Sigma DCD230 Manual

Part.
Door system
ELCOM Ctrl. No. ELCOM-PA-02-1
FOD Page 1/15
Overseas Support Team
Part Application Instruction Date Jun. 2005
Index
1. DCD-23X PCB _________________________________________________________ 2

1.1. Application _____________________________________________________________ 2
1.2. Feature _________________________________________________________________ 2
1.3. I/O display ______________________________________________________________ 2
1.4. DCD-23X PCB detail _____________________________________________________ 3
2. Parameter_____________________________________________________________ 7
3. Annunciator __________________________________________________________ 12
3.1. Annunciator mode ______________________________________________________ 12
3.2. Annunciator instruction __________________________________________________ 12

Part. Door system
FOD Page 2/15
1. DCD-23X PCB
1.1. Application
SAV1, SBD1 and SED1 door system
1.2. Feature
a. Power: Single phase - AC110V
b. Size: 220×165×1.6T - 2 layers
c. Door SPEC and inverter adjustment through SVC tool kit or DOA-100 PCB
d. OS program download through PDA instead of ROM change.
1.3. I/O display

It requires an adjustment tool to change or adjust some data that is related to door type and
speed.
a. SVC Tool kit
a) SVC tool kit is mainly used for DCD-230 PCB adjustment
b) It has a strong quality against electric noise.
b. DOA-100 PCB
a) It can be also used to DCD-230 PCB for adjustment.
SVC Tool Kit DOA-100 PCB

Part. Door system
FOD Page 3/15
1.4. DCD-23X PCB detail

a. Outlook
PJ3 CONN. PJ1 CONN.
LED
CN1
CONN
(ANN)
J6 CONN
(SAV1 PHOTO)
JN2 CONN.
JN1 CONN
ST CONN
(PDA connection, DCD-230 ONLY) PJ2
H/B
SBD
SAV
< Detail of LED >

Part. Door system
FOD Page 4/15
b. Connector comparison
Connector
Description DCD-221 DCD-212 Remark
Of DCD230
No, 8, 17 is power line
PJ1/PJ3 Power, I/O PJ1/PJ3 PJ1/PJ3
in SAV1
PJ2 DOOR MOTOR PJ2 PJ2
JN1 CLS/OLS SWITCH N/A JN1
JN2 Rotary Encoder N/A JN2 SBD1,SED1
PJ6 PHOTO SENSER PJ6 N/A SAV1
CN1 SVC TOOL N/A N/A
ST PDA N/A N/A DCD-230 ONLY

Note PJ1) In case PJ6 cable is connected, system works as SAV1 mode. Else if it is
not connected. Door system works as SBD1 mode.
c. LED comparison
LED DCD-221 DCD-212 DCD-23X
ON : OPEN command signal triggered
OPEN LD2 LD2
OFF : OPEN command signal unable
ON : CLOSE command signal triggered
CLOSE LD3 LD3
OFF : CLOSE command signal unable
ON : OLS / CLS signal is detected
OLS/CLS LD7 LD5
OFF : OLS / CLS signal is not detected
ON : Normal working is possible
SAFE-OK LD4 LD4
OFF : An error has occurred
WDT LD1 LD6 N/A
DC-OK LD6 LD7 LED9 ON : DC-LINK Power input
OC N/A LD1 N/A
TRIP N/A N/A ON : An error has occurred
SAV N/A N/A ON : SAV1 DOOR TYPE
SBD N/A N/A ON : SBD1,SED1 DOOR TYPE
H/B N/A N/A Blinking : CPU working normally

