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. Few things that are to be included are: The reasons behind their
facility location and layout decisions, their inventory
management, their MRP and Aggregate Planning requirements,
Quality Control techniques and ISO standards followed by
them, Type of Process, Demand and Forecasting decisions,
impact of environmental factors on all such decisions, etc.
The
report will be a spiral bound one.
4
PrOM_MHB_2017-20_RA 4
http://vle.aurouniversity.ac.in/access/content/group/a5dc9412-e317-4519-a17a-
c05d42f4d3b9/Plant%20Layout.pdf
Introduction
Today knitting is a complex process with two main areas, each of which has its
subdivisions of specialization. The two main areas of the knitting industry are as
follows:
1. 1) One area produces knitted goods for apparel manufactures, for sewing centres
2. 2) The other area manufactures completed garments like sweaters, hosiery and
underwear.
Knitted garments are very popular in the modern fashion scenario. Knitted garments are
no longer confined to lingerie, underwear and stockings. There has been a revolution in
expanding
Today, there has been a tremendous change in technology. A large number of
processing machines and other machinery required in the knitwear manufacturing have
been mostly imported are installed and functioning for export orders. The major
Modern knitting industry is quite young in our country. It was from the year 1984 only
when people started importing circular knitting machines to Indian either second
brand new from where this journey started. With the last 22 years everybody in India,
in particular, have shown their interest and started to work hard and put all their efforts
in this industry.
So the growth in this reserved for SSI sector. But the Government of India with the
crores. Now this is open for all small and large industry and as such, no knitting industry
looks towards large scale industry to set up big units especially composite units, starting
from spinning to garmenting not only for exports but also for domestic market.
In earlier days especially in circular knit fabric problem was in an area of small batch
and low speed machines. With the advancement in technology, at present the knitting
industry has minimum baby sized 18 diameter to 60 diameter and roll size from 18 to1
meter high that means from 15kgs to 150 kgs joint less roll is now possible in knitting
machine and with that there is very wastage specially at roll ends.
Secondly with the computerization in the machine, there is tremendous scope of making
different combination of knit within no time. Now in India, the machines are even
available with full computerized jack and with wrapper and Indian knitters can produce
every fabric that falls within the scope of circular knitting and flat knitting which has
become the first choice of various top brand Indian/Foreign garment manufacturing
units.
Now even we have quite a big range of auto- stripper machines not only structure or
mini jacquard. But we have fully computerized jacquard machines with inertia facility,
with mesh possibilities cater to a very vast range of ladies lingerie or dress material
lines. Fully computerized jacquard with wrapper and auto- stripper can make almost
POY
Krills of Yarn
Rolls of Yarn
Warp Knitting OR
Circular Knitting
Folding
Dying
Sales
Factor Rating
FACTORS FACTOR LOCATION LOCATION PRODUCT PRODUCT
RATING (A) (B) RATING (A) RATING ( B)
Tax 4 6 7 24 28
Advantage
Sustainability 3 8 7 24 21
of Labour
Proximity of 3 7 5 21 15
Customer
Proximity of 3 6 7 18 21
Supplier
Water 2 7 8 14 16
Adequacy
Receptivity 4 5 5 20 20
Quality of 2 3 2 6 4
Education
Access to 2 6 3 12 6
Transport
Climate 1 7 7 7 7
Power 3 8 7 24 21
170 159
Our location A is Surat and Location B is Ankleshwar, where Location A stands at a higher
Ankleshwar. As, in a site like Ankleshwar, the tax rates are negligible due to it been in
a rural area.
than in rural areas. Hence, Surat stands at a higher position than the site in Ankleshwar
opportunity in the Urban areas, Surat had more chances of getting potential customers
than Ankleshwar.
4. Proximity of supplier: Raw material for this industry was more available in
5. Water adequacy: The process of yarn conversion and dyeing requires more quantity
of water. Hence, we source water from Ankleshwar as it is available for much cheaper
6. Quality of education: It is very evident that the quality of education will be much
higher in Urban site than in rural. Hence, we got more educated and more trained
7. Access to transport: It is observed that the transportation facilities in Surat are higher
than in Ankleshwar.
yarn