
• ORIVE 1 _¡., 1
ORIVE CORNER ( f'\_
~ CORNER !
~• . \ STORAGE HOP~ \,_\L. .--6 •
J.
•
j1 / T AKEUP )._
~•
~
y
•
TAKEUP
CORNER
~ED/
.
_¡.,
..,...
CORNER y
le>~ •
..,..
+ LOAOING
. ·(\--\ \ i r ·'1t \o/·~·~7PER
; V~ - .
-0--0-·-0-·-0-·-0--0--0--0-·-0-·-0-~~
~
~
Arrangement
+--TRAVEL
~ GATE - ( ~~
;~~~ '-·i
·i19 t
9---~~-~
TAKEUP
/ 4t LOAOING
HOPPER
Wll~_./
Fig. 3366
Arrangement 3 Arrangement 4
Buckets
f:f) !H LE~GTH.J
LEVEL
f OISCHARGE SIOE
Photo 4033 Style A Fig. 3620 Style 8
Copacity Average weight each, Copacity Average weigh t eoch,
Leng th, Width, Depth, in cubic pounds Length, Width, Depth, in cu bic pounds
Style Style
inches inches inches fe et 12 1 10 1 ~6 l4 inches inches inches fe et ~ l4
Á gauge gauge in ch 1 in ch Á inch 1 in ch
12 12 6 A .297 9.9 30 . 20 10 B l.984 75.8 96.5
16 12 6 A .398 12. l 36 . 20 10 B 2.386 87.4 11 l.O
16 15 7 A .579 21.0 28. l 30 . 24 11 B 2.672 .. . . 118.0
20 15 7 A .727 ... 24.3 32.7 36 . 24 11 B 3.285 .... 134.0
24 15 7 A .874 ... 27.7 37.2 42 . 24 11 B 3.8 40 .... 151.0
20 20 10 B 1.306 .. . . .. 48.5 64.3 48 . 24 11 B 4.395 .... 168.0
24 20 10 B l.582 .. .. . 54.7 72.4
Hove d imensions cer ti fied far installation purposes
Á Buckets level full. • Furnished w ith rei nforcing bors.
37 4 • L 1 N K - B E L T
bulk handling
gravlty-dlscharge
conveyor-elevators
Selection
Example of gravity-discharge conveyor speed far 58 TPH copacity =
58 X 100
. = 91.6 FPM
63 3
conveyor-elevator selection
Problem horsepower of lower run = (90 X .O 15) + (20 X .063) = 2.61 HP
Select o grovity-dischorge conveyor-elevotor to meet the follow- horsepower of loaded vertical run = 40 X .08 = 3.2 HP
ing conditions:
Material .... .. .. .. .... cool horsepower of upper run = (100 X .063) + ( 1O X .O 15) = 6.45 HP
Weight . . . . . . . . . . . . . . 50 pound s per cubic foot
Copacity ........ _.. ... 58 tons per hour horsepower of head shoft, bosed on 1 00 FPM speed, including
Layout ......... __ . . . . Arrongement 1 with 20 feet of 103 far corners =( 2.61 +3.2 + 6.45) 1.1O = 13.48 HP
lower run and 100 feet of upper
run looded horse power of heod shaft, bosed on 91.6 FPM speed
Horizontal shoft centers .. 11 O feet
13.48 X 91.6
Vertical shoft centers ... . 40 feet 12.35 HP
100
Solution 8.33 X 91.6
speed of head shoft far 91.6 FPM = OO 7.63 RPM
Refer to the table below. A conveyor-elevotor with 24 " long 1
ond 20" wide buckets operating al l 00 FPM will handle 63.3 TPH
of material weighing 50 pound s per cubic faot. Knowing HP and sp eed of head shaft, select drive.
~_,,..----/1--
STORAGE HOPPER . ~
.-
f
<
~S .
VERTICAL RUN
Fig. 3368
B
HORIZONTAL LOADING RUN
Fig. 3369
*** 34'Aol3
24 20 'Ao in. 36 8 2,530 63.3 .08 .015 .063 SS 1827 38.6 59.7 8 .33 34 Y2 34 28 •Aol25 134 142 Va 34
30 20 'Ao in. 36 8 3, 170 79.2 . JO .018 .078 SS 1827 46.0 72.4 8.33 40 V2 34 I 34 !42 Va,34
36 20 3Ao in. 36 8 3,820 95.5 .12 .019 .093 SS 1827 50.0 81.8 8 .33 46 V2 34 5
40 Ao 37 34 42 Ve 34
L 1 N K- B EL T • 375
bulk handling
P eck carrier
Peck carr1er -
Elevating and conveying r e clalmed coal to stora ge bunkers, Low e r ru n af Peck carrier in large modern office building, oper-
lhis Peck carrier has been in operation since 1903 al railroad ating under storage bunkers. Excess coal from active starage bunk-
shop power plant. Photo 3881 6 ers is recirculated to l 000-ton main storage bunker. Photo 37670
Uppe r run of 96-foot long Pe ck carrier , d ischarg ing coal into top of a ctive bunkers which
e xte nd unde r Aoor grating. Po rt o f coal handling system of larg e mo dern o ff ice build ing . Pho to 37671
The Link-Bel! Peck corrier elevotes ond conveys material such material upon the buckets during tronsit. Material is corried
os cool, oshes, cement clinker, Fuller's eorth, slone, etc., in o undisturbed from looding point to dischorge, without coming
continuous Aow without the necessity of lronsfer points. lt into contoct with the rototing ports of the corrier line ossembly.
hondles moteriols verticolly, horizontolly, or on an incline, over Thus the Peck corrier moy be used to hondle moteriols al hig h
mony poths of trove! in a single vertical plone. There may be temperoture, obrosive moteriols such os oshes, coke, ore ond
one or severo! looding points ond dischorge may be concen- cernen! clinker; os well os less obrosive moleriols such os cool,
trated or distributed. Fuller's eorth ond similor substonces.
Material is corried over mony combinotions of horizontal, The Peck corrier permits flexibility of instollotion since poths
vertical or inclined poths, in buckets which dischorge ot o of trove! con usuolly be orronged lo suit ovoiloble spoce.
predetermined point, or points. There is no weoring oction of
376 • L 1 N K - B E L T
bulk handling
Peck carri e r
Fea tures
Photo 361 O .. Peck corrier bucket dischorged by movoble tripper. Both movoblc ond stotionory trippers con be lowered to cleor bucket coms.
One outstanding feature of the Link-Bel! Peck carrier circuit; and al the same time automatically overlap ad-
design is the ingenious method of bucket suspension jacent buckets on horizontal runs, all without resorting
which causes buckets always to remain horizontal, ex- to auxiliary devices cr complicated mechanisms.
cept when discharging, regardless of localion in the Because buckets overlap on ali horizontal runs to form
o continuous carrier line, any location on lower horizontal
run may be used as a loading poin t, and moving
buckets may be filled uniformly by an uninterrupted
flow o f material, without spillage. In transition from
horizontal to vertical or inclined travel, buckets sepa-
rate smoothly without tipping, and when horizontal
travel is resumed they are brought together again au-
tomatical ly. During the entire circuit, buckets remain
Photo 7776 suspended in normal position. They cannot come into
t he loading zone inverted, nor can they discharge at any
point except when emptied by a tripper.
This positive coordination is produced by suspending
the buckets from projecting ends of the chain sidebars
so that as the chain pivots at the joints when entering
or leaving the turns, each point of bucket suspension
describes an are which frees the overlapping bucket
lips or brings them together as required, without inter-
ference . No additiona l parts are required nor is the
chain in any way complica ted by the importan! fea tures
which this construction provides.
L 1 N K - B E L T • 377
bulk handling
P e ck carrier
Features
Malleable iron or steel carrier bucke ts
For normal requirements, Peck carrier buckets are made
of seamless, corrosion-resisting, smooth malleable iron,
reinforced al the top edges for added rigidity . Steel
buckets of welded or flanged construction, and bucket s
with malleable iron ends and steel bottom plates, are
also available for handling exceedingly abrasive or
high temperature materials.
but they can also be furnished in the sorne design, made Choin bushings are so made that lubri can ! can be
of Link -Belt Prom al or of forged stee l. supp lied to both pins and rollers, and are designed to
lock snug ly within broached hole s in the chain sidebars.
Chain sideba rs hove broad broached surfaces which These bushings are also shaped to maintain a definite
provide wide sea ts for accurale fitting of pins, bushings spacing between the sidebars for free roller action.
and cross rods, an essenlial feature in resisling the
Chain pins are prevented from rotating within !he
loosening effects of wear and corrosion. Resulting wear
sidebars by projecting lugs on the bucket link which
is confined to renewable parts readily replaced. Side-
grip the T-head pin. The opposite end of the pin is
bar exlensions from which the buckets are suspended,
journaled to provide sidebar clearance for chain articu-
are integral parts of the links, not separate pieces
lation, and fitted with a special l ocking washer and nut.
riveted or bolted to the chain.
378 • L 1 N K - B E L T
bulk handling
Peck carrier
Layouts
The Link - Belt Peck carrier operates over practicall y an y with the fact that buckets may be loaded or discharged
path of trove! in a single vertical plane. The path need on horizontal runs, often enable a single Peck carrier
not necessarily be rectangular. For example, the lower to perform funct ions which wou ld require several sepa-
run of the Peck carrier m a y be extended to pass beneath rote conveyors of other types. A typical example is a
truck or !rack hoppers located outside the build i ng boiler plant installation in which ashes are loaded
which houses the carrier. Vertical runs may be adjacent
directly into the carrier from the clean - out doors and
as well as w idely separated. The upper run may be
discha rged inta the ash bin, and the same carrier used
short, for discharge at a single point , or long enoug h
at a different time to d istribute coal to the bunker.
to serve many points of discharge, even if located be·
y o nd the vertical runs . Some of the more common arrangements are illus-
The variety of paths of travel permissible, combined trated.
ll l
~ DUMP ~- OUMP
ORIVE ORIVE
CORNER CORNER
t) A rrangement
Fig. 3629
~
~~\TAKEUP
(+ .
A rrangement 2
Fig. 3630
Fig . 363 1
Arrangement 3
Fig . 3632
Fig. 3660 A rran gem ent 4
TAKEUP
CORNER
t
~··
~~
Arrangement S A rrangement 6
L 1 N K - B E L T • 379
bulk handling
Peck carrier
Selection
Trippers Example of Peck carrier selection
Select a carrier to meet t he following cond it ions :
l ink-Belt Peck carrier buckets are dumped at desired
M aterial . . . . . . . . . . . . . coal
poin ts on the horizontal runs by contact between tripper
Weight . . . . . . . . . . . .. . 50 pounds per cubic foot
cams and bucket cams. Each bucket is revolved inde- C apacity . . . . . . . . . .. . 90 tons per hour
pe n dent ly with a n easy motion which gradually dis- Layout . . . . . . . . . . . . . . Arrangement 1
ch a rges its load and then ret urns the empty bucke t to Horizon tal shaft centers .. 240 feet
nor ma l traveling position. Complete discharge is ob- Vert ica l shaft centers ... 50 feet
tai ned wit hout t urning the b uck e t e n ti re ly ove r. lt is
impossib le for buckets to rema in in an inverted position. Solution
Trippers may be movable or stationary. Movable Refer to Ta ble l . A Peck carrier with 30" p itch and 24"
trippers travel upon a separate track beneath t he wide b uckets operating a t 60 FPM will ha ndle l 05 TPH
buckets, and a re controlled by a power o r hand ope rated o f 50 pound per cubic foot material.
w inch with a cable which moves the tripper in the . . 90X60
direction opposite to tha t of bucket travel. Slack in the speed of comer for 90 TPH capac1ty = = 51.4 FPM
105
cable permits the tripper to travel with the bucket line
until the desi red pcsition for discharging is reached.
3 3 5
speed of hea d shaft for 51.4 FPM = .4 ; ~ = 2.94 RPM
0
Stationary trippers are installed in a f ixed location,
but, like movable trippers, they may be rendered in- Refer to Chart C for 30" pitch buckets. Locate 240-foot
horizontal and 50-foot vertical shaft centers for 24" wid e
operative by a manual control which lowers the tripper
buckets. Note that a 20 HP motor is required
cams t o clear t he bucket cams. Stationary trippers are
used where frequent changes in discharge points are Knowing horsepower and speed of headshaft, select
required, as over auxiliary conveyors, spouts, ash bins, equalizing gears and drive from Catalog l 050.
etc., or where a few fixed points o f discharge wi ll p ro-
vide sufficient distribution. Table 1 • Capacities
Tripper cams are made of gray iron for normal service, Copocity A Recommend e d
Size of Copocity Heod
or of Flin t-Rim chilled iron when abrosive mo teriols ore bucket, Cubic moximum
of bucket Tons sho ft
inches feet speed,
to be hand led. leve( full,
per
p er
fee t per
speed,
cubic feet hour RPM
Pitch 1 Width hour 1 minute
380 • L 1 N K - B E L T
bulk handling
Pe ck car rie r
Selection
Chart A • Horsepow er for 18 - inch pitch b ucke ts hand li ng 50 po und per cu b ic foot materia l 4
--M i= r.:r ,_..
....
..- lt'"..
.--. ·!-++·. ..... 1-+- µ.._
·- ¡.¡¡_.
-· luu -
--- ª,-:-
..
.,_.,, 1- >-- f-'°lFIG.1-+·I . ,..... ¡:.;:;<
~ t;.
3609 ·: 1~ µ: r.
· 1 .¡.. . Jt::. f4+ •++• ~ -..
-._, ......,
;;¡: ·•tt ·:e fE; R
,_ 11
"'l~
t ..... , ~ r:-::-Tr· [¡;~ ¡.¡.¡ 1111 1
ri l~E j;Il .¡..¡. ,.......
i?..-· .1- t· .. ~-c,.o~ ·
? ·'11 -=-·-
=-- ~¡.: :
,_
... ~- j •v-
-k :-V ~"' -- i--·:
- -· :'1t'
.¡.
t:::::: ;;;.: :l;L ,_
~ ,.......
-- /(
~ ¿- .
-· - .. '·1-.. ~ f - •
......
,...._... ..
.,i-:;; .J; --< -- ·- ·- .....-- -· ·- - - ,_.. ,_.. J-
.-·- - - ...-· - .. . • -
·-f-·
. ::i:.
~ - .;;:¡+ f-. ¡;.¡::: "tr
-·
-
~:. -1 ,.¡; ;;:J $ .iÍ ·4j ·,.n-:: u•
. . j:::2...,.~o'º~
¡ti:
,........ -
"' ...
·--
-· ..
- ~
,.......
' ~ 1.
' ri.? 1 .. 1• - ...
- - w: "t'. it1 _:¡:-_f.f. -· + ·· +·
....... . .
r::::-
_,
¡.¡.¡ . .¡
r- ........
.µ ··>+
-~
.J- "'' - so-
,_.. ··· ·- -
~~6 l::t ::e
1~
,....., - .. E!~W
·•··
t - ......· -··
~ u
~. ~.-......
,_ ,_..
,. ,,¡· 1 · •t•
..•
=~ __. , :f
·~
.. 1±.lli: .¡¡ -~3ii É ~
fiE ..,...................
·~-
...- "'-- - -- -
~
·-
~- • · •1
,_ ........
. •·l
1: - - *
-
. ...j
- f:-1 -'t•"
~
:-~
._..,~
,., 11-?.t'- -
,_...
,.ti t¡:: 1t: f<H
,_.._
wljtJ: f-5 1-
:>•
40
-= -- .....- i-
!ti- ~ ·
....
"1 .....
-- - -· .v - - =- -· -- -· """"'
! . 1 ...... <¡+. -,<!(}. .~
-~
,_
~
..... ,_ ....
1;:m@.fil"L cm
-··
~ ·i-- ........
e!§:f_Ef;T t::::::
.....-
·-·
- -
. ,¡
;;¡:
~
~?· 30- -
··.\
"
¡::;¡ ¡? ' ~ ~ ~
'<: '<: ¡;, ~ ~ ~~ ~~ ~ ~ f?N g áS 1 ~
N~
~
~ s 2 ~ ~ ¡s '~ ~ 1 § ~- ~ ~ ~ I~ ~ ~ I~ 5' 1s'w¡oTH
l'<I " '<'1 C\
"" ~ ~ I ~ ¡1 ~ ~ I ';'
= ~ ~ 5 ¡q 18' WIDTH
o e
I~ I~ ~ ~ ~
~
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ª
~~ 1I ~ ~
"~ ~ ~ ~ ~
" ~
Ho rsepow er fo r 24-inch pi tch buck ets handling 50 pound per cubic foot material 4 ª ª
Chart C • Horsepow er fo r 30-in ch pitch buck ets handling 50 poun d p er cubic foot materi al ¿
¿ Consult Link-Belt for horsepower when hondli ng o ther thon 50 pound 36-inch buckets. C onsult Link-Belt for possible horsepower reduction if
per cu bic foot mote riol, or for horsepower of co rriers with 36-inch by onti-friction rollers are used on center roller cha in.
L 1 N K - B E L T • 381
bulk handling
P e ck carrier
Cross section
through upper run
""'- 3-0' 1
1o·r
~r<--::¡-A- 1
j
- A - - -- A- -- - -A- -
-- a'.s~
Cross section
l!!
I
10-0
SECTIONS
1
.L !1 1
lhrough vertical leg
odjocenl lo woll
...: ..
.-: Crou section
through encosed
4'- a ' vertical leg
MINIMUM nol odjocen l lo wol l
I I I
- ->-<- - -A - - - r - < - -- A- - ->i 17 r< 2-9
ELEVATION Fig. 3597
, .
~
Cross section
through lower run
~~~·~·~·~· •' •. e • '•• ·. . . .
PLAN OF LOWER RUN Fig. 3598
Fig. 3599
1
Size o f
buckel, Al B e D E F J L p 1 s
inches 1 1 1 1 1 1 No rmal' MinimJ Normal MinimJ Norma l ¡MinimuJ
18 , 15 8- 0 1 3-2 11- 4 1- 8 11- 10 13-6 2-1 3-3 8-0 6 - 1 1 ¡3- 11 2-4 3-11 1 6-0 5-0 13-3 \/2
18 18 7-0 3-5 1- 7 1- 9 \/2 1- 11 \/2 3-7 \/2 2-4 3-6 8-0 6 - 1 1 4- o \/2 2-5 \/2 4- o
\/2 6-0 5-0 3-6 \/2
18 2 1 6-0 3- 8 1- 1 1- 11 2- 1 3-9 o 2-7 3-9 8-0 6- 11 4- 2 2-7 ¡4- 2 6-0 5-0 3-9 \/2
38 2 • L 1 N K - B E L T
bulk handling
Peck carrier
o - o-J.
Cross section
t h roug h upper run
2~··
A A A
Cross seclion
1
1
¡ thro ugh vertical leg
odjocent to woll
l~r - -
,.,.,,
.rv
.. ·.· .· .. ' ..
Cross seclion
lhrough encosed
verticol leg
nol odjacent to woll
..,..,,,,
.· """
. .. ··.
.\ '.: '.'~ .:
'· -.. ,--
.' l ~ -~-----------~----------~
tó-....¡;¡;¡....-.¡'i-}.-- -- - - - - -- -- - - - ------- - - - - -- --1
·;-i
,---@-i>t
tt-+--1-+-. -
Cross section
p F ; ,.. Through lower run
~
-- f _ • , , , •• '... •
Pitch
Size of
bucket,
inches
1 Wldth
A l
B
1
c
1
o
1
E
1
F
1
J
1
l
1 Normal, Minimuml Normol
24 18 6-013-61,4 1-6 2- 1 2-3 4-0 2-6 Y2 4-21,4 10-2 8-8 4- 5 1/z 2-9 4- 5 Y2 7-2 5-8 4-2 1,4
24 24 6-0 4-0 1,4 2-0 2-4 2-6 4-3 3-0 Y2 4-8 1,4 10-2 8-8 4- 8 Y2 3-0 4- 8 Y2 7-2 5-8 4-8 1,4
24 30 5-0 4-6 1,4 2-6 2-7 2-9 4-6 3-61/z 5-2 1,4 10-2 8-8 4-11 Y2 3-3 4-11 Y2 7-2 5-8 5-214
Hove dimensions certified for instollotion purposes.
L 1 N K - B E L T • 383
bulk handling
P eck ca r r ier
- /' I 1 1 1
-< 5-2! - >+< A- - - A- > ' < - - -A- - ->-<-VARIABLE
¡ ' I
1 -13-0,- --->I
Cross section
t hroug h vertical l eg
odjaccn t to wal l
10-0'
SECrONS
---'!.
---~...- 1oi-O'
_1:
1
f
..
... . Cross section
' . through e ncased
vertical lcg
not odjacent to woll
- - -F- --
- '
' ~
•
.. . .
through lower run
Size o f
bucket,
inches
30 24 8-0 4-3 2-0 2- 8 % 2-6 14- 4 3- 1 Vil 4-9Y-i l 11-8 10-3 5-0 3-6 5-0 8-2 6-8 4-9Ys
30 30 7-0 4-9 2-6 12-11 %¡ 2-9 4- 7 3-7 Y2 5-3 Y-1 1 11-8 10-3 5 -3 3-9 5-3 8-2 6-8 5.3 Ya
30 36 6-0 5- 3 3-0 2- 2 :Ya 3-0 14 - 1O 4-1 Y215-9 Y-1 11-8 10-3 5-6 4-0 5-6 8-2 6-8 5-9 Ya
Hove dimensions certi'ied fo r iosto llotion purpo ses.
384 • L 1 N K - B E L T
bulk handling
Peck carrler
Cross section
t hraugh upper run
Cross •ection
thraugh vertical run
adjacen t to wall
L
Cross section
through cncosed
vertical run
not adjacent to woll
K- -- - - - -1&7' MINIMUM- ---
...
:.:'·
Cross section
through lower run
· ~-
.' ·:: ::-""'
. ' . ... . ~ .' ·.
••-.,.,-.-,..........-.-.·..,..~ :.~... · ~-=-·.:..•__,·.'--__,_~..
... ,,,...,_-.-.-......-,""·:""·,-·-• •.,..:.-
PLAN OF LOWER RUN Fig. 3607 Fig. 3608
Size of bucket,
A B c
inche• Normal Minimum Normal Minimum Normal Minimum
Pitch Width FEET ANO INCHES
L 1 N K - B E L T • 385
processing equipment
PROCESSING
EQUIPMENT
contents
General . . . . . . . . . . . . . . . . . .. 386
lcing equipment ... .. . ...... .. . 389
Dryers and coolers ............. 396
Vibrating screens ........ ... ... 405
Revolving screens ............ . . 4 21
Separotors, clossif1ers
ond woshers............... . 423
Troveling water screens ........ . 429
Water, sewage, ond
industrial waste trea tment .. . 437
Cool preparation equipment ... .. 453
Cool crushers ................ . 462
Llnk-Be:t laboratory for lesling processing equipment from bench size batches to p ilot p lonl runs.
Foundry equipment . . . . . . . . . . . 470
Processing equipment plo ys o vitolly importan! part in the economics of practically oll
industries. Such equipment is often the key to the success of an entire plant. Requirements
vory widel y from industry to industry, and the moteriols used in any one industry are
often subjected to many different processing operations.
In many plants, materials must be handled repeatedly from primory to final oper-
ations, and are frequently recirculated through these operations. These processing and
handling operations are often so closely reloted that they must be considered together
for best overall plant performance. Link-Belt, with its bread line of processing and bulk
handling equip ment and its wide experience with automatic controls, can integrale proc·
essing and handling equipment into one efficient, continuous operation.
Link-Belt manufactures a wide variety of processing equipment, ranging from single
purpose units to complete processing systems. Individual items, such as screens, dryers,
coolers, icing machines, etc., are used in many different industries to improve existing
systems, and when such equipment comprises the mejor part of a project, Link-Belt has
d esigned, furnished, instolled and placed in operation compl ete plonts. When such in·
stallations require specif1c processing units not monufactured by Link-Belt, they are
integrated with Link-Belt equipment to produce optimum overall performance.
Link-Belt maintains extensive loboratory facilities for developing and testing process-
ing and handling equipment and t esting materials. Testing usually begins with a small
quantity of material to be treated, often followed by full-scale operation. Laborotory
facilities include feeders, proportioning devices, continuovs and batch mixers, screens,
dryers, coolers, etc. - plus all the necessary scoles, pumps and other devices used in
processing moterials.
386 • L 1 N K - B E L T
processing equipment
Scre e n ing wood chip a ot the rote of 25 cords per hour Se v en grades o f san d can b e cle a ned , washed and separate d ot this sand
with battery of nine Link-Bel! CA vibrating screens. Screen- preparatíon plan! using lhree Link-Belt Show classiflers ond o Rotoscoop seporo-
ing, sizing ond scalping ore importont functions in most in- tor. This equipment can produce not only cleon commercial sand but olso such
dustries where bulk materials are handled. Photo 38697 special g rades as foundry, asphalt, engine, Alter and industrial sand. Photo 25996
L 1 N K - B E L T • 387
processing equipment
Traveling water screens (p age 429) for screening river, content for most effici ent steam generating p lant operation,
lake and ocean water to be used in publ ic utility and industrial and coal with generally better characteristics for industrial
steam generating stations, water treatment plants, chemical heating plants and o ther uses. This equipment includes air- pul-
p lants, pulp and pap er mill s, distilleries and other industrial sated w ashers, Aoat-sink concentrators, crushers, screens, dry ers
processes. and various ty pes of coal han dling conveyors.
Sludge from settling tanks is d ig est e d , e lutrlate d , floccu late d and d e wate r e d
in this mode rn sewoge treotment plant involving pre ~ chlorino tion, grit removoJ ond w ashing,
comminulion of fine solids, pre-oerotion ond post-chlorinotion. Gril collectors, sludge col-
lectors, rotory skimming equipmenl, drives ond belt conveyor system for handling sludge
from the fllters were designed ond furnished by Link-Belt. Phofo 381 29.
Twelve t r a velin g wate r screen s at in ta ke o f a
large powe r pla nf remove refuse from river water
os o proleclion lo voluoble sleom generoting equip-
menl. Phofo 34268.
388 • L 1 N K - B E L T
processing equipment
lcing equipment
• •
1c1ng
•
equ1pmen•
Link-Belt icing equipment consists of dock-mounted and ground-
mounted car icers, ice crushers, ice crusher slingers, solting
machines, icing docks, ice conveyors in and from storage and
complete salt handling and storing facilities. This equipment is
primarily used for mechanically icing perishable commodities
in transit or in storage, to assure arrival at markets in salable
condition.
Both the car icers and ice crusher slingers flnd wide accept-
ance for initial and subsequent icing of railroad refrigerator
cars handling shi pments of fresh vegetables, fruits, seafoods,
meat, p oultry and dairy products, etc. The car icers are used
for bunker-icing, while the ice crusher slingers are normally
used for top-icing.
Other uses for crushed ice are for cooling chemicals and
other related items, or for provid ing snow ice for indoor or
outdoor sporting events, such as skiing or tobogganing .
Link- Belt has a broa d background of experience in the
Top-lclng rallroad refrlgerator cars is eosily occomplished with this
p o wer· fed ice crushe r slinger, with minimum effort ond deloy. Be fore !he d esig n, manufacture and installation of icing equipment. Con-
d oors ore closed , the oreo o t the opening is o lso protecled with o blonket sult Link-Belt for recommendations for ali icing requirements.
of crushed ice, thereby seoling the perishoble commodities. Pholo 34722
Bunke r -lclng rallroad r e frlg e rator cars in less thon o minute is occomplished by
this Link· Belt dock·mounte d cor icer. One man conlrols the d elivery o f ice to lhe
mochine, the o p e rotion of the p ick·tJP conveyor, the size of the crushe d ice, the
posilion of the dischorge chutes ond the mochine trovel. Pholo 38396
L 1 N K - B E L T • 389
processing equipment
icing equlpment
Link-Belt ice crusher slingers are used to crush cake or chunk ice to a mixture of small to
flne ice. Th e ice is then prope ll ed through a fl exible hose in a hi gh velocity jet.
When top-icing with a crusher slinger, the crushed ice is distributed uniformly over and
b etween tiers o f containers, completely blanketing them for protection. Th e slowly melt-
ing ice maintains saf e temperatures and preserves the moisture content of the produce.
The entire procedure requires only a f e w minutes.
Trucks are quickly ice d a l icing slalians by service trucks equipped with Comme r cial fls h lng boats on oll coosts use link-Bel! ice crusher slingers
dependable link-Bel! ice crusher slingers. Cavered with a blanket af to focilitate icing the cotch. The boat hald is quickly laaded with crushed
crushed ice, produce and seafaad arrive fresh and in marketable candi- ice which is easily shoveled over each successive layer o f flsh or shrimp .
tian. Phato 27 526 Photo 27747
390 • L 1 N K - B E L T
processing equipment
i cing equi pment
Car icers
Fas t car icing and saltlng with a Link-Belt dock-mounted ca r icer and
Combln e d bunker- lclng and s altlng of ro ilrood re frig e rotor cors is coupled salter assure sa fe shipmenl o f perishobles in roilroad refrigerator
p e rformed efficiently and quickly by a Link-Belt ground-mounted ca r icer, cors. Complete a peration o f both ma chines is under the control of a
which travels an roils at ground level. Complete ice crushing and salt single o p eralor. Dock congeslion is avoided and enlire lrains can be iced
ha ndling fa cilities are built into the machine. Pho to 39204. or re-iced ond be on lhe ir way wilhout delay. Photo 38380.
L 1 N K - B E L T • 391
processing equipment
l clng e quipme nt
, -ic-~~-
- - - - - -APPROX 1~3'.'..._ -----~ CONVEYOR Fig 5696
1 3~6H
TO TOP OF
RR RAIL
VARIABLE
, • LI
~ , ,, - -11- 4 VARIABLE----! Fig 5697
- -14-3 VARIABLE ,.j
392 • L 1 N K - B E L T
processing equipment
lclng equipment
ONE MAN
CONTROL STATION
3~·
APPROX
ICE CAKE
CONV EYOR
1 1
__
.... ;:__~-------------33~6=·- ------------c---a~7::. ·-~:'I
----------------48 ~4~#---------------------~-·
fóg. 6261
L 1 N K - B E L T • 393
..
processing equipment
icing e quipment
The couple d salting ma chine is ottoche d to the car ice r ond consists the discharg e chutes for d e live ry into the bunke r hatches. The salt is
of a solt bin with suitable conveying e q uipme nt, mounte d on o struc- eithe r co mbine d with the crushe d ice o r fe d into the hotches seporately.
turol steel corriage. The conveyo rs o re fl xed ond feed the salt into One ope rator controls bo th the icer and the solting machine.
13!.a~
APPROX
s-o· ,..__5!..o!.._.>-1
k--- 10~ 1 10!.3,- · - - - ->l
13~ · To TOP
OF RR RAIL
VARIABLE
f;g_ 6262
1 ; -
y >E-- - - 14!..3" VARIABL E- -
F1g. 6263
394 • L 1 N K - B E L T
processing equipment
iclng equlpment
SALT BIN
ELEVATOR
39203
~ -,.---++- DISCHARGE
GATE
ICING DOCK
POWER
UNLOADER SCOOP
RECEIVING
HOPPER AND
SCREW FEEDER
Elevation
~ ... =~ o D D D o 1===-~=l==<
F=**=*'6====-! o D o D 0 1-====-!~~
RR TRACK - - -
D
D
Plan Fig 6259
L 1 N K - B E L T • 39 5
processing equipment
dryers and cool e rs
Dr y ln g coo l o t cool cleoning p lont, these two Multi-Louvre dryers produce Tw o Mon otube dryers r eco ver so lvent formerly lost in processing al o
o superior product. Photo 38371 phormaceutical plont. Photo 33880
Link-Belt dryers ond coolers ore ovoiloble in mony designs by conduction, as a metal rod heats when one end is held in a
ond models for o wide voriety of opplicotions. They ore used fleme; by rodiotion, os wormth is felt from the sun in open air
for treoting innumerable products of the vorious chemicol, in midwinter; ond by convection, os o house is heated by circu-
food processing, mining ond mineral industries; handling crys- lotion of worm oir from o hot-oir furnace or steam radiator.
tols, flakes, powders and granular moteriols such os chlorid es, Heat transfer by conduction and radiotion ore not well
sulphotes, oxides, plastics; coffee, sugar, solt, opple pomoce, suited for heat drying, since they involve undesirable tem-
cereols, soybeans, yeast, sludges, cool, coke, lignites, minerals, perature extremes and produce uneven, uncertoin results. But
foundry and glass sond and refuse products. heot tronsfer b y convection, correctly applied , is both suitabl e
This equipment meets most drying and cooling requirements and efficient_ lt permits intimote contoct with every particle of
and can be built to various speciflcotions dictated by the material, is eosily controlled ond produces consistently uniform
chorocteristics of the material to be hondled. results.
Link- Belt dryers ond coolers ore designed lo handle mate-
The drying process is subject to exoct onolysis, but because
rials gently, improve drying operations, minimize dusting, save
of the voriations in moteriols, equipment selection must be
floor space ond yield better end products.
bosed upon experience. When required, tests of moterials
Because of o thorough knowledge of principies involved in
ore conducted in th e Link-Belt laborotory by quolifled engi-
heat drying ond wide experience with mony types of mate-
neers who determine the best solution of o drying problem.
rials, Link- Belt is oble to make proper selection of the equip-
Generolly speoking, heat con be transferred in three ways: ment to solve your drying ond cooling p roblems.
396 • L 1 N K - B E L T
processing equipment
drye rs and coole rs
Types
Roto-Louvre
The Roto-Louvre consists of o salid outer cylindricol
shell, ond on inner shell composed of full length
louvres. The inner shell of overlopping louvres, which
supports the bed of material, increoses in diometer
in the direction of Aow. The material trovels gently
toword the dischorge end os the drum slowly revolves.
In o p erotion, the heot tronsfer medium, introduced
through the louvre openings, permeotes the bed ond
intimotely contocts every porticle.
The moteriol continuously Aows over on itself, while
troveling throughout the lenglh of the drum. During
every revolution, the material is subjected to o grad-
ual vo riotion in temp erolure from the inlet to the ex-
houst. Being bosicolly on efficient heot exchong er, it
is os e ffective for cooling o s it is for drying.
With the Ro to-Louvre it is possible to exp ose he ot-
sensitive mote riols to drying oir al moximum tem-
perotures, without donger of overheoting ond scorch-
ing of the product. lt will hondle delicote mo leriols
with minimum degrodotion of the crystol s or loss of
luster, or obrosive moteriols without undue weor on
the conlocting porls.
Multl-Louvre
The Multi-Louvre will ropidly process lorge quonlities of material becouse
of its short rete ntion lime. 11 is exlremely flexible, operoling effeclively os
o dryer or o cooler.
The moving elemenl in lhis mochine consisls of speciolly d esigned Aighls
oltoched to o nd corried by two slronds of roller choin. These choins ore
owo y from lhe oir slreom ond d o no t conlocl lhe material.
The material is corried up in the fligh ts ond then Aows downwo rd in o
shollow b e d over the oscending flight s. lt groduolly moves ocross the
dryer, o little ot e och pass, from the fe e d po int to the discho rge p oint.
The Multi -Louvre feotur e s o gentle flo wing oction of the material,
similor to thot of the Roto-Louvre, which exposes oll porticles lo incoming
oir ond results in minimum degrodotion. The intoke oir con b e mointoined
ot o temperoture best suited to the material hondle d.
Monotube
The Monotube moy be opplied for conduction drying or cooling smoll quontities
of vorious products of the chemicol ond processing industries. 11 is generolly used
for drying products al temperotures close to thot of steom, but other tempero-
tures con b e ochieved by using other heot mediums such os hot water for tem-
perotures b elow thot of steom, ond hot oil or other fluids for temperoture s
obove those normolly reoched by the use of sleom.
The Mono tube consisls of o poddle conveyor, on o rotor or hollow shoft,
turning in o U-shoped trough or housing. Steom, hot liquid o r coolont is circuloted
through the shoft ond tubes of the rotor. Material is churned while being conveyed
the length of the trough, resulting in efficient tronsfer of heot.
33998
L 1 N K - B E L T • 397
processing equipment
dryers and coolers
Typical installations
PRILUNG
•
TOWER
FROM MOIST
SANO STORAGE
TO SANO
PREPARATION
EQUIPMENT ,
Drying chemicals
In this Link-Be l1 instollotion chemicols o re dried, sized
ond conveye d to storoge. Oversize material is
crushed ond returne d far rep rocessing, olong with
the fines.
f ig. 5469
398 • L 1 N K - B E L T
processing equipment
dryers and coole rs
L 1 N K - B E L T • 399
processing equipment
dryers and cool ers
/
_,,.,,. /
,.--
1
400 • L 1 N K - B E L T
processing equipment
dryers and coolers
Distributing
ring a ssembly _l
Dis charge nozzle
lnlet and seal
connector
Fig. 5537
Con stant or
Simple supports - - -- - - - " variable speed drive
The Roto-Louvre is mounted on o simple rigid sleel support- Hardened
ing slructure to mointoin p o sitive o lignmenl of o ll rololing
steel trunnion b earings
peris. Al !he feed end, !he support corries !he lru nnions ond
slolionory dislributing heod. Al !he dischorge end it corries
only !he trunnions. The drive is mounted on on integral
steel base.
~-+-~-------L--------1
- o- - - >-<-- -- - - - - e - - - - - -- ....... B- -
...:-- - - -- ------A-------- - -- - -- --., [ ; - f " •MAXIMUM
WIOTH OF STEEL
_.j F19. •026
Roto-lo uvre
numb er " 1
8
1
e
1
o
1
E
207-8 11 - 10 2-8 4 -8 3.7 0-11 4. 4 2- 6~ 2-1 705-24 33. 7 5- 8 17- o 8- 3 \/2 2- 7 \/2 9-4 5- 2 4. 9
207-10 13-10 2-8 6-8 3-7 0- 11 4. 4 2- 6 3A 37- 5 5. 8 9.4 5. 2 4. 9
3 10-12 17-3
--
3 .5
-
7-5
- --
5-0 1/>
---
1- 4 \/2 5.5 3. 2
-2-
2-8
1
- 705-28
900-28 39- 2 6- 2
20-10
20- 10
8- 3 \/2
8-11
2- 7 \/2
3- 3
-- --- --
11-1 6- 1 \12 5-11
3 10-14 19-3 3.5 9.5 5-0 \11 1- 4 \/2 5. 5 3. 2 2-8 900-32 43- 2 6- 2 24-10 8-11 3. 3 11 - 1 6 - 1 \/2 5- 1 1
--
502-16
--
23- 1
-
4 -6
---
11-0 5-6 \11
--- --
1- 1o\/2 7 -0
-- 3-11 3-6 1003-32
- -
44. 7 6-10
---
24- 10
---
9- 3 \/2
---
3. 7 \/2 12-5 6- 10 \12 6- 6
502 -20
---
27-1 4-6 15-0 5-6 \11 1- 10 \12 7-0 ¡ 3- 11 3-6
-- 1003-36 48 - 7 6-10
--
28- 10 9. 3 \/1 3- 7 \/2
- --
12-5 6-10 \11 6- 6
--
604 -20 28-2 5-0 13-6 7-5 2- 3 8-2 4 . 8 \/2 4 -2 1106-36 49 . 10 7 - 4 28- 10 9- 8 4. o 13-8 7 . 6 7- 3
604-24 32-2 5-0 17-6 7.5 2- 3 8-2 4. 8 \/2 4 -2 1106-42 55 -1 0 7 . 4 34- 10 9. 8 4- o 13-8 7 . 6 7. 3
Hove d imensions certified far instollotion purposes.
L 1 N K - B E L T • 401
processi ng eq uipment
dryers and coolers
B louvre pons ore formed fro m steel piole, cut to exoct length
ond then sho p ed inlo speciolly designed flights.
402 • L 1 N K - B E L T
processing equipment
dryers and coolers
Dimensions • Multi-Louvre
1
D
1
\
\
/
' > \
\
/ \
/ \ e
¡' '\
WARM AIR INLET \ _1
CONNECTOR ~
¡!
·I
~
i¡
__ __ _____ Jj
f ig. 5078
Multi-louvre
A B e D E F G H J K M N p
number
1 1 1 1 1 1 1 1 1 1 1 1
610 3- 11 5- 3 11- 9 3-1 3-1 O Y2 7-0 4-0 7-7 3-7 Vi 3-6 3-0 4- 6 5-0
612 l-11 5- 3 13- 6 3-1 4- 11 8-9 5-0 7-7 3-7 Y2 3-6 3-0 4- 6 5-0
614 3- 11 6- 3 15- 2 3-1 5-1 1 9-0 6-0 7-7 3-7 Y2 3-6 3-0 4- 6 5-0
814 3- 11 6- 3 15-10 Y2 3-1 5-11 9-0 5-0 9-7 4-6 4-6 3-6 5- 8 Y2 6-2
816 3-11 7- 3 17- 7 Y2 3- 1 6-11 9-6 6-0 9-7 4-6 4-6 3-6 5- 8 Y2 6-2
1216 4-11 6- 11 18- 6 Y2 5-6 6- 6 Ya 13-0 5-0 14-0 5-5 Yo 5-0 4-0 7-11 y. 8-6
1220 4-11 8-11 22- o 5-6 8- 6 Ya 15-0 6-0 14-0 5-5 Yo 5-0 4-0 7-11 y. 8-6
1224 4-11 10-11 25- 5 Y2 5-6 1O- 6 Ya 17-0 7 -0 14-0 5-5 Yo 5-0 4-0 7-11 y. 8-6
1228 4- 11 12- 11 28- 11 5-6 12- 6 Ya 19-0 8-0 14-0 5-8 5-0 4-0 7-11 y. 8-6
L 1 N K - B E L T • 403
processing equipment
d ryers a nd coole r s
Monotube
o ~-.........,·~~~~~~- s ~~~~~~-'>-~-~ E
EXHAUs r i l
ST ACK 1 1
~,.=íl
VA~!f1l~:A~ K: F
DISCHARGE
CONDEN SATE
t
STEAM
VARIES
~J
RETURN SUPPLY
Fog. 4896
M o no tu b e
A 8 e o E F G H K
number FEET ANO INCHES
24-5 2-0 5- 0 1-6 2-0 2-0 5- 9 1-2 1-8 2-4 'I• 1-4 1-8
24-7 2-0 7-0 1-6 2- 0 2-0 5-11 1-2 1-8 2-4 ~ l-4 1-8
24-1 0 2-0 10 - 0 1- 6 2- 0 2- 0 6- 2 1-2 1-8 2-4 1/4 1-4 1-8
30-10 2-6 10-0 2- 0 2-8 '12 2- 11 6-2 1-5 1-8 2-10 ~ 1-9 1- 8
30-1 3 2-6 13-0 2-0 2-8 '12 1 2- 1 1 6- 5 1-5 1-8 2-1 0~ 1-9 1- 8
30-18 2-6 18-0 2-0 2-8 '12 2-1 1 6-1 0 1-5 1-8 2-1 0~ 1-9 1-8
Hove d1mensions cer tified for installo tio n purpo ses.
Link-Belt
laboratory facilities
Link-Belt ma intains a well equipped, full y staffed
laboratory for drying and cooling tests, both
small scal e (bench) studies a s well a s pilot runs
w ith commercial size units af the severa! ty p es
offered b y the company . Pilot machines ma y
also be l eased by prospective purcha ser s for
conducting fleld tests in co llaboration w ith our
laborator y engineer s.
Ro to - Louvr e bench test e quip ment for smo ll sca le studies. Pho to 390 9 8
404 • L 1 N K - B E L T
processing equipment
vib r ating s creens
vibra'ling screens
The Link-Belt complete line of vibroting screens is the result of sound engineering principies
opplied to toke full odvontoge of the knowledge goined by over o quorter-century of fleld
operotion. For the kinds of screening best suited to vibroting oction, these screens ore unsur-
possed for efficiency, simplicity of construction, high copocity, ond troubl e-free extra-long life.
Link-Belt offers o vibroting screen to meet every individ ual need, ond will onolyze ali
screening problems ond moke recommend otions bosed on thorough engineering knowledge.
Since material chorocteristics vory, proper selection of equipment will provide the moximum
operoting efficiency .
UP vibrating s creens
The UP screen has o simple, fuliy occessible unbolonced-weight vibrolor. Oper-
oting with only two beorings, !he unbolonced puliey produces high frequency
vibrotions whose omplitude con b e field-odjusted. These screens ore especioliy
useful for screening fine or light moleriols.
These unils ore ovoiloble in open or totoliy dust enclosed types. The
totoliy e nclosed screen has o seoled sleel enclosure within which the screen
vibrotes. A hinge d e nclosure cover provides eosy occess to screen cloth ond
working ports.
The UP screen mo y be floor o r suspension mounte d. Electricoliy he ote d
screen cloth con be supplied for screening
sticky moteriols. Bouncing boli d ecks con b e
furnished for screening moteriol s with o high
percenloge of ne or-size porticles.
High molstu re conte nt r a w clay Is scalpe d on a UP vibro!·
ing screen, electrically heote d to preven! blinding. Photo 35802
CA v ib r ating screens
These sturdy concentric oction screens hove o two-beo ring unbolonced-weight
vibrolor which imporls o smooth, uniform circular motion to ali screening sur-
foces. This motion con b e reodily odjuste d for highest screening efficiency. CA
screens ore designed for medium d uty sizing ond scolping, os weli o s rinsing
ond d e wotering, of medium sized mole riols. The cenlrifugoliy octuoled, outo-
molic counterweight mechonism reduces storting !arque ond eliminoles excessive
vibrotion through criticol speed ronges when occeleroling ond deceleroting.
These screens con be furnished with total dust enclosures.
Numerous mountings moy be provided to suit ali o peroling conditions ond
the versotil e d esign p ermits fi eld modificolion of mountings.
Electricoliy heoted screen cloth con b e supplie d for screening sticky mo-
leriols. Bouncing boli decks con be furnished for screening moteriols with o high
perce ntoge of ne or-size porticles.
L 1 N K • B E L T • 405
processing equipment
v lbrating screens
Types
CB v ibrating screens
These rugged circular mation screens ha11e a two-
b e a ring unba lanced weight vibralor. The CB vi-
braling screen is used for high-tonnage sizing and
scalping of medium and la rge maleria ls.
Ali CB screens use a mechanical a rrangemenl
for slopping the screening action, thereby elimi-
nating excessive vibration when passing through
the resonance range. The vibrator shaft ond cortridge-mounte d self-oligning roller beor-
ings ore enclosed in o tubular steel housing, well protecte d from dust, di rt, ond obrosion
by frictionle ss flinger ond lobyrinth seols.
The CB screen moy be suspe nde d or floor mounted, ar floor ond suspension mounted.
These screens con b e furnished with total d usl enclosures.
Electricolly heoted screen cloth con b e supplied for screening sticky moterio ls. Bouncing
b oll decks con b e furnished for moteriols with o high percentoge of neor size particles.
lron ore being size d by CB vibroting screen
for delivery lo roilrood cars. Photo 37283
BA vi bratin g screens
Heovy duty two-beoring scolping ond sizing
screens hondle high-impact, high-tannoge mote -
riols common to the mining industry. The eccentric-
shoft, un bal o nced-weight vibrotor has two cor-
tridge-mounted self-aligning roller beorings for
occurote olignment, and is complete ly e nclosed for efficient operotion under dusty con-
d itio ns. Automotic control feotures limit motion during occelerotion ond decelerotion,
eliminoting resonont vibrotion in the critico( speed ronge.
Although these screens ore usuolly floor-mounted , sub -b ases for suspension-mounting
con be furnished.
CL vibrating screens
Horizontol-type stra ightline motion scree ns a re de-
signed for dewatering, washing and sizing of ma -
te rials. The centrifuga( force unbalanced-shaft vi·
brotor produces the high-inte nsity motion ne cessary
to efficient separatio n. These scree ns can b e installed
in locations where hea droom is limite d and can
be suspension or floa r mounted. Mo tion is limited
during a cce leratio n ond d ecelerotio n, e limina ting
critica ( vib ration in the resonant speed rang e. Bo th
eccentric shafts ore rotated through a he licol gear
drive, resulting in a straightline motion.
Washe d coal is de watered by CL vibroting screen
prior to drying operations. Screen materia l is sta in-
less sleel. Pholo 38993
406 • L 1 N K - B E L T
processing equipment
vibrating screens
Types
Pulsating magnet
grizzly bar screens
Heovy duty grizzly ba r screens ore used for
coorse scolping or screening lorge tonnoges
of ore, cool, rock ond other b ulk moteriols.
They provide high-speed vibrotory material
flow ond seporotion, plus reguloted control
of the material flow to match the copocities
of processing equipment.
