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KENR6651-01

December 2015
Wire Description
Component Identifiers (CID¹)
Wire Wire
Module Identifier (MID²) Wire Color Description Wire Color Description
Number Number
Engine Control Module Power Circuits Accessory Circuits Cont.
(MID No. 036) 101 RD Battery (+) E584 GY Defrost Sensor Return

KENR6651-01 VOL 1 of 2
CID Component 102 BU Head Lamp E585 PK External Air Sensor Return
0041 ECM (Electronic Control Module) 8 Volt DC Supply 103 YL Low / Highbeam Sw. E586 PU Mixed Air Sensor Return Component Location
0091 Throttle Position Sensor 104 YL Wiper Motor, Washer Pump, Horn Lighting Circuits Schematic Machine Schematic Machine
Component Component
109 OR Alt Output (+) Term. 604 OR Stop Lamp Location Location Location Location
0100 Engine Oil Pressure Sensor
112 PU Main Power Relay Output 605 YL Turn Lamp - Left Alarm - Travel B-20 Z-9,24 Solenoid - Hydraulic Modulation R-19 Y-6,30
0102 Boost Pressure Sensor
115 PK Working Lights Front / Rear 606 GY Turn Lamp - Right Alternator H-22 T-8,31 Solenoid - Joystick Steering Protection K-19 V-6,23
0105 Inlet Manifold Temperature Sensor
116 BR Battery (+) 607 PK Flood Lamp - Front

(Dimensions: 48 inches x 35 inches)


0110 Engine Coolant Temperature Sensor Arc Suppressor D-24 T-8,31 Solenoid - Implement Lockout E-19 T-7,24
0174 Fuel Temperature Sensor
117 YL Beacon / 24V Plug 608 GN Flood Lamp - Rear Connector Location Batteries G-24 R-6,31 Solenoid - Main Pump H-19 T-7,24
118 GY Individual Stabilizers / Dozer Blade 610 OR Head Lamp Basic
0247 SAE J1939 Data Link Schematic Machine Control - Engine T-26 X-8,29 Solenoid - MCV Directional H-13 W-7,29
123 WH Switch Panel Backlight 611 PU Head Lamp Hi Connector Number
0253 Personality Module Location Location Control - Fuel Pump M-26 U-8,29 Solenoid - MCV Oil Flow J-13 W-7,29
124 GN Heat / A/C 617 BR Tail/Position Lamp - Left
0262 5 Volt Sensor Power Supply 127 OR Turn Signal 618 YL Tail/Position Lamp - Right
CONN 1 L-21 S-5,31 Control - Machine Interface T-14 X-8,29 Solenoid - MCV Oil Pressure J-13 W-7,29
0266 Crank Without Injection Input 128 PK Warning Lights (Hazard) 619 GN Head Lamp Low CONN 2 K-24 AA-6,23 Flasher B-13 W-6,23 Solenoids - Medium Pressure 1, 2 J-19 T-7,25
0320 Speed/Timing Sensor 139 OR Refueling Pump 633 BU Attach Lighting Ckt CONN 3 F-24 AA-6,31 Fuse - Alternator H-24 U-6,32 Solenoid - Medium Pressure Enable K-19 T-7,25
0342 Secondary Engine Speed Sensor 140 BU Medium Pressure Function 638 WH Rotary Beacon CONN 4 E-24 AA-6,31 Fuse - Main Power H-24 U-6,32 Solenoid - Oscillating Axle E-19 T-7,24
0774 Secondary Throttle Position Sensor 144 GN Medium Pressure / Implement Lockout 648 BU Light Sw to Headlamp Breaker CONN 5 F-22 S-5,31 Fuse - Thermal Start Aid G-24 U-6,32 Solenoid - Quick Coupler B-19 T-8,25
1627 Fuel Pump Relay 150 RD Engine Control / Fuel Pump Relay 649 YL Light Sw to Park/tail Lamp Breaker
CONN 6 F-20 S-5,30 Fuse Blocks D-16 W-6,23 Solenoid - Stabilizer Lockout (Left Front) A-22 J-3,27
1639 Machine Security System Module 176 YL Generator 692 YL Flasher Bkr to Flasher
CONN 7 T-19 Z-6,29 Joystick - L.H. H-1 P-9,23 Solenoid - Stabilizer Lockout (Left Rear) A-25 Z-3,27
1684 Fuel Injection Pump 187 PU Power To Main Relay A611 PU Aux Headlamp Hi
191 WH Left Joystick Trigger Sw. A618 OR Aux Stop Lamp
CONN 8 B-20 AA-9,24 Joystick - R.H. G-1 P-9,25 Solenoid - Stabilizer Lockout (Right Front) A-22 J-3,27
1743 Engine Operation Mode Selector Switch
196 BU Seat Suspension / Heater Control Circuits CONN 9 K-14, K-15 V-6,29 Module - Voltage Load Protection M-24 X-8,29 Solenoid - Stabilizer Lockout (Right Rear) A-25 Z-3,27
1894 Cruise Control Disengage Switch

M316C, M318C and M322C


1895 Cruise Control Speed Toggle Switch 197 GN Generator Enable Sw. 768 OR Transmission Output Speed Sensor CONN 10 F-10 V-5,24 Motor - Rufueling Pump F-13 X-6,23 Solenoid - Swing Brake E-19 T-7,24
198 PK Monitor / Soft Switch Panel A711 PU Injector #11 CONN 11 E-10 V-5,24
Machine Control System Motor - Starter J-25 X-6,32 Solenoid - Swing Pump Power Shift Pressure H-19 T-7,24
199 OR Monitor / Service Meter A712 BR Injector #12

Wheeled Excavator
CONN 12 D-10 V-5,24
(MID No. 039) Ground Circuits E711 OR Pump Cntl Pwr Mode Low
Motor - Washer C-4 U-7,26 Solenoids - Transmission Gear Shift 1, 2 J-19 T-7,25
CONN 13 D-10 V-5,24 Motor - Wiper G-4 N-6,25 Solenoid - Travel Lock Magnet R-6 O-6,25
CID Component 200 BK Main Chassis F704 OR R.H. Turbine Inlet Exhaust Temp
CONN 14 C-10 V-5,24

Electrical System
0096 Fuel Level Sender 206 BK Bat Side of Disconnect F711 GN CAN Data Link + Relay - Forward Horn B-13 W-6,23 Solenoid - Travel Motor Bypass L-14 W-8,29
0127 Transmission Pressure Sensor 210 BK Converter Output (24/12 Volt) F712 GY CAN Data Link - CONN 15 B-9 W-5,23 Relay - Fuel Pump D-13 W-6,23 Solenoid - Travel Motor Swash Plate Angle Limit G-19 T-7,25
0191 Transmission Output Speed Sensor 229 BK Bat (-) F716 WH Shutdown CONN 16 D-8 S-6,29 Relay - Implement Lockout B-15 W-6,23 Solenoid - Travel Pilot Pressure G-19 T-7,25
0291 Engine Cooling Fan Solenoid 283 BK Left Joystick F717 YL Throttle Position Sw. CONN 17 D-5 S-6,29 Relay - Interval Wiper A-11 W-6,23 Switch - Air Filter Clog Pressure E-7 R-7,31
0298 Service Brake Pedal Switch A235 BK Digital Sensor Return F718 BU Throttle Position Sw. CONN 18 D-5 N-6,26
0374 Swing Brake Solenoid Valve Basic Machine Circuits F719 BR Throttle Position Sw. CONN 19 E-3 S-5,25
Relay - Joystick Steering J-2 W-6,23 Switch - A/C Clutch Pressure D-23 T-8,31
M316C: M318C: M322C:
Relay - Main Power D-14 W-6,23 Switch - Armrest Position H-1 Q-7,23
0444 Start Relay 304
306
WH
GN
Starter Relay No. 1 Output
Starter Relay Coil to Neutral Start Sw. or Key Sw.
F729
F771
GN
OR
Throttle Position Sw.
Backup Sw
CONN 20 F-3 S-5,25 Relay - Refueling Pump D-13 W-6,23 Switch - Boom Angle Limit D-7 Q-14,28 BDX2000-2281 BEB2000-2057 BDK2000-2087
0600 Hydraulic Oil Temperature Sensor
CONN 21 H-3 S-5,23
0727 Medium Pressure Hydraulic Solenoid No. 2 307 OR Key Sw Start F772 WH Backup Sw
CONN 22 H-3 S-5,23
Relay - Start G-23 S-5,31 Switch - Brake Oil Accumulation Pressure T-9 O-5,25 BCZ2000-2226 BDY2000-2076
0882 Hydraulic Activation Solenoid Valve 308 YL Main Power Relay Coil F787 GN Service Brake Sw Relay - Thermal Start Aid G-23 S-5,31 Switch - Coolant Level R-22 Y-8,29
309 GY Alternator Regulator Term. F790 BR Service Brake Pedal CONN 23 T-2 Z-6,29 Relay - Wiper Cut Off C-15 W-6,23 Switch - Disconnect G-25 T-6,32
1130 Auxiliary Pedal Position Sensor
310 PU Start Aid Sw to Start Aid Solenoid H755 GN Steer Input #6 CONN 24 T-2 S-5,26 Resistor G-23 S-5,31 Switch - HCR Door H-13 V-6,23

36 Page,
1401 Transmission Solenoid No. 1
315 GN Start Aid Breaker to Start Aid Relay H788 WH Head Lamp Sw. CONN 25 R-2 S-7,26
1402 Transmission Solenoid No. 2 Resistor - Alternator L-3 S-7,26 Switch - Hydraulic Oil Clog Pressure T-21 X-9,28
320 OR Horn Relay Coil to Sw H793 PU Overload Warning CONN 26 P-2 S-7,26
1530 Quick Coupler Solenoid Valve Resistor - CAN BUS R-9 N-6,25 Switch - Hydraulic Oil Level T-22 Z-7,29
321 BR Backup Alarm Lamp Travel Alarm J754 OR 1/2 Mode Bypass Solenoid
1615 One Way Flow or Two Way Flow Solenoid Valve CONN 27 P-2 S-7,26 Sender - Fuel Level B-18 X-9,24 Switch - Key E-1 Q-8,25
322 GY Warning Horn (forward) K746 PK Interaxle Lock Solenoid
1617 Oscillating Axle Solenoid Valve CONN 28 N-2 S-7,26 Sensor - Aux Pedal Position R-5 O-6,23 Switch - Lever J-4 O-9,24
323 WH Fuel Pump Power K777 GY Implement Pressure
1621 Generator Solenoid Valve CONN 29 M-2 S-7,26
325 PK Fuel Pump Relay Cut-out M743 PU Quick Coupler Solenoid Sensor - Boost Pressure U-23 U-8,31 Switch - Limp Home G-3 Q-8,25
1622 Travel Lock Magnet 327 PK Shutdown Solenoid M744 WH Aux. Valve Pressure Solenoid CONN 30 T-6 O-5,25 Sensor - Engine Speed/Timing T-23 W-6,29 Switch - Main Pump Pressure G-19 T-7,25
1623 Brake Lights 376 GN Start Aid Sw to Start Aid Resistor M745 GY Aux. Valve Flow Solenoid CONN 31 R-6 O-5,23 Sensor - Engine Coolant Temperature U-23 T-8,29 Switch - Medium Pressure K-2 Q-8,23
1628 Armrest Switch 377 OR Start Aid Resistor to Start Aid M746 YL Aux. Directional or Hammer Solenoid CONN 32 J-3 S-5,25 Sensor - Engine Oil Pressure U-23 U-7,30 Switch - Overload Pressure E-7 R-6,27
1629 Main Pump Power Shift Pressure Solenoid Monitoring Circuits N739 GN Front Window/Water Valve Motor Resistor
CONN 33 K-2 R-7,23 Sensor - Hydraulic Oil Temperature T-19 Z-7,29 Switch - Quick Coupler Pressure B-19 T-8,25
1630 Swing Pump Solenoid 403 GN Alternator (r) Term. N741 PU Front Window/Water Valve Motor Resistor
CONN 34 K-3 S-5,23 Sensor - Inlet Air Temperature U-23 U-8,29 Switch - Refueling Pump B-11 W-6,23
1657 Right Joystick Thumbwheel 430 BU Opr Mon Air Filter T776 GY Fuel Pump Relay
CONN 35 L-3 S-5,23 Sensor - Transmission Output Speed B-22 U-3,27 Switch - Service Brake Pedal Limit T-5 O-6,25
1670 Travel Pedal Limit Switch 442 GY Hydraulic System Temp Gage X778 PU Brake Low Pressure Sw. to Controller
1739 Hammer Solenoid 447 PK Fuel Level Gage 882 PK Cat Datalink - CONN 36 Machine Interface Connector M-24 X-8,29 Sensor - Transmission Pressure H-19 T-7,25 Switch - Service Brake Pressure R-9 O-5,25
1842 Aux. Valve Pressure Solenoid 496 WH Opr Mon Panel Hyd Oil Level 883 GY Cat Datalink + CONN 37 J-3 S-5,23 Sensor - Travel Pedal Position T-5 O-6,25 Switch - Swing Pilot Pressure F-19 T-7,25
1843 Aux. Valve Flow Solenoid C411 OR Hydraulic Fan Sololenoid A881 YL Travel Pump Sol to Brake Press. Sw
Solenoid - A/C Clutch D-23 T-8,31 Switch - Throttle Position F-1 Q-8,25
2104 Travel Motor Swash Plate Angle Limit Solenoid E441 GN Boom Position A893 OR Fuel Sw to Fuel Pump
Solenoid - Hammer J-13 W-7,29 Swivel - Electric B-23, C-23 S-6,27
2142 Straigh Travel Pedal Position Sensor E452 WH Engine Coolant Level F846 PU Led Driver 1
Solenoid - HCR Offset Boom Enable J-19 T-7,25 Thermal Start Aid G-24 U-8,30
2149 Travel Pilot Pressure Solenoid E455 BR Hydraulic Oil Filter F853 BR Travel Speed
Solenoid - Hydraulic Demand Fan A-20 Z-8,25
2184 Medium Pressure Hydraulic Solenoid No. 1
E472
E474
GN
OR
Att 12v Sensor Supply
Stem 2 Modulation
F864
G836
WH
WH
Offset Solenoid
MSS LED
Volume 1 of 2
2198 Medium Pressure Switches No. 1, No. 2, No. 3
E479 YL Overload Warning Pressure Sw H801 PU Proportional Driver Return (1-4)
2256 Hydraulic Modulation Solenoid
G424 GN Pilot Pressure H802 GY Proportional Driver Return (5-8)
2447 Travel Motor Bypass Solenoid
G426 WH Swing Pressure H803 BU Proportional Driver Return (9-12)
¹ The CID is a diagnostic code that indicates which circuit is faulty.
G428 BU Transmission Oil Press H804 GN Proportional Driver Return (13-16)
© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.
² The MID is a diagnostic code that indicates which electronic control module
Accessory Circuits H805 BR Proportional Driver Return (17-20)
diagnosed the fault.
500 BR Wiper - Front (park) H807 YL On/off Driver Return (1-8)
508 PU Radio Speaker - Left H834 YL 12v To 24v Converter
509 WH Radio Speaker - Left (commom) J844 GY +5 Volt Analog
511 BR Radio Speaker - Right K847 PU Stem 3 Retract Switch
512 GN Radio Speaker - Right (common) R800 OR +8v Digital Sensor Power
518 OR Hazard Flasher to Sw 951 PK Hammer Sol C
579 BR A/C Blower Motor No. 1 960 BU Main Pump Power Shift Pressure Solenoid
592 BU DC/DC Converter Power Output C995 YL Swing Brake Solenoid
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA
A503 PK Front Defroster Fan (low) E917 WH Armrest Position Sw. (Down)
A512 GN Rear Interrupt Sw to Wiper Motor E918 GN Armrest Position Sw. (Up) Harness And Wire Electrical Schematic Symbols
A526 PK Electronic Water Valve Actuator E973 GY Service Brake Switch #2 32 32
A527 BU Electronic Water Valve Actuator E984 BU Generator Valve Solenoid Symbols
Failure Mode Identifiers (FMI)¹ 31 31
A529 WH Electronic Water Valve Actuator E997 BR Hydraulic Lock
FMI No. Failure Description A579 OR Wiper Motor + G933 YL Cab Air Temp Sensor 30 30
0 Data valid but above normal operational range. A586 OR Wiper Sw to Wiper Cont G939 PK Sensor Return
1 Data valid but below normal operational range. A589 OR Power Window Up J992 YL Generator Enable Sw. 29 29 T

Pressure Temperature Level Flow Circuit Breaker


2 Data erratic, intermittent, or incorrect. A590 BU Power Window Down K910 WH Swing Brake Sw to Controller 28 28 Symbol Symbol Symbol Symbol Symbol
3 Voltage above normal or shorted high. C504 PK Recirc Door Actuator Motor K921 GY Swing Solenoid +
4 Voltage below normal or shorted low. C505 BU Recirc Door Actuator Motor K923 PU Travel Solenoid 27 27
5 Current below normal or open circuit. C510 WH A/C Relay Coil K925 PU Travel Pressure Up Solenoid 26
Symbols and Definitions
26
6 Current above normal or grounded circuit. C537 GN A/C Photo Sensor + Sig L976 GN Refueling Pump Switch
25 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
7 Mechanical system not responding properly. C538 OR A/C Photo Sensor - Sig L998 OR Medium Pressure Sw. 1 (Med. Pressure Enable) 25 through it.
C543 GY Aux Heater Blower M927 GN Implement Lockout Relay
8 Abnormal frequency, pulse width, or period. 24 24
C572 YL Switch to Relay Coil M955 BR Hammer Pedal
9 Abnormal update. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
10 Abnormal rate of change.
C578 YL Radio Switch to Radio M956 GN Travel Pedal 23 23 circle indicates that the component has screw terminals and a wire can be disconnected from it.
C586 GY Speed Control Motor - Output N934 PK Secondary Cab Air Temperature
11 Failure mode not identifiable.
C597 BU Right Power Window Up P941 WH Med Press Sol #1
22 22
12 Bad device or component. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
13 Out of calibration.
C598 OR Right Power Window Down P942 YL Med Press Sol #2 21 21 No circle indicates that the wire cannot be disconnected from the component.
E516 YL Front Intermittent Relay to Front Wiper Motor Park P976 BR Quick Coupler Sw to Low Pressure Sol
14 Parameter failures.
E530 BR Wash Sw to Wiper Control P978 GN RH Rear 20 20 Ground (Wired): This indicates that the component is connected to a grounded wire. The
15 Parameter failures.
E550 PK Blend Air Actuator Signal P979 YL Solenoid Ctrl B 19 grounded wire is fastened to the machine.
16 Parameter not available. 19
E554 PK A/C Controller to A/C Compressor Clutch P980 OR Solenoid Ctrl C
17 Module not responding.
E556 YL Outside Air Temp Sensor P981 PU Solenoid Ctrl D 18 18 Ground (Case): This indicates that the component does not have a wire connected to ground.
18 Sensor supply fault. E581 OR Wiper Relay T901 YL MSS Exciter Coil In It is grounded by being fastened to the machine.
19 Condition not met. 17 17
E582 BU Window Switch Jumper T902 PK MSS Exciter Coil Out
20 Parameter failures. E583 BR Defrost Sensor T993 BR 16 16 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 15
15
Sender: A component that is used with a temperature or pressure gauge. The sender
14 14 measures the temperature or pressure. Its resistance changes to give an indication to
T
13 the gauge of the temperature or pressure.
13
12 12 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
11 11 electromagnet can open or close the switch part of the relay.

