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User Manual
www.saj-electric.com
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Preface
Thank you for choosing an SAJ hybrid solar inverter. We are pleased to
provide you with first-class products and exceptional service.
This manual includes information for installation, operation, maintenance,
trouble shooting and safety. Please follow the instructions of this manual
so that we can ensure delivery of our professional guidance and
wholehearted service.
Customer-orientation is forever our commitment. We hope this document
proves to be of great assistance in your journey for a cleaner, greener
world.
Please check for the latest version at www.saj-electric.com
Zero-Carbon Innovator
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Content
Preface .................................................................................................... - 1 -
Chapter 1 Safety Precautions .............................................................. - 4 -
1.1 Scope of Application ............................................................................... - 4 -
1.2 Safety Instructions ................................................................................... - 4 -
1.3 Target Group............................................................................................ - 5 -
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DANGER
· DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
· WARNING indicates a hazardous situation which, if not avoided, can result in death or
serious injury or moderate injury.
CAUTION
· CAUTION indicates a hazardous condition which, if not avoided, can result in minor or
moderate injury.
NOTICE
· NOTICE indicates a situation that can result in potential damage, if not avoided.
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regulations contained in this manual can install, maintain and repair the inverter.
Operators must be aware of the high-voltage device.
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Chapter 2 Preparation
DANGER
· There is possibility of during to electrical shock and high voltage.
· Do not touch the operating component of the inverter, it might result in burning or death.
· To prevent risk of electric shock during installation and maintenance, please make sure
that all AC and DC terminals are plugged out.
· Do not touch the surface of the inverter while the housing is wet, it might lead to electrical
shock.
· Do not stay close to the inverter while there are severe weather conditions including storm,
lighting, etc.
· Before opening the housing, the SAJ inverter must be disconnected from the grid and PV
generator; you must wait at least five minutes to let the energy storage capacitors fully
discharged after disconnecting from power source.
WARNING
·The installation, service, recycling and disposal of the inverters must be performed by
qualified personnel only in compliance with national and local standards and regulations.
·Any unauthorized actions including modification of product functionality of any form may
cause lethal hazard to the operator, third parties, the units or their property. SAJ is not
responsible for the loss and these warranty claims.
·The SAJ inverter must only be operated with PV generator. Do not connect any other
source of energy to the SAJ inverter.
·Be sure that the PV generator and inverter are well grounded in order to protect properties
and persons.
CAUTION
·The inverter will become hot during operation. Please do not touch the heat sink or
peripheral surface during or shortly after operation.
·Risk of damage due to improper modifications.
·Risk of damage due to improper modifications.
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NOTICE
·Public utility only.
·The PV inverter is designed to feed AC power directly to the public utility power grid; do
not connect AC output of the inverter to any private AC equipment.
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NOTICE, danger!
This is directly connected with electricity generators and public grid.
Without Transformer
This inverter does not use transformer for the isolation function.
Security Certificate
The inverter complies with European product safety instructions.
CE Mark
Equipment with the CE mark fulfills the basic requirements of the Guideline
Governing Low-Voltage and Electro-magnetic Compatibility.
SAA Mark
The inverter complies with the requirement of Equipment and Product Safety Act in
Australia.
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CQC Mark
Equipment standard with China Quality Inspection Center safety directive.
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The Sunfree inverters change the DC generated by solar panels into AC which is in
accordance with the requirements of public grid and send the AC into the grid,
Reduce the load pressure of the grid.
When the grid failure, provide 230V AC source to supply important loads,
achieve off-grid backup power supply function.