They ore generolly used to feed oversi ze
material to crushers ond ho mmermills, ond to byposs the ftnes thot would
normolly clog ond slow down crushing operotions. They ore olso used to
protect conveyor belts from domoge by depositing o loyer of fines to
cushion the foil of lorge o brosive p ieces, ond to provide on even belt load,
free from surges.
Pulsating magnet
screening feeders
Screening feeders utilize powerful, high-speed
electromognetic drives to size, dewote r, desludge
and dedust the majarity af bulk material s proc·
essed by the mining, quo rrying, chemical, foad,
foundry, and mony o ther industries.
They provid e two simultaneous bosic functions-
sizing ond va riabl e-control feeding. The rote of flow over the screen co n b e
regulated to correspond to chong es in mate rial characteristics, assuring
moximum efficiency al all times.
The high·frequency low-amplitude vibration provides g e ntl e particle
agitation and assures mínimum degradotio n of material.
Pulsating magnet
vibrating screens
Pulsating magnet vibra ting screens combine on
unusual, high-speed screen cloth ripple with am·
plitude control, to produce uniform, medium to
ftne dry scolping ond sizing of mony b ulk mole·
riols in the chemico l, food, ceromic, re froctory,
metoilic ond non-me tollic mining, ond other in-
dustries.
The opplicotion of powerful vibrotion directly to the screen cloth gener-
ales high·speed tronsverse ripples thot o ssure moximum porticle strotiftco-
tio n in o minimum contoct time. The omplitude of vibrotion con be regulote d
to suit the material chorocteristics to obtoin best results.
L 1 N K - B E L T • 407
processing equipment
vlb ratlng screens
Selection
How t o sele ct an NRM vibrating screen Table 1 • Curve numbers ond recommended screen cloth for
Consid er the following information when selecting an NRM screen: NRM vibroting screens
Material lo be screened Usual screen dorh •
Per
Curve cent
Capacily in gallons per minute Moreriol
number
Wire
of open
Mesh dio meter,
oreo
W ith this informa tion, proceed as follows: inc hes
1
Refer to Ta ble 1. Determine !he usual screen cloth with percentoge Ashes and water 1.0 6 .047 5 1.8
of open oreos ond curve number for !he material being screened . Acetate slurry 5.0 22x24 .020 29.3
Enter b otto m of Cho ri 1 al !he per cent of open oreo ond proceed
Beet sugar juice 3.5 40x60 1 .0 10 30.5
Conning plont wos te water
vertically up to !he intersection with !he curve number. From this point (no tomato woste) 2.0 20x30 .015 38.5
proceed horizontolly to !he intersection with !he vertical capocity line. Cl ay slip 5.0 120 .0037 30.7
Cooked f1sh 3.5 20x30 .015 38.5
Select the screen size neorest to !he right of this inlersection. When .0045 30.3
Cottonseed oíl 4.5 100
the required copocity exceeds 3,000 gallons per minute, or !he inler- Cotton linl in woter 2.5 20x30 .015 38.5
section point foll s to the right of !he lo rgesl screen, divide !he copacity Coffee grounds 5 .0 50x41 .009 32.2
b y 2 or more, in ord er to select o screen. This figure will be !he number Copra oil 5 .0 100 .0045 30.3
o f screens required of the size selected. Distillery slop 5.0 50 .009 21.3
Fruit juices 5.0 14 .023 4 5.2
Fish 1.0 20x30 .015 38.5
Example Fish oil 5.0 100 .0045 30.3
Fish press liquor 4.0 20x30 .015 38.5
Find !he NRM screen size required lo hondle 300 gollons per minute Felt plant waste wa t er 3.0 20x30 .0 15 38.5
of lomolo conning wosle through 20 mesh cloth having .O 18" diometer Hide dehoiring waste wa ter 5.5 10 .035 4 2.3
wire. Lime slurry 2.5 16 .023 39.9
Meat packing plant waste water 5.0 20 .017 4 3.6
Paper stock, re jecl dewatering 2.5 36x40 .0 105 36. 1
1
Sol ution Pumpkin conning waste 3.0 12 .028 43.6
Pounch monure 3.5 20 .0165 44 .6
20 mesh cloth with .O 18" dio meter wire has 39 per cent o p e n oreo. Rubber reclaims 3.0 60 .009 21.3
Use curve numb er 3 for !amolo wosle. Using Chori 1, follow vertical Rayon lint in water 1.0 20x30 .015 38.5
line from 39 p er cent open oreo to intersectio n with curve number 3 . Soybean oíl Á 100 .004 5 23.7
Follow horizontol line from this point to its inlersection with vertical line Sugar juice 3.0 40x60 .009 29.5
Sugar beet pulp 4.0 40 .010 36.0
from 300 gollons per minute. Use nexl lorger screen number, which is
Sugar beet flume water 1.0 20 .017 43.6
NRM 145. .018 39.0
Tomato canning woste 3.0 20
Tomato seeds 4.0 20x30 .015 38.5
Tung oil 5.0 100 .0045 30.3
Wool lint in wat er 1.5 20x30 .015 38.5
Wood bark and fiber 4.0 30 .013 37.l
White water 3.5 20x30 .0 15 38.5
Á Consul t Link-Belt.
• Stainless steel wire clo th usually furnished on liquid screens.
__ ,
1
--+--+
1
t ~:
l&Y
~ ·
-~
1
1
_¡
- -41iL
~ ,
Ji
00
00
co Q
PERCENT OF
OPEN AREA CAPACITY IN GALLONS PER MINUTE
408 • L 1 N K - B E L T
processing equipment
vlbrating screens
Selection
How to selecta UP, CA, CB or BA vlbratlng screen The oreas of screen surfoce in these choris are approximote for
The copocity of o vibroting screen is influenced by mony foctors, feeds contoining up to 65 per cent oversize ond hoving 50 per cent
omong which ore certoin physlcol chorocteristics of the material, the of the undersize smoller !han one-holf the screen opening. lf this half-
size ond the shope of the screen opening, the omounl of oversize ond size material is substantiolly more thon 50 per cent, lhe chori oreas will
neor mesh material ond whether the screening is done in the presence be loo lorge. On the other hond, if the holf-size material is much less
of free water or is essenliolly dry. !han 50 per cent of the undersize, the chori oreo will be too small.
Wet screening
Approximate screen size Vibroting screen capocities for rinsing and dewotering operotions
The choris below ore designed to focilitate the determination of the require additionol considerolions. Consult Link-Bel! Company for
required approximate screen size for a given condition. For an recommendotions.
exact determinotion, consult Link-Belt Compony. Example
Preliminary to using the choris, determine from Tab le 2 the curve
Find the omount of screen surfoce ond size of UP screen to hondle
letter applying to the pa rticular material to be screened. Then,
35 tons per hour of Foundry sand on 'Ya inch squore openings.
enter the proper chori from the bottom on o vertical line correspond-
ing to the screen opening to be used. From the intersection of this Solution
line with the material curve, follow a horizontal line to the left of Use curve C for Foundry sond. Vertical line for 'Ya inch (.375) square
the chori, os illustroted by orrows on the chori, to find the required opening, Chori 2, intersects al 0.8 squore foot for each ton per hour.
square feet of screen surfoce for each ton per hour of feed. Multiply The total oreo (0.8) (35) equols 28 squore feel. A screen 4 feet
this by the tons per hour of material to be screened, which will give by 8 feet, which is the neorest standard size, will fulfill the require-
the required squore feet of screen surfoce. Choose a screen from menls. Therefore, use screen size 148, which designoles a single
the sizes listed on the following poges, whose size has this required deck screen 4 feet wide b y 8 feel long.
oreo.
Table 2 • Curve letters for UP, CA, CB or BA vibrating screens
Dry screenlng
Cu rve
The choris indicote the number of squore fe et of surfoce required for Moter iol
Curve
lette r '
Materia l
Curve '
letter
Material
lett er
eoch ton per hour of vorious moteriols fed to the screen. Obtoin total
oreo required by multiplying the actual feed, in tons per hour, by Corborundum B Dolomile B Limestone, sizing B
the proper figure from the curve. Cinders E Feldspor c Phospho te rock c
for double deck screens, the oreo of the second deck should be 1O Cement clinker B Fertilizer D Sond, bonk c
per cent greoter thon the chori fig ure, if the first deck has openings Cool c Fluorspor c Sond, foundry c
less thon one inch. lf the top d e ck openings ore one inch or lorg er use Cake, sizing F Grovel B Sond, sílice B
the chori orea. In either case, the actual tons p er hour fed to the Cake, breeze Gypsum c Slog A
second deck should be used to find its required orea. rem ovol B lron Ore A
Copper o re A Limestone , scolping A Stone, crushed B
Chart 2 • UP vibrating screen selection Chart 3 • CA, CB and BA vibrating screen selection
3.5~--';>---.\~-'1'--'í-----IE,,_-,--'r---.---..,---,----,-.------, J
- -
rl
~
2 .5
..,o
,_
f-r\
'--'-
-~ l - -
"'u..u.. - -
o
ow
it 2.0 1\ 1
~ 2.S f-- -- • >-
\ -~
·-·-
:i:
c._
I
u 1T ·- ·-
>- ""w 1 1
I o::
e
1
·- -~
u
"" 2ol
w w
u 1.5
1 l_j_
1 • \ 1-
l-- ~
..."'
o ~ El 1\
'
w
u
"-
::> ~-W\ ¡... ¡__ ¡___
:
"'z "\
""
u._
a:
::i
..,
"'ua: ~ o: \ -·- ' , __ 1
._ ~
"'z 1.5
1.0
\ \ 1 'i-...
"'"'o:: ...o
Vl
\ 1\ K
>-
"'"'
Q:
« . B.__ 1 • ~ ;
L-
-j l--f- l--
F
u._ ~ 0 .5 ...._..._
~~
"' t--..klli
w !'..... 1 1
f---;:::y ~ i--:_ f
~
a:
j E
·; ~ ~rr
E
""
.1 ... ,
::i
Si 0.5 1
t
1 o
--+-'j 1 ~ .
T e
e +
1 B
.¡. t ~
1 1
B
1 3
A
~~~A~
SI ZE OF SOUARE OPENINGS IN INCHES
O __
OPENINGS 0 .01 " 1 .02 .04 .06 .08 0.10 ¡ .2· .4"
4 51ZE OF MESH
1. 5" f1g . l22J
40 26 18 14 10 7 6 5
Fig. 4947
L 1 N K - B E L T • 409
process machines
v ib ra tin g screens
Selection
How t o select a pulsating magnet scre e ning f eeder How to select a pulsating magnet grizzly bar screen
or a pul sat ing magn e t vibrating screen Chort B gives trough width required for tons per hour scolping with
effective seporotion of vorious material sizes. Copocities ore bosed o n
Refer to Table 1 for proper material curve letter for use on Chori A.
rock weighing 100 pounds per cubic foot . Table 2 specifles the length
Chort A gives the number of squore feet of screen surfoce required
of the grizzly seclion bosed on the seporotion required.
for eoch Ion per hour of material fed to the screen. Obtoin total
oreo required by multiplying feed in tons per hour by proper figure
from the chori.
Ex ample
Example Find the screen size required to effectively seporote over 4 " porticles
Find the oreo of screen surfoce ond size of screen required to hondle from 100 tons per hour of 8" to O" crushed limestone.
18 tons per hour of silico sond on %" squore openings.
Solutio n Solution
Refer to Table 1 for silico sond, use curve B on Chort A. Note thot the Determine required trough wid th by entering Chort B ot 100 tons per
vertical line for %" squore openings intersects curve B al .8 squore hour ond p roceed verticolly to 30" trough width intersection in the
feet for eoch Ion per hour; therefore, 8" to O" rock section. Refer to Table 2 which recommends o 36" long
required total oreo = .8 x 18 TPH = 14.4 squore feet grizzly section for effective seporotion. Refer to d imension poge ond
Refer to dimension poge ond note that o screen 3x5 feet, which is the note thot Model F-55DT has o 30" wide trough with o 36" long
screen neorest in oreo to thot required, is sotisfoctory. grizzly section, ond is therefore sotisfoctory.
lf the problem were os obove, b ut required scolping 1 2" to O" rock,
Table 1 proceed on Chort B to the next trough width within the 1O" x 12" to O"
rock brocket, which indicotes o 36" wide trough. Model F-66 DT meets
Curve
Mete riel Curveon 1
1 letter Material letter on the requirements.
Chori A Chori A
Corborundum B Grave! B
Cinders E Gypsum c Table 2
Cement clinker B Limestone, scolping A Length cf
Coo l c Limestone, sizing B Process g rizzly section,
Cake, sizing F Phosphote rock c 1 inches
Cake, breeze removol B Sond, bonk c Podd ing ond rude
Copper ore A Sond, foundry c sco lping 15
Dolomite B Sond, silico B Effective seporotion 36
Feldspor c Slog A More d ifficult seporotion 54
Fertilizer o Stone A
Fluorspor c
Ch a rt A Chart B
o . 5,-----rr---T---rr--'Tr--...---r-----r~---~---,------,-,----, 60 ~-,....,..--,-..,..,--,...,-,,..,-,.--,-..,..-,,...-,,,77-,--;r-7777--,..-,,
-~~{1~ "!_A~~!}"~(_( __ /-
/,y~/
48 +----'--'--------------~
7
o 3 .0+-- - -+---1- -++---+-+--+f---+---\--+---'-----'f---+--+-+----l
UJ
UJ
lL
"'::>o
:X:
10" ANO 12' TO O"
5 2 . 5+-----+----T+--+--+--+-+---fr---~---t-'.--t------,r-r--~
a..
z
~
:X:
u "':X:
UJ 36
< u
UJ 2.0+----+----+--T-t---\-t----Jt---T-+---"rl--+-~'<-+----i ~
"'~ ~
<Jl
UJ :X: 30
u
<
....
o
lL
~ 1.5 + - - -- +----+---+--!'.--+-.,__ _,,__+-_,,-__,f--_.....,..---1-+----1
§: 0" ro o"
<Jl :X:
l'.J
z ::> 24
UJ
UJ
o
"'u
<Jl
"'
....
~ 1.0+----+----+---+--+--+-- --'.,_+-.,__ __,,,.____,~-+-+----l
G"ro o"
t;; 18
UJ - - - +----- - - - - --
lL
UJ
"'6< o. 5+------+----+---+--+--+----+----'---1-"'c--+-"'-d~+-~
o
<Jl e 10
8
A
o o
.01 .02 .04 .06 .08 0.10 .2 .4 .6 .8 1.0 1.5 o 25 so 100 150 200 300 400
SIZE OF SOUARE OPENINGS·I NCHES TONS PER HOUR SCALPING WITH EFFECTIVE SEPARATION
FOR BELT PADDING ONLY. FEEDING CRUSHED ROCK. MULTIPLY TPH BY 2.5
40 26 18 14 10 7 6 5 4 FOR SCALPING COAL WITH EFFECTIVE SEPARATION. MU LTIPLY TPH BY .5
SIZE OF MESH Fig. 61 54 FOR BELT PADDING ONLY, FEEDING COAL. MULTIPLY TPH BY 1.25
Fig. 6155
410 • L I NK- B E L T
processing equipment
vlbratlng screens
Screen 1 G J J 1 K 1 N¿ J s V I W
size INCHES
NRM liquid vibrating screen NRM-124 3% 9 13 1 12 \o'.i 19:Y. 10
NRM-134 3% 9 13 1 12 \o'.i 25:Y. 10
NRM-145 3% 12 13 1 12 \o'.i 31 :y. 10
N RM-128 3% 12 16 1 12 \o'.i 19:Y. 10
NRM- 138 3% 12 16 1 12\o'., 25:Y. 10
NRM- 148 3:Y. 12 16 1 12 \o'.i 31 :y. 10
NRM-1410 3:Y. 12 16 2 13 31 :y. 14
-----
1 V
size p ounds INCHES
A+ll- - - - J s
N RM- 12 4, 1290 126113 :Y.137 Y, 12 1'/ol2812 4129Y.il53 Y.il 19:Y,
N RM- 145 2130 5 016 Y, 42 45>/1343033 65 31 :Y.
NRM liquid vibrating screen with feed flume,
coll e cting tank and motor sup port Hove dimensions certi fi ed for instollo tion purposes.
¿ N umber o f springs per brocke t.
UP vibrating screens
UP one deck vib rating screens
Screen 1Horse- 1 W eight, I A 1 e 1 D 1 E 1 F
size pow er p ounds INCHES
UP- 124 2 640 26 34 21 :y. 28 24
UP- 13 4 2 7 50 38 46 27:Y,, 28 24
UP- 145 2 890 50 58 3 3:Y. 34 30
UP- 128 2 830 26 34 21 :y. 52 48
UP-1 38 2 970 38 46 27% 52 48
UP-1 48 2 1 100 50 58 33 % 52 48
•.O UP- 1410 3 1520 50 58 33 >/1 64 60
• E •
~ , ~
1 H 1 NÁ V 1 W i AA 1 AB
' 1.i''-3: ' ;. ~ ....'--...... Ser e en
siz. e
G 1
INCHES
WHEN
22
~ .. ~ UP- 12 4 3% 15 \o'.i 1 19 :Y. 10 l l :Y.
N• 1 .t.. ' 1'" WHEN F l OV.
) 4! *!,: "r" N 21 2 UP- 134 3% 15 \o'.i 1 10 l l :Y.
2 5:Y· lOV.
ALLOW z•
VERTICAL ANO { HORIZONTAL UP- 145 3 :Y. 15 \o'.i 1 3 1 :y. 10 14:Y. 10 V.
CLEARANCE UNLESS OTHERWISE SHOWN UP-1 28 3% 15\o'.i 1 19 :Y. 10 14:Y. 13\4
UP- 138 3% 15 \o'.i 1 2 5:Y. 10 14:Y. 13 y,
UP one d e ck v ibrating screen UP-1 4 8 3% 15\o'.i 1 31 :Y. 10 14 :Y. 13 y,
UP- 14 10 3 :Y. 16 2 31 :y. 14 14 :Y. 13 V.
VIBRATOR
. -·,. ---~,L,tt-'-. ·_,,1 Screen
si ze
UP- 224
1Horse- 1 W eight, ,
po w er
3
p ounds
1150
A
26
1 C
34
i D
IN CHES
2 1:y. 30\o'.i
UP-234 3 1350 38 46
ORIVE~ DRIV~
SHEAVE 27% 30Y,
5.6.PD UP-245 3 1610 50 58 33% 36 Y,
1
ASSEMBL Y 1 ASS EMBLY 2 UP- 228 3 15 2 5 26 34 21 'Yo 5 4 Y,
UP- 238 3 1790 38 46 27% 5 4 \o'.i
UP- 248 3 2 0 40 50 58 33 :Y. 5 4 Y,
UP-2 4 1O 3 2400 50 58 33 % 66 Y,
Ser e.en V AA AB
size INCHES
UP- 224 24 1 19 :Y. 24 \o'.i 1ov.
UP- 234 24 1 2 5 :Y. 2 4 1"! l OV.
UP- 245 30 2 3 1:Y. 27 % 13:Y.
. . ,
..
UP- 228
UP- 238
48
48
2
2
19:Y.
25 :Y.
27%
27:Y.
13:Y.
13 %
/..__AB ' ' 3° , 1, - ... UP- 248 48 2 3 1:Y. 27% 13 Yo
ALLO\\ z·vfRTICAL A;o 1'. t•OH1zo.-..TAL -,., UP-2 410 60
CLEARANCE UNLESS OTt-tER·.,·. ;;, •.h\ N ----e----·~ + 2 31 :Y. 27% 13 %
z: .• .... z.
H ove dimensio ns certifi ed fo r insl ollotion purposes.
UP two deck vibrating screen • N umber o f springs per b rocket.
LINK-BELT • 411
processing equipment
vlb r a ting screen s
r
G
VIBRATOR 1
SHEAVE
5.6"PD y ,e
---::=._ - ....L-
¡.
SPACES
VI EW AA
FEED ENO
UP totally enclosed one d eck vibrating screen ~---. ~---.
ORIVE m
ASSEMBL Y ASSEMBLY
1 2
PLAN VIEWS
4 ·cLEAR
VIBRATOR
SHEAVE
5 6'PO
_ _ _ _ .l___- t
21;
\• 1
--j
I
<' /
MOTOR
SHEAVE
56"PO
VIEW 88
--25---'------- 5- - 7r
~-----------
UP totally enclosed one deck vibrating screens• UP totally enclosed two deck vibrating screenu
Scree n
IHorse- We;ght, I A
1
B
1 o 1
F
G 1 H1J 1K l
R 1
s Screen IHors•-1We;ght, I
A B
1 o F G H J K l l 1 R s
j
site powe r pounds sit:e power pounds
INCHES INCHES
2 1800 88 S2 10 29 nv. 2Si,<, 30 18' 42 29Y. 21 y, UP- 224E 3 23SO 98:Y1 67V. 7 2S i,<, 20 2Si,<, 30 18 42 293/a l6:Y1
UP
UP- •2'E
l 34E 2 2100 88 S2 10 29 22 v. 31 \.'> 42 30 S4 29:Y. 2 l Ya UP- 234E 3 2800 98 :Ya 67 ~. 7 2S \.'J 20 31 \.'> 42 30 S 4 29:Y. 16:Ya
UP-14SE 2 2600 98 '1a S 7i,<, 13'1a 34 y, 2S 37 \.'J S4 42 66 38'1a 22 ~. UP-24SE 3 3SOO 109 Y. 73 '1a 103/a 30>;. 22 :Y. 37 'h S4 42 66 38Y. l 8 :Y1
UP- 128E 2 24SO 130 '1a 74 y, 23\.'J soy, 33 Y.
2S 'h 30 18 42 6S'h 28Y1 UP-228E 3 3300 141 y, 90 20\.'J 46 >;. 31 'llt 2S\.'J 30 18 42 6S 23'1a
UP- l 38E 2 2900 130'1a 7 4 y, 23'h sov. 33y. 31 \.'> 42 30 S4 6S \.'J 28 Ya UP- 238E 3 3900 141 y, 90 20\.'J 46:Y. 31 Ya 31 !f.. 42 30 S 4 6S 23 '1a
UP-148E 2 33SO 130% 7 4 y. 23 \,<J SOY. 33V. 37\.'J S4 42 66 6S!f.i 28 Ya UP-248E 3 4SOO 141 y. 90 20'h 46:Y. 31 Ya 37\.'J S4 142 66 6S 23%
UP- 141 0 3 4100 1S2 8SY. 30y. 61 38 \.'J 37Y, S4 42 66 83Y,31% UP-2 4 lOE 3 S2SO 162 \,<J 101Y1 27V• S7:Ya b 6% 3 7V. S 4 42 66 82Y. 27Ya
H ove dimensions cer tified for instollotion purposes. ¿ Screen moy be foctory mounted o t 25° , 27'/2 ° or 30° within the enclosure.
CA vibrating screens
CA one deck vlbratlng screens
Standard Heovy duty A.
CLEAR Ser e en 1 HP I WI., Ser e e n
Ser e en A 1 C 1 o 1 E
HP 1 Wt., RPM
V - s~ size 0 lbs. siie 0 1 lbs. INCHES
CA- 148 1 3 11400 CA- 148S 3 1800 1040 47 57 331'1 551'1
1
CA- 141 O 3 1750 CA-14 lOS 5 2300 1040 47 57 331'1 6T'h
CA-1 412S 5 2800 1040 47 57 34 791'1
CA- 141 2 5 2050
CA- 15l01J -¡1950
-- --
CA-151 OS 5 2600 1040 59 69 391'1 671'1
CA- 151 2 5 2 150 CA-15125 5 3000 1040 59 69 40 791'1
CA-1514S 71'1 3600 1040 59 69 40 91 l'i
.,
CA-1514
- - - 1 5 2750
CA-1612 5 2250
-- CA-16 l 2S 71'1 3300 1040 7 1
- - - - - - -81 46
-- --
791'1
1 CA-1614 71'1 ,3050 CA-16 14S 71'1 4200 1040 7 1 81 46 91 l'i
1
..J
Ser e en 1 F 1 G 1 H 1 J 1 l iN 61 T I V 1 AA 1 AB 1 AC I AD
size 0 INCHES
CA- 148 l48:YJ 8 !.4 14 27:Y. 11 1 31 Y. 32 !.4144 1'15 2!.4 11 :y. 50
CA- 141C k>O:Y• 18 !.4 13:Y. 38:y, 11 1 31 v.32 !.4155 1'1 163!.4 161'2 59 !.4
CA- 1412l72 :Y. 18 !.4 13 1'i 49'14 11 1 31 !.4 32 !.4 66 '14 74 21 68 v.
CA-151( 160'!4 18 v. 11 1 37!.4 38!.4 55Y, 63 !.4 161'1 59V•
CA one d e ck vibrating screen CA-1512172 '14 18!.4 13:Yfr,,,.
14!.4 9 '14 11 1 37!.4 38 l4~6:Y•¡7 4 21 68 Y.
CA- 151 4 84 '14 19'14 15'14 60V• 13 2 37!.4 38 !.4 7 85'14 24!.4 771'1
CA-1612 172 '14 18 !.4 14 49'14 11 1 143 y, 44 V:l66 '!4t7 4 21 68V.
CA-1614 84 '14 19'14 15 Y, 60 !.4 13 2 43 !.4 44 !.4 77 l85 :Y. 24!.4 71'1
1 ElD
l tOPP ER
OPTIONAL •
CA two deck vibrating screens
Standard Hea" y duty A IScreenl A 1 e 1 o E 1
Scr een 1 HP 1 Wt., Screen 1 HP 1 Wt., RPM '11-~-..,,.~=---
size 0 lbs. size 0 lbs. 1 INCHES
DISCHARGE END CA-248 5 2500 CA-248S 5 2900 1040 47 57 34 551'1
TOP DECK
CA-241 O 5 2800 CA-241 OS 5 3350 1040 47 57 34 671'2
CA-241271'i3600CA-2412S 71'142501040 47 57 34 791'1
AD CA-251 O 5 3100 CA-251 OS 71'1 3750 1040 59 69 40 671'1
CA-2512 7Y, 3900 CA-2512S 71'14750 1040 59 69 40 791'2
CA-2514 7Y, 4500 CA-2514S 10 5350 1040 59 69 40 91 Y,
- - -
CA-2612 7Y, 4200 CA-2612S 1O 5250 1040 71 81 46 79Y,
CA-26147Y,4800CA-26 145 10 59501040 71 81 46 91'h
Screen 1 F 1 G 1 H 1 J 1 l IN 6 1 T I V 1 AA I AB 1 AC 1 AD
size 0 IN CH ES
CA-248 8 :Y. 18 v. ¡2 1 27:Y. 1 y, 1 31 v. 32 v.144 y, 52 36 !.4 7 4 v.
CA two d eck vibrating screen CA-241060:Y.18Y•21Y,38:Y. 1 Yi 1 3 1 Y.32Y.55Y, 63 !.4 O:Y• 83 1'2
CA-2412 2 :Y. 19'14 22 Yi 49 1y, 2p 1 v.32 v.66 4~ 4 5:y.l 94y.
CA-251 1 37!.4 8 !.455Y, 63 V.¡40:Y• 83 1'2
CA-2512 2 7 !.4 38 Y.66 4 '14 45 :Y• 94 V•
- 2. 37 !.4 38 !.4 77!.4 85 '14 50!.4 103Y,
2 43 •; . 44!.466 74 :Y. 5 :y. 94 !.4
2 43 Y,44 !.477!.4 85 :Y. 50 Y. 1031'i
Ser e en 1 J 1 l 1 N6 f P T f V 1 AA J AB 1 AC 1 AD
s.i:r.eO INCHES
CA-348 27'14 1 y, 1 20Y,31!.4 32V• 44 y, 52 36!.4 86 !.4
CA-3410 38'14 1 y, 1 20Y,31!.4 32 !.4 55 Y, 63 !.4 40'14 95 '14
CA-3412 49 1 y, 2 21 !.4 31 V, 32 !.4 66 74'14 45'14 107!.4
CA-3510 38'14 1 y,
-- -201'2- 37!.4
1
-- -- - -
38 !.4 55 Y, 63 !.4 40'14 95'14
CA-3512 4 9 1 y, 2 2 1 !.4 37V. 38 !.4 66 74 '14 45:Y. 107 V.
AA
.J1; "CLEA~] CA-351 4 6o v. 1 y,
CA-3612 49 2
--
2
2 21 !.4
21 !.4
37 !.4 38 !.4 77 Y• 85 '14 5ov. 116 Y,
43 !.4 44 !.4 66 74'14 45 '14 107 Y.
..f;:::;;_ ( .:
s:·~ ·Kf:::J HOLES ORIVE ñ ºñ h -C
CA-3614 60!.4 2 2 21v.
LINK-BELT • 413
processing equipment
vibratlng screens
~s, --
- G·-
-5 -
• a CLEAR
AD'
l H
FEED END
·o··SPLS [c·~--------tt
. .
MOTOR
MOUNT
ORIVE
ASSEMBl Y
1
ASSEMBLY
2
PLAN VIE W
AD! 1
lM~LL_-_ M--
~
J ,.. •t••
CA-14BE 1 4 2SO CA- l 4BSE 4700 9S Y. 64'h 47 Y. 2S Y. 36 49 'h 39'h 66 SOY. SOY. 3 :y. 17 72 54 By,
CA-14 lOE SlOO CA-14 lOSE S700 l 17V. 73:Y. SBV. 30 36 49'h 391'2 66 sov. S l :Y. 3 17 9 4 V.
69 Bv,
CA-1412E SBOO CA-14 l 2SE 6600 139V. B3 69 34 y, 36 49 'h39'h 66 Sl:Y. Sl :Y. 3:Y. 17 l 16 V. B4 BY.
CA-lSlOE S600 CA- 1Sl OSE 6300 117Y. 73:Y. sBv. 30 42 61 'hSl 'h 7B S6V. s7:y, 3 17 94 v. 69 sv.
CA- 1Sl 2E 6300 CA- l Sl 2SE 7200 l 39V. B3 69 34 'h 42 61 'hS l 'h 7B S7:Y. S7:Y. 3 :Y. 17 116 V. B4 sv.
CA-1Sl4E 7600 CA-l S14SE BSOO 161 v. 92 ao:v. 37:y, 42 61 'hS 1'h 7B S7:Y. 6 1 y. ... 17• 14 1 'h 99 SY,
CA- 16 l 2EI 6BOO CA- 1612SE 7900 l 39V. B3 69 34 V2 4B 73Y, 6 3 'h 90 63:Y. 67V. 3 :Y. o 17• l 16V. B4 6Y,
CA- 1614E BSOO CA-1614SE 9700 161 v. 92 BO:Y. 37'!. 4B 73Y, 63Y, 90 67 V. 67V. 20 141 y, 99 6Y,
Hove dimensions certifi ed for i nstallation purpo ses. "' CA-1514SE, CA-1 612SE = 20• .
• Heavy duty screen. e; Three deck screens can also be furn ished.
o C A-1612SE = 5 1 .•.
A- - - -- -
-F~t
I "t-
a "C LEAR ~ - lf - - - - - -- - - l t FEED END
ORIVE
ASSEMBLY ASSEMBLY
1 2
PLAN VIEW
CB vibrating screens
FEED
HOPPER
1
ALLOW 2 " v[RTI CAL ANO 1 HOR12UNT AL _c~EB~R- CB one deck vlbrating screens
OPTIONAL CLEARANtf uN1rss OTHERw1sr SHOWN
Ser e en 1Horse-1W eig ht, A 1 e 1 D 1 E 1 F 1 G
~ ,,.... ,s'" .... 9 size po wer po unds INCHES
/,,, 7" ......._ I ~
~1 f .- CB-1412 10 4400 48 66 41 y, 81 7S 29 Y,
CB-1414 10 4800 48 66 41 y, 89 91 29 Y,
CB- 1SlO 10 4300 60 78 47 Y, 6S 67 29Y,
CB- 1Sl 2 10 4700 60 78 47V. 81 7S 29 Y,
CB-1S14 10 SlOO 60 78 47 Y, 89 91 29 Y,
CB-1Sl6 10 ssoo 60 78 47Y, lOS 99 29 Y,
CB-16 12 10 S200 72 90 S3Y2 81 7S 29 V.
CB-1614 10 S700 72 90 S3Y, 89 91 29 V.
CB-1616 lS 6300 72 90 S3Y, lOS 99 29Y,
Sc reen H 1NLI 1 T 1 V 1 AA 1 AB 1 AC j AD
size INCHES
CB-14 12 1 SV. 1 34V. 3SV. 66 80 V. 10 % 6SV.
CB-1414 1SV. 2 34 v. 3SV. 73V. 9SV. 16V. 7 4 V.
CB-1 SlO 1SY, 1 40V. 41 v. Sl 73 8 S8
CB-1S12 l SY2 1 40Y, 41 Y2 66 80V. IO:Y. 6S Y.
CB-1S14 lS Y2 2 40V. 41 y, 73 V. 9S Y2 16 V. 74V.
fl"'"* 41 y,
CB-1 Sl6 1SY, 2 40 Y2 8S Y, 103 19 S2V.
CB one d eck vibrating screen CB-1612 1SY, 1 46Y, 47 Y, 66 SOY, 10% 6S Y•
CB-1614 1 SY, 2 46\1, 47Y, 73V. 9SV. 16V. 74Y,
CB-1616 1 SV. 2 46Y, 47 Y, 88 y, 103 19 82\1,
1
"-11;,.,¡
- :
--.
•
l--AA
T WO SPRI NGS
FOR EACH BRAC KET
CB-2512
CB-2S14
CB-2S 16
23 Y2
23 y,
24 y,
40Y, 41 v.
40 \l:i 41 y,
41 42
66 SO Y2
7 3Y, 9S Y2
88 V. 103 Y,
45
so v.
S4 V.
1oov.
1OS Y,
119
CB-2612 23 y, 46Y, 47 \l:i 66 SO Y, 4S 1oov.
CB two deck vibrating scree n 23 y,
CB-2614 46\l:i 47Y, 73 Y, 9SY, sov. 108 \l:i
CB-2616 24V. 47 4S s0 v. 103Y, S4 V. 119
rnrnPLAN VIEWS
CB-3612
CB-3614
CB-3616
24 Y,
24 !ói
24Y,
2
2
3
47
47
47
48
48
48
6S Y,
73 V.
0sv.
81
96
103 Y,
46
S 1 y,
s4 y,
123'!.
132
140
Hove dimensions cerlif1ed fer lnsto llo lion p urposes.
CB three d eck vibrating screen !),. N umber o f springs per brocket.
BA vibrating screens
FEED ENO
CLEAR ~ 22 .- T V -12 CLEAR
.-------, -----~
o
0 •INSIDE LINERS >-
ORIVE
ASSEMBLY ASSEMBLY
1 2
AD PLAN VIE WS
---~~~;-'~~: - )
15'
1 -,
1
1
1
-
~)
C L -
VIBRATúR
SHEAVE
3' ·~ L _J 20 PO
. • -Y ~
~-- J - K - ~ 2_ A MOTOR
AA _,...,_ AB SHEAVE
WHEN
t:=:=j: CJ
- - ~ ... 6~ WHEN
11 PO
ALLOW 2• VERTICAL ANO
1;" HORIZONTAL
CLEARANCE
N=3 7 ..,.7 ~"" 7" 7" 7" N = 2 UNLESS OTHERWI SE SHOWN
BA vibrating screens º
Screen W ei ght, 1Horse-1 V-belts Vibrotor 1 A 1 C 1 O 1 E 1 F 1 G 1 J 1 K 1 l IN & I P 1 Q 1 T 1 V 1 AA 1 AB I AC 1 AD
si1e 1 p0und s power No. ! Size RPM INCHES
BA- 1S10
BA-1S12
7400
7900
20
20
4
4
1 C-144
C-144
960
960
60
60
l 74 147 Y, 163Y,
74 47 Y, 79Y,
6S 130Y,
73 30Y, l 31
46 Y,
46
S3 :Y.
14 Y, 1 2
14Y, 2
l7 Y,
17Y,
S9Y.
S9 Y.
41
41
42
42
l
S3 Y. 70%
68% 78 y,
49%
S6
s
BA-1612
BA-1614
9400
10200
2S
30 s
C-144
C-144
960
960
72
72
86
86
S4 y,
S4 y,
79Y,
79 Y,
73 33
97 33
46
46
S4 y,
77'12
17
17
3
3
19l'o
19 l'o
71 y.
71 y.
47
47
48
48 l 68 Y. 79
68Y. 102 \/.
S6
62 \/.
Hove dimensions certi fied fo r instollo tion purposes. ..6. Number of springs per brocket.
o Two deck screens ol so ovoiloble.
CL vibrating screens
+ FEED END
21·
MA X.
'
X
-·
ORIVE
WHEN rr--r--n--> - - T I WHEN ASSEMBL Y 1 ASSEMBL Y ]1!1
N= 2 N= 1 k----c---- 1 2
a· ..- PLAN VIEWS
-16-rt_ '• ~-
1
~ 121 CLEAR
1
CLEAR
T- , - .
i' 3
FEED CHUTE- ' -
M
r ,
,-
1
-,
1
1 1
G 1 _, 1
I_ _I
-';__,_12
H
18
W~EN
~
r.¡:--n
'· !- .....
t
. -<l\r--;i. WHEN
N -2 !,_____iJ 6A ~ N= l
20 · 1
14~-
41 6 • LI NK-BELT
processing equipment
vlbrating screens
DS foundry shakeouts
,.,\J D
r ~ ----~ ----- -- FEED El\O
1
1 '
1
I j
1
5
ALLOW 2• VERTIC AL ANO
- :; HOLES PLAN VIEWS
1rHORIZONTAL CLEARANCE
V
T. .
UNLESS OTHERWISE SHOWN
L_¡
FOUNOATION
- X - 18 j PLAN
u
p -6-
VIBR ATOR
r
¡r~~=~~ l SHEAVE
12 4•po
MOTO~
1
l
J SHEA VE
a· 6 .8• PO
k H,OPtNING ~ G
- - 3•
~ 1 OPE~ING
17,. · - - - E '''ª"'
DS foundry shake outs 6
Ser e en 1 W ei ght. Hone· f Rcting, A 1 B D E 1 F G I H J p 1 s 1 u X
size pounds p o wer pounds 1 INCHES
05-36 21 y, 22
4~1 2~1 171 3º1
5 5000 36 72 201
05-38 13000
3400
05-46 3400
5 5000 36 21 y,I 42 23 23 4 2 44
321 20
961 26
70
94
7 Vi
13 Vi
5 5000 48 28 1 54 35 17 30 32 72
27 \4 22 70 7 Vi
05-48 39 00 5 5000 48 27 '!. 28 54 35 23 4 2 44 96 26 94 13 Vi
Hove dimensions cerlified fer instollol ion purposes.
6 DSD self-dischorging shokeoul s ovoiloble.
BS foundry shakeouts
~--rf~['J f~N_o_ _ ~
1
s
ORIVE
T
e
u-- CLEAR - 1s'- 8 - ->-<- - 0 - t21CL EAR • •
A~---
•RIOING BARS 1 x 2
GUARO AT 6.SPACING
OPTIO\AL\
AB•PD
t VIBRATOR
1 SHEAVE
J AC•P~fl.
MOTO;¡>~i°
;J
SHEAVE
h.- N-
h-
-. - -- E
F=OPENING-,., j ', 11111
LINK-BELT • 417
processing equipment
vibrating s cr eens
r---.. . .
.'f i' '
~1_ ['
Fig. 6 145
Size,
Size, Size, Screen Controller
pi ate Bar spacing
Model grizzly only piole only weight, weighl,
and grizzly 1 1
1 paunds paunds
INCHES
418 • L I NK-BELT
processing equipment
vibratlng screens
t r + - - s- 1 --.....
F
A
11
Fig. 614 1
Pul sating magne t screening fee d er- be low d eck magne t type
r -F-~
Fig . 6 142
Pulsating magne t screening feeder-overhead magnet type
Input Feeder Controller Below deck magnet types Overhead magnet types
Sere en Input, amps
Model size, weight,
watts ot230 weight, pounds Al B 1 e 1o 1 E 1 F 1 GI H 1 J 1A 1 B 1 e 1o 1 E 1 F 1 G1 H
1 J
volts pounds
inches
INCHES
LIN K - BELT • 4 19
processing equipment
v ibratlng scree ns
F
E
k- - -A---J f 19 6 14 3
-<-- - -- - -- -H- - - - - -- -
Model
Screen
size,
inches
Input,
watts
Input amps
a l 230 volts
Screen
weighl,
pounds
Controller
weight,
pounds
A
1
8
1
e
l o
1
E
1
INC HES
F
1
G
1
H
1
J
1
K
VS F-22 18 X 36 350 5 6 50 23 Y2 33 Y2 32 43
VSF-22 24 X 48 750 9 11 90 23 y, 42 4 1 314 54
VSF-33 36 X 60 750 9 1270 100 49 5 1 Y2 64
Hove dimensions certified for instollotion purposes.
420 • L 1 N K - B E L T
processing equipment
revolvlng screens
revolving screens
Revolving sc ree ns hove been used for many years for sizing stone,
gravel and other similar materials. íhey are simple, rugged machines
and frequently the most efficient screening medium available. Because
they rotate, they can b e made to provide a scrubbing action which
scours the material partides to obtain a deaner product and a better
separation where individual pieces are covered with or held together
by doy, vegetable matter or other foreign substances. Screens must
hove a reasonably uniform feed and must be of sufficient length
for efficient screening.
Two types of construction a r e generally used. Both types may be
furnished with jackets to produce additional smaller size products.
Shaft-supporte d screens
Shaft-supported screens are the lighter of the two types and are
Discharge end of typical 60" diameler shaft-supported screen
suitable for dry screening where the size of material is relatively small with six-arm spiders. Usual lengths are from 6 lo 1 2 feel. Pholo
or will not be restricted by the spiders. Consult Link-Belt for dimensions 12868
and weights.
Roller-supported screens
Roller-supported screens hove a main frame which is open at the
feed end and supports the screen plates. The discharge end of the
frame is supported by a stub shaft through which the screen is driven.
Exceptionally heavy screens handling very large pieces hove both
ends open.
The heavier roller-supported screens are for heavy, coarse materials
where dry or wet scouring and scru bbing is necessary. The open end
construction permits the handling of larg e pieces and the introduction
of water sprays for wet scrubbing, washing and sizing. A bl ank plate
Receiving end af typical
et the feed end, with proper baffles, provides an efficient scrubbing roller-supported screen with la rge
section for the reduction of doy balls and similar foreign material, diameter rollers, rolled sl eel tire and
p roducing on oction which cannot be obtoined with shoker or vibrot- accessible bolted conneclions.
ing screens. Pholo 14188
Selection
The following tables show opproximations of the capacities of Example of screen selection
revolving screens aver the usual range of sizes, assuming the
Select o screen to handle 75 TPH of stone to be seporated os
material to be screened is stone or grave! contoining the usual follows:
moisture, and is reosonably free from vegetoble motter and 30 tons 1" ond under
other foreign material. 19 tons over 1" thru 1 '12"
15 tons over 1 1/2" thru 2"
Table 1 lists diometer, peripheral speed and revolutions per 11 tons over 2 "
L 1 N K - B EL T • 421
processing equipment
revolvlng screens
Dio met er
of screen, G H K M N s RPM of RPM
pinion
of
inches ser e en
shoft
A ftET ANO INCHES
36
48
1- l'Ya
1-2
1-8 'h
1-8:Y.
2-5
3-5
0-2".oi.
0-2 1';1.
O- 9Ya
0- lO:Ya
1-4 y,
1-7:Y.
1-6
2-0
1- 1 l'a
1-6 '/. 1- 17¡y.
2- 'Ya I 1- 10
2- 6 1 3.5y,
3-0 1
0- 11
1- 2
15
12
52
42
60 1-2 1-8 Y. 4-4'h 1 0 -2".oi. 0 - lOYa 1-7'11· 2-0 1-9Ya 3- 11h. 3- o 3-5Y, 1- 2 10 35
72 1-7'!. 1 2-0 Ya 5-0 0 -4 1- ¡ y, 1 1-6 Y, 2-6 1 2-4 Y, 1 4- lYa 3- 9 5-8'.oi. 2- o 8.5 43.5
Hove dJmensions certified for instollotion purposes.
422 • L 1 N K - B E L T
processing equipment
separators, classiflers, washers
separal'ors,
classifiers,
washers
12-foot diameter Rotoscoop de wate rlng s and. Coking o t dischorge plow demonstrotes
efficiency o f scoop squeezing oction to produce o product d ry enough far handling on belt
conveyor ar r egular truck.
Fllght separators dewatering sand Aumed fro m conicol revolving screens in b ack-
g r ound. Photo 1 68 11
lhree Show classlfter-separators and a Rotoscoop prepare sand ot this sond ond grovel preporotion p lont. Photo 25996
L 1 N K - B E L T • 423
processing equipment
separators, class ifiers, was h e rs
Flight separators
The Lin k- Belt flight separator consists of a large settling by the flights , ou t of the wa ter, up an incline at a speed
tank wi thin which an inclin ed flight co nveyor operates to to give the drainage requ ired. The dirt and water fl ow
re move and dewater the ma teri al. Two stran ds of rug ged , out of the end of the tank opposite the product discharge
reinforced casi malleable iron chain with renewable hard- end. The tan k can be made of either steel or wood.
ened or manganese stee l bushings, alloy stee l pins and By arrangin g two f light separators i n series, a coarse
closely spaced fl ights a re used as the co nveying medium. and fine prod uct can be obtained.
The stream of wa tered material is flumed into the tank Many uses hove been found for this separa tor where
nea r the center. The settled material is slowly dragged dewatering of fine moteria ls is requ i red.
1
JI
Fig. 3533 ~
~2~·
~~~~~~~~~~~~~~~~~c~~~~~~~~~~~~~~~
k~~~~~~~~~~~~~~~~~~f~~~~~~~~~~~~~~~~~~
Width of Copocity,
conveyor, l ons per hour
A B e o H K
inches ... FE:T ANO INCHES
424 • L 1 N K - B E L T
processing equipment
separators, classifiers, washers
Rotoscoop separators
Photo 20630
Fig. 3 82 4
The illus l ro l ion shows the oclion
of lhe Rotoscoop seporotor.
The Li nk-Belt Rotoscoop separator is a dewatering and to the top of the disc. A curved renewable stainless steel
cla ssifying machine which can be regulated to deliver plow, mounted in a stationary position, plows off and
material conforming to exacting specifications, retaining discharges the dewatered product. The motor and driv-
or removing fi nes in the proport ions desired , with remark- ing machinery are located obove the tank, and therefore,
able accuracy and efficiency. Originally developed for bearings, etc., are not subject to abrasive wear. Uniquely,
sand clossificatio n and dewatering, it is ideally suited the entire orea of the tank is utilized for settling purposes.
for treating other products requiring si milar processing. The slow motion of the scoop, and the long adjustable
overflow weir, in excess of 150 degrees of tank circum-
Rotoscoop separators provide a simple means of sav- ference, reduce velocities and assist effective settling
ing special grain sizes which are lost with overflow water and washing.
on other separating devices. They are used in foundries
for removal of solids from the accumulation in wet dust For most service this separator provides flexibility and
collector systems, where castings are cleaned hydrauli- accu racy of separation . Due to the squeezing action and
cally, in the recovery of usable core sand, or to treo! drainage time, the product delivered is dry enough to
water for disposal through a regular sewage system and permit transportation by trucks or belt conveyors to
accumulate the solids for easy handling . This unit also processing or storoge.
fills the need for dewatering ore, so as to catch the fine
ore grains. Control of the fineness of the product can be main-
tained by raising or lowering the overflow weir, reducing
The Rotoscoop separator is a self-contained machine, the number of scoops from the standard of three, adding
consisting of a large circular steel tank, together with a fresh water through bottom of tank to w a sh out excess of
rota ting disc carrying inclined underslung scoops. These fines or dirt present in feed and changing the speed of
scoops move the material within the tan k and at the rotation. A variable speed drive can be furnished, if
sorne time squeeze and lift the portien to be discharged, desired, to obtain a change in grading.
L 1 N K - B E L T • 42 5
processing equipment
s e parators, classifiers, washers
Rotoscoop separators
Fig . 3823
Oiameter G H J K l M N p Q R s T w X
in f eet 6 1 1 1 1 1 • 1 6 1 1 1 1 1 6 1 6 1 6
FEET ANO JNCHES
6 9 1-5 V2 1-lO 'llo 2% 1- 1 V2 2-7 1-3 2 V2 45 1-1 * 3-7 1-6 1-9 1-3
9 lO V2 1-9 2-2 7,.i6 3% 1-4 V2 3-0 1-6 4 45 1-7 Vi 5-3
1 1-9 2-6 1-9
12 12 2- 1 2-3 7A6 39Jl6 1-5 V2 3-1 1-9 4 40 1-7 V2 6- 10 2-0 3-6 2-6
15 13 V2 1 2-4 2-3 'llo 3 9116 1-5 V2 3-1 2-0 4 38 l - l O V2 8-5 2-6 4-0 3-0
Hove domensoons certofted for instollation purposes. lo wer capoco ty l hon l he sorne machine handling a coarse co ncrete sand .
