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7628 to 7646 is quality 0

478-615 v02 increase quality decrease


615-695 v02 increase v02 but purity increase then decrease
696-856 v02 decrease v02 decrease purity
123-464 QUALITY BAD INPUT
7722-7739 C3 QUALTY IS 0

An increased steam flow to the reboiler means an increase in heat input which will result in increased
vapourisation in the reboiler and an increased bottom temperature. There will be an increased
vapour flow and temperature throughout the column. The liquid level in the bottom of the
column decreases as more liquid is being boiled-off, and the bottom product rate decreases.
Hence, a change in the EB leads to a change in the MB.

Increased vapour flow to the top will cause a higher temperature at the top of the column, and the
temperature (reflux) controller will increase the reflux flow back to the column. Increased reflux flow
will condense the additional vapour in the column.

The larger amount of vapour also requires additional cooling in the overhead system and this is
handled by the temperature control that increases the fan speed of the overhead condenser. This
will increase the heat removal and tends to restore the EB. Increased condensation leads
to increased liquid flow into the overhead accumulator (reflux drum). The accumulator level controller
responds by increasing the outflow of top product. This increased outflow of materials from the top
will offset the decreased in outflow from the bottom, hence the MB is restored

1184 temperature
Ti039 same temperature but quality very different

7/8 task two


25/8 task one
26/8 task one
Quantity basically is under 2%.Row 595-597 slightly increase ( from 0.582 to 0.651).then maintain until
row 615 to 617 slightly increase again (0.651 to 1.09).then row 633 to 636, slightly increase again from
1.09 to 1.71. then exceed 2% at row 655.

There is interesting scenario occur in the region 595-672. Basically, temperature TI035 (top outlet
temperature) will keep increase until it reached 46.74 the quantity exceed 2%. Then it take 5min time
then TI035 is started to drop(row 660) until the quantity less than 2% until quantity reach 0.1255 (row
732) TI035 only increase back.

At first, TI046 (top tray temp) and TC039 having similar trend with TI035, but at row 625-628 and row
639-642(4 min interval), the temp got drop a bit. but after row 644 its keep dropping. TC 039 and
TI046 trend are same (signal transfer from TI046 to TC039 is no problem).

While the (PC030) top pressure increases when the quantity maintain. When the quantity slightly
increases, the PC030 drop a bit. When the quantity exceed 2%, at the moment the temperature keep
dropping, the top pressure is fluctuating, why I said fluctuating is because the pressure increase back
then around 5min it start to decrease then after 5 min increase back.

FC012 (E-05 inlet flowrate) showing fluctuating results, but from the set point setting, it is observed
that the set value is keep increase until row 630 it start decrease until row 667 it increase back.

The trend of TI043(E-05 inlet temp) and TI041(E-05 outlet temp) is like below. At first increase then at
row 627, TI043 start decrease then row 637 increase back then row 650 decrease back. While TI041
first increase then at row 628, start decrease then row 634 increase back then row 650 decrease back.

FC013 (reflux flow rate) value is fluctuating but from the set point it show like this. The set point is
increase until row 669 it start decrease.

TI053 reading at first will increase until row 626 it will decrease. when the quantity exceed 2% it still
increase, it also keep decrease.TI054 reading at first is increase until row 638 it start decrease then
until row 662 it increase back for 7min then start decrease again

In short it macam slightly different with u all =.=..

3.5.1. Manipulating the Airfl ow Three options provide the capability to vary the airfl ow through the
condenser: Variable speed drive . In the schematic in Figure 3.13 , the fan is equipped with a variable
speed electric drive and a speed controller. Especially in older facilities, hydraulic or pneumatic
drives are an alternative. Louvers . Most air - cooled condensers are equipped with louvers that can
be opened or closed manually. Equipping these with a pneumatic or electric actuator is feasible.
Variable pitch blades . These are the counterpart of the mechanisms used on airplane propellers.
Figure 3.13. Varying the airfl ow through an air - cooled condenser. AirFlow Reflux, L PT PC PV Air-
Cooled Condenser Reflux Drum Distillate, D SC AIR-COOLED CONDENSERS 161 Problems are often
encountered when attempting to control variables such as tower pressure by varying the airfl ow.
The usual experience is that reducing the airfl ow has no apparent effect on the heat transfer rate.
There is a simple explanation for this. A water - cooled condenser was the basis for the previous
discussion on media limited versus heat transfer limited modes of operation; these same concepts
apply to air - cooled condensers. The tendency is to oversize the capability to fl ow water through a
condenser; the analogous practice is the norm with air - cooled condensers. Air is free; the only cost
is the power to drive the fan. A common result is that the fan can blow far more air across the tubes
than required. The air - cooled condenser is operating in the heat transfer limited mode, so changes
in the airfl ow have almost no effect on the heat transfer. By the time the airfl ow is reduced suffi
ciently to be in the media limited mode, the fan speed is at its minimum or the louvers are almost
closed. Either is the counterpart to operating a control valve barely off its seat. Controlling tower
pressure with airfl ow, via either variable speed drives or louvers, is defi nitely feasible. However, it
requires a properly sized capability for the airfl ow. Usually, this means downsizing the existing
capabilities. But in summer operations, the heat removal capability in the condenser is often the
limiting factor for tower operations. This creates lots of skeptics for any proposal to reduce the airfl
ow across an air - cooled condenser.

The stage temperature is strongly affected by pressure.


Variations in off - key components affect the stage temperature.
Low sensitivities and nonlinear characteristics present problems for the controls.
Proper location of the stage for the temperature measurement is crucial but is not assured.

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