UNA 23 UNA 25 UNA 26: Installation Instructions 810516-03

UNA 23 
UNA 25
UNA 26
Installation Instructions 810516-03
Steam Traps UNA 23, UNA 25, UNA 26
1
Contents
Page
Important Notes
Usage for the intended purpose ...................................................................................... 7

Safety note ...................................................................................................................... 7
Danger ............................................................................................................................ 7
Ratings pursuant to article 9 of the PED ......................................................................... 7
Explanatory Notes
Scope of supply .............................................................................................................. 8

Description ...................................................................................................................... 8
Function .......................................................................................................................... 8
Technical data .......................................................................................................... 9, 10
Corrosion resistance ..................................................................................................... 10
Sizing ............................................................................................................................ 10
Name plate / marking ..................................................................................................... 10
Installation
UNA 23, 25, 26 ............................................................................................................. 11

Heat treatment of welds ................................................................................................ 12
Hand vent valve ............................................................................................................. 12
Commissioning
UNA 23, 25, 26 ............................................................................................................. 12
Operation
Hand vent valve ............................................................................................................. 12

Float lifting lever ............................................................................................................ 12
Maintenance
Check steam trap .......................................................................................................... 13

Clean / exchange control unit ......................................................................................... 13
Clean / exchange sightglass cover ................................................................................ 14
Torques ......................................................................................................................... 15
Spare Parts
Spare parts list ........................................................................................................ 16, 17
Annex
Declaration of conformity .............................................................................................. 18
2
Capacity Chart
[lb/h] [kg/h] Orifice 32

20 000 AO 1313
Orifice
Orifice
AO 4 4
15 000 7000 1
6000 2 3
10 000 5000 4
4000 5
8000
3000 6
6000
5000
2000
4000
3000 7
8
1000 9 10
2000
800
600 11
QC [kg/h] ≈ QH [kg/h] x F
500
1000
800 400
300
600
500
200
400
300
200 100
0.1 0.2 0.3 0.4 0.6 0.81 2 3 4 6 8 10 20 32 bar
1 2 3 4 6 8 10 20 30 40 60 80100 200 300 465 psi

∆ PMX
Factor F
1 1.1 1.18 1.2 1.3 1.4 1.48 1.53
1 Orifice 2, DN 40 + 50 mm (1½ + 2") 6 Orifice 32, DN 40 + 50 mm (1½ + 2")

2 Orifice 4, DN 40 + 50 mm (1½ + 2") 7 Orifice 4, DN 15 – 25 mm (½ – 1")
5 Orifice 2, DN 15 – 25 mm (½ – 1") 11 Orifice 32, DN 15 – 25 mm (½ – 1")
Fig. 1
3
Dimensions
A B
C
E
H
F
F
G
F I
O
N
M H
L
F
K
Fig. 2
J
4
Parts Drawings
B
O
Fig. 3
T
U
T
Fig. 4 S
5
Key
A Hexagon-socket screw
B Name plate
C Control unit Simplex
D Body gasket (graphite/CrNi)
E Hand vent valve
F Gasket 17 x 23
G Control unit Duplex
H Plug 3/8" BSP
I Float lifting lever with handle
J Cover
K Hexagon-socket screw
L Orifice
M Seat gasket (graphite/CrNi)
N Deflector
O Body
P Hexagon nut
Q Fixing stud
R Hexagon-socket screw
S Flange for sightglass cover
T Gasket (graphite/CrNi)
U Water-level gauge glass
V Sightglass cover
6
Important Notes
Usage for the intended purpose
Use steam trap type UNA 23 / UNA 25 / UNA 26 only for the discharge of condensate
within the admissible pressure/temperature ratings.
Contact the factory for specific recommendations concerning the chemical resistance
and suitability of the valve material for the application in question.
Safety note
The equipment may only be installed by qualified staff.

