910,910E,910F,910FII,910G,910GII Compact Wheel Loader 80U00001-UP (MACHINE...

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Product: COMPACT WHEEL LOADER

Model: 910 COMPACT WHEEL LOADER 80U
Configuration: 910,910E,910F,910FII,910G,910GII Compact Wheel Loader 80U00001-UP (MACHINE)

Disassembly and Assembly

910 WHEEL LOADER POWER TRAIN
Media Number -REG01216-01 Publication Date -01/11/1973 Date Updated -10/10/2001

Transfer Gears
SMCS - 3159-11; 3159-12

Remove Transfer Gears

start by:

a) remove transmission from transfer gear case

1. Remove the bolt (1) and washer that holds the brake drum and flange.

2. Remove the brake drum (2) and flange.

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3. Remove the four bolts (3) that hold the brake assembly (4).

4. Remove the brake assembly (4).

5. Remove the lever (5) cage (6) and shims.

NOTE: Keep the shims with cage (6) for installation.

6. Remove the bearing cup and the lip-type seal from the cage.

7. Remove the output gear assembly.

8. Remove the bearings from the output gear with tool setup (A).

9. Remove the oil baffle (7) from the bearing cage.

10. Remove the bearing cage (8) with two 3/8"-16NC forcing screws.

11. Remove the bearing cup and lip-type seal from cage (8).

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12. Remove the shaft (9) for the idler gear (10). Remove the O-ring seal from shaft.

13. Remove the idler gear (10).

14. Remove the bearings, spacer, ring, and cups from the idler gear (10).

15. Remove shaft (11) from the case. Remove the O-ring seal from shaft.

16. Remove the idler gear (14). Remove the bearings (12), spacer (13), ring and cups from the idler
gear (14).

17. Remove the cage assembly (15) and bearing.

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18. Remove the O-ring seal from the cage.

19. Remove the flange from the top of cage and remove the roller bearing (16) and race.

Install Transfer Gears

1. Install the race and roller bearing in the cage (1) for the drive line gear.

2. Install flange on cage. Install the O-ring seal on cage. Put lubricant on the seal. Install the cage (1)
in the case.

3. Install the rings in the two idler gears.

4. Install the bearing cups in the two idler gears with tool setup (A).

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5. Install the bearings (2) and spacer (3) in the idler gear (4).

6. Put the gear (4) into position in the case.

7. Install the O-ring seals on both shafts.

8. Put shaft (5) into position and install the two bolts.

9. Do Steps 5, 6 and 8 for the other idler gear.

10. Put 7M7260 Liquid Gasket Material in the bore of the cage (6) for the lip-type seal.

NOTE: Do not install the seal until the gasket material in the bore is dry.

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11. Install the lip-type seal in the bore of the cage (6) with tool setup (B).

12. Put the O-ring seal (7) on the cage (6). Put lubricant on the sealing lip of seal and on the O-ring
seal.

13. Install the bearing cup in the cage (6) with tool setup (C).

14. Install the cage in the case. Install the oil baffle and four bolts that hold baffle and cage to the
case.

15. Heat the bearing cones for output gear in oil at a temperature of 275°F (135°C).

16. Install the bearings on the gear.

17. Install the output gear (8) in the case.

18. Do Step 10 and install the seal in cage (9) with tool setup (B).

19. Put lubricant on the sealing lip of seal and on the O-ring seal.

20. Turn the cage over and install the bearing cup in the cage (9) with tool setup (C).

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21. Install the O-ring seal (10) on the cage (9).

22. Install the cage with enough shims (11) to get .006 ± .002 in. (0,152 ± 0,050 mm) end play in the
bearings on the gear.

23. Install the lever assembly (12).

24. Install the brake assembly (13) on the cage. Install the four bolts that hold brake on the cage.

25. Install the brake drum (14) and flange over the brake assembly.

26. Install the bolt and washer that holds the brake drum on the shaft of the output gear. Tighten bolt
to a torque of 80 ± 5 lb.ft. (11,1 ± 0,69 mkg).

end by:

a) install transmission on transfer gear case

Copyright 1993 - 2019 Caterpillar Inc. Sat Sep 14 09:39:32 UTC+0700 2019
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