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International Journal of Modelling and Simulation


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A numerical method of calculation of total stress in


reinforced plates with pressurized hole
a a b
Saeed Daryazadeh , Gennadi I. Lvov & Seyed Rahim Kiahosseini
a
Department of engineering physics, National Technical University, Kharkiv Polytechnic
Institute, Kharkiv, Ukraine
b
Department of Engineering, Damghan Branch, Islamic Azad University, Damghan, Iran
Published online: 20 Aug 2015.

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To cite this article: Saeed Daryazadeh, Gennadi I. Lvov & Seyed Rahim Kiahosseini (2015): A numerical method of calculation
of total stress in reinforced plates with pressurized hole, International Journal of Modelling and Simulation

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International Journal of Modelling and Simulation, 2015
http://dx.doi.org/10.1080/02286203.2015.1073890

A numerical method of calculation of total stress in reinforced plates with pressurized


hole
Saeed Daryazadeha, Gennadi I. Lvova and Seyed Rahim Kiahosseinib
Department of engineering physics, National Technical University, Kharkiv Polytechnic Institute, Kharkiv, Ukraine; bDepartment of Engineering,
a

Damghan Branch, Islamic Azad University, Damghan, Iran

ABSTRACT ARTICLE HISTORY


The aim of this study was to compute the total stress concentration in reinforced composite plate with Received 12 February 2015
circular hole with respect to the volume ratio of the component materials in composite. The contour of the Accepted 12 July 2015
circular hole and its dependency on the structure of plates were calculated in order to study the behaviours KEYWORDS
of macro- and micro-stresses. In this article, the stress around a circular hole was calculated by orthotropic Composite plate;
fibre-reinforced plates dependent upon the volume ratio of the component materials in the composite. unidirectional reinforced;
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Stress distribution using a finite elements method was calculated. Also this problem is analysed with the numerical method; stress
finite element method by package ANSYS. In this two-tiered approach, a numerical method for solving the concentration
micro-stress for the composite plates with a circular hole is used, where on the edge of the hole there is a
uniform normal pressure. The results demonstrated the macro- and micro-stresses and behaviour of the
orthotropic plate with a circular hole calculated for two different structures.

1. Introduction factors around the hole in orthotropic plate. In his research, stress
was applied in one of the principal material directions. Further-
The stress concentration behaviour in composite plates with holes
more, the circumferential stress around the hole for an isotropic
is always one of the important issues in solid mechanics. Com-
material and several unidirectional composite materials is plot-
posite materials which consist of two or more constituent materi-
ted.[4] In the literature (for instance in [5–7]), analytical solution
als are commonly used in advanced structural applications, e.g. in
for the calculation of composite plates with holes for various
the marine and aerospace industry. This is because of appropriate
cases of load conditions can be found based on the fundamental
mechanical properties such as high specific strength and stiffness,
low density and high resistance to corrosion. However, the lim- works of Lekhnitskii. Experimental results of the tensile strain
ited understanding of the composite material behaviour requires field around circular hole in a composites plate by Toubal et al. [8]
more research. This is further complicated by the fact that the were compared with the predictions of a theoretical model pre-
behaviour of these materials is dependent on lay-up, loading viously developed by Lekhnitskii and a finite element study. For
direction, specimen size and environmental effects such as tem- a plate containing a hole that is subjected to uniaxial tension or
perature and moisture. The design of fibre composites which out-of-plane bending, the sensitivity of the stress and strain con-
originated from the principles of micromechanics can be further centration factors to plate thickness as well as the Poisson’s ratio
modified to provide desired performances of composite struc- or moment ratio were done by Yang et al. [9,10] and Yang [11].
tures. Holes in composites plate will create stress concentration Rhee et al. Moreover,[12,13] examined extensive experimental
and hence will reduce the mechanical properties. The solution and numerical studies for determining the stress concentration
of the elastic plate theory by complex functions allows for the around circular, elliptical holes in composite infinite plate sub-
solution of isotropic and anisotropic plates with holes. The use of jected to arbitrary uniaxial and biaxial loading at infinity using
complex variables was first introduced by Muskhelishvili [1]. The finite method obtained in works.[14–18] The study will be using
functions used for the problems will satisfy the desired bound- complex functions to determine the effective elastic coefficients
ary conditions. The purpose of this research was to compute the of the plates as presented by Vanin [19]. Subsequently, the stress
stress concentration around the hole in a composite plate based around a circular hole in an orthotropic fibre-reinforced plate
on the theory of elasticity of anisotropic materials by applying is calculated with respect to the volume ratio of the component
complex functions after Lekhnitskii and Savin [2,3]. Through this materials in composite.[20] Great number of micromechanical
method, the boundary conditions of normal pressure are distrib- models have been proposed for predicting various mechanical
uted and the stress concentration is calculated around the hole properties of composite materials.[21–28] Next, the micro-stress
in orthotropic plates. Greszczuk studied the stress concentration is calculated around the hole in the plate in the case of a uniform