.._ Capacities ore bosed on handling sand ond similor material weighing The grading o f material fed to a machine must be carefully considered
100 p o unds per cubic l oo r, bul con be only opproximote, os the seltling in delermining the capacily of any size mochine.
rote of co orse ond fine maJeriol varies ihrough o w ide range. A machine • These dimensions increose slightly when o 25 HP molor is used on the
handling fone sand wilh a slo w seltling role would hove a very much JS.foot machine.
6 lnside dimensions.
426 • L 1 N K - B E L T
processing equipment
separators, classlflers, washers
Shaw classifier-separators
Fig. 3382
Totol weight
Shipping A B e F G H l M N
Dio meter with material
weight,
in inches and water; 1 1 1 1 1 1 1 1
pounds
pounds FEET ANO INCHES
18 1100 3,600 9-9% 4-0 Y2 2-0 2-1 0-11 4 - 11 l4 1-1 l4 4-1 o~. 1-6
24 1900 6,000 11·7% 4-0Y2 2-8 2-8 1-0 5-9 l4 1-6 l4 5-1 o 'Va 2-0
30 2100 9,000 13-6 Ya 4-0 Y2 3-1 % 3-3 1-2 7- 1 l4 1-1 o l4 6-4 Va 2-0
36 2900 13,100 15-6 Ya 4-0 Yi 3.9 3-1 o 1-3 8-7 l4 2-2l4 6-1 o Va 2-0
Hove dimensions ce rtified for installation purposes.
L 1 N K - B E L T • 427
processing equipment
separators, classlfiers, washers
Screw washer-separators
The link-Belt screw wosher-seporotor is o unit for
woshing, d ewotering ond dossifying sond, grovel
ond similor moteriols. Single or double-screw mo-
chines o re ovoiloble in vorious sizes for processing
from 25 to 160 tons per hour.
428 • L 1 N K - B E L T
processing equipment
travellng water screens
Twelve Mod e l 45 Thru-flow traveling wate r screens 60" wide Model 57 Dual-flow travellng wate r screen ha ndles
a re insta lled in lhis municipal power plant. Photo 34268 50,000 GPM o f water used in an oil reflnery. Photo 39442
Since 1895, when Link-Belt installed its füst traveling water screen,
Head shaft ~
a ssembly
it ha s pioneered in developing and improving screens for removing
trash and r efuse from water. The wealth of experience gained
through building and installing such equipment for many years has
produced a design with many reflnements. The models presented Water spray
h ere meet the exacting conditions of service which are demand ad
of such equipment.
As the trays rise into the head enclosure, the re fuse is d islodged
b y jets of water from the Non-Clogging spra y nozzles. The re fuse
and spray water are discharged into a trough and sluiced awa y
for disposal. Being self-cleaning, Link-Belt traveling water screens
require a minimum amount of attention. Their power requirement is
nominal, since und er all but the most severe condition s, the screens Boot plate
function virtually as balanced machines. This seclional view shows !he a mple refuse carrying ca pocity of !he
troys a nd the e ffective cleaning of these lrays by !he water sprays.
Refuse-free water, plus high efficiency and d ep end ability of The design o f !he foot assembly and sealing action of the troy lip
in the bool of the Thru-flow Models 45A and 46A are shown.
screen performance, is assured b y the proper selection and appli-
On the Dual-flow Model 57, the foot shaft assembly and curved
cation of Link-Belt traveling water screens. boot plote ore reploce d by run-around chain guides. Figure 6388.
L 1 N K - B E L T • 429
processing equipment
t r ave ll ng wat er scree ns
Types
link-Belt b uilds two ty pes of traveling wa ter screens: Dependable , economical operation
the Mod els 45A a nd 46A Thru-flow screens a nd th e The screen trays are designed to resist b e nding from o ccasionol head differen-
Model 5 7 Dual-flow screen. tiol on opposite sides of the screen. Galvanized steel screen cloth wire is
normally provided, but cloth made from electro-zinc plated copper, bronze,
Thru-flow- ln the Models 45A ond 46A Thru·flow troveling stainless steel or other wire material can be supplied to meel special conditions.
water screens, row water flows through the oscending ond The choins o nd the structurol from e ore designed to carry heovy loods with
descending runs of the screen from front to b ock. The refuse an ample factor of safety. The chains ore designed to exclude m.Jisture ond
is co rried up on the a sce nding troys ond dischorged into o prevent corrosion in the p itch holes of the sidebars.
traugh for disposol.
The first traveling wa ter screens were this type and they
hove proved their dep endability and effectiveness on thou- Features • Thru-flow, Models 45A and 46A
sands of installotions over the post 60 years. Screen frame
The Mod els 45A and 46A
·, ~
t screens a re similar except
for the p itch of chains a nd
tro ys. The two sizes permit
A structural steel screen frame supparts the head and foot assemblies and
includes seoling guards over the chain and renewable tracks on the oscending
run. Continuous fla nges o n the frame fil into p it wall g uideways, which may b e
well-bolanced and economi· of gray iron for imbedding in the concrete wolls, or of steel for placement
cal selections for a wide on wall faces.
ronge of intake chombers,
varia tions of water levels
ond screening requiremenls. HEAD
t Fig. 6390
TERM INAL"--.
SPRAY PIPES
ANO NO ZZLES
430 • L 1 N K - B E L T
processing equipment
traveling w a ter screens
L 1 N K - B E L T • 431
processi ng equipment
traveling water screens
Orive
Single speed
The Electrofluid Motogeor combines o helicol geor speed
re::lucer, o fluid cou pling ond o general purpose induction
motor mounted on the Motogeor brocket, to farm o sturdy
self- conto in ed unit. This drive is connected to the screen
heod shaft b y o he o vy SS Clo ss drive choin hovin g slo inless
steel pins ond bushings of full round sections ossemble d into
offset steel sidebors with press fits lo ossure water-light,
corrosion-resistonl construction. The drive n steel sprocket
ring is mounted on one of the heod sprockets ond is mode
Scree n heod terminal w ith e nclosure, show-
in segments far e osy removol. in g single sp eed Ele ctrofluid Motogear.
The fl uid coupling permits smooth storting under condi-
tions most favorab le to the motor. Should the screen b ecome
tempororily overlooded, the coupling utilizes the full pull-
out lorque of the motor to overcome this short peak load
which might otherwise stop the motor completely.
Should the screen becom e completely stolled, the fluid
coupling slips, ond the motor continues to operote ond de-
liver its moximum torque.
lf the stolled condition continues ond the screen does
not cleor itself within the sofe time limit ollowed far the
38671
motor, the thermol overlood device stops the motor to pre-
ven! domoge to it thereby eliminoting the need far sheor
pins or o ther mechonicol overlood protection.
Two speed
The Electrofluid Motogeor drive con be furnished with Sin gle sp eed El e ctrofluid Motog e ar.
built-in chonge geors to provide o screen trove) speed of
1 O feet per minute far normal intermillent operotion, ond
2 '12 feet p er minute when conditions require continuous
operotion. Speed chonges, either from low to high or vice
verso, ore occomplished outomoticolly without stopping
the screen or monuolly shifting geors. Monuolly operoted
electricol controls ore normolly furnished. Relioble ond
outomotic overlood protection far the motor ond th e screen
38670
ot both speeds is provided through the unique combinotion
of fluid coupling, georing, ond electricol equipment.
432 • L 1 N K - B E L T
processing equipment
travellng water screens
·11 1 i MAX.
TRAY ~IDTH
PLU~ 1~2 '
1
t
FLOW
íl - CIL GUIDES· - - -
11
y
lz
H
~~u
(/)
1 MIN.
'º PLAN
Casi iran guideways sel in side walls
CENTERS
f~=t__J MIN. flt. u11
cA
HEAD
SHAFT
r------------------------
1
1
1
1
1 1
1 TRAY _WIDTH
1
1 PLUS 1~8 1 #
t ' 2
i
CIL- GUIDES..
lz
...Jw
0~
u (/)
f if . 6 JIJ
ALTERNATE PLAN
FRONT ELEVATION SECTJONAL S1DE ELEVATION "•·º'º Sleel guideways an face of side walls
Model D F G H K M N p R S 1 T
screen
FHT ANO INCHES
45A 4-4 v. ¡2-9 :114 ¡ 4-1 1 v2 I 3-5 v2 1-8 :y.. I 0-11v. ¡ 3-7 v2 2-2 :y.. 3-9 ¡ 5 -o 0 - 1 'h ¡ 2-5 'h ¡3-3
46A 1 3-8 Va 2-2 :y. 4-1 'h 3-0 1 1-6 y. 0-6 % 2-7 y. 2-0 v. 3-6 l/2 3- 1 1 v. 0 - 1 y. 2-0 2-9
L 1 N K - B E L T • 433
processing equipment
traveling water screens
Bypass gate
A monuolly operoted byposs gote in the upstreom end
~f the screen permits dive rsion of the water directly
into the dischorge chonnel without possing through the
screening surfoces. The byposs gote is used only in
emergencies or under fl ood conditions where excessive
differentiol heods might domoge the screening surfoces.
434 • L 1 N K - 8 E L T
processing equipment
trave llng wate r screens
C/L
4'....11(
MAX.
~·/
i -~'~ ;.;
I"'\
\1
(_ ~· ~
SCREEN ALTERNATE OISCHARGE ARRANGEMENT
1 ~--t---ttt-- - - -- --r This d ischorge tro ugh obove floor
1 3-52
,. ¡;""" l) ~~'E~
VALVE7
l
. -H
' 1 I •
1 .1 C/L ~~
L..f-~1-~ HEAD l!V---f,--''-1,~
: ,.
/
rf- rt SHAFT
1 ~·· 1
1}.:,.
- "'' " WID ' M~ CEN TERS
WELL
'
¡\
1
!
it ~ !;'
1
i .)
DEPTH
,,
1
1
l+tt----4¡1---t+ffl
! ,'... 11
i :,
t
1
1
TRAVEL 1
1 i 1
~ ! ~l i
1
, B
¡::.. t 1
-
1
1
J¡ 1
.... >-FLowj 1 1
1
BY·P~ , ,,
GATE
3- 0
FLOW )
I~
~
-17 ¡'\ - ~,...
' .... ' ...... .,.. "",,,.'/ I ~
FLOW
i-íl
w!•~'!
'
- ·~ e: l
! i
Troy
width
A B e o E F G
L 1 N K - B E L T • 435
processing equ ipment
travellng water screens
Optional features
In many t ravelin g water screen installations sp ecial conditions such as remete location
of site, excessive refuse in the water or extremely corrosive conditions may necessitate
sp ecia l, or non-standard screen components or a ttachments. To meet these con ditions
Link-Belt can suppl y the following optional features to adapt n ew or existing scre ens
to the job requirements.
Automatic differential head control abrasives, special abrasion-resistant spray nozzles can be
supplied.
Controls can be furnished to automa tically operate screen and
cleaning spra ys whenever the d ifferential head exceeds a
Brass spray p ipes
predetermined selective amount. An automatic ti ming device
continues operation of the screen for a selected period of t ime Spray pipes of red bross with b ronze gate valve can be
after the differential head ha s returne d to normal. furnished when required.
Rubber seals
Full head enclosure
Rubb er sea ling strips con be p rovided to further red uce clear-
Additional enclosure can be furnished for th e back o f th e
ances between screen trays and the cha in and guides when the
screen to completely house th e head t erminal machinery and
p assage of fine refuse, small flsh or eels is to b e prevented .
tra ys. lnspection doors in the enclosure extension permit ob-
servation of the screen trays.
Multipl e sprays
Corrosion-resistant parts Two lines of sprays with one or two valves can be provided
for screens handling lorge quantities of stringy or tenocious
Screen fra mes, head terminal enclosures and screen troy fromes debris requiring additional spray wa ter.
made of low a lloy corrosion-resist ant steel con be furnished.
St ainless steel foot sh afts can also be suppli ed. Screen chains Down run guides for 45A screens
can be furnished with low a lloy corrosion-resistant steel side-
Guides for conflning and guiding the chains on the return or
bars, stainless steel pins ond bushings and hardened steel
down run can be fu rnished. This construction is somet imes re-
rollers. When required, stainless steel rollers can be furnished
ferred to os the four-post design.
in place of hardened steel.
Leaf rakes
Corrosion -resistant screen cloth
Leaf rakes or auxiliary l ips can b e furni shed on the screen
A wide variety of screen cloth con be furnished. Cloth made of trays to assist in removal of debris from the boot and pit.
stoinless steel or other non-corrosive materials are often neces-
sary wh en screens will b e sub jected to sa lt water or other Solenoid spray water valves
corrosive cond itions.
Where it is desirable to hove th e refuse spray water start
automatically with the operation of the screen, solenoid spray
Abraslon-resi stant spray nozzles
water valves are used. The electrical impulse that storts the
On water screen insta llations where spray wat er contains un- screen also octuotes the solenoid valve ond ollows th e spray
usuolly large omounts of suspended sand, grit or o ther harmful water to flow.
436 • L 1 N K - B E L T
processing equipment
water, s ewage and
industria l waste treatment
A Link-Belt equipped sewa ge treatment plant for the removol of screenings, g rit ond sludge from sewoge. Photo 381 29
Link-Belt sanitary engineering equipment for water, sewage be designed to fit the specific opplicotion requirements. Plonts
and industrial woste treatment plonts has been proven in the hove been constructed for flows os smoll os 70,000 gallons
field for over 35 yeors. Designed primorily for standard per doy, to os large os 200,000,000 gollons per doy.
processes ond common installation sizes, this equipment con be The following poges give o b rief description of the various
reodily odapted to many speciol designs. Wherever there is o items of sonitory engineering equipment manufoctured by
problem of removing solids from water, sewage or industrial Link-Belt. Consult your nearest District Soles Office for detailed
wostes Link-Belt con supply the proper equipment. Solids con cotologs ond descriptions of equipment to suit your require-
be large, small or even colloidol in size. No motter whot the ments. Link-Belt mointains o stoff of engineers specializing in
volume of water or quantity of solids, Link-Belt equipment con water, sewage and industrial woste treatment equipment.
contents
lntroduction ...................... ... ....... . 437 Stroightline grit collectors .......... . ... .. ...... 442
Stroightline grit woshers ... .. .. .. . .. .. ... . ..... 445
lnstollotions ond typicol flow diogrom . ....... . ... 438
Stroightline mixers ....... . ....... .. . . ....... . 446
Screens .. ....... ...... .. . .... ....... ... 439-44 1 Flash mixer ............................... 446
Thru-Cleon bar screen . .. ................. .. 439 Horizontal slow mixer . .. ...... . .. . .. .... . ... 446
Straightline bar screen .. .. ........... ...... 439 Vertical slow mixer . . . . .... ........... ..... 446
Tro sh screens . . .. ......... ........ . .... ... . 440 Vibro - Flow feeder mochines ................... 447
Tritor screen .............................. 441 Straightline sludg e collectors ......... .. ...... 448
L 1 N K - B E L T • 437
processing equipment
water, sewage and
Industrial waste treatment
lnstallations
"'
Grit colle ction ond scre ening e quipme nt removes solids from Stroightline sludge collectors are installed in large numbers a l
log flume water al a large paper mili. Water is recirculated, thus lhis activated sewage lrealmenl plan!. This modern p lan! was
saving water and reducing pallution. Photo 35991 erected la purify municipal sewage. Pholo 38674
·1 V!.¡.
Slow mi x e rs and Circulin e sludge colle ctors far !he coagulation and removal of solids
from river water befare flltralian al a municipal water lrealmenl p lan!. Pholo 38125
SOLIO STE1R- f
ORIVE SHA~
438 • L 1 N K - B E L T
processing equipment
water, sewa ge a nd
Ind ustria l waste treatment
Screens
Link-Belt manufactures a complete line of screens for the automatic removal of
large or fine Aoating and suspended solids from water, sewage or industrial
wastes. For large soli ds removal, vertical or inclined bars are used to catch the
sol ids which are then removed from the bars b y traveling rakes. Fine solids are
removed b y revolving disc or drum screens which are usually cleaned b y water
spra ys. Consult Link-Bel! for expert recommendations on your screening require-
ments. Selection of the best screen for any application can be easily made from
Link- Belt's complete line.
Thru-Clean I
SCREENINGS
bar screen TROUGH
L 1 N K - B E L T • 439
processing equipment
water, sewage and
industrial waste treatment
Trash screens
Tra sh screens are installed et the river intake of power or screens. Th ey are usually built w ith incl in ed or vertical bars
water t reatment plants for remov ing larg e Ao ating o r sus- sp aced w ith 3" to 4 " cl ear opening s.
pended debris w hich would damage tra veling water intake
Type 3C
The Link·Belt Ty p e 3 C t ra sh screen may hove either vertical or incline d bors.
The ra ke ha s ca si iron b locks which slide in steel channe ls in the sid e wall s and
TRAVERSING is power o p erate d b y p ressing ond ho lding a control b utton. One rake cl e ans
CRANK RAKE CARRIAGE
(UP TRAVEL) the full cha nne l width up to a maximum o f 16 ' -0". The cleo ning mecho nism ca n
b e moved fr om cha nnel to cha nnel so that numerous channels mo y b e cle one d .
~'~[''·.WATE~LEVEL
> '.:-'~·t~ 1 '1 - .._J
:.'·
.'
. , 1
' - --
ft ' .
~
I
- - - - ' - ·-
..
_-=::--__
• • • r • •, .. •
9
, •
.- - . . . .1
., ' "1 ' • ·"" '
~·--'-~·-·,, • , ...._ ·'
:
._
", •.•
;1• . ¡ ,.
Vertical sectian of vertical Type 3C lrosh screen wilh 3 Type 3C trash screen lroverses ond cleons 3 screen bays al o power plont water
cables lo operole !he roke. Figure 391 4 intake. Photo 36578
Type 2C
The Link-Bel t Typ e 2 C trosh screen is on olternate design to the Type 3 C a nd
has a ro ke conveyed by 2 cables. Wheels on the roke trove! directly o n the
inclined bars. Th e rake is of a standard width and is t raversed manually or b y
TRAVERSING
CRANK motor to clean a screen bay of any width.
RAKE CARRIAGE
(UP TRAVEL)
CLE ANING POSITION TRAVERSING
TRASH CART
WATER LEVEL
FLOW--+
~-r·.~t~i }~·;)&._1} 1_
L -...!~ :.:::<:~~~~·t:·~',~
SIDE VIEW
440 • L 1 N K - B E L T
processing equipment
water, sewage and
Industrial wast e treatment
Tritor scre en
Drum screen
Disc screen
L 1 N K - B E L T • 441
processing equipment
water, sewage and
in d ustrial waste treatment
Straightline grit collectors
Link-Belt Straightline grit collectors are installed at sewage veyors, or buckets attached directly to the collectors.
and industrial waste trea t ment plants to provide an easy Depend ing on the sol ids to be remov ed, chambers may be
method of collecting settled grit and inert solids without designed with controlled velocities, as a retention tank, or air
drainin g the grit chamber. These solids are dewatered and may be used to a id the differential separation of grit from
removed from the chamber b y Aight conveyors, screw con- organic matter.
Type S
The Link-Bel! Type S grit colleclor consists of a conveyor with pitched Aights, which turn the settled
grit ond other materials over and aver, then discharge them into a washing ond dewotering screw
at the inAuent e nd of the chomber where grit is ogitoted ond woshed to free it of putrescible
maller. Flights ore of welded steel construction. Combinotion chain is used to assure long service
under the most obrosive cond itions. Replaceable obrosion resistan! shoes and !rocks, located
slightly above the chamber Aoor, support the Aights. The woshing and dewotering screw has
thick steel Aights mounted on heavy steel pipe.
WATER LEVEL
~~~.§.. CONTROL PLATE7
,. . . . ...,..,~.;r?,~:i11r.i..+-~~r-4lrrr.~N_·#~ ~--=----o--~--~~~!l.ill1qr=
1 FLOW---+ ·-......_·-.!i!_ EFFLUENT
+-TRAVEL
. ..1- , _
-,.~.,,
Ty pe S grlt colle ctor with pitched
Aights which turn the gril over ond
STOP
PLATE convey it to the dewolering and
woshing screw. Pholo 24869
Longitudinol section of Type S grit collector with dewotering ond woshing screw
which elevotes grit ond reduces putrescible motter to 1 v,3. Fi~ure 6114
Type B
The Link -Be l! Type B grit collector consists of a conveyor fltted with buckets to collect the grit from
the Aoor of the chamber and elevate it to the dischorge point above the ground level. 11 is used
when the chambers ore deep and an inclined screw would not b e practica! due to excessive
costs. Class C combinotion choin and knock-out wear shoes ore provided fer long life. The
collector buckets discharge by gravity into a separate Type SW screw washer. Sprays assist
in cleaning the buckets ond provide wosh water to produce a grit with a low putrescible contenl.
WATERLEVEL
CONTROL PLATE
~TRAVEL
Longitudinal section of Type 8 grit collector. Grit is collected, elevated vertico lly, discharged
into screw, ond washed. Orgonics ore returned to lhe inAuenl end of chonnel. Figure 6104
442 • L 1 N K - B E L T
processing equipment
water, sew a g e and
Indust rial w ast e t r e atment
Straightline grit collectors
Type IH
The Link-Be lt Type IH grit collector is designed to remove heovy inorgonic solid s from
industrial wostes ond has no provisions for woshing the material o s it is withdrown from the
chombers. Flights ore used to convey ond dewoter the grit ond /or other solids o s they ore
elevoted up on incline to o point obove the water level.
Th e Ty pe IH heovy duty grit collector has been instolled in steel milis, coke plonts,
corbon plonts, mochine ry monufocturing plonts ond power plonts. lt con be odopted
to ony industrial liquid woste where it is desiroble to settle, dewoter ond remove o heovy
inorgonic solid.
The Ty pe IH grit collector is of o rugged design consisting o f a double strand conveyor with
flights. The choins are combinotion ty pe or Rive tless drop forged sleel. The size o nd spocing
of the flights depends on the volume and ty pe of material lo b e re moved. Abro sion re-
sisting renewobl e weor slrips ore instolled on the flights and on the return run lrocks.
The settling rote of the solids to be removed is usuolly dctermine d by loboratory tests.
After the settling rote is known the detention period ond chomber dimensions are de-
termined for the degree of clorifkation desired.
Three Ty p e IH Stralghtlln e grit collectors recover·
ing mili scole o t lorge steel mili. Value of re·cloimed
sca le ha s paid far instollotion. Phota 34299.
Z
·~
GRIT CAN.
~TE BOTTOM
' """
"-
. ~~
BELT CONVEYOR OR ... (' -.....__
IN FLUENT~
,
-~,
'.
-"F
\
l .>\ ~
,
"J FLo w -
-- -pn=
---- SCUM
PIPE
scuMi
EFFnr;;I
f
SCREW CONVEYOR TO • -.....__
SUIT LOCAL CONDITION -.....__ BAF LE ''-.,. ..,.-FLIGHTS BAFFL:_/
.,
. ('......__ } .........
. 1
---]
('._( :-'\ -+--TRAVEL l • 1 • ---1~- -1~
~ c.-· -r- · -c..=.:,-:-t.---L- ·-L-·-t-:- · -l-- - r-·"::::__1
Longitudinol section o f Type IH Stroightline g ril collector. Settled inorganic materia l is co llected,
d ewotered ond d ischo rg ed into cons or conveyo r. Figure 61 05.
Type IM
The Link-Belt Type IM grit collector is for medium duty ond is usuolly instolled ot smoll
sewage tre olm e nt plonts' where o more economicol design is d esired, with no provisio n for
woshing of the g rit o s it is withd rawn from the chamber. Grit with o high putrescible con-
tent moy be returned to the sewage ot high flo ws for resettling and removol later.
This g rit collector consists of o single strand of cho in with 4" chonnel flights spoce d on
1 O' centers. Renewoble single weor shoes ore ottoched to the flights ond ride on T-roils
in the botto m of the chomber and on the return run tracks. The grit which settles to the
bottom of the chomber is conveyed by the flight conveyor along the floor o f the tonk ond
up an incline to the discho rge point, where it is dischorged into cons or o llowed lo foil
bock into the chomber for re-circulotion whe n the con is removed.
Ty pe IM g rit chombers ore sized so thot their cross sectionol o reo ond length ore equa l
to thot of Types S ond B chombers of equol copocity. Surfoce oreo ond velocity through
the chomber determine the size of the chomber. To control the water depth through the
chamber ond thus mointain velocities of .75 FPS to 1.25 FPM, use Pa rsholl flume, p ro-
portionol weir or odjustoble goles.
WATER LEVEL
Longitudinal seclion o f Type IM Straightline grit callector. Grit is not washed bul ma y be returne d
to chonnel a l high flows far resettling ond reduction in o rganic conlenl. Figure 6 1 06.
L 1 N K - B E L T • 443
processing equipment
water, sewage and
industrial waste treatment
Straightline aerated grit collectors
Link-Belt Stroightline oeroted grit collectors consist of grit chombers in
which compressed oír is in troduced to creote ond mointoin velocit ies of
opproximotely l .O to 2.0 FPS ond thus induce optimum conditions, for
se porotion of grit on d orgonic motter ot oll flo ws. The compressed oír is
odmitted into the chomber through porous cero mic d iffuser tubes. The
tub es moy b e ossembled os units or individuolly suspen ded in the ch omber.
They ore reodily removoble for cleoning .
A mechonicol meons for removing the sepo roted grit from the sewoge is
provided, the method used depends on the size of the chomber.
GRIT WASHER
ORIVE
Type AS
The Link-Belt Type A S o eroted grit collector is used in smoll chombers
with flows up lo 6.0 MGD. lt consists of o hopper with on inclined
screw grit wosher for removing o nd washing lhe grit. Air is provided to
mointoin uniform velociti es for all flows. The size of the chomber is
selected to give a detention pe riod of one minute o r lo ng er.
ORGANIC
RETURN PIPE
444 • L 1 N K - B E L T
processing equipment
wate r , se wage and
Ind ustr ia l wast e t reatme nt
Straightline grit collectors
Type se
The Link-Be lt Type SC grit collector is on inclined dewatering and
woshin g screw installed in a grit hopper. The hopper is designed
so thot o surfoce creo rote of Aow of 40,000 GPD per squore
foot is provided to remove 65 mesh grit or larger. The effluent
trough is d esigned so the Aow over the screw can be regulated
and the putrescible matter washed from the grit as it is conveyed
to the discharge point. Thi s chamber is economical to build, simple
to operate ond especially adopted to small Aows.
lf a packaged unit is desired the entire grit hopper con be
fobricated of steel and shipped as a unit.
Straightline grit washers Efflu ent tro ugh of Typ e SC grit collect or has odiu•toble weirs to re-
move organic motter from grit os it is elevoted by the screw. Photo 39017
Grit moy be removed from chombers by vorious methods:
lf the grit is removed in dry state b y hond shoveling, grob
bucket or other mechanical means, it must be washed to
remove the putrescible motter.
lf the grit is removed b y air lift, water e ductor or pump,
it must be dewotered ond woshed to produce o product
which is inoffensiv e ond con be easily hon dl ed .
lf the g rit is removed b y conveyor or bucket e levo tor
such as Link-Bel t Types ASB, AB or B gri t collector systems,
it must be dewotered ond woshed to prod uce on occept-
oble product.
Type SW
The Link-Belt Ty pe SW grit washer will dewoter and wash grit to
a low putrescible content. When grit is removed in a dry siete,
water is added in the S W grit wa sher to Aoat out the putrescible
matter ond the grit is removed by the screw. When grit is removed
with water, the SW grit washer dewaters the grit and removes
the putrescible matter. When grit is removed by conveyor or
b ucket elevator, it is desirable to Aush the grit from the buckets
with spra y wa ter to ossure complete cleaning of the buckets. The
spray water not only cle ans the buckets but olso scours the grit
pa rticles ond oids in the reduction of putrescible content. This
washer is on ideol unit to separote the grit, water and putrescible
matter.
L 1 N K - B E L T · • 445
processing equipment
water, sewage and
Industrial waste tre atment
•
Straightline m1xers
ORIVE
STRAIGHTLINE MIXER ORIVE In an efficient chemical flocculation system
WITH REOWOOO PAOOLES
the rapid, thorough mixing of chemicals
with raw water, sewa ge, or industrial
___.. liquids is followed by a gentle, slow
BAFFLE mixing to produce ma ximum size floc.
link- Belt manufactures a complete line of
ORIVE SHAFT
flash an d slow mixers carefully designed
----+ for each of these two chemical mixing
Longitudinol section of Aosh ond horizontal slow mixers. A complete operations. The size and shape can be
system for thorough chemicol mixing ond Aocculotion. f igure 61 13 adapted to suit local requirements.
Flash m ixer
The Link- Belt flash mixer consists of o consto nl·speed motor direct connected to o Link-Belt
worm geor reducer. This drive, mounted o n o pedestal, is connected to o vertical propeller
shoft mounted so thot underwoter beoring s ore not required. Loa d ond thrust of the propeller
shoft ore token up by beorings in the p edestal so these forces do nol oct o n the reducer beor-
ings. This efficient desig n o ssures long life o nd trouble-free operotion. lf underwoter beorings
o re desired, ped estal o nd b e o rings obove the water level mo y be omitted ond on underwoter
beoring on the tonk Aoor substituted.
The propeller is on iron casting designed for high mixing efficiency with low horsepower
re q uiremenls, o ssurin g economico l operotion. The propeller provid es ropid, thorough mixing by
d ischorging the liquid o goinst the to nk Aoor. The liquid then tokes o poth ocross the Aoor, up
the side wolls o nd down the center of the tonk.
Flash mixers moy be instolled in concrete, sleel or wood tanks by mounting on a steel or
concrete platform spanning the tonk wolls.
Fla • h m ixer provides ropid ond thorough mix·
ing of che mica Is. Photo 37679
4 46 • L 1 N K - B E L T
processing equipment
wate r, sewage and
Industrial waste treatment
Syntron Vibra-Flow dry feeder machines
Syntron Vibro-Flow dry feeder mochines ore designed to control t he
dry feeding of olum, soda osh, lime octivoted corbon ond other
chemicols used in water, sewoge ond industrial woste treotment
p rocesses.
They consist of the following components: o supply hopper, hopper
vibrotor ond vibrotory feeder mounted in on open box frome or in
o dust-tight cobinet. Eoch mochine is furnished with o seporote con-
troller contoining the operoting ond control elements. The standard
open models FM-11-30 ond FM-21-30 ore furnished with 3-cubic
foot supply hop p ers or lorger hoppers if desired. The open models
con b e dust -seoled with o covered trough Aexib ly sealed to the
hopper. The top of the hopper can be Aexibly sealed to a supply
chut e or fitted with a removable cover. Earthenware, vortex-type
solution pots can also be supplied. They ore mounted in a holder
when used with the o p en models and in an ouxiliary cabinet for
the cobinet models.
The rote of feed con be monually regulated by odjusting the
rheostot in the controller. The dept h of the mat erial stream in the
t rough con b e regulated from o full t rough down to a thin loyer by
o colibroted odjusting lever which changes the size of the o p ening
between the supply hop p er o nd the vibrotory feeder trough. When
smo ll feeds of less thon 8 pounds per hour are required, an outo-
ma tic, adjustoble intermittent feed device con be incorporoted in the
controller. This is ovailable in two sizes: one con be set to o p erate
the feeder any froct ion of every 20 second intervol, the other con
be set to operote for any length of time between 2 ond 120 seconds.
Models FM-0-1 O ond CFM-0- 30 will operate on 115 or 230 volts,
Syntron open model Vibro-Flow dry feeder mochine. Photo 520036
60 cycle AC. The Models FM- 11 -30, CFM- 11-30 and FM-21-30 will
operote on 115, 230 or 460 volts, 60 cycle AC.
Models FM are open type feed er machines, while Models CFM
ore cobinet type feeder machines.
Syntr on cabinet model Vibro-flow dry feeder mochines with ouxil· Syntron open model Vibro-Flow dry feeder mochine feeding a
iory solution poi cobinets in o water flltrotion plont. Photo 520040. chemicol odditive to two poddle mixers. Photo 520014A.
Open model s
FM·0-10 60 1.5 125 22x27x36 20 10x4><14!h 1 1 v. 2,000 600 400 200 1,000 60
FM-11-30 150 3.75 210 31 x36x48 !h 25 12><6x21 3 8,000 1000 800 250 4,000 100
FM-21 -30 1 350 10.0 370 31 x44 !hx48 % 30 l6Y1x8x23 3 20,000 6000 6000 4000 10,000 500
Cabinet model s
CFM -0·30
CFM-11 -30
1 60
150
1.5
3.75
165
350
20x23x48
31 x35!hx48!h
20
25
10x4x14Y2
12x6x21
I 3
3
2,000
8,000
6 00
1000
400
800
200
250
1,0'00
4,000
60
100
A for feed rotes lower thon 8 pounds per hour, use the intermittent feed device.
LINK - BE L T • 447
processing equipment
water , sewage and
Industrial waste t reatme n t
Straightline sludge collectors
Many years before th e mech anica l remova l of sludg e a nd the collecting flights, that is uniform over the entire floor
scum was considered, eng ineers determined tha t the ideal surface of th e tank which means maxim um efficiency with
form of settling tank was rectangular and was the most minimum o f disturbance to the flow.
e fficient in removing susp end ed solids. Straightline collection, with its straig ht working pulls, means
Link- Belt Straightline sludge collectors were designed around thot the mejor stresses ore !ensile stresses. Tension members can
this ideal tank form and is an a dvantage of p rime importance. be made rugged an d strong without being unwield y, insuring
Straightline operation also means the shortest possible trove! uninterrupte d ope rotion th rough a wide range of conditions.
for the collected m a terial. lt permits a stead y slow sp ee d of
SLUDGE
PIPE
l on9itudinol section of o primo ry recton9ulor tonk with Stroi9htline sludge collector. Upper run of Aighls pushes scum to
scum lrough. Skimmin9 is no! provided in fino ! tonks. Multi p le effluenl weirs provide o low overflow rote. Figure 39 l 9.
Typ e H
Type L
448 • L 1 N K - B E L T
processing equipment
w a ter , sewage and
Industria l waste t reatment
Straightline sludge collectors
INFLUENT
Operator tilting scum trough to collect scum from surfoce of Uniflow tonk. Note effluent
weirs and reflections on water surfoce which indicate a clear effluent. Photo 34625.
TR55g~ ~cne;tap::;~~go;:~~;~~u::~
~,~N~F~LU~E=N~T~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~EFFLUENT hour~ ~e pre-aeration se~
--+ "\i.E.:;;:::~ie::.::.¡__J M"_,...~ñ--~"' tling tank effluent will not
contain more !han 45 PPM
of suspended solids. This is
irrespective of the solids in
the raw sewage entering
the tank.
L 1 N K - B E L T • 449
processing equipment
w ate r , sewage and
i ndustrial waste tre atment
Circuline sludge collectors
Circuline revolving sludge collectors hove been monufoctured p endoble drive consisting of o motor, overlood cut-out device,
by Link- Belt since 1937. There ore four different t ypes, eoch totolly enclosed worm geor reducer, ond o speciol olloy steel
to serve o distinct purpose. Circuline collectors con be instolled turntoble with nickel steel bolls. An integral externo) or interno)
in eith er squo re or round tonks. Tonks ore usuolly mode of geor rotales the Ty pes R, S ond T while troction wheels on
concrete, but steel tonks con be furnished if d esired. All tank wall rotote the Ty pe C.
Circuline sludge collectors ore furnished with o rugged, de-
longitudinal section o f Circuline sludge collector, Type RB. Pitched b lodes on revolving lruss p low sludge inlo center sludge hopper. Figure 611 2.
Type R
Link-Bel! Ty pe R Ci rculine sludge colleclors ore usuolly instolled in
circular tonks, ond ore used in water, sewoge or industrial woste treot-
ment plonts to remove the settl e d slud g e from the fl oor of the tonk.
Where scum colle cting is desired, o surfoce blod e is instolled on the
revolving truss to skim off the scum ond deposit it in o scum box on the
periphery of the tonk. In the Type RB collector the influent enters the
tonk through o pipe under the floor, then flows up through the vertical
hollo w center column ond is dischorged into the tonk. In the Ty pe RS
collector the influent posses through o hori zontal pipe jusi beneoth the
wa ter surfoce ond enters the tonk through o distributio n baffle. The
Type RC collector is insto lled in o sq uore tonk with the fl ow ocross
the tonk. The colleclor mechonism is the sorne in oll types.
Type S
Link-Bel! Type S Circuline slud1¡e collectors ore instolled in squore pipe the colleclor is o Type SB. When the flow e nlers the distri bution
to nks, ar rectangular tonks where the sludge is collected only from well al the center of th e tonk through o horizontal influent pip e, the
the influent e nd of the tonk. Squore o r rectangular tonks provide collector is o Typ e SS. When o collector is instolled in o tonk with
construction economy when tonks ore nested. The Type S colleclor is cross flow ond o flocculotion tonk with slow mixers is conslructed in-
o modifkotion of the Type R ond has pivoted orms al the e nd of the tegral with the settling tonk, it is o Type SC. This is o very economicol
revolving trusses to remove the sludge from the corners of !he to nk. orrongement ond results in mínimum b reoking up of the fice os it
When the flow enters the center of the tonk through o hollow vertical enlers the settling tonk.
Type SC Circuline sludge collectors instolled o to water treatment plont. Tonks Type SS Circuline slud ge collector installed in o square lank. The influenl
ore 1 50 fee l wide ond 300 feet long, with lhe collectors inslolled al lhe lrough is supported by the walkway from the periphery to lhe center of the
influent end to remove the bulk al lhe sellled sludge. Photo 37678. tank. Pholo 36960.
450 • L 1 N K - B E L T
processing equipment
water, sewage and
Industrial waste treatment
Circuline sludge collectors
Type T ( Thick eners)
Link-Belt Type T Circuline sludge collectors ore colled Thickener s ond ore similor
to the Type R, except they ore built to withstond torques enco.intered in remov-
ing heovy settled solids. The torque rotings necessory ore usually much higher
than those required for sewage or water treatment plant sludge, th~s re-
quiring a heavier ond more rugged design. Type T Circuline sludge collectors
are made in three styles: Type TF with fixed truss arms, Type TM with truss
arms that can be raised manuolly, ond Type TA with truss arms which roise
Type TA Circuline sludge collector (thickener) instolled in o
automoticolly when overloods occur, until the overlood has been removed.
steel tonk to remove settled solids. Truss orms outomoticolly
lf the overlood increoses to the design torque of the collector, the motor roise and lower to relieve overloods. Photo 37945.
overlood device will stop the revolving orms. When the overlood decreoses,
the truss orms automoticolly lower to the floor of the tank. Thickeners ore
instolled in steel or concrete circular tonks. They are used in processes where
it is desirable to thicken or concentrote pulps or in woste treo tment for the
removol of heavy inert solids. The pitched blodes on the revolving truss
reduce the moisture contenl of the setlled solids os they ore conveyed to
the center of the tonk.
Type C
Link-Bel! Type C Circuline sludge collectors hove both the economicol feoture of
circular tank construction o nd !he positive sludge and scum collection of o
Straightline sludge collector. There ore two designs, Ty pe CH for tonks 50
feet or more in diometer ond Type C L for t onks less thon 50 feet in diameler.
Type C Circuline collectors consist of o Stroightline collector mounted on
o rototing bridge. Radial plows collect !he sludge on the floor of the tonk
and the scum on the water surface. Th e Stroightline collector, with its positive
action, conveys the sludge to the sludge hopper ot the center of the tonk
o nd the scum to the scum box at the tonk periphery. Rubber tired troction
w heels trovel on the tonk woll ond support ond turn the rotating wolkway A Type CL Circuline sludge collector instolled in o 40-foot
diometer primory settling tonk. A single strond Straightline
ond collector truss. Type C collectors ore always instolled in a circular tank
sludge collector ond omission of wolkwoy mokes construction
wilh the influenl entering the distributian well al the center of the tank through economicol for smoll tonks. Phota 2684 1.
a pipe under the tank floar, and a vertical center pipe.
Construction economy, slow peripheral speed, uniform influent distribution,
and positive sludge a nd scum collection are a few of the features of Type C
sludge collectors.
L 1 N K - B E L T • 45 1.
processing equipment
water, sewage and
Industrial waste treatment
Additional Link-Belt equipment
Link-Belt, as the la rgest manufacturer of materials handling and
processing equipment, has the facilities to build any equipment re -
q uired to handle the solids from water, sewage ar industrial waste
tre atme nt p lants. In addition to the sanitary e ngineering equipment
illustrated on the preceding pages, l ink-B e lt's complete line of power
transmission and conveying equipment can be adapted to !he require-
ments of water, sewa ge ar ind ustrial waste plonts. Bel! conveyors,
flight conveyors ond screw conveyors handle d ried slud ge and sludge
fil ler cake. Bulk-Flos, belt conveyors, screw conveyors, bucke t ele-
vators, troy elevators, car spotters ond power hoes handle chemicals
used in the trealment of water, sewoge and ind ustria l wostes. The
Roto-l ouvre dryer is used to dry sewage sludge filler cake ond
process it far fertilizer.
The photos o n this poge illustrote a few special Link-Belt designs
which a re now in common use. lf you hove a special proble m in the
A Link-Bel! motor d riven skimmer instolled in o cotch bosin al o meat
handling of wa ste solids call your nearest Link-Belt District Sales
pocking pion!. A Stroightline sludge colleclor collecls sludge from the
Office. O ur sanita ry e ng ineers will b e glad to work with your e ngi- floor af the tank and concentrates the surface greose al the effluent
nee rs, consultants, ar chemists to cid in the selection of equipment far e nd of the tank. The skimmer deposits the concenlrated surface greose
your requirements. in a scum trough. Photo 37 522.
A Link-Bel! Roto-line skimmer pipe used to remove surface scum from A special design of Link-Belt Straightline sludge collector installed in
o sewoge p ion! primory tonk. By lurning the Roto-line skimmer pipe an API oil separotor for removing settled solids and flooting oil a l en
lhe scum concentroted by !he Stroightline collector flows through slot inlo oil reflnery. Photo 37183.
!he pipe ond then to the scum box or pump. Photo 3751 O.
link-Be lt Meider sludge collector consisting of o troveling bridge sup- A moto r drive n tronsversing bridge supporling a bel! conveyor. Bridge
porting sludge ond scum plows. This collector removes sludge from travels aver sludge d rying beds, sludge is shoveled anlo belt con-
the floor ond scum from the surface of o settling tonk ot o sewoge veyor which d eposits it into a truck al the side of the bed. Economical
plonl. Bridge con be lronsferred to severo! tonks. Pho to 20256. and fast sludge removol is occomplished. Photo 37908.
452 • L 1 N K - B E L T
processing equipment
coal preparatlon
coal
To meet t he demonds for more exocting cool speciflcotions ond of one source and one responsibility for this service are offered
competition from other fuels, the cool industry is constontly in a single contract. This complete single-controct service as-
seeking new woys to improve cool preporotion methods while sures customer satisfaction, starting with a study of the coal
reducing operoting costs. sample analyses and product requirements, and continuing
To help meet these needs, Link-Belt offers cool producers a through design, manufacture, erection and initial operation,
vast background of experience, acquired in all phases of until plant operating personnel is trained.
coal handling and processing. Link-Belt as:;umes the entire For all coal preparation requirements-whether a single
responsibility for furnishing materials handling and preparation machine or a complete cool preparation plant -Link-Belt is
equipment, plont design, erection and start-up. The advantages eriger to serve you.
Metallurgical caal pre paratlon p lant contains !he mast madern Heavy-me d ia coa! prepar ation p lant furnished
equipmenl far preparatian of 7 50 tons per hour of run-of-mine complete, incorporales lhe most modern coal handling
bituminous coa!. lmpurilies are removed by air-pulsated wash and processing equipment and produces a consistenlly
boxes, and coa! is automalically mixed far direcl delivery lo rail- high grade product. Pholo 38464
road cars. Pho to 33032
He avy-med ia coa! p re paratlon p lant where autput has steadily Me tallurglcal coal preparatlon p lant built ond
increased through economicol, non-stop operotion. Pro duction has equipped complete, processes 350 tons per hour.
been conlinuous since it was built, without loss of output far Operotion of the entire pion! is controlled by one man
mointenance. Photo 33456 from o central control panel. Photo 38432
L 1 N K - B E L T • 453
processing equiprnent
coa l p reparatlon
MINE .\ ~
~
1 t
~ - - --
Rl.'.\
""
Al
1
1
B\
SECONDAR Y 1
B»PA~
ttf l\\ Y ~'t.OIA
JxO CO\ l ~TRA TOR
,- _ _ _ _
1
fLIGH1 C"-\.EYOR
{\\\\l. _.,.,..;r ~·
RW. ~L "')
<""'
,.-·--·-
<.( \'.(11 ' ' f()íRS : . ::::-- ~~,;~'ooR
~"\ V \\\ í\1 \JARA fl~u SCREl ~s --
i íRUSHER
i
i ~ x O REfUSE
1,
i
i
i
i
1
j SCRE~.
El--·- ·
T TO PLANT ••
l [írLUENT
·- -· - -
454 • L 1 N K - B E L T
processing equipment
coal preparation
Double strand of
rugged abrasive
resisting chain
material
d ischarge
Sturdy perforated
flights
Up-current
con e
L 1 N K - B E L T • 455
processi ng eq ui pment
coal pre p a ratio n
~-F·~-'>i<----4'"--~
r-o
~- -- -----. 1
<lo
kJl:IGH"i_J ~
WIDTH 1
1
1
1
1
OUTLET INLET
SLUICE SLUICE
Fig. 6208
~RAIN OUTLET
20!! s-J.:-2~6"
Model A 8 e o E F G o E F G
1 1 1 1 1
FEET ANO INCHES
60 5-0 2-6 18-8 3-3'.4 3-6 3-0 1-9'A .. .. . ... . .
72 6-0 3-0 19-8 3-3'.4 3-6 3-0 1-9 3A 4-3'.4 3-6 3-6 2-3'.4
84 7-0 3-6 20-8 ... .. 4-3'.4 3 -6 3-6 2-3'.4
96 8-0 4 -0 21 -8 .. ... .. . .. .. 4-3 '.4 3-6 3-6 2-3'A
Hove dimensions cerrilied for instollorion purposes.
456 • L 1 N K - B E L T
processing equipment
coal preparation
The wash box coal cleaning system is used in installations where the handling of large
volumes of sized or unsized feed is required. This system is particularly adoptable where
woshíng requirements permit more economicol seporotion equipment and where fully
outomatic controls ore desiroble to accommodote wide voriotions of feed.
This is o general purpose mochine with o wide ronge of opplicotions and will efficiently
handle lorge volumes of cool and refuse.
5 'o 5' o
SYNTRON
VIBRATING
·\.
ª
TR:iCK
r---·-·~ --.,- ------
' m"/t~~y' 1
fEEDERS
-·
LOADING,-----+-------_2-~~FUSE_~ ;~~E~---- ! BY PASS Fig. 6078
! •• O '-' ------- ~ --
DEWATERING
--,-~O~--~- MIDDLl-NGSé': .J SCREENS
'' '-.. , CRUSHER .()'.-O 5 < ! CLEAN COAL
·~ ........_ ______. ~-º---- --+--
-~
·~
-~
ORIWCOAL
OIN
y
'
· -rFABLE
TO WASTE f LJ~~~~SING •• o
1
·~ro TABLE CIRCULA TING
DRESSING PUMP
SUMP
n
WET DUST
_ ; ; ; : - - - - ->[!JCOLLECTORS
...._ _ _ _ _ _ _ _ .!
ME TALLURGICAL COAL
S•O s~o s~o s ~ o
.....
TRUCK 5 ' 2.
STEAM COAL
2 ~ I~ 2 \ O ; • O
LOAOING
5•1~ 2~! 1~1~
5 '! 1! . o
L 1 N K - B E L T • 457
processing equipment
coal prepara t lon
Dual bed
M odel E si ngle bed o ir-pu lso ted w o s h box air-pulsated wash box
The link-Belt dual bcd air- pulsate d wash box
incorporales many new design fealures. These
include individuolly controlled dual woshing
beds, dual oir chombers, refuse and middlings
elevotors, individuolly controlled refuse draws,
ond individuolly cantrolled electro-pneumatic
drive motors. The sequence, odvonce and re-
lroct of the individual sliding valves con be
chang e d conveniently in o motler of seconds.
This odvoncement incorporales flexibility here-
tofare unknown in cool woshing. The odvon-
loges of lhis wosh box are its higher copacity
roting becouse of increosed washing bed
width and closer control, also sharper sepora-
tion over the entire woshing oreo os o result
of the lwo individual beds.