Off Machine Switch Specification 10 10


Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Part No. Function Actuate Deactuate Contact Position 9 9 coil that makes an electromagnet when current flows through it. The electromagnet
275 to 1750 kPa¹ - can open or close a valve or move a piece of metal that can do work.
114-5333 A/C Clutch Pressure
(39.9 to 253.8 psi) -
Normally Open² 8 8
16000 kPa
118-5501 Overload Pressure
(2320 psi)
_ Normally Open 7 7 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Main Pump Pressure 490kPa ± 49kPa 290MIN 6
167-3466 _ 6 that make electromagnet when current flows through them. It also has an internal switch that places
Engine Event Codes Swing Pressure (71psi ± 7.1psi) (42psi)
the latch coil circuit open at the time the coil latches.
Event Code Condition 176-9671 Quick Coupler Pressure
5000kPa to 15000kPa
_ Normally Open 5 5
(725psi to 2175psi)
E015 High Engine Coolant Temperature Derate. ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained 4 4 Harness and Wire Symbols
E016 High Engine Coolant Temperature Shutdown. down to 170 kpa (25psi).
3 3 Wire, Cable, or Harness Harness Identification Letter(s):
E017 High Engine Coolant Temperature Warning. ² Contact position at the contacts of the harness connector. Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
E023 High Hydraulic Oil Temperature Derate. 2 2 Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
E025 High Inlet Air Temperature Derate. 1 1 Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
E027 High Inlet Air Temperature Warning. L-C12
111-7898 3E-5179 3E-5179
E028 High Transmission Oil Temperature Derate.
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA Part Number: for Connector Plug 1
E030 High Transmission Oil Temperature Warning. Part Number: for Connector Receptacle
E040 Low Engine Oil Pressure Shutdown. 2
E054 High Fuel Temperature Derate.
Plug Receptacle
E100 Low Engine Oil Pressure Warning.
E190 Engine Overspeed Warning. Machine Harness Connector and Component Locations 1 Deutsch connector: Typical representation
Pin or Socket Number
5A

E265 User Defined Shutdown.


Resistor, Sender and Solenoid Specifications of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123
Component
Part Number
Part No. Component Description Resistance (Ohms)¹ 2 sockets and the receptacle contains all pins.
E272 Inlet Air Restriction Warning.
116-1146 Solenoid: Travel Lock Magnet 65.9 ± 3.6 325-AG135 PK-14
E283 Low Hydraulic Charge Pressure. 1 Sure-Seal connector: Typical representation Harness identification code:
134-2540 Resistor: CAN BUS 120 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
E441 Idle Elevated to Increase Battery Voltage. 2
207-5153 Resistor: Alternator 220 contain both pins and sockets. wire 135 in harness "AG". Wire Color
E442 Engine Failed to Stop with No Fuel Command.
2.4 at 12VDC
214-3914 Solenoid: Aux. Valve Flow
E600 High Hydraulic Oil Temperature Warning. 120 at 24VDC
Engine Failed To Stop When Fuel Solenoid Aux. Direction 2.4 at 12VDC
E883 214-3915 Solenoid:
Disengaged. Aux. Hammer 400 at 24VDC
3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6
7W-1251 Resistor: Start Aid 0.85 ± 0.1
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Engine Control: RENR2417
Heat and A/C Control: RENR6965
Machine Control: RENR5558
KENR6651-01 VOL 1 of 2

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
B-C10
L730-OR A +V
ENGINE OIL
ABBREV COLOR SYMBOL DESCRIPTION WIRE GROUP COLOR DESCRIPTIONS
L731-BR B GROUND
(Dimensions: 48 inches x 35 inches)

994-GY 994-GY C SIGNAL PRESSURE SENSOR RD RED CIRCUIT CONNECTED WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
995-BU WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
C967-BU B-C01 WH WHITE CIRCUIT NOT CONNECTED
U L730-OR L730-OR A +V
BOOST OR ORANGE ELECTRICAL CONNECTION TO
VOLTAGE CONVERTER OUTPUT CIRCUIT.
U
L731-BR L731-BR B GROUND STARTING CIRCUIT.
PRESSURE SENSOR MACHINE STRUCTURE
X731-BU X731-BU C SIGNAL YL YELLOW
E965-BU INTERNAL ELECTRICAL CONNECTION GROUND CIRCUIT.
B-C03 PK PINK TO SURFACE OF COMPONENT

C967-BU
L731-BR
X731-BU

L730-OR
995-BU
E966-YL

994-GY
STARTING AID CIRCUIT.
995-BU 1 SIGNAL ENGINE COOLANT
2
BK BLACK CONNECTOR CAT DATA LINK
L731-BR RETURN TEMPERATURE SENSOR
GY GRAY H# CIRCUIT GROUPING DESIGNATION
J1939(CAN) DATA LINK
B-C02
PU PURPLE ENGINE CONTROL CIRCUIT.
C967-BU 1 SIGNAL INLET AIR
ATCH WIRE, CABLE, COMPONENT
NOTE E NOTE E L731-BR 2 RETURN TEMPERATURE SENSOR MACHINE CONTROL CIRCUIT.
BR BROWN
NOTE E HEATER AND AIR CONDITIONER CIRCUIT.
B-C05 SPLICE
GN GREEN TURN SIGNAL/WIPER/WASHER CIRCUIT.
E965-BU 1 K-C43 MACHINE CONTROL MODUL (MCM) BLADE, SPADE, RING OR SCREW K-C20 SERVICE BRAKE PEDAL LIMIT SW K-C14
2 ENGINE SPEED/TIMING SENSOR HYD OIL CLOG PRESS SW NOTE E HYD OIL TEMP SENSOR 1890077 2401366 1552273
ENGINE CONTROL MODULE B-C22 E966- YL 1986224 1552267 1187226 BU BLUE TERMINAL 1552267
K-C49 K-C48
NOTE E 2183635 2183635 A OR-18 +8 VOLTS BRAKE OIL ACCUM PRESS SW A WH STRAP AS.-GROUND 116-K147 BR-18 1
2455709 NC COM 1321805 HH

MEDIUM PRESSURE SWITCH 3 (JOYSTICK STEERING)

MEDIUM PRESSURE SWITCH 2 (HCR/OFFSET ENABLE)


FUEL SHUTOFF 1 F770-BR 1 A235-K178 BK-18 B BK-18 GROUND B BR 229-K185 BK-18 2
J 2 J 1

MEDIUM PRESSURE SWITCH 1 (MED PRESS ENABLE)


CONN 36 K-C45 K-C44 NO

ONE TOUCH LOW IDLE SWITCH (JOYSTICK RIGHT)


SWB INPUT 1 2 A709-OR 2 C WH-18 SIGNAL 2183635 4 1 2183635 C GN 308-K152 YL-18 3 PRODUCT LINK

HYDRAULIC OIL TEMPERATURE SENSOR (8 VOLT)


SWING PUMP POWER SHIFT PRESSURE SOLENOID

AUXILIARY DIRECTIONAL OR HAMMER SOLENOID


TRAVEL MOTOR SWASH PLATE ANGLE LIMIT SOL

SERVICE BRAKE PEDAL SWITCH UNLOCKED (NO)

AUXILIARY PEDAL POSITION SENSOR (5 VOLT)


3 F714-PK 3 X778-K19 PU-18 403-K150 GN-18 4 CONN 23
T SWB INPUT 2
T

MAIN PUMP POWER SHIFT PRESSURE SOLENOID


K-C37

SERVICE BRAKE PEDAL SWITCH LOCKED (NC)


CAT DATA LINK + 4 893-GN 4 883-K90 GY-18 883-K156 GY-18 5

TRAVEL PEDAL POSITION SENSOR (5 VOLT)


TRANSMISSION PRESSURE SENSOR (5 VOLT)

TRANSMISSION PRESSURE SENSOR (5 VOLT)


1552267 2 MAGNET
5

THUMBWHEEL POSITION (JOYSTICK RIGHT)


CAT DATA LINK - 892-BR 5 882-K91 PK-18 1947843 GND FR 2.2 GND PF 882-K157 PK-18 6

THUMBWHEEL POSITION POWER (10 VOLT)


TRANSMISSION GEAR SHIFT SOLENOID 2
TRANSMISSION GEAR SHIFT SOLENOID 1

STARTER RELAY AND LIMP HOME SWITCH

SWING BRAKE SWITCH (JOYSTICK LEFT)

HYDRAULIC MODULATION ENABLE SWITCH


6

BRAKE OIL ACCUMULATOR PRESS SWITCH


6 A NOTE E

AUXILIARY VALVE PRESSURE SOLENOID

ARMREST POSITION SWITCH DOWN (NO)


HYD OIL LEVEL SW K-C41 TO GENERATOR-SET K-C42 UU-C01

ON/OFF DRIVE RETURN 1-4 - GROUND

MAIN PUMP PRESSURE SWITCH (AESC)

HYDRAULIC OIL TEMPERATURE SENSOR


7 7 B

TRANSMISSION OUTPUT SPEED SENSOR


1965651 A235-K183 BK-18 TRAVEL PEDAL POSITION SENSOR NOTE E

ARMREST POSITION SWITCH UP (NC)


1552269 1552267 3E3370 UU-C02 2375175 K-C09

TRAVEL PILOT PRESSURE SOLENOID


8 8 C

OVERLOAD WARNING DEVICE SWITCH


1552273

HYDRAULIC MODULATION SOLENOID

AUXILIARY VALVE FLOW SOLENOID

QUICK COUPLER PRESSURE SWITCH

SERVICE BRAKE PRESSURE SWITCH

FUEL LEVEL SENSOR (0-500 OHM)


TRAVEL MOTOR BYPASS SOLENOID

LEFT JOYSTICK TRIGGER SWITCH


SWITCH INPUT 11 9 A711-PU 9 A711-K92 PU-18 BK-18 1 496-K23 WH-18 A G939-UU01 PK-18 1 GROUND

SWING PILOT PRESSURE SWITCH


CONN 7 NOTE: THE WIRE IS ONLY INSTALLED BY "HCR"

MEDIUM PRESSURE SOLENOID 2

MEDIUM PRESSURE SOLENOID 1

IMPLEMENT LOCKOUT SOLENOID


10 10 BK-18 2 A235-K177 BK-18 B 308-UU02 YL-18 2 +24 VOLT 116-K146 BR-18 1

HYDRAULIC OIL LEVEL SWITCH


SWITCH INPUT 8 F720-GN

BRAKE LIGHT RIGHT - POWER

PWM RETURN 17-20 - GROUND


PWM RETURN 13-16 - GROUND

OSCILLATING AXLE SOLENOID

HYDRAULIC OIL CLOG SWITCH


K-C53

BRAKE LIGHT LEFT - POWER

GENERATOR VALVE SOLENOID

PWM RETURN 9-12 - GROUND


SWITCH INPUT 5 11 F718-BU 11 F718-K93 BU-18 HYDRAULIC MODULATION SERVICE BRAKE PRESS SW C T993-UU03 BR-18 3 SIGNAL 200-H02 BK-6 229-K164 BK-18 2

IMPLEMENT LOCKOUT RELAY

PWM RETURN 5-8 - GROUND

PWM RETURN 1-4 - GROUND

GENERATOR ENABLE SWITCH


1552269

BOOM ANGLE LIMIT SWITCH


2161397

A235-K181 BK-18
2526677

QUICK COUPLER SOLENOID

HYDRAULIC FAN SOLENOID

SWITCH RETURN (GROUND)

SENSOR RETURN (GROUND)


12 12 308-K155 YL-18 3 MSS

F790-K40 BR-18
F787-K41 GN-18
DIGITAL OUTPUT 2 F709-BU

AIR FILTER CLOG SWITCH


K-C47 K-C46 CONN 30

CAT DATA LINK (CDL) -


CAT DATA LINK (CDL) +

REFUELING PUMP SWITCH


SWING BRAKE SOLENOID
DIGITAL OUTPUT 4 13 F707-WH 13 1 NOTE E 403-K190 GN-18 4 CONN 24

COOLANT LEVEL SWITCH


2183635 4 1 2183635

ALTERNATOR KL.R (W)


K-C38 RR-C01

G939-K138 PK-18

H807-K180 YL-18

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

TRAVEL LOCK MAGNET

BATTERY - (GROUND)
14 14 2 E973-K35 GY-18 AUX PEDAL POSITION SENSOR GND FR 2.3 GND CAB 6.3 883-K159 GY-18 5

BATTERY - (GROUND)
E455-K08 BR-18
R800-K15 OR-18

E984-K56 BU-18

197-K199 GN-16
BOOST PRESSURE X731-BU

LIMP HOME SWITCH 2

LIMP HOME SWITCH 1


442-K43 GY-18

TRAVEL ALARM HORN


1552267 3E3370 RR-C02 2375175
15

KEY SWITCH START


ENGINE COOLANT TEMPERATURE 995-BU 15 882-K161 PK-18 6

G939-K139 PK-18
FUEL PUMP RELAY

HCR DOOR SWITCH


COOLANT LEVEL SW K-C40 2 GND

H804-K120 GN-18
16 16 A G939-RR01 PK-18 1 GROUND

E711-K33 OR-18
THROTTLE 1 INPUT F702-GN 1965651

308-K02 YL-18
KEY SWITCH ON
1552269

T993-K27 BR-18
+8V SENSOR SUPPLY 17 A700-OR 17 B 308-RR02 YL-18 2 +24 VOLT NOTE E
THROTTLE 2 INPUT 18 A746-PK 18 BK-18 1 E452-K18 WH-18 A235-K184 BK-18 C T993-RR03 BR-18 3 SIGNAL

BATTERY +

BATTERY +

BATTERY +

BATTERY +

BATTERY +

G939-K133 PK-18
19 19 F719-K94 BR-18 BK-18 2 200-H06 BK-6 NOTE E

CAN HIGH
SWITCH INPUT 6 F719-BR

CAN LOW
CONN 31 K-C08

308-K25 YL-18
20 20 F717-K95 YL-18 NOTE E

M955-K32 BR-18
SWITCH INPUT 4 F717-YL 3E5179
R SWITCH INPUT 10 21 F722-OR 21 K-C18
1552269
R
SWITCH INPUT 1 22 A710-GY 22 GND FR 1.1 GND CAB 6.1 883-K158 GY-18 1
GND MCM HOUSING
DIGITAL OUTPUT 3 23 F708-YL 23 A235-K176 BK-18 M956-K81 GN-18 1 BK-18 TRAVEL LOCK MAGNET 882-K160 PK-18 2
ENGINE OIL PRESSURE 24 994-GY 24 H802-K127 GY-18 2 BK-18 1161146 F711-K117 GN-18 3

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
ACTIVE ANALOG INPUT 4 25 F703-GY 25 197-K199 GN-16 F712-K115 GY-18 4
K-C03
+5V SENSOR SUPPLY 26 L730-OR 26 1607690 K-C02 E479-K07 YL-18 5

200-J98 BK-14
36 Page,

27 27 1471446 H793-K186 PU-18 6 CAB ELEK

E917-K38 WH-18
E918-K39 GN-18
J754-K202 OR-18

L998-K191 OR-18

F864-K193 WH-18

E997-K195 BR-18
28 28 F716-K97 WH-18 H802-K127 GY-18 CAN BUS RESISTOR 1 J992-K26 YL-18 7 (CAB ELECTRIC 12S)