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C
Sunfree 4K/5K/4K-HC/5K-HC
Figure 3.2 Dimensions of Sunfree series Products
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3.4 Datasheet
Sunfree 4K/5K specification sheet
MODEL Sunfree 4K Sunfree 5K
DC Input Data
Max. PV Array Power [W] 4200 5200
Maximum PV Array Open Circuit Voltage [v] 580
MPPT Range @ Operating Voltage [v] 90~550
Start Voltage [v] 120
Min. DC Voltage [v] 80
Max. DC Input Current PV1/PV2[A] 11 / 11
Number of DC Connection/MPPT Tracker
2/2
Number
DC Switch Integrated
Battery Data
Battery Type Li-ion battery / Lead-acid battery
Battery Voltage/Range of Voltage [v] 48 / 42~58
Maximum/Rated Charge Current [A] 50 / 50
Min. Battery Capacity [AH] 100
3-Stage Adaptive With Maintenance / 3-Stage
Charging Curve
Adaptive With Maintenance
Grid-Tie Operation
Rated Output Power [W] 36801 / 4000 4600² / 5000
Rated Output Current [A] 16 / 17.4 20 / 21.7
Rated Grid voltage/Range [v] 220V,230V,240V / 180V~280V
Rated Grid Frequency / Range [Hz] 50Hz / 60 Hz ± 5 Hz
Power Factor >0.99
Total Harmonic Distortion (THDi) <3%
AC Output Data
Rated Output Power 36801W/ 4000VA 4600²W/ 5000VA
AC Voltage Regulation [v] 230 ± 1%
Rated Output Frequency Regulation [Hz] 50 ± 0.02
Total Harmonic Distortion (THDi) <5%(non-linear load);<3%(Linear load)
Overload(Batt. Mode) 6000VA(150% 10s) 7500VA(150% 10s)
Overload(Grid. Mode) 6000VA(150% 1min) 7500VA(150% 1min)
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Efficiency
Max. Efficiency 97.60%
Euro Efficiency 97.00%
MPPT Adaptation Efficiency >99.5%
Protection
AC Short Circuit Protection Integrated
Overload Protection Integrated
DC Voltage High/Low Protection Integrated
AC Voltage High/Low Protection Integrated
AC Frequency High/Low Protection Integrated
High Temperature Protection Integrated
Anti-islanding protection Integrated
Valley Peak Period Selection Integrated
Interface
PV Connection Type MC4/H4
Battery Connection Type Terminal Block
AC Connection Type Terminal Block
Display LCD
RS485*2& RS232(Integrated)
;Wi-Fi / GPRS /
Communication
Ethernet(Optional)
General Data
Topology Transformerless
Protection Degree IP65
Ambient Temperature Range -25~60℃(45~60℃ derating)
Relative humidity 0~100%(No Condensing)
Max. Operating Altitude 2000m
Noise emision <25dB
Cooling method Nature convection
Dimensions(W×H×D) 470mm*470mm*200mm
Weight 30kg
Certification CE & VDE & SAA
Standard Warranty 5 Years
1.Meet the grid standard that AC current per phase not exceeding 16A.
2.Meet the VDE - ARN - N 4105 that biggest apparent power of single-phase is 4600 VA.
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DANGER
· Dangerous to life due to potential fire or electricity shock.
· Do not install the inverter near any inflammable or explosive items.
· This inverter will be directly connected with HIGH VOLTAGE power generation device;
the installation must be performed by qualified personnel only in compliance with national
and local standards and regulations.
NOTICE
· This equipment is suit for the pollution degree II.
· Inappropriate or the harmonized installation environment may jeopardize the life span of
the inverter.
· Installation directly exposed under intensive sunlight is not recommended.
· The installation site must be well ventilated.
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A B C D E
F G H I
Table 4.1 Assembly Parts List
A Inverter 1 Set
B Rear Panel 1 Piece
C DC Connector 2 Pair
D M6×50 hex head screw 3 Piece
E Expansion tube 3 Piece
M5×12 hex head screw
F 2 Piece
and gasket
G AC connector 1 Piece
H H4 Splitter 1 Piece
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(1) The equipment employs natural convection cooling, and it can be installed
indoor or outdoor.
(2) Please install the equipment under the guidance of Figure4.1. Vertical
installation on floor level is recommended. Mount vertically or tilted backwards by
max. 15°. Never install the inverter tilted forwards, sideways, horizontally or
upside down.