458 • L 1 N K - B E L T
processing equipment
coal preparaflon
C/l WASHER
¡-1
1 1
1 1
1 1
3!.6"
--OUTLET
SLUICE
[-11
1
1
1
1
1
WATER
HEADER REFUSE 1 -ri (J
AIR
8~1i1 1,1 1r1
MOTC'RS 111 111 1
1 1 1¡1
1
I
111 111 I
l1i 1
6!.6~~Fi__9!.10:!"
C;/L
COLUMNS L C;L
COLUMNS l
)l<F z!.11~ '
9-
I 1016
""
JtJ L 'J
F
1
1
1
ELEVATOR~
i+---c---'>-++---C
E-C/l ELEVATOR E-C/l 1
f l e 6211
~---o---------~
Dua l be d a ir -pulsafed wash box
838 8 210 8-0 13-11 6 - 6Y, 37-5 12-7'!16 2.9y, 40- 5 13-7'A6 3-8Y, 29-2 Y, 8-71',1. 12- "ti. 30-1 % 9-6 3/.o 1 2-5 1'A6 31 - y, 10-5 1'11. 12- IO:Y.
8310 8 260 10-0 17- 5 8 - 3Y, 37- 5 12-7'!16 2 - 8Y, 40-5 13-7',1. 3 - 8Y, 29-2 Y, 8-7 1'A6 13·9"!16 30- 1% 9-6'/.o 14- 2 1'!1. 31- "" 10-5 1'11. 14- 7 :Y.
8312 8 310 12-0 20- lOY, 10- y, 37- 5 12-7'!16 2-8 Y, 40-5 13 7'116 3 - 8Y, 29- 2 Y, 8-7''!16 15-6 1'tl. 30- 1% 9-6 '/.o 15- 11 % 31 - y, 10- 5 1'tl. 16- 41-S
8314 8 380 14-0 24 - 4 ¡.s/11.914 37-5 12-7'!16 2-8Y, 40-5 13-7'!16 3-81-S 29- 2 Y, 8 - 7 •',1. 17-3''tl. 30- 1% 9-6 '/.o 17- 8% 31- 1-S 10- 5 1'tl. 18- 11-S
Hove dimensions certified for instollotion purposes. 6 Two- buckel elevotors for five-cell boxes.
• Six-cell boxes with three elevotors con olso be furnished. Three-bucket elevotors for six-cell boxes.
Three-bucket elevalors for eight-cell boxes.
L 1 N K - B E L T • 459·
processing equipment
coal pre paratlon
Trough separators
- '-WATER
INLET
f ig. 3851
Th e Link - Belt trough sepa rator is used in com bination to its specific gravity, the l ighter gravity fraction, or
with the air-pulsated wash box for handling large ton- clean coat, remaining on top and the heavier grovity
nages req uirin g more th an one wash box. Without sac- froction, or refu se, sinking to the bottom. Suitable bar-
rificing cleaning efficiency, it effects substantial savings rages in th e launder assist in their segregation, and
in initial cost. For the larg e tonnages handled, it occupies clean coo l is carried off with the water.
less space, uses less power, and requires less ma intenance Openings in t he trough bottom permit the d i scharge o f
than multiple machinery of other types. lt requ ires no the primary ond secondary rejects to dewatering eleva-
more labor than a single machine. tors. The secondary rejects are usually delivered to a
Using this combination, raw coal is first fed into the Link -Belt air-pulsated wash box for further treatment. The
trough separator. As the material moves down the trough primary purpose of the trough separator is to produce a
or launder in a stream of water, it is stratified according preconditioned feed for an air- pulsated wash box .
460 • L 1 N K - B E L T
processing equipment
coal preparatlon
Shaker screens
Shaker screens are an efficient, economical means for sizing and dewatering coal. They
consist of a trough with p erforated plate decks supported on flexible hangers.
Link- Belt shaker screens are ruggedly constructed for dependable operation and are
available in a wide range of si zes and designs to meet practicall y any requirements.
The proper combination of screen crea, inclination, stroke and speed are matters to be
referred to engineering specialists. Consult Link-Belt for recommendations on all your
screening requirements.
Si:r:ing run-of-mine coal a l lorge strip mine, these shoker screens ore
ruggedly built to provide efficient separotion ond long, trouble-free
service. Photo 1921 2
Combinlng two ope ratlons, this shoker screen olso serves os o picking Dewaterlng coal and sblng lt lnto th e d esired grades, these high
table, utilizing o single drive, resulting in marked sovings in equipmenl ond speed honger-type shoker screens ore dependoble ond sturdily built.
spoce. Photo 28889 Photo 25063
L 1 N K - B E L T • 461
processing equiprnent
coal crushers
coal crushers
Two•roll cha in d rlve n coal cru sher comb ines e ose of odjustment for Single- roll coat cru sh e r in industrial power pion! reduces
uniformly sized coal with high cap acity a nd limited d egradation of ma- lump cool with minimum mointenance. Photo 15224
te rial. Photo 226 57
462 • L 1 N K - B E L T
processing equipment
coal crushers
Types
Single-roll coal crusher
The single-rol! coal crusher is built with a single crushing
roll arranged to operate in conjunction with a stationary
breaker plate to obtain its crushing action. Slugger
teeth , spaced across and around the periphery of the
crusher roll, assist in breaking up the larger lumps and
in feeding coal down to the crushing orea .
The Link-Belt single-roll coal crusher is used exten-
sively for crushing run-of- mine coal to a mínimum of
approximate ly 1 lj4 i nch ring size. Maximum size of
product produced, within the range of the various
crusher sizes, is determ ined by the roll diameter, size
of teeth and breaker plate combination and by the
setting of the adjustable breaker plate.
Where the amount of fines in the final product is not
a factor, this crusher will do an excel lent job .
Photo 12606
Single-roll coal crusher
L 1 N K - B E L T • 463
processing equipment
coal crushers
Features
Link-Belt coal crus hers are the embod iment of years of
experience in the manufacture and a pp lication of coal
crushers to a wide variety of co nditions. Among t heir
important desirable feotures a re :
Simple and compoct design.
Sturdy frames.
Eose of adjustmen t for ony size o f prod uct
within their range.
Smooth ond quiet operation.
Low maintenance cost.
Flywheel pulleys ore regular equipment and a re de-
signed for flywheel effect sufficient to carry th rough
peak loads.
464 • L 1 N K - B E L T
processing equipment
coal crushers
Selection
How to select a coal crusher Screen opening
In determining the size of a crusher and motor, consider the
Coal size is ordinarily expressed in terms of ring size or round
kind of coal to be crushed and the resulting wear on the
screen opening. The equivalen! screen opening for round ond
crusher teeth . Select a crusher of generous size since the wear
square openings ore listed in Table l .
on the teeth will reduce the capacity and increase the power
requirements. Also consider the following:
Coal classification
Screen opening Table 1 Equivolent screen openings
Capacity
Motor horsepower Equivolent screen opening, inches
118 1 t6 I 18 1 20 l 2Ho 1 22 1 24 2~
H M s H M s H M s M s M s M s
• 14 16 18 14 16 18 14 16 l 1 22 1 24 2HO
1 1 1 1 1 1 1
10 20 25 10 25 30 15 30 40 25 35 45 30 45 50 35 55 70 45 65 85 55 80 95
l 'A 135
25 40 50 30 50 60 40 60 75 45 75 105 50 95 135 70 95
- - - - -- - - - - -- -- - - -- -- - - - - -- - - - -
15 25 30 15 30 35 20 35 45 30 45 55 35 50 60 40
-115
- -165-
65 80
85
50 75
190
95 65
170
95
240
115
1 \/2 30 50 60 35 60 75 45 75 90 55 90 125 60 110 155 80 130 185 95 155 215 115 200 280
- - - - -- -- - - -- - - -- - - - - - - -- -- - - - -
20 30 40 25 35 50 30 45 60 35 50 60 40 60 75 50 75 90 55 85 105 75 110 135
l Ya
40 60 75 50 75 95 60 90 110 60 100 140 75 125 175 90 150 210 105 175 245 135 225 315
- - - - -- -- -- - -- -
25 35 50 30 45 65 40 50 75 40 60 70 50 75 100 60 -- 90 120 70 110 140 90 135 170
2 50 75 100 65 95 125 75 110 150 70 130 160 100 160 200 120 195 240 140 230 280 170 290 360
-- -- -- - - - -
30 50 60 35 65 75 45 75 90 45 75 105 60 90 130 70 110 155 85 130 180 105 165 235
3 180 270 360
60 95 130 75 120 160 90 145 195 105 150 215 130 195 265 155
-- - - --
- - - - -- - - - - -- - - - - - - - - - -
35 55 65 45 70 85 50 85 100 55 85 115 65 110 150 80
-- 225 ,_
-- 300
130 180
--
95
-155- -205
- -235
-
120
-345
195
- 480
-265
-
4 65 105 145 85 130 180 100 160 215 115 175 235 150 220 295 180 205 31 0 410 265 395 530
265 350
40 60 70 50 75 90 60 90 105 60 95 130 70 120 165 85 145 200 100 170 235 130 2 15 295
5 70 120 165 90 150 205 105 180 250 130 190 265 165 240 330 200 290 395 235 335 465 295 430 595
45 65 75 55 80 95 65 95 1 15 65 105 140 75 130 175 90 155 210 110 180 245 140 235 3 15
6 75 130 175 95 165 220 115 195 265 140 205 285 175 255 355 210 305 425 245 355 500 315 460 640
50 70 95 60 85 120 7o 105 145 75 135 155 90 165 190 110 200 235 135 230 275 165 300 345
8 95 150 190 120 190 240 145 225 285 155 230 345 190 295 430 235 350 515 275 405 600 345 525 775
RPM of 1 Normal ' Max., Normal ' Ma x., Normal 1 Max. , Normal 1 Mox. , Normal ' Max., Normal 1 Max., Normol I Max. , Normal 1 Max.
roll 60 100 60 100 60 100 50 75 50 75 50 75 50 75 50 75
Á Upper row a l copocities opplies whe re % of the cool to be crushed or d ecreosed by chonging the roll speed .
11
is over 3 ring size. Do not exceed the moximum listed speed.
Lower row of copocities opplies when 2 3 o l the cool to be crushed • Round screen or ring opening through which 853 lo 903 o l the cool
is 3" ond under ring si ze. would pass.
Copocities ore bosed o n the no rmal roll speeds but moy be increosed 0 Clossificotions H, M ond S indico te hord, medium ond so ft.
L 1 N K - B E L T • 465
processing equiprnent
coal cru; hers
Selection
Capacity classes of both sized ond run-of-mine cool. Ali copocities are
ba sed on the normal roll speeds listed.
The copocity of o crusher is the omount of coo l which con be
crushed lo o given size, in tons per hour. Capocities will vary Example of crush e r selection
depending on lump size ond whether the cool is hord, medium Select a single-rol! crusher to hondle 60 TPH of hard bituminous
hord or soft ond whether the feed is sized or run-of-mine. ru n-of-mine cool with lumps no! exceeding 20" ond with 2/ 3
Size o f product means the average results obto inable with of the coal olreody under 3" ring size, crushed down to a
85% to 90% of the final product possing through the listed product that will be 1 V2 " ring size or less.
ring or screen size. Solution
Fo r cool from which !he smaller sizes hove b een screened, Refer to Table 3 . A 30" diameter roll is requi red for the 20"
determine the capocity of the c rusher by using os o total the lump. Since 2/ 3 of the cool is under 3" ring size, select cru she r
omount of coal removed plus the amount remoin ing, since !he from the lower row of copocity figures. By using 1 Vi" coal size
crusher copocities ore bosed on the total tonnoge ordino rily and 60 TPH, a crusher with o 30" diometer b y 30" long roll
hondled including both smoll ond lorge lumps . will be adequote.
The capocity of the single-rol! crushers handling voriou s Refer to Table 2. The power required to c rush 60 TPH of
closses of run-of-mine cool is li sted in Tabl e 3. The two-roll hard, run-of-mine cool to o 1 Vi" product equols 60 X .44 =
c rusher copo cities are shown in Tables 4 ond 5 for vorious 26.4 HP . A 30 HP motor is recom me nded.
H M s H M s H M s H M s H M s H M s
6 1 8 10 1 6 1 8 10 1 10 1 12 14 1 10 12 14 1 14 1 16 1 18 1 14 1 16 1 18
1 •;, 40 50 60 55 1
70 1 85 65 1 80 95 95 105 1 125 95 ¡ 120 ¡ 145 11 o 1 1 40 1 170
2 50 60 70 70 85 100 80 100 120 100 125 150 11 o 140 170 135 170 205
3 60 75 90 80 100 120 95 120 145 120 150 180 135 170 205 165 205 245
4 70 90 110 95 120 145 125 , l 45 175 145 180 215 165 205 245 195 245 295
5 ... .. . ... ... .. . . .. 135 170 1 205 175 220 265 195 245 295 230 295 355
6 .. . ... . .. ... ... . .. .. ... 235 295 355 280 1 350 1 420
8 . . . ... 1 ... ... ... ... .. 1 . . . . . . 1 .. 285 355 1 420 335 420 505
Roll speed, RPM j 130 130 120 120 115 115
Ring size of 30x48 36x36 1 36x48 36x60 36x72 48x4a
1 1 1 1
crushed product,
inches H M s H M s H M s H M s H M S H M s
• 14 16 1 18 1 16 1 18 1 20 1 16 1 18 1 20 1 16 18 20 1 16 1 18 1 20 1 18 1 20 24
1 \/2 150 190 ¡ 230 130 165 200 175 220 265 220 275 , 330 240 1 300 1 360 225 ¡ 280 335
2 180 225 270 160 200 240 21 0 265 320 265 330 395 290 360 430 260 325 390
3 215 270 325 190 240 290 25 0 315 380 315 395 475 350 435 520 310 390 470
4 260 325 390 230 285 340 305 380 455 380 475 570 415 520 625 37 0 465 5 50
5
6
310
375
390
470
470
565 ''º I"º ¡.. º
330 410 490
365
435 1
455
545
545
655
455
550
570
685
685
820
500
600
625 750
750 900
450
535
560
67 0
670
805
8 450 560 670 390 490 590 525 655 785 655 820 985 72 0 900 1080 645 80 5 965
Roll speed , RPM 1 11 5 110 11 0 11 o 10 0 100
Copoci1ies ore bosed on roll speeds listed.
.A. • Round screeo or rinq ope· ino through whi·. h 85"o
0 Clossifocotions H, M ond S indicare hord, medium ond soh. to 9070 ol lhe cool would pass.
466 • L 1 N K - B E L T
processing equipment
coal crushers
FLYWHEEL
PULLEY
Fig. 39 55
24 24 7 ,550 60 231 68 \/2 63 \/2 7 \/2 21 35 30 3/e 3 1 Ya 35 3.4 43 '.4 38 '.4 28 o/a
24 30 8,200 60 231 68 \/2 63 \/2 7 \/2 21 35 33 3/e 34 y, 41 ~ 43 '.4 38 '.4 3 1 o/a
24 36 8,850 60 231 68 \/2 63 \/2 7 \/2 21 35 36 3/e 37 \/a 47 ~ 43 '.4 38 '.4 34%
30 24 9,500 50 210 77 '.4 72 '.4 7 \/2 23 '.4 4 1 \/2 32 Ya 32 Va 38 '.4 49 \/2 48 30%
N ominal size
of roll, inches Q R s 1 T 1
u 1
V w X y z Al 81 Cl
1 1 1 1 1 1 1 1
Diomeler 1 length INCHES
L 1 N K - B E L T • 467
processing equipment
coal crushers
A1
X
SPAC ES
B AT
y
Fig. 3954
Diomeler J Length
Rywheel,
pounds
comple te,
pounds of rolls,
RPM Oiometer 1 Width
1 1
INOiES
• 1 1
Nominal size
o f roll, inches
M N p R s T V 1 W 1 X Y 1 Al 1 Bl 1 Cl 1 01
468 • L 1 N K - B E L T
processing equipment
coal crush•s
9
1 16 F1
A
J
C•
BEARING
81 - ¡- SPACES
AT
Gl
~ CENr
1 •
RS 1
)*
C/ L 3¡
HOPPER
~~~~n::=~~~~::;::::;~!é!~::;::::;~~_Js---1
- ---------C~ -·~H~N
l
HOPPER GUARO
K ---
Kl H1
r Y
- ~ ¡
V
1
Fig. 39 53
1
No mino l
s z
size of rolls,
inches
Oiometer 1 l ength
Q
Á
1
R
1 1
T
l u
1
V
1
w
1
y
1
INCHES
1
1
Al 81
1
Cl
1
01
1
El
1
Fl
1
Gl
1
Hl
1
Kl
L 1 N K - B E L T • 469
processing equipment
foundry equlpment
foundry
For mony y eors, Link-Be lt has suppl ied mechoni zed e q ui p me nt oble fe:..~ •
for foundry mode rnizotion ond has kept pace with oll the od - Li nk c~rsu 1tot1on ond recommendotions.
vonces in this fleld . Tod oy, Link-Belt is prepo red to meet th e tory a ra -c::le l;.~~ost e.nginee~i~~ experie nce, bocked by loboro -
problems resulting from the g reotl y increosed d e monds fo r in its <::::> 'N" ' test1ng f?c1l1t1es, operoting e xperience goined
mor e efficient ope rotion, lower costs ond bette r working compl e »- n rnolleoble •ron, gra y iron ond stee l foundries
cond itions . e nti re - : m cn~foc!uring facilities ond the obility to erect th:
No two found ries o re re quire d to meet e xoctly the sorne p roduc ~ ta ll~ t1on, is your ossuronce of o foundry designed to
op eroting cond itions or f1t into the so rne physicol limitot ions. Fo r ~ Ca b
s'lngs o t o p roflt
·
Link-Belt, mo nufocturing procticoll y e very typ e o f mo terio ls fou nd ry r<:°d outlook on link-Be lt's position in the fleld of
handl ing e quip ment, is in o uni que position to fu rnish o nd in; toll tion, m e:> ~ 1u º~,:nt whether it b e son~ ha ndling, sond preporo-
the correct ty p e fo r ony situo tion. Link-Be lt wi ll build compl e te indu st ry ai •ng, shokeout o r cost1ngs handling r efer to the
instollotions, lo rg e or smo ll. Eng ineering speciolists ore ovo il- .Secton, pog es 18 ond 19 of th is coto log.
''..
pored sond showing dischorge plows over
molders hoppers. Complete design infor-
mo tion en belt conveyors far every purpose
is covered in o seporote section, poge 127. OISTRIBUTING BELT CONVEYOR
ANO MOLOING SANO HOPPERS
Photo 32077
TRU·TRAC
470 • L 1 N K - B E L T
processing equipment
foundry equlpment
Combining long experience in the design la yout and installation bility is assured by proven doy-in, doy-out service.
of conventional foundry systems with the compact, performance- Where thin sectioned, or intricately designed top-qua lity
proved, shell molding machine and com panion shell closing castings having greater dimensional accuracy and smoothness
machine, Link-Belt Company is in a position to offer industry a ore desired, the completely automatic shell molding mochine
foundry system adapted to high volume production. synchronized with the shell closing machine provides the most
Pace setter for the system, the Link-Belt four-station shell compact and efficient system ovoiloble when integroted with
molding machine consists of four pattern frames with built-in sond, mold ond casting handling equipment.
individual heating e lements carried by turntable, a sand- resin Further reference to other foundry equipment such os mold
investme nt station, sa nd- resin handling equipment, d rives and conveyors of the cor, polle t or trolley type, belt conveyors,
controls. Compact design, requiring minimum floor space for elevotors, shokeouts, oscilloting conveyors, apron conveyors
both shell molding and shell closing machine, allows extreme ond sond dryers con be found in the index of this book.
fle x ibility to fit existing as well as new installations. Dependa-
L 1 N K - B E L T • 471
processing equipment
foundry equipment
36943
Sand-resin baked at curing stations
to insure shell of desired hardness
Po llern, with odhering loyer o f sond-resin, moves lo lhe lwo elec-
lricolly heoted curing slolions whe re !he plo stic shell is cured by bo k-
ing under eleclric heolers lo form o shell of desired ho rdness. Potterns
arrive ot oll stations under power ond ore locked in exoct loco tions,
conlribuling greally lo ropid operolion ond uniform shells.
36932
The Link- Belt shell molding machine offers these extra benefits
• Compact d esign; requires minimum Aoor screen, p roducing a uniform shell.
spoce.
• Individual electric controls pe rmit varia-
• lncreoses production of sound, top- tion of pattern temperature and in-
quality castings-even those of intri- vestment and curing times.
cate, thin-sectioned design. • Patterns can be changed in minutes.
• Positive and accurote pattern indexing, • Pre-hea ting af patterns permits immedi-
essential to production molding. ote production-minimizes downtime.
• Measured amount of sand drops verti- • Sand can b e loaded al ground leve l;
cally on pattern through vibrating requires less ha ndling.
472 • L 1 N K - B E L T
processing equipment
f oundry e qulpment
L 1 N K - B E L T • 473
processing equipment
foundry equlpment
Sand revivifiers
Sand i1 a e rated and 1hot m e tal a n d othe r impurities re moved by Pre pared sa n d is t hor oughly aerated by this revivif1er befare en ·
this high-copocily Sep-Aerotor instolled o s peri of o conlinuous system in tering molders hoppers. Pholo 38860
lo rge foundry . Pholo 22237
Sand revivifiers effectively disintegrate and thoroughly to cross each other in reaching the discharge opening,
mix, blend, and cool foundry molding sand to produce thus providing thorough mixing and blending as well as
a uniform, fluffy sand that will ram to a uniform density additional disintegration. Sand temperature is appre-
in molds. Fl owabil ity is thereby assured and ram-offs ciab ly reduced by the action of the revivifier.
e liminated. These l ink-Belt machines, embodying many Housing construction is of simple and accessible de-
years of experience in this field, are rugged and depend- sign, having a hinge door al the back of the machine
able and are designed to give long and satisfactory and access doors on the sides for easy renewal of the
service. rotor blades. A ven! stock connection is provided, al the
The link -Bel! revivifier consis ts of a single moving top of the housing, through which heat is removed.
par!, the rotor shaft, turning in roller bearings which The link - Belt Sep-Aerator is a revivifier with a modi-
are mounted outside the housing for added protection fied rotor design and an adjustable plate for shot re-
from dust and grit. moval with the necessary chutes on either side of the
Sand is introduced over an adjustable flow directing housing.
plate at a point directly above th e rapidly revolving lt performs th e sorne function as th e regular revivifier
blades on the rotor shaft. Proper contact with these in mixing and aerating sand, but in addition incorporales
blades, through adjustment of the flow directing plate, a separation feature for r emoving shot metal, pebbles
results in maximum aeration and the throwing of the and refuse which are not caught by the screen or
material toward a discharge opening in the bottom of magnetic pulley. This latter feature is of particular value
the housing at the opposite end. lmpa ct of the sand in brass foundries where the removal of metallic shot by
with the blades bre aks up lumps and pellets, and the magneti c attraction is not possible. lt is a high capacity
angular mounting of the blades causes streams of sand unit, ideally suited for continuous systems.
474 • l 1 N K - B E l T
processing equi pment
foundry equlpment
Heavy welded 1
steel housing - -----. ~'i!Gicrñ:;S:~;;:;~~~;;;;~rt
High speed rotor
with re newable paddles
SANO REVIVIFIER
5[]
: 2!
1
z
''
VENT STACK
DIRECTING
PLATE ADJUSTMENT
4~10:"------~
1-0·- Fig. 3770
Horse-
Copocity, A 8 o E F K M N p R
powe r Weight, 1 1
1 1
Revivif ier size tons 1 1 1 1
of pounds
per hour
motor FEET ANO INCHES
1 20 3 1650 1-6 \/2 1-7 2-9 'A 1-5Ya 1-9 'A 0 - l lSM 0-2 % 2-4 0-1 o 3 -7
2 40 5 1875 1-11 1-11 \/2 3-1 ~ 1-7 o/1 1-11 \/2 O-l 15A6 0-2 v. 2-5 'A 0- 11 'A 3-8 'A
3 60 7 \/2 2225 2 -3 \/2 2 -4 3-6 'A 1- l l 7A6 2-3 \/2 0-2 'll6 0 -2 % 2-6\/2 l-0 \12 3-9\/2
4 80 10 2500 2-8 2-8 \/2 3-10 3.4 2-1 11116 2 -6 1/.& 0-2 'll6 0-2 % 2-6 \/2 1-0 \/2 3-9 y,
5 100 15 272 5 3-4•,4 3-4 3.4 4-7 2-3 'A 2 -91/.& 0-2 15116 0 -4 Ya 2-7 \/2 1-1 \/2 3- 10\/2
Hove dome nsoons certofoed for onstallat1on purposes.
L 1 N K - BEL T • 475
parts and package handling
contents Sorne of the beneflts derived from conveyors and convey or systems in-
clu d e automatic transportation between operations, timing and scheduling,
lntroduction ..... .... ..... .. ... .. .. 47 6
reauction of inventory, more effective use of Aoor space, and safety . These
Engineering .......... ..... ..... ... 483 and other cost reducing beneflts ore realized by huge automotive and appli-
PI o in choin conveyors .... .. ..... .... 484 ance plonts that ore often built oround their handlin g systems, and to small
manufacturing plants where one or more conveyors can provide important
Pusher cho in conveyors .. . ........... 487
economies.
~orrier cho in conveyors ............. 489
Crossbor choin conveyors ............ 491 Conveyors of vorious ty pes are available for handling peris and packages
of proctically any si ze or shape, weighing from ounces to tons. When peris
Slot conveyors ........... . ..... 492
are handled individuolly, they may be carried directly on top of the conveyor
Pallet-ty pe ond cor-type conveyors .... 494 or suspended from it by hooks, cross rods, slings or in rocks or trays. When
Flot belt conveyors . . . . . . . . . ...... 497 the type of operation requires hand ling of parts in containers such as pons,
tole boxes, cartons or tra ys, they too can be carried on or suspended from
Arm and tro y elevators .............. 500
conveyors. The type of conveyor is determined b y the parts, packages or
Syntron parts feeders ......... . ..... 506 containers to be handled, the purpose of the conveyor and the conditions of
Trolley conveyors ... ..... . ..... .... . 508 service.
Power and free conveyors ........... 539
Conveyors used primarily for transportation provide the meons for ca rry-
Trukvey ors . . .. . ............. . .... 546 ing parts between mochines, operotions, departments or bu il dings in a Aow
476 • L 1 N K - B E L T
parts and package handling
Plain chaln and pushe r chain canveyo rs provide an orderly ond continuous Crass·bar chaln conveyor being loaded with steel
Row of lumber between sowmill, stocker and drying kiln. These conveyars ore locker doors for possoge through a two-stoge wosher,
built for continuous service ond require very little moinlenonce. Photo 17176 paint dip tonk ond boking oven. Closely spoced hooks,
suspended from the cross rods, pe rmil high produclion
in o relotively smoll spoce. Pholo 37204
Push e r ch o ln conveyar, mode of multiple slronds, is used for feeding pulpwood Carrler cha ln conveyar, consisling of o universal
logs through slosher sows in o poper mili. The choins ond pushers are ruggedly crescenl Rol top chain, smoothly carries jors of baby
conslrucled to provide dependoble doy in ond doy out operation. Phota 20000 cream from fllling machine through cooling oreo, then
to capping, lobeling and packing operotions. The jors
maintoin their original spocing throughout their trovel.
Photo 32626
that is orderly, continuous, ond often autamatic. They are adoptable both to
new and existing plants. Often they are the means for converting obsolete
plan! layouts to straight line production methods by linking together oper-
ations in multi-story buildings ar widely separated oreas. Many conveyors
operate overhead, thereby making more floor space available for production
machines and reducing floor congestion.
While en route on the conveyors, the parts may proceed through such
operations as molding, spraying, painting, drying, sorting, assembling, pack-
aging, etc. The timing of severa! of these operations in sequence can be
maintained by the conveyors.
L 1 N K - B E L T • 477
parts and package handling
478 • L 1 N K - B E L T
parts and package handling
L 1 N K - B E L T • 479
parts and package handling
Plaln chain conveyors (p age 484) carry the load d irectly on the chain links without any attached au xiliary members.
The chains operate on tracks, with the top surfaces of the chain projecting sufficiently above the
tracks, to enable various Aat objects to be carried on them. Chains designed especially for this
purpose hove additional wearing surfaces on the bottom and may b e provided with peake d or
Aat tops. Swivel chains are another form of plain cha in where single or multiple strands will operate
in both horizontal and vertical planes. Plain cha in conveyors are widely used for handling such
products as boxes, cases, lumber or steel sheets, plates or bars.
Fig. 3893
Pusher chaln conveyors (page 487) hove chains with attachments or lugs fastened to the chain at intervals, so they may
push various objects which slide or roll on their own surfaces. This type is used to handle billets,
plates, pipes, logs or packages. Pusher chain conveyors are also used for towing objects carried
on rollers or wheels, such as dollies or industria l trucks, as in assembly and freight handling
operations.
Carrler chaln conve yors (page 489) hove chains with attachments Crossbar chaln conv eyo rs (page 491) hove
fastened to or cast integrall y with the chain links. The attachments include two strands of cha in separated by cross rods at spec-
Aat-top or crescent-top pallets or carriers which present a practically ifled intervals. Parts or packages may be sus:-
continuous moving surface on which objects can be carried directly. Many pended from the cross rods or they may be pushed
other attachments are also available, designed for fastening a dd itional along a trough by the cross rods. Many arrange-
members, such as cradles, flxtures or tra ys, which carry the loads. Applica- ments hove been d eveloped to handle a wide
tions of these conveyors are numerous for conveying objects in a wide va riety of parts and packages. When the parts are
range of sizes, shapes and weights and in operations such as assembling, suspended from the cross rods the conveyors are
processing and cool ing. used for dipping, cleaning, painting and drying
applications.
480 • L 1 N K - B E L T
parts and package handling
L 1 N K - B E ( T • 481
parts and package handling
---------
~~
· ~-.'=!-l~ j ~
Trukveyo rs {poge 546) ore of the in-the-floor ond overheod types. ln-the-floor Trukveyors consist
of on endless power driven strand of cho in with ball beoring id le rs ond specio l pushers spoced ot
intervols to e ngoge ond tow four wheel plotform type lood-corrying trucks over o given poth.
The conveying medium is locoted directly below o slot in the floor. Trucks ore fltted with towing
pins thot ore lowered through the slot to engoge the pushers. Trucks ore easily engoged o r dis-
engoge d while Trukveyor is operating.
Overheod Trukveyors ore trolley conveyors with troll ey ottochments spoced ot intervols to
engoge truck mounted mosts or far connecting chain slings ottached to trucks.
On both types, trucks moy remoin engog ed whil e objects ore p laced on or removed from
trucks ot vorious points or moy be d isengo ged os desired.
Trukveyors hove o wide ronge of o pplicotions far fre ight handling, worehousing, ond in monu-
focturing operations, where loods vory widely in size, shope ond weight.
482 • L 1 N K - B E L T
parts and package handling
Engineering
Selection of conveyors best suited to the needs of o given one piece is placed across width of conveyor.
opplicotion requires coreful considerotion of mony fac- l = maximum dimension of object measured lon-
tors, so rne of which follow: g itud in ally along conveyor, in feet
Size, weig ht ond shope of objects e = minimum permissible clearance between ob-
Copocity jects on conveyor, in feet
Meth od of looding and unlooding
Poth Should this speed be beyond thot recommend e d for
Monn er of handl ing the conveyor selected, or be greater than will allow
satisfoctory handling on and off the conveyor, more
Size, weight and shape of objects conveyo rs or other equipment must be used.
Light objects ore reodily hondled on flot belt conveyors
ond on light choin conveyors. Trolley conveyors con be Method of loading and unloading
used for heovy and light objects. Heovy objects require Whi le loading and unloading may not alwoys directly
heavy choin conveyors, slat ond pallet-type conveyors ond influence the selection of a conveyor, it is still an im-
orm ond troy elevotors. portant consideration. lf the object must be loaded ond
Sorne ports, such os smoll nuts or woshers, moy be unloaded by ho nd , heavy lifting can often be avoided
hondled in bulk. For such ports, conveyors for bulk by hoving the conveyor pass at the most convenient
moterials can be used, or parts moy be pul in contoiners height or working level.
or polletized and handled as objects. On the other hand, conveyors lend themselves read ily
The size of the conveyor must obviously be adequate to methods of automatic load ing and unloading. Me-
to accommodate the size of t he object being handled. chan ical means can usually be devise d for plocing
In addition, such items as will not stand on a conveyor objects on and removing them from a conveyor, eliminat-
in stoble equilibrium must hove orms or fixtures on which ing the human effort altogether. These things may affect
they con be placed, or hooks from which they con be the path, speed, economy or other factors and thus,
suspended. indirectly influence the choi ce of a conveyor.
Capacity Path
The conveyor path, whether simple, irregular, mono-
In the case of objects which are handled in bulk, the
plane or multiplane, has a definite bearing on the selec-
capacity requirements are figured in cubic feet per hour
tion of the proper type of conveyor. Many conveyo rs
or tons per hour.
will operate in a single plane, while others ore well
Otherwise, the capaci ty requirement is determined by
ada pted to multiplane service. The angle of inclination
the number of pieces to be handled and the spoce re-
to the horizontal frequently determines whether the con-
quired for each piece. Thus, the speed of the conveyor
veyor requires flights or will properly transport its load
in feet per minute is the number of pieces per hour
without them. Careful consideration should be devoted
divided by 60, times the space in feet required for each
to the physical restrictions and the locations of the sta-
piece. This must include adequate cleoronce between
tions to be served when deciding upon the typ e of con-
pieces to allow for worki ng spo ce, surges in flow of parts
veyor to employ.
or ordinary clearances required for the placing of the
objects, swinging, or foreshortening at bends and curves. Mann er of handling
In general, the following formulo will opply: The manner in which objects are handled is a very im-
portan! considerotion, and very lorge ly determines the
s NIL60 + CI
choice of conveyor. Table 1 lists general considerations
given to handling objects and will be found valuable in a
wh e re S = speed of co nveyor in feet per minute preliminary anal ysis. For detailed ond accurate consid-
N number of pieces per hour whe n placed erotion of oll problems involved, it is best to consult
in a single longitudinal row. This factor experienced engineers . For dependable recommenda-
requires consideration when more than tion s, consult Lin k- Belt.
Table 1 • Conveyors for parts and packages
Manner af handl ing Obiects Types of canveyors which con be used
Apron conveyors, belt conveyors, interna! dis-
Po rls or objects which are besl han- Bolts, nuls, rough objects such os small charge bucket elevators, drag conveyors, oscil-
dled in bulk castings loting conveyors, parts feeders . See conveyors
for bulk materials
Flat belt conveyors, flat top chain conveyors,
Parts or objects which must be han- Bottles, cases, finished parts, small carrier cha in conveyors, cross-bar chain con-
dled gently packages veyors, swivel cha in conveyors, trolley convey-
ors, parts fe eders
Arm and troy elevators, plain chain conveyors,
Heavy objects which must be set or Bales, barreis, b oxes, erales, drums,
carrier cha in conveyors, sla t conveyors, car-
molds, rolls of paper, sacks, steel
placed on conveyo r type cha in conveyo rs, pallet-type cha in con-
coils, steel tubes, lumber
veyors, trolley conveyors
Parl s, objects, or pans, rocks or trays
of parls which are best handled by La rge castings, forgings , machined
Trolley conveyors, cross-bar chain conveyors
parts, stampings
suspending
Objects which are best handled by Cars, dollies, pallets, trucks, wagons, Haula ge machines, pusher cha in conveyors,
towing raíl road ca rs Trukveyors, trolley conveyors
L 1 N K - B E L T • 483
parts and package handling
plaln chaln conveyors
feedlng truck bodles to three -strcnd cutcmctic trcnsfer conveyor, these storage conveyors use b ushed r oller ch c in. Photo 374 21
484 • L 1 N K - B E L T
parts and package handling
plaln chaln conveyors
Feeding exp ort boxes to hydraulic lift tables in autamotive plant, this faur-strand canveyar uses bushed roller
chain. Six-strand delivery conveyor, using bushed roller choin, receives baxes from hydroulic lift. Photo 37425
Dellver lng can• of salmon from mechanlzed packlng Une lnto trayf Movlng pulpwood 10111 to barklng drum, this six-
by feeder-conveyor using bushed roller choin, Photo 3 4 3 8 1 strond conveyor uses Log Lugge r cha in. Photo 35292
L. 1 N K - B E L T • 485
parts and package handling
plaln chaln conveyors
Movlng cants from unsultable logs from sawmlll to kroft Tronsferrlng mllk coses from processing llne, this con-
mlll, this inclined drag conveyor use s four slrands of durable veyor use s single ·slrand swivel chain. Photo 35770
p inlle chain. Pholo 36927
486 • L 1 N K - B E L T
parts and package handling
pusher chaln conveyors
Transfe rrlng hot sla bs on lronsfer to ble equipped with 12" pltch chains
with casi sleel tilting dogs every 1 O feet, operating al 60 feel per minute.
Photo 32485
Caollng h o t p ip e on rack conveyor in large pipe mili. Conveying modium Car rylng g r oundw ood l a gs fro m Aume to revolv-
consish of twelve endless strands of malleable iron pintle chain with H2 ing table feeder, this jack ladder conveyor consists
pusher allachmenl every second link. Pholo 31 084 o f twa strands of cha in wilh K17 casi sleel pushers
with rollers every twelfth pitch. Pholo 37166
L 1 N K - B E L T • 487
parts and package handling
pusher chain conveyors
¿~1~~~ ~
~._
Delive ring hardwood to barker Transferrlng pipe fro m lnsp ectlon d epartment to cut-off in p ipe mili,
and chipp er, this inclined conveyoruses this conveyor uses bushed ro ller cha in with M ottachments. Phota 35943
combination cha in with S 1 attachments
at intervols. Photo 37953
488 • L 1 N K - B E L T
parts and package handling
ca rrler cha ln co nveyora
L 1 N K - B E L T • 489
parts and package handling
carrler chaln conveyors
H e avy pap er rolla are conveyed to skip type lowerer by Carryl ng huak ed corn from husk er ta cutter . Corn
this chain conveyor equipp e d with o continuous line o f soddle is insp ected , trimmed ond d oub le-washed en ro ute.
top carrier ottochments. Photo 36008 Conveyor consists of two strand s of roller choin with
bronze-bushed, water-light rollers. Photo 36674
Pauenger cars are dellvered to this fl nol ossembly line flot top conveyor by two-strand choin
conveyar. Photo 37417
490 • L 1 N K - B E L T
parts and package handling
cro ssbar chaln conveyo rs
Painte d m e tal parts are passe d thraugh Industria l Wlr e 1helv e1a re conveyed th r ough d ipplng operatlon by
palnt dtylng a ven by this conveyor, which uses two crossbor choin conveyor. Shelves ore suspended from cross·
stro nd s of bushed choin. Pho to 37207 bors otloched to lwo stro nds of pintle choin. Photo 21 561
Paulng p alnt 1pray ed panela u n d er lnfra -red lampa for drying, this conveyor uses double-strond pre -
,ision sleel roller choin with steel crossbors al intervals. Photo 25 113
L 1 N K - BEL T • 491
parts and package handling
sla t conveyors
sla'I conveyors
Unlaading pin e apples into bulk stora g e a t Front sea t cush ions a re a ssemb led on this long
ca n nery, this slol conveyor is 128 feel long slot conveyor, octing os o tro veling work table in
ond con store up to 42 tons of fru il, Photo 32814 new outomotive ossembly plant, Photo 37 418
492 • L 1 N K - B E L T
parts and package handling
slat conveyors
Types
·"",
i
!
i
1
1
i
_j
p·- - - - - - - -- - - ------ - - - -
1
Slat canveyor with waaden slats operating on Sial canveyor, built of a single slrand of chain with Sial conveyor with chain on edge for recirculating
angle track, for handling packaged materials and cla se fitting sleel slots, forming o continuous moving opplications. This carousel design, suitable only for
similar articles. Light weight is combined with work table suitoble for various light objects. light loads, can take any number of horizontal
sturdy construction. Figure 3507 Figure 3508 paths. Figure 3 509
Slat conveyor with chain an edge and a slationary Sial conveyor with wooden slots sliding on ong le Sial conveyor wilh waoden slats, cenler supporting
working shelf an both sides for light loads for !rock ond cross ongles, for corrying light p ockoges roller and single slrand of chain for carrying bags,
which o narrow carrying element is suitoble. up on inclined palh. Figure 3511 boxes, etc. Figure 3512
Fig ure 351 O
Sial conveyor wilh sleel slats having lo ngitud inal Sial conveyor of channel construction with T-rail
depressions for carrying heavy ro lls of paper, oil track and wilh cenler roller ru nning on 1-bea m for
d rums, e le. Figure 3513 wide, heavy packages. Cross angles preven! back-
sliding on inclines. Figure 3514
...,
,•' . ..
Sial conveyor of channel conslruction wilh length- Slat conveyor using dauble line o f w id e chain wilh Sial conveyor for mea! packing line. Slats a re
wise ridges for carrying coils of sleel, ail drums and heavy sleel slats flush with floor for assembling lurned up a l e nds lo form continuous pan. G uard
other heavy cylindrica l objecls. Figure 351 5 automobiles, lrucks, tractors, etc. Figure 35 16 rails along !he sid es prolecl workmen. Figure 3517
L 1 N K - B E L T • 493
parts and package handling
pallet-type and car-type co n v eyo rs
palle•-•ype and
car-•ype conveyors
Tru-Tra c ca r-t y pe mol d co nveyor with moving operotor's plotform for conlinuous pouring opero tions. Photo 36392
Link-Belt poliet- type ond cor-typ e conveyors provid e on excelient medium for tronsporting salid or pockoged
orticles, contoined bulk mo teriols, ond loase ob jects w hich con be eosily placed on or removed from the
conveyor. Designs ore ovoiloble for light, medium or heovy loods ond for monoplone or multiplone opero-
tion over o wide voriety of poths. Conveyors con be built in o voriety of designs ond types to suit most
oppl icotions.
These Link-Bel! conveyors ore extensively used in foundries, steel milis, poper milis ond similor industries
for corrying molds, coils of strip steel, rolis of poper ond o voriety of simil or orticles. In mony instonces they
con be orronged for o utomotic looding and unlooding to synchronize with other conveyors or processing
equipment. N umerous designs of cors ond poliets can be furnished to accommodote porticulor requirements.
The two ty pes ovoiloble to meet the needs of most industries are: roliing poliet-type conveyors ond
Tru-T roe cor-type conveyors.
.Jr=1 ===='1'1L
Cross section of o rolling pollel·lype
is driven b y meons of conventiono l
enclosed geor drives through a
lorge diometer cerner sprocket to
conveyor, showing !he olloy iron ossure smooth operotion. Since olf
Rolling pollel·lype conveyor for corrying molds in o lorge pollet, the Rivetless choin with ex· mochinery is obove Aoor level, pits
foundry, with one o f the grey iron p ollets removed to show tended p in ottoched to the steel
!he sleel cho ssis with inverted T-roils, rollers ond conveyor chossis mounted on T-roils, ond the ore not required.
cho in. Photo 2 1 0 4 3 fixed suppo rting roller. f ig. 4223
494 • L 1 N K - B E L T
parts and package handling
pallet-type and ca r-type conveyors
Pholo 22552 .. Tru· Trae eor-type eonveyor Photo 29944 .. Tru·Troe cor-lype conveyor
with four·wheel ehossis. Top piole removed with two-wheel ehossis ond h inged top
to show eho ssis ond ehoin. piole for outomolie unlooding.
Photo 28521 . . Genero! view in o molleoble iron foundry , showing lhe Tru· Pholo 28523 . . One of the top pioles ol o Tru-Troe eor· lype eonveyor in
Trae ear.type eonveyor which eorries vorious lypes of molds over o mulli· !he process of being outomotieolly tilted lo dischorge molds onlo o
plone poth. Such eonveyors ore odapted lo a wide voriety of poth s. shokeout screen. Operotion of this meehanism requires no ollendanl.
L 1 N K - B E L T • 495
parts and package handling
palt e t - type and car- type co nveyors
Fig. 4221
Tru-Trae ear-lype conveyor with divided top plate, showing how both
halves may be tilted, far use where d iseharge is req uired on both sides
simultaneously.
Fig. 4224
Cross seetion of a Tru· Trae ear-type conveyor, designed so that the top
plate may be tilled by a eam to diseharge !he load.
496 • L 1 N K - B E L T
parts and package handling
flat belt conveyors
Link-Belt, with its comp lete line of light and heavy duty conveyors, will
recommend the equipment best suited for the job.
Llve roll tronsfer conveyor d ellvers logs to sortlng flat b elt Deliverlng pulpwood logs to stockplles, this 2300-foot long Aot belt conveyor is
conveyor ot lorge poper plant. Photo 37443 equipped with heavy duty Aat roll idlers. Photo 35726
L 1 N K - B E L T • 497
parts and package handling
flat belt conveyors
Flat- roll Inclinad b e lt conve yor handling baslc Handling hogged fuel, chips , refuse, a nd cants from sawmill
materials use d In che w lng gum manufacture, to plont, these flat belt conveyors form a simple, efficienl, and
from cold storoge to hommermill crushers. Phota 35109 time-saving conveying system far this veneer plont. Photo 374 7 6
498 • L 1 N K • B E L T
parts and package handling
fla t b elt co nveyors
Types
/[ l
,,1
1
'
1 1
1 1
1 1
1 1
1 1
1
1 1
1 1
1
1 1
1 1
1
1 1
1 1
1 1
1 1
1 1
1 1
1
1
1 1
c::d.,, =tb=o
Fig. 3946 Fig. 3947 Fig. 3948
Flot belt conveyor with b el! slid ing on sleel Flot belt conveyor with bel! sliding o n Flo t b e lt conveyor with combinotion ste e l
bed for handling light ports ond pockoged wo od b ed combined with o work opron bed ond occosiono l idle rs for hand ling
ma te rial. Side guords retoin the material used for handling ports during manufac- heovie r ports ond pockoges where com-
on the bel!. ture or ossembly. poroti ve ly smooth o ction is desiroble .
Jllf l ll\
1
1
1 1
1
1 1
1 1
!~
1
1!1
1
1 1
1 1
1 1
1 1
1 1
1 1
1
1 1
1 1
1
1
1 1
c!:::::=:1!=i e:~ ~
Engineering
Link-Belt flat belt conveyors are built in two general types; those Con sideration must be given to the speed with which these
with belts sliding on wood or steel slider beds, and those with parts can be handled a l points of loading and discharge.
belts opera ting over straight ball or roller bearing idlers. The Obviously, the capacity cannot be greate r than the least of
(alter is the preferred type, although sliding belt conveyors are these. Speed should not exceed 100 feet per minute for sliding
most frequently used where the loads are light, where the belt belts or 250 feet per minute for belts operating on idlers.
must be continuously supported, and where the co nveyor
lengths and speeds are not excessive. Width of belt
For the selection of a flat belt conveyor for parts and pack- The mínimum width of belt musl be as great as, or greater than
ages, it is necessary to g ive careful consideration to the the ma ximum dimension of the largesl objecl lo be handled.
following factors: By ma ximu m is meant the dimension a cross the corners, if the
Path of conveyor object is likely not to be p laced squarel y on the belt. Two or
Speed of bel t three-ply bells may be used on narrow, shorl cenler convey-
Width of belt ors carrying very light objects. Otherwise four-ply bells should
Load on conveyor be considered mínimum.
Path of conveyor Load on conveyor
A flot belt conveyor for handling parts and packages may For purposes of making a recommendation it is necessary to
be operated over varied paths, simila r to those of bulk know the maximum load to be carried on the belt al a ny one
material co nveyors . Limitations to the angle of incline, how- time.
ever, are determined by the angle a l which backsliding occurs.
Should the required incline be greater than the angle al which Recommendations
backsliding occurs, cross cleats of wood or steel can be Given adequate descriptions of the conditions a nd requiremenls,
mounted on the belt. and the facto rs mentioned above, complete and carefully
engineered recommenda tions a re a vailable. Link-Belt's un·
Speed of belt
equaled backg round and experience in the ha ndling of mole·
The speed of the bel t is determined b y the si ze of the parts rials is applicable to flat belt conveyors for peris and packages.
to be carried and the number to be handled per unit of ti me . For your requiremenls, consult Link-Belt.
L 1 N K - B E L T • 499
parts and package handling
arm and tray elevators
Liftlng barreis from fl oor t o s hipping platform, lhis arm elevata r la ads Lowering pape r rolls fr o m pape r mo chlne floor to m ain floor a t lorge
and unlaa d s auto matically. Phalo 26959 ip e per p b nt, this flnger-tr a y la werer mave s heavy lo ads efficiently.