M746-K84 YL-18
P942-K58 YL-18
A618-K47 OR-18

M743-K50 PU-18

C411-K55 OR-18
E711-K33 OR-18

327-K192 PK-18

M744-K65 WH-18
M745-K66 GY-18

K777-K68 GY-18

A881-K76 YL-18
C995-K74 YL-18

E984-K56 BU-18

J992-K26 YL-18
H805-K48 BR-18
H804-K49 GN-18
P941-K57 WH-18

M927-K60 GN-18
T776-K52 GY-18

H807-K61 YL-18

H802-K72 GY-18

H801-K75 PU-18

K921-K79 GY-18

K923-K73 PU-18

F853-K85 BR-18
K746-K86 PK-18
H803-K80 BU-18
M956-K81 GN-18
K925-K82 PU-18

E479-K07 YL-18
E455-K08 BR-18
F772-K22 WH-18

F712-K10 GY-18

A235-K13 BK-18
J844-K14 GY-18
R800-K15 OR-18
G939-K16 PK-18
E472-K59 GN-18
E441-K17 GN-18
E452-K18 WH-18
X778-K19 PU-18
F771-K20 OR-18
F711-K21 GN-18

768-K103 OR-18

191-K201 WH-18
G424-K44 GN-18

WH-18
BR-18
GN-18
WH-18

K847-K83 PU-18
F704-K34 OR-18
E973-K35 GY-18

E474-K63 OR-18

G428-K37 BU-18

F790-K40 BR-18
F787-K41 GN-18

T993-K27 BR-18
M955-K32 BR-18
SWITCH INPUT 3 F716-WH

116-K45 BR-18
229-K46 BK-18

604-K51 OR-18

229-K53 BK-18
116-K54 BR-18

229-K62 BK-18

307-K64 OR-18

321-K67 BR-18

229-K69 BK-18
116-K70 BR-18
960-K71 BU-18

229-K77 BK-18
116-K78 BR-18

306-K87 GN-18
229-K88 BK-18
116-K89 BR-18

403-K09 GN-18

882-K11 PK-18
883-K12 GY-18

496-K23 WH-18
430-K24 BU-18

447-K36 PK-18

308-K42 YL-18

442-K43 GY-18
SWITCH INPUT 7 29 F727-BU 29 1342540 229-K165 BK-18 8 CONN 25
SWITCH INPUT 9 30 F721-GY 30 176-K200 YL-16 9

G939-K138 PK-18
H804-K120 GN-18

H807-K180 YL-18
H802-K127 GY-18
31 31 A235-K177 BK-18 OPERATOR STATION 197-K199 GN-16 10

K910-K28
P976-K29
L976-K30
G426-K31
R800-K15 OR-18

E455-K08 BR-18
E452-K18 WH-18

E984-K56 BU-18
E711-K33 OR-18
DIGITAL OUTPUT 1 F710-BR

442-K43 GY-18

496-K23 WH-18

A
B
C
INLET AIR TEMPERATURE 32 C967-BU 32 A235-K178 BK-18 11
K-C16
33 33 NOTE E NOTE E 1552267 A235-K194 BK-18 A235-K194 BK-18 12
SENSOR COMMON 34 L731-BR 34 E973-K35 GY-18 A235-K182 BK-18 A235-K181 BK-18
PASSIVE ANALOG INPUT 3 35 F713-OR 35 882-K91 PK-18 882-K110 PK-18 229-K46 BK-18 A235-K173 BK-18 A235-K183 BK-18 H-C21
1552267

F711-K05 GN-18
36 36 882-K111 PK-18 229-K53 BK-18 A235-K171 BK-18 A235-K184 BK-18

F712-K06 GY-18
SWITCH INPUT 2 F715-PU
SWITCH RETURN 37 F729-GN 37 F729-K105 GN-18 883-K90 GY-18 883-K112 GY-18 229-K62 BK-18 M955-K32 BR-18 124-H28 GN-16 A
38
P SWITCH INPUT 12
TACHOMETER 39
A712-BR
F700-BU
38
39
A712-K99 BR-18
F712-K108 GY-18
883-K113 GY-18
F712-K114 GY-18 NOTE E
229-K69 BK-18
229-K77 BK-18
T993-K27 BR-18
H802-K127 GY-18
200-H46 BK-16
E554-H47 PK-16
B
C
A/C
CONN 26
P
40 40 F712-K115 GY-18 F711-K116 GN-18 229-K88 BK-18 M956-K81 GN-18
ENGINE SPEED/TIMING + 41 E966-YL 41 F711-K104 GN-18 F711-K116 GN-18 X778-K19 PU-18 F787-K41 GN-18 H-C22
3E3388
FUEL PUMP POWER CONTROL 42 325-PK 42 325-K100 PK-18 F711-K117 GN-18 NOTE E T993-K27 BR-18 G939-K139 PK-18

J754-K202 OR-18

F864-K193 WH-18
L998-K191 OR-18
E997-K195 BR-18
43 43 376-K101 GN-18 NOTE E M955-K32 BR-18 G939-K133 PK-18 102-H48 BU-16 1

M745-K66 GY-18

M746-K84 YL-18

A618-K47 OR-18
E711-K33 OR-18

M744-K65 WH-18
E984-K56 BU-18
R800-K15 OR-18

E455-K08 BR-18
E452-K18 WH-18

A881-K76 YL-18
K925-K82 PU-18

K777-K68 GY-18

G424-K44 GN-18
K746-K86 PK-18
F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18

P942-K58 YL-18
P941-K57 WH-18

E479-K07 YL-18

M956-K81 GN-18
F787-K41 GN-18
F790-K40 BR-18
M955-K32 BR-18
T993-K27 BR-18
E973-K35 GY-18
X778-K19 PU-18
J992-K26 YL-18

F772-K22 WH-18

E441-K17 GN-18

L976-K30 GN-18
T776-K52 GY-18
327-K192 PK-18
M927-K60 GN-18

768-K103 OR-18
F771-K20 OR-18
F704-K34 OR-18

K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
A235-K13 BK-18
E472-K59 GN-18
E474-K63 OR-18
K847-K83 PU-18
191-K201 WH-18
DIGITAL OUTPUT 5 375-GN

442-K43 GY-18

496-K23 WH-18

BR-18
BR-18
BR-18
BR-18
BR-18

200-J98 BK-14

960-K71 BU-18

882-K11 PK-18

229-K88 BK-18

229-K69 BK-18

229-K53 BK-18
883-K12 GY-18

229-K77 BK-18

229-K62 BK-18

229-K46 BK-18

307-K64 OR-18
306-K87 GN-18

403-K09 GN-18
430-K24 BU-18

308-K42 YL-18

604-K51 OR-18
C411-K55 OR-18

M743-K50 PU-18
P976-K29 BR-18
321-K67 BR-18

447-K36 PK-18
SENSOR COMMON 44 993-BR 44 J992-K26 YL-18 X778-K19 PU-18 649-H18 YL-16 2
+5V SENSOR SUPPLY 45 997-OR 45 308-K109 YL-18 F711-K21 GN-18 E479-K07 YL-18 E973-K35 GY-18 103-H106 YL-14 3

H805-K48 BR-18
G939-K16 PK-18
H807-K61 YL-18
H804-K49 GN-18
H803-K80 BU-18
H802-K72 GY-18
H801-K75 PU-18
COOLANT TEMPERATURE GAUGE 46 E798-PK 46 F718-K93 BU-18 NOTE E F790-K40 BR-18 308-K02 YL-18 H788-H49 WH-14 4 CAB ELEC 01

116-K89
116-K78
116-K70
116-K54
116-K45
OIL PRESSURE GAUGE 47 F701-BR 47 F719-K94 BR-18 F712-K10 GY-18 F787-K41 GN-18 308-K25 YL-18 P980-H50 OR-16 5 (CAB ELECTRIC 8S)

G939-K138 PK-18
H807-K180 YL-18
H804-K120 GN-18
H802-K127 GY-18
CAN DATA LINK + 48 YL 48 323-K118 WH-14 F716-K97 WH-18 F712-K114 GY-18 M956-K81 GN-18 F790-K40 BR-18 P981-H51 PU-16 6 CONN 27

H803-K135 BU-18
H801-K131 PU-18
ENGINE SPEED/TIMING - 49 E965-BU 49 F717-K95 YL-18 882-K11 PK-18 229-K185 BK-18 P979-H52 YL-16 7
STARTER MOTOR RETURN 50 F705-PK 50 F729-K98 GN-18 F711-K116 GN-18 883-K12 GY-18 116-K146 BR-18 118-H16 GY-16 8
51 51 325-K100 PK-18 116-K147 BR-18
J1939 DATA LINK + 52 YL 52 F711-K104 GN-18 NOTE E 308-K152 YL-18 H-C23
1552252
DIGITAL OUTPUT 14 53 A708-BR 53 150-K106 RD-14 150-K119 RD-14 A235-K182 BK-18 F712-K115 GY-18
DIGITAL OUTPUT 12 54 A706-GY 54 150-K107 RD-14 A235-K171 BK-18 F711-K117 GN-18 199-H22 OR-18 1
BATTERY - 55 55 323-K118 WH-14 323-K162 WH-10 G939-K133 PK-18 308-K155 YL-18 198-H55 PK-18 2
N BATTERY + 56 150-RD 56 150-K106 RD-14 229-K185 BK-18 116-K146 BR-18 H793-K186 PU-18 611-H56 PU-18 3 N
BATTERY + 57 150-RD 57 150-K107 RD-14 200-K01 BK-14 G939-K139 PK-18 E479-K07 YL-18 309-H57 GY-18 4
CAN DATA LINK - 58 GN 58 200-K01 BK-14 116-K147 BR-18 J992-K26 YL-18 H834-H26 YL-16 5
ENGINE POSITION 59 999-WH 59 NOTE H 197-K199 GN-16 403-K150 GN-18 C578-H58 YL-18 6 CAB ELEC 02
STARTER MOTOR 60 F706-PU 60 H793-K186 PU-18 403-K190 GN-18 127-H09 OR-16 7 (CAB ELECTRONIC 12P)
J1939 DATA LINK - 61 GN 61 F712-K108 GY-18 229-K03 BK-16 H802-K127 GY-18 883-K113 GY-18 883-K156 GY-18 692-H33 YL-16 8 CONN 28
200-K166 BK-10

DIGITAL OUTPUT 13 62 A707-PU 62 229-K04 BK-16 229-K185 BK-18 883-K12 GY-18 128-H24 PK-16 9
DIGITAL OUTPUT 10 63 A704-GN 63 883-K113 GY-18 882-K111 PK-18 882-K157 PK-18 518-H60 OR-16 10
DIGITAL OUTPUT 9 64 A703-BR 64 882-K111 PK-18 882-K11 PK-18 605-H61 YL-16 11
DIGITAL OUTPUT 8 65 A702-PU 65 F729-K98 GN-18 F712-K115 GY-18 883-K112 GY-18 883-K158 GY-18 606-H62 GY-16 12
DIGITAL OUT PUT 7 66 A701-GY 66 F711-K117 GN-18 883-K159 GY-18

H801-K131 PU-18
H-C24

H804-K120 GN-18

G939-K138 PK-18
H807-K180 YL-18

H803-K135 BU-18

G939-K133 PK-18
G939-K139 PK-18
H802-K127 GY-18
67 67 A235-K173 BK-18 882-K110 PK-18 882-K160 PK-18

H805-K48 BR-18

G939-K16 PK-18
H804-K49 GN-18

H807-K61 YL-18

H802-K72 GY-18

H801-K75 PU-18

H803-K80 BU-18
DIGITAL OUTPUT 11 A705-BU 1552264
BATTERY - 68 229-BK 68 229-K03 BK-16 882-K110 PK-18 882-K161 PK-18
116-K148 BR-18

69 69 229-K04 BK-16 883-K112 GY-18 176-K200 YL-16 123-H67 WH-18 1


403-K190 GN-18

403-K150 GN-18

BATTERY - 229-BK
403-K09 GN-18

KEY SWITCH INPUT 70 308-YL 70308-K109 YL-18 308-K152 YL-18 197-K199 GN-16 E581-H100 OR-16 2
F770-BR

1030213 K-C01 308-K155 YL-18 117-H14 YL-16 3


999-WH

200-BK-14
323-WH-14

NOTE E 9X4391 403-K190 GN-18 229-K77 BK-18 638-H65 WH-16 4 CAB ELEC 03
YL
GN

MACHINE INTERFACE CONNECTOR ENG


M B-C04
403-K150 GN-18
308-K02 YL-18
229-K69
229-K62
BK-18
BK-18
229-K164 BK-18
229-K165 BK-18
P978-H53 GN-16
607-H54 PK-16
5
6
(CAB ELECTRIC 8P) M
CONN 29
CAN DATA (-) 1 GN 308-K25 YL-18 229-K53 BK-18 115-H15 PK-14 7
CAN DATA (+) 2 YL 176-K200 YL-16 229-K46 BK-18 592-H107 BU-18 8

G939-K133 PK-18
G939-K139 PK-18
3
B-C23 GND FR 1.3 229-K88 BK-18 GND FR 1.4

G939-K102 PK-18
A235-K172 BK-18

A235-K182 BK-18
A235-K171 BK-18
H805-K198 BR-18 A235-K194 BK-18 A235-K194 BK-18

L998-H32 OR-16
F864-H36 WH-16

G424-K44 GN-18
K746-K86 PK-18
F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
K777-K68 GY-18
K925-K82 PU-18
A881-K76 YL-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18

P942-K58 YL-18
P941-K57 WH-18

M743-K50 PU-18
P976-K29 BR-18

116-K146 BR-18
116-K147 BR-18
4

BR-18

BR-18
200-H42 BK-16
200-H43 BK-16
200-H44 BK-16
327-H35 PK-16

200-J98 BK-14
321-K67 BR-18
960-K71 BU-18

447-K36 PK-18

BR-18

BR-18

BR-18
C411-K55 OR-18
H-C27
FUEL SHUTOFF 5 F770-BR (-)BATT MACHINE
4 2183635

H805-K197 BR-18

H804-K179 GN-18
H804-K121 GN-18
H804-K122 GN-18

H807-K123 YL-18

H807-K125 YL-18
H807-K126 YL-18

H802-K128 GY-18
H802-K129 GY-18
H802-K130 GY-18

H801-K132 PU-18
H801-K134 PU-18
H801-K124 PU-18

H803-K136 BU-18
H803-K137 BU-18

G939-K140 PK-18
G939-K141 PK-18
PUMP SUPPLY (-) 6 A278-BK-14 GROUND PUMP
3 376-K101 GN-18 200-H72 BK-18 TURN LAMP
PUMP SUPPLY (+) 7 329-YL-14 (+)BATT PUMP
2 605-H69 YL-18 8U2622

116-K89
116-K78
116-K70
116-K54
116-K45
ENGINE POSITION 8 999-WH (+)BATT MACHINE
1 H-C28
A712-K99 BR-18
A711-K92 PU-18

H-C25 2183635 TURN LAMP GP LH FRONT


9 VOLTAGE LOAD PROTECTION MODULE
F729-K105 GN-18

7Y3952 1169626
198-H55 PK-18
FUEL PUMP CONTROL H-C20
J754-K202 OR-18 200-H72 BK-18 198-H21 PK-18 1
2080200
605-H70 YL-16 605-H69 YL-18 309-H68 GY-18 2
56B
605-H61 YL-16 309-H57 GY-18 ALTERNATOR RESISTOR 220 OHM 610-H10 OR-14 1
31 HIGH / LOW
605-H71 YL-16 2075153 200-H73 BK-14 2 2117560
TRAVEL MOTOR BYPASS K-C05 56A
610-H10 OR-14 611-H74 PU-14 3 LAMP AS LEFT
254-2683 5W5842 1169619
200-H73 BK-14
L 1 611-H56 PU-18 611-H74 PU-14 617-H76 BR-16 L

H801-K131 PU-18
H803-K135 BU-18
POS / 2094853

M745-K66 GY-18
M746-K84 YL-18
M744-K65 WH-18
K-C04 CRANK WITH INJECTION 327-H23 PK-18 2 611-H12 PU-14 200-H75 BK-16
1552267 2100396 200-H75 BK-16 H-C29
F729-K98 GN-18 2183635
F729-K142 GN-18 A 617-H29 BR-16
A712-K99 BR-18 B 200 BK-18 617-H77 BR-16 617-H76 BR-16
327-H35 PK-16 617-H78 BR-16 K-C55 AC-C01 144-AC04 GN-18
A711-K92 PU-18 C KK 1552267 3E3370
MEDIUM PRESS SW 191-AC10 WH-18

H755-AC07 GN-18
CONN 1 327-H45 PK-16 L998-K191 OR-18 A L998-AC01 OR-18 2367482
F864-K193 WH-18 B F864-AC02 WH-18
191-K201 WH-18 C 191-AC10 WH-18 L998-AC01 OR-18
JOYSTICK STEER PROTECTION 3
CONN 35 L998-AC05 OR-18
1959089 H-C09 2
L998-AC08 OR-18