CONTACT  Saeed Daryazadeh  s_daryazadeh@yahoo.com


© 2015 Taylor & Francis
2    S. Daryazadeh et al.

Figure 1. Illustrates (a) the unidirectional reinforcement plate with a circular hole and normal pressure P distributed along the edge of hole and (b) the quarter plate with
a circular hole meshed with PLANE182 element.

Table 1. Illustrates the mechanical properties of the matrix and reinforcement of the composite plate.
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Number’s materials Ga/Gm Em (Mpa) Gm (Mpa) vm Ea (Mpa) Ga (Mpa) va


I 2.49 100,000 38,100 0.31 250,000 94,760 0.32
II 20.6 4,200 1,500 0.4 74,800 31,000 0.2
III 28.4 2,500 947 0.32 70,000 26,900 0.3
IV 68.48 3,500 1,320 0.32 235,000 90,400 0.3

Table 2. Mechanical characteristics of the orthotropic plates when ξ = 0.488.

Number’s materials E1 (Mpa) E2 (Mpa) G12 (Mpa) v21


I 173,500 156,900 53,790 0.32
II 38,380 11,190 2,800 0.3
III 35,420 6,350 1,780 0.31
IV 116,400 9,220 2,540 0.31

normal pressure P on the edge of a circular hole. The purpose defined by four nodes having two degrees of freedom at each
of this article was to present computational analysis method of node: translations in the nodal x and y directions. This element
micromechanics of strength of materials and to demonstrate its can be used either as a plate element (in plane strain and plane
applications to various micromechanical problems. In this work, stress) or as an axisymmetric problems. This element is used
the results of the numerical calculations were presented for total in flat problems and the models with symmetrical stress mode.
stress concentration of different materials in orthotropic plates One of the important characteristics of this element is that the
for square and hexagonal structures with respect to the volume orthotropic material axle is consistent with the direction of the
ratio of the component materials in composites. The software coordinate system of the element. This element is of the general
package ANSYS was used to calculate the results of the numerical type. Given the symmetry condition, Figure 1(b) demonstrates
stress distribution. the quarter plate with a circular hole being meshed with 2896
elements.[14,29] The calculation was carried out for ξ = 0.488
when a uniform normal pressure was distributed along the edge
2.  Stress distribution in orthotropic plate with one
of circular hole. In this case, where the hole boundary is normal
circular hole during the uniform normal pressure on
vertical pressure therefore, the boundary conditions: ux (x = 0,
hole border – finite elements method
y) = 0 and uy (x, y = 0) = 0.
A composite infinite plate with a circular hole and the ­Cartesian For numerical calculations, four types of composite plates
coordinates system are considered. The system coordinate in were examined including 1-carbon fibre plate with aluminium–
point O (the centre of hole) and angle to be on axle x are assumed. iron matrix and high-strength carbon fibres, 2-fibreglass plate
The reinforcing fibres in an orthotropic plate are aligned uni- with epoxide matrix and glass fibres, 3-epoxide resin matrix and
directional. It is assumed that the main axis of elasticity is the epoxide reinforcement, and 4-carbon fibre plate with carbon
x-axis. A uniformly distributed vertical pressure P is applied on fibre and epoxide resin matrix. Table 1 classifies the mechanical
boundary of the hole (Figure 1(a)). The infinite plate problem properties of the matrix and reinforcing fibres of plates consid-
with a circular hole is evaluated using ANSYS while applying ering the reinforcement to the matrix shear modulus ratio of the
uniform normal pressure on the hole border. PLANE182 element composite plate.[30]
was selected. This is a triangular element with four nodes and The effective elastic coefficients for a square orthotropic plate
two degree of freedom in each node. The four-node element is are calculated using formulas of Vanin [19] for unidirectionally
International Journal of Modelling and Simulation   3

