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Subcontracting ...........................................................................................................................2
Subcontracting with Source Location in PP/DS.......................................................................3
Subcontracting with Scheduling Agreements in PP/DS ..........................................................6
Subcontracting with Third-Party Provision of Components in PP/DS .....................................9
Subcontracting Without Source Location in PP/DS ..............................................................13
Subcontracting with Multiple Production Versions ..............................................................15
Determination of low-level code in subcontracting scenarios ..............................................16
Subcontracting
Use
Subcontracting is a form of procurement in which the product to be procured is manufactured by
a vendor (the subcontractor) to whom the procuring entity supplies components for the purpose.
The procuring entity may provide these components to the subcontractor either directly (using
one of its plants), or indirectly (using another of its Suppliers). When the manufacturing process
has been completed, the subcontractor delivers the ordered product (incorporating the
components provided) to the ordering party.
With Production Planning and Detailed Scheduling (PP/DS), you can plan the subcontracting
process using the following options:
If the components for the finished product are to be provided by the ordering party (plant), you
can plan as follows:
• Subcontracting with Source Location in PP/DS
• Subcontracting Without Source Location in PP/DS
• Subcontracting with Scheduling Agreements in PP/DS
If the components for the finished product are to be provided by another supplier, you can plan
as follows:
• Subcontracting with Third-Party Provision of Components in PP/DS
Features
Products that are marked as relevant for Advanced Planning can be used for subcontracting. A
subcontracting MRP area is created and assigned to the relevant products. A subcontracting
location, which is a combination of a plant and a vendor, is used to match the subcontracting
MRP area in SAP S/4HANA.
If you are implementing subcontracting with PP/DS, use the subcontracting production data
structure (PDS). This provides integration of the master data necessary for the process.
Subcontracting with multiple production versions are also supported.
Constraints
Only rough-cut planning is supported at the subcontractor location, i.e. routing information
maintained in the production version will not be transferred to the subcontracting source of
supply. Only Bill of Material (BOM) information is transferred.
With PP/DS, planning at subcontractor location is supported only for components, and not for
finished products.
Example:
A screw manufacturer makes screws in his own plant. However, the screws are packed by an
external service provider – a subcontractor. The screws are sent to the latter, who duly packs
them and returns the packed screws to the screw manufacturer.
In planning with a source location, a purchase requisition is created at the plant, providing a
source of supply relevant for subcontracting, for the supplier (source location) who acts as a
subcontractor.
You can make use of this scenario if you work with several subcontractors or if you allow both
in-house manufacture and procurement on a subcontracting basis for a product.
Prerequisites
Data in SAP S/4HANA
Data in PP/DS
After the subcontractor source of supply has been chosen, PP/DS carries out the following
activities:
Using the function SC Stock Monitoring for vendor, you can create either a transfer posting or a
delivery for the necessary subcontracting components.
The transfer posting increases the stock of material provided to the subcontractor and reduces the
stock in the plant. The stock changes are transferred to PP/DS.
Prerequisites
Data in SAP S/4HANA
Process
Planning in PP/DS
Planning in the plant (target location)
In automatic or interactive planning, a subcontracting PDS is determined as the source of supply
to cover a product requirement (end product).
For this requirement, an external procurement order (receipt), in other words, a schedule line for
the scheduling agreement item (category SchLne) is created in the plant.
This receipt generates a requirement (SchAgrReq) which in turn creates a receipt
(SubPurchReqs) in the subcontracting planning segment.
The system automatically creates dependent requirements (of the category DepReq) for
subcontracting components. Depending on the location type of the transportation lane of the
subcontracting components, stock transfer reservations (of the category StkTrfRes) are generated
if you provide components, or purchase requisitions are generated, if another vendor delivers the
components to the subcontractor.
Create releases in PP/DS
Scheduling agreement releases (operative delivery schedules or forecast/delivery schedules) are
then generated and output in PP/DS for these schedule lines. (See Creating Scheduling
Agreement Releases and Outputting Scheduling Agreement Releases).
The scheduling agreement schedule lines are transferred to the SAP S/4HANA system when the
releases are created as output. Here, BOM explosion is carried out, on the basis of the SAP
S/4HANA BOM.
Send subcontracting components in SAP S/4HANA to the subcontractor
Transfer posting of the subcontracting components takes place according to the SAP S/4HANA
subcontracting process.
Using the function SC Stock Monitoring for Vendor, you can create either a transfer posting or a
delivery for the necessary subcontracting components. Because this delivery is not MRP-
relevant, it does not appear in PP/DS.
The transfer posting increases the stock of material provided to the subcontractor and reduces the
stock in the plant. The stock changes are transferred to PP/DS.
Post goods receipt for the end product in SAP S/4HANA
You receive the end product from your subcontractor. You post goods receipt in SAP S/4HANA.
At the same time, goods issue for the subcontracting components at the subcontractor’s plant is
posted. The stock of material provided to the subcontractor is reduced accordingly.
