Company Name: Siddique Ice By

Welding Procedure Specification NO. 002 Date: 28/02/2019

Supporting PQR NO.(s) Revision No.
00
Welding Process(es): GTAW+SMAW Types: Manual

JOINTS(QW-402) Details
Joints Design Groove Butt Joint (Shown In Figure)
Backing: Yes  No 
Backing materials (Type) None
(Refer to both backing and retainers)
□ Metal Non fusing □ Metal
□ Nonmetallic □ Other
Sketches, Production Drawings, Weld Symbols, or Written Description
Should show the general arrangement of the parts to be welded. Where
Applicable, the root Spacing and the details of weld groove may be
specified.
[At the option of the Manufacturer, sketches may be attached to illustrate
Joint design, weld layers, and bead sequence (e.g., for notch toughness
Procedures, for multiple process procedures, etc.)]
*BASE METALS (QW-403)
P-No. 01 Group No. 01 to P-No. 01 Group No. 01
OR
Specification Type and Grade ASTM A53 A106 API 5L GR. B
To Specification Type and Grade ASTM A53 A106 API 5L GR. B
OR
Chem. Analysis and Mech. Prop.
To Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove 1.5 mm to 16mm Fillet All
Other

*FILLER METALS (QW-404) GTAW SMAW

Spec. No. (SFA) 5.18 5.1
AWS No. (Class) ER70S-3 E-7018
F-No. 6 4
A-No. 1 1
Size of Filler Metals 2.0 mm & 2.5 mm 2.5mm & 3.2 mm
Weld Metal Thickness Range:
Groove 2-3 mm Remaining Up to Weld reinforcement
Fillet All All
Electrode-Flux (Class) None Low Hydrogen iron powder
Flux Trade Name None None
Consumable Insert None None
Other

Each base metal –filler metal combination should be recorded individually.

 WPS No. 001 Rev.
00

POSITIONS (QW -405) Post weld heat treatment (QW-407)

Position(s) of Groove All Temperature Range N/A
Welding Progression: Up  Down  Time Range N/A
Position(s) of Fillet
GAS (QW-408)
Preheat (QW-406) Percent Composition
Preheat Temperature, Minimum 10°C Gas(es) (Mixture) Flow Rate
Interpass Temperature, Maximum 300°C
Preheat Maintenance (See Notes below) Shielding Argon
Notes: (Continuous or special heating, where applicable, Trailing
should be recorded) Backing

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity Positive & Negative
Amps (Range) 70-160 Amp Volts (Range) 20-35 V
(Amps and volts range should be recorded for each electrode size,
Position, and thickness, etc. This information may be listed in a
Tabular form similar to that shown below.)

Tungsten Electrode Size and Type Size - 2.4 mm, Type - 2% Thorium
Mode of Metal Transfer for GMAW N/A
Electrode Wire Feed Speed Range Manual

Weld Pass(es) Process Consumables Consumables Polarity Current (Amperes)

(AWS No.) (Size)
Root GTAW ER70S-3 2.4 mm DC Negative 70-150
Hot GTAW ER70S-3 2.4mm DC Negative 70-160
Filling SMAW E7018 3.2 mm DC Positive 90-160
Capping SMAW E7018 3.2 mm DC Positive 90-160
TECHNIQUE (QW-410)
String or Weave Bead String and Weave Bead
Orifice or Gas Cup Size 4, 6, 8mm
Initial and interpass Cleaning (Brushing, Grinding, etc.) Power Brushing & Grinding
Method of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance Manual
Multiple or Single Pass (Per Side) Multipass
Multiple or Single Electrodes Single
Travel Speed (Range) Manual