198-H55 PK-18
1552269 H-C30 AC-C02 1
H805-K198 BR-18 H755-AC07 GN-18

F711-K116 GN-18

F711-K117 GN-18
F712-K115 GY-18

F712-K114 GY-18

A235-K178 BK-18

A235-K176 BK-18

G939-K102 PK-18
A235-K177 BK-18

604-K51 OR-18

E997-K195 BR-18

L998-K191 OR-18
F864-K193 WH-18
F711-K116 GN-18

F712-K114 GY-18

F712-K115 GY-18
F711-K117 GN-18

H793-K186 PU-18

A235-K173 BK-18

309-H57 GY-18
H802-K127 GY-18

H802-K127 GY-18
3E3376 1552272

403-K190 GN-18
229-K185 BK-18

883-K112 GY-18
882-K110 PK-18
882-K111 PK-18
883-K113 GY-18
403-K150 GN-18

403-K190 GN-18
197-K199 GN-16

308-K109 YL-18
150-K119 RD-14
323-K162 WH-10
325-K100 PK-18
F729-K98 GN-18
F719-K94 BR-18
F718-K93 BU-18
F717-K95 YL-18
F716-K97 WH-18

F864-H36 WH-16
L998-H32 OR-16

191-K201 WH-18
768-K103 OR-18
F704-K34 OR-18
A618-K47 OR-18

K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18

M927-K60 GN-18

T776-K52 GY-18
L976-K30 GN-18

E441-K17 GN-18

A235-K13 BK-18

F772-K22 WH-18
E472-K59 GN-18
E474-K63 OR-18
K847-K83 PU-18
327-K192 PK-18

176-K200 YL-16
197-K199 GN-16
883-K113 GY-18
882-K111 PK-18
883-K112 GY-18

882-K110 PK-18
403-K150 GN-18

308-K155 YL-18

103-H106 YL-14
308-K152 YL-18
229-K185 BK-18

H788-H49 WH-14
403-K09 GN-18

327-H35 PK-16
200-H44 BK-16
200-H43 BK-16

403-K09 GN-18

430-K24 BU-18

306-K87 GN-18
308-K42 YL-18

307-K64 OR-18

308-K02 YL-18
308-K25 YL-18

607-H54 PK-16
518-H60 OR-16

692-H33 YL-16
A235-K172 BK-18

E581-H100 OR-16
H801-K131 PU-18
1 327-AC09 PK-18

M746-K84 YL-18

F771-K20 OR-18

P978-H53 GN-16
P979-H52 YL-16
P980-H50 OR-16
P981-H51 PU-16
E554-H47 PK-16

592-H107 BU-18
C578-H58 YL-18

H834-H26 YL-16

309-H68 GY-18
198-H21 PK-18
200-H42 BK-16

115-H15 PK-14

605-H61 YL-16
606-H62 GY-16
638-H65 WH-16

649-H18 YL-16

124-H28 GN-16

128-H24 PK-16
199-H22 OR-18

611-H56 PU-18
127-H09 OR-16
118-H16 GY-16

200-H46 BK-16

123-H67 WH-18
102-H48 BU-16

117-H14 YL-16
H803-K135 BU-18
6

M744-K65 WH-18
M745-K66 GY-18
STOP LAMP 604-C01 OR-18 2 200-H44 BK-16 116-K148 BR-18 327-H35 PK-16 1 327-AC03 PK-18 327-AC03 PK-18
8U2622 C-C01 H-C05 5
144-H01 GN-16 2 144-AC04 GN-18 F864-AC02 WH-18
3E3376 1552272 4
L998-H32 OR-16 3 L998-AC05 OR-18 F864-AC06 WH-18
K 200-C02 BK-16 604-C01 OR-18 1 604-H04 OR-18 F864-H36 WH-16 4 F864-AC06 WH-18 AC-C03 K
TAIL LAMP 200-C04 BK-16 200-C02 BK-16 2 200-H103 BK-16 2014025
CONN 34
5W2040 617-C03 BR-16 617-C03 BR-16 3 617-H77 BR-16 MEDIUM PRESS ENABLE
1959089 H-C14
YY-C01
3E3382 ONLY FOR HAMMER
605-C05 YL-16 4 605-H70 YL-16

116-K148 BR-18
1552269 K-C15
BASIC LAMP GP LH 1552273 1
1169625 1 L998-H32 OR-16 CONN 9 2 AC-C04 AE-C01
CONN 2 CONN 9 1552267 3E3370
2 200-H42 BK-16 3 YY-C02 AUX HAMMER

1
2
3
4
5
6
U-C01 1552269
TURN LAMP 605-C05 YL-16 3E3382 4 2143915 327-AC09 PK-18 A 327-AE01 PK-18

A235-K173 BK-18

A235-K172 BK-18

F864-K193 WH-18
L998-K191 OR-18

E581-H100 OR-16

G939-K102 PK-18
H834-H26 YL-16

176-K200 YL-16

L976-K30 GN-18
T776-K52 GY-18

M927-K60 GN-18

325-K100 PK-18
150-K119 RD-14

103-H106 YL-14

E554-H47 PK-16
A618-K47 OR-18

327-K192 PK-18
768-K103 OR-18

P978-H53 GN-16
P979-H52 YL-16
P981-H51 PU-16
P980-H50 OR-16

A235-K13 BK-18

191-K201 WH-18

F864-H36 WH-16
L998-H32 OR-16

K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
F729-K98 GN-18
F719-K94 BR-18
F718-K93 BU-18
F717-K95 YL-18
F716-K97 WH-18
F704-K34 OR-18
F771-K20 OR-18
F772-K22 WH-18

H788-H49 WH-14
C578-H58 YL-18

592-H107 BU-18
E472-K59 GN-18
E474-K63 OR-18
K847-K83 PU-18
8U2622

198-H21 PK-18

118-H16 GY-16

117-H14 YL-16
127-H09 OR-16

692-H33 YL-16

200-H46 BK-16

309-H68 GY-18
123-H67 WH-18

327-H35 PK-16
307-K64 OR-18
F712-K114 GY-18
F711-K116 GN-18

F712-K115 GY-18
F711-K117 GN-18

115-H15 PK-14

128-H24 PK-16

199-H22 OR-18

124-H28 GN-16

649-H18 YL-16

604-K51 OR-18

638-H65 WH-16
606-H62 GY-16

306-K87 GN-18

102-H48 BU-16

607-H54 PK-16
518-H60 OR-16

605-H61 YL-16
611-H56 PU-18
H802-K127 GY-18
200-C04 BK-16 5 M746-YY01 YL-18 1 BK-18 H-C18 LEVER SWITCH 191-AC10 WH-18 B 191-AE02 WH-18

403-K190 GN-18
197-K199 GN-16

229-K185 BK-18

403-K150 GN-18
883-K113 GY-18
882-K111 PK-18
882-K110 PK-18
883-K112 GY-18
403-K09 GN-18
HCR OFFSET BOOM ENABLE 1552273 1943592

E997-K195 BR-18
6 H801-YY02 PU-18 2 BK-18 L998-AC08 OR-18 C L998-AE03 OR-18

M744-U01 WH-18
M745-U02 GY-18
H803-U03 BU-18

M746-U07 YL-18
H801-U08 PU-18
1959089 H-C13
TURN LAMP GP LH HAMMER 648-H19 BU-14 1 648-BU-14
CONN 33
1169624 1552269
LAMP GP REAR LEFT 633-H20 BU-14 2 633-BU-14 191-AE05 WH-18
1 F864-H36 WH-16 518-H60 OR-16 518-H79 OR-16 3 518-OR-16
U-C02 JOYSTICK STEERING
2 200-H43 BK-16 AUX VALVE PRESS 518-H34 OR-16 4 592-M03 BU-18

323-K162 WH-10
104-YL-16
1552269 1174861
2087751 104-H80 YL-16 5 320-OR-16 200-M05 BK-18
30

56a

56b
15

L
H
M744-U01 WH-18 1 BK-18 320-H81 OR-16 6 E530-BR-16
H807-K123 YL-18

RADIO ON/OFF 86

191-AE05 WH-18
306-K188 GN-18

200-AE06 BK-18
2 BK-18 E530-H82 BR-16 201-4014
H-C19

31b
53c

53b
K847-K83 PU-18 191-AE02 WH-18

30
53
J

56
85 J

L
R
1552264

J
MEDIUM PRESSURE 2 7 8

A235-K178 BK-18
304-G04 WH-6 K-C52 H803-U10 BU-18 E474-K63 OR-18 123-M06 WH-18 327-AE04 PK-18

A235-K177 BK-18
G S 2452758 1552269 87

A235-K176 BK-18
E472-K59 GN-18 A586-H41 OR-16 1

308-K155 YL-18

308-K152 YL-18
308-K109 YL-18
A586-OR-16
87a

200-H44 BK-16
200-H43 BK-16
200-H42 BK-16

308-K25 YL-18

308-K02 YL-18

308-K42 YL-18
101-G01 RD-00 1 P942-K58 YL-18 592-H107 BU-18 A579-H64 OR-16 A579-H83 OR-16 2 A579-OR-16
2
MTR BAT U-C03 3 AE-C02
101-G08 RD-6 2 H805-K197 BR-18 AUX VALVE FLOW C578-H58 YL-18 A579-H84 OR-16 3 A579-OR-16 C578-M04 YL-18 1947846
1552269 2143914
101-G07 RD-12 187-H05 PU-4 611-H56 PU-18 500-H40 BR-16 4 500-BR-16
MEDIUM PRESSURE 1 K-C26 M745-U02 GY-18 1 BK-18 102-H48 BU-16 606-H85 GY-16 5 606-GY-16 AE-C03 M-C06 M-C04
MOTOR 2452758 1552269 3E3364 1552269 1117898
STARTER H803-U09 BU-18 2 BK-18 F772-K22 WH-18 605-H71 YL-16 6 605-YL-16
2253150 JOYSTICK LH
ALTERNATOR 1 P941-K57 WH-18 307-K64 OR-18 103-H86 YL-14 7 103-YL-14 1 191-M13 WH-18 2412488
2253147 R 2 H804-K179 GN-18 607-H54 PK-16 H788-H49 WH-14 8 H788-WH-14 2 283-M14 BK-18 M-C03
B+ D+ H803-U03 BU-18 518-H60 OR-16 1552273 SWING
CONN 37
200-AA1 BK-00 MAXI FUSE: TRANS PRESS SENSOR K-C39 308-K153 YL-18 H788-H49 WH-14 K910-M09 WH-18 1 BR BRAKE
GND (REAR-RH)
20A - 207-1219 1883823 1552267 U-C04 AUX DIR OR HAMMER 308-K149 YL-18 605-H61 YL-16 OR FOR GENERATOR K-C10 M-C01 A235-M07 BK-18 A235-M07 BK-18 2 BK

323-K162 WH-10
403-K151 GN-18

80A - 232-6315 1552269 2143915 1552272 3E3376


+5 VOLTS A J844-K14 GY-18 E581-H100 OR-16 104-M10 YL-18 3 BU HORN
200-GG1 BK-4

GROUND B G939-K140 PK-18 M746-U07 YL-18 1 BK-18 F716-K97 WH-18 A235-K170 BK-18 1 A235-M08 BK-18 320-M12 OR-18 4 GN FWD
STRAP AS.-GROUND (REAR-LH)
2130730 NN MAIN POWER FUSE 109-G05 OR-6 SIGNAL C G428-K37 BU-18 H801-U08 PU-18 2 BK-18 F717-K95 YL-18 E918-K39 GN-18 2 E918-M01 GN-18 191-M13 WH-18 5 YL
80A 101-G03 RD-4 F718-K93 BU-18 E917-K38 WH-18 3 E917-M02 WH-18 283-M14 BK-18 6 GY MAGNET

308-K154 YL-18
AUXILIARY VALVE (MCV) ON/OFF

H793-K186 PU-18
NOTE E F719-K94 BR-18 K910-K28 WH-18 4 K910-M09 WH-18

E441-K17 GN-18
430-K24 BU-18
(FRONT)
H H
H807-K123 YL-18

ALTERNATOR FUSE 308-K155 YL-18 F729-K98 GN-18 CONN 22 A235-M07 BK-18


GND FR 3.1 101-G08 RD-6 80A 109-G05 OR-6 MAIN PUMP POWER SHIFT PRESS K-C36 E997-K195 BR-18 E918-K39 GN-18 H-C16 M-C05 A235-M08 BK-18
306-K188 GN-18

2213103 1552269 1552273 3E3382 M-C02 ARMREST POSITION SW


GND ENG 5.2 E917-K38 WH-18
304-G04 WH-6

HCR DOOR SWITCH 1552267 2401366


101-G03 RD-4

304-G04 WH-6 1 960-K71 BU-18 K-C54 K910-K28 WH-18 200-H87 BK-18 1 200-M05 BK-18
1552267 2401366
2 H803-K136 BU-18 F704-K34 OR-18 592-H107 BU-18 2 592-M03 BU-18 A235-M11 BK-18 A WH
NC COM
GND ENG 5.1 A WH F771-K20 OR-18 123-H88 WH-18 3 123-M06 WH-18 E918-M01 GN-18 B BR
DISCONNECT SW SWING PUMP POWER SHIFT PRESS K-C35 NC COM NO
B BR 306-K87 GN-18 C578-H58 YL-18 4 C578-M04 YL-18 E917-M02 WH-18 C GN
7N0718 2213103 1552269 NO

308-K153 YL-18
101-G01 RD-00 116-K145 BR-18 C GN 200-H103 BK-16 G939-K102 PK-18 104-H80 YL-16 104-H99 YL-18 5 104-M10 YL-18
STARTRELAY
1 K921-K79 GY-18 116-K147 BR-18 200-H97 BK-16 327-H35 PK-16 104-H90 YL-16 320-H92 OR-18 6 320-M12 OR-18

323-K163 WH-14
1183534 MAGNET
2 H803-K137 BU-18 116-K146 BR-18 200-H46 BK-16 L998-H32 OR-16 104-H37 YL-16 CONN 21 CONSOLE LEFT 1947843
MAGNET

A235-K189 BK-18

A235-K167 BK-18
A235-K174 BK-18
206-EE1 BK-00 101-FF1 RD-00 101-G02 RD-4 F864-H36 WH-16

A235-K175 BK-18
1947843

A235-K144 BK-18
K-C07 TVL MOT SWASH PLT ANGLE LIMIT K-C33 L998-K191 OR-18 320-H30 OR-16
403-K150 GN-18

POWER ELEK
403-K09 GN-18

NEG POS NEG POS 1552269 2452758 1552269


NOTE: THE SWITCH AND THE TWO WIRES 200-H89 BK-16 F864-K193 WH-18 320-H81 OR-16 LIMP HOME SWITCH
229-CC1 BK-00

1238638
BK-18 1 1 F853-K85 BR-18 ARE ONLY INSTALLED BY "HCR" GND FR 1.2 200-H87 BK-18 191-K201 WH-18 1939054
403-K190 GN-18

N-C08 JOYSTICK RH
BK-18 2 2 H801-K124 PU-18 116-K89 BR-18 200-H93 BK-16 NOTE E 2451472
BATTERY 1 BATTERY 2 2 3 1552267
3T5760 3T5760 116-K78 BR-18 200-H75 BK-16 F771-N17 OR-18
TRAVEL PILOT PRESS K-C28 H-C17 WIPER 1
310-G39 PU-12 116-K54 BR-18 200-H73 BK-14 104-H80 YL-16 5W9294 F772-N10 WH-18 A RD POWER (+10V)
2213103 1552269 5 6

A235-N22 BK-18
1957690 MEDIUM
116-K70 BR-18 A235-K196 BK-18 200-H72 BK-18 L976-K30 GN-18 104-H90 YL-16 306-N18 GN-18 B WH GROUND
G THERMAL START AID RESISTOR 1 A881-K76 YL-18 116-K45 BR-18 200-H104 BK-16 T776-K52 GY-18 605-H71 YL-16 200-H89 BK-16 1 31 4
C BK PWM OUTPUT
PRESS G

E472-N19 GN-18
1864272 7W1251 THERMAL START AID RELAY 2 H802-K128 GY-18 E516-H38 YL-16 2 31b

G939-N20 PK-18
G-C05 53a
N-C03 FREE
3E5239 GND FR 2.1 M927-K60 GN-18 617-H78 BR-16 104-H90 YL-16 3 2014025 1 BR

E474-N21 OR-18
1450559 (REAR-RH)
377-G09 OR-12 A235-K196 BK-18 320-H81 OR-16 4 307-N02 OR-18 2 BK ONE TOUCH
MAIN PUMP PRESS SW K-C22 53
GND FR 4.1 P30 1673466 325-K100 PK-18 E530-H82 BR-16 A512-H63 GN-16 5 M 307-N03 OR-18 3 BU LOW IDLE
1552269 CONN 20

A235-K13 BK-18

A235-K173 BK-18
A235-K172 BK-18
53b
THERMAL START AID FUSE 150-K119 RD-14 6 A235-N14 BK-18 4 GN (REAR-LH)