P h ola 36007
500 • L 1 N K - B E L T
parts and package handling
arm and tray elevators
lnstallations
Arm ele vator hondles boles of wool from receiving floor to sixth Aoor Tray lowere r hond les 2000-pound rolls of newsprint stock from unlooding
ot woolen milis. Photo 341 62 dock to storoge orea in basement of large newspoper pio n!. Photo 37657
Style B tray e le vator obout to discharge 990-pound linoleum roll to He ad t erminal o f Sty le 8 t ray e levator roising a package which will
unloading table. Elevalor hondles heovy roll¡ between bosement, first, be deposited on the stationary arms in !he foreground. Photo 21980
1econd and third floc;>rs. Photo 30354
L 1 N K - B E L T • 501
parts and package handling
arm and tray elevator5
,,.
SECTION AA •'
LOADING SKIDS ,.
'.
SECTION BB
Fi g . 3616
12 14 18
e 16868
14 11 6 9 y. 10 15 3/.o 23 3/.o 32 y. 38 y. 17 Y2 24 29 Y. 28
e 16869
13 16 21
e 16648
17 9 9 1 2 ~, 12 17 3/.o 25>;.. 343/.o 40 3/.o 20 24 31 3/.o 30
e 16649
p 853
16 20 25 21 9>;.. 9 3/.o 18'l\¿ 15 20l/.o 283/.o 35Y. 41 y. 20 Y2 28 32 y. 33
p 854
19 24 30
e 18429
28 12 12 18:;.1, 16 21 3/.o 293/.o 40 Y1 46 Ya 25Yo 28 37 Ya 34
e 18430
p 767
19 24 30 31 13 13 15:Y1 16 2l3A 29 3/.o 40 3/.o 46 3/.o 26 28 37>;.. 34
p 766
502 • L 1 N K - B E L T
parts and package handling
arm and t ray elevators
...... '
,, r .• •
r
A
t A
LOAD
e-__ :'
i ' 1
FPM
1
60
STATIONARY
LOADING
ARMS
SECTION AA i 1 .
. C/ L 1
lm&~'º"j
1 .
. 1
1 .
...,-
..
1,-4 '•
.-• L--~~"""""~---....J
.... ~~·... ~., '.... : . 4'. . . ,..C>:1:. : ·.: .--- .J
Fig. 3617
L 1 N K - B E L T • 503
parts and package handling
arm and troy elevators
c~~~-o---
REVERSIBLE EAR
MOTOR DRIVE'.j]
1
J
1
UNLOADING SKID
'L.
, ....
LJ--~-
-'• -· .
.. ..... . =:;}
..
OFFSET IN GUIDES '
TIPS TRAY AT
'
UNLOADING POINT 1:
TO DISCHARGE LOAD
1!
' 1
CENTERS
,,
3 - >-
(·-- y~·--,\
1 ·+·1·:
AUTOMATIC ) 1 L<iAD 1 1:
FEEDING ARMS
·~ ./
, TRAY : _: ; 1:
H
GUIDE
ROLLERS
f-{ .
G i·: 1 : •• TAKEUP
1
' -<- - FT1t-º-;---:-..-,'>,-<:·;J
Fig. 3618
The elevator shown is designed to handle paper rolls ar less shut off, as long as loads are fed to it, otherwise
cylindrical containers, but, by use of the proper troy, load- the troy will complete the cycle and then come to rest
ing and unloading arms ar skids, it is adaptable far al the loading position.
barreis, bags, boxes ar other articles . The troy may be
fitted with rollers far transporting flat bottomed loads A B e D E F G H K
which must be handled gently. Rais ing and lowering FEET AN O INCHES
are perfarmed over the sorne path by mean s of a 6-0 8-5 4-7 1 5-0 i 8-9 1 5-6 1 3-3 1 2-9 6-6 1-2
chain hoist.
These elevators may be insta lled with manual, semi- Hove d imensio ns certified for instollotion purposes.
automatic ar fully automatic controls. With semiautomatic These d 1"1enS1ons ore fer o typ ocol e levotor to hondle po per ro lls 30 to AS
controls, the elevator will co mplete one cycle each time in ches in d io me ter, up to 72 inches long, we1g hing 5000 pounds ond will
se rve os o g uide fer layout purposes.
it is started, returning the troy to loading position. With Th11 elevotor con be furnished tn vorious sizes o nd modified to hondle
fully automatic control , it will continue to operate, un- o ther orticles.
5 04 • L 1 N K - B E L T
parts and package handling
arm and tra y eleva tors
: ,Y--~ : M
t
' 1 · 1
HINGED
UNLOAOING ARMS
i
C/L
OF 1
ELEVATOR
CENTERS
:1 1
1
HINGED
LOAOING
ARMS
SECTION AA
& ~ 4 V •
,. .. '"1
!j.f
UNLOAOING ...."
, ,,\
'.
,:'"'
'~' ORIVE MACHINERY MAY '
-~' BE LOCA TED A T HEAO
" ENO FOR HEAVY ANO
--+1 ,~ LONG C ENTER ELEVATORS
Fig. 3619
The installation illustrated is a suspended troy elevator quently located at the foot terminal, os shown, but head
or lowerer on which the ascending run may be loaded end drives are usually employed for heavy and long
and the descending run unloaded at any floor by setting center elevator designs.
the hinged arms on both loading and unloading sides
in the appropriate positions. Hangers, freely sus- A B I C / D I E I F I G I H I J I K/ LI M
pended from the two strands of chain, carry the trays FEET ANO INCHES
so that they are always in the carrying position . 3-11 Y2 / 4-1 O 3-9 Y2l 2-8 13-1 O 3-4 / 3-0 I 3-0 / 5-6 6-6 6-0 2-3
When handling boxes, crates or cartons, un loading Hove dimensions certified lor instollotion purposes.
arms may be fitted with rollers and installed at the Thes• dim•nsions ore lor o typicol elevotor to hondle bags ar barreis up
proper slope for gentle discharge. When conditions are to 24 inch diometer by 30 inches long, weighing up to 500 pounds each
ond will serve os o guide lor layout purposes.
favorable automatic feed ing devices may be incor- This elevator can be iurnished in various sizes and modiíied to handle
porated with the loading arms. Orive machinery is fre- other articles.
L 1 N K - B E L T • 505
parts and package handling
parts f eed ers
Feeding hollow he ad s et screws Bank of parts feeders in on outomotive engine pion! handling o voriety of ports,
to o cen terl ess thread grinder with eoch being fed into o seporote compo rtment of a ports kit troy. Photo 5 4004 1
p orts feede r . Photo 530826
Nin e parts feeders supplying adding mochine pips in o vert ical positian Fee ding be aring s he lls and roce rlngs
to o g roup assembly jig . Photo 53062 1 to outomotic hinge beoring machine with
t wo po rts feeders. Photo 53061 8
506 • L 1 N K - B E L T
parts and package handling
parts f e e d e rs
A tra n sf e r a nd starage parts fee der a nd a v e rtical v lbrat ory porta f eed er
handling gear blanks lo and between four boring and facing operations. Photo S40402
L 1 N K - B E L T • 507
parts and package handling
trolley conve yors
•rolley conveyors
Link-Belt trolley conveyors are universally used to reduce
manufacturing and handling costs by efficiently mechanizing
many kinds of industrial operations. They are a versatile con-
veying medium for handling parts, components and assemblies.
Trolley conveyors consist of an e ndless power driven chain
suspended b y ball bearing trolleys from an overhead track.
Trolley conveyors offer unlimited possibilities of flexib ility,
capacity and length. The path of trove! can wind and bend
in the horizontal plane and dip and rise in the vertica l plane
to suit simple or complex layout requirements. An extremely
wide range of material sizes, shapes and weights can be
handled. Coupled with modern control systems, trolley con-
veyors automatically p erform a wide variety of functions.
Application of trolley conveyors by Link-Belt, from the
creative sales engineering in the initial stages through the
final engineering, manufacturing and installation, assures the
most appropriate and economice! conveyor to suit individual
requirements.
4 " trolley conveyor wilh multi-purpose corriers handli ng metal bothtubs through vorious flnishing opera tions. Photo 38944
508 • L 1 N K - B E L T
parts and package handling
trolley conveyors
contents
lntroduction ........................ ........ ...... 508 Layout procedure ... . ........ . .. ... ........... 522
Sizes .................. • ........................ 51 O Size selection ...... .......................... 523
Chain p ull calculations .. . .......... 523 and 527
Components Multiplane service limitations ...... . ...... . .. 523
Chains........ . ....... . ............... .. .... 51 0 Component selection ...... .. ........ .. ..... . ... 527
Trolleys ..... . .. . ... .. ... .......... . . . ....... 511 Supports and superstructure ... .. ... .. . .......... 529
Roller turns ................... ...... ......... 51 4 Guards ........................ ... .......... 53 l
Traction wheel turns . . . ... .. ..... . .... .. ....... 515
Takeups..................................... 516 Oimensions
Straight track, vertical curves and safety devices .... 517 Chains ....... ... ... ......................... 532
Orives .. .... .... ....... . .... ........ .. .. .... 518 Trolleys . . .......... ....................... . . 533
Hooks and carriers ...... . ...... . .......... . ... 520 Roller and traction wheel turns ... .. . ....... ..... 535
Takeups .... . ... .. .... .............. . ..... . .. 536
Selection Orives . .... .. . .. .. .... .. . ........... ...... .. 537
Ty pical trolley conveyor layout .. .......... ... ... 52 l Straight track and safety devices ............. . .. 538
Chairs on the tro lley conveyor dip inlo lonk of prime coot
and then pass through a drip ore a ta d rying oven.
Photo 36489
L 1 N K - B E L T • 509
parts and package handling
trolley conveyors
Sizes
Link- Bel! trolley conveyors o re buill in three standard ond several
speciol sizes to meel o wide range of load, poth ond length re-
quirements.
3" trolley conveyors ore designed far relotively light loods ond
low chain pulls. They ore used to hondle smoll components, sub-
assemblies ond light producls such os smoll electricol opplionces,
electronic equipmenl, ond smoll fobricoted metal p roducts. 3u 1-beom
trock and X348 Rivetless chain are used.
4 " trolley conveyors ore designed far moderole loods ond choin
pulls. This size is the most popular ond is very widely used throughout
industry. lt has sufficienl copocity far most opplicolions in the mojar
opplionce, oulomotive, o ircroft, implemenl, rubber ond ceromic in-
dustries ond most other metal fob ricoting ond monufoct uring opero-
tions. 4u 1- beam !rack and X458 Rivetless choin ore used.
6 " trolley conveyors ore designed far heovy duty service and
high choin pulls. This size is used in faundries far cooling coslings, in
!he sleel induslry far handling fargi ngs or coils of rod ond strip, in the
construction mochinery o nd outomotive industries, ond for othe r
monufacturing ond processing operotions involving heavy material.
6 11 1- beo m trock ond X678 Rive tless choin ore used .
3 " trolle y convey or 4 " trolley conveyor 6 " trolley conveyor
Load bars, which join two od jocenl lrolleys into o faur-wheel a s-
3" 1-beam track 4 • 1-beom track 6" 1-beam track semb ly ond combine their load corrying copocity, ore o voiloble
3 ' trolleys 4 " trolleys 6" trolleys for oll th ree sizes of Link-Bel t lrolley conveyors. This orrangement
X348 Rivetless chain X458 Rivetless choin X678 Rivetless chain
permils the copocily of exisling conveyors to be increosed ond plont
standardization of o trolley conveyor size suito ble for the mojority
of loods involved.
Chains
Drop farged stecl Rivetless chaim hove been used on trolley con- the peening aclion of centerlinks on trolley brackets by providing
veyors far many years because of their high strength with minimum shoulders lo limit lhe sliding oction of trolley brockets.
weight, ond fl exibility in two piones. They hove the odded odvontoge All ports of Link-Belt Type X Rivetless chains ore heot treote d lo
of easy ossembly ond disossembly without tools. provide greater slrength ond moximum weor resistonce. Mony
Type X drop farged steel Rivetless chains ore used on oll Link- standa rd ond speciol choin pins ond ollachments ore available lo
Belt trolley conveyors. These chains hove greoler lronsverse strenglh, meet o wide voriety of requirements.
will operote oround o shorter rodius in o vertical plone, ond reduce
X678, X458 ond X348 drop forged steel Rivetless Rivetless chains are easily assembled and disassembled without tools. (X458
chains for trolley conveyors. Photo 393 85 chain shawn) Phota 39234
Many types of chain pins and intermediate chain allachments are available for Rivetless chains. Photo 39218
510 • LINK-BELT
parts and package handling
trolley co nveyors
Series 500 trolleys consist of two wheel ond brocket ossemblies with on
ottochment between the brockets to serve os o spocer ond to suspend
Forged steel bracket loods. Eoch wheel ond b rocket ossembly consists of o boll beoring wheel
provid es m aximum rigidly joined to o heovy drop forged steel brocket by o bolt or rivet.
strength. The choin is supported in occurotel y formed choin pockets in the brockets
ond the entire ossembly is secured by two bolts, one obove ond one
below the choin on the vertical centerline of the brockets.
These trolleys ore monufactured with the sorne precision os Link-
Extra wide lug s fil shouldered
chain center links closely and Belt boll beorings. Sound design ond the most modern facilities for
provide large bearing area for manufacture, inspection ond ossembl y combine to ossure o quolity
long life. product capoble of long, dependoble service unde r severe conditions.
3" trolleys
3" trolleys operate on 3" 1-beam track wilh X348 or 348 Rivetless chain and
Attachme nts have a 5 Y2" drop (distance from top of !rack lo chain centerline.) The two-
wheel trolley has o copacity of 250 pounds for monoplone service. All ottochments
B e E shown al left except J ore ovoiloble ond speciol ottochments con be furnished.
Stud Pendant Lo ad bar
forged formed pendant 4" trolle ys
steel sleel Formed
steel 4" trolleys operote on 4 11 1-beom !rock with X458 or 458 Rivetless cho in and
ore ovoiloble wilh 73/J/ and 8 " drops (distance from the top of the !rack lo
choin centerline). The two-wheel trolley has o copocity of 500 pounds for mono-
36400 plone service. All ottochmenls shown ot left ore ovoiloble ond speciol ottach-
ments con be furnish e d.
39025 36399
6" t rolleys
H J 6 11 troll eys operote on 6 11 1-beam !rack wilh X678 or 678 Rivetless cha in and
Clevis ldler Swivel have a 1O" drop (distonce from the top of the trock to the chain cenlerline).
Form ed formed forged The two·wheel trolley has o capacity of 1000 pounds for monoplane service. All
steel sleel steel oltochmenls shown al lefl excepl J ore ovoiloble ond speciol ottochmenls can
be furnished.
36402
36401 36403
LJNK-6ELT • 5 11
parts and package handling
trolley conveyors
Series 600 trolleys consist of two wheel ond brocket ossemblies with
on attochment between th e brackets to serve os o spocer ond to
Forg ed steel b racket suspen d loo ds. Each w heel ond brocket ossembly consists of o bo ll
provides m a ximum
s tre ngth. beo ring wheel rig i dly joined to o heovy drop forged steel brocket
by o b o lt o r o rivet. Th e b rockets end ot the top of the chain w hich
is supported in pockets formed by the bottom of the brockets ond
projecting lugs on the ottochments. The complete ossembly is secured
<..,~
A llac h m e nl lu g s a nd b otto m /
of bra ckel flt sh ouldered cha in by two bolts locoted horizontolly on the brockets obove the cho in.
ce nter link cl osely to p ro vide a Attochments ore ovoiloble in 4 moteriols; Promol, casi steel, forge d
mo re rigid jo int with large ond formed steel os shown below. The table on poge 534 lists ty p es
bea ri ng a rea fo r long lil e.
ovoiloble for specifk trolleys ond speciol ottochments con be fur-
nished. Promol ond forged steel ottochments ore suitoble for opplico -
tions requiring o rigid joint or reduced joint cleoronce between corrier
~ stem ond ottochments.
39230
These trolleys ore monufoctured with the sorne precision os link-
Belt boll beorings. Sound design ond the most modern facilities for
manufacture, inspection, ond ossembly combine to ossure o quolity
product copoble of long, dependo ble service under severe cond itions.
4" trolleys
4" trolleys operote on 4" 1-beom track with X458, 458 or 468 (with odapt-
ers) Rivetless choin. Avoilable drops (distonce from top of trock to choin
centerline) with X458 ond 458 choin ore 7 3/i,", 8 11, 8 V. " and with 468 cho in
ore 7 Y2", 8 5/i,", 8'/i,". 468 choin is recommended for applicotions hoving
individual loads within the roting of o 4" trolley, but where excessive choin
Attac hments pulls due to long or complex poths would require en obnormol number of
drives with X458 choin. The two-wheel trolley has o copocity of 500 pounds
for monoplone service.
6" t r olleys
E 6" trolleys operote on 6 11 1-beom !rock with X678 or 678 ond X458 or 458
e e
Load ba r choin. Avoiloble drop (distonce from top of trock to choin centerline) with
Pendant Pendant
pendant X678 or 678 cho in is 1 O%" ; with X458 or 458 cho in is 1O". The trolley de-
Promol Formed steel
Casi sleel signed for use with X458 or 458 choin is recommended for opplrcotions
hoving heovy loods ond short simple poths where the individual trolley load
exceeds the copocity of o 4" trolley, but where the choin pull is within the
39029 39023 39027 copocity of X458 choin. The two-wheel trolley has o copocity of 1000
pounds for monoplone service.
H H H
Clevis Clevis Clevis
Promol Formed sleel Forged sleel ld ler l dler ld ler
Pro mol Formed steel Forged sleel
51 2 • L 1 N K- BEL T
parts and package handling
trolley conveyor s
Special trolleys
Ele ctrified trolleys
Roller turns
19235
Rolle r turns ore used to g uide the conveyor choin oround horizontal turns are commonly used in ovens and in proce ssing e quipment, since
turns to keep the centerline of the choin under the centerline of the they hove only one bearing that requires lubrication.
1-beom trock a l oll times. Ball b e a ring rollers for Link-Belt roller lurns are d e signed specifi-
Link-Belt roller turns consist of o series of double row boll beoring cally for this purpose a nd are built with the sorne precision a s Link-Be lt
rollers mounted on speciol bolts between two curved steel re toiner boll be orings.
The o uter shell with integral roceways is accurately machine d from
bors supported by welded steel brockets from o substontiol struc-
steel tubing; the inner ring with integral raceways is made from ba r
turol ste el frome. Curved !rock sections ore occurote ly form ed without
stock. Both componenls ore carburized ond hect lreoted lo ossure
distortion of 1-beom flonge s.
ma ximum life of rolling surfaces. A full complement of balls a ssures
Roller lurns ore ovoiloble in mony standard rod ii for a wide ample bearing capocity. Formed sleel e nd shie lds o re press fitted
va riety of a res; however, special lurns can be furnished . Turn radii lo the inne r ring to preven! the e ntry of forei gn ma terial and to seal in
selected must be lorge enough lo provid e cl e arance be tween adjacenl the b e aring lub rican!. Rollers with four differenl lubrication p rovi -
loads on the conveyor. W ith proper lubrication, roller turns will operale sions ore ovailoble. Roller turns are furnished with Style OL rollers
sotisfoctorily al te mperatures up lo 270° F; howe ver, traction wheel unless otherwise specified.
Style OL •Oíl lub ricote d thro ugh a ho le Style GL • Greose lubricate d through a Style GLP • Grease lubricote d thro ugh a
in the top beo ring shield . Used fo r lo w spee d fl ush pressure lubricotion fitting in the top flush pressure lubrication fitting in o drille d
applica tio ns ond where toller lurns o re reod - be o ring shield. Recomme nde d for ali appli- ce nte r mounting bolt. This style provid es the
ily occessible. cotions ond is pa rticulorl y advontage ous for optimum distribution of lubrican! lo !he
high speed opplico tions. be o ring surfoc es. Re commend e d fo r a li ap-
plications ond is porticulo rly odvonlog eou s
for high spe ed opplicatio ns. 11 p rovid es the
b es! lubrican! dislribution ond convenient
occess to th e gre o se fittin g.
3895 1
Troction wheel lurns ore used lo guide the conveyor choin oround horizo ntal turns to
keep !he cenlerline of !he choin under !he centerline of !he 1-beom !rock al oll times.
link-Be l! lroctio n wheel turns co nsisl of o welded steel wheel with o wide rolled sleel
rim concenlricolly ottoche d b y spokes to o sleel hub fitted with e ither o b ronze b eor-
ing, topered roller beoring, or copper Gropholloy b earing. The wheel is supported by
o
ond turns on a cold ralled steel shaft which is rigidly alloched to welded sleel mounling
brocket. The brocket ond curved !rack section o re supporte d by o welded slruclural slee l
frome. The curved 1-beam !rock seclion is occurotely formed withoul dislorting the b eom
,,.,.,, ,
11
1¡
1
--
flong es.
Bronze be aring whee l, Styl e BH
Bronze b e a ring wheels (Style BH) a re recommended for mod erole speeds ond cl e an,
dry operoting conditions ot lemp eratures up lo 270° F. Topered roller bearing wheels
(Styl e RH) ore recommended for moderote or high sp eeds and with speciol lubricanls,
for exposure lo moisture or chemica l vopors ot tem p erolures up to 270° F. Lo rge lubri-
c an! sto roge spoce exle nd s lub ricolion intervo ls. Copper Gropholloy b eoring wheels
(Style GH) ore recommended for use in ovens ond will withstand lemperatures up to
700° F.
Wheel diomelers mus! be selected lorge e nough lo provid e cleoronce between odjo-
cenl lo ad s o n !he trolley conveyor. Troctio n wheel turns ore ovailable in mony standard
pilch diamelers ond o res, ond special turns con be furnished. Traction wheel turns ore
furnishe d with Style RH wheels unless otherwise specifted.
Ta p ered roller be aring whee l, Style RH
Fe atur e s
1. One cenlrolly loco ted b eoring to service and maintain. This is odvanlogeous for
\ ¡ :
turns loca ted in process e nclosures where occess is limited and where beorings
may be exposed to hect, moisture or corrosive vapor. The single beoring is also ~
desirabl e for turns exposed to excess dirl or abrasive dust, in high storage bays
or over extremely congested oreas.
2. Continuous riding surface for the choin lrovel oround corners, minimizing chordol
aclion and choin weor. I i1 6111
3. Can be furnished with provision for remole lubricotio n. Copper Graphalloy b earing wheel , Style GH
Takeups
Takeup s control choin slock and permit ex·
cess chain to be removed from the conveyor
when necessory. They are located neor
drives o n the slock choin sid e.
10219
39221 39221
Welded track joint Bolted track joinl
Vertical curves
To ne go tiote o change in elevation, on accurotely formed double
vertical lrack curve is used. Vertical curve radii must be carefully
selected b eco use the radius will affecl the magnitude of the resultan!
force exerted by lhe chain p ull on trolleys and track flang es. Link-Be lt
vertical track curves are accurately formed to specifled radii, with no
lrack deformation. Vertical curves narmally are made as single curves,
ond are fleld assembled into double curves. Vertical curves are avail-
oble for all three !rock sizes in standard ares o f 30º and 45 ° and
various radii lo meet a wide varie ty of conditions. Special curves
con be furni she d.
37558
Dou ble v ertica l curve
39222
Ba ckst o p (uphill ru ns)
Anti-runaways (downhill runs)
Anti-runo woys are used on downhill runs to stop the choin and the
drive if on obnormol increo se in speed occurs in the direction of lrovel.
They ore recommended for lrolley conveyor runs descending more thon
1 O feel on one floor ond for all runs descending from one floor to
another. Anti-runowo ys con be odjusled to serve as bockstops and
ore so used o n reversing conveyors. For downhill use, anti -runoways
ore octuoted by a chong e in the inerlio of the lever arm, which is
offecte d by the speed of pa ssing trolleys. A sudden incre ase in speed
will cause the lever to release a heavy track block which engoges the
next po ssing trolley to stop the chain ond also actuales a li mit switch 39224
to stop the conveyor drive. Anti-runowoys ore ovailobl e for 3 ", 4" Run posilion Tripped posilion
ond 6 " trock. Anti- ru naway (downhill runs)
LIN K- B E L T • 517
pacts and package handling
t'tolley conveyors
Drives
Link-Belt trolley conveyor drives ore built in two ge neral types: coter- exte nd ed dry well type b e oring housing on the output side to provide
p illo r ond corner sprocket. Orive speeds, either constan! or variable, built-in shoft olignment ond mo ximum copocity for overhung loods.
up to o normal moximum of 150 feel per minute, ore ovoiloble. Orives Sp eed red ucers ore connected to d rive motors by V-belts, silenl
for speciol opplicotions requiring higher speeds or other speciol or roller choin ar variabl e speed p ulley units. Link-Belt drives hove no
conditions con be furnished. o pe n o r exposed georing . Orive ossemblies ore integro lly mounted on
All drives hove Link-Belt helicol-wo rm geor speed re d ucers with o n structurol steel fro mes.
Drives
Co nstant spe e d d rives
On opplicolions where lhe desired conveyor speed is flxed, constan!
speed drives ore recommended for their simplicity ond economy. A
simple V-belt drive is used to connect the motor ond worm geor re-
ducer. Constant speed drives ore pre flxed with the letter C in the
Orive Selection table, pog e 528.
Multiple drives
On some conveyors, the length, the load, or o combinotion of these
two will result in o choin p ull greoter thon the copocity of the choin
ond of drives usuolly furni shed for the conveyor size. To meet this
condition, two or more identicol, occurotely synchronized drives o re
used. Flooting caterpillar drives ore recommended for multiple drive
instollotions to eliminote multiple progressive sheor pin breokoge in
evenl of on overlood on one drive.
For constan! speed conveyors, odequote synchronizotion con b e
obtoined by using high slip motors ond selected V-belt or choin drives.
For variable speed opplicolions requiring multiple drives, the best
orrongement is on electricol system thot will occurote ly control either
the outpul speed of the drive molors, or lhe effective input speed
d elivered to the worm geor sp eed reducers. Three methods of 6 to 1 v a ria ble sp eed drive
occomplishing this ore:
An AC-OC drive system with the OC g e nerotor controlling the
speeds of the individual drive motors. Speed voriotion of ali
drive motors is occomplished by vorying the excitotion of the
OC generotor. Individual motor rheostots o re provided to bal-
ance the lood s on e och drive. For low horsepower drive systems,
control systems using electronic rectifiers ore ovoiloble thot
eliminote the AC-OC motor-generotor.
2 A controlled synchronized eddy curren! clutch system in which
the individual drive motors o re connected to speed reducers
through eddy curren! clutches wired to o common control panel.
Output speeds of ali drives ore voried from the control panel.
3 A motor driven AC generotor syslem which drives motched AC
squirrel coge motors on conveyor drives. Speed is controlled by
vorying the frequenc y ond voltoge of the curren! supplied lo
conveyor drive motors. No direct curren! mochinery is used.
Consult Link-Belt for recommendotions on variable speed multiple
d rive syslems. Va riab le speed drive for multi p le d rive application 3871•
LINK- B EL T • 5 19
parts and package handling
trolley conveyors
Simple benl ro d carrie r for handling small metal Plo slic covered co rrier handling smoll mo tor sto tors W ire basket for ha nd ling small p eris lhrough wash-
parts. Photo 39227 o nd ro lors without scra tching them. Photo 38717R ing or d ipping o p e ro tions. Photo 3 87 1 8L
-.~ ,-!~
, _,, /"'"
Coil hook carrying sleel wire. Pho to 39228 Benl ro d co rrie r for compocl stora ge o f refrigerolo r O p en C-sho p e d engine carrier. Engine can be ro -
lro y s. Pholo 387 35 R ta ted in 90 increments on co rrier. Photo 37 4 0 5
'
_....,./
,/['
... ' .
.. ' ' '
' ' ' ' "í
..
,~- , .. '
ill ' ' ' ' .........l , ,~
' t •
Oump bo ttom corrier for o utomotic unlood ing. Ca rrier with flxture for ossembly of refrigero tion Troy carrier for cooling castings. Troy is p ivoted off
Photo 39 229 compressor. Photo 3 8 717L cen ter for outomo tic unlood ing, open construction is
for uv tomotic looding. Photo 38928
520 • L 1 N K - B E L T
parts and package handling
trolley conveyon
~---------------------200!.nº'--------------------~
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" • 62 1 4
ELEVATION
L 1 N K - BEL T · • 521
parts and package handling
troll e y conveyors
Selection
A t rolley conveyor can be eosily selected by following the ste ps Select t e ntative track elevations
below. Each step is full y discussed a nd a typical exampl e is then The best path for mosl applications will be multiplone (!ro ck el evat ion
p resented .
will vary to suit poth requirements). Select !ro ck e levotions al load
Make material flow diagram ind icating quantity of ma- and unlood po ints so co rrier shelves or hooks will b e al a conveni ent
terial t o be handled per minute or hour working height. The rest of the conveyor con most conveni ently ond
economically be supported al an elevation slightly und er t he bottom
1. On a plant layout locate pick-up and delivery points in creas
of building trusses o r beoms. Trock on fl oor supported conveyors
to be served by co nveyor system. Locate these points so
should be kepl as clase to the floor a s requi red cleorances w ill allow.
material i s loaded or unloaded at points most convenient to
Track eleva tions o n layouts are olways m easure d from top of !rack
operation involved.
lo floor. Establish d esired track elevations for the path o nd show
2. Co nnect points by a line indic ating normal direction of material them on la yout al points of elevation chang e. The d ifference be-
flow from o ne point to another in proper sequence. This flow tween upper a nd fower elevations al p oints of change is d rop of dou-
fine establishes a t entative conveyor path. ble vertical curve req uired. Record thi s al points of elevation chong e.
3 . Since the best system ma y require more !han one conveyor, Trach elevations for the examp le problem were selected as shown
consider the following factors: to suit the system .
Need for storage between operations.
Diverging flow of material from o ne poinl to severa!
D etermine maximum incline angle for vertical curves
remole points. based o n míni mum carrier spacing
C onverging flow of material from sev ero! remole points Select incline ang le for v ertical curves to p rovide cle arance between
to o ne assembly conveyor or orea. adjacent ca rriers on inclined runs as shown in Fig. 6278. Dim ension A
shown in the figure is t abufoted in Table 1 " Load cl earance o n
D eterm ine the most convenient weight and/ or number of inclined track" for a v a riety of load spacings and angles of incline.
pieces to be h a ndled per carrier and establish tentativa N ote that length of ca r rier mus! b e less than dimension A to p rovide
carrier size and sha pe cleora nce. 2 " cleo rance will be adequate for many applications,
The size, shape and w eight o f material lo be hondled, the method however, 4 " clearance should be provided when handling fro gil e o r
of loading ond unloading, and any process operalions to b e performed painte d material. lncre ase clearance for high sp eed oper ation. Also
on material on the conveyor affect the size and design of the carriers. provide clearance betw een to p of ca rrier and conveyor chain.
Clearance ovo iloble in !he building along conveyor poth ond the lnclining to p corrier member s ot some angl e as v ertical curves will
cleoronce ot t he horizontal lurns and vertical curves mus! b e con- usually provide sufficient clearonce.
sidered when eslo blishing corrier si ze. Typical carriers for several Carriers on examp/e conveyor are 32" long and are spaced on
differenl applicotions ore shown o n poge 520. Design o lenlotive 48" centers. From T able 1 select an incline angle of 45° which has
corrier to suit the ma terial ond operotions involved . Carrier should an A dimension of 34" for loads on 48" centers. T his will prouidc
p rovide eosy occess for convenient loading ond unloading, ond be 2" clearance between 32" long carriers.
orronged to p reven! damage to odjocent pieces. Determine plan
view outline dimensions ond o vera ll height for cleoronce purposes.
- = 18o carriers
. per /¡our
. . = -180 lood 1 Hotizontol centetS A, inch es
R equ tred conveyor capaci/y spocing , Incline ongle, d eg r ees
1 inche s 5 1 1 o 1 15 1 20 1 2 5 1 30 1 35 1 40 1 45 1 50 1 55 1 60
= l60
BO = :J carriers• per minute. 12 12 11 V1 1 1'11 11 y. 1ov1 10'11 9 V1 9 Y. 8 y.
73.4 6 V1 6
16 15 v1 153.4 15 !h 15 Y, 14 Y2 l 3 V1 13 y, 12 \4 l l3/1
103/a 9 Y. 8
18 18 173.4 17311 17 16 311 15'11 143.4 l 3 V1 1 l 'lo 103/o
1231. 9
Make horizontal turn cle arance diagram to e stablish t en- 24 24 23 '/o 23 Y. 22 '/o 21 % 2ov1 193.4 1831o 15 y, 133.4
17 12
tativa mínimum carrier spacing and horizontal turn radii 30 29 V1 29 '11 29 28 y. 27Y. 26 24 '11 23 2 1 y.
193/a 17 V. 15
32 31 V1 31 y, 31 30Yo 29 2731. 26 '.4 24 Y2 22 '/o
20 '11 183/a 16
With carrier size known, moke a cl eoronce diagram to determine
36 35 V1 35 Y2 34 3.4 33 V1 32 '11 3 1 y. 29 Y, 27 '11 25Y,
23 Y1 20Yo 18
corrier spacing ond hori zontal turn rodii to p rovide cleoronce between 40 39 V1 3931o 38 '11 37'11 36Y. 34 '11 32 % 30% 28 Y•
25% 23 20
carriers al turns. To do this make o pion view layout to scole, o s 42 41 V1 4 131, 40'/o 39 Y2 38 1/o 36 3/1 34 3/a 32 V. 29 %
27 24 y, 21
shown in Fig. 3793. 48 47 V1 47Y. 463/1 4 5Y1 43 Y, 4 1 3/1 3931o 36 31. 34
30V1 27'11 24
Usi ng the 20" wide x 32" long examp/e carrier dimensions, a 54 53 V1 5 3 '.4 52 Y. 50 3/4 4 9 46 % 44 y. 41 3/a 343/4 3 1
38 Y. 27
layout will show that adjacent carriers will clear on 18" radius 56 55V1 55Y, 54 Y1 52% 50 3.4 48 Y2 4 5V1 4 2V1 39 '1o
36 3 2Y, 28
60 59 % 59 Y1 58 56 3/o 54 3/a 52 4 9Y1 46 42Y,
38'/1 34 y, 30
horizontal turns when spaced on 48" cenlers. 64 63 3/4 4 5 y. 41 Y1 36%
63 161 V1 6 0Y, 58 55 Y2 52 Y2 49 32
72 71 % 70 V1 69 V. 67314 65Y. 62 3/o 59 55 y. 5 1 46 y, 4 13/1 36
80 79 % 78 V1 177y, 75y, 7 2Y, 69 3/o 65Y, 61 3/1 56V. 51 y, 4 5V1 40
522 • L 1 N K - B E L T
parts and package handling
trolley conveyors
Selection
Compute t e ntative chain pull view will suffice in many cases. Always allow one trolley spacing
To calcula te tentative cha in pull, add 1 O lbs. per ft. (tentative design between the tangent lines of horizontal turns and vertical curves.
weight of chain ond trolleys) to weight of live load and carriers in · lf no clearance problems exist, select the recommended radius far
lbs. per ft., and multiply by conveyor le ngth in feet, and by 3% the tentative conveyor size and pass on to Mod ify siz e sele ction.
coefficient of friction. Use Nom ographs to d e t e rmine lengths of vertical curves
lf load is removed ot a high point, or if condition can exist where To assist in selecting vertical curves, use Nomographs A and B,
loads are moving up a vertical curve when no compensating loads pages 524 and 525 which show the relationship between horizontal
are moving down a comparable vertical curve, add the product of length, radius and angle of incline far vertical curves. Any one ítem
lift in feet and live load weight in pounds per faot to the faregoing. can be determined when the other two aré known. Results will not be
Always make an addition for each uphill vertical curve which ha s no exact but will be sufficiently accurate far layout ond estimoting
compensating downhill vertical curve. purposes. Nomograph A shows relationships far continuous double
For example conveyor: curves (upper and lower curves joined at their tangen! lines). In many
Chain and lrofleys JO pounds per (t. cases, an inclined section of straight !rack will be required between
Carriers 12.5 pounds p er ft. upper and lower curves to give the required drop. Nomog ro ph B
Live load 37.5 pounds per (t. shows relationships far inte rmediate inclined straight sections in
Total movi11g weight 60 pounds per (t. vertical curves. Standard ra dii and angles are shown in heavy type.
Conveyor length calculated = 700 (eet For the example conveyor (3" conveyor tentatively selected),
60 X 700 X .03 1260 pounds 8'-0" radius is selected from Table 3. A 45° maximum angle of
37.5 X 8 (t. li(t 300 pounds incline has been determined (rom Table 1. Consider curve BC on
the layout, page 521, which has a drop of 8' -O'. To determine
Tentative chain pull = 1560 pounds horizontal lenglh proceed as (ollows:
Select tentative conveyor size based on monoplane chain From Nomograph A, page 524
pull and trolley loads 1. Line 1 (from 45º on f!H scale to 8'-0" on R scale) inter-
Pull ratings of Rivetless chains, trolley load capacities far monopla ne sects H (drop ) scale at 4'-8".
service and trolley spacing multiples far mejor trolley conveyor sizes 2. Line 2 (from 8'-0" on R scale lo 45º on flA scafe inter-
are shown in Table 2. sects A (horizontal length) scale at 11'-4".
Frequently, chain pull will exceed !he capacity of the chain used 3. Remaining drop reguired: 8'-0" - 4'-8" = 3'-4".
with the trolley suitable for the loads involved. This condition can often From Nomograph B, page 525
be accommodoted with the conveyor size suitable far the trolley
4. Line 3 (from 3'-4" on K (drop ) scale to 45° on OL scale)
loads by dividing the chain pull between two or more identical drives.
intersects L (horizontal length ) scale al 3'-4"
For extreme cases, Series 600 4 " trolleys adapted to fit 468 Rivetless
chain are available. 5. Total drop = 4'-8" + 3'-4" = 8'-0"
For applications invo lving heavy loads and relatively low chain 6. Total horizontal length = 11 '-4" + 3'-4" = 14'-8"
pulls (usually conveyors with short simple paths), the use of 4 wheel A s a second example consider curve GH 011 the layout page 521
load bar trolleys may allow use of a conveyor size smaller than which has a drop of 3'-0". Use 8'-0" radius and a maximum
required with two wheel trolleys. For extreme cases, a Series 600 incline angle o( 45° as previously determined. Proceed as follows
6 " trolley designed to fit X458 Rivetless chain is available. to determine horizontal length:
In cases where the conveyor may be extended after installation, From Nomograph A , page 524
!he conveyor size should be initially selected to accommodate the 1. Lin.e 1 ((rom 45° on tlH scale to 8 '-0" on R scale) inler-
Anal length and loads. sects H (drop) scafe at 4'-8" which is more drop than is
Select a tentative conveyor size from Table 2 based on chain pull required.
and trolley loads. Also select a revised carrier spacing based on 2. L ine 4 (from 8'-0" on R scale through 3'-0" on H scale )
trolley spacing multiples. intersecls !he OH scale al 35.5° which is the angle of incline
For all multiplane troll ey conveyors, limitations impose d by the of the conlinuous doublc cu1·t•e lo give !he required drop.
vertical curves as shown be low mus! be carefully considered . 3. Line 5 ((rom 35.5º 011 the OA scale to R'-0" on the R scale)
For the example, a 3" conveyor is tentatively selected based on inlersecls the A (lenglh ) scale at 9'-3" which is the hori-
a trolley load of 200 pounds and a tentative chain pull o( 1560 zontal length o( the curue.
pounds. Carriers can be spaced on 48", (based on trolley spacing Select vertical curve radii, determine horizontal length ond indicate
multiples o( 6".) curves on layout. Vertical curves can be shortened b y increasing angle
Table 2 • Trolley conveyor size capacities of incline (check Vertical Cl eorance Table 1) or decreasing ra dius.
Conveyor Working pull roting ITrolley load copocityl Trolley spocing
The effect of reducing the radius o n allowabl e chain pull and trolley
Cho in of heot treot ed cho in, {monoplane service), in multiples loods must be carefully considered a s shown below.
size, number
in ches 1 pounds pounds of inches
3 X348 1800 250 6 Modify size sele ction if required for multiplan e s ervice
4 X458 4000 500 8 At vertical curves, the chain exerts an additional force on trolleys
4 468 5800 500 8 and track Aanges. This resultan! force acts toward the center of
6 X678 7000 1000 12 curvature and its magnitude is determined by chain pull al curve,
6 X458 4000 1000 8 trolley centers and vertical curve rodius, as shown by Figure 6277.
Se le ct vertical curve radii (multi plane conve yors only) This resultant adds to the force exerted by troll ey loods (live load
Vertical curve radii should be as large as practicable consistent with plus carrier) on trolley wheels and track Aanges.
layout requirements. Recommended and usual mínimum vertical curve continued on page 526
radii far the majar trolley conveyor sizes are shown in Table 3.
The lorger the radius and !he Aatter !he angle of incline, the longer
will be the horizontal le ngth of a vertical curve. This is importan! when
conveyor runs mus! rise sharply to clear aisles or machinery.
Clearances are bes! checked by an elevation layout of the orea,
however, indicating the horizontal length of the curve on the plan
Table 3 • Vertical curve radii
Cha in Usual mínimum Recommend ed
Conveyor size,
inches number FEET ANO INCHES
3 X348 6-0 8-0
4 X458 8-0 10-0
4 468 12-0 16-0
6 X678 12-0 16-0 RESULTANT = CHAIN PULL (POUNOS) X TROLLEY CENTERS llNCHES)
6 X458 8 -0 12-0 (POUNDS) VERTICAL CURVE RADIUS {INCHES) ,,. .,,,
L 1 N K - B E L T • 523
parts and package handling
trolle y conv eyors
Selection
HORIZONTAL LENGTH
Nomograph B • Horizontal lengths ond L
d rops of inclined stroight sections for double
vertical curves of vorious drops ond ongles. L = K col e
Refer to poge 581 for octuol lengths of
inclined stroight trock sections.
60-0
55-0 15
50-0
45-0 16
40-0
17
35 -0
18
30-0
19
25-0
20
20-0 21
22
23
15-0
14-0 24
13-0
12-0 25
11-0 26
10~0
tJ)
w
9-0 27·
J:
V 28
~
8-0
o 7-0 29
z "I 30
< 6-0
1-
0 31
...z
1-
w
tJ) w w
w LL.
32
J:
V
~
...
1
o"' 33
J: ~
o 1- 11') 34
0 w
z zw w 35
<
1-
2-6 ...
...
"'w
0
...ww 2-3
<
1-
o
1 37.5
1 z a>
:..:: oN
a.
oa::
2-0 ¡;;:
oJ:
2-6
...
w
0 40
o z
1-9 2-0 <
1-9 42.5
1-6
1-6
45
1-3
1-3
47.5
1-0
0-11
1-0 0-10 50
0-11 0-9
0-8 52.5
0-10
0-7
...w 0-9 ...<
w
<(
....w 0-6 u 55
u <
0-8 u "'s
"'
~ ..."' 0-5
57.5
0-7
0-4
0-6 0 -3V2 Fig . 6276 60
L 1 N K • B E L T • 52 5
parts and package handling
trolley conveyo rs
Selection
(continued from poge 523) i•eyor. Use this procedure and modi(y example com·eyor
When selecting multiplone trolle y conveyors, consider these three selection.
foctors ond moke selections thot balance these foctors to keep trock In mony coses Method 5 will be the best proce dure to follow when
flo ng e lood s within recommend e d limils. Table 4 shows the relotion- initiol selection will not provide req uired copocity. Follow proce dure
ship b e tween these foctors with volues shown for the va riables shown obove to check tentotive conveyor selection. Add intermediole
bolonced to keep trock flonge loods within ollowoble limits. idler trolleys if necessory ond modify lenlotive conveyor seleclion os
Far example p roblem re(er lo T able 4. M aximum trolley spac- indicoted .
ing allowed is 30". Th e 48" carrier spacing required is !frealer Comple te p a th layou t
than this max imum; there(ore, use an intermedio/e idler trolley
lncorporote ony chong es mod e in the conveyor poth layout ond re-
between each load carrying lrolley, which will reduce lrolley
check cleoronces os required. To gel a ctual poth length, corree! initiol
spacing to 24".
length for ony poth chonges mode ond use develope d leng ths of
From T able 4 , maximum ollowable chain pull (or 3" com·eyor
vertical curves o nd ore lengths of horizontal turns. See tabl e poge 581.
wilh 200-pound loads, 24" trolley spacing and 8-(oot radius ver-
tical curves, is 800 pound$. Calculated chain pull of 1560 p ounds Determine design operating speed
greatly exceeds this figure, there(ore the selection mude m u st be Multiply corrier spocing by numbe r of corriers required per minute,
c:lwnged lo suit conditions , by one or more of lhe following {i!'e to obtoin design operoting speed.
methods. Trolley conveyors co n ope rote al speeds ronging from o froction
1. Reduce lrolley spacing. of o foot to over 150 fe e t per minute, however 50 lo 65 feet per
2. llsP (our-wheel load bar /rolleys. minute is the usual moximum for general service. The required speed
( For existing conditions neitlwr o( these would be !he bes/ is usuolly d etermined by o combino tion of corrier co pocity ond
solution becau se 12" tmlley spacinp l'f'Qu ires twice as many spocing . When processing operotions such os woshing, pointing,
trolleys and allowable chai11 p ull o( 1800 pounds is borely drying, etc., o re involved, these unils ore usuolly d e signed to suit
odequate (or 1560 pounds cha in pull. ) required conveyor copocity ond speed. The conveyor speed must b e
3. 1 ncrease vertical cu1'l'e radii. Far existing conditions this is mod erote e nough to ollow eosy lood ing ond unlooding ond to
not practica! becau e radiw• ca1111ot be mude large enough lo permit required work on material in lronsit. In general, it is odvisoble
meet requirements. to o p erole o lrolley conveyor al the mínimum speed thot will g ive
4. 1 ncrease number o( drfrcs. By using lwo driues cha in pull the required copocity. When variable sp eed drives ore used, the
would be reduced lo opproximately 780 pounds wh ich is speed ronge is usuolly selecte d with the design operoting sp eed os
barely within maximum allowable cha in pull. o medien.
5. Use next larger size conl'eyor. Table 4 i ndica/es thal allow- Carrier spacing on example conueyor is 4 (eet, and 3 carriers
able chain pull is 2400 pounds (or 4" conveyor with X458 per minute are required which giues a design operating speed o(
chain, 8 '-0" radius vertical cunes, lrolleys on 24" centers, 12 (eet per minute. Select [lariable speed operation from 6 to 18
and 200-pound loads, which is ample (or the example con - f eef per m inute.