(3) Install the inverter at eye level for convenience when checking the LCD display
and possible maintenance activities.
(4) When mounting the inverter, please consider the solidly of wall for inverter,
including accessories. Please ensure the Rear Panel tightly.
Before installation, make sure that the wall has enough strength to hold the screws
and bear the weight of the equipment, Please make sure the equipment is installed
properly.
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30CM
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260
Ø8
100
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Carefully mount the inverter to the rear panel as shown in Figure 4.6, Make sure
that the rear part of the equipment is closely mounted to the rear panel.
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DANGER
· Dangerous to life due to potential fire or electricity shock.
· When power-on, the equipment should in conformity with national rules and regulations.
· The direct connection between the inverter and high voltage power systems must be
operated by qualified technicians in accordance with local and national power grid standards
and regulations.
WARNING
· When the photovoltaic array is exposed to light, it supplies a DC voltage to the inverter.
NOTICE
·Electrical connection should in conformity with proper stipulations, such as stipulations for
cross-sectional area of conductors, fuse and ground protection.
·The overvoltage category on DC input port is II,on AC output port is III.
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Code Name
A Battery Plug Terminal
B RS485 & DRM Port
C RS232 /Wi-Fi Port
D DC Input
E DC Switch
F AC Output
G Backup Plug Terminal
Table 5.1 Specifications for Interface
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5.3.1 Open the waterproof cover, feed the AC cable through the AC
waterproof hole.
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5.4.4 Connect the AC connector to the equipment securely, ensuring the pins
are connected directly. Then the connection of AC cable is completed.
5.5 PV Connection
Cross-sectional Area of Cables(mm²) Outside Diameter of the
Scope Recommended Value Cables(mm)
4.0-6.0 4.0 4.2~5.3
Table5.3 Recommended Specifications of DC Cables
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NOTICE
· Please place the connector separately after unpacking in order to avoid confusion for
connection of cables.
· Please connect the positive connector to the positive side of the solar panels, and connect the
cathode connector to the cathode side of the solar side. Be sure to connect them in right position.
Connecting Procedures:
(1)Tighten the lock screws on positive and cathode connector.
(2)Use specified strip tool to strip the insulated enclosure of the positive and
cathode cables with appropriate length.
(3)Feed the positive and cathode cables into corresponding lock screws.
(4)Put the metal positive and cathode terminals into positive cable and cathode
cable whose insulated enclosure has been stripped, and crimp them tightly with a
wire crimper. Make sure that the withdrawal force of the pressed cable is bigger than
400N.
(5)Plug the pressed positive and cathode cables into relevant insulated enclosure,
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a“click” should be heard or felt when the contact cable assembly is seated correctly.
(6)Fasten the lock screws on positive and negative connectors into corresponding
insulated enclosure and make them tight.
(7)Connect the positive and cathode connectors into positive and negative DC
input terminals of the inverter, a “click” should be heard or felt when the contact
cable assembly is seated correctly.
1. Connection Port
NOTICE
· Before insert the connector into DC input terminal of the inverter, please make sure that the DC
switch of the inverter is OFF.
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5.6.1 Open the waterproof cover, then feed the battery cable through the AC
waterproof hole.
5.6.2 Fixing the battery cable on the battery’s copper terminal by positive and
negative in order.
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(1) RS232 connect with Wi-Fi module, please reference Wi-Fi user manual.
(2) RS232 connect with Ethernet module, please reference Ethernet user manual.
(3) RS232 connect with GPRS module, please reference GPRS user manual.
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5.7.3 Open the waterproof cover, pass the prepared communication cable
through each component, insert corresponding communication port, then
tighten the screws.
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A POWER
B FAULT POWER
C
FAULT
RUN RUN
ESC ENT
ESC ENT
D E F G
Object Description
Yellow LED light = Power - After the equipment is powered on, the yellow LED
A
light will go on
Red LED light = Error - The red LED light will go on when an Error occurs, it
B
will go off automatically after Errors are resolved
Green LED light = operation - The green LED light will flash when the equipment
C
is in normal operation.