Part. Door system
FOD Page 5/15
d. Speed adjustment
a) Speed pattern according to each fluent data (Close)
Close Direction
Speed Profile(CL)
Speed(Hz)
CL ACC Time CL DEC Time
CL Run Hz S-CL4
S-CL1 S-Curve
S-CL2
CL End Hz S-CL3
CL Start Hz
CL Creep Hz
Time
CL ACC Time * (1+S/50) CL DEC Time * (1+S/50)
Position OLS CL Start Pos CL Creep Pos SES Pos CLS
Area Start Zone Running Zone Creep Zone SES Zone
b) Speed pattern according to each fluent data (Open)
Open Direction
Speed Profile(OP)
Speed(Hz)
OP ACC Time OP DEC Time
OP Run Hz S-OP4
S-OP1 S-Curve
S-OP2
S-OP3
OP Start Hz
OP Creep Hz
OP End Hz
Time
OP ACC Time * (1+S/50) OP DEC Time * (1+S/50)
Position CLS OP Start Pos OP Creep Pos OLS
Area Start Zone Running Zone Creep Zone

Part. Door system
FOD Page 6/15
e. Examples
a) In case it requires faster close in deceleration term. (Creep)
(a) Connect the SVC-TOOL, and key in ‘A22E’.
(b) Key in ‘0’ repeatedly to move ‘S[04]’.
(c) Check current data and key in ‘AAE’.
(d) Input data that is calculated as ‘current data –50 ’.
(e) Key in ‘FFFF’ to exit from S menu.
(f) Key in ‘A32E’ to enter F menu
(g) Move to ‘F[01]’ menu
(h) Key in ‘AAE’ and ‘1E’ in sequence to save new data.
b) Adjustment sample.
No. Occasion Adjustment fluent Action Remark
Repeats open and close

1 S[31]SES Pos 50 ↑
(Safety Shoe is not ignored)
S[04]CL Creep Pos 50 ↑

2 Slam at full of door close
S[06]CL Creep Hz 0.2 ↓
S[04]CL Creep Pos 50 ↑
3 Fast door close S[06]CL Creep Hz 0.2 ↓
S[03]CL Run Hz 0.2 ↓
S[09]OP Run Hz 0.2 ↓
4 Slam at full of door open S[16]OP Dec Time 0.1 ↑
S[11]OP Creep Hz 0.1 ↓

Part. Door system
FOD Page 7/15
c) Data adjustment for SAV1 –DCD230 door system application

(a) Connect the SVC-TOOL to CN1 of DCD230 PCB, and key in ‘A22E’. (S Menu)
(b) Input the following data.
(c) Input ‘FFFF’ to exit from S Menu.
(d) Key in ‘A32E’. (F Menu)
(e) Input the following data.
(f) Move to ‘F[01]’ Menu.
(g) Key in ‘AAE’ and ‘1E’ in sequence to save new data.
Door CMD Move Menu Description SAV1 Value Default
SAV1 CO A32E 0 F02 Door Type 0 1

A22E 8 S31 SES POS 14 3
SAV1 2S A32E 0 F02 Door Type 0 1
A32E BBB / 20E F20 DC Brake 10 5
A22E 0/0 S03 Close Run Hz 11 20
0 S04 Close Creep Pos 13 14
0 S05 Close Creep Hz 2 1.7
0 S06 Close End Hz 2 2
0/0/0 S09 Open Run Hz 20 15
0/0 S26 Reopen Dec Time 0.1 0.3
0/0/0/0/0 S31 SES POS 14 3
2. Parameter
The parameter is consists of 5 group formula. The parameters of ‘F’ and ‘S’ group are mainly
handled for adjustment.
Change
Group No Name Default Min. Max. Unit Description under
operation
Inverter operation status. Display group
D 01 Output voltage - 1 - V
D 02 Output current - 0.01 - A
D 03 Output Hz - 0.1 - Hz
D 04 S/W Version - 0 - -
D 05 Main Loop Time - 0 - - 1= 100sec.
D 06 1msec Loop - 0 - - 1= 100sec
Time
D 07 Open Time - 0.1 - sec Door Open
time
D 08 Close Time - 0.1 - sec Door Close
time
D 09 Frequency order - 0.1 - Hz
D 10 DC Link volts. - 1 - V DC Link
voltage
D 11 Encode value - - - -
Part. Door system
FOD Page 8/15
D 12 Encoder - - - -
value(10000 )
Door setting group - Parameters that define door operation pattern.

