840 Series

Engineering
GREAT Solutions

Control valves for

general applications
840 Series

840 Series
The 840 series cage-guided valve is specially designed using
recent advances in control valve technology. It is used to Handwheel for
control a wide variety of relatively clean liquids and gases at high manual shutoff
pressure differentials. Configured with either flow-to-open or flow-
to-close trims, the valve is well suited for steam, gas or liquids,
where flow-to-close is typically used for liquid service, and flow-to-
open for steam and gas. The design of the 840H (drilled-hole-cage)
valve is primarily used for severe service applications requiring
anti-cavitation or low-noise trim. In most cases, high pressure drop
in process conditions may cause erosion, noise or vibration, which
can affect process control. The 840H is a good solution to this
severe service application.

Key features
The 840 series valve is flexible, allowing
a variety of trim types to be installed in
the body. In addition, its cage-guided
construction reduces plug vibration and
provides stable performance throughout
travel. All 840 trims have a quick change
design to guarantee convenient repair and
easy trim replacement.
> Multi-spring
- Multi-spring design allows very low
hysteresis and dead band.
> Proven trim design
- Single P-port, multi-step, V-notch
type cage.
> Fail mode
- Fail-to-close on loss of air is standard.
- Fail-to-open on loss of air is also
available.
- Diaphragm, piston, hydraulic and
electric actuation available.
> Quick change trim
- All internal parts can be inspected easily
by removing bonnet and cage.
> Accessories
- A full range are available to meet
requirements.

Benefits
> Tight shutoff > Simple to change capacity and > Sour gas/corrosive fluid capable
A variety of shutoff classes from ANSI IV characteristics The wide choice of body and trim
through VI are available to meet  A simple cage change is all that is materials allows the series 840 valves
application requirements required to change between reduced and to be applied to corrosive/sour gas
full-sized capacity trims or between linear services with full compliance to
> Easy maintenance
and equal percentage characteristics NACE requirements
Top-entry design and a cage-retained
seat ring allow for quick inspection or
trim change

Product Specification
Valve size Flow characterisation Temperature range (general)
1” through 20” Linear on equal percentage to suit 1/2”~4” -30ºC ~ 300ºC (Standard)
application -196ºC ~ 565ºC (Ext.)
Ratings 6”~20” -30ºC ~ 300ºC (Standard)
ANSI class 150-2500 (DIN and JIS available) Seat leakage -196ºC ~ 565ºC (Ext.)
Standard ANSI class IV, option-ANSI
End connections class V or VI
Raised face flange, weld ends (BW and SW)
Applications
> Power: Nuclear, Combined Cycle, Oil & > Petro-chem: NCC, ethylene, BTX, PS,
Coal fired Power Plants, Combined Heat SM, VCM, PVC, LDPE, HDPE
& Power, District Heating > Fine-chem: HCL, H2SO4, NHO3, acetit
> Oil and gas: Onshore, offshore, refinery acid, PTA, AN, NH3, pulp & paper
> Chemical: Dyes, cosmetics, caprolaktam > Cryogenic: LNG
Quick Change Trim:
Unbalanced design, multi-step,
(cascade) trim
Materials

Part Material

Carbon steel, stainless steel, alloy steel, monel, hastelloy B/C, alloy 20, titanium,
Body and bonnet
bronze, al-bronze, duplex nickel, casting, forged material

316SS, 316L, A20, 410SS, UNS31803, hastelloy B/C, 17-4PH, monel, ni-alloy,
Trim
al-bronze, titanium

Spiral wound: 304 or 316SS with teflon, grafoil

Gasket
Flat: Teflon, grafoil, soft filters
Balance seal Glass filled TFE, EPDM, vilton, graphite, inconel, carbon Quick Change Trim: Cage
guide design, balanced trim,
Packing V-TFE, glass filled teflon, graphite, bellows seal metal/soft seat

Quick change trim

According to the Practical Guide to Control
Valves edited by the Instrument Society of
America (ISA): “Valve Trim shall be of the
Quick Change type for ease of maintenance,
no internal components shall be screwed
or welded into the valve bodies or bonnets.
Trim shall be designed to provide equal
pressurisation around the plug in order to
minimise vibration and prevent any potential
problem from binding.”
> Drilled-hole-cage - 840H > Low-noise
The 840H Drilled-Hole-Cage trim provides High mass flow and/or pressure drop in
proven performance in high pressure drop compressible fluids like gas or steam is a
applications without cavitation, noise, major source of noise and accompanies
erosion and vibration vibration in the system. The right
source treatment depends on the right
> Anti-cavitation
multi-path, multi-stage trim. IMI CCI
Cavitation is the sudden growth and
Drilled- Hole-Cage design provides noise
collapse of vapour bubbles (cavities)
attenuation in a modular design
in downstream liquid. To avoid the
associated noise and vibration the right
number of multi-stage and multi-path trim
design should be adopted

Product dimensions

840G dimensional data

#150 #300 #600 #900 #1500
A A A A A

End RF BW B Bx RF BW B Bx RF BW B Bx RF BW B Bx RF BW B Bx

1” 184 210 146 275 197 210 146 275 210 210 146 275 273 279 190 350 273 279 190 350

1½” 222 251 146 275 235 251 146 275 251 251 146 275 333 330 190 350 333 330 190 350

2” 254 286 159 340 267 286 159 340 286 286 159 340 375 375 225 444 375 375 225 444

2½” 275 292 180 350 292 292 180 350 311 311 150 366 410 410 200 480 410 410 266 480

3” 298 318 206 440 318 318 206 440 337 337 227 463 441 460 304 524 460 460 304 524

4” 352 368 239 504 368 368 239 504 394 394 285 530 511 530 345 600 530 530 345 600

5” 403 425 300 590 425 425 300 590 457 457 310 630 514 533 400 650 533 533 400 650
Face-to-face (A) and height (B,Bx)
dimensions in mm 6” 451 473 316 360 473 473 316 630 508 508 327 720 714 768 440 851 768 768 440 650

8” 543 566 365 630 566 566 316 630 610 610 327 720 814 832 440 851 972 832 440 851

10” 673 708 405 720 708 708 465 775 752 752 450 878 991 991 460 860 1067 991 460 860

12” 737 775 445 775 775 775 445 775 920 920 465 920 1130 1130 500 1005 1219 1130 500 1005

14” 889 927 515 927 927 515

16” 1057 1057 515 1057 1057 515

RF - Raised flange ends; BW - Welded ends

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