A235-N14 BK-18
101-G07 RD-12 20A 315-G06 GN-12 P87 BK-18 1 G424-K44 GN-18 116-J28 BR-14 117-H14 YL-16 104-H80 YL-16 K-C11 N-C07 A235-N13 BK-18 5 YL HYD MDL
G-C14 1552252 3E5179 ENABLE SW
P86 P85 K-C06 BK-18 2 A235-K182 BK-18 MINI FUSE: A893-J83 OR-14 692-H33 YL-16 104-H90 YL-16 6 GY
3E3364 1552269 5A - 141-2759 (FRONT)
R-C02 G-C13 116-J29 BR-18 127-H09 OR-16 605-H71 YL-16 F716-K97 WH-18 1 F716-N08 WH-18 N-C04
10A - 113-8490 J-C13 REFUELING PUMP J-C05 K-C12
2183635 9X1054 116-G37 BR-18 1 116-K148 BR-18 15A - 113-8491 BLOCK 1 J-C14 1754807 115-H15 PK-14 F717-K95 YL-18 2 F717-N07 YL-18 1552273 NOTE:
SWING PILOT PRESS SW K-C34 1552269 1552252 3E5179 AS STANDARD JOYSTICK
LAMP 376-G38 GN-18 2 376-K101 GN-18 1673466 20A - 113-8492 1973125 1973125 A893-J83 OR-14 118-H16 GY-16 617-H78 BR-16 F718-K93 BU-18 3 F718-N06 BU-18
2027202 G-C04 G-C02 H-C11 1552269 25A - 113-8493 CONN 10 IS ASSEMBLED 2412488
R-C03 1237615 CONN 5 3E3388 1552264 4 1-01 3 1 1 199-H22 OR-18 320-H81 OR-16 F719-K94 BR-18 4 F719-N05 BR-18
2183635 BK-18 1 G426-K31 WH-18 187-J01 PU-14 20A 200-J97 BK-14 2 MOTOR M927-J69 GN-18 2 M927-K60 GN-18 200-H46 BK-16 E530-H82 BR-16 F729-K98 GN-18 5 F729-N09 GN-18
LICENSE PLATE LH TO BEACON REAR 1 638-G10 WH-16 309-G31 GY-18 638-G10 WH-16 1 BK-18 2 A235-K171 BK-18 2 1-02 1 198-J31 PK-18 308-J79 YL-18 3 308-K153 YL-18 124-H28 GN-16 F772-K22 WH-18 6 F772-N10 WH-18 F704-N15 OR-18
2074699 SCHEMATIC: 229-5615 2 200-G11 BK-16 638-G10 WH-16 309-G31 GY-18 2 187-J02 PU-14 25A 150-J30 RD-14 199-J32 OR-18 128-J35 PK-16 4 H834-H26 YL-16 A235-K169 BK-18 7 A235-N13 BK-18 A235-N22 BK-18
618-R04 YL-18

618-G29 YL-16 E554-G30 PK-16 3 8 1-03 7 102-J37 BU-14 T776-J81 GY-18 5 T776-K52 GY-18 128-H24 PK-16 A235-K170 BK-18 306-K188 GN-18 306-K187 GN-18 8 306-N18 GN-18 K847-N12 PU-18 N-C01 THROTTLE POSITION SW
A611-G24 PU-14 618-G29 YL-16 4 TRANSM GEAR SHIFT 1 K-C32 112-J03 PU-18 5A 198-J31 PK-18 H834-J38 YL-16 L976-J94 GN-18 6 L976-K30 GN-18 649-H18 YL-16 A235-K169 BK-18 306-K87 GN-18 307-K64 OR-18 9 307-N02 OR-18 1552273 1060107
1957747 1552269
F R-C01 G-C03 618-G18 YL-16 619-G26 GN-14 A611-G24 PU-14 5 6 1-04 5 196-J52 BU-16 118-J51 GY-16 A235-J96 BK-18 7 A235-K168 BK-18 198-H21 PK-18 308-K154 YL-18 10 308-N04 YL-18 F729-N09 GN-18 1 BK COM F

A235-K167 BK-18
3E3364 1552269
618-G29 YL-16 606-G28 GY-16 619-G26 GN-14 6 1 K923-K73 PU-18 187-J04 PU-18 5A 199-J32 OR-18 128-J35 PK-16 103-J39 YL-14 323-J84 WH-14 8 323-K163 WH-14 176-K200 YL-16 F704-K34 OR-18 11 F704-N15 OR-18 F716-N08 WH-18 2 PK S1
1 618-G12 YL-18 618-G23 YL-16 E554-G30 PK-16 606-G28 GY-16 7 2 H801-K132 PU-18 12 1-05 11 102-J37 BU-14 124-J40 GN-16 325-J87 PK-18 9 325-K100 PK-18 F771-K20 OR-18 12 F771-N17 OR-18 F717-N07 YL-18 3 BU S2

A235-K144 BK-18
200-R02 BK-18 2 200-G13 BK-18 A618-G16 OR-18 8 FREE H834-J38 YL-16 617-J41 BR-16 150-J85 RD-14 10 150-K119 RD-14 F718-N06 BU-18 4 GN S3
618-R03 YL-18

TRANSM GEAR SHIFT 2 K-C30 K-C19 N-C02


CONN 3 10 1-06 9 103-J39 YL-14 618-J42 YL-16 11 103-H106 YL-14 F719-N05 BR-18 5 BR S4
200-R01 BK-18

CONN 6 1957747 1552269 1552272 3E3376


200-G14 BK-14 200-G11 BK-16 A618-G16 OR-18 FREE 649-J61 YL-16 176-J55 YL-16 12 176-K200 YL-16 CONN 32 6

430-K24 BU-18

A235-K196 BK-18
A235-K168 BK-18
1238638

200-G17 BK-16 A611-G24 PU-14 1 K925-K82 PU-18 648-J60 BU-14 123-J43 WH-16 103-H27 YL-14 E472-K59 GN-18 1 E472-N19 GN-18 A235-N13 BK-18
KL 15

606-G28 GY-16 2 H802-K129 GY-18 112-J03 PU-18 633-J59 BU-14 196-J52 BU-16 J-C01 H-C01 G939-K102 PK-18 2 G939-N20 PK-18
BLOCK 2 J-C15 3E5179 1552252
200-G25 BK-16 200-G11 BK-16 606-G19 GY-16 112-J08 PU-14 1973125 1973125 124-J40 GN-16 176-J55 YL-16 103-H86 YL-14 E474-K63 OR-18 3 E474-N21 OR-18 N-C09
R-C04 IMPLEMENT LOCKOUT SOL K-C31 1552272 R
2183635 200-G15 BK-14 200-G22 BK-16 200-G25 BK-16 200-G20 BK-18 112-J11 PU-14 4 2-01 3 617-J41 BR-16 649-J61 YL-16 618-J42 YL-16 1 618-H07 YL-16 AIR FILTER CLOG PRESS SW K847-K83 PU-18 4 K847-N12 PU-18
1957747 1552269

A235-K175 BK-18

H793-K186 PU-18
LAMP 618-R06 YL-18 200-G20 BK-18 618-G23 YL-16 618-G23 YL-16 112-J12 PU-16 187-J07 PU-16 10A 128-J35 PK-16 618-J42 YL-16 633-J59 BU-14 123-J43 WH-16 2 123-H08 WH-16 2071709 K-C51 308-N04 YL-18 1 YL-16

E441-K17 GN-18
2027202 K-C50 H-C15 N-C06 N-C05 C OFF
200-R05 BK-18 200-G27 BK-16 200-G20 BK-18 200-G22 BK-16 1 K777-K68 GY-18 112-J16 PU-16 2 2-02 1 123-J43 WH-16 648-J60 BU-14 127-J44 OR-16 3 127-H09 OR-16 144-H01 GN-16 2183635 2183635 NOTE E 2 PU-16
R-C05 1552267 3E3370 1552269 S ON
2183635 200-G22 BK-16 200-G25 BK-16 2 H807-K125 YL-18 112-J21 PU-16 112-J08 PU-14 15A 139-J36 OR-14 610-J45 OR-14 610-J45 OR-14 610-J45 OR-14 4 610-H10 OR-14 A235-K196 BK-18 307-N03 OR-18 3 OR-16 ST
BR-16 B
LICENSE PLATE RH 200-G27 BK-16 619-G26 GN-14 112-J22 PU-14 8 2-03 7 619-J46 GN-14 619-J46 GN-14 619-J46 GN-14 5 619-H11 GN-14 200-H73 BK-14 196-H17 BU-16 A 196-N16 BU-16 1 102-N01 BU-16 4
SEAT-HEATER

A893-J83 OR-14

T776-J81 GY-18
SWING BRAKE K-C29

325-J87 PK-18
308-J79 YL-18

323-J84 WH-14
150-J85 RD-14
GND FR 3.2 112-J23 PU-16 187-J09 PU-14 15A 102-J37 BU-14 611-J47 PU-14 A611-J48 PU-14 611-J47 PU-14 6 611-H12 PU-14 200-H93 BK-16 200-H104 BK-16 B 200-N11 BK-16 2
A893-J82 OR-18

2074699 KEY SWITCH


150-J86 RD-14

200-J78 BK-18
150-J30 RD-14

139-J36 OR-14

139-J34 OR-18
1957747 1552269
187-J57 PU-6
112-J58 PU-6

1107887
200-G27 BK-16

112-J24 PU-16 6 2-04 5 115-J50 PK-14 115-J50 PK-14 A611-J48 PU-14 7 A611-H13 PU-14 200-H87 BK-18 A235-K189 BK-18 102-H25 BU-14 102-H91 BU-16 C 102-N01 BU-16
200-G17 BK-16 1 C995-K74 YL-18 112-J25 PU-16 187-J10 PU-16 15A H834-J38 YL-16 118-J51 GY-16 199-J32 OR-18 117-J49 YL-16 8 117-H14 YL-16 200-H97 BK-16 OVERLOAD PRESS SW 102-H48 BU-16 CONSOLE RIGHT
E554-G30 PK-16

1185501 OPERATOR STATION CONN 19


618-G18 YL-16 2 H802-K130 GY-18 112-J26 PU-16 12 2-05 11 117-J49 YL-16 117-J49 YL-16 115-J50 PK-14 9 115-H15 PK-14 200-H75 BK-16
E STOP LAMP A618-E01 OR-18 606-G19 GY-16 112-J27 PU-16 112-J11 PU-14 15A 103-J39 YL-14 A611-J48 PU-14 198-J31 PK-18 118-J51 GY-16 10 118-H16 GY-16 200-H72 BK-18 4 1
E
8U2622 E-C01 G-C01 A618-G16 OR-18 OSCILLATING AXLE K-C27 NOTE A: FOR M322C - 241-8732
10 2-06 9 127-J44 OR-16 127-J44 OR-16 196-J52 BU-16 11 196-H17 BU-16 322-H31 GY-16
638-H65 WH-16

3E3376 1552272 1957747 1552269 H-C10 FOR "HCR" - 241-8736


309-H68 GY-18

112-J12 PU-16 15A 124-J40 GN-16 176-J55 YL-16 611-J47 PU-14 12 102-H25 BU-14
E554-H47 PK-16

CONN 11
619-H11 GN-14

2 1552269 FOR "FCR" - 241-8744


618-H07 YL-16

200-E04 BK-16 A618-E01 OR-18 1 A618-G16 OR-18 1 K746-K86 PK-18 648-H19 BU-14
A611-H13 PU-14

BLOCK 3 J-C16
TAIL LAMP 200-E02 BK-16 200-E02 BK-16 2 200-G17 BK-16 2 H801-K134 PU-18 J-C02 H-C02 617-H29 BR-16 144-H01 GN-16 1
606-H105 GY-16

1968644 1968644 NOTE B: FOR M322C - 241-8734


1552252 3E5179
A618-H03 OR-18

5W2040 618-E03 YL-16 618-E03 YL-16 3 618-G18 YL-16 4 3-01 3 611-H12 PU-14 A235-K174 BK-18 103-H86 YL-14 322-H31 GY-16 2 FOR "HCR" - 241-8738
606-E05 GY-16 4 606-G19 GY-16 H807-K123 YL-18 649-J13 YL-16 10A 617-J41 BR-16 649-J61 YL-16 1 649-H18 YL-16 104-H37 YL-16 A579-H64 OR-16 FOR "FCR" - 241-8746
HORN FWD
BASIC LAMP GP RH 321-K67 BR-18 2 3-02 1 A893-J83 OR-14 648-J60 BU-14 2 648-H19 BU-14 320-H30 OR-16 308-K154 YL-18 1747875
CONN 4
1169625 H807-K126 YL-18 649-J14 YL-16 5A 618-J42 YL-16 323-J84 WH-14 633-J59 BU-14 3 633-H20 BU-14 A586-H41 OR-16 E516-H38 YL-16
T776-J81 GY-18
A893-J83 OR-14
A893-J82 OR-18

NOTE C: ONLY FOR CAB WITH GUARD AR (FOGS)


308-J79 YL-18
200-J78 BK-18

150-J30 RD-14

325-J87 PK-18
150-J86 RD-14
150-J85 RD-14

323-J84 WH-14

139-J34 OR-18

139-J34 OR-18
139-J36 OR-14
A/C CLUTCH PRESS SW BOOM ANGLE LIMIT SW
150-J86 RD-14
112-J58 PU-6

187-J57 PU-6

C411-K55 OR-18 K-C17 MM-C01 MM-C02


1145333 G-C10 8 3-03 7 150-J30 RD-14 325-J87 PK-18 198-J31 PK-18 4 198-H21 PK-18 518-H34 OR-16
1552267 3E3370 1552267 2401366 200-H89 BK-16 200-H96 BK-16
L-C02 L-C01 NOTE E: THE FOLLOWING WIRES MUST BE TWISTED
TURN LAMP 606-E05 GY-16 1552269 H804-K122 GN-18 649-J15 YL-16 5A 123-J43 WH-16 139-J36 OR-14 150-J85 RD-14 199-J32 OR-18 5 199-H22 OR-18 500-H40 BR-16 518-H34 OR-16
8U2622 3E3364 1552269 PAIRS. AT LEAST 1 TURN PER 25 MM:
200-E04 BK-16 BK-18 1 E554-G30 PK-16 G939-K141 PK-18 6 3-04 5 200-J78 BK-18 308-J79 YL-18 6 CONN 12 610-H10 OR-14 A A235-MM01 BK-18 A WH 320-H30 OR-16 882-PK AND 883-GY
NC COM
BK-18 2 C510-G32 WH-16 447-K36 PK-18 112-J16 PU-16 5A 127-J44 OR-16 T776-J81 GY-18 128-J35 PK-16 7 128-H24 PK-16 196-H17 BU-16 B B BR 123-H88 WH-18 200-H97 BK-16 200-H94 BK-16 1 200-L01 BK-16 1 FLOOD LAMP BOOM F711-GN AND F712-GY
TURN LAMP GP RH GN NO 1993137 T901-YL AND T902-PK
A235-K172 BK-18 12 3-05 11 112-J58 PU-6 102-J37 BU-14 8 102-H25 BU-14 200-H104 BK-16 C E441-MM02 GN-18 C 633-H20 BU-14 607-H54 PK-16 2 607-L02 PK-16 2
447-PK AND G939-PK
1169624 P976-K29 BR-18 648-J17 BU-14 5A 610-J45 OR-14 187-J57 PU-6 H834-J38 YL-16 9 H834-H26 YL-16 200-H89 BK-16 200-H73 BK-14 H-C07 G428-BU AND G939-PK
1552269
1238638

LAMP GP REAR RIGHT C510-G33 WH-16 H804-K121 GN-18 CONN 16 CONN 17 442-GY AND G939-PK
10 3-06 9 A893-J82 OR-18 103-J39 YL-14 10 103-H27 YL-14 E516-H38 YL-16 611-H12 PU-14
306-K188 GN-18

200-H103 BK-16
605-H70 YL-16
617-H77 BR-16

604-H04 OR-18

MAGNET
KL 30

M743-K50 PU-18 648-J18 BU-14 5A 619-J46 GN-14 124-J40 GN-16 11 124-H28 GN-16 308-K154 YL-18 617-H29 BR-16 M955-BR AND G939-PK
86 85 86 85 86 85 1947843 T993-BR AND G939-PK
D A/C CLUTCH SOL
3E1906 G-C11 200-J98 BK-14 16 3-07 15 617-J41 BR-16 12 617-H29 BR-16 A235-K168 BK-18 200-H75 BK-16 H-C06 P-C01
CONN 18 6C7592 P-C02 STICK TRAVEL LAMP E474-OR AND G939-PK D
G-C12
H807-K123 YL-18