S 01 Close start 0 3000 -
position
S 02 Close initial Hz 0.0 MaxFreq Hz
S 03 Close run Hz 0.0 MaxFreq Hz
S 04 Close Creep 30000 -
start position
S 05 Close Creep Hz 0.0 MaxFreq Hz
S 06 Close maintain 0.0 MaxFreq Hz
Hz
S 07 Open start 0 3000 -
position
S 08 Open initial Hz 0.0 MaxFreq Hz
S 09 Open Run Hz 0.0 MaxFreq Hz
S 10 Open Creep start 30000 -
position
S 11 Open Creep Hz 0.0 MaxFreq Hz
S 12 Open maintain 0.0 MaxFreq Hz
Hz
F 13 Close 0.1 30.0 sec
acceleration time
F 14 Close 0.1 30.0 sec
deceleration time
F 15 Open 0.1 30.0 sec
acceleration time
F 16 Open 0.1 30.0 sec
deceleration time
S 17 S-CL1 0.0 50.0 %
S 18 S-CL2 0.0 50.0 %
S 19 S-CL3 0.0 50.0 %
S 20 S-CL4 0.0 50.0 %
S 21 S-OP1 0.0 50.0 %
S 22 S-OP2 0.0 50.0 %
S 23 S-OP3 0.0 50.0 %
S 24 S-OP4 0.0 50.0 %
S 25 Reopen 0.1 30.0 sec
acceleration time
S 26 Reopen 0.1 30.0 sec
deceleration time
S 27 OLS Volts 1 0.0 50.0 %
S 28 OLS Volts 2 0.0 50.0 %
S 29 CLS Volts 1 0.0 50.0 %
S 30 CLS Volts 2 0.0 50.0 %
S 31 SES position 0 10000 -
Part. Door system
FOD Page 9/15
Inverter setting group - The inverter operation parameter and factory set parameter
F 01 Init Mode 0 0 2 0 : None of change.
1 : Parameter saving
2 : Parameter initialize
F 02 System Type 1 0 1 - 0 : SAV
1 : SBD,SED
F 03 Entrance width 6.5 0.0 MaxFreq Hz
search frequency
F 04 Compensation of 50.0 200.0 %
CL term 1 volts
CL term 2 volts
CL term 3 volts
CL term 4 volts
CL term 5 volts
CL term 6 volts
CL term 7 volts
OP term 1 volts
OP term 2 volts
OP term 3 volts
OP term 4 volts
OP term 5 volts
OP term 6 volts
OP term 7 volts
ROP acc. volts
ROP dec. volts
F 20 DC Brake value 1.0 30.0 %
F 21 Cmd In Filter 5 0 100 -
F 22 Pos In Filter 5 0 100 -
F 23 Door Enc 2000.0 0.0 30000.0 -
F 24 SED Init 100 0 1000 -
F 25 Soft Lock 100.0 0.0 200.0 -
F 26 Direction order 0 0 1 -
F 27 Run Src 0 0 1 -
F 28 Stop Mode 0 0 1 -
F 29 Start Freq 0.5 0.5 10.0 Hz
F 30 Max Freq 20.0 0.0 300.0 Hz
Part. Door system
FOD Page 10/15
F 31 Base Freq 20.0 0.0 300.0 Hz

F 32 Base V 95 60 150 V
F 33 Vout Gain 100.0 0.0 150.0 %
F 34 Boost Qty 15.0 0.0 50.0 %
F 35 Boost Hz 50.0 0.0 100.0 %
F 36 Asr P Gain 70 0 1000 -
F 37 Asr I Gain 30 0 1000 -
F 38 Restart Mode 0 0 1 -
F 39 Restart OK Time 1.0 0.3 25.0 sec
F 40 Restart Delay Time 1.0 100.0 sec
F 41 ETH Level
F 42 Overload limit
mode
F 43 Overload limit
level
F 44 Overload limit
constant
F 45 Switching
frequency
F 46 Motor standard
current
F 47 Motor Pole
F 48 Standard slip
F 49 Predict auto
constant
F 50 Motor I0
F 51 Motor R1
F 52 Motor R2
F 53 Motor L
F 54 Motor Lsigma
Error status display group