F Down/Right Click
E Up/Left Click
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The inverter provides two buttons for inquiry of operational information and
parameters, these two buttons can be used repeatedly.
When the cursor selected the edit box, press ENT to edit status, set the target value
by pressing or . If Press time longer than 2 seconds, the value will decrease or
increase quickly. With the edit status, switching different value setting by pressing
ENT. Drop out of edit status by pressing ESC. With the edit status, switch different
edit box or button by pressing or .
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With user selected the edit box of Date, edit the system date by pressing ENT, and
switch to the setting of M/D/Y, set the target value by pressing or , drop out of
edit status by pressing ESC. Same operation as edit system time.
Note: With the cursor selected the edit box, appear dialog box to request setting
system time while press ESC. This dialog box prompt user not across the debugging
at first time running. LCD will display as below:
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With user selected the edit box of Battery Type, edit the battery species by pressing
ENT, switch the selected object by pressing or , drop out of edit status by
pressing ESC; Selected the edit box of Battery Capacity, set the battery capacity,
selected the edit box of Discharge, set the Battery discharge depth.
Note: With the cursor selected the edit box, appear dialog box to request setting
system time while press ESC. This dialog box prompt user not across set battery
data.
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Users can press "▼ " or"▲ " to select the correct country and press "ENT" button to
confirm the selection.
While a country contain several compliances, they will occur the next to this
country, as shown below:
LCD will show countries to selected, users could press or to move cursor
“>” , select correct country and press “ENT”.
If users can not fond out the corrsponding country,please stop the setting and
contact the after sales for confirmatior.
Note: With the cursor selected the edit box, appear dialog box to request setting
system time while press ESC. This dialog box prompt user set country grid
compliance, not across this step.
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If system running normally, main screen will show the power flowing illustration, as
show below.
If system running in different states, power flow illustration will switch as states. For
example, when in Off-grid state, cut off the Grid, the dynamic power flow arrow will
disappear. When no PV power, the PV dynamic power flow arrow will disappear.
When no load output, the load output dynamic power flow arrow will disappear.
In system main screen, user could press or to view chart.
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As above three figures, the power and daily generation, the figure show the PV,
loads or trading of Grid in all day long. E-Today representative the daily power
generation.
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In the figure above, show the PV input all days in this month.
In the figure above, show the daily output all days in this month.
In the figure above, show the daily input from Grid all days in this month.
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In the figure above, show the daily output from load all days in this month.
Figure 6.2.4-10 Monthly PV, trading with Grid, load consumption in this year
In the figure above, as show monthly power of PV, Grid(Trading power), and load
output. It also show the accumulate PV, Grid, and load power in this year in the right
of figure.
11.0 kWh
PV
10.0 E-Total
9.9 5.48kWh
8.8 Sell
7.7 E-Total
6.6 4.30kWh
Buy
5.5
E-Total
4.4 3.28kWh
3.3 Load
2.2 E-Total
1.1 4.46kWh
0 2016 2017 2018 2019 2020 2021 Year
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In the figure above, it shows the annual power of PV, Grid(trading power) and load
output in recent 6 years. It also show the finally accumulate power of PV, Grid, and
load power in this year in the right of figure.
With system interface status, user can back to system power flow main screen by
pressing ESC button. If pressing ENT button, main screen will occur the drop-down
menu, as show blow.
While the option has been selected, press ENT button to next interface. Figure below
shows the main edit interface that enter the ‘Graph’:
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If the menu option has the second menu interface, it will appear by press the ENT
button. The figure below shows the second menu of “Setting”:
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The main edit interface, press or to select menu icon, as shown below:
By the main edit interface, press ESC button to back menu option selected status;
press ENT button to enter the subinterface of main menu icon. The figure below
shows the PV parameter while selected the PV panels:
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In the main edit interface, by selected inverter icon, press ENT button to show the
parameter of inverter’s running information:
In main edit interface, by selected Grid icon, press ENT button to show the
parameter of inverter’s output information:
In main edit interface, by selected battery icon, press ENT button to show the
parameter of inverter’s battery information. (The figure below shows the Li-ion
battery )
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In main edit interface, by selected load icon, press ENT button to show the
parameter of load’s output information.