1552269 327-H23 PK-18 633-J19 BU-14 5A 611-J47 PU-14 A512-J89 GN-16 A512-H63 GN-16 200-H93 BK-16 1237615 2183635 2027201 C543-GY AND 579-BR
1552269 87 30 87 30 87 30 H-C03
1 C510-G34 WH-16 187-H05 PU-4 187-J01 PU-14 14 3-08 13 A579-J99 OR-16 J-C03 A579-H64 OR-16 200-H97 BK-16 617-H78 BR-16 1 + 1 617-P01 BR-16
J-C07 1552273 3E3382 CONN 13
1 C510-G33 WH-16 2 200-G35 BK-16 200-G27 BK-16 187-J02 PU-14 633-J20 BU-14 5A A611-J48 PU-14 MAIN POWER J-C06 FUEL PUMP J-C08 REFUELING PUMP REL E581-J101 OR-16 E581-H59 OR-16 610-H10 OR-14 200-H93 BK-16 2 - 2 200-P02 BK-16
2 200-G36 BK-16 187-J09 PU-14 1238637 1968643 1238637 1968643 1238637 1968643 320-J62 OR-16 1 320-H30 OR-16 E530-H39 BR-16 322-H31 GY-16 NOTE F: ONLY FOR UK HOMOLOGATION WITH VA-BOOM
BLOCK 4 J-C17 PLUG STICK
P980-H50 OR-16 187-J04 PU-18 1968644 1968644 322-J64 GY-16 2 322-H31 GY-16 633-H20 BU-14 200-H72 BK-18 1205967
ARC SUPPRESSOR WIPER CUT OFF
1068704 P981-H51 PU-16 187-J07 PU-16 4 4-01 3 1174861 144-J70 GN-16 3 144-H01 GN-16 648-H19 BU-14
NOTE H: THE FOLLOWING WIRES MUST BE TWISTED
P979-H52 YL-16 187-J10 PU-16 112-J21 PU-16 10A 117-J49 YL-16 A579-J99 OR-16 692-J66 YL-16 4 692-H33 YL-16 200-H87 BK-18 PAIRS. AT LEAST 1 TURN PER 150 MM:
30 H-C12 WASHER
323-WH AND 200-BK
SWIVEL ELECTRIC (7X) H-C08
P978-H53 GN-16 187-J57 PU-6 2 4-02 1 86 A579-J100 OR-16 A579-J99 OR-16 518-J67 OR-16 5 518-H34 OR-16 123-H88 WH-18 102-H25 BU-14
1237615 7T8891
2496923 112-J58 PU-6 112-J22 PU-14 15A 115-J50 PK-14 E581-J101 OR-16 104-J88 YL-16 6 104-H37 YL-16 104-H37 YL-16 E530-H82 BR-16
1552272
8 4-03 7 E581-J101 OR-16 A512-J89 GN-16 M927-J69 GN-18 A586-H41 OR-16 E530-H39 BR-16 1
2
1-BK-16 1-BK-16 1 112-J23 PU-16 5A 118-J51 GY-16
85 E581-J102 OR-16 518-J67 OR-16 J-C04 H-C04 500-H40 BR-16 E581-H59 OR-16 2 MOTOR
3
2-BK-16 2-BK-16 2
87 3E3388 1552264
4
649-J13 YL-16 6 4-04 5 87a A512-J89 GN-16 692-J66 YL-16 123-H08 WH-16 E530-H39 BR-16 E581-H100 OR-16
NOTE: IS THE SWIVEL ELECTRIC (7x) INSTALLED 3-BK-16 3-BK-16 3 649-J14 YL-16 112-J24 PU-16 15A 196-J52 BU-16 A586-J93 OR-16 E516-J90 YL-16 1 E516-H38 YL-16 A512-H63 GN-16
REMOVE THE SWIVEL ELECTRIC (3x) 5 J-C19
4-BK-16 4-BK-16 4 649-J15 YL-16 12 4-05 11 1947846 500-J92 BR-16 E530-J91 BR-16 2 E530-H39 BR-16 196-H17 BU-16
327-H23 PK-18

6
5-BK-16 648-J17 BU-14 112-J25 PU-16 5A 140-J53 BU-16 E530-J91 BR-16 500-J92 BR-16 3 500-H40 BR-16 308-K149 YL-18 200-H104 BK-16
7
6-BK-16 GN/YL-16 A 648-J18 BU-14 10 4-06 9 104-J88 YL-16 A586-J93 OR-16 4 A586-H41 OR-16 618-H07 YL-16 E581-H59 OR-16
E581-J102 OR-16

A-C05 1 CONNECT WITH


A235-K144 BK-18

123-H67 WH-18
GN/YL-16 5-BK-16 B 633-J19 BU-14 112-J26 PU-16 15A 104-J54 YL-16 E516-J90 YL-16 A512-J89 GN-16 5 A512-H63 GN-16 A611-H13 PU-14
768-K103 OR-18
308-K149 YL-18

C 3E3376 "K-C21" C
H804-K121 GN-18

6-BK-16 C 16 4-07 15 6
M743-K50 PU-18

633-J20 BU-14 200-J95 BK-18 320-J62 OR-16 A579-J99 OR-16 A579-H64 OR-16 619-H11 GN-14 605-H70 YL-16
104-J68 YL-16

1 1-BK-16 GN/YL-16 200-J98 BK-14 112-J27 PU-16 15A 176-J55 YL-16 200-J63 BK-16 322-J64 GY-16 E581-J101 OR-16 7 E581-H59 OR-16 200-H103 BK-16 617-H77 BR-16
A893-J82 OR-18

M927-J69 GN-18

A586-J93 OR-16

E530-J91 BR-16

E516-J90 YL-16

L976-J94 GN-18
A235-J96 BK-18
518-J67 OR-16
692-J66 YL-16

500-J92 BR-16

104-J88 YL-16

320-J62 OR-16
322-J64 GY-16
144-J70 GN-16

1
2 2-BK-16 6-BK-16 7 14 4-08 13 200-J65 BK-16 144-J70 GN-16 8 CONN 14 306-K188 GN-18
DEFINED GROUND POINTS AT THE MACHINE
G939-K141 PK-18

3 3-BK-16 5-BK-16 FREE 104-J54 YL-16 L976-J94 GN-18 308-K149 YL-18 606-H85 GY-16 IDENT PART NO. LOC SH DESCRIPTION NOTE
447-K36 PK-18

6
H807-K126 YL-18

4 4-BK-16 4-BK-16 140-J53 BU-16 A235-J96 BK-18 618-H07 YL-16 IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC
321-K67 BR-18

5 A 241-8754 A-24 1 HARNESS AS UNDERCARRIAGE


3-BK-16 116-J29 BR-18 619-H11 GN-14 1 GROUND FRAME BOX-JUNCTION GND FR 1.X
P976-K29 BR-18

4 B HARNESS AS ENGINE
A235-K172 BK-18

GN/YL-16 2-BK-16 QUICK COUPLER A611-H13 PU-14 2 GROUND FRAME PLATFORM GND FR 2.X T-25 1
CONNECT WITH 3 1769670
"PP-C02" 5-BK-16 1-BK-16 633-J20 BU-14 633-J59 BU-14 200-H103 BK-16 C 195-3580 K-24 1 HARNESS AS (LAMP REAR LEFT)
2 SWIVEL ELECTRIC (3X) K-C21 3 GROUND FRAME ENGINE GND FR 3.X
6-BK-16 633-J19 BU-14 H-C26 K-C13 E 191-7539 E-24 1 HARNESS AS (LAMP REAR RIGHT)
2370076 1552267 3E3370 CONN 15 1552267 FUSE AMP DESCRIPTION 4 GROUND FRAME DISCONNECT-SW GND FR 4.X
648-J18 BU-14 648-J60 BU-14
3 G 241-8726 F-21 1 HARNESS AS (ENGINE)
P978-A06 GN-16 2-BK-16 GN/YL-16 A 648-J17 BU-14 604-H04 OR-18 A 604-K51 OR-18 1-01 20A ELECTRONIC (MCM, MCV, MSS, PL) 5 GROUND ENGINE GND ENG 5.X
2 H 241-8728 M-2 1 HARNESS AS (CHASSIS ELECTRIC) A
H804-K122 GN-18

P979-A07 YL-16 1-BK-16 1-BK-16 B 649-J13 YL-16 A618-H03 OR-18 B A618-K47 OR-18 1-02 25A ELECTRONIC (ECM), FUEL PUMP
C411-K55 OR-18

1 QUICK COUPLER PRESS SW 6 GROUND CAB LOWER GND CAB 6.X


P981-A08 PU-16 PP-C02 GN/YL-16 2-BK-16 C 1769671 649-J14 YL-16 649-J61 YL-16 327-H23 PK-18 C 327-K192 PK-18 1-03 5A MONITOR, SOFT SWITCH PANEL J 241-8740 D-10 1 HARNESS AS (BOX-JUNCTION)
3E3370 IMPLEMENT LOCKOUT HORN FORWARD 7 GROUND BOX-JUNCTION GND BOX 7.X
P980-A09 OR-16 TRAVEL-ALARM 649-J15 YL-16 1174861 1174861 1-04 5A MONITOR (KL.30), SERVICE METER K 241-8730 R-10 1 HARNESS AS (CHASSIS-ELECTRONIC) B
A GN/YL-16 2139100 K-C25 112-J58 PU-6 104-J68 YL-16 J-C12 768-K103 OR-18 1-05 - FREE 8 GROUND UNDERCARRIAGE GND UNDCRG
518-J67 OR-16
692-J66 YL-16
200-J65 BK-16

B 1-BK-16
1 1552269
187-J57 PU-6 30 140-J53 BU-16 30 104-J54 YL-16
1552272
P979-H52 YL-16 1-06 - FREE 9 GROUND PLATFORM GND PF
L 195-5663 D-3 1 HARNESS AS (BOOM)
C 2-BK-16
2
RD-16 1
86 116-J29 BR-18
86 320-J62 OR-16 L976-J94 GN-18 1 309-H68 GY-18 2-01 10A WARNING LIGHTS (HAZARD) M 241-8718 H-3 1 HARNESS AS (CONSOLE LH)
A586-J93 OR-16

10 GROUND CAB TOP GND CAB TOP


500-J92 BR-16

3
104-J88 YL-16

B BK-16 2 M927-J69 GN-18 200-J63 BK-16 A893-J82 OR-18 2


3.9
E554-H47 PK-16 2-02 15A REFUELING PUMP N 241-8717 F-3 1 HARNESS AS (CONSOLE RH) B
200-PP01 BK-16
768-PP03 OR-18
308-PP04 YL-18

GROUND BOX

200-A04 BK-16
85 144-J70 GN-16
85 322-J64 GY-16 200-J95 BK-18 3 2.4
P980-H50 OR-16 2-03 15A KEY SWITCH, POSITION LIGHT SWITCH
87 87 P 193-4290 E-3 1 HARNESS AS (ROADING-STICK)
1238638

200-A03 BK-16 A235-J96 BK-18 4 P978-H53 GN-16 2-04 15A CONVERTER, CIGAR LIGHTER, DOME LIGHT
200-A02 BK-16 FUEL LEVEL SENSOR
87a 87a 638-H65 WH-16 2-05 15A LOW / HIGH BEAM SWITCH
R 207-5466 F-24 1 HARNESS AS (LICENCE PLATE)
J-C10 J-C09 REFUELING PUMP SW
200-A01 BK-16 W-C02 K-C24 K-C23 1965649 1965650 P981-H51 PU-16 2-06 15A HEATER, AIR CONDITIONER (ARC) U 241-8751 J-15 1 HARNESS AS (WORKTOOL)
3E3364 1552269 1552269 1238636 1238636
200-PP02 BK-18 TRANSM OUTPUT SPEED SENSOR FLASHER A235-K144 BK-18 3-01 10A POSITION LIGHTS LHS, 24V PLUG (5A) W 211-7988 A-20 1 HARNESS AS (FAN DRIVE)
200-PP01 BK-16 PP-C01 2384676 1 1 BK-18 2047685 INTERVAL RELAY 606-H62 GY-16 3-02 5A POSITION LIGHTS RHS
2487372 YY 241-8753 K-13 1 HARNESS AS (HAMMER)
200-PP02 BK-18 1 GROUND 2 2 BK-18 200-J97 BK-14 OUT (LAMP) 49a 606-H105 GY-16 606-H85 GY-16 3-03 5A SWITCH LOCATING LIGHTING
UU 219-5762 T-6 1 HARNESS AS (TRAVEL PEDAL POSITION)
768-PP03 OR-18 2 SIGNAL CONN 8 200-J65 BK-16 + BATTERY 49 E530-J91 BR-16 53c WASHER PUMP 617-H77 BR-16 3-04 5A TURN SIGNAL
GND UNDCRG 308-PP04 YL-18 3 +24 VOLTS GROUND 31 E516-J90 YL-16 31b GND WIPER 605-H70 YL-16 3-05 5A LOW BEAM LHS RR 219-5762 R-6 1 HARNESS AS (AUX PEDAL POSITION)
H804-W02 GN-16 G-C06
NOTE E 200-J63 BK-16 J-C09 15 +24V 306-K188 GN-18 3-06 5A LOW BEAM RHS PP 237-0075 A-23 1 HARNESS AS (TRANS SPEED SENSOR)
STB RH REAR LOCKOUT SOL STB LH FR LOCKOUT SOL 1238636 2080200
C411-W01 OR-16 200-J56 BK-6 200-J78 BK-18 104-J68 YL-16 3-07 5A HIGH BEAM LHS AC 248-2040 K-2 1 HARNESS AS. (DIFFERENTIAL LOCK)
1959089 1959089 56B
A-C01 200-J95 BK-18 53e WIPER SW 619-G26 GN-14 1 3-08 5A HIGH BEAM RHS
1552269 HYD DEMAND FAN W-C01 31 HIGH / LOW AE 250-9850 J-3 1 HARNESS AS. (JOYSTICK STEERING)
E581-J102 OR-16 31 GROUND 200-G25 BK-16 2 2117560 4-01 10A BEACON (2 QTY.), 24V PLUG (8A)
2023060 8U7441 56A AA 229-7525 H-25 1 WIRE AS (ENGINE -STARTER)
2 200-A01 BK-16 200-A03 BK-16 2 I INTERVAL A611-G24 PU-14 3 LAMP AS RIGHT 4-02 15A WORKING LIGHTS FRONT / REAR
200-PP01 BK-16

1 P978-A06 GN-16 P980-A09 OR-16 1 1 1169619 4-03 5A INDIVIDUAL STABILIZERS, DOZER BLADE CC 193-7760 G-25 1 WIRE AS (DISCONNECT - GND)
J-C11
A-C03 2 BOX GP JUNCTION 1799083 618-G23 YL-16 4-04 15A SEAT AIR SUPENDED, SEAT HEATER EE 7Y-3881 G-25 1 CABLE AS. (BAT - DISCONNECT)
1552269 POS / 2094853
A STB LH REAR LOCKOUT SOL STB RH FR LOCKOUT SOL
GND FR 1.5 200-G22 BK-16
G-C07
4-05
4-06
5A
15A
MEDIUM PRESSURE FUNCTION
WIPER MOTOR, WASHER PUMP, HORN
FF 170-6929 G-24 1 CABLE AS (BAT - BAT) A
1959089 1959089 2183635 GG 128-1041 H-22 1 WIRE AS (ALTERNATOR ENGINE)
A-C02 G-C08 4-07 15A GENERATOR
1552269 606-G28 GY-16 2183635 4-08 - FREE HH 132-1805 T-4 1 STRAP AS.-GROUND
2 200-A02 BK-16 200-A04 BK-16 2 606-G19 GY-16 606-G21 GY-18 TURN LAMP KK 210-0396 L-25 1 WIRE AS (CRANK WITH INJECTION)
1 P979-A07 YL-16 P981-A08 PU-16 1 200-G20 BK-18 8U2622
G-C09 MM 223-5783 D-8 1 WIRE AS (VA-BOOM) F
A-C04
1552269 UNDERCARRIAGE 2183635 TURN LAMP GP RH FRONT NN 213-0730 H-25 1 STRAP AS.-GROUND
1169626

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE M316C, M318C AND M322C WHEELED EXCAVATOR ELECTRICAL SYSTEM
VOLUME 1 of 2
MEDIA NUMBER: KENR6651-01
SCHEMATIC PART NUMBER: 241-8714, CHANGE: 03, VERSION: EY
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
KENR6651-01
December 2015
Wire Description Harness And Wire Electrical Schematic Symbols
Wire Wire
Number
Wire Color Description
Number
Wire Color Description
Symbols
Power Circuits Accessory Circuits Cont.
101 RD Battery (+) E584 GY Defrost Sensor Return
102 BU Head Lamp E585 PK External Air Sensor Return
T
103 YL Low / Highbeam Sw. E586 PU Mixed Air Sensor Return
104 YL Wiper Motor, Washer Pump, Horn Lighting Circuits Pressure Temperature Level Flow Circuit Breaker
109 OR Alt Output (+) Term. 604 OR Stop Lamp Symbol Symbol Symbol Symbol Symbol
112 PU Main Power Relay Output 605 YL Turn Lamp - Left
115 PK Working Lights Front / Rear 606 GY Turn Lamp - Right Symbols and Definitions
116 BR Battery (+) 607 PK Flood Lamp - Front
117 YL Beacon / 24V Plug 608 GN Flood Lamp - Rear Fuse: A component in an electrical circuit that will open the circuit if too much current flows
118 GY Individual Stabilizers / Dozer Blade 610 OR Head Lamp Basic through it.
123 WH Switch Panel Backlight 611 PU Head Lamp Hi
124 GN Heat / A/C 617 BR Tail/Position Lamp - Left Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
127 OR Turn Signal 618 YL Tail/Position Lamp - Right circle indicates that the component has screw terminals and a wire can be disconnected from it.
128 PK Warning Lights (Hazard) 619 GN Head Lamp Low
139 OR Refueling Pump 633 BU Attach Lighting Ckt Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
140 BU Medium Pressure Function 638 WH Rotary Beacon No circle indicates that the wire cannot be disconnected from the component.
144 GN Medium Pressure / Implement Lockout 648 BU Light Sw to Headlamp Breaker
150 RD Engine Control / Fuel Pump Relay 649 YL Light Sw to Park/tail Lamp Breaker Ground (Wired): This indicates that the component is connected to a grounded wire. The
176 YL Generator 692 YL Flasher Bkr to Flasher
grounded wire is fastened to the machine.
187 PU Power To Main Relay A611 PU Aux Headlamp Hi
Related Electrical Service Manuals
191 WH Left Joystick Trigger Sw. A618 OR Aux Stop Lamp
Title Form Number Ground (Case): This indicates that the component does not have a wire connected to ground.
Air Conditioning Control Unit: RENR6965 It is grounded by being fastened to the machine.
196 BU Seat Suspension / Heater Control Circuits
197 GN Generator Enable Sw. 768 OR Transmission Output Speed Sensor

M316C, M318C, & M322C


Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
198 PK Monitor / Soft Switch Panel A711 PU Injector #11
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
199 OR Monitor / Service Meter A712 BR Injector #12
Ground Circuits E711 OR Pump Cntl Pwr Mode Low

Wheeled Excavator
Sender: A component that is used with a temperature or pressure gauge. The sender
200 BK Main Chassis F704 OR R.H. Turbine Inlet Exhaust Temp
measures the temperature or pressure. Its resistance changes to give an indication to
206 BK Bat Side of Disconnect F711 GN CAN Data Link + T
the gauge of the temperature or pressure.