T 01 Error type - - - -
T 02 Output frequency - - - Hz
in error
T 03 Output current in - - - A
error
T 04 DC Link volts in - - V
error
T 05 Previous 1 error - - - -
type
T 06 Previous 1 in - - Hz
error output
frequency
T 07 Previous 1 in A
error output
current
Part. Door system
FOD Page 11/15
T 08 Previous 1 in V
error DC link
Volts.
T 09 Previous 2 error - - - -
type
T 10 Previous 2 in Hz
error output
frequency
error output
current
error DC link
Volts.
T 13 Previous 3 error
type
T 14 Previous 3 in Hz
error output
frequency
error output
current
error DC link
Volts.
T 17 Error count
Part. Door system
FOD Page 12/15
3. Annunciator
3.1. Annunciator mode
MAIN MODE SUB MODE Resetting
Classification
MAIN MODE KEY Input SUB MODE KEY Input KEY Input
Address INC 0
Status display Inverter operation A23E Address DEC 8 FFFF
Address Input BBB

Address INC 0
Address DEC 8
Door type set group A22E Address Input BBB FFFF

PROTECTION
AAE
release
Data Input xxE
Adjustment
Address INC 0
Address DEC 8
INV set group A32E Address Input BBB FFFF

PROTECTION
AAE
release
Data Input xxE
Address INC 0
Error scan Error display A41E Address DEC 8 FFFF
Address Input BBB
3.2. Annunciator instruction

a. Initial screen of annunciator
a) Preparation
Connect SVC-tool kit or DOA-100 PCB to CN1 of DCD23X PCB.
b) Screen check
(a) Key in ‘0000’. And wait 3 seconds for normal displaying.
(b) If it does not display normal, input ‘FFFF’. And input ‘0000’ again.
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16

R1 S B D o c n h o c e [ 0 0 ]
R2 V : 1 1 V I : 0 . 0 A
R3 F : 0 . 0 H z
R4 V e r : 0 . 5 K :
Part. Door system
FOD Page 13/15
b. Initial screen:
a) Screen check
It displays current door type:
(a) SBD: SBD1 or SED1 door mode ( Applied commonly)
(b) SAV: SAV1 door mode
b) ‘ocnh’ : door signal input check.( Capital letter : The signal has occurred)
(a) ‘O’/’o’ : OPEN
(b) ‘C’/’c’ : CLOSE
(c) ‘N’/’n/ : NUDGE
(d) ‘H’/’h’ : HCL
c) ‘oce’ : Output check ( Capital letter : The output is activated)
(a) ‘O’/’o’ : OLS
(b) ‘C’/’c’ : CLS
(c) ‘E’/’e’ : Door error
d) ‘V: 11V’
Voltage that is supplied to motor from inverter
e) ‘I: 0.0A’
Current that is supplied to motor from inverter
f) ‘F: 0.0Hz’
Frequency of voltage and current that supply to motor from inverter
c. Displays of inverter operation status (A23E- D display) and error (A41E- T display)
a) Key in A23E
R1 S B D o c n h o c e [ 0 0 ]
R2 V : 1 1 V I : 0 . 0 A
R3 F : 0 . 0 H z
R4 V e r : 0 . 5 K : A 2 3 E
b) Inverter status is displayed (D[01] screen, But if “A41E’ is inputted, T[01] screen is
displayed)
R1 S B D o c n h o c e [ 0 0 ]
R2 D [ 0 1 ] O u t V D i s p
R3 D A T A : l I V
R4 K :
* The displayed data is decimal value.
Part. Door system
FOD Page 14/15
c) Address increment/ decrement