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Selected the “Run-Info” in menu, press ENT to the second menu, then select “Error
Records”, press ENT to enter error and warning, as shown below:
Selected the “Setting” in menu, press ENT to the second menu, then select “Mode
Setting”, press ENT to enter the interface of choosing running mode, as shown
below:
With this mode, press or to switch Sell Energy Setup, AC Charge Setup, AC
DisCharge Setup.
To set up “Sell Energy Setup”, press or to switch Enable or Disable, as shown
below.
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To set up “AC Charge Setup” and “AC DisCharge Setup”, if not to add parameter,
the default will show no parameter, as shown below:
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In the alone parameter selected records, select “Workday” to choose working date,
press ENT to select or cancel, press ESC to return to previous interface, as shown
below:
Enable
Disable
Meter Addr: 1
OK
2016-09-16 18:26:31
Select “Setting” in menu, press ENT button to pull out the second menu, select
“Battery Setting” and press ENT button to enter battery parameter setup interface, as
shown below:
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Select “Setting” in menu, press ENT button to pull out the second menu, select
“System Setting” and press ENT button to enter system parameter setup interface, as
shown below:
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To change system password, enter the interface of changing system password, input
a new password, then can be changing the general admin’s password. System super
admin’s password is “658513”, can not be changed.
E.g select option of“Beep&Led Setting”.
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While occur error or warning in system, LCD will appear prompt box to show the
information about the error or warning. As shown below:
While occur error or warning, LCD will display the prompt box above, if system has
error alarm, the prompt box will appear and system beep will work, the status light
will become red all the time.
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In the interface of password input, press or to edit the password. ENT button for
entering edit status, press or again to input the password. ESC button for out of
edit status, select “OK” to enter next interface.
ENT button pressing time longer than 2s, LCD will appear prompt box of input load,
press ENT to confirm, inverter begin to enter loading status. As shown below:
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ESC button pressing time longer than 2s, LCD will appear prompt box of cutoff
load, press ENT to confirm, inverter begin to out of load. As shown below:
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By connecting the internet through a Wi-Fi module and uploading the data of the
inverter to server, users can monitor the operational information of the inverter by
web version web portal or mobile APP (please download the mobile APP from
SAJ’s official website) remotely.
By connecting the internet through a Ethernet module and uploading the data of the
inverter to server, users can monitor the operational information of the inverter by
web version web portal or mobile APP (please download the mobile APP from
SAJ’s official website) remotely.
By connecting the internet through a GPRS module and uploading the data of the
inverter to server, users can monitor the operational information of the inverter by
web version web portal or mobile APP (please download the mobile APP from
SAJ’s official website) remotely.
The equipment is equipped with an RS485 interface, RS485 can be connected to
battery manage system, while battery parameter of inverter match with the
communication protocol of battery manage system, inverter would obtain the data as
the protocol from battery manage system.
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and the grid, if the above mentioned are in normal, please contact
your distributor or phone SAJ.
Check the insulation resistance of the positive side and cathode
side of the solar panel; check whether the inverter is in wet
GFCI Error environment; check the grounding of the inverter. If the above
mentioned are in normal, please contact your distributor or phone
SAJ.
If this error exists always, please contact your distributor or phone
DCI Error
SAJ.
Check the insulation resistance of the positive side and cathode
side of the solar panel; check whether the inverter is in wet
environment; check whether the grounding of the inverter is loose
ISO Error
or not. If the above mentioned are in normal, please contact your
distributor or phone SAJ.
Check the connection status between the inverter and the grid and
test whether the volt of the grid is stable or not, if the above
Current High
mentioned are in normal, please contact your distributor or phone
SAJ.