Electrical System
210 BK Converter Output (24/12 Volt) F712 GY CAN Data Link -
229 BK Bat (-) F716 WH Shutdown
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
283 BK Left Joystick F717 YL Throttle Position Sw. Event Codes For Air Conditioning Control ECM It has a coil that makes an electromagnet when current flows through it. The
A235 BK Digital Sensor Return F718 BU Throttle Position Sw. electromagnet can open or close the switch part of the relay.
Event Code Condition
Basic Machine Circuits F719 BR Throttle Position Sw.
304 WH Starter Relay No. 1 Output F729 GN Throttle Position Sw.
E1 External Air Temperature Sensor is Cut Off M316C: M318C: M322C: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
E2 External Air Temperature Sensor is Short Circuited
306
307
GN
OR
Starter Relay Coil to Neutral Start Sw. or Key Sw.
Key Sw Start
F771
F772
OR
WH
Backup Sw
Backup Sw E3 Internal Air Temperature Sensor is Cut Off
BDX2000-2281 BEB2000-2057 BDK2000-2087 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
308 YL Main Power Relay Coil F787 GN Service Brake Sw E4 Internal Air Temperature Sensor is Short Circuited BCZ2000-2226 BDY2000-2076
309 GY Alternator Regulator Term. F790 BR Service Brake Pedal Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
E5 Mixed Air Temperature Sensor is Cut Off
310 PU Start Aid Sw to Start Aid Solenoid H755 GN Steer Input #6 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
E6 Mixed Air Temperature Sensor is Short Circuited
315 GN Start Aid Breaker to Start Aid Relay H788 WH Head Lamp Sw. that make electromagnet when current flows through them. It also has an internal switch that places
320 OR Horn Relay Coil to Sw H793 PU Overload Warning E7 Defrost Temperature Sensor is Cut Off the latch coil circuit open at the time the coil latches.
321 BR Backup Alarm Lamp Travel Alarm J754 OR 1/2 Mode Bypass Solenoid E8 Defrost Temperature Sensor is Short Circuited
322 GY Warning Horn (forward) K746 PK Interaxle Lock Solenoid Harness and Wire Symbols
323 WH Fuel Pump Power K777 GY Implement Pressure
Wire, Cable, or Harness Harness Identification Letter(s):
325 PK Fuel Pump Relay Cut-out M743 PU Quick Coupler Solenoid Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
327 PK Shutdown Solenoid M744 WH Aux. Valve Pressure Solenoid Harness Identification Letters and
Harness Connector Serialization Code:
376 GN Start Aid Sw to Start Aid Resistor M745 GY Aux. Valve Flow Solenoid Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
377 OR Start Aid Resistor to Start Aid M746 YL Aux. Directional or Hammer Solenoid number indicates which connector in the
Monitoring Circuits N739 GN Front Window/Water Valve Motor Resistor AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
403 GN Alternator (r) Term. N741 PU Front Window/Water Valve Motor Resistor 111-7898 3E-5179 3E-5179
430 BU Opr Mon Air Filter T776 GY Fuel Pump Relay Part Number: for Connector Plug 1
442 GY Hydraulic System Temp Gage X778 PU Brake Low Pressure Sw. to Controller Part Number: for Connector Receptacle

447 PK Fuel Level Gage 882 PK Cat Datalink - 2


496 WH Opr Mon Panel Hyd Oil Level 883 GY Cat Datalink +
Plug Receptacle
C411 OR Hydraulic Fan Sololenoid A881 YL Travel Pump Sol to Brake Press. Sw
Pin or Socket Number
E441 GN Boom Position A893 OR Fuel Sw to Fuel Pump 5A
1 Deutsch connector: Typical representation
E452 WH Engine Coolant Level F846 PU Led Driver 1 Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
E455 BR Hydraulic Oil Filter F853 BR Travel Speed 2 sockets and the receptacle contains all pins.
E472 GN Att 12v Sensor Supply F864 WH Offset Solenoid 325-AG135 PK-14
E474
E479
OR
YL
Stem 2 Modulation
Overload Warning Pressure Sw
G836
H801
WH
PU
MSS LED
Proportional Driver Return (1-4)
Volume 2 of 2 1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
Harness identification code:
This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
G424 GN Pilot Pressure H802 GY Proportional Driver Return (5-8)
G426 WH Swing Pressure H803 BU Proportional Driver Return (9-12)
G428 BU Transmission Oil Press H804 GN Proportional Driver Return (13-16)
Accessory Circuits H805 BR Proportional Driver Return (17-20) © 2015 Caterpillar, All Rights Reserved Printed in U.S.A.
500 BR Wiper - Front (park) H807 YL On/off Driver Return (1-8)
508 PU Radio Speaker - Left H834 YL 12v To 24v Converter
509 WH Radio Speaker - Left (commom) J844 GY +5 Volt Analog
511 BR Radio Speaker - Right K847 PU Stem 3 Retract Switch
512 GN Radio Speaker - Right (common) R800 OR +8v Digital Sensor Power
518 OR Hazard Flasher to Sw 951 PK Hammer Sol C
579 BR A/C Blower Motor No. 1 960 BU Main Pump Power Shift Pressure Solenoid
592 BU DC/DC Converter Power Output C995 YL Swing Brake Solenoid
A503 PK Front Defroster Fan (low) E917 WH Armrest Position Sw. (Down)
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
A512 GN Rear Interrupt Sw to Wiper Motor E918 GN Armrest Position Sw. (Up)
A526 PK Electronic Water Valve Actuator E973 GY Service Brake Switch #2
A527 BU Electronic Water Valve Actuator E984 BU Generator Valve Solenoid
A529 WH Electronic Water Valve Actuator E997 BR Hydraulic Lock
A579 OR Wiper Motor + G933 YL Cab Air Temp Sensor
A586 OR Wiper Sw to Wiper Cont G939 PK Sensor Return
Component Location
Schematic Machine Schematic Machine 30 30

KENR6651-01 VOL 2 of 2
A589 OR Power Window Up J992 YL Generator Enable Sw. Component Component
Location Location Location Location
A590 BU Power Window Down K910 WH Swing Brake Sw to Controller
Control - Air Conditioner Unit H-4 R-8,26 Sensor - Defrost D-5 S-7,24 29 29
C504 PK Recirc Door Actuator Motor K921 GY Swing Solenoid +
C505 BU Recirc Door Actuator Motor K923 PU Travel Solenoid Control - Blower Speed E-7 S-7,24 Sensor - External Air E-5 S-7,24 28 28
C510 WH A/C Relay Coil K925 PU Travel Pressure Up Solenoid
Control - Machine Security System G-6 S-5,25 Sensor - Internal Air E-5 S-7,24 27
C537 GN A/C Photo Sensor + Sig L976 GN Refueling Pump Switch 27
C538 OR A/C Photo Sensor - Sig L998 OR Medium Pressure Sw. 1 (Med. Pressure Enable) Control - Product Link G-9 Z-5,30 Sensor - Mixed Air E-5 S-7,24

(Dimensions: 34 inches x 24 inches)


C543 GY Aux Heater Blower M927 GN Implement Lockout Relay
26 26
Converter - 24V to 12V D-1 S-7,26 Switch - Beacon B-6 S-8,26
C572 YL Switch to Relay Coil M955 BR Hammer Pedal
25 25
C578 YL Radio Switch to Radio M956 GN Travel Pedal Exciter Coil H-8 Q-8,25 Switch - Front Flood Lamp B-5 S-8,26
C586 GY Speed Control Motor - Output N934 PK Secondary Cab Air Temperature
Ferrite Coil G-8 S-5,25 Switch - Generator Enable B-8 S-8,26 24 24
C597 BU Right Power Window Up P941 WH Med Press Sol #1
C598 OR Right Power Window Down P942 YL Med Press Sol #2 Meter - Service E-1 P-7,26 Switch - Hazard B-2 Q-8,26 23 23
E516 YL Front Intermittent Relay to Front Wiper Motor Park P976 BR Quick Coupler Sw to Low Pressure Sol O-9,26 Q-8,26
Monitor C-1 Switch - Head Lamp B-2 22 22
E530 BR Wash Sw to Wiper Control P978 GN RH Rear
Motor - Blower Heater E-5 S-7,24 Switch - Overload Warning B-1 Q-8,26
E550 PK Blend Air Actuator Signal P979 YL Solenoid Ctrl B 21 21
E554 PK A/C Controller to A/C Compressor Clutch P980 OR Solenoid Ctrl C Motor - Front Window D-3 S-7,24 Switch - Rear Flood Lamp B-6 S-8,26
E556 YL Outside Air Temp Sensor P981 PU Solenoid Ctrl D 20 20
Motor - Rear Window F-3 S-7,24 Switch - Stabilizer Lockout (Left Front) B-3 Q-8,26
E581 OR Wiper Relay T901 YL MSS Exciter Coil In
E582 BU Window Switch Jumper T902 PK MSS Exciter Coil Out Motor - Recirculation E-3 S-7,24 Switch - Stabilizer Lockout (Left Rear) B-4 Q-8,26 19 19
E583 BR Defrost Sensor T993 BR
Motor - Water Valve E-3 S-7,24 Switch - Stabilizer Lockout (Right Front) B-4 Q-8,26 18 18
Panel - Soft Switch D-1 P-8,26 Switch - Stabilizer Lockout (Right Rear) B-5 Q-8,26
17 17
Relay - ARC Compressor E-7 S-7,24 Switch - Window Lower Limit E-1 N-8,26
16 16
Resistor - Can Bus 2 C-1 O-6,26 Switch - Window Upper Limit F-1 O-12,26
15 15
Sensor - A/C Photo D-3 P-7,26
14 14
13 13
12 12
11 11
10 10
9 9
8 8

16 Page,
7 7
Connector Location
6 6
Schematic Machine
Connector Number 5
Location Location 5
CONN 23 G-10 Z-6,23 4 4
CONN 24 F-10 S-5,26 3 3
CONN 25 E-10 S-7,26
2 2
CONN 26 E-10 S-7,26
1 1
CONN 27 D-10 S-7,26

CONN 28 D-10 S-7,26

CONN 29 C-10 S-7,26 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z


CONN 38 C-5 S-7,26

CONN 39 D-4 S-7,26 Machine Harness Connector and Component Locations


CONN 40 ET/Service Connector C-3 S-8,25
10 9 8 7 6 5 4 3 2 1

H Y-C02 H
7X6222 CONTROL UNIT AIR CONDITIONER
116-Y01 BR-18 1 BATTERY + 1984690
229-Y02 BK-18 2 GROUND

403-Y03 GN-18
3
4 ALTERNATOR R TERM COIL EXCITER
2065208
JJ-C02 J 1 J 2 J 3
1552269 CONN FLOOT LAMP LH XX-C02 XX-C01

GROUND - DEFROST SENSOR EVAPORATOR


GROUND - RESISTOR MOTOR WATERVALVE
308-Y04 YL-18 5 KEYSWITCH R TERM
1552269 3E3364 1552269
6 BK-18 1

OUT - RESISTOR MOTOR WATERVALVE

IN - DEFROST SENSOR EVAPORATOR


IN - RESISTOR MOTOR WATERVALVE

- FLAP MOTOR RECIRCULATION

- FLAP MOTOR RECIRCULATION


7 BK-18 2 1 200-XX01 BK-16 1 FLOOT LAMP GUARD LH

- BLOWER SPEED CONTROLLER

FLAP MOTOR FRONT WINDOW

- FLAP MOTOR FRONT WINDOW


1993137

GROUND - INTERNAL AIR SENSOR


GROUND - EXTERNAL AIR SENSOR

IN - FLAP MOTOR FRONT WINDOW

FLAP MOTOR REAR WINDOW

- FLAP MOTOR REAR WINDOW


8 2 607-XX02 PK-16 2
Y-C01 9 NOTE E

GROUND - MIXED AIR SENSOR

AC COMPRESSOR RELAY
3E3382

IN - INTERNAL AIR SENSOR


IN - EXTERNAL AIR SENSOR
10

MOTOR WATERVALVE

- MOTOR WATERVALVE
1 116-Y01 BR-18 11 CAT DATA LINK + T902-JJ02 PK-18

GROUND - PHOTO SENSOR

IN - MIXED AIR SENSOR


2 229-Y02 BK-18 12 CAT DATA LINK - CONN FLOOT LAMP RH WW-C02 WW-C01
1552269 3E3364 1552269
PRODUCT LINK 3 308-Y04 YL-18 13 COIL FERRITE JJ-C01

IN - PHOTO SENSOR
4 403-Y03 GN-18 14 2223870 1552269 1 200-WW01 BK-16 1 FLOOT LAMP GUARD RH
CONN 23 1993137
5 883-Y05 GY-18 15 YL-18 1 T901-JJ01 YL-18 2 607-WW02 PK-16 2
6 882-Y06 PK-18 16 PK-18 2 T902-JJ02 PK-18 X-C02 MSS CONTROLLER
1506766 1566155
17 X-C04
G G

BATTERY +

BATTERY +

BATTERY +
NOTE E 18 1552269 116-X01 BR-18 1 BATTERY + ONLY FOR CAB WITH GUARD AR (FOGS)
19 YL-18 1 T901-X11 YL-18 229-X02 BK-18 3 GROUND

GROUND

GROUND
GROUND
ANTENNA PL

-
-
-
-
2076798 20 PK-18 2 T902-X13 PK-18 5 -

OUT

OUT

OUT
OUT
OUT
OUT

OUT

OUT
OUT
OUT
GPS VHF 21 T901-X11 YL-18 7 EXCITER COIL SIGNAL

-
-

-
-

-
-

-
-
-

-
-
-
22 NOTE E 9 - FLOOD LAMP REAR
23 11 - 1993139 F-C27

10

10
11
12
13
14

10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
24 13 - 1552269
18 - 1 608-F78 GN-16

TT-C01

TT-C02

TT-C03
VHF ANTENNA 229-X02 BK-18 951-X12 PK-18 19 LED GROUND PIN C 2

C537-TT07 GN-18

N739-TT13 GN-18

C586-TT21 GY-14

YL-18
G933-TT08 YL-18
E585-TT09 PK-18
E586-TT10 PU-18
E584-TT11 GY-18
N741-TT12 PU-18

C538-TT14 OR-18
N934-TT15 PK-18
E556-TT16 YL-18
E550-TT17 PK-18
E583-TT18 BR-18
A529-TT19 WH-18
A503-TT20 PK-18

C505-TT22 BU-18

OR-18
BU-18
OR-18

A590-TT28 BU-18
C504-TT27 PK-18

A526-TT29 PK-18
C597-TT30 BU-18
GPS ANTENNA 116-X01 BR-18 308-X03 YL-18 24 KEYSWITCH R TERM

124-TT01 GN-14
200-TT02 BK-14
124-TT03 GN-18

124-TT04 GN-14
200-TT05 BK-14
200-TT06 BK-14
PRODUCT LINK CONTROLLER 308-X03 YL-18 403-X08 GN-18 26 ALTERNATOR R TERM F-C33
PRODUCT LINK (PL) 2096417 403-X08 GN-18 29 - 2183635

C572-TT23
C598-TT24
A527-TT25
A589-TT26
883-X05 GY-18 31 - 200-F81 BK-16 FR FLOOT LAMP LH
882-X06 PK-18 40 - 1993138
883-X05 GY-18 42 CAT DATA LINK + F-C34

200-F82 BK-16
NOTE E 882-X06 PK-18 45 2183635
CAT DATA LINK -
47 -
52 - 607-F77 PK-16
T902-X13 PK-18 53 EXITER COIL RETURN F-C35
X-C01 58 - 2183635
3E3382
LED RED/GREEN F846-X14 PU-18 60 LED RED SIGNAL PIN A 200-F80 BK-16 FR FLOOT LAMP RH
1 116-X01 BR-18 1655655 X-C03 G836-X15 WH-18 62 LED GREEN SIGNAL PIN B 1993138
1552267 F-C36
2 229-X02 BK-18 64 -