Qualified staff are those persons who – through adequate training in engineering, the
use and application of equipment in accordance with regulations concerning steam
systems, and first aid & accident prevention – have achieved a recognised level of
competence appropriate to the installation and commissioning of this device.
Danger
The steam trap is under pressure when the system is operating.

When loosening flanged connections or plugs hot water or steam might
escape. This presents the danger of severe scalding. Before carrying out any
installation or maintenance work it is therefore essential to isolate and
depressurize the trap.
The trap is hot during operation. This presents the danger of severe burns.
Before carrying out any installation or maintenance work make sure that the
trap is cold.
Sharp-edged internals might cut your hands. Wear protective gloves when
replacing internals.
Ratings pursuant to article 9 of the PED1)
Fluid gas liquid
Fluid group 1 2 1 2
Use no yes no yes
Exception pursuant Exception pursuant Exception pursuant

Category to article 3.3 to article 3.3 I to article 3.3
Nominal size DN 15 – 25 40 – 50 40 – 50 40 – 50
CE marking no no yes no
UNA 26 H
Type all UNA 23 UNA 25/26 Flange Class 150
1) PED = Pressure Equipment Directive
7
Explanatory Notes
Scope of supply
UNA 23
1 Steam trap UNA 23
1 Installation manual UNA 2 . . . with Simplex control
UNA 25 1 Hand vent valve with gasket
1 Steam trap UNA 25
1 Installation manual Design with float lifting lever
Float lifting lever installed
UNA 26 1 Lever extension
1 Steam trap UNA 26
1 Installation manual
Description
UNA 23, UNA 25 and UNA 26 are ball float traps with rolling ball closing mechanisms.
The steam traps work independently of back pressure, thus ensuring universal
application. UNA 23/ UNA 25/ UNA 26 features a body with bolted cover and a
control unit. Two different control units are available: Level-dependent SIMPLEX
control for cold condensate and temperature-dependent DUPLEX control with
automatic deaeration for saturated steam systems.
Optional item: sightglass cover with integral water-level gauge glass
(UNA 23, PN 16).
■ suitable for large condensate flowrates
■ asbestos-free body gasket (graphite/ CrNi)
■ horizontal or vertical installation (dependent on body design)
Function
The ball valve of the control unit is operated by the float as a function of the
condensate level in the trap. The cross-sectional area (CSA) of the orifice dictates the
max. flowrate when the valve is completely open. The max. admissible differential
pressure of the control unit is a function of the CSA of the orifice and the density of
the fluid to be discharged. There are six different closing units (orifices) available
which can also be exchanged subsequently. Float traps equipped with control units
DUPLEX enable automatic temperature-dependent deaeration of saturated steam
systems during start-up and in continuous operation.
8
Explanatory Notes – continued –
Technical Data
Max. admissible dif-

Orifices (O) ferential pressure 1) 2) UNA 23 UNA 25, UNA 26
∆
∆PMX [bar]
O 2 2 bar ( 30 psi) X X
O 4 4 bar ( 60 psi) X X
O 8 8 bar (115 psi) X X
O 13 13 bar (185 psi) X X
O 22 22 bar (320 psi) X
O 32 32 bar (465 psi) X
1) Observe pressure/temp. specifications.
2) Inlet pressure minus outlet pressure.
Pressure/Temperature Ratings* UNA 23 H / V, PN 16

Body material Gey cast iron EN-JL 1040 (GG-25)
Nominal sizes (DN) 15, 20, 25, 40, 50 mm
End connections Flanged to EN 1092-2, form B
Max. service pressure PMA [barg] 16 (230 psig) 11.2 (163 psig) 9.6 (140 psig)
Related temperature TMA [°C] 120 (248 °F) 250 (482 °F) 300 (572 °F)
Pressure/Temperature Ratings* UNA 25 H / V, PN 40

Body material S.G. (ductile) iron EN-JS 1025 (GGG-40.3)
End connections Flanged to DIN PN 40
Max. service pressure PMA [barg] 38 (550 psig) 32 (465 psig) 25 (360 psig)
Pressure/Temperature Ratings* UNA 26 H, PN 40