‘0’ : Higher address rather than current address
‘8’ : Lower address rather than current address
d) Address change
‘BBB’ : Skip to other address
Input ‘BBB’ and input address to go.
Ex)D[01]⇒D[10]
Input ‘BBB’ and ‘10E’. then it displays D[10]
R1 S B D o c n h o c e [ 0 0 ]
R2 D [ 0 1 ] O u t V D i s p
R3 D A T A : l I V
R4 K : B B B
e) Mode cancellation: ‘FFFF’
f) Menu access of ‘A41E’ is same as ‘A21E’.
d. Door control setting(A22E -S screen) and Inverter control setting(A32E – F screen)

a) Key in ‘A22E’
R1 S B D o c n h o c e [ 0 0 ]
R2 V : 1 1 V I : 0 . 0 A
R3 F : 0 . 0 H z
R4 V e r : 0 . 5 K : A 2 2 E
b) Then, the information of door status is displayed (S[01] screen, If ‘A32E’ is inputted,
F[01] screen is displayed)
R1 S B D o c n h o c e [ 0 0 ]
R2 S [ 0 1 ] l n i t M o d e
R3 D A T A : 0
R4 K :
* The displayed data is decimal value.
c) Address increment/ decrement
‘0’ : Higher address rather than current address
‘8’ : Lower address rather than current address
Part. Door system
FOD Page 15/15
d) Address change
‘BBB’ : Skip to other address
R1 S B D o c n h o c e [ 0 0 ]
R2 S [ 0 1 ] O u t V D i s p
R3 D A T A : 0
R4 K : B B B
e) Data protection removing and new data inputting
(a) Data protection removing
R1 S B D o c n h o c e [ 0 0 ]
R2 S [ 0 1 ] O u t V D i s p
R3 D A T A : 0
R4 K : A A E
(b) New data inputting
R1 S B D o c n h o c e [ 0 0 ]
R2 S [ 0 1 ] O u t V D i s p
R3 D A T A : 0
R4 N e w : K : 0 3 E
The new data is decimal value with 2 digits.

In case new data has a decimal point, key in ‘A’ instead of ‘.’.
Example) 0.8E : 0A8E
(c) After data modification,
input ‘FFFF’ and input “A32E”
and input “AAE” and input “1E” in F[01] screen to save in flash
f) Mode cancellation: ‘FFFF’

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Part.

1. DCD-23X PCB _________________________________________________________ 2

1.2. Feature _________________________________________________________________ 2

1.3. I/O display ______________________________________________________________ 2

1.4. DCD-23X PCB detail _____________________________________________________ 3

3.2. Annunciator instruction __________________________________________________ 12

1.3. I/O display

SVC Tool Kit DOA-100 PCB

1.4. DCD-23X PCB detail

< Detail of LED >

JN1 CLS/OLS SWITCH N/A JN1

JN2 Rotary Encoder N/A JN2 SBD1,SED1

PJ6 PHOTO SENSER PJ6 N/A SAV1

CN1 SVC TOOL N/A N/A

ST PDA N/A N/A DCD-230 ONLY

DC-OK LD6 LD7 LED9 ON : DC-LINK Power input

OC N/A LD1 N/A

TRIP N/A N/A ON : An error has occurred

SAV N/A N/A ON : SAV1 DOOR TYPE

SBD N/A N/A ON : SBD1,SED1 DOOR TYPE

H/B N/A N/A Blinking : CPU working normally

Area Start Zone Running Zone Creep Zone SES Zone

b) Speed pattern according to each fluent data (Open)

Area Start Zone Running Zone Creep Zone

Repeats open and close

S[04]CL Creep Pos 50 ↑

S[04]CL Creep Pos 50 ↑

3 Fast door close S[06]CL Creep Hz 0.2 ↓

S[03]CL Run Hz 0.2 ↓

S[09]OP Run Hz 0.2 ↓

4 Slam at full of door open S[16]OP Dec Time 0.1 ↑

S[11]OP Creep Hz 0.1 ↓

c) Data adjustment for SAV1 –DCD230 door system application

Door CMD Move Menu Description SAV1 Value Default

SAV1 CO A32E 0 F02 Door Type 0 1

Door setting group - Parameters that define door operation pattern.

F 31 Base Freq 20.0 0.0 300.0 Hz

Error status display group

Address Input BBB

Door type set group A22E Address Input BBB FFFF

INV set group A32E Address Input BBB FFFF

3.2. Annunciator instruction

C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16

c) Address increment/ decrement

d. Door control setting(A22E -S screen) and Inverter control setting(A32E – F screen)

The new data is decimal value with 2 digits.

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