C572-TT23 YL-18
C586-TT21 GY-14
RED

124-TT01 GN-14
124-TT04 GN-14
124-TT03 GN-18
200-TT02 BK-14
200-TT05 BK-14
200-TT06 BK-14
2183635

N741-TT12 PU-18

N739-TT13 GN-18

A589-TT26 OR-18
3 308-X03 YL-18 RD-18 A F846-X14 PU-18 66 -
MSS 4 403-X08 GN-18 GN-18 B G836-X15 WH-18 68 -
F F

A590-TT28 BU-18
GREEN

5 883-X05 GY-18 BK-18 C 951-X12 PK-18 70 - 607-F76 PK-16


CONN 24
6 882-X06 PK-18

C504-TT27 PK-18
607-F75 PK-16

E556-TT16 YL-18
E585-TT09 PK-18

C505-TT22 BU-18
MACHINE SECURITY SYSTEM (MSS)
REAR WINDOW
2176816 GND CAB TOP WINDOW UPPER LIMIT SW

E550-TT17 PK-18
TT-C12 1892054

E586-TT10 PU-18

C598-TT24 OR-18
A529-TT19 WH-18
A526-TT29 PK-18
A503-TT20 PK-18
A527-TT25 BU-18
C597-TT30 BU-18
1

200-F79 BK-16
2 MOTOR E581-F32 OR-16

N934-TT15 PK-18
G933-TT08 YL-18
124-TT03 GN-18 3
TT-C04 124-TT01 GN-14 4
3E3370
124-TT03 GN-18 124-TT04 GN-14 5 E582-F74 BU-16
A 124-TT37 GN-14 124-TT04 GN-14 200-TT02 BK-14 6 H834-F72 YL-16
A/C B 200-TT40 BK-14 124-TT01 GN-14 200-TT05 BK-14
C 124-TT35 GN-12 200-TT06 BK-14 A/C COMPRESSOR EXTERNAL AIR SENSOR F-C26 WINDOW LOWER LIMIT SW

PU-18

GN-18
PU-18

GN-18
CONN 26 1174861 2176806 TT-C07 RECIRCULATION 7Y3952 1908664

E583-TT18 BR-18
124-TT36 GN-14 C572-TT23 YL-18 2176816 DOME LAMP

E584-TT11 GY-18
BK-18 1 TT-C13 6C9121 1 BU-18
AIR CONDITIONER (A/C) 200-TT06 BK-14 C586-TT21 GY-14 30 124-TT36 GN-14 BK-18 2 1
F-C28
2183635 200-F33 BK-16 2 BR-18

N741-TT34

N739-TT32
86

N741-TT33

N739-TT31

200-F83 BK-16
200-TT05 BK-14 C572-TT23 YL-18 2 MOTOR
NOTE E 200-TT02 BK-14 124-TT35 GN-12 200-TT39 BK-14 3
200-TT38 BK-12 124-TT36 GN-14
85 E554-TT41 PK-14 MIXED AIR SENSOR 4 F-C32 CIGAR LIGHTER
F-C04 200-TT39 BK-14 200-TT38 BK-12
87 2176806 TT-C08 5 2183635 9W0335
87a

C537-TT07 GN-18
1552252

C538-TT14 OR-18
E554-TT41 PK-14 200-TT39 BK-14 BK-18 1 6
TT-C05
1 883-F01 GY-18 E554-TT41 PK-14 1799083 T° BK-18 2 H834-F71 YL-16
2 882-F02 PK-18 F711-F03 GN-18 200-F41 BK-16
E 3 F711-F03 GN-18 F712-F04 GY-18 BLOWER SPEED CONTROLLER
WATERVALVE
BEACON F-C25 E
2172811 2183635
4 F712-F04 GY-18 883-F01 GY-18 592-F115 BU-16 2176815 TT-C06 INTERNAL AIR SENSOR 1997529
2176806 TT-C10 TT-C14 F-C24
CAB ELEK 5 E479-F05 YL-18 882-F02 PK-18 592-F63 BU-16 BATTERY + BK-12 1 124-TT35 GN-12
(CAB ELECTRONIC 12S) 1237615
6 H793-F06 PU-18 592-F115 BU-16 882-F02 PK-18 GROUND BR-12 2 200-TT38 BK-12 BK-18 1 N739-TT31 GN-18 1
CONN 25 7 J992-F07 YL-18 C578-F25 YL-18 883-F01 GY-18 CONTROL UNIT WH-14 3 C586-TT21 GY-14 T° BK-18 2 A529-TT19 WH-18 2 + 1 200-F73 BK-18
8 229-F08 BK-18 229-F44 BK-18 BLOWER + OR-12 4 579-TT42 BR-12 N741-TT33 PU-18 3 - 2 F-C37 F-C39
9 176-F122 YL-16 198-F43 PK-18 BLOWER - BR/YL-12 5 C543-TT43 GY-12 A526-TT29 PK-18 4 2183635 2183635
BLOWER HEATER PLUG CAB
10 197-F125 GN-16 210-F62 BK-16 6 2172815 5 1205967 199-F20 OR-18 + -
TT-C09 MOTOR
11 C578-F25 YL-18 A527-TT25 BU-18 6 199-F116 OR-18 SERVICE METER
F711-F49 GN-18
F712-F50 GY-18

SIG
12 A235-F38 BK-18 1 BR-12 309-F23 GY-18 1978832
F711-F03 GN-18 F711-F48 GN-18 SPEAKER LH 2 OR-12 MOTOR F-C38

638-F86 WH-16
F711-F49 GN-18 2406985 2183635
F-C01 + FRONT WINDOW F-C05
229-F44 BK-18 NOTE E 2176817 CONVERTER
1552264 1552264 1310327
198-F43 PK-18 F712-F04 GY-18 F712-F47 GY-18
- DEFROST SENSOR TT-C15
1 102-F09 BU-16 210-F62 BK-16 F712-F50 GY-18 200-F40 BK-16 1 GROUND
2173814 TT-C11
2 649-F10 YL-16 592-F63 BU-16 N739-TT32 GN-18 1 H834-F59 YL-16 2 +24V SWITCHED IN
3 103-F11 YL-14 NOTE E NOTE E NOTE E RADIO F-C29 BK-18 1 A503-TT20 PK-18 2 H834-F60 YL-16 3 +24V MEMORY IN
ATTACHMENT 2138350
4 H788-F12 WH-14 T° BK-18 2 N741-TT34 PU-18 3 4 +24V LIGHT IN
5 P980-F13 OR-16 E581-F32 OR-16 1 C598-TT24 OR-18 4 5 +12V LIGHT OUT
CAB ELEC 01 6 P981-F14 PU-16 200-F33 BK-16 2 5 210-F62 BK-16 6 GROUND
(CAB ELECTRIC 8S) MOTOR
7 P979-F15 YL-16 611-F22 PU-18 3 C597-TT30 BU-18 6 592-F63 BU-16 7 +12V SWITCHED OUT
CONN 27 8 118-F16 GY-16 229-F08 BK-18 +12 VOLT 4 592-F87 BU-16 592-F115 BU-16 8 +12V MEMORY OUT
198-F21 PK-18 5 592-F63 BU-16
199-F20 OR-18 6 592-F45 BU-16 H834-F71 YL-16
H834-F24 YL-16 +12V KEY-SW 7 C578-F25 YL-18 H834-F59 YL-16 F-C10
D 200-F41 BK-16 GROUND 8 210-F88 BK-16 210-F46 BK-18 PHOTO SENSOR ARC H834-F24 YL-16 H834-F60 YL-16
2072040 D
200-F40 BK-16 210-F62 BK-16 1677083 F712-F54 GY-18 1 CAN LOW -
309-F23 GY-18 1 TT-C16 F-C31 F-C08 Y/W 200-F33 BK-16 F711-F52 GN-18 2 CAN HIGH +
7Y3953 7Y3952 1211158
2 200-F40 BK-16 3 FREE
RH SPK (+) 3 1 C537-F84 GN-18 1 200-F41 BK-16 4 FREE
RH SPK (-) 4 2 C538-F85 OR-18 2 200-F73 BK-18 123-F64 WH-18 5 LIGHT
F-C02 ANTENNA
2408786 LH SPK (+) 5 210-F62 BK-16 198-F65 PK-18 6 +24V KL.15
3E5179 CONN 39
LH SPK (-) 6 Y/G 123-F64 WH-18 7 FREE
1 199-F20 OR-18 7 199-F20 OR-18 229-F66 BK-18 8 GROUND
2 198-F21 PK-18 8 309-F23 GY-18 SOFT SWITCH PANEL
3 611-F22 PU-18 638-F86 WH-16 ANTENNA 592-F63 BU-16 2437068
F-C30
KENR6651-01 VOL 2 of 2

4 309-F23 GY-18 123-F64 WH-18 2138351 E581-F32 OR-16


5 H834-F24 YL-16 605-F70 YL-18 12V 5A SOCKET F-C07

C578-F25 YL-18

592-F115 BU-16
210-F62 BK-16

592-F63 BU-16
210-F46 BK-18
592-F45 BU-16
1210987 1552264
CAB ELEC 02 6 C578-F25 YL-18 606-F69 GY-18
(CAB ELECTRIC 12P) 7 127-F26 OR-16 607-F75 PK-16 611-F22 PU-18 199-F116 OR-18 1 RD-18 +24V KL.30
CONN 28 8 692-F27 YL-16 608-F78 GN-16 509-F92 WH-18 592-V03 BU-16 608-F78 GN-16 198-F67 PK-18 2 BK-18 +24V KL.15
9 128-F28 PK-16 200-F73 BK-18 508-F91 PU-18 210-V04 BK-18 607-F75 PK-16 611-F22 PU-18 3 BR-18 HIGH BEAM
10 518-F29 OR-16 512-F90 GN-18 606-F69 GY-18 F711-F55 GN-18 4 PK-18 CAN HIGH +
11 605-F30 YL-16 176-F122 YL-16 511-F89 BR-18 605-F70 YL-18 229-F68 BK-18 5 WH-18 GROUND
12 606-F31 GY-16 197-F125 GN-16 F712-F57 GY-18 6 BU-18 CAN LOW -
(Dimensions: 34 inches x 24 inches)

H793-F06 PU-18 SPEAKER RH F-C23 V-C01 198-F21 PK-18 198-F67 PK-18 606-F69 GY-18 7 GN-18 TURN LAMP RH
2406985 1552264 3E3388 V-C02
E479-F05 YL-18 198-F43 PK-18 198-F65 PK-18 605-F70 YL-18 8 YL-18 TURN LAMP LH
+ 9W1951
128-F28 PK-16 198-F43 PK-18 1 198-V01 PK-18 MONITOR
127-F26 OR-16 229-F44 BK-18 2 229-V02 BK-18 198-V01 PK-18 A 229-F08 BK-18 229-F66 BK-18 2437058
-
518-F29 OR-16 592-F45 BU-16 3 592-V03 BU-16 229-V02 BK-18 B 229-F44 BK-18 229-F68 BK-18
C F-C03 606-F31 GY-16 198-F43 PK-18 210-F46 BK-18 4 210-V04 BK-18 C
C
3E3388 SERVICE (ET)
692-F27 YL-16 229-F44 BK-18 883-F01 GY-18 5 883-V05 GY-18 883-V05 GY-18 D F711-F49 GN-18 F712-F54 GY-18
1 123-F39 WH-18 605-F30 YL-16 883-F01 GY-18 882-F02 PK-18 6 882-V06 PK-18 882-V06 PK-18 E CONNECTOR F711-F52 GN-18 CAN BUS RESISTOR 2
2 E581-F32 OR-16 649-F10 YL-16 882-F02 PK-18 F712-F47 GY-18 7 F712-V07 GY-18 F712-V07 GY-18 F F712-F50 GY-18 F712-F57 GY-18 1342540
3 117-F34 YL-16 102-F09 BU-16 F712-F47 GY-18 F711-F48 GN-18 8 F711-V08 GN-18 F711-V08 GN-18 G CONN 40 F711-F55 GN-18
CAB ELEC 03 4 638-F35 WH-16 H788-F12 WH-14 F711-F48 GN-18 H
(CAB ELECTRIC 8P)

A
B
C
5 P978-F17 GN-16 P980-F13 OR-16 CONN 38 J
F-C06
CONN 29 6 607-F18 PK-16 P981-F14 PU-16 NOTE E NOTE E 1552267
7 115-F19 PK-14 P979-F15 YL-16
8 592-F115 BU-16 P978-F17 GN-16 NOTE E F711-F56 GN-18
118-F16 GY-16 F712-F58 GY-18
607-F18 PK-16 F711-F49 GN-18 F711-F51 GN-18 F712-F54 GY-18
115-F19 PK-14 NOTE E
A235-F96 BK-18

F711-F52 GN-18
638-F35 WH-16 F711-F52 GN-18
200-F33 BK-16 117-F34 YL-16 F711-F51 GN-18 F711-F55 GN-18
200-F40 BK-16 J992-F07 YL-18 F712-F50 GY-18 F712-F53 GY-18 F711-F56 GN-18
200-F41 BK-16 A235-F38 BK-18
200-F42 BK-18 103-F11 YL-14 F712-F54 GY-18 F712-F53 GY-18 F712-F57 GY-18
123-F39 WH-18 NOTE E F712-F58 GY-18
200-F42 BK-18 NOTE E
GND CAB 6.2 NOTE E
123-F111 WH-18 123-F109 WH-18 123-F107 WH-18 123-F105 WH-18 123-F103 WH-18 123-F101 WH-18 123-F100 WH-18 123-F97 WH-18
103-F95 YL-18 103-F94 YL-18
200-F117 BK-18 200-F114 BK-18 200-F112 BK-18 200-F110 BK-18 200-F108 BK-18 200-F106 BK-18 200-F104 BK-18 200-F102 BK-18
B B
CAB GENERATOR ENABLE SW BEACON SW REAR FLOOD LAMP FR FLOOD LAMP STAB REAR RH STAB REAR LH STAB FR RH STAB FR LH HEAD LAMP HAZARD OVERLOAD WARN
1939066 1939065 1939059 1939058 1939064 1939063 1939064 1939063 1939057 1939056 1939060
7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8

200-F98 BK-18
4 1 4
ABBREV COLOR SYMBOL DESCRIPTION
5 2 2 2 2 2 2 2 2 2 5
RD RED CIRCUIT CONNECTED 6 3 3 3 3 3 3 3 3 3 6

200-F99 BK-18
1 1
WH WHITE 2 5 5 2
CIRCUIT NOT CONNECTED F-C20 F-C19 F-C18 F-C17 F-C16 F-C15 F-C14
OR ORANGE 3 1117898 1117898 1117898 1117898 1117898 1117898 1117898 6 8 17 3

200-F73 BK-18
ELECTRICAL CONNECTION TO
16 Page,

115-F118 PK-14 18

E479-F05 YL-18
MACHINE STRUCTURE

607-F18 PK-16

118-F16 GY-16

102-F09 BU-16
YL YELLOW

P980-F13 OR-16
F-C13 10

607-F75 PK-16
F-C22 118-F119 GY-16 118-F120 GY-16 118-F121 GY-16 F-C11
J992-F07 YL-18
176-F122 YL-16

197-F125 GN-16
A235-F38 BK-18
A235-F96 BK-18

INTERNAL ELECTRICAL CONNECTION


200-F42 BK-18

117-F34 YL-16

638-F35 WH-16
638-F86 WH-16

123-F39 WH-18

115-F19 PK-14

1117898 1117898 1117898

103-F11 YL-14
PK PINK TO SURFACE OF COMPONENT
F-C12

A235-F96 BK-18
H788-F12 WH-14

H793-F06 PU-18
608-F78 GN-16

649-F10 YL-16

692-F27 YL-16
518-F29 OR-16

123-F64 WH-18
1387675

P978-F17 GN-16

P979-F15 YL-16

P981-F14 PU-16

GY-16
GY-18
YL-16
YL-18
PK-16
OR-16
BK BLACK CONNECTOR

GY GRAY H# CIRCUIT GROUPING DESIGNATION

606-F31
606-F69
605-F30
605-F70
128-F28
127-F26
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
BU BLUE TERMINAL

WIRE GROUP COLOR DESCRIPTIONS


A WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. THIS SCHEMATIC IS FOR THE M316C, M318C AND M322C WHEELED EXCAVATOR ELECTRICAL SYSTEM A
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT. IDENT PART NO. LOC SH DESCRIPTION NOTE
VOLUME 2 of 2
F 241-8720 C-10 2 HARNESS AS (CAB) NOTE C: ONLY FOR CAB WITH GUARD AR (FOGS)
GROUND CIRCUIT.
V 201-4013 C-5 2 HARNESS AS (SERVICE CONNECTOR)
MEDIA NUMBER: KENR6651-01
CAT DATA LINK X 211-8207 F-10 2 HARNESS AS (MSS)
NOTE E: THE FOLLOWING WIRES MUST BE TWISTED
PAIRS. AT LEAST 1 TURN PER 25 MM:
J1939(CAN) DATA LINK Y 211-8206 G-10 2 HARNESS AS (PRODUCT LINK) 882-PK AND 883-GY
F711-GN AND F712-GY
SCHEMATIC PART NUMBER: 241-8714, CHANGE: 03, VERSION: EY
MACHINE CONTROL CIRCUIT. XX 201-0898 G-2 2 HARNESS AS (LIGHTING (02) CAB) C T901-YL AND T902-PK Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
447-PK AND G939-PK
WW 201-0898 G-2 2 HARNESS AS (LIGHTING (02) CAB) C G428-BU AND G939-PK
MACHINE SECURITY CONTROL CIRCUIT.
TT 217-6820 G-5 2 HARNESS AS (AIR CONDITION) 442-GY AND G939-PK in neutral and with parking brake set.
HEATER AND AIR CONDITIONER CIRCUIT. M955-BR AND G939-PK
JJ 223-7186 G-7 2 WIRE AS (MSS-COILS) T993-BR AND G939-PK
E474-OR AND G939-PK
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TURN SIGNAL/WIPER/WASHER CIRCUIT. C543-GY AND 579-BR
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
10 9 8 7 6 5 4 3 2 1

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