Check the settings of the solar panel. SAJ designer can help you.
Bus Voltage High If the above mentioned are in normal, please contact your
distributor or phone SAJ.
If this error exists always, please contact your distributor or phone
PV Current High
SAJ.
Check the settings of the solar panel. SAJ designer can help you.
PV Voltage Fault If the above mentioned are in normal, please contact your
distributor or phone SAJ.
Battery management Check the parameter of battery or restart the batter. If this event
system Fault occurs all the time, please contact your distributor or phone SAJ.
Table 7.2 Troubleshooting
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This device should not be disposed as residential waste. An Inverter that has reached
the end of its life and is not required is to be returned to your dealer or you must find
an approved collection and recycling facility in your area.
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Postcode: 510663
International Sales
Tel: 86-20-66608618/66608619/66600082/66600086
Fax: 020-66608589
E-mail: info@saj-electric.com
Domestic Sales
Tel: 020-66600058/66600082
Fax: 020-66608589
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Extension of Warranty
The purchaser of SAJ inverters (Sununo-TL Series inverters & Suntrio-TL Series
inverters and Sununo Plus Series inverters & Suntrio Plus Series inverters &
Sunfree Series inverters) should extend the warranty period in 18 months from the
date of settlement or 30 months from the date of shipment from SAJ by providing
the serial number of the unit and purchased receipt (whichever is shorter). You can
purchase the warranty extension for 10 years, 15 years, 20 years or 25 years but do
not apply the extension beyond the specified date, or else your application will be
unacceptable. Please refer to the Warranty Extension Order Form for more details.
Once the purchase of the warranty extension goes into effect, SAJ will send the
warranty extension certificate to the customer for confirming the extended warranty
period.
Warranty Conditions
If your inverter gets fault and requires troubleshooting, please contact your
distributor or dealer directly. Alternatively, feedback briefly to SAJ service hotline
for logging and send your warranty card to our service department by fax/email to
process the warranty claim.
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During the Warranty Period, SAJ covers all costs for replacing any product or parts
of the product proved to be defective in design or manufacture. To claim the
warranty under the warranty policy of SAJ, you need to supply us with the following
information and documentation regarding the faulty inverter:
1.Product Model No.(e.g. Sununo-TL3KA) and serial number
(e.g.13020G1141CH00014).
2. Copy of the invoice and warranty certificate of the inverter.
After receiving above information, SAJ will decide how to proceed the service
In the case of an exchange, the remaining portion of the original warranty period will
be transferred to the replacement device. You will not receive a new certificate, as
your entitlement is documented at SAJ.
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If the inverters for maintenance are out of warranty, SAJ charges an on-site service
fee, parts, labor cost and logistic fee to end-user. Detailed standard refers to the
listed table.
■ On-site attendance fee: Cost of travel and time for the technician in attending
on-site.
■ Parts: Cost of replacement parts (including any shipping/admin fee that may
apply).
■ Labor: Labor time fee charged for the technician, who is repairing, maintaining,
installing (hardware or software) and debugging the faulty product.
■ Logistic fee: Cost of delivery, tariff and other derived expense when defective
products are sent from user to SAJ or/and repaired products are sent from SAJ to
user.
Exclusion of Liability
Any defect caused by the following circumstances will not be covered by the
manufacturer’s warranty (the Dealers or Distributors are responsible and authorized
by SAJ for the following investigation):
◆ Changes, or attempted repairs and erasing of series number or seals by non SAJ
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technician;
◆ The inverter has been improperly stored and damaged while being stored by the
Dealer or the end user;
◆ For further information on SAJ warranty regulation and reliability, please visit
our website: www.saj-solar.com.
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Warranty Card
The installer should fill in the second form while installing the inverter. For
warranty claim, please complete the below forms and send this page to SAJ attached
with the Customer’s invoice.
For Customer to fill in
Name:
Information on Device
Device type: Serial No.(S/N):
Fault time:
Signature: Date:
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Company:
Signature: Date:
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