Table 4 • Allowoble trolley loods ond choin pulls for multi p lone trolley conveyors, bosed o n !rock flonge strength
Trolle y 1 Rod ius, 1 Allowoble choin p ull, p ound s
k>od, feet ond --------'--~---- load , feet o nd -
pounds inches Trolley 1p ocing inches pounds inches
I
1 Troll•y 1 Rod ius, Allowo ble ch oin p ull, p ounds I
1 Trolley 1 Rad iui., Allowable cho in p ull, p ounds
- - - - - - " - - - - - ' - - ' - - - - - lo ad, feet ond - -- - -- -'-..._...:...i;..;;..;......;;.;,._ _
Troll ey spo cing inches pounds inches Trolley spo ci ng inche s
526 • L 1 N K - B E L T
parts and package handling
trolley conveyors
Selection
Compute final chain pull Table 6 • Point-to-p oint cho in pull colculotions for exomple conveyor
Follow the sorne procedure o s shown on poge 523 for tentotive choin (refer to layout, poge 521)
pull except use final poth length ond octuol weight of choin ond
trolleys, selected from Table 5. Colculolion
forPull
this 1 At 1 Pull,
section, po int pounds
For example conueyor: 1 pounds
A to B 1 PH = .02x 19.3x 12 5 B 5
Clwin and trolleys (UI pounds per (oot B lo C 3 Pv= (.02x 19.3x 18l+(.045x5) -
Carriers 12.5 pounds per (oot (8x 19.3x 1.045) - 168 e o
Liue load 37.5 pounds per (oot e to o 1 PH = .02x56.8x90 102 o 102
Total moving weight = 56.8 pounds per f oot Turn O 2 Pr = .02x102 2 o 104
O to E 1 PH = .02x56.8x 11.5 13 E 117
R evised path length = 720 (eet Turn E 2 Pr =.02xl 17 2 E 119
56.8 x 720 x 0.03 = 1225 pounds E to F 1 PH= .02x56.8x3 1.5 36 F 155
37.5 x 8 (l. li(t = 300 pounds Turn F 2 Pr =.02x 155 3 F 158
Filwl chain pu/l = 1525 pounds F to G 1 PH = .02x56.8x4 5 G 163
G to H 3 Pv = (.02x56.8x 12i+(.03J<163) +
Selection summary (3x56.8x 1.03) 194 H 357
H to J 1 PH= .02x56.8x2 19 249 J 606
Conveyor poth ond size hove been estoblished; corriers designed; J lo K 3 Pv= (.02x56.8x 15J+(.037x606) 1-
proper rodii for horizontal turns ond vertical curves d e termined; ond (5x56.8x 1.037) 333 K 939
choin pull computed using on overol! coefficient of friction. Far the K to L 1 PH= .02x56.8x30 34 L 973
mojority of opplicotions this informotion is oll thot is required to select Turn L 2 Pr =.02x973 20 L 993
proper size components. Howeve r, to determine drive locotions for l lo M 1 PH= .02x56.8x20 23 M 1016
multiple drive opplicotions to equolly divide the load, it is necesso ry M lo N 3 Pv = (.02x56.8x 18)+(.045x1016) -
(8x56.8x 1.045) - 408 N 608
to compute choin p ull from point-to-point throughout the path. Point- p
N lo P 1 PH= .02x56.8x22 25 63 3
to-point pull calculations ore olso desirable for long trolley conveyors Turn P 2 Pr =.02x633 13 p 646
hoving complex poths involving mony horizontal turns ond vertical P to Q 1 PH =.02x56.8x113 128 Q 774
curves. Formulas ond procedure for computing point-to-point chain Q to R 3 Pv= (.02x56.8x 13)+(.033x774l+
pull ore shown below ond colculations for exomple conveyor ore (4x56.8x 1.033) 276 R 1050
in Toble 6. R to S 1 PH = .02x56.8x4 5 s 1055
Turn S 2 Pr =.02x1055 21 s 1076
Point-to-point chain pull S to T 1 PH= .02x56.8x4 5 T 1081
The following three formu las ore used to comp ute the point-to-point T to U 3 Pv=(.02x56.8x l 3l+(.033x 1081 l+
choin pull:
(4x56.8x 1.033) 286 u 1367
U to V 1 PH = .02x56.8x23 26 V 1393
1. Pull for eoch stroight horizontal run. Turn V 2 Pr = .02x 1393 28 V 1421
PH = XWL V to A 1 PH =.02x56.8x30 34 A 1455
Where X .02 for standard ball bearing trolleys. Actual chain pull al drive spracket = 1455x 1.05 1528
w total moving w e ight in pounds pe r foot
(Empty or looded, os the cose moy be) Select and locate drive
L = length of stroight run in feet.
Choin pull ond conveyor speed hove b een determined. Ty pes ond
2. Pull for each troction wheel or roller turn. construction fe otures of drives ore o n pog es 518 ond 519, ond
Pr = YP d rive dime nsions ore on poge 537. Caterp illar drives ore widely
Whe re Y = .02 for troction wheel or roller turn. used since they con be conve niently locoted on stroight runs ond
P = pull ot turn in pounds b ecouse they hove much smoller drive sprockets thon cerner sprocke t
3. Pull for eoch vertical curve. drives with resulting torque odvontoge. The lorgest standard cerner
Pv = XWS + ZP + HW ( 1 + Z) sprocket drives hove 36" P.D. sprockets ond connot be used when
Where X ond W ore os obove more thon 18" rodius turns ore required for corrier cleoronce, unless
S = horizontal spon of vertical curve in feet loads do not trovel oround drive sprocket. Cerner sprocket drives
H = total chong e of level of conveyor in feet must hove 90° minimum choin wro p ond ore locote d ot either 90°
(plus, whe n conveyor is trove ling up the curve; or 180° corners. 3 to 1 ratio variable speed drives ore widely used
minus, when conveyor is trove ling down the curve). ond will meet re quirements of most opplico tions. Variable speed
Z = .03 for 30° incline; .045 for 45° incline drives ore usuolly selected with required conveyor speed os the
.06 for 60° incline; .09 for 90° incline median speed in the ronge.
P = pull ot stort of curve in pounds. Generolly, for b est o perotio n, use ene drive for eoch 2000 feet
4. Add 5% to total figure to gel choin pull ot drive sprocket. of conveyor length regordless of choin pull. Conveyor le ngth per
Mo ximum choin pull olong poth of conveyor should be within drive can occosionolly be greater on simple poth mono plone oppli-
working stre ngth of choin selected. lf it is not, consider the five cotions, on storoge bonk conveyors or on multiplone conveyors hoving
methods shown on poge 526 ond revise selectio n. few horizontal turns ond vertical curves. Consult Link-Be lt.
For multiple drive constont speed opplicotions, flooting caterpillar
Stort ot slock (d ownstrond ) side of drive ond follow poth in direc- d rives with high slip motors ore recommended.
tion of trovel. lf desired locotion of drive is unknown select o tentotive For multiple drive variable speed opplicotions, individual recom-
locotion, see "select ond locote drive" be low. Compute point-to- mendotions ore mode. Consult Link-Belt.
p oint choin pull comple tely oround poth. Orive horsepower moy be colculoted from following formu lo:
Table 6 shows point-to-point pull calculations for the example d . h drive copacity, lbs. x moximum speed, FPM
conueyor. Point designations in table re(er to lay out on page 521. nve orsepower = , x _
Loads have been previously established as shown below. 33 000 0 8
Motors ore usuolly included w ith drives. Motor storters ore fur -
W eight of cha in and trolleys = 6.8 pounds per (oot
nished on request. For conveyor speeds up to 60 f PM, o cross the
50 line storters ore use d. For speeds from 60 to 150 f PM outomotic
W eighl o( carrier = = 12.5 pounds per foot
Total moving weight, empty conuey;/,· = 19.3 pounds per foot two ste p resistonce storters ore used. However, for speeds over
1 20 FPM ond horsepowers over 1 O, outomotic stepless storters ore
W eight o( cha in and trolleys = 6.8 pounds p er (oot recommended. Stort-stop push button stotio ns ore usuo lly locoted ot
W eighl o( live load and carrier = 50.0 pounds per foot load ond unlood points ond ot other control points, os required by
Total moving weighl, loaded conveyor = 56.8 pounds per foot layout. Consult Link-Belt for control equipment recommendotions.
Locote drives on multi-plone conveyors to kee p choin pull on vertical
Calculations are a .~ shown in Table 6 al right. curves os low os possible. lt is desirable to hove o downhill vertical
L 1 N K - B E L T • 527
parts and package handling
trolley conveyors
Selection
curve ofter the drive. Locote drives on multiple drive instollotions ottochments for connecling lo corriers ond 1 (idler) ottochments for
to divide the total load equolly. Tokeups ore usuolly locoted ot the intermediote trolleys ore most widely used ond will occommodote
flrst 180° corner, downstrond from drives. most opplicotions. Specify series, size, drop, type (bolted or riveted )
Table 7 shows choin pull rotings ond operoting speeds for the ottochment ond if seols ond /or greose f1ttings ore to be included .
vorious sizes ond types of trolley conveyor drives. Select o drive
bosed on conveyor size, choin pull, o nd moximum conveyor speed. Select hori:z:ontal turns
For example problem, a conueyor size of 4", a speed o( 12 FP M Mínimum rodius for horizontal lurns has been estoblished. Roller
and a chain pul! of 1525 pounds have been established. T o allow or troction wheel turns, or both, moy be used for horizonlol lurns.
(or an increase in p roduction, .~elect 3 to 1 variable speed dr iue Roller lurn conslruction feolures ore on pog e 514 ond dimensions on
(or speeds o( 6 to 18 FP M . From T able 7 select R 60S stationary poge 535. Troction wheel lurn co nstruclion feotures ore o n poge 515
coterpillar driue (or 4 "- 7 3 Ír;" drop conueyor with X 458 chain ond dimensions on poge 535. Note thot roller turns o re listed by
which has a cap acity o( 2300 pounds, ample (or this application. pitch rodius ond troction wheel lurns by pitch diometer.
. 2300 X }8 Roller turns ore generolly used for ores of 90° or less, porticulorly
H orsepower required = 1.56. U se a 2 HP motor.
3.'J,000 X 0.8 for smoller rodii. Troction wheel lurns ore used where lurns are
exposed lo heol ond for turns in inoccessible locolions. Both roller
Specify drive number, type, pull copocity, operoting speed or ond lroclion wheel type turns moy b e used in the sorne conveyor;
rong e; conveyor size, drop ond choin; horsepower; ond curren! however, plonls hoving severol conveyors a fien stondordize on one
chorocteristics. Give control circuit curren! chorocteristics if different
size o nd type of turn.
!han motor curren!.
For example problem , 18" radius has been established (or turn
size. Select 18" rad ius style GL roller turns (or all 90° corners.
Table 7 • Orive copocities ond speeds /.,ocate takeup (see nexl section) at the 180° corner.
Orive numb er Conve yor sp eed , fee t p er minute.6.
Give !he following information when specifying: type of lurn, pitch
1 1 rodius (roller lurns) or pitch diomeler (troction wheel turns), ore, roller
C ha in
numb er
Co n · 1 ~~~¡. 1~~~¡. up to 301 AO 1 60 1 80 1 100 l 120 1 150 or wheel hub style, conveyor size ond drop. lnclude moximum tem·
s~:~~ s0pbe1e0d s0pb
1
e e0d 1---------------"'---
Pull co p ocity, poun d s peroture for turns exposed to heol.
Cate rpillar d rives Select and locate takeup
C35S R3 5 S PJ 5 S 700 550 500 500 500 450 400 Both roller ond troction wheel lurn tokeups ore ovoiloble. Their con-
C35F R35F P35F
slruction feo tures o re on poge 516 ond dimensions ore on poge
X348 C40S R4 0S P4 0S 1000 750 700 600 550 550 500 536. Note thot roller lurn tokeups ore listed by pitch rodius ond
cho in C40F R40F P40F
---- - - --- --- -- -- - - lroction wheel turn tokeups by pitch diomeler. Tokeups should hove
c5os R505 P5 os 1800 1450 1300 1250 1050 1000 900 the sorne rodius or diomeler os determined for horizontal turns.
C50F R50F P50F
C3 5 S R355 PJ 5 S 550 450
·-400
------1
4 00
----
400 350 350
All single drive conveyors should hove o tokeup. O n multiple d rive
C35F R35F P35F conveyors, provide o ne lokeup for eoch drive. Very short simple
C40S R40S P40S loop poth conveyors will work without o tokeup; however, o tokeup
1000 750 700 600 500 500 400 will imp rove operotion ond reduce mointenonce.
C40F R40F P40F
X458
----
C50S R50S P50S Tokeups ore locoted os clase os possible to d rives on the down-
1450 1150 1050 1000 850 800 700 slrond (slock) side. On multiplone conveyors, !he bes! orrongement
468 C50F R50F P50F
X678 is to locole drive ohe od of o downhill vertical curve ond !he tokeup
cho in C6 0S R6 0S P6 0S 2300 1800 1600 1500 130012001050 ofter !he vertical curve. 180° tokeups ore recommended wherever
!=60F R60F P60F
co nve yor po1hs permit becouse they occommodote more choin slock.
c 7 os R7 0S P7 os 3400 2600 2400 2 200 1800 1650 1500 Spring od justed tokeups ore widely used ond recomme nded for
C70F R70F P70F
caos R80S PSOS - -- -- - -- general trolley conveyor use. Counlerweight odjusted tokeups o re
CSOF RSOF PSOF 5100 .& 4000 3600 3300 2700 250 2250 furnished complete with weight slem and wire rope. Counterweights
con be furnished on reque sl.
=
Corne r sprocket drlves
For example problem, select 36" P .D. 180° tractwn wheel spring
C35C R35C P35 C 300 250 200 200 200~.
.. .. . adjusted takeup, located as shown on layout, p age 52 1.
~:,::k~; C40C R40C ~40C 4 50 - 350 300 250 250 ~ Give the following informotion when specifying: type, pitch rod ius
X348 C50C R50C P50C
X458 C60C R60C P60C
468 C70C R70C IP70C
~ ca oc RSOC PSOC
800 650
1350 1050 ~ BSO
550
528 • L 1 N K - B E L T
parts and package handling
trolley conveyors
Selection
Select backstops (uphlll) and antl- runaways (downhlll) Support member sizes ore selected to suit trolley loads and load
The construction features of these devices are shown on page 517 spacings; however, usually the following angle sizes will be ample:
cnd dimensions ere shown on page 538. Select quantities for the 1 '12" x 1 %" x 3¡1611 angle for 3 " trolley conveyors; 2" x 2 " x lJi/'
angle for 4" trolley conveyors; and 2 %" x 2 Y2 x ~" angle for
11
layout es desired or es required by safety regulations. The track 11
size determines the backstop or anti-runaway size. 6 trolley conveyors.
Specify type, trcck size cnd for anti-runaways, whether or not the The spacing of supports for straight track runs is d etermined by
limit switch is to be includ ed. the trolley loads. Charts A, B, and C, pages 530 and 531 show max-
imum unsupported span lengths for 3", 4 v and 6 11 1-beam for various
trolley loads and load spacings. Diagonal sway broces are usually
Design of s upports and superstructure provided on alternate supports on straight runs. A typical arrange-
ment of supports and superstructure for straight runs is shown in
Trolley conveyors are usuclly supported from building trusses, beams Figures 6316, 6317 ond 6318 below. Vertical curves are supported
or ceilings by vertical or inclined members. These members ere cclled similarly; however, al least two supports are usually provided for
supports cnd ere usually structurcl angles. each curve.
Frequently, building truss or becm spacing will necessitate addi- In addition to the component weight and trolley loa ds, horizontal
tioncl horizontal members to suspend supports at required locations. turns, takeups a nd drives hove a reaction force on them caused by
These cdditioncl horizontal members are called superstructure cnd chain pull which must be considered when supporting these components.
ere usuclly structurcl chcnnel, wide flange or 1-beam sections, sized Occasionally it is desirable to support trolley conveyors from
to suit loads and spans. building floors. This is advantageous for low elevation runs in build-
Connections between conveyor components and supports, or be- ings having very high trusses or beams. Floor supports will also allow
t ween supports, superstructure and b uilding members may be welded trolley conveyors to be installed in buildings not structurally adequate
o r clamped. In mcny ce ses all connections are welded except !hose to permit suspending the conveyor from trusses or ceilings. Columns
to building members, which ere generally clcmped. This a rrcnge- are usually 1-be a m or wide fl ang e sections selected for individual
ment is recommended; however, connections can be furnished welded loads and heights. O ther components are similarly supported. Two,
or clcmped es desired. lag or through bolts ere usually used for three or four columns are used as required, to amply support turns,
connections to wooden building members. tokeups ond drives.
St rcigh t trc ck s up -
p ort fro m superstruc-
ture with swc y b rece .
Fig. 6316
Fig. 6317
Strci g ht t r ack s up p o rt
fro m tru ss ch o rd .
Fig. 6320
L 1 N K - B E L T • 529
parts and package handling
trolley conveyors
Selection
Design of supports and superstructure ( contin ued}
Chart A • M a ximum span b etw een su ppo rts on 3 " 1-beom tro ck for vorious trolley loads and load spacings
"'
o
z
::>
...o
~
~
<(
g
; 100
o~
o
LOAD SPACING IN INCHES
Chart B • Maximum span between supports on 4 " 1- beam track for various trolley loads and load spacings
800
LBS.
~ 600>----+- -
z
::>
o 1 1
... 500 \1AX. LOAD 500 LBS .- - - - + - - - - t - ----1
"'
~ 400>------
1
MAX. LOAD390 LBS.
g
; 300 MAX. LOAD 310 LBS. -----.,
o
~
200
100
530 • L 1 N K - B E L T
parts and package handling
trolley conveyors
Selection
Design of supports and superstructur e (continued)
Chart e Maximum span between supports on 6 " 1-beam !rack for various trolley loads and load spacings
15001---- ---+--
1400
1300
1200
1100
1000
~
z
:>
...o 900
~
"'<(o 800
g
; 700
o
~
600
500
400
300
200
100
o 48
, ._ 6JOS
LOAD SPACING IN INCHES
Design of guards
Guards are recammended, and are required by many state and in- Typical cross sections of the fallowing faur widely used types of
dustrial plan! safety codes under high elevation trolley canveyor guards are shown on p age 532.
runs, particularly over aisles and work oreas. Guards are d esigned Type SP guard (side panel type) is shown with expended metal
to suit individual installation requiremenls a nd are usually fleld fabri - panels and welded conslruction on fig. 6324. This type can be
cated during erection. furnished with framed wire mesh panels, b olted, clipped or welded
Guard panels are usually made from woven or welded wire mesh, to support frames.
ar expended or continuous steel sheets. Support headers and fr a mes Type SR guard (side rail type) is shown with framed wire mesh
are usually slructura l angles or channels. The guard width, opening botlom panels a nd welded construction on Fig. 6325. This type can
size and wire or metal gauge used far panels, and the depth size be fur nished with mesh panels b olted or cli p ped or with welded
and spacing of support frames, are selected to suit the size and e xpended metal panels.
weight of material handled and path requiremenls. Support frames Type D guard (demountable type) is shown on Fig. 6326. Panels
are usually bolted to headers which are welded to the !rack; how- are joined by wire helixes and longitudinal stringers are not usually
ever, construction may be all-welded or all-bolted as desired. Panels required.
can be welded, bolted or clipped to support frames as desired . In Type SB guard (salid bottom type) is shown on fig. 6327. This
the design shown on f ig. 6326 page 532, framed panels are joined type is used when wet or oily peris are handled. Rod sup porls a re
by wire helixes and longitudinal stringers are not usually required. used and guard runs are sloped far dra ina ge. Panels are usually
The panels can be reodily disassembled and reused. welded.
L 1 N K - B E L T • 531
parts and package handling
trolley conveyors
Selection
De sign of guards ( continued)
Type SB guard • solid bottom type Type SP guard for multiple runs shown w ith channel headers
shown with rod sup ports. and transverse su pports.
_1""-- - - - - - - - a'-o" TYPICAL ---------;~
Type SP guard • sid e e levation shown with expanded metal panels, channel
transverse supports.
Component dimensions
Cha in Cha in
number
Average
p itch,
inches
Average
ultima te
slrength,
links in Weight
approxi-
mately
per
foot,
Al C 1
E
1 F 1
G
Ir
pounds 1 O feet pounds INCHES
X348 24,000 40
o/a 2 3;1 l ~'1'"
3.000 2.1 Y2 113m
X458
468 •
4.031
4.031
48,000
70,000
30
30
3.2
7.5
""j 3/a v. l•m
:v. 3 3;1, 11, l r. l Ya m
13
.
cha in
size INCHES
1
~=J
Style LE, for 3", 4" and 6" lralleys
®
~ ~:J
Style LB
for 3" ond 4 " lrolleys
4 wheel trolleys
Sty le LB
fo r 6" lrolleys
BOLTS-om
+-· u.
C/L
. K
l s
BOLTS·Oe-~1
CHAIN
SHACKLE-R
·
r',
L
lM JS
C/L
CHAIN J S
L 1 N K - B E L T • 533
parts and package handling
t r olley conveyors
Attachments
e e E E
Pe nda nt Penda nt l oa d b ar p end ant load bar p enda nt
Pro mol Formed sleel Pro mol Ca.si steel
H H
Clevis Clevis Clevis
Pro mol Promol Forged sleel Formed sleel
534 • L 1 N K - B E L T
parts and package handling
tro lley conveyors
DROP=
L
C ~~--~~~~~~....,.
CLEARANCEnJ-
DROP=r /,,_
_ _ _ __ _ __,
TYPICAL SECTION 180° TURN
<;/l CHAIN
TYPICAL SECTION 1800 TURN .•..,., Fig . 6298
3 ... and 4 "' co nveyon 6 "' conveyor 3 w conveyor 41r conveyor 6" conveyor
Are of Pitch X348 or X458 choin 6 X678 choin 6 Are Pitch X348 choin /J. X458 cho in 6 X678 choin6
turn,
...
degrees
rodius,
inche s
A
Al 8 ~I O• E
8 X348IX458 X348IX458
1 Al B 1e1 ~ 1E
of turn,
...
degrees
dio m.,
...
inches A
1e1 O
1
E A
1e 1 •
O
1
E
1A 1e1
O
® 1 E
INCHES INCHES
18 60 6~ 711. 7V. 66 4 3'!. 18 18 4 18 7'!'1. 4 18 3 'h
24 6012•;,. 5:Y. 5'!. 72 9:Y. 5 30 24 21 4 5'h 4 'h 21 5 or 4'h 21 7 10 4
30 6018'1'1, 6:Y. 6'!. 72 15'1o 6Y, 36 24 2'h 24 8 2Y, 24 2
36 60 24V. 7'1'16 3:Y. 3:Y. 72 21 :y. 5Y,
- -- - -- -- -
18 18
-- --
4 :Y.
-
18
- - --
7'1'16 4:Y.
-
18
- - -4 V.
30 4 5 5Y, or 7 10 45 24 21 4 5 'h 5 21 5 or 5 21 7 10 4Y,
42 6029 V, 8 3\l:i 3\l:i 72 27\l:i 5 36 24 3V. 24
48 6635 Ve 7'h 7'h 723311. 2'1o - - - - - f--- - - -- - - 8 - -3V.
- -
24
- - -- 2:Y.
18 18 4:Y. 18 7'1'16 4:Y. 18 4 V.
60 6647~ 611. 7:Y. 78 4 511. 6Y, 60 24 21 4 21
72 60 'A. 5 'h 5 5 or 5 21 7 10 4 Y,
- - 7\l:i e7\l:i
72 7857
- - 3:Y.
1
18 142 6 ~
- -- -- --
3:Y. 3:Y. 48 4
- 3
36
--- - - -- -
24
- - -3
24
- - - -8- -3 24
- -
2'h
-5:Y.
-
24 148 1211. 7'h 7V. 54 9s¡,
24 36 6 V. 36 6V. 36
6'!. 36 48
30 48 17 1'1'1. 5'h 5V. 54 l 5V. 6 48 7'1'\, 6 48 5Y,
5
36 48 23'h 7'A. 3V. 3V. 5421 11. 90 48 60 4 5'h 6 11. 60 5 or 6 V. 60 7 10 5 '!.
3 'h 60
45 4 5 5'h or 7 10
72 6 'h 72 8 6'h 72 6
42
48
54 29'1'1.
54 34\l:i
8 8 8
6026Ve 7 - -- -72
- - -84- -
24 42
6 Y:i
- - - -
3\l:i
-
84
42
- -- --
3 Y,
6'h
-
84
42
- - -63 -
5 5 6032 Y, 4
60 60 46•Ji. 6 6 6643 Vo 6:Y. 36 60 3:Y. 60 7'1'16 3 :Y. 60 3 v.
72 66 57ló. 8 v. 8V. 72 55V. 135 48 78 4 5 Y, 5'h 78 5 or 5'h 78 7 10 5
18 36 6 Y,
- - -- -- - 3-
3 142 4 - -- 9 60 96 6 '!. 96 8 6 :Y. 96 6 V.
4 :Y.
24 42 11'/ , 6'!. 6:Y. 4 8 0 v, 6 :Y. - - - 72 - 112
-- -- 8 V.
-- 112
-24 - -- -
8 v. 112
-- - -
7 '!.
--
30 42 16 Ve 3Y, 3:Y. 4 8 14 Y, 4 24 24 24
36 48 22 % 7'1'16 6 6 54 20111 7 '!. 30 27 27 27
60 4 5 5Y, or 7 10 36 30 30 7'1'16 30
42 54 27'1'1. 8 8 'h 8'h 54 25 3'!. 180 42 33 4 5 'h 7 Vo 33 5 or 7'!. 33 7 10 7'1í
48 54 33 y, 5 'h 5'h 60 30:Y. 7 11. 48 36 36 8 36
60 60 43 1% 5 V. 5V. 66 4 1 y, 7 54 39 39 39
- - - _ 72
1_8 _ 66 54 V~
36 5'!o
- - - - - - -- 5 4:Y. 72 52V.
5 5 36 3 y.
- - 7
-
l Y.
60
72
42
48
42
48
42
48
24 42 1011. 5'h 5'h 42 8 2'/a
30 48 14 1'Ji¡ 6 5'!. 148 12v, 2:Y. Hove dimensions certified for instollotion purposes.
36 54 19 \lo 7'Ao 6 'h 6'h 54 17\.1. 3 Roller turns ore lurnished with Style OL ro llers unless othe rwise specified .
90 4 5 5V. or 7 10 T raction w heel turns ore furnished w ith Style RH wheels unless otherwise
42 60 23 % 8 6 'h 6\l:i 60 21 'h 3 v. specined.
48 66 28 'A. 7V. 7V. 66 26 3 y, ¿ Other ores, pitch rodii and pitch diameters con be lurnished.
60 78 36111 6 7 78 34V. 3 t; Corresponding sizes of unmodified Rivetless choin con be used.
72 90 46 8'h 8Y, 90 ~ • Other drops: with X458 chain, BY.•
18 30 ....
-- lOV. 10 30 - -- 5V. with 468 chain, 7y2 • ; Bo/i."; 8~.".
24 36 . .. . lOY, 10 36 . ... ® Other d rops: with X458 cho in, 1 o•
30 42 . ... 1OV. 10 42 . .. . with X678 choin, 10'/z".
36 48 ... . 7'1'16 1OY, 10 48 . ..
180 4 5 5Y, or 7 10 9Vo
42 54 . . .. 8 10111 10 54 . .. .
48 60 .... 1OY, 10 60 . ..
60 ~2 .... 1OY, 10 72 . ..
72 84 . . . . lOY, 10 84 . ...
L 1 N K - B E L T • 535
parts and package handling
trolley conveyors
6"
6"
90° TAKEUP ¡·
180° TAKEUP RIGHT HAND SHOWN
180° TAKEUP IQ!..Q" /'
MIN , HINGES
CLEARANCE
c:::'-=-=--=-=--=-??
---
~
::-::~;;:i~~-~-~~DROP
C/l CHAIN
e
__t
t
;f_ TYPICAL SECHON Fig . 6JO O
f ig . 6299
TYPICAL SECTION
90° t ractlon whe e l takeups • right o r left hond
90° roller turn t ake ups • right or left hond
Are of
turn, 1 H
Are of
turn, Piteh
rodius
1 A B e o E f G H d e~ees
1 1 1 1 1 1 1 1
...
d egrees
1 ...
inches
INCHES e
¡; ·¡:;
,.. ..e 4 2 48 24 56 43
"e> .., <l
18 36 48 59 43 Y. 4 2 48 36 56 43
sv. 4 Y:z 12 56
o ·¡:;e
•>>e ..e..,
<l 24
30
36
42
48
54
54
60
66
65
71
77
4 8'14
54'14
60
.
M
e ....
-o
M
Q)
X
90
72
4 2 48 4
42 54
48 60
- - - -24- -- -- -
48
60
-- -- - - -
62
66
-
43
45
51
. e
.., ....
Q)
M
90 42
48
60
66 78
72
4 5Y:z83
89
101
7 Y:z 15
82
66
72 ,..o
>
- e-
·¡:;
..e
~ <l 90
36
42 48
4 2 48 7~
56
56
43
43
...
60 78 90 48 42 48 5 or 4 Y:z 12 56 43
X e
e ,,.,
- 72 90
-- -102
- - - - - - -- 59 113
-94- .... 60 42 54 8 62 45
<l
18
24
36
42
48
54 65
43 Y.
48 :Y. -~ X
- e-
72 48 60
- - - - - -- - - - •
- - --
66
62
51
43
·¡; 24 42 48
¡;
,..
.. e
·¡:; 30 48 60 7~
71 54 :Y. ..,.. ..e 36 42 48 62 43
.., 54 e> ~ <l 90
36 66 77 60
. 42 48 7 10 4 Y:z 18 62 43
> ..e 48
...e
e ,,.,
....
Q)
X
90 42
48
60
60
66
78
78
90
72
5 or
8
7 Y:z 15
•
83
89
101
66
82
72
e
... " o()
X
60
72
42 54
48 60
0 68
72
45
51
1 80° tractlo n wheel take ups
- 72
18
90
--
36
102
- -
48
- - - - - - - 65
113
-94-
43 Y. Are of
turn, 1 dio.,
Piteh 1 A 1 e 1 O E 1 G H
<l. 24 42 54 71 48 '14
o> e d e ~ees
...
inche s
..
>
·¡:;
..e..,
30
36
48
54
60
66 10 7\.'J 21
77
83
54 Y.
60
1
36 24 47 38Y:z
INCHES
....e ..," 90 7
e
42 60 72 89 66 50
. 39 30 44 Y:z
Q)
0 e
48 66 78 95 72 o> ·¡:; 42 36 53 50Y:z
X 60 78 90 107 82 >
..,
..e
45 42 56 56Y:z
M
X
180 42
48
60
66
72
84
83
95
4 5Y:z 4
77 98 Y:z
110 ¡.<,
134 Y:z
X
- - - - -- - -
60
72
24
54
60
- - - ---- - -
36
65
71
53
74Y2
86 Y2
38 Y2
•
96
- - - - -
72
- - - - - - 107 158 Y:z
o
e
·¡;
30 39 56 44\.'J
o ·¡:;e
<l
18
24
42
48
53
59
50Y:z
62 Y:z ..
... -5
e> Q) <l
36
42
42
45
59
62
50¡.<,
56 Y2
•>>e ..e..,
30
36
54
60 7~
65
71
74 Y.i
86Y.i .... "
e o()
180 48
54
48
51
7 10
0
4 65
68
62 Y:z
68 Y2
... ....
e ,,., Q)
X
180 42
48
60
66
72
84
5 or
8
4 77
83
95 •
98111
11 0 \.'J
134 111
X 60
72
54
60
71
77
74Y:z
86 Y:z
Hove dimensions certiíled for instollotion purposes.
72 96 107 158 \.'J
- - --- -- - - -- - -- Tokeups ore ovoiloble with spring, screw or coun te rweight type od¡ustment.
18 42 59 SO Y.. C ounterweights con be furnished. Sp ri ng od¡usted tokeups o re lurnished
<l 24 48 65 62 Y.i
.
~
o
>
>
e
e
·¡:;
..,
..e
180
30
36
54
60
7 10 4
71
77
83
7 4 Y:z
86 111
unless otherwise specified.
Roller turn tokeups ore furnis hed with Style OL rollers ond troction wheel
turn tokeups ore furnished with Style RH w heels unless otherwise specified.
e .., Q) 42 66
0
98 Y.i ¿ Other ares, pitch radii ond pitch diometers con be furnished.
~ "
48 72 89 11 0111 D. Corresponding sizes of unmodified Rivetless choin can be used.
X 60 84 101 134 ¡.<, • Other drops: w i th X458 cho in, 8 V. "; with 468 chain, 7 Y1 ", BY,.", ay,,".
72 96 113 158 Y:z 0 Other drops: with X458 chain, 10"; with X678 chain, l OY2".
536 • L 1 N K - B E L T
parts and package handling
trolley conveyors
Drives
l
CLEARANCE
ASSEMBLY 1
PLAN VIEW
VIEW AA
C/l CHAIN
o
ASSEMBLY :2
·G
~:!====~!::::-~-
-·A _J
PLAN VIEW VIEW AA
L 1 N K - B E L T • 537
parts and package handling
trolley conve yon
l A
Track e x pansion jo int s
Trovel
Trock T
si1e,
Take up type inches
INCHES
... •>0• 3 8 16
4 8 16
rlÍ TRAVEL 6 12 20
e
=~
=:;
Trock Tro ck A D
si z.e, w eig hl, 1 1 1 Hove dimensions certified for instol-
inches pounds
INCHES lotion purposes.
1 JF=I
3 5.7 3 1 2.33 1 . 17 , . 17
4 7 .7 4 2.66 . 19 . 19 cf===iO:O:::-::·--::.. - - r _$;¡
6 12.5 1 6 3.33 .23 . 2 3 - - - -10' J ~. H07
¡_
¡ T
WELDED
Fig. 501 1 Fig. 50 12
W elded splice angl e Bolte d spl ice clamp
ANGLE 9 /
For dimensions see poges 524, 525 ond 581.
7
I==-----
Trock A e
size,
Trock A e D
inches
ii1e, INCHES
in ches
INCHES 3 4 y.
51/a 3'/a
3 5'1. 51'2 1'I• 9 8 1/a 4 6Y, 5 4 Ya
1
4 6'1· 51'2 2 Ya 11 8% 6 1 8 6'1. 1 51'1
1 8 1'2 1 51'2 1 3
6 1 11 y, 81/a
Hove dimensions certified for in·
Hove dimensions certified for instoll:>tion purposes. stollotion purposes.
Operating features
Routing of materi al • Dispo tch mechonism o n corriers
permits material to b e tronsported to selected points in the
system ond stopped.
Storage • Corriers moy be collected on free or powered
trocks between operotio ns or deportme nts ond he ld os long
o s desired.
Recirculation • Co rriers dispotched to o stotio n tempo-
rorily unoble to occept them con circulote in the system until
needed. Material con be returned to vorious work stotions
for rework, or re test of rejected work.
Varlations in load spacing and load spee d • By
using sup plementory power conveyors with variable speed
drives ond with pushers spoced os required, load trolley
spocing o nd speeds con be voried os required in the system to
suit vorious processing operotio ns. Material flow moy be
divided when necessory to mointoin desired production.
V ert i cal move m e nt of load troll e y s • Powered lifts
ore used o n free !rock runs to move load trolleys ond corriers Load trolleys ond corriers bonked on free trock storoge lines ofter switching.
verticolly to ond from work stotions, between trock runs of Photo 39533
different e levotions ond for dipping operotions.
L 1 N K - B E L T • 53 9
parts and package handling
power and free conveyors
Components
;T•o<kyok•
~Power
~conveyor
- - - - Free
!rock
39503
~load h o ll•y
Free track • Two structurol chonnels with Aong es focing ore usuolly
used for free !rack on both powered ond unpowered runs. The fre e
!rock on powered runs Is locoted b elow the power conveyor ond is
supported by steel yokes. 4 " structurol chonnel !rock is used for
systems hoving moderote loo ds ond 6 " structurol channel !rock is used
for systems hoving heovy loods. Trock systems for relatively light
loods can be furnished with !rock mode from two structurol ongles,
540 • L 1 N K - B E L T
parts and package handling
power and free conveyors
Components
Horizontal turns • Turns used for combined power and free
runs consist of occurately curved sections of both power and
free tracks, o series of ball bearing rollers to guide power
conveyor chain, steel yokes to support free track and a struc-
tural steel frame to rig idly support the entire assembly.
M ínimum radius is 36". Standard trolley conveyor roller lurns
are used on independent power conveyor runs (power con-
veyor runs not having free track) . Turns for indep endent free
track runs require only accurately formed curved track sections
with support yokes. Po we r a nd free ho rizontol turn with vertical curve in backg round.
Pholo 39536
Vertical curves • One method of varying track elevations
on power ond free conveyors is with vertical curves. They con-
sist of accurately formed sections of 1-beam and channel track.
Mínimum radius is 10' -0" measured to centerline of power
conveyor track.
2-way plate type !rack switch with 2 -way stub type !rack switch in l oad lrolley being switche d on 2 -woy plate ty pe !rack switch.
b ackground. Photo 3 9 53 8 Photo 39535
L 1 N K - BE L T • 541
parts and package handling
power and free conveyors
Typical layout
UP
DOWN
z
3:
o
o------
1
o
( )
1 : 1
1
1
i
1
i: 1
LEGEND
1-
[8]--JREWORKI
1
z
3:
"'-C8:1-" o
o
t
ITJ
W ORK STATIONS
..J
AREA B
8u
z
3:
o
o
--------~---+---~-------~ - -----
~---------0---------0----+---o-------
~--------0--------0----+---o------ - -
fl9 . 62 JS
SHI PPING
542 • L 1 N K - B E L T
parts and package handling
p o w er a n d free con v eyor s
Operating features
Power ond free conveyors hove greot inherent operoting flexi- bility coupled with proper control systems gives power and
b il ity. Load trolleys with corriers can be switched to and from free conveyors mony desirable unique operoting features re-
one or severo l power ond free conveyors or connecting free quired for modern industrial operations.
trock systems. Material can be transported at vorious speeds, Sections of the typical la yout on poge 542 ore used os
stopped, moved vertically, pivoted, indexed, dumped or exomples in the following description of operoting feotures.
dipped as desired to suit operoting requirements. This Aexi- The oreas used for reference ore indicated on the layout.
/
~
,,,..------..o
systems involving one o r more conveyors. Loa d trolleys with
carriers ore dispotched from looding points or succeeding
work stotions ond ore stopped for storoge ond et work
z
3:
o
~ 7
r
1
(
1
> (
r
1 1
1
>
r
(
1
>
(
1
(( ( 1
stotions os required. After being dispatched, load trolleys ond
carriers proceed without further ottention to the next scheduled
o 1 1 1 1 1 stopping point wherever locoted in the system. Co rriers ore
1 1 1 1 1
1 1 1 1 1 dispotched singly o r in groups ond when required , ore se-
1 1 1 1 1
1 1 1 1 1 lectively recolled from remote storage oreas. Work stotions
1 1 1 1 1
1 1 1 1 1 ore continuously ond outomoticolly supplied with proper
1 1 1 1 1 1
1 1 1 1 1 omounts of material. In Figure 6215 Area A, the dispotch
1
1 t9t9t9t9t 9
1
1
1
1
1
1
1
1 1 1
system ollows corriers to be moved outomaticolly from looding
to storoge ond to ony of the work stotions.
1
1
1
1 1 1 1 1 1 1 1 Dispotch systems ore designed to meet the requirements of
1 1
1 1 1 1 1 1 1 1 1
individua l instoll o tions, which may vory widely. Mecho nical
1 l sTORAGE ¡
1 1 . 1 1 1
1 1 1 dispotch systems ore often used for smoll instollotions. They
1 1 1 1 1 1 1 1
1 1 1 usuo lly consist of o metal flag ond o positioning brocket
1 1 1 1
1 1 AREA A 1 1
t 9 t 9 t ·¡~ t ~ t ~
mounted on the corrier bumper. Electronic dispotch systems
1
' '
ore used for more comprehensive instollotions. One system of
+1 1
1
1
1
1
1 1
1
1 1 this t ype utilizes punched cord s which ore placed in o holder
1 1 1 1 1 mounted on the corrier bumpers. Cords ore outomoticolly reod
1 1 1 1 1 1
1 1 1 1 1 et vorious switching points.
1 1 1 1 1 1
1 1 1 1 1 Dispa tch systems moke possible the full utilizotion of the
1 1 1 1 1 1
1 1
inherent fle xi bility of power and free conveyors. Consult Link-
l - ........ -
? 9? 9? 99 Belt for the proper system to meet individual requirements.
? mt o:J [TI
Stora ge • Load trolleys with carriers ore outomoticolly
~ t
,.-1:8J-.. ,.-C8:]-.. ,.-C8:]-.. stopped ond moy be stored indef1nitely on power ond free
/ / /
conveyor systems. Material in process is bonked for storoge
"'-1:8:1_, "'~--
wherever required on free track storage lines or on powered
t "--C>f-- loops ho ving spring powl pushers on the power choin which
ITJ
WORK STATIONS
OJ m override d ogs on load trolleys when corriers are bonked on
the line. Load trolleys with carriers ore outomoticolly reclo imed
from storage on selective co ll from succeeding work stotions.
Fog . 621 5 Ar eo A
Material emerges from eoch storage line in the sorne order in
which it enters, mointoining f1rst in-f1rst out flow.
Storage lines occommodate differences, either continuous or
temporary for machine set ups, in rotes of production b e tween
vorious deportments or between operotions ond provide o
continuo usly ovoiloble supply of material stored in otherwise
unused overheod spoce. Figure 6215 Areo A, shows o series
of storage lines ohead of work stotions.
L 1 N K - B E L T • 543
parts and package handling
powe r and free conve yors
Operating features
Recirculatlon • Power and free conveyors ore frequently of various load stations.
orronged to ollow load trolleys with carriers to recirculote In Figure 6215, Area B, recirculation is provided in the
over selected paths or through all of the system. This feature fabrication- inspection crea. Th is allows carriers dispatched to
allows material that has been dispatched to a station tempo- various work stations to automatically b y-pass if necessary and
rarily unable to accept it to by- pass the station and automoti- retu rn. lt also allows carriers to be returned from inspection
cally return. lt also provides temporary storage and allows to the rework station.
material to be supplied to work stations with minimum time The poth in the inspection oreo is orronged to ollow seporote
delay. g roups o r different types of corriers to be used for pointing
Recirculation ollows rejected work to be automatically re- ond drying and in final inspection, pocking ond storage oreas
turned from inspection stations to rework st ations in the system. if d esired.
lt also permits easy return of empty carriers to storage ahea d
1 1 • 1 1
1 1 1 1 1
9 99 99 99 99 9
1
c..
QJ i =>
~ ~-IREWORK I
•
/--~ 1
' --cr~
0
WORK STATIONS
AREA 8
z
i'o5
Fig. 62 15 Areo B
V e rtical move ment of load trolle ys and carrl e rs · Powered lifts ore DOWN
used on free track runs to move load troll eys with carriers verticolly. Lifts o - -----
ore pneumatically, electrically or hydraulically o perated and are manually or 1
( ) c..
outomoticolly controlled. Vertical movement is odvontogeous for delivery of =>
1 :1
material to ond from work stations with minimum obstruction at the station.
Lifts ore olso advantogeously used for dipping operotions to keep length of
1
1
t',I
1 'I
dip tonks ot o minimum. Lifts ore olso used to move corriers verticolly from
1 11
one floor to onother. 1 :1
In Figure 6215 Areo B, lifts ore used to deliver corriers to ond from work +1 I+.¡
stotions. A vertical curve is used to lower corriers to working level prior to
1 '1
entering the inspection stotion. 1 l1
i ~¡¡
zw
Variations In load spaci ng and load sp eed • By using two or more
i!;
power conveyors, integroted power ond free systems ore orronged to
provide different load spocing ond speeds through areos where these factors ' I'
1
~
,I
J
AREA C <.!>
z
~
o
affect the operations to be performed, such os pointing ond drying. The ' /
pusher spocing ond operoting speeds of the supplementory power con-
veyors ore selected to suit the operotions involved ond, if possible, to mointoin
desired production of the overoll system. lf the production connot be moin-
tained, the flow con be divided into odditionol lines to occommodate slow
operotions ond subsequently be recombined with main path.
In Figure 6215 Areo C, supplemento ry power conveyors ore provided ot the z
~
o
point booth ond the drying oven. Load spacing is increased through pointing
and decreased to a minimum through the drying oven. Operoting speeds in
this crea are set to maintain o production balance with the fobrication section _J
of the system. §
Other f e atures • In oddition to the obove feotures, provision con be
made for horizontal tronsverse movement of load trolleys ond corriers, -+----
indexing, automotic loading and unloading, and other speciol features.
Fog. 6215 Areo C
544 • L 1 N K - B E L T
parts and package handling
power a n d free conveyors
Other types
Meat packing industry type
~
F;g. 6223
The power conveyor usually consists of 658 or 678 Rivetless chain, or SS 4126 cha in having drop finger pushers
and slid e pioles, and supported by a double channe l o r angle !rack. fre e !rack is usually 'h" x 2 'h" bar and
is located b elow !he power conveyor !rack o n monoplone systems os shown on fig ure 6223. The free !rack on
multiplone systems is located alongsid e the power conveyor !rock on either side ond side finger pushers ore
use d. Brockets ore used to support ond olign both !rocks. Load trolleys hoving one double flanged wheel ore
used e ither singly or in poirs. Complete syslems including switches, powered lifts, inclined sections, d rives and
controls ca n be fu rnished.
1
1
:
J f
Occosionolly poth lengths and loo ds moke it desiro ble to use trolleys insteod of
slide pioles on !he powe r conveyor. The power conveyor on this type is orronged
o s shown ond has boll beoring trolleys. f igure 6221 shows o spring type pusher
which will override load trolleys when work is bonked on the line. Rigid drop
finger p ushers ore olso used. Complete syslems including switches, powered lifts,
inclined sections, drives and controls con b e furnished.
Modifled meat packing industry type power and fr ee having
ball beoring wheel trolleys on powered conveyor in a modern
bakery. Pholo 39594
Side-by-side type
In this ty pe, the two sets of !rock ore orronged alongside eoch other as
shown. 1-beam sections ore used far the !rock system ond bo th lracks ore
suspend ed from common supports. Load trolleys o nd corriers ore switche d
to ond from the line on the side opposite the power conveyor; however, the
power conveyor con be placed on either sid e of the free trock ond con cross
over it when desired. Figure 6222 shows the general orrongement of tracks
ond o spring looded side fing e r p ushe r with o manual releose. Complete
systems including switches, powered lifts, carrier dispotch mechonism ond
controls con be furnished.
L 1 N K - B E L T • 545
parts and package handling
Trukveyors
•1 I• l
Trukveyors J
Overhead Trukveyor
This t ype of Trukveyor is on odoptotion of the widely used Link-Bel t
4 " t rolley conveyor. l t consists of on endless power driven strond of
Rivetless choin suspended b y boll beoring troll eys from on overheod
!rock. Towing ottochments, mounted an the trolleys ar choin, engage
mosts or choin slings attached to trucks. The overheod Trukveyor has
inherent Aexibility for poth changes after installotian ond is recam-
mended for installotion in b uild ings where the Aaor connat be cut
for structurol r eosans.
Advantages
Quiet, orderly, continuous movement • lood ed ond empt y
t rucks trovel al speeds up to 150 feet per minut e. Cong estion is e limi-
noted ond surg es in materia l Aow ore reodily occommodoted.
546 • L 1 N K - B E L T
parts and package handling
Trukveyors
contents
lntrodvction .. .. ....... .. ..... ...... . ......... .... 5 4 6 Selection and dimensions
Components, in-the-Aoor Trukveyors Typical layouts . .... . ............ . ......... .. . 554
Chain, pushers and idlers.............. . ..... .. . 548 ln-the-Aoor Trukveyors
Straight track, clean-out box, and Design procedure ..... . . .... . . .. ...... . .... . 555
expansion joint track sections . .. .. . .. . . .. ... . .. 549 Component selection ... .... .. . ...... ... .. . .. 556
Chain conflning track section, chain removal Pusher and idler dimensions .. .. . , .... , , .. .. .. 557
and lubrication box and roller turns ..... .. ..... 55 0 Straight track, rolle r turn and t rench dimensio ns . . 557
Orives, controls and electrical accessories ... .. . .. . 551 Pit dimensions . .. ....... ... . ...... . . ... . .. . . 558
Components, overhead Trukveyors lnstallation methods . . . . . .. ... . ..... . ... .. .. . 559
Chain, trolleys, towing attachments, roller Overhead Trukveyors
turns, t akeups, track, and drives . .. .. .. . . . .. .. . 552 Design procedure . .. .. . . .. . ... .. ........ . ... 555
Trucks and truck accessories .. ..... .. ..... . ....... . . . 553 Component selection . . ........ .. ........ .. . .. 560
Componen! dimensions . . . . .. .. . .. . . .... , .. . .. 560
-~
.___
lhe syste m without conge slion. Photo 3 9506
1
1
do te w ide voria tion in material size, shope and
weight. Photo 37365
-.._......
--lt-.
L 1 N K - B E L T • 547
parts and package handling
Trukveyors
3928 1
Chain
ln-the-floor Trukveyors use Link-Belt 658R drop forged steel l\ivetless choin. Rive tless cha ins, widely
used for many years on Link-Be lt trolley conveyors, hove high strength with minimum weig ht and
can be e osily assem bled a nd disassembled without tools. All peris ore hect treated for greate r
strength and maximum wear resistance. Threod ed exte nd ed choin pins o re used to ottoch pushers
and idlers.
548 • L 1 N K - B E L T
parts and package handling
Truk veyors
39279
:.____) 39280
L 1 N K - B E L T • 549
parts and package handling
Trukveyors
39588
Chain removal
and lubrication box
This special !rack section provides convenienl access to !he
chain for removal of slack and to the wheels of pushers and
idl ers for periodic lubrication. lt is located ad jacenl to !he
chain confining !rack section on !he downstrand (exit) side.
Track channels are cut so the upper flange and part of !he
web are attached to and removable with the cover p ioles.
The cover pioles hove the sorne load bearing capacity as on
slraight !rack. Chain removal and lubrication boxes are
available with 3 11 and 4 " channel !rack.
I
Roller turns
Roller turns are used lo g uide the Trukveyor chain around horizontal
lurns to keep the cenlerline of the chain under the centerline of the
tow pin slot.
ln-the-floor Trukveyor roller turns consist of a series of d oubl e -row ba ll
bearing rollers mounted on bolts between curved steel retainer bars
supported by welded steel brackets fro m a heavy curved slructural sleel
channel. Accurately formed curved !rack channels and cover pioles are
provided which are individually removable to p rovide convenienl
access to all peris. Cover plates are designed lo withstand cross traffic
individual wheel loads up to 5000 pounds. The bottom and sides of !he
entire assembly are enclosed with a sleel ca sing to p rotect componenls during insta ll a -
tion. Roller turns hove no projeclion beyond !he tangen! line of the turn. They are
avoilable in three standard radii and four standard ares with either 3 11 or 4 11 channel
!rack. Special turns can be furnished.
