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SHELL
Internal Diameter 1.04m
Material Of Construction SS316
Working Pressure 6atm
Design Pressure 6.6atm
Working Temperature 159°C
Design Temperature 250°C
Permissible Stress 980 kg/cm^2
Modulus Of Elasticity 19.5*10^5 kg/cm^2
The different types of stresses are to be tested in order to know the total stress on the reactor.
a. Circumferential Stress:
𝑃(𝐷𝑖+𝑡𝑠)
Ft= = 8171 kg/cm^2
2𝑡𝑠
b. Axial Stress:
i) Due to internal pressure
𝑃∗𝐷
F1= 4∗𝑡𝑠 = 4069 kg/cm^2
M= 818630 Kg-m
Fr=7081 kg/cm^2
HEAD
Type Of Head Torispherical
Internal Diameter 1.04
MOC SS316
Design pressure 66 Kg/cm^2
Permissible stress 980 Kg/cm^2
Thickness Oh Head 5mm
Torishperical heads are connected at top and bottom by means of a flanged joint.
The thickness of the torispherical head is given as
𝑃 𝑅𝑐 𝑊
tn= 2𝐹𝑛
Rc=D
W= 1.54
Now,
tn= 5mm
FLANGES
Material Stainless Steel
Permissible Stress 980 kg/cm^2
Gasket Material Stainless Steel
Gasket Thickness 10mm
Seating Stress For Stainless Steel 710 kg/cm^2
Gasket Factor 4.25
Bolt Area 238.1cm^2
= 1.0048
Gi=D =1.023m
G0= 1.028m
Under atmospheric conditions bolt load due to gasket reaction is given by:
G=(Go+Gi)*0.5=1.025m
Wm2= 0.27*10^5 kg
The total bolt area is calculated on the basis of the greater load
BOLTS
Material Carbon steel IS-Gr 70
Permissible Stress 1150 kg/cm^2
Number Of Bolts 41
Bolt Diameter 18cm
Ab=πd^2*0.25
hg= Radial Distance From Gasket Load Reaction To Basket Circle = 0.5*(B-G)= 7.5mm
K=1.02
tf=225mm
NOZZLES
The thickness for all nozzles is taken to be thickness of shell
Thus ,
tn= 5mm
Material SS316
Thickness 5mm
The nozzles provided are as follows:
= 4.13 mm
Area for the compensation:
Maximum horizontal distance for compensation = 300 mm
Maximum vertical distance for compensation = 7 x 5 = 35 mm
Area to be compensated = Dn × th’= 28 x 4.13= 116 mm2