Figure 2. The stress distribution (a) σx and (b) σy in plate with a hole for material №: II when ξ = 0.488 and p = 100.

with an increase in the volume ratio of the components. The


stress concentration in the square arrangement is smaller than
the hexagonal arrangement.
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3.  Micro-stress concentration while applying uniform


normal pressure on the boundary of a circular hole in
an orthotropic plate – finite element modelling
The micro-stress concentration exerted on the plane will be
examined. The internal structure of the composite plate was
considered and the cells were examined. The arrangements of
the cell of the plate on the contour hole at the point where macro
stress existed was considered as well. Also, the micro-stress con-
centrations in the orthotropic plates were calculated, considering
the boundary conditions.[5,8–12] The results were dependent
Figure 3. Stress concentration around the hole as a function of ζ. 1, 3, 5 and 7: the
charts for materials I, II, III and IV for the square arrangement, 2, 4, 6 and 8: the on the internal shape of the plate and the volume ratio of the
charts for materials I, II, III and IV for the hexagonal arrangement. components. In this section, the finite element modelling and
analysis of micro structure for a composite plate with a circular
hole for unidirectional fibres using ANSYS is discussed. The unit
reinforced plates when the volume ratio of the components
cell was meshed with PLANE182 elements by 5641 elements.
ξ = 0.488 by Maple. Table 2 shows the results.
[4,5] Because of the symmetry for this solution, only the quarter
models or cell models were considered and illustrated in Figure
The stress concentration value around the edge of circular
4(a).[14]
hole in the orthotropic plate with a circular hole was calculated.
A regular two-dimensional arrangement of fibre in a matrix
Figure 2 shows the resultant distribution of normal stress σx and
was adequate to describe the overall behaviour of the composite
stress σy for a fibreglass plate (material №: II) when p = 100 as
and was modelled as a regular uniform arrangement, as illus-
calculated. The circumferential and radial stresses could then be
trated in Figure 4(b). This model assumed that the fibre was a
directly obtained using the system of equations [31]:
perfect cylinder of radius �0.79, in a �square (1 × 1) for the square

array and for a hexagonal 1 × 3 of the matrix. It is assumed
{
𝜎x = 𝜎r cos2 𝜃 + 𝜎𝜃 sin2 𝜃
(1) that the geometry, material and loading of the unit cell are sym-
𝜎y = 𝜎r sin2 𝜃 + 𝜎𝜃 cos2 𝜃
metrical with respect to y–z coordinate system as shown in
Obviously, the stress concentration at point A is (Figure 1): Figure 4(b). Therefore, 48.8% volume fraction fibres were inserted
into the square matrix uniformly as illustrated in Figure 4(b).
𝜎𝜃 (Max) In this case, assuming an element is at point A and a stress
K1 = . (2)
P σθ (Max)was applied on it, while the change in the arrangement of
where σθ – circumferential stress. the element is studied in both square and hexagonal arrange-
Figure 3 shows values for stresses concentration on the edge ments (Figure 1(a) and 4(b)). The element on the edge of the plate
of circular hole vs. the volume ratio of the components (ζ). at point A is considered. Following the exerted pressure, stress,
The eight charts for the orthotropic plates are composed of the σx = σθ (Max), and stress, σy√ = −P, given the arrangement of the
different materials with the properties listed in Table 2 for two plate, the lines y = 1 or y =  3 will decrease along the y-axis by v0,
arrangements. The stress concentration increased from 1 (which while z = 1 will increase along the z-axis by w0. While applying a
indicates the micro-stress concentration in an isotropic plate) uniform normal pressure on the contour of the c­ ircular hole, the
4    S. Daryazadeh et al.