550 • L 1 N K - B E L T
parts and package handling
Trukveyors
L 1 N K - B E L T • 551
parts and package handling
Trukveyors
39311
Towing
slrop
o
9 0 ° Roller turn
39312
Stationary caterpillar type constan! speed drive floatin g caterpillar type variable speed drive 30485A
552 • L 1 N K - B E L T
parts and package handling
Tr u k vey ors
ln-the-floor Trukveyors
For proper operotion on Trukveyor, tow pins should meet moximum, 2 Ya" minimum, below top of floor for multiplone
following speciflcotions: instollotions with 3 11 chonnel !rock (Style SA pusher); ond
3 Y2" moximum, 3 3/a 11 minimum, below surfoce of floor for
o. Pin to be round ond not over %" diometer. :V.." diometer
multiplone instollotions with 4 11 chonnel trock (Style SA
is the most common size.
pusher). Projection should be od justoble.
b. Pin to be free to rotote in its guide tube. d. Pin to be mounted on centerline of truck os clase os
c. In the engoged position, pin to project 1 112" moximum, possible to front wheels. For some multiplone opplicotions,
1 Ye" minimum, below surfoce of floor for monoplone it moy be necessory to hove tow pins on the centerline of
instollotions with 3 " chonnel trock (Style TA pusher); 2 Y2" the front wheels.
Truck engaged to Style TA pusher Truck with trailer engaged to Style SA pusher
Overhead Trukveyors
Three towing arrongements are commonly used on overhead Wagon ton gue mast wlth towlng hook orrongement is rec-
Trukveyors; however, voriotions can be made for individual re- ommended for opplicotions involving ramps or when it is necessary
quirements. to change the elevotion of the !rack, with trucks engaged, in order to
Rigid telescoplng mast and towlng shoe is the most convenient cleor overhead obstructions or to pass through flre doors.
operoting orrongement and is recommended. The towing shoe is de- Chaln sllng and towlng eye arrangement is simple in design,
signed to work with pipe masts up to 1.9" outside diometer. Ample however wide aisles are required along the Trukveyor polh for
engagement is provided between the shoe and the mast to accommo- proper operotion with choin slings. The sling should be ottoched neor
dote some floor unevenness. Trucks do not need to be pulled ahead the top of the end rack and should make an angle of obout 45°
of the Trukveyor to be disengoged. to the floor when trucks ore engaged to the Trukveyor.
7'- o* usuAL
CLEARANCE
l lg . 6391
Rigid telesco ping Rigid telesco pi ng W a g o n tang u e Chain hooked to Cha in sling h ooked
mast engaged to mast hooked to ma st engaged to towing eye pin to to wing strap
towing shoe towing eye to wing h ook
L 1 N K - B E L T • 553
parts and package handling
Trukveyors
Typical layouts
r--
f
-- START STOP
---------38 9~0·----
44:0·
11~-------------~------
[> AJ-L. TURNS
35~0·
e QJ WARNING
HORN
1
~
1 . 6-0 RAOIUS
L_l'----- -....- ---4><..
l
L..-----'----~....q_----'Cl..-----'"----""-----""'------""---'"----=---------""----+---'
J .......
/CLEAN OU T BOX
T 1
1
ORIVE
-- ti RAM P
.+--...,
<-
--+ - - '
ORIVE RA MP
IÍ
_._ ..
"
--
RAM P JI CHAIN REMOVAL AN O
LUBRICATI ON BOX ~ ORIVE -
1
'----'
t CLEANOU T BOX
~---
, . 7 't
TAKEUP CLEANOUT
BOX 1
r
~
"Jt RAMP
- -·
r
···-
' --- L
,. ,..
- - - --------+ .. --+~
[ RAMP ORIVE
CLEAN OUT eoxl
T
1
RA MP
i¡ \.!)
ORIVE
•Oe. 6HS
Layout 3 • ln-the-floor Trukveyor with automatic switches and transfers for a typical ware house
554 • L 1 N K - B E L T
parts and package handling
Trukv eyors
Layouts 1 and 2, page 554, show in-the-floor Trukveyors in freight terminals. Overhead
Trukveyor paths for these installations would be similar. La yout 3 shows a schematic
layout for a warehouse with four in-the-floor Trukveyors interconnected with automatic
switches and transfers.
A Trukveyor ca n readily be selected by following the steps listed below. Each step is
described and an example is presented . Layout 1 shows a Trukveyor in a motor freight
terminal and is used as the example problem on the following pages and is shown in
italics.
De termine layout
In freight terminals, Trukveyor poths ore usually rectangular in shape. (e) The normal moximum operating speed is 120 FPM. Try
Runs along the length of the dock should be locoted obout 1 4 feet in this speed flrst. Speeds up to 150 FPM con be used.
from the outside edge to permit limited storoge of looded and empty
(d) Utilize pushe rs or towing attochments as follows:
trucks between the Trukveyor ond the doors. This distance may be
voried to suit individual conditions, but is seldom less !han 12 feet. 703 with looded trucks engoged (utilization factor)
Freight owoiting shipment is usually stored on trucks in the middle 203 with empty trucks engoged
oreo of the plotform between the runs. 103 empty
The tronsverse run al !he open end of the dock, awoy from !he The total quantity ond volume Aow of material to be handled in
office, is commonly locoted obout 1 4 feet in from !he end, if freight warehouse and manufacturing operotions are generolly well estob-
is hondl ed through !he end doors. lished ond not subject to extreme voriotion. The speed far warehouse
The transverse run al !he office end of !he dock is frequently set Trukveyors is usua lly not over 100 FPM. The speed of Trukveyors far
bock one or more full bays from the office wall. This space can be used monufacturing operations is afien less than 20 FPM. Truck spocing
to store trucks with freighl that must be held beyond normal storage far worehouse and monufacturing operotions is usuolly greoter thon
time and far moving freight such as long sections of pipe, sleel bors for freight handling ond moy be 20 feet or more. Make provision
or structural shapes in long lengths, large pieces of machinery, etc., far transporting or re turning empty trucks when figuring the copocity
thot becouse of size, shape or weight, require speciol hand ling. of ony system.
This provision may be mode al the open end of the platform if
desired. Since sorne side doors would be d e prive d of access to the Compute the design capacity for tlze example system from the
Trukveyor, it may be prefe rred to hove the Trukveyor poth run the informa/ion above:
full length. The bes! o rrongement con result only from on evaluation 120 F P M (max. speed) .
of !he individual operotion involved. -.-) = 10 pushers per minute
12 ft . ( puslzer spacmg
Trukveyors are uni-directionol in travel after instollotion, but con JO x . 7 (utilization facto r) = 7 loaded lrucks per minute
be designed far either clockwise or counter-clockwise trovel. The 7 x 60 = 420 /oaded trucks per hour, or shipmenls per hour
direction of trove! far the majority of installotions mode has been 420 x 500 poimds (design ship menl weight + 25 %>
= 2 10,000 p ounds per hour design capacity
counter-clockwise. There is usually no particular reason far this other
than individual preference, os the performance of the system is not In motor freight operotions, opproximotely 103 of the total
affected. The direction of lrovel must be e stablished, however, os it shipments require more thon one truck. This is ollowed far out of the
does affect the locotion of the drive. 303 cushion provided on the utilizotion of pushers. The above ca-
Trucks ore frequently looded with ma terial overhonging the sides in pocity will be more thon omple far the mo jority of instollations;
vorying omounts. In negotioting turns, trucks trovel towo rd the inside of however, the ca pacity is the key factor in designing the system and
the ore during the exit holf of the turn. The omount of inswing will should be thoroughly checked. lf o greate r capacity is req uired, the
depend on the radius of the turn ond on the type of truck. Provide speed moy be increosed up to 150 FPM ond if necessory, reduce
ample cleoronce oround building columns neor the Trukveyor poth. the pusher or towing ottochment spocing in 1 ' -O" increments (in-the-
In worehouse opplicotions, Trukveyor runs ore usuolly located in Aoor) or B" increments (ove rheod ) down to the mínimum required for
main aisles, but when desirable, they are locoted in side aisles truck cleoronce. In most coses il is preferoble to increose the speed.
through storoge oreas. In sorne instances, o higher figure may be used far average
For manufacturing opplicotions, Trukveyor runs ore locoted to shipment weight, with the resulting higher roted copocity.
deliver material to work stations ond through process enclosures os
required. Relocotion of sorne production mochinery moy be desiroble
to achieve the bes! layout far mechanized operotion. Compute path length and chain pull
/11a ke a plan uiew layout showing the bu ilding outline with tlze Compute path length fro m Layout. Refer to poge 581 for ore
Trulweyor path. S ee L ayout l. lengths of turns.
Far choin pull calculations, the empty weight of o 32" x 40" plotform
Determine capacity
truck with an in-the-Aoor tow pin and 6 " diameter wheels is about
Capocity is the weight of material that can be handled per hour by 170 pounds. Adjust this figu re for trucks of different size ar construction.
the system. This will be determined by the speed of the chain, spocing Use 6.0 pounds per foot design weight of 65BR chain with pushers
of the trucks, weight corried per truck, and the percent utilizotion of and idlers assembled (in-the-Aoor) or X458 chain with trolleys and
the towing ottachments. In ony operotion there will be peak hours towing attachments assembled (overh e ad).
in o doy and peak days in each week; the ca pa city of the system In figuring chain p ull far Trukveyors (both in-the-Aoor and ove rheod)
sh o uld be ba sed on these pea k operating co n d iti o ns. To deter- hoving o loaded truck weight up to 1200 pounds, use a coefficient
mine Trukveyor design copocity far freight handling operotions, of friction of .O 19. Far installations having o loaded truck weight
proceed as follow: of from 1200 to 2400 pounds, use a coefficient of friction of .020.
(a) Bosed on o country wide average motor freight shipment These coefficients are based on trucks having anti-friction bearing
weight of obout 400 pounds, o design figure of 500 pounds wheels not less thon 6 " in diameter operating on smooth level Aoors
is used which will provide a morgin far unusuol conditions. hard enough to preven! channeling by truck wheels. Apply this to the
Terminal managers usuolly know the average shipment weight total moving weight; full and empty trucks; chain, pushers ond idlers
for their aperation. lf known, use the actual average shipment (in-the-Aoor); or trolleys and attachments (overhead).
weight plus a design factor of 253. lf future extension of the Trukveyor is planned, compute cha in p ull
(b) The recommended truck spacing far high capocity mono- for the ultimate length and loading. The drive furnished with the
plone systems is 12' -O" far in-the-Aoor systems ond 1 O' -O" initial installation will then be adequate for the final extended length
ar 13'-4" far overheod systems. of the Trukveyor.
L 1 N K - B E L T • 555
.·
parts and package handling
Trukveyors
556 • L 1 N K - B E L T
parts and package handling
Trukveyors
-----~-~
....,..
STYLE TA PUSHER STYLE SA PUSHER
,,, .,.,
~-r-------;--~
~
t-<-----4~0' U SUAL MAXIMUM- -- -+<
L 1 N K - B E L T • 557
parts and package handling
Trukveyo rs
~45°
1
'
f g. 6441
Estob lish dimensions A and B so truck wheels do not run on joint between
tre nch f111 concrete and floor slob when trucks ore on stroight runs.
See section AA below.
See no tes p oge 557 for inform olion on lrench walls, excavation and lrench flll concrete.
Truck 1 R e o E f G H
plolform size
32 "x48" 48" 1' -3" 8 '-0" l ' -8" 3 ' -0 " 2 '-2 " 1' -2 y, "
Max. 72" 1':J" - -- 8 '-0" 3' -4 V. " 2 ' -3" 4 '-0 " 3' -6"
36"x72"
--- - -- - - -
"1
;.
10
L -- -- c.t TRUK VEYOR - - --
j
A TRAVEL ~ A
~
ITORAIN OR SUMP ANO PUMP
HEN REQUIRED FURNISHED
NO INSTALLED B Y PURCHASER
L º J
B B +-PIT CURB ANG LES
SLOPE FLOOR TO ORAIN FURNISHED BY LINK-BELT
INSTALLED BY
CONCRETE CONTRACTOR
SECTION BB
ORIVE PIT PLAN
1
r
1
........-.:i--
1 --- 1
: l :
~----- ------- ------ - ~1
1
1 1
1 t
1 1
1 1
,.
' .'
ANCHOR BOL TS
FURNISHED BY LINK·BELT
INSTALLED BY
1
1
1
1
1
1
1
1
...
.. CONCRETE CONTRACTOR 1
1
1
1
1
1
1
1
1
1
1 1
1 1 1
L------- ----------~ ----- ~
558 • L 1 N K - B E L T
parts and package handling
Trukvey ors
L 1 N K - B E L T • 559
-.
parts and package handling
Trukveyors
!
CLEARANCE
Coni to nt
speed
C35S
j3 to 1 vor.
sp e ed
R3 5S
¡
20 7~
lNCHES
54 24 12
.,._..,....,....,......,..~..,~DROP e 40S
esos
R40S
RSOS
21
26
7~
7•A.
54
54
24
24
12
12
e60S R60S 29 7~ 60 24 12
c;/L CHAIN
e70S R70S 29 7~ 60 24 12
PLAN VIEW VIEW AA 24 12
e sos R80S 33 7 ~. 60
e90S R90S 35 7·~. 60 24 12
Stationa ry caterpillar drive
Hove dimensions certifted far instollo rion purposes.
Floating caterpillar drives
Orive
number
e D G
Con itant
speed
13stopeed
1 vor. , INCHES
e35F R3 5F 20 7'A. 66 29 !h 17Y,
e40F R40F 21 7'A. 66 29 Y, 1
17Y,
eSO F RSOF 26 7~ 66 29 Y, 171-',
e60F R60F 29 7~ 72 29 1'> 171-',
560 • L 1 N K - B E L T
parts and package handling
Trukveyars
1
11:: TO
1sr To
TOPOF
TRACK o
1sfro
TOP OF
TOP OF
TRACK
TOP OF TRACK
TR CK ·-C/L Cll
CHAIN o CHAIN
- + :f-·--,
flt·•4CI• 2%": 1
MAX. •
Towing eye pin Towing eye Towing hook T $ . MAX. OIA. n,. •.ot
Roller turns Towing shoe
Roller turns
Are of Pitch
turn, rodius, A B e o E
d egr ees inches 1 1 1 1
• •
48 66 35¡1,
INCHES
5 7'Ao 7y,
30 60 66 47¡,¡. 5 7'Ao 7 Y. Towing
-45° TURN SHOWN 72 72 60•1Ao 5 7!-1. 7Y, strap
30" ANO 60° SIMILAR
48 54 34 1'.. 5 7 1,.¡. 5
45 60 60 46',-1. 5 7 Y,. 6
72 66 57~ 5 7 Y,. ay.
48 54 33~ 5 7'1o. 51'..
60 60 60 43 1% 5 71,.¡. 5V.
72 66 54~ 5 71,.¡. 4 Y.
48 60 ... 5 71,.¡. 10
180 60 72 ... 5 7% 10
72 84 ... 5 7Y.. 10
~:t;f
90" TAKEUP
RIGHT HAND SHOWN Track
)J
HINGES
CLEARA~
l
b
Clt
ff~
CHAl~~OROP
TYPICAl SECTION
,... no
Track spllce TAKEUP TYPE
, tl====E:r===l;==
Ple. MU
______ -=32Y====:j""'1
'-wELOEO
~.k--2.66~~
.., ) ¡ ~ ......l 10' ,1
tfave all dimensions certified for insta llation purposes. •·• '"' BUILDING TYPE • Short travel
L 1 N K - B E L T • 561
technical information
'lechnical informa'lion
Link-Belt has always been an eng ineering organization,
con tenis designing and manufactu ri ng a large variety of p roducts
and erecting complete insta llations. Many diffi cult and
Bulk materia Is classifications . 563
unusua l problems hove bee n solved, affording a broad
Cha in conveyor ca lculations. 566
background of knowledge and experience. This has largely
Shaft and bearing load calculations . . . . . . . . 570 been made available to industry in our publications, which
Conventional formulas . . . . . . . . . . . . . . . . . . 5 7 2 are replete with valuable engineering informal ion.
Shaft diameter calculations. . . . . . . . . . . . . . . 573 lncluded in the follo wing pages are add itiona l calcula-
Keyseating and keys .. ... ...... ..... ... 576 tions and tables wh i ch are particula rly useful for the selec-
tion and application of materials hand ling, processing
Equivalents (weights and measures) . . . . . . . . . 5 77
equipment and pow er transmission products. Link-Belt
Pa th of belt on inclined conveyors. . . . . . . . . . 580 engineers are available for consultation and recommen-
Leng ths of turns and curves. . . . . . . . . . . . . . . 580 dations.
39639
62 • L 1 N K - B E L T
technical information
• These classes represen! observotions under general condit1ons. Specifoc A Weights of material, loase or slightly agitoted. Weights ore usuolly differ-
conditions may vary due to monufocturing processes ond handling. Refer ent when moterials are settled or pocked as in bins or containers.
to Table 1 above far closs description. ¿ Class may vary considerably due to conditions. Consult Link-Belt far in-
formation.
L 1 N K - B E L T • 563
technical information
564 • L 1 N K - B E L T
technical information
L 1 N K - B E L T • 565
technical information
layout
Chain sliding Chain rolling
M oteriol
Choin canveyors car ried
Material sliding Material corried Molerial sliding Material carried
and elevators
Horizontal
l
Horizontal l lnclined Horizonta l lnclined Hori zontal lnc/ined
1
and
inclined
1
Horizontal lnclined
1Horizontal
ond
inc/ined
Vertica l
1
Ta b le 2 • Factor A
Factor A ii.
Ji. Based on rollers with smooth faces operoting on smooth, cleo n steel tracks • Based on smooth cored ho les mode wirh dry sand or painted cores.
ond includes reosonoble ollow once for ílange and hub fricti ons.
566 • L 1 N K - B E L T
technical information
Alum, lumpy 50-60 .35-.45 .03 5 -.0 40 Coke, breeze 25-35 .60-.70 .026-.030
Ashes, dry, 1/2" and under 35-40 .45-.55 .024-.028 Cottanseed, undelinted 18-2 5 .30-.40 .010-.012
Ashes, wet, '12" and under 45-50 .55-.65 .0 16-.020 Grains 38-45 .35-.45 .042-.046
Ashes, dry, 3 " and under 35-40 .45-.55 .02 8-.032 Grave !, dry, screened 90-100 .40-.50 .078-.082
Ashes, wet, 3 11 and under 45-50 .55-.65 .022 -.026 Grave!, run af bank 100-125 .55-.65 .086-.090
Bagasse 7-8 .35-.45 .004-.006 Ice, crushed 35-45 .15-.20 .028-.032
Beans, whole 45-50 .30-.40 .054-.058 Ice cakes 57 .06-.10
Cement, Portland 75-85 .60-.70 .082-.090 Lime, ground 55-65 .35-. 45 .034-.038
Cement clinker 75-80 .65-.75 .078-.086 Lime, pebble 55-60 .45-.55 .062-.068
Cool, onthrocite, egg 50-55 .25-.30 .030-.034 Sond, dry 90-110 .55-.65 .130-.140
Coal, anthrocite, nut ond stove 50-55 .30-.35 .036-.040 Sond, domp 110- 130 .80-.90 .160-.170
Cool, onthrocite, run of mine 50-55 .35-.40 .048-.05 2 Sond, foundry, shokeout 85-95 .65-.75 .068-.072
Coal, onthrocite, peo 50-60 .40-.45 .060-.064 Sond, foundry, tempered 90-100 .80-.90 .0 6 6 -.070
Coal, onthrocite, buckwheot 55-65 .50-.55 .070-.075 Sawdust 10-13 .35-.45 .004-.006
Coal, bituminous, sized 45-55 .45-.55 .045-.050 Stone, dust 75-85 .45-.55 .085-.090
Cool, bituminous, run of mine 45-55 .55-.65 .047-.051 Stone, screened lumps 85-90 .55-.65 .110-.115
Cool, bituminous, slock, dry 40-50 .45-.55 .033-.037 Stone, lumps and fines 85-90 .60-.70 .105-. 110
Cool, bituminous, slock, wet 50-60 .65-.75 .03 1-.035 Wood chips 12-20 .35-.45 .004-.006
Coke, sized 23-32 .35-.45 .0 18-.022
Coke, mi)(ed 25-35 .55-.60 .022-.026
P1SK
Layout A • Chain and material sliding H = 33,000
P1 = Pó- PJ = L(2.2FW +fM+hiGJ+.2 N
P2= 2.2P4
P3 = N
P4 = P3+ LFW
Ps=l. 2P4
Pó = Ps+ L( FW + fM+ hiG)
Fig. 4981
See poge 566 for explonotion of symbols.
P1SK
Layout B • Chain rolling and material sliding H =33,00o
TAKEUP r
IP.
~LTRAVEL
~I
l/DRIVE
P1 = Pó - P3 = L(2.2CW + fM+ hiG) + .2N
P2 = 2.2 P4
,..."" .~¿. ...¿__,¿._~-~-~ ~-~ ...¿__,¿.-~~-
L.JL ' . 1 ~ FEED . ' lf' P3 = N
Pz"'\. ~ ) W CHUTE ( 1
.Á
~ 2'. J>"'=<t :~:~:t:f::t:J; ~--~·.-J:":L,·~,~-->-P, P4 = P3 + LCW
Ps TRAVEL - - - ~ Ps= l.2P4
Fig. 4982 Pó = Ps + L(CW + fM + h1G)
See poge 566 for explonotion of symbols.
P1SK
Layout C • Chain rolling and material carried H = 33,000
P1 = P6 - P3 = L(2.2c w + cM + h1G) +. 2 N
P2 = 2.2 P4
P3 = N
P4= P3+LCW
Ps=l.2 P4
Pó = Ps+ L(CW + c M+ hiG )
Fig. 4983 See poge 566 for explonotion of symbols.
L 1 N K - B E L T • 567
technical information
AKE~~Rl ""-~
P1 = Pó - PJ = LF(2 .2 W + 1.2M) + .2 N + 1.2Q
P2 = 2.2P4
T _fil_ _.fil__-"'l__ Cill \ .:;;;".L.fil_.-""l..._IB__ {°RIVE P3 = N
P, = P3+LF(W + M) + Q
P, • , ( ~) ( i) Ps = l.2P,
--- ~ - --- --- ----- _ _ __ _ _ _ _ __ _ _ ____:::.._.-- -->-P.
TRAVEL ~
1
P, P. Pó = Ps+ LFW
Fig. 4985 See poge 566 fer e xplonotien ef symbels.
R
P, = N + W (CY - R) when y is less thon C
R
P4 = N whe n y is more thon C
- -- - -- - - -Y- - - -----;
]- Fog. 4987
Ps = l.2 P,¡
Pó = Ps+Y(CW +fM + h 2 G ) + R(W + M)
See poge 566 fer explonotien ef symbels.
P1SK
H = 33,000
P1 = Fó- PJ
P2 = 2.2P,
P3 = N whe n yR is less tho n C
P3 = N + W (R- CY) whe n yR is more thon C
R
P,¡ = N + W(CY - R) when y is le ss thon C
R
P4 = N w hen y is more thon C
Ps = l.2 P,
Pó = Ps+Y(CW + CM + h' G ) + R(W + M)
See poge 566 fer explonotion ef symbels.
56 8 • L 1 N K - B E L T
technical information
r
Pz ' . .; .·• ,:
~-~-:9:": ~-$::?! -~ \ ( p, = N + W(CY - R) when ~is less thon C
R y
P. TRALVEL y ' 1
p, = N when y is more thon C
Ps= P4 + LCW
Fig. 4990 See page 566 far explanatian al symbals.
H =~ P6= 1.2Ps
P1 - Pó + L(CW + CM + h, G)
33,000
P1 = Pa - P3 Pa = P7 + Y(CW + CM + h1G)
P2= 2.2Ps + R(W + M)
P3 = N when ~ is less thon C
y R
P3 = N + W(R - CY) when - is more thon C
y
P, = N + W(CY - R) when ~is less thon C
R y
P, = N when y is less thon C
i-~ ----.
P. ~----1~
P,
. p
~
' .p H =~
33,000
~
i ~ F '
DOWN
1 P1 = P6- PJ
P2 = 2.2 P,
UP ~ f t ~ P3 = P, + RW
p, = N
. p Ps = 1.2P, + MB
~
' .p P6 = Ps+ R(M + W)
~ .
Ps {:..~P.
See poge 566 for explonation of symbols.
i\._..T_A-KE_U_P_..,
P, Fig. 4992
L 1 N K - B E L T • 569
technical information
E~
A
Ab A(a + b)
E, Bearing loads: E 1 = a E2 = - --
a
a:t Bending mam e nts: K1 =Ab , L1 = E1c
1~ E~
,E, -c
3
d ,.J
>-<
- a- ,.Jb
I 1
Torsional momenl: T = AJ •
~
Bd Be
Beoring loads: F1 = ~· F2 =-;:;-
~c7dJbl-
Bending moment: L2 = F 1e
Forces and reactions for vertical plane in which weights C and D act:
Dd-Cb Dc + C(a + b)
Bearing loads: G 1 = G1= - - -- -
a o
Bending moments: K2 = Cb, l 3 = G1c
''º sooo
Resultan! bearing loads and bending moments
570 • L 1 N K - B E L T
technical information
"'0
u
E, ,, E1 A
Fig.5001 Bending momenls:
Ab
Beo ring loods: E1 = ~,
Ki = Ab,
A(o + b )
E2 = - - -
o
L1 = E1c, N ¡ = Ed c + e)
Torsionol momenl: T = AJ
' ~
'°\_ d~e
E1 ~o-J b -
cr::,,
Forces and re actions for p lane in which pull B acts:
F, ¡:;
B(2d + e ) B(2c + e)
Beo ring loods: F1 = , F2 = - - -
Fig. 5002 20 2o
Forces and reactions for vertical plane in which weights C ond D act:
F,
~A LJ[ ______ ~
L_JG F,
2 M2 - - -
RESUL TANT RADIAL LOAD R1 RESULTANT RADIAL LOAD R2 MAXIMUM BENDING MOMENT M 1 MAXIMUM BENDING MOMENT M2
AT BEARING 1 • AT BEARING 2 • AT BEARING 2 • AT POINT 3 •
Fig. 5008
Foot or idler shaft with single sprocket or single arm pulley between bearings
Forces and reactions fo r plane in which B acts:
~B F, F2
Bd
Beoring loods: F 1 =-¡;-.
~&F 2 Fig. 5004
Be nding moment: L2 = F1c
B
e~
f "·
Forces and re a ctions for plane in which D acts:
H,
Dd De
3 2 Beoring loo ds: H i = ~, H2=-
Fig. 5005 o
Bending moment: L3 = H1e
H~
L, _ .,
-------
~.
L3
L------ __..__.- ""'
--------
i ig. 5009
RESUL TANT RADIAL LOAD R, RESULT ANT RADIAL LOAD R2 MAXIMUM BENDING MOMENT M2
A T BEARING 1• AT BEARING 2 • AT POINT 3 •
.6. Knowing the radia l loads, refer to Catalog 1050 to make the bearing • Knowing the maximum bending moment, refer to page 574 to make th e
block selection. shaft size sel ection.
L 1 N K - B E L T • 571
technical information
CE:,.
F, Fz
Beoring loods: F1
D(2d + e ) D(2c + e)
42 Beoring loads: H1 = , H2
20 20
9 ~
e l..c- e- :>-id ~
Bending mome nls: L3 = H1e, NJ = H2d
fl t .5007 a -,.J
H,~ H,~
••• •2:u
RESU LTANT RADIAL LOAD R, RESUL TANT RADIAL LOAD R, MAXIMUM BENDING MOMENT M, MAXIMUM BENDING MOMENT M2
AT BEARING 1.t. AT BEARING 2 .t. AT BEARING 3 • AT POINT 4 •
Ji,. Knowing the radia l loads, refer to Catalog 1050 to moke the bearing • Knowing the maximum bending and torsional momenls, refer to page 574
block selection. to make the shaft size selection.
Conventional formulas
Horsepower Chain tension
H= ~ =___! N TN E= P + B
3 3,000 63,025 5,250
Jorque Tem p eratures
t = 6 3,025 H C = 5 / 9 (F - 3 2 )
N C = 1.2 5 R
T = 5,250 H F = 9/ 5 (C +32)
N F = 1.8 C + 32
F = 2.25 R+ 3 2
Centrifuga! pull of chain
R = .8 C
B = ~S~ R = 4 / 9 (F - 32)
1 15,900
whe re B = ce nlrifugo l pull, in pounds, due to weig ht o nd P = choin or belt pull in pounds
velocity o f choin R = degrees Reoumur
e = deg rees centigrode S = feel per minute
E = total cho in tension in pounds T = lorque in pound feel
F = degrees Fohre nheit 1 = torque in pound inches
H = horsep ower W = weight p e r foot of cho in in pounds
N = re vo lutions per minute
572 • L 1 N K - B E L T
technical information
Table 1 • Horsepower values for torsional moments only - without bending moments
Shoft 1 Horsepower of s hofting.t.
diameter, Revolutions per minute
inches - ,2'""'5:--.,..--:5.,,..
0--...,l,.....-=-
7 5,,,...-....,l--,-l""
Oo: --.,..
I .....,..,12'""'5,.......,¡---,1-=5""'
0 __,..1.....,..
17=-5: --:-
I ...,2'""'0,...,0---:l-'-:2.,,..
2..,,.
5 --,-l--:-
2 "5"0:--:-
1 -,2::-::7::-::5---:l-.,,3..,,.0""o---:-
1-,- 1 -4~0'""'0:--:-
3 5':"'.0:--:- I ---..,.45':"'.0:--'""
I ---,.
5 -0 0-
15,1, .4 .8 l.2 l.5 l.9 2.3 2.6 3.0 3.4 3.8 4.2 4.6 5.3 6.1 6.9 7.7
13116 .8 l.6 2.4 3.1 3.9 4.6 5.4 6.2 7.0 7.8 8.6 9.3 10.9 12.5 14.0 15.6
1'/ 16 l.4 2.8 4.2 5.5 6.9 8.3 9.7 l l. l 12.4 13.8 15.2 16.6 19.4 22.2 24.9 27.7
111;1, 2.2 4.5 6.6 8.9 11.2 13.4 15.7 17.9 20.2 22.4 24.7 26.9 31.4 35.9 40.4 44.9
1 15116 3.4 6.8 10.2 13.5 16.9 20.3 23.7 27. l 30.5 33.9 37.3 40.7 47.5 54.3 61. l 67.9
2 3116 4.9 9.8 14.7 19.5 24.4 29.3 34.2 39. l 44.0 48.9 53.8 58.6 68.4 78.2 88.0 97.8
2 1;1, 6.8 13.5 18.4 27.0 33.8 40.6 47.3 54.l 60.9 67.6 74.4 81.2 94.7 108.0 12 l.O 135.0
211;1, 9.1 18. l 27.3 36.2 45.3 54.4 63.4 72.5 81.6 90.7 99.7 108.0 126.0 145.0 163.0 181 .0
2 15;1, 11.8 23.7 35.4 47.3 59.2 71 .0 82.9 94.7 106.0 118.0 130.0 142.0 165.0 189.0 213.0 236.0
3 1A• 18.9 37.9 56.7 75.9 94.9 113.0 132.0 15 l.O 170.0 189.0 208.0 227.0 265.0 303.0 34 l.O 379.0
3 15;1, 28.5 57.0 85.5 114.0 142.0 171.0 199.0 228.0 256.0 285.0 313.0 342.0 399.0 456.0 513.0 570.0
Table 2 • Horsepower values for combined torsional moments and moderate bending moments
Shoft 1 Horsepower o f shaftin g .t.
d iomeler. --------~---------,.--_,_Re_v_ ol_
ut_io_n,....
s "-pe_ r_m
_i..,.nu_
te_ _.,.----,------..,.- - _ , . . - - _ , . .- - _ , . .- - -
inchcs 25 1 50 75 1 100 125 150 1 175 [ 200 1 225 1 250 1 275 1 300 1 350 1 400 1 450 [ 500
P A, .5 l.O l.5 2.0 2.6 3.1 3.6 4.1 4.7 5.2 5.7 6.2 7.3 8.3 9.4 10.4
1'116 .9 l.9 2.7 3.7 4.6 5.5 6.4 7.4 8.3 9.2 10.l l l. l 12.9 14.8 16.6 18.5
111;1, 1.5 2.9 4.5 5.9 7.4 8.9 10.4 11.9 13.4 14.9 16.4 17.9 20.9 23.9 26.9 29.9
l 1•11. 2.3 4.5 6.9 9.0 11.3 13.6 15.8 l 8.1 20.4 22.6 24.9 27.2 31.7 36.2 40.8 45.3
2 3A• 3.3 6.5 9.9 13.0 16.3 19.5 22.8 26. l 29.3 32.6 35.8 39. l 45.6 52.2 58.7 65.2
2 7116 4.5 9.0 13.5 18.0 22.5 27.0 31.6 36. l 40.6 45. l 49.6 54. l 63.2 72.2 81.2 90.2
2 11A• 6.1 12. l 18.3 24.2 30.2 36.3 42.3 48.4 54.4 60.5 66.5 72.6 84.7 96.8 108.0 12 l.O
2 15116 7.9 15.8 23.7 31.6 39.5 47.4 55.3 63.2 71.l 79.0 86.9 94.8 11 0.0 126.0 142.0 158.0
3~ 12.7 25.3 38. l 50.6 63.3 75.9 88.6 10 1.0 113.0 126.0 139.0 151.0 177.0 202.0 227.0 253.0
3 15116 19.0 38. l 57.0 76. l 94.l 114.0 133.0 152.0 17 1.0 190.0 209.0 228.0 266.0 304.0 342.0 380.0
4 1A, 27.0 54.0 81.0 108.0 136.0 163.0 190.0 217.0 245.0 272.0 299.0 326.0 38 l.O 435.0 490.0 544.0
4 1'A• 37.5 75.0 112.5 150.0 187.0 225.0 262.0 300.0 337.0 375.0 412.0 450.0 525.0 600.0 675.0 750.0
5 'ií6 50.0 100.0 150.0 200.0 250.0 330.0 350.0 400.0 451.0 50 1.0 55 l.O 601.0 701.0 801.0 902.0 1002.0
5"A• 65.2 131.0 195.6 261.0 326.0 391.0 456.0 522.0 587.0 652.0 717.0 783.0 9 13.0 1044.0 1174.0 1305.0
Table 3 • Horsepower values for combined torsional moments and heavy bending moments
Shoft 1 Horsepower of sh afti ng.t.
diameter, Revolutions per minute
inches -2-5-..,..
1-5-0-,....
\ - 7-5 ---,- 1-0_0_ [,...---
I 2- 5- . -
[ -1-
50-..,..
I _ 1_7_5 __,.1_ 2_0_0___,l,...--2_ 2_5-:-
[ - 25
_ 0_..,..
l _ 2_7_
5 __,.[_ 3_0_0___,[_ 3_5_0_ 1,...--4_ 0_0- . -
[ -4-5 0-
P A, .3 .6 .9 l.2 l.5 l.8 2.1 2.5 2.8 3.1 3.4 3.7 4.3 5.0 5.6
11;1, .55 l. l l.7 2.2 2.7 3.3 3.8 4.4 4.9 5.5 6.1 6.6 7.7 8.8 9.9
l 11A, .9 l.8 2.7 3.5 4.4 5.3 6.2 7.1 8.0 8.9 9.8 10.7 12.5 14.3 16.l
J 1SA• l.3 2.7 3.9 5.4 6.7 8.1 9.5 10.8 12.2 13.5 14.9 16.3 19.0 21.7 24.4
2 3A• l.9 3.9 5.7 7.8 9.7 11.7 13.7 15.6 17.6 19.5 21.5 23.4 27.4 31.3 35.2
2 1A, 2.7 5.4 8.1 10.8 13.5 16.2 18.9 21.6 24.3 27.0 29.7 32.4 37.9 43.3 48.7
2 11A, 3.6 7.3 10.8 14.5 18.l 21.7 25.4 29.0 32.6 36.2 39.9 43.5 50.8 58.0 65.3
2 15116 4.7 9.5 14. l 18.9 23.6 28.4 33. l 37.9 42.6 47.3 52.l 56.8 66.3 75.8 85.3
3 'ií6 7.6 15.2 22.8 30.3 37.9 45.5 53.l 60.7 68.3 75.9 83.5 91. l 106.0 121.0 136.0
3 15116 11.4 22.8 34.2 45.6 57.0 68.4 79.9 91.3 102.0 114.0 125.0 136.0 159.0 182.0 205.0
4 7116 16.3 32.7 48.9 65.3 81.6 98.0 114.0 130.0 147.0 163.0 179.0 196.0 228.0 26 l.O 294.0
4 15A' 22.5 45.0 67.5 90.0 112.0 135.0 157.0 180.0 202.0 225.0 247.0 270.0 315.0 360.0 405.0
5 1;1, 30.0 60.0 90.0 120.0 150.0 180.0 210.0 240.0 270.0 300.0 330.0 360.0 420.0 480.0 541.0
5"A• 39.0 78.0 117.0 156.0 195.0 234.0 273.0 313.0 352.0 391.0 430.0 469.0 547.0 626.0 704.0
.t. Bosed on steody loads and 6000 pounds per square inch shear st ress fe r than 6000 pounds per squo re inch .
shah s with keyseals. Re fe r to Table 4, page 574, for shear volue s o ther
l 1 N K - B E l T • 573
technical information
574 • L 1 N K - B EL T
technical information
~1-'"" 12
.... ~
~
._ ~ ,__LeQ
¡Z e
15011\Cl
o ] r
90
~ g ..,_1-
Q.
, ,,
,_,__,,,_,_.....__._._......_._.._._~6\ '
" ' '' \
1--
z""""'-<--"--'--~~,
~,-~--1-1-",.~
'\__.__._..._.__,_ r t_....._._H-_,__,_...__.--1-'-'-+-~---'--'--++++-'--'--+'--'-++--L--• -1--+!-+++-H--+H-++--H-+-1H-!-+~
!--1-1--1--!-+--1+--l-H-++++--H--+\-l-+++-1--1-H-++__,_-Hl4-!-+.;...¡.-H1--1--H-++--H--+1--!1-++--l--+-1
Fig. 4375 1
!
·~ =
Q
L 1 N K - B E L T • 575
technical information
Keys in keywa ys are usuall y used to transfer torque between sprockets, gears, pulle ys,
couplings and similar items and the shafts or hubs on which they a re mounted.
Link-Belt has adopted square and fla t parallel keys and square and flat toper keys,
e ither with or without gib-head, for all applications except those transmitting extremely
heavy shock loads or those for which anothe r method of fostening may be sp ecifle d or
more desirable.
The sizes of keyways and keys for various shaft diameters given in the table b e low
comply with former ASA Standard B17. l- 1943 and are used unless otherwise ind icated.
Type and length should be specifled.
~LENGTH•
1-
WIOTH ~ 1-<LENGTH+ f+LENGTH-
ry r r ENGTH1
1 0
"'··----------- _,, --- -
r------------- ....
1 1 Fig. 3736
:L__
W L(,-- ------.)
~
o
PARALLEL KEY w PARALLEL KEY
SQUARE ENDS 2 ROUND ENDS
LDIAMETER
H [....___ __ ____, A ~JH J
Fig. 3735 t TAPER KEY GIB HEAD TAPER KEY
m~x.
W ond H w H -mox. p o r ollel
Flot Squore Flo t
A minus plus plus key,
To Squore 1 1 1
O ver 1 inches
1 (including) INCHES
.0020 .001 .005
.0020 .001 .005
.0020 .00 1 .005
.0020 .001 .005
576 • L 1 N K - B E L T
technical information
1 horsepower, U.S.
1 kilogram-calorie per second 1 foot-pound
550 foot-pounds per second
3,087.77 foot-pounds per second 0.00 1285 British thermal unit 33,000 foot-pounds per minute
5.61412 horsepower, U.S. 0.000000505 1 horsepower-hour, U.S. 0.70685 British thermal unit per second
5.692 horsepower, metric 0.00000051 21 horsepower-hour, metric 0.178 12 kilogrom-colorie per second
3.96832 British thermal units per second 1.35573 joules 76.0404 kilogrom-meters per second
4, 186.17 watts 0. 13826 kilogram-meter 1.01 387 horsepower, metric
4.18617 kilowatts 0.0003239 kilogram-calorie 7 45.65 watts
426.9 kilog ram-meters per second 0.0000003766 kilowatt-hour 0.7 4565 kilowatt
L 1 N K - B E L T • 577
technical information
578 • L 1 N K - B E L T
technical information
L 1 N K - B E l.:. T • 579
technical information
Ex ample
The line drawing (Fig. 6242) represents an inclined b ucket For a bucket elevator inclined 65° from horizontal, with 60-foot
elevator with ascending run supported by idlers ond descend- vertical centers, and with l foot of empty buckets ond belt
ing run hanging free and forming a catenary curve. Data per- weighing 62 pounds;
taining to this curve can be obtained from the following:
Length of descending run 1.17 X 60 = 70.2 feet
Length of descending run = F1H 1.18 X 62 X 6 0 = 4390
Tension in d escending run
Tension in descending run = F2W H pounds
Distonce S on drowing = F3 H Distance S = .25 X 60 = 15 feet
Distance D on drawing = F4 H Distance D = .14 X 60 = 8.4 feet
Angle Bon drawing-see Table Angle B = 81 ° 7 '
Contact angle-see Table l Contact angle = 163° 53'
F1, F2, Fa, f 4 = factors from Table
In practice, tension is usuolly put in the descend ing run by use of
H = vertical distonce between shaft centers, feet
tokeups or adjustable bearings, to decrease or prevent its
W = weight of em pty buckets and cha in or belt, per foot,
swoying and to increase the driving effect of the upper wheel
pounds when a belt is used for corrying the buckets. This normally
decreoses distonce D to about 4 0% ond chonges factor F3
for distance S to vory from .37 to .40.
K
J =sin (see Table 2)
0
K= H-2C
C = R- R cos O (see Table 3)
580 • L 1 N K - B E L T
technical information
R~:!~'·¡
Ang le O. d egrees
~
o nd 5 10 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
inc.hes
,_ 1 1
--- 1 1 1
0- 1 11 y, S:Y. J r. 2'1-i. 2 'fo 2 1 y. 1% l '!í. l't i. 1 v. 1 Yo 1 14 l \,io l \,io 1 1 1
0 -2 1- 1Q1Sfi. 11 y, 7 :y. s r. 4 :Y. 4 J Y, J l4 21% 2% 2 '11. 2~ 2% 2 Yo 21¡1¡ 2 2 2
0-J 2- 10'!1. 1- s v. 11 % B:Y. 7 14 6 s v. 41',i, 4 \4 J 1% J llfi< J '!í. J i.i. J •ll6 J Y, J 1ti. J J
0 -4 J . 9 r . 1- 1 1'Ao 1- J '!í. 11 1',i, 9 '11. B 7 6 \4 s1111. s v. 4 r. 4% 4 '11. 4 v. 4 Yo 4 111o 4 4
0-S 4- 9 'fo 2- 4 "11. 1- 71-i. 1- 2 % 11 "A. 1o Bll-1. 7 Y. 7 \.i. 6 \12 6 14 S:Y. SY, S•JI. S•A. S•ll6 s s
0-6 S- B"A. 2 - 10% 1- 11 % 1- S% 1- 2% 1- o 10'!1. 9s¡1¡ a y, 7 "11. 7 •A. 6"11. 6% 6 'fo 6% 6 \.16 6 6
0-7 6- Bi.i. J . 4 5116 2 - J ló. 1- B'!í. 1- 4 % 1- 2 1- 0 % 10 r . 9% 8•¡1¡
9 Yo B1JI. 7 Y. 7~ 7 V. 7 Yo 7 7
0-8 7- 71¡.¡. J - 101¡1¡ 2 - 6 "11. 1-1 l 'fo 1- 6 1% 1- 4 1- 1"A. 1- o ;¡. 11 1-i. 107,io 9:y, 9 \4 B1% B\12 B•A. B\11 8 8
0 -9 B- 7 \4 4 - J 1% 2 - lO:Y. 2 - 21-i. 1- 91-i. 1- 6 1- JllJI. 1- 2 1- O:Y. l H'. 11 lO 'fo 9 "11. 9% 9 •A. 9 Yo 9 \.io 9
0-10 9 - 6 :Y. 4 - 9 % J - 2 % 2 - s v. 1-11'',i, 1- 8 1- s ;¡. 1- J % 1- 2 \lt 1- llti. 1- 0 % 11 ~. 11'¡\¡ 10 '/o lO'fo 1OYo 1 O'Ao 10
0 -11 10- 6 Y, S- J 'fo J - 6 Y, 2 - 8 % 2- 2 1- 10 1- 7 % 1- SYo 1- J •JI¡ l 2 '!t 1- 1 '11. 1- Q11Ji. 1- o v. 111111. 1 l 'fo 11 % 11 'Ao 11
1- o 11 - s1111. S- 9 Yo J - 10'fo 2 - 1 l'A. 2- 4 '11 2- o 1- 81% 1- 6•i,¡. 1- s 1- Jllll 1- 2 % 1- 1 v. 1- 1 v. 1. o :y, 1- 0 '11. 1- O•A. 1- Oló. 1-0
2- o 22 - 11 'fo 11 - 6 111. 7- B•;. S - 10 ~. 4 - B1% 4- o J . S•J.i. J - 1•¡1¡ 2- 9"11. 2- 7 •ti. 2- S•JI¡ 2- J 11A. 2- 2 Y, 2- 1% 2. o r . 2 - O'fo 2- 0 \.16 2 -0
J - o J4- S'A. 17- J •JI¡ 11 - 7 1ti. B- 9\4 7- 1% 6- o S- 2 :Y. 4 - B 4- 2"11. J-11 J . 7 1% J. S% J. J :y. J. 2 •11. J. l v. J - 0 % J - OYa J-0
4 - o 4S-1 o v. 2J- o;¡. lS- s ;¡. 11- B•JI¡ 9- S% B- o 6 - 1 ll ';i. 6- 2 1111, s- 7 r . S- 2 1\.16 4-10'/e 4- 7~ 4 - 4"JI. 4- J ',.i, 4- ll';i. 4- O:Y. 4- 0 % 4-0
S- o S7- 4 '11. 2B- 9 Y, 19- J1% 14- 7 '11. 11-10 10- o 8 - B'fo 7- 9•ti. 7- o r . 6- 6 •11. 6- 1 v. S- 9 5116 S- 6 % S- J r. S- 2 Yo S- QISJI. S- o v. S-0
6 - o 6B-1 OYo J4- 6 'fo 2J- 21¡1¡ 17- 6Y, 14- 2:Yt 12 - O 1Q. SY, 9 - 4 B- S 1% 7-10 7 - J r, 6 - 11 v. 6 - 7 '11. 6 - 4 '/t 6- 2% 6 - l Yo 6- o v. 6 -0
7 - o BO- J l'Ji. 40- J :Y. 27- º'116 20- S% 16- 6 :Y. 14- o 12- 2 '11. 10-101111. 9 - 101% 9- 1 'lt B- 6% B- 1 7 - B1\.i. 7 - S'la 7- 2"JI. 7- 1•116 7- 0 % 7-0
B- o 91- 9 '11. 46- 0 1% J0- 10'% 2J- 411¡1¡ 18-11 Yo 16- o lJ- 1 l 'fo 12- S :Yt 11 - J :Y. 10- S•¡\¡ 9- 9 1¡\¡ 9- 2r, B- 9 "116 B- 6 % B- J 'fo 8- 1 y, B- 0 '/1 8-0
9- o lOJ- J I¡\¡ S1 - 9 "¡\¡ J4- 9 \4 26- J :Y. 21 - J % 1 B- o 1S- B•¡I¡ 14- o 12- B:Y. 11- 9 10-11 "A. 10- 41 i,¡. 9-11 % 9 - 6 ' % 9 - J 1% 9 - 1'\,lo 9 - 0 '11. 9-0
10- o 1 14- B% S7- 7 1JI. JB- 7 % 29- 2 % 2J- 7 1511. 20- 017- S•JI. 1S- 6 1'11< 14- 11111. lJ- O'/t 12- 2 Y, 1 1- 6% 11- 0 % 10- 7 1i,¡. 10- 4 \4 10- i r . 10- o ;¡. 10-0
Table 3 • Drop (C) for single vertical curves,.
Angle O. degrees
20 25 30 35 40 45 50 55 65 70 75 80 85 1 90
J-0 1 14
4-0 %
%
'fo
1v.
l 'fo
2%
2 r.
J '/a
4Y,
4 1'11.
6 '11.