The data is automatically transferred to the PP/DS system. In PP/DS the stock of the end product
increases, the stock of subcontracting components decreases and the schedule line and release are
reduced/canceled out.
If the Scheduling Agreement is planned in S/4 HANA and not in PP/DS, then the orders created
in PP/DS differs.
Process
After the subcontractor source of supply has been chosen, PP/DS carries out the following
activities:
Using the function SC Stock Monitoring for Vendor, you can create either a transfer posting or a
delivery for the necessary subcontracting components.
The transfer posting increases the stock of material provided to the subcontractor and reduces the
stock in the plant. The stock changes are transferred to PP/DS.
For example, a firm sells handheld devices in the U.S.A. However, it does not manufacture them
itself, but has the entire production carried out by a subcontractor in Asia. The components for
the handheld device, such as the housing, and so on, are procured from an external supplier who
is likewise located in Asia.
In the normal form of subcontracting, the Asian supplier would deliver the components to the
plant in the U.S.A. The latter would then send them back to Asia – to the subcontractor. To avoid
this unnecessary detour, the component supplier can send the components directly to the
subcontractor.
Through third-party provision of materials in external procurement, you can now replicate this
process in the SAP system.
In PP/DS, third-part provisioning is enabled by use of a transportation lane for the components
that are to be procured externally between the supplier who is to provide the components (start
location) and the subcontractor (destination location) to manufacture the handheld devices. This
transportation lane refers to the external procurement relationship.
Data in PP/DS
You carry out automatic planning or interactive planning for your product requirement.
Depending on the planning type, either the system determines a vendor as an allowed source of
supply, or you choose a source manually.
After the source of supply has been chosen, PP/DS carries out the following activities:
• It generates an external procurement order Subcontracting Purchase Requisition in
ATP category SP. The order contains the subcontractor as the source of supply.
• The system determines a valid subcontracting PDS in the subcontractor location and
uses it to generate an in-house-production order for the ordered product in the
subcontractor location.
• It plans the subcontracting components for the in-house production order at the
subcontractor location and carries out a source determination process there:
▪ If a transportation lane from the plant to the subcontractor exists, the system creates
stock transfer reservations. These are transferred to SAP S/4HANA.
▪ If a transportation lane from supplier to subcontractor exists, the system creates a
purchase requisition containing the supplier as the source of supply.
At the same time the goods receipt is posted, the goods issue for the subcontracting components
provided to the subcontractor is posted. The stock of material provided to the subcontractor is
reduced accordingly.
You can make use of this scenario if you are collaborating with just one subcontractor or if you
allow just procurement on a subcontracting basis for a product.
Prerequisites
Data in SAP S/4HANA
The subcontracting PDS will now contain information of the production version and purchase
info record. This can be visualized through transaction /sapapo/curto_simu. On selection of a
subcontracting PDS, an option Extr. Proc. Detail is available which displays the corresponding
external procurement relationship (purchase info record).
The system plans in the destination location if no location-specific product master record exists
for the ordered product (e.g. packed screws) for the source location.
Data in PP/DS
• Production data structure: A subcontracting PDS is generated in PP/DS for the end
product at the plant where the components are also present at the plant.
Process Flow
Subcontracting without a source location takes place as follows:
• In the planning run, PP/DS determines the subcontracting PDS as the source of supply for a
product requirement. PP/DS generates an order (the subcontracting requisition) within the
destination location (your plant).
A subcontracting requisition, creates requirements for the subcontracting components
(materials provided to the subcontractor).
• The subcontracting components for the subcontracting requisition order are then planned in
PP/DS. However, the subcontracting components are MRP-relevant in your own plant - not
(as in the case of subcontracting with a source location) at the subcontractor's site.
• The subcontracting requisition is converted into a subcontract order. A subcontracting
purchase order is created in PP/DS.
• Postings are made transferring the subcontracting components from "plant stock" to "stock
of material provided to vendor" (subcontracting stock/stock with subcontractor) in the SAP
S/4HANA system. This "stock of material provided to the subcontractor" is MRP-relevant in
your own plant.
• In the SAP S/4HANA system, the goods receipt is posted against the subcontract order and
the data transferred to PP/DS. There the PO quantity is reduced by the GR quantity, the
subcontracting components are retroactively booked out of stock of material provided to
subcontractor, and the stock of the ordered product increases.
Prerequisites
• In SAP S/4HANA, you have assigned the relevant production versions to the subcontracting
info record.
• Send the PDS to PP/DS using transaction CURTOADV_CREATE, choose Absolute
Transfer and then choose the option Including Subcontracting, or Subcontracting Only or
Subco without source location.
• Subcontracting with multiple production versions is supported.
Features
Each of the multiple production versions is available as a separate source of supply
(Subcontracting PDSs).
Determination of low-level code in subcontracting
scenarios
The determination of low-level code for a SAP S/4 HANA subcontracting scenario is as follows.