Figure 4. Illustrates (a) the quarter model for an embedded cell meshed with PLANE2 finite element and (b) representative cell model for square and hexagonal fibre
arrangement.
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Figure 5. The stress distribution (a) σy, (b) σz and (c) σMises on the cell consisting of matrix-reinforcement for material №: II.

conditions (3) and (4) should be established due to the symmetry √ case as well as the boundary conditions on the lines y = 1,
In this
and the boundary conditions: y =  3 for the square arrangement and hexagonal arrangements
Therefore, on the lines y = 0: v0 = 0 and z = 0: w0 = 0. are as follows:
In plane yoz: σx = σθ (Max). 1
Subsequently, the boundary conditions are conditions of the

⟨ ⟩
periodicity of mechanical fields in view of the deformation. The
𝜎y = 𝜎y dz = −P (4)
boundary conditions on the line z = 1 for the square and hexag- 0

onal arrangements: √ Now, the micro-stress concentration is obtained using Equation


1 3
(4):
∫ ∫
Mises
� �
𝜎z =
� �
𝜎z dy = 0 and 𝜎z = 𝜎z dy = 0 (3) 𝜎(Max)
K(Micro) = . (5)
0 0
𝜎𝜃 (Max)
International Journal of Modelling and Simulation   5

Figure 6. Stress concentration (a) micro and (b) total. 1, 3, 5 and 7: the charts for materials I, II, III and IV for the square arrangement, 2, 4, 6 and 8: the charts for materials
I, II, III and IV for the hexagonal arrangement.

In this case, Figure 5 shows the calculation of the resultant stress concentration at two levels. The analysis of the concentration of
σy, the stress σz and the von mises stress (σMises) on a cell for a macro-level composite is, however, considered as a homogeneous
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fibreglass plate (material №: II) with a square arrangement using orthotropic material. Analysis of micro-stress concentration is
finite element method when ξ = 0.488 and p = 100. made at the level of the minimal repetitive structure of the com-
posite. For square and hexagonal fibre reinforcement representa-
tive, cell is allocated and boundary conditions are formulated for
4.  Total stress concentration on the boundary of a
simulating the stress state of the cell as part of a homogeneous
circular hole in an orthotropic plate
material. Stress intensity in the most dangerous point is deter-
Macro- and micro-stress concentrations around of the circular mined by the product of stress concentration factor of micro and
hole in an orthotropic plate were investigated. The total stress macro levels. This work simplifies and speeds up the numerical
concentration is the product of macro- and micro-stress concen- calculation for the implementation of the boundary calcula-
trations. Thus, the total concentration is obtained using Equa- tion by finite element method, which displacements satisfy the
tions (2) and (5): stress-imposed boundary calculation over planes of the unit cell.
Finally, the developed approach makes provision for the
Mises
𝜎(Max) determination of the allowable load based on the actual distri-
(6)

K = K1 . K(Micro) =
P
. bution of stresses in thin-walled structural elements by 2D unit
cell which are made of composite materials.
Figure 6 shows the micro-stress concentration and total stress
concentration while applying uniform normal pressure on the
Notes on contributors
edge of the hole vs. ζ. The charts for four orthotropic plates
listed on Table 2 and both square and hexagonal arrangements. Saeed Daryazadeh has a PhD in Dynamics and Strength of Machines
The eight charts of the micro-stress concentration near a hole from the Department of Engineering Physics, National Technical
decrease with an increase in vs. ζ. It will tend to 1. On the other University “Kharkiv Polytechnic Institute,” 61002, 21, Frunze str, Ukraine,
Kharkiv.
hand, the micro-stress concentration and total stress concen-
Gennady. I. Lvov is a Doctor of Technical Sciences, professor in the
tration in the square arrangement is higher than the hexagonal Department of Engineering Physics, and Head of the Department of
arrangement. Dynamics and strength of machines at National Technical University
The influence of the fibres filling degree on micro- and macro- “Kharkiv Polytechnic Institute,” 61002, 21, Frunze str, Ukraine, Kharkiv.
concentration has a different character. With the reduction Seyed Rahim Kiahosseini is from the Department of Engineering in
of the filling degree, the elastic properties of composite verge Islamic Azad University of Damghan branch in Iran. He has obtained his
towards those of the isotropic binder. Therefore, the coefficient PhD in materials science and engineering from Islamic Azad University –
Tehran science and research branch.
of macro concentration tends asymptotically to 1. At the same
time, with the reduction of the filling degree, the coefficient
micro-­concentration increases continuously. This is due to the References
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