6 Y,
Bl\,io
B'!í.
11 v.
10%
1- 2\,io
1- o v.
1- Sl4
¡1-1- B'!í.
J 'fo 1-6
2-0
1- 8 "11. 1- 11'1!1.
2 - JllJI. 2- 7 %
2 - 2 1\.io
2-11 %
2 - SY.
J - J 11A.
2- B%
J. 71'11.
J -0
4-0
S-0 v. "A. 2 \.io J 'fo S'fo B'Ao 1o r . 1- 2 \.io 1- S% 1- 9 '11. 2- 1% 2 -6 2-10 % J - J Y, J. BY, 4- 1% 4- 6 :Y. S-0
6 -0 v. 1 14 2 '11. 4 1-i. 6 :Y. 9% 1- 1 1- 4 r. 1- 9 14 2- 1 y. 2- 6 1111. J-0 J- S% J - 11 'fo 4- S% 4-11 y, S- B% 6 -0
7 -0 'JI. 1 v. 2 r. S'Ao 7 r. 11 v. 1- J •JI¡ 1- 7 % 2- 0 % 2- 6 2-11'% J-6 4 - OY, 4 - 7 V. s - 2 v. S- 9 '11. 6- 411¡1¡ 7-0
B-0 % 1'11. J V. S•% 9 1- 0 % 1- S'fo 1-10'!1. 2 - 4 Ya 2 - 10•¡1¡ J. 4 "116 4-0 4- 7 '11. S- J •A. S-11 Ya 6- 7 511. 7- J 'fo B-0
9 -0 'ti. 1% J 1\,io 6 Y, 10 Yo 1- 2 Y, 1- 7 % 2 - 1 v. 2- 7 % J - 2 '116 J-10 111• 4-6 S- 2 'fo S- 1 llA. 6 - 8 \.io 7- s v. B- 2 ~. 9 -0
10-0 'ti. 11% 41¡1¡ 7 \4 11 v. 1- 4 \.io 1- 9 1\.io 2- 4 \,io 2 - 11 Yo J - 6 Vt 4- J 'A. S-0 S- 9 5¡\¡ 6- 6 1SJI. 7 - 4"¡\¡ 8 - J I¡\¡ 9- 1% 10-0
11 -0 y, 2 4 y, 71% 1- O'fo 1- s 11¡1¡ 1- 11 r. 2 - 6 r. J . 2 1\.i, J - 11 Ya 4 - B•JI. S-6 6- 2 15ti. 7 - 2 v. B- 1'% 9 - ]'JI¡ 1O- OY, 11 -0
12-0 % 2 •¡\¡ 4 u¡1¡ B11¡1¡ 1- 1 y, 1- 7 '11• 2- 21¡\¡ 2- 9 1111, J . 6 111, 4- J ~. S- l :Y, 6-0 6-11 \11 7-1 o v. B- lO :Y. 9 - 11 10- 11 '!1. 12-0
14 -0 '/1 2•11. s v. 10 \lt 1- J :y. 1- lO Y, 2- 6 \11 J. J •ll• 4- 1'11• S- o S-1 1'/1 7-0 B- 1 9 - 2•¡1¡ 1 O- 4 Y, 11 - 6"116 12- 9 3/t 14- 0
16-0 :y. 2"JI. 6% 11 % 1- 6 2- 1 y, 2- lO:Y. J. ª"A. 4- BV. S- B•¡I¡ 6 - 9 r . B-0 9- 2 r. 10- 6 •¡1¡ 11-10% 1 J- 2• \.i. 14- 7 \4 16-0
lB-0 ' '1-16 J •A. 7 'fo 1- 1 1- a v. 2- 4 "116 J . J 1¡1¡ 4 - 2 % S- J v. 6- S•¡\¡ 7 - BYa 9-0 10- 4'\.i. 11 - 1 OYa lJ- 4 Ya 14- lOY, 16- S% lB-0
20 -0 ' 'A. J Y, B•JI. 1- 2Y, 1- 1Oy, 2 - BYo J . 73/1 4 - B\la S -10•¡1¡ 7- 1 :y. B- 6 •¡1¡ 10-0 11 - 6 % lJ- l "JI. 14- 9 r . 16- 6 5116 1 B- J \.i, 20-0
• Tobuloted to neo resl !A•."
L 1 N K - B E L T • 581
subsidiary com pani es
U .n kll!!Belt Speeder
: •• ·: • • # ~¡. -~· .; .
Corpora'lion
Modern monufocturing facilities ot Ceder Ropids, lowo building roods, setting steel, pouring ce ment, snoking
produce the odvonced-design line of Link-Belt Speeder logs, mining, quorrying, digg in g pipeline tre nches, ex-
shovel-crones ovoiloble os crowler, truck, or rubber-tired covoting for foundotions, driving p iles, ond industria l
models in the 1/2 to 3-yord, 8 to 75-ton copocity ronges. plont looding, unlooding, ond stockpiling. As pedestol-
All these mochines ore full y convertible ond con be used mounted versions of stondord models, Link-Belt Speeder
os shovels, hoes, cron es, droglines, clomshells, or os pile- Seo-Crones ore serving off-shore drilling rigs ond sup-
drivers. link-Belt Speeder olso offers o complete line of ply croft.
diese l pile driv ing ho mmers. Over 150 distri butors loc oted throughout the world
Link-Belt Speeder shovel-crones offer o true powe r stock replocement ports ond offer soles ond service
hydroulic control system, torque converters for oll models, facilities. Cotologs ond speciflcotions on oll models ore
ond greoter usoble horsepower. Link-Belt Speeder prod- ovoiloble from these distributors or from the moin office
ucts set high p roduction stondords in mony fle ld s- in Cedo r Ropids, lowo.
58 68 K-300 K-608
1 se rie !!.
models
.se ries
models I models
" 1models
"
1
¡
series series series
'" I
models
ser ies
models
se ries
models
... 1 ... ... ... ... o 1 o
Sh ove l ratings, cubic y ard s \/2 :y. :y. 1 ... 1 \/2- l 3¡.. 3
--
Dragline and clam sh e ll
Standard boom length, feel 30 30 30 40 40 50 60
Capacity, cubic yards \/2 Y,-% % -1... 1 \/2-2
1-1 y. 3-4
---- --
Lifting cran e
Standard boom length, feel 30 30 30 40 40 50 60
Minimum rod ius, feet 10 10 10 10 10 12 12 0
Capocity rotings in tons al
minimum radius 8.2-12.5 11.2-1 7.5 16-30 22-35 35-40 26.6-36.6 68.4-74.5 0
.A Series includes crowle r, truck ond wheel-mounted o Series includes crawler -mounted models only.
models. O Fer comparotive roling purposes.
Bu lk mate rlals handllng - Because a link-Bel! Speeder General lndustrial -link· Belt Speeder lruck-crones travel anywhere, provide
clomshell is cont ro lled with minimum effort, the operotor is less p o sitive control over lift and swing of load a l ali times to increose speed o nd
prone to fa tigue ond con mointoin o high output throughout accuracy, promote sofety.
the day.
582 • L 1 N K - B E L T
subsidiary companies
)(ARCONA MINlNG Co.
RROll:CVRD
IUll ~H
- J
SllP'lt
1
Cons truction -With power hydroulic controls, Link-Bel! Speeder truck-cranes quickly ond safely position
heavy, unwieldy loads during plan! conslruction-offer odded utility for plan! maintenance.
Yord storage - Rubber-tired, one-man operated yard cranes Quarrylng- Designed o nd built for extra strength ond stamino, Link-Bel! Speeder
roll quickly, easily through narrow aisles. lndependenl swing shovels loke full odvontoge of ovoiloble engine power to deliver greoter usoble
and trove! eliminates shifting, increoses mobility ond moneuver- horsepower.
obility.
L 1 N K - B E L T • 583
subsidiary companies
Synl'ron Company
The Syntron Company manufactures widely diversified fines of products. The Syntron electromagnetic
d rive is used to produce the vibratory action in bin vibrators, feeders, jolters, packers, p icking
tables, screens, paper joggers and sieve shakers, with re lated automatic electronic control equip-
ment-all engineered and produced b y Syntron. Other equipment in the wide range of Syntron
products is listed ot the bottom of the next page. These products contribute greatly to the vita l o re o
of automotic operation in modern industries- in handling, processing, ond pockog ing ports and
bulk moteriols efficiently ond economically.
District soles offices, locoted in principal cities, handle the sa le of Syntron products in the United
States. Cotalogs illustrating and descri bing Syntron equipment ore ovoilable from these offices
or from the ma in office in Homer City, Pennsylvonio.
584 • L 1 N K - B E L T
subsidiary companies
ºº
L 1 N K - B E L T • 585
subsidiary companies
Power Screwdriver
Company
The Detroit Power Screwdriver Compony designs Company in conjunction with conveyors facilitates
and manufactures highly specia l ized automated the automatic assembl y of small parts. In the fleld
equipment used in a ssembly operations. The com- of mechanical parts o ssembly , hand opera tions ore
pony's customers include the automotive industry, reduced a nd substantial savings in a ssembl y costs
monufacturers of aircraft, pharmoceuticals, toys, ore realize d.
hardware, photographic and electrical equi pment, Sales ond serv ice representatives for !he Detroit
and many other producls. A line of st and ard screw Power Screwd river Company are located in the
and nut driving machines and p e ris feeding de- majar industrial oreas of !he United States a nd
vices are built into special machines that outo- Cenada. Catalogs are available from these rep -
matically assemble a great vori ety of parts. Th e resent atives or from !he main o ffice in De troit,
equipment made by Detroit Power Screwd river Michigan.
Supe r-size scr e wdrive r • Ooub le -spindle se t- Automotive osse mbly • Three hop p ers, each Hopper feeding d evice • Assembly mochine
up outomotico lly feeds ond drives wing nuts in with o feeding mechonism lo insert leed b o lls to places split lock woshers on outomo tive body
cellulose mop heod ossemblies. seol corbureto r peris prior to final ossembly. bolts ond preloods ossemblies into mogozines.
Triple -spindle • Three screwdriving heod s o p - Automatic rotary feed e r s in action • Feeders outomoticolly sor! ond fee d
erote simultoneously to inserl odjusling screws nuts to outo mo tic to p ping mochines. O p erotors move from mochine to mochine,
into outomobile heodlight ossembly. checking equipment ond supplying nut blonks when required.
586 • L 1 N K - B E L T
index
index
Subject Po ge Subject Po ge
Buckel elevolors .... . ... ... . .. . ... . . .. . .. ... ... .. .. . . ... 307-351
A Conlenls .. .. . • .... ... ... .. . , . . . . . . .
lntroduction ond instollotions . .... .. . .. . .. • .. . ... .. ... .. 307 -308
. 307
L 1 N K - B E L T • 587
index
index
588 • L 1 N K - B E L T
index
index
Subject Po ge Subject Po ge
Food industries, instollotion photos . .. , .....•................ . 28 · 29 lcers, cor . .. .. . ... .... , . . . . . . . . . . ............ . . 389-393
Formulas, conventionol . . . . . . . . . . . . . . . . • . . . . . • . . . . . . . . . . . . 572 lcing equipment . . 389-395
Foundry equipment. . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . • • . . . 470-47 5 ldlers ond pushers, Trukveyor . . . . . . . . . . . . . . . • • . . . . . . 548
Foundry industry, instollotion photos . . . . . . . . . 18-19 ldlers, belt conveyor, see belt idlers
Foundry sond Reviviflers ond Sep-Aerotors ... ... .... 474-475 ln·lhe-floor Trukveyors .. .. . .... ... ... • ...... . 546-561
Foundry shokeouts . . . . . 405, 4 1 3, 406, 4 17 lnclined lengths ond ore lengths of trock far
Four whee l load bar trolleys, trolley conveyors .. . . . . . . . . . . . . ... 511 trolley conveyors ond Trukveyors . . .. . .. ..... . . ........ 585
lnclined screw conveyors .. .. ... .. .•.. .. ... 292
lntoke water screens, troveling water screens . . . • . . . . . . . . . . 429-436
Interno! d ischarge bucket elevotors . . . . . . . . . . . . . . . . . 348-350
G Interno! ribbon lype conveyors
Iris flow control valve, Syntron ..
. ... .. .. .. .. ... .. 292
. . . . . • . . . . . • . . . . • . 75, 81
Goles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73-83
lntroduction ond instollotions . . . . . . . . . . . . . • • . . . . . . . . . . . .
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4-76
73
J
Bin. . . ..... . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . 74, 77
Duplex . . . . . . . . . ........... ... ........... . 7 4, 78-79 Jocketed lrough, screw conveyor . . . . . . . . . . . . • . . . . • . • . . . . 293
Enclosed rock ond pin ion .... . ............ • •. ... • ..... ... 7 4, 79
Heovy duty undcrcut . . . . . . ... ........ .. ....... .. 75, 80
Motor operoted heovy duty undercut. . . . . . . . . . . . . . . . . . . . . 7 5, 81
One-woy swing . .
Rock ond pinion . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . 76, 82
. . . . . . . • . . . . . . . . . . . . • . . . . . . . 7 4, 79
K
Segmento) sond ond grovel. ....... . .. . . .. ........ .. ... 76, 83
Kor- Flo boxear unlooders . . . ... ... .. , . . . . . • . . . . . • . . . 62-65
Tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 80
Keg elevotors, orm ond troy . . . . . • . . . • . • . . . . . 500-505
Und ercut .......................•.. . . . . • • .... . ... 7 4, 77, 78
Keyseoting ond keys . . . . . . . . . . . • . . . . 576
Universal swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . 7 6, 8 2
Vertica l slide . . .. . .... . ... ... .. . . 75, 80
Goles ond spouts, screw conveyor dischorge ....... 261, 275
Geor driven cool crusher . . .
Geor guords, screw conveyor .
462 -465, 466, 468
271
L
General monufacturing industries, instollotion photos .. . ...... , 32 -33
Gro in cor unlooders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 -67 loborotory ond reseorch facilities . . . . . ... • .......• . . . . . . .... 8 -9
Grotings, hoppers . . . . . . . . . . . . . . . . . • . . . . . • • . . . 70-72 lorries, weigh .. . . . . . . • •. •......•. . ...... . .. . 306
Grave! ond sond goles, see goles link-Belt history. . . . . . . ......... ••. ....•............. 3
Grovimetric feeders, Syntron Weigh-Flow ...... . .....• .... . 106-107 link-Bel!, industries served .. . .... •.. .. •• ........... •. .. 10-33
Grovimetric feeder mochines, Syntron Weigh-Flow ........... 106-107 link-Bel! monufacturing facilities . . . . • . . . . . . . • . . . 6-7
Grovity-discharge conveyor-elevators . . . . . . . . . . . 3 7 3-37 5 l ink-Bel! reseorch ond loborotory . . . . . . . . . • . . . . . . . • • . 8-9
Grovity takeups, outomotic, vertical belt conveyor . . . . . . . . . . . 235 link-Bel! soles facil itie s .. .. .. ..... .•.. ..•.. 4-5
Grit collectors, Stroightline . . . . . . . . . . . . . . . . . . . . . 442-444 l ink-Be lt Speeder Corporotion . . . . . . . . . . . • . . . . . . . . . . 582-583
Ground-mounted cor icers . . . . . . . • . . . . 391, 393 liquid vibroting screens, NRM . . . . • • • . . . . . . . . . • . . . . . 405, 4 11
Guords far countershoft trough ends, screw conveyor .. . . . . . . . . 271 loaders, skip hoisl . .. .........•..... 352-356
Guords, trolle y conveyor ..... . . . . . . . . . . . . . . . . . . . . . . . . . 531 -532 looders, vessel, belt conveyor . . . . ..................... 21 1
looding booms, roilrood cor, b e lt conveyor . . . . . . . • . . . . . . . . . .. 211
looding hoppers, troveling, belt conve yor . . . . . . . . . . • . . . . . . . . . . 21 2
long pitch conveyor screws . . . . . . . . .. .. , ............... 264
H
Hongers, screw conveyor . . ...• , ....•... . .•.. . .• • .. ... . . . 261, 268 M
Houloge mochines . . . . . . . . . . . . . . • . . . . . . • . . . . . . . . . . . . . . . . . . . 4 1
Typ icol loyouts .. ... . ....... . ... . ......•. . ... .•. ........ 45-46
Mongonese sleel opron feeders • . . . . . .. . . . . . 87-88, 93-95
Selection ...............• • . ......... .. . .. ....•........ 47-48
Moteriols, bulk, closses ond weights ....•.. •. ... ...... . 563-565
lnsto llotions ...... ............... . ... . •. . ....•... . .... 41 -4 2
Moteriols hondled by bucket elevotors . . . .... . ... .... ..... 315-316
Cor spotte rs. . . ...........•. ... . ....... •. . . ..... ... 43, 49
Mecho nícol vib roting feeders . . . . . . . . . . . . . . 108-1 09
Drum type pullers . . . ................. .... • ..... . .. .... 44, 49
Metal mining industries, instollotion photos . . . • . . . . . . . . . . . 12- 13
Houls, mine cor . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Metal producing industries, instollotion pholos . . . . . . . • • . . . . . . 14-1 5
Heat d ryers . . . . . . . • . . . . . . . 396-404
Mine cor dumpers, rotory . . . . . . . . . •, •••. .. •• 55-56
Heovy duty undercut goles . . . . . . 75, 80
Mine cor houls . . . . . . ... ...................•. , . . . . . . . . . . . . 57
Heovy duty undercut goles, motor operoted . . . . . . . . . . . . . . 7 5, 81
Mixers, flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . • . .. 446
Heovy-medio cool cleoning . . . . . . . •.. •. . . . 454-456
Mixers, horizontal slow . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . 446
Helicoid flight conveyor screws . . . . . . . . . . . . . . . . . . . . . . . 262-264
Mixers, poddle . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . 293
Hoists, skip . . . . . . . . . . . . . . . . . . . . . . . . . . 352-356
Mixers, Stroightline ......... • . . . . •......•............ •• .... 446
Hooks ond corriers, trolley conveyors ...... . . . . ........ ... . ... 520
Mixers, vertical . . . . . . . . . . . . . . . . . . . . . . . . ................. 446
Hopper goles, see goles
Monotube dryer . . . . . . .. ....•... .. ..... 404
Hoppers, trock receiving . . . . . . . . . . . . . . . . . . . . . . . . . . 70-72
Motor operoted heovy duty unde rcul goles ........ . .......... 75, 81
Hoppers, troveling looding, belt conveyor .. . . • . . . . • . . . . • . . . . 212
Multi-louvre dryer ... . . . . .........•. .... ..... 402-403
Hoppers, truck receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . .. 70-72
Multiple rihbon flight conveyor screws . . . . . . . . . . . . . . . . . . . . . 265
Ho rizontal slow mixers. . . . . . . . . . . . • . . . . . • . . . . . . . . . . . . . . . . . . 446
Hydroulic truck dumper .... . • • .. . . • •..... • .... ............. 68-69
N
1 No-l eok opron conveyors.. . . . . . . . . • . . . . . . . . . . . . . . . . . . . 249, 256
NRM liquid vibroting screens . . ... . .................... 405, 411
Ice crusher slingers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390 NRM liquid vibroting screens, with feed flume, collecting tonk
lcers, bunker .. . .. . . .. .. ..... ... .... . .. . . . .. . . . . ....... 391 -393 ond motor support ............. ..... .... . ........ .... 405, 411
L 1 N K - B E L T • 589
index
index
Subject Po ge Subject Po ge
p Q
Quik·link con veyor screw s 260, 262
Package handling, see peris ond package handling
Poddle conveyor screws, screw conveyor . . . . . . . . . . . . . 263
Poddle mixers . . . . . . . . . . . . • . . . . . . . . . 293
Pon conveyors, opron . . .
Pons, cost, opron conveyors . .
. ... . . . • ..... • .. , , .... 248-258
.. .... .. ..... .. .. .. .. 251
R
Pollet-type ond cor-lype conveyors . . . . . . • . . . . . . . . . . . . 494-496
Peris feeders, Synlron vertical vi b rolory . . . . . . . . . . . . . . . . . . . 506-507 Rock ond pinion dischorge goles, screw conveyor .......... . . . . 275
Porollel keys . . . . . . . • . . . . . • . . . . . . . . . . 57 6 Rack and pinion gales . . . .. .. ... .. ... .... 7 4 , 79
Peris ond package handling . . . . . . . . . . .•... . • . . . ..... 476-56 1 Rock and pinion gales. enclosl!d . . . . . . . . . . . . . . . • . . . . 7 4 , 79
Conlenls . . . . . . . . .......•.. . ..• _. . . . . • . . . . . . 476 Rock and pinion gafe•, flight conveyor ........•........•........ 300
lnlroduction ...............•.....•. . ..•..... . ........ 476-482 Ro ilroad car dumpers, rolory . . . . . . . . . . . . . . . . . . . . . 52-54
ln5tollotions . .................... • ..........•....... 476-479 Railrood car load ing booms, belt conveyor .. . . • . . . . . . . . . . . . . . . 211
Engineering . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • . . . . . . . . 483 Railroad car shokers . . . . . . . • . . . . . • . . . . . . . 50-51
Ploin choin conveyors .... . .....• . . . .. • . ... . , . 480, 484 -486 Ro il-type car icers . . . . . . . . . . . . . . . . . . . . . . ........•... 391-393
Pusher choin conveyors .. . ..... . .... . . . •... . •... 480, 487-488 Rec.,iving hoppers . . . . . . . . . . . . . . . . . 70-72
Corrier choin conveyors . . . . . . . . . . . . . . • . . . . • . . 480, 489-490 Reciprocating feede rs . . . .... 98-99
Cros• bor choin conveyors ...........•...••... . , . . 480, 491 Rl!ctangulor tank sludge collectors, see grit collectars and
Slot conveyors. ... . . .. .. . .. . 481, 492 -493 sludge collectors
Pollet-type ond cor-lype conveyors . . . . • . . . . . . 481, 494-496 Rectangular trough, screw conveyor . 273
fl ol belt conveyor. . . . . . . . . . . 48 1, 497-499 Refrigerotor cor icing equipment . . 389-395
Arm ond troy elevolors ... .. .. .. . 48 1, 500-505 Rl!fuse car dumpers. . . . . . . . . .. 58
Synlron peris fee d ers . .. .. .. ..• . 481, 506-507 Revivifiers, sond . . ....... . 474 -475
Trolley conveyors . 482, 508-538 Revolving screens . .. 421 -422
Power ond free conveyors 482, 539-545 Ribbon flight conveyor screws 263, 265
Trukveyors 482, 546-561 Ribbon flight conveyor screw with poddles 265
Porls feeders, lronsfer ond storoge, Syntron . . . . . . . . . . . . . 506-507 Rock ond ore conveyors, opron conveyors . . . . ....... . 248-258
Peck corriers . . . . . .. ................. 37 6-38 5 Roller turns, trolley conveyors . . . . . ••.......... 514,535
Peck corrier buckets . . . . . . .. .. .. • .....•.......... 378 Roller turns, Trukveyor ......... . _ ...........•........ 550, 552
Picking lo bles, see opron conveyors Rolling pallet-type conveyors . . ...•...... • .....•.... . 494
Pivoted bucket corrier, Peck .. . .. .. ... .. .. . 376-385 Rotary cutoff volves . . . . .......••.................... 76, 81
Ploin choin conveyors ..• _ . . . . . . • 480, 484-486 Ratary mini! car dumpers . . . . . .....•......•............. 55-56
Plotform•, service, bucket ell!votors . . . . • . . . . . . . . . . . . . . 351 Rotary plow feeders ...••..... _ ............... . 119-121
Plow•, belt conveyor . .. . . .•. . . . . •. .. .. .. . . 209 Rotary railrood cor dumpl!rs . . . . . ..................... . 52-54
Porlobl" cor spotters . . . . •. .. . . . . . . . .. . . . . . 43, 49 Rotory tabl" feeders. ... . . . .................•.......• 116-118
Positive dischorge bucket l!levotors . . . . . . . . . . . . . . . . . • . . . 332-334 Ratary van" feeders . . . . . . . . . . . ......•..... . .......... 122
Power ond free conveyors . . .. .. .. .. .. .. ..... . 539-545 Roto-line skimmers . . . . . . . . . . ...............•...... 452
Components . . . . . . . . . . . . . . . . • . . . . . • . . . . . • • . . . . . . 540-54 1 Rotor-lifl vertical screw conveyor .. 371-372
Typicol loyouts .... .•. .. .• .. .. .. .. .. .. ... .. .. . ... 542 Roto-Louvre dryer . 399-401
Operoling fe o tures . . . . . . . . . . •• . . . . 543-544 Rotoscoop seporotors . . . . . . . . . 425-426
Other lypes ..•.... .. .. .. .. . .... 5 45
Powl!r plonls, instollotion photos 24-25
Pow.,rshovels . .. .. . .. . . . . • . . . 60-61
Power unlooding scoops ond occessoril!s 60-61
Pre-Bilt sectionol belt convl!yors
Contenls
222-235
222
5
lntroduction ond instollotions ... . . .. 222-224
Components . .. .... .•..... 225-227 Sales facilities . . . . . ......................... 4-5
Selection 228-229 Solting machines, dock-mounted ........................ 394
Prl!-selected terminols, belt conveyor . .. .. . .. .. . . 213-221 Sand and grave! goles, sl!e goles
Procl!ssing equipment . ... . .. .... .. 386-475 Sond preparolion equipment, separa tors, clossiflers, washers 42 3-428
Contenls . • •. . . . . . . . . . . . • . • . 386 Sand Reviviflers . . . . . . . . . 474-475
lntroduction ond inslollotions . .. . .. . . .••. .. .•. . . 386-388 Sond Sep-Aerators . . . ....... _ . 47 4
lcing equipmenl . . . . . . . . . . . . . . . . . . . . . . . . 389-395 Scalping screens, vibraling, CB and BA .... . . . . . . . . . . 406, 415-416
Dry.,rs ond coolers .......•.. _ .... .... . . '. . . . . . . . . . . . . 396-404 Scrapl!r or Aight conv.,yors ... . ................•... .. ..... 294-300
590 • l 1 N K - B E l T
index
index
Subject Po ge Subject Po ge
Screening feeder, pulsoting mognet . . . ...•.... . .•... . .. 407, 4 19 Slingers, belt . . . . . . . . . • . . . . . . . . . . .. .. .. . . ... . 21 2
Screens, cable operoted bor . . . . . . . . . . . . . . . . . . . . . . 439-440 Slingers, ice crusher . . . . . . . . . . . • . . .. .. . .... . . • . . . . . • . . . . . . . . 390
Screens, chain and rake bar screens ....... ............. ... 4 39-441 Slow mixers . . . . . . . . . . . . . . . . . . . . .. . .. .... . . . . . . . . . . . . . . . . . 446
Screens, disc ... . . ... . . .............. .... 441 Sludge collectors, Circuline. . . . . . . . .. .•. .. .. .. .. .... . 450-451
Screens, drum . . . . . . .. .. .. ..... 4 41 Sludge colleclors, link-Bel! Meider .. .. .. . .... . . . . . . . . . . . . . . . . 452
Screens, pulsating magnel grizzly bar, vibrating ... , .... • . ... 407, 418 Sludge collectors, Stroightline . . . . .. ... .... . . . . . . . . . . . . . 448-449
Screens, revalving . . . . . . . . . . . . . . . . . . . ... ........... . 421-422 Speciol flight conveyor screws .. . ... . . . . • . . . . . . . . . . . . . 266
Screens, sewage, bar screens .... ... •. .... .. ... . .. ... • .. .. 439-441 Spiro l conveyors, see screw conveyors
Screens, shaker . . ........... ..•. ....•.............. 4 61 Spira l porls feeders . . . ..... . ... . . . . . ... . . 506-507
Screens, Straightline bar ............. . ............ ... . ....... 4 39 Sp lil flight couplings, screw conveyor .. ....... .. ... 267
Screens, Thru-Clean bar .... . . •.... .•. ... • ............ . ..... . 4 39 Spotters ond p ullers, cor, see hauloge mochines
Screens, lrash . . . . . .. . ..........• • .... • ..... ......... 440 Sp outs, bel! conveyor lripper . . . . . . . . . . . . . . . . . . . . . . . . . . 207-208
Screens, lraveling water _ . . • . . . . . • . . . . • . . . . . . . . . . . .. 4 29-4 36 Spouls, see gales
Screens, Trilor . . . . ..•• ... .•... . .•... .. • ..... ........ 44 1 Stackers, bel! conveyor .. . . . . . . . . . . . . . . . . . • . . . . . . . . . 209-21 O
Screens, vibraling, BA. . . . . . . . . . . . . • . . . . • . . . . . . . . . . . . . . . 4 06, 4 1 6 Stainless steel conveyor screws . . . . . . . . . . . . . . . . . . . • . . . . . 263, 266
Screens, vibroting, CA .....•.. ........ . •... ... . . . . . . 4 05, 4 13-4 14 Stationary car spotters . . . .......... . . .. 4 3, 45, 4 9
Screens, vibroting, CB ... . ..... ................ . ..... . __ . 406, 4 1 5 Steel piole lrough ends, screw canveyor .. . ... ... . ..•. . . ........ 269
Screens, vibrating, Cl . . . ___ .... . . . ...... .. .... . . 406, 41 6 Stepped dio meter conveyor screws . . . 264
Screens, vibrating, foundry shakeoul, BS ... . • .......... . . ... 4 06, 4 17 Stepped pitch conveyor screws . . . . . . . . . . . . . . . . . . • . . . . . . . . . . 264
Screens, vibroting, foundry shakeout, OS .... . . •.... . ... . .... 4 06, 4 17 Stoker spoul goles, see gales
Screens, vibrating, liquid, NRM . . . . . . . . . . . . . . . . . . . . . . 4 05, 411 Stroightline bor screen . . . . . . . . . . . . . . . • . . . . . . • . . . . . . • . . . . . . . 439
Screens, vibraling, pulsaling magnet ......... ... . • . . . . 4 0 7 , 4 20 Stroightline flosh mixers. . . ... .. .. .. ..•. .. .. ... 446
Screens, vibroling, UP .... . . . . . . . . . . . . . . . . . . . . . . • . . . 4 05, 4 13-4 14 Stroig htline g ril washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 5
Screw conveyors. . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . 259-293 Straighlline g rit collectars . . .. . . . . .. ... . .. . •.. . ..... . . . 442 -4 44
Contents .. .... . . ........ . . . . • ... ..... ... . • .............. 259 Straightline horizontal slaw mixers . . . . . . . . . . . . . . . . . . . . . . . . . 44 6
lntroduction and installations . .. . _. _ ........ •• .. ...•. ..... . 259 Straighlline sludge collectors . . .. . ...........• . .. . . .... ... 448-44 9
Canveyar screws ... ...... ....• .... . .. 262 Straightline slow mixers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6
Orive shafts, end shafts and couplings. . . . ... • .. . ...•..... .. 267 Stroightline vertical slow mixer . . . . . .... .... ... .. .. 446
Hangers . . .. ..... . . .... ... • ..... .. .....• ..... 268 Supports ond superslruclure, lrolley conveyors . . . . . . . . . . . . . . 529-53 1
Traugh ends ........... . ............ . •.....•... . .. • ...... 269 Swing goles, one woy . . . . . . . . . . . . . . . . 76, 82
Trough end sea Is . . . . . ............ ... . ........ .... .. ... .. 270 Swing goles, universal. ............ ..... .. . ...... . . . ..... 76, 82
Traughs . . . . . . . . . . . . . . ....... ......• • .... ... .... 272 Syntron Compony . . . . . . . . . . . . • . . . . • . . . . . . . . . . . . . . . . . . 584-585
Trough d ischarge spauls and gales .. .. . . ............... . .... 275
Typical drive arrangemenls .. .... . . . . ... .. • .... .. .. ... 276
Typical inlet arrangements . . . ... . .... • . . . . . .. .. .... • _. _ . 278
Typical discharge arrangemenls .... • .. . ..•.. . .. .. ...... •... . 279
Selection . . . . . . .• •... .•• .... . .•.... . .. ... 280
General layout data .......... . ........•............. . .... 290
T
Other lypes . . . . . . . . . . .... .•............... ... 292
Screw conveyors without interno! bearings .... . , . . . . . . . . . . . . .. 293 Table feeders, rolory .. ... .........• .. ... . • .... . ... ... .. 116- l 18
Screw feeders . . ... . .. ......... • • . ... .. .. .. . 112 -1 1 5 Takeups, bel! co.n veyor . . . . . . . . . . . . . • . . . . . . • . . . . • . . . . . . 198, 235
Screw washer-sep aralors . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . 428 Tokeups, overheod Trukveyor ..... . .... • .. ...••....•.. . . . . . . 552
Seclional bel! conveyors, Pre-Bill. . . . . . . . • . . . . . • . . . . . . . . 222-235 Takeups, lrolley conveyor .... . . . .. .. ... .... • . .. . . . . .... . 516, 536
Sectional !light conveyor screws . . . . . . . . . • . . . . . . . . . . . . . . . 262-264 Tanks, setlling . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . • . . . . . . . 4 4 9
Segmenta( sand and grave! ga les .. . . . . . . . . . . . . . . . . . . . . . . . . 7 6 , 83 Tank-typ e floot-sink concentralor . . ....... . .. _. _... . • . .. . .. 455-4 56
Self-conlained apron feeders. . . . . . . . . . . . . . . . . . • . . . . . . . . . . 87-95 Tapering flig hl conveyor screws. . . . . . . . . . . . . . 264
Sep-Aeralar . . . .. .. . . . . . •. . . .•. . . .. .. .. . . 47 4 Technicol informatian. .. ...... . . . . . . . . . . . . . . . . . . . . . • . . . 562-58 1
Separolors, classiflers, washers ...... ... . . .. .. • .. . . .... ... 4 23-428 Terminals, pre-selected, bel! conveyor . . . . . . . . • . . 2 13-221
Separalors, coal .. . . ... _....... .. ...... .. . .. ... • . . . .. 454-460 Thickeners, Circuline sludge colleclor . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Separators, fligh l ................ .. .. . •... .. . .. . . •. .... ..... 424 Thru-Cleon bar screen. . ... .. .. . ... ... .. 4 39
Separalors, Rotascoop . . . . .......... .............. . ... 4 25-4 26 Thru-flow traveling water screens .............. . ... .. . ... . 4°29-4 33
Service p latforms, buckel elevalors . . . . . . . . . . . . . . . . . 351 Thrust beorings, screw conveyor . . . . . . . . . . . . . . . .. • .... ..... 269
Settling equipmenl, gril and sludge colleclors .. .. .... 442-445, 4 4 8-452 Tilting type boxea r unloader . . . . . . . . . . . . . 62, 66-67
Settling lanks ... .. .... ...... . .. ........... ..... 449 Top icers, see ice crusher slinger s, bunker icers
Sewage bar screens . . . . . ... . .• ........ ... .. 4 39-4 41 Torqmounl oscillating conveyors .. . . . . • . .. . 237, 244-24 6
Sewage, water, industrial wasle equipmenl . .... ..•. ... . ... . . 437 -452 Trock expansion joints, trolley conveyor. . . . . . . ... . • .. . . ... 516, 538
Shakeauts, foundry, BS .. _ . . . .. .. .. ... .... 4 06, 417 Track happers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . 70-72
Shakeauts, foundry, OS .... . ... . ... • • .... . .... .. . . 406, 417 Trock, lrolley conveyor . ... ... _. . . . . . . .....• . .. ..... 517, 538
Shaft and bearing load calculations ... ........... ... .. .. . .. 570-572 Track, Trukveyor ..... . . . . . . . . . . . . . . . . . ..... •• ..... . . 549, 552
Shafl diameter calculotions . . . .. .... ........ . .. ....... . ... 573-575 Troclion wheel turns, lrolley conveyors . . . . . . • • . . . . . . . . . 51 5, 535
Shakers, railraad car .. ........ . . .....•. . .........• .. ...... 50-5 1 Transfer and storoge peris feeders, Synlr:>n . .... . . •. ...... . 481, 507
Sha ker screens . . . . . . ...........•. .... .•... .... ..... . ... 4 6 l Tronsfer car dumpers. . . . . .. .. ......... .. . . .. . 58
Show classifler-separators .... .. ............ . . .. ..... . . ..... .. 427 Tronsporlolion industry, instollotion p hotos .. . .....•• .... •. .. . . . 30-3 1
Shell clasing machine . . . . .. . .. . ........... .. .. .. . • . . .... . ... . 473 Trosh screens. . . . . . . . . . . . . . . . . .. .•...... •.... . .. .. . . 440
Shell molding mochine .. . . ... ....... ........ ....•... . ... 471 -473 Tro veling looding hoppers, belt conveyor . .. . . ... ............ .. . 212
Shorl pitch conveyor screws . . ... .. .. .. ..... 263 Troveling slockers, bel! conveyor. . . . . . . . . . . . . . . . . . . . . . . . 2 1O
Shovels, power unlooding scoops and accessories .... . . ... .... .. 60-6 1 Troveling water screens .... . _ ... ... • . . . . ..• ....... .... .. 4 29-436
Shuttle bel! conveyors . . . . . . . . ........ ......... .. . . .... ... 209 Troy ond orm elevotors . . ..• . . ...•..... . . . . . . . .. 481, 500-505
Side dischorge cor dumpers . .... . ........ • ........ . ......... .. 59 Trip per chutes, bel! conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207-208
Sidekar-Karrier . . . . . . . . . ...... . ...• .... • .....••. .. .... 302-303 Trippers, bel! conveyor ... . .. . ..... ...... . . . ....•. . ... . . . 201 -208
Single bed air-pulsated wash box . . . . . . . . . . . . . . . • • . . . . . . . 458 Trilor screen . . .. .... . . ... . • ....... . ... •... .. . . ....... ... 441
Single-rol! coal crusher ........ .. .. .... . . . ......•....... . 462-467 Trolley conveyars ...... . ........ .• ....... . ..... ......... 508-538
Skimmers, Ro to-line. . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . 452 Conlenls . . . . . . . . . . . . . . . . . . . •• . . . . . • . . . . . . . . . . . 509
Skip hoisls ... . . . ...... ..... .. .... . . .... .. ............ . 352-356 lntroductian and instollotions . . . . . . . • . . . . . . • . . . . . . . . . . 508-509
Slat conveyors. .. . . .... . ... .. ...... 481, 492-493 Sizes................... . . . . . . . . . . . . . . . . . . . . . . . . . . ... 51 O
Slide ,gales, rack ond pinion, flighl conveyar .. . ........ .... .. .... 300 Choins . . . . . . . .. ...... . . . . . . . . . . • . . . . . . . . . .. . 510, 532
Slide gales, screw conveyor ...... .... .. .... . • ...... . ... ... .. . 275 Trolleys ....... . ... ......... . .... . ... .. ... . . S 11 -513, 533-534
Slide goles, vertical. .... ... .......... .. .............. . ... 75, 80 Roller turns . . . . . . . . . . . . . . . . . • . . . . • . ............... 514, 535
L 1 N K - B E L T • 591
index
index
Traclian wheel turns .. . ... . ....... . .. . .... ... ... . .... 515, 535 Vertical slow mixers ... . . . . . . . . . . ... .. .. .. . 446
Takeup track type expansion jainls ........... ... . . ...... 516, 536 Vertical vibratory parts feeders, Syntron ............... . .. 506-507
Straight track, vertical curves and safety devices .. . ... ..... 517, 538 Vessef foaders, beh conveyar . ...............••....... ... . .. . . 211
Orives. . . . ...... .. .. .......................... 518-519, 537 Vessef unloaders, belt conveyor . . ............. . . . ... . . 211
Hoaks and carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520 Vibra-Flow dry feeder machines, Syntron . . . . .. ... ..... 447
Sefection . . . . . . . ...... .. ... .. .... ... • ...... .. .. . 521-532 Vibra-Flow vibratary feeders, extra heavy duty, Syntron . ... . ..... . 1 03
Supparls and superslructure. . . . . . . . . . . . • . . . . . . . . . . . . . . 529-53 l Vibra-Flow vibratory feeders, heavy duty, Syntron ....... . . . ..... . 102
Guards .. . ..... . . . ............•.. . ............... . 531-532 Vibra-Flow vibratory fee ders, special engineered, Synlron .. . .. . . . . 1 05
Tralfeys, Trukveyor . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . • . . . . . . 552 Vibra-Flow vibra tory feeders, Syntron . . . . . . . . . . . . . . . . 100-1 05
Trough connections, screw conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4 Vibrating screens ............. . . . . . . . . . . . . . . . . . • . . . . 405-420
Trough covers, screw conveyor . . ... .. . .. .. ....... 27 4 Types .............. . . •... ...........•.... . ... ..... 4 05-407
Trough discharge spouts ond goles, screw conveyor . . . . . 261, 275 Sefection . ..... ...... .. . • ............... . ...... . .. .. 408-41 O
Trough ends, screw conve yor . . . . ............. 261, 269-271 lnsta lfations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . 4 05-407
Trough end se a fs, screw conveyor . . . . . . . . . . . . . . . . . . . . . . 270 NRM fiquid . . . . . . . . . . . . . . . . . . ..... ... ..... .... 4 05, 4 1 1
Trough end thrusl beorings, screw conveyor . . . . . . . . . . . . . . . . . . . 269 NRM fiquid wilh leed flume, collecting
Troughs far oscilfaling conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 lank and motor supporl . . . . . . . . . . . . . • • . . . . . . . . . . . . 4 05, 4 11
Trough separators . . . . . .. . . . . . . . . . .. .••. . . . .. . . . . . . 460 UP ...................... ... . .. .... 4 05, 411
Troughs, screw conveyor .......... ....................... 272-273 UP totalfy enclosed . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . .. 41 2
Truck dumper, hydraufic . . . . . . . . . . . . . . . • . . . . . • . . . . . . . . . . . . 68-69 CA .... ... . ..••............... ... . .. . ...... 405, 413
Truck hoppers . . . . . . . . . . . . . . . . . . . . • . . . . . • . . . . . . . . . . . 70-72 CA lotalfy enclosed . . ...........•.. ...• . . . . .... .. .. .. . . .. 4 14
Trucks and lruck accessories, Trukveyar . . . . . • . . . . • • . . . . . . . . . . 553 ca scafping ... . . . . . . . . . . . . . . . . . . . . • . . . . . . • . . . . . . . . . 406, 4 15
Trukveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . 546-561 BA ..... . ..... . ....... • •. . ... . .. .... . . ... 406, 416
Contenls . . . . . . . . . . . . . . . . . . . • . . . . . . . • . . . . . . . . . . . . . . . . . 547 OS faundry shakeouls . .... .....•....• .... . ... . .. ... . . . 406, 4 17
fntroductian .. .... ... . . . . . . . . .. .......... . ........ .... 546-547 BS faundry shakeouts ....•.....•..... .• .. . . .. . ... ... .. 406, 4 17
fn·lhe·Aoor Trukve yo rs Cl .. . . . .. ...... ... . . . . . . . . ... • . . . . .. . . . .. 406, 416
Camponenls . . . . . . . . . .. ................ . ..... .. . 548-551 Pulsating magnet .... .. . ... .. ......•.....•••....•. . .. 407, 420
Sefection and dimensions .... • ......•...... . .. ••. . . . .. 554-559 Pufsating magnet grizzly bar ........... ............ . .. . 407, 4 18
Overhead Trukveyors Pulsating magnet screening feede rs . . . . . . . . . . . . . ... . ... 407, 419
Componenls . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . 552 Vibratory feeders, extra heavy duty, Syntron Vibra-Ffow . .... . .. . . 1 03
Selection and dimensions . . . .. . . . . . .. . . . . .. .. 555-556, 560-56 1 Vibratory feeders, heavy d uty, Syntron Vibra-Ffow ........•...... 102
Trucks and truck accessories . . . . . . . • • . . . . . . . . . . . . . . . . . . 553 Vibratory feeders, speciaf engineered, Syntron . . . . . . . ..... . .. . . 1 05
Trunnion lype revofving screens. . . . . . . • . . . . • . . . . . • . . . . . 421-422
Tru-Trac car-type canveyors ... ... . ... . .... .... . . . . ..... 494-496
Tunnel gales . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . 7 5 , 80
Twa-rolf caal crushers .. . . ... . .. . . . .. . ... .. . . . ......... 462-469
w
Wash boxes, coaf washers, coaf cleaners ... . . ...• ....•..... 453-460
u Washers, classifiers, separalars . . . . . . .......... . ..... .. . 423-428
Washer-separatars, screw . . . . ........... ........ .. . . . . . 428
Washers, Straighlline gril . ... . . ........ .. . 445
Undercul gales . . . . . . . . . . . . . . . . . . . ....... •. .... . 74, 77, 78
Undercul gales, heavy duty motor operated . . . . . . . . . . . . . . . . . . 7 5, 8 1
Water, sew oge, ond industrial wa ste equipment,
instalfation pholos . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . 26-27
1
Uniflaw settling lank . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . 449 Water screens, travefing .. . .. . ........ 429-436
Unit brackets, lrolfey canveyar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 4 Water, sewage and industrial wasle equipment ....... . . . .... 437-452
Universal swing gales . . ................... .......... ..... 7 6, 8 2 Contenls . . . . . . . . . . . . . . . . . . . . • . . . . . . . . • . .437
UP vibrating screens . .. . . . . . ......... . .. . .. . .... . .... 405, 411 lntroduclion and inslalfations .... . . ......... . .. • ........ 437 -438
UP vibrating screens, tolally enclosed . . ... . . . . .. . . •. ... . . ...... 4 1 2 Thru-Cfean bar scree n. . .. . ....... • ....••• . .. . ........... 439
Unloaders, boxear, Kar-Flo . . . . . . . . . . . • . . . . . . . . . . . . . . . 62-65 Straightline bar screen ........ .... .....•...........••.. . .. 439
Unfoaders, boxear, fitting type .... . .......••..... . ... ... 62, 66-67 Trash screens ....... .... , .........................• .. .... 440
Unloaders, grain ca r . . . . . . ....... ... ... . . .. .. ..... .... . .. 62-67 Trilor screen . ... ......... .. . ...••.. .. . , . . ...• . . ....• . .... 44 1
Unloaders, vessef, belt conveyor . . . . . . . . . . . . . . . . . . . . . . . . 21 l Orum screen . .. . . . . .... . . . .. . .• . .... . •..... ... . .. ....... . 44 1
Unfoading shovels, power unfoading scaaps and accessorie s ....... 60-61 Oisc screen . . . . . . . . . . . . . . . . . . . • . . . . . . • . . . . . . . . . . . . . . . . . 44 1
Slraighlfine grit colfectors .........•...•.•.............. 442-444
Straighlfine grit washers .. . . . . ...•.... . •....... .. .......... 445
Straightfine mixers .................... , ....... .. .......... 446
Flash mixer . . . . . . . . .............• • ................... 446
V Horizontal sfow mixer . . ............ . •................... 446
Vertical sfaw mixer . . . . . .... •... ..... .... . ....... 446
Vibra-Ffow dry feeder machines . . . . . • . . . . . . . • . . . . • . . . 447
Vafves Straighlfine sfudge collectors ... . . . . ................. 448-449
Iris flaw control, Syntron .... . ....... • .•. ............. ... . 75, 81 Circufine sfudge colfecto rs . . . . . . . . . . . . . 450-451
Rotary cutaff . . . . . ....... . ............ . . ......... .. 7 6, 81 Weigh·Ffow gravimetric feeder machines, Syntron ............ 106· 1 07
Va ne feeders, rotary ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 22 Weigh-Flow gravimetric feeders, Syntron . . . . . . . . . . . . . . . . . . 106-107
Vertical automatic gravity takeups, bell conveyor . . ....• •. . .. 198, 235 Weigh larries .. .. ... .. .... ....... ... .. ..... . •. ... • ,... . 306
Vertical curves, trolfey conveyor . . . . . . . . . . . . . . . . . . . . . . 581 Weighls and cfasses, bufk mate rial .. . . •. ........ ...•... ... 563-565
Vertical screw conveyors, Rotor-Lift ....•....... . ......... . . 371 · 372 Wide cha in drag canveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Vertical slide gales ............ ......... . . ...... ... ... ... . 75, 80 Winding machines far skip hoisls . . . ..... . •.... . . . . . ... .. ...... 354
592 • L 1 N K - B E L T
First edition March 1958
Printed in U. S. A.
LINK-BELT catalog 1000
Catalog 10 5 0 • .. lntroductlon
contains detailed information on the entire Chains
link-Belt line of power transmission prod- ge nera l c hains
casi sprockets
ucts . lt also contains a complete presenta-
R C rolle r chain and sprockets
tion of many components of the materials silent cha in o nd sprockets
handling and processing equipment shown chain a cc essories
chain cosings
in Catalog 1000. In many instances com- chain tightene rs
ponents ore shown p ictorially in Catalog chain lubricolion
wing ond swivel a ttachme nls
1000, while Catolog 1050 contains de-
tailed information for these components .