Body material Cast steel 1.0460 (C 22.8) / ASTM A 105
Nominal sizes (DN) 15, 20, 25 mm
End connections Flanged to DIN PN 40, ASME Class 300
Screwed BSP or NPT
Butt-weld, socket weld
Pressure/Temperature Ratings* UNA 26 H, PN 40

Body material Cast steel 1.0619 (GS-C 25)
Nominal sizes (DN) 40, 50 mm
End connections Flanged to DIN PN 40, ASME Class 300
Screwed BSP or NPT
Butt-weld, socket weld
* When used for the intended purpose.

9
Explanatory Notes – continued –
Technical Data – continued –
Pressure/Temperature Ratings* UNA 26 H , Flanged to Class 150

Body material Cast steel 1.0460 (C 22.8) / ASTM A 105 DN 15, 20, 25
1.0619 (GS-C 25) DN 40, 50
End connections Flanged to ASME Class 150
Max. service pressure PMA [barg] 16.9 (247 psig) 12.1 (174 psig) 6.5 (94.3 psig)
Pressure/Temperature Ratings* UNA 26 V, PN 40

Body material Cast steel 1.0619 (GS-C 25)
End connections Flanged to DIN PN 40
* When used for the intended purpose.
Corrosion Resistance
When used for its intended purpose the safe functioning of the steam trap will not be
impaired by corrosion.
Sizing
The trap body must not be subjected to sharp increases in pressure. Welds and flanges
of the trap are designed to withstand dynamic loading (bending and alternative stress).
The dimensional allowances for corrosion reflect the latest state of technology.
Name Plate / Marking
Design specifications and ratings according to EN 19 and EN ISO 26652 are indicated
on the name plate and trap body / cover.
■ Design UNA 2 . . . h: for horizontal lines
UNA 2 . . . v: for vertical lines
■ SIMPLEX / DUPLEX: Type of control unit (cf. Description)
additional “P”: with Perbunan ball (max. 40 °C)
additional “R”: with inner vent tube
■ Orifice: Type of orifice
4
■ Stamp and name plate, e. g.
00 specifies the manufacturing year and the quarter,
in this case the 4th quarter in 2000.
10
Installation
UNA 23, UNA 25, UNA 26
The float traps can – depending on their body design – be installed in horizontal or
vertical pipelines with downward flow.
Flanged Traps
1. Take care of correct position of installation. Name plate B must always be on top.
2. Take care of flow direction. The flow arrow is on the trap body.
3. Remove plastic plugs. They are only used as transit protection.
4. Clean seating surfaces of both flanges.
5. Install steam trap.
Screwed-Socket Traps
4. Clean threads of screwed sockets.
5. Install steam trap.
Socket-Weld Traps
4. Clean socket-weld ends.
5. Arc-weld trap only manually (welding process 111 and 141 in accordance
with DIN EN 24063).
Butt-Weld Traps
1 Take care of correct position of installation. Name plate B must always be on top.
4. Clean butt-weld ends.
5. Arc-weld trap only manually (welding process 111 and 141 in accordance with
DIN EN 24063) or use gas-welding process (welding process 3 in accordance
with DIN EN 24063).
11
Installation – continued –
Attention
■ Only qualified welders certified e. g. according to DIN EN 287 may weld

the steam trap into pressurized lines.
Heat treatment of welds
A subsequent heat treatment of the welds is not required.
Hand vent valve
1. Remove plug H .
2. Insert gasket F , fit hand vent valve E in place and tighten with a torque of 75 Nm.
3. Close the hand vent valve.
Tools
■ Spanner A.F. 17 mm to DIN 3113, form B

■ Torque spanner 20 – 120 Nm, to DIN ISO 6789
Commissioning
Before commissioning make sure that the hand vent valve and the float-lifting lever are
firmly attached to the trap and do not leak.
Operation
Hand vent valve
1. Take heed of the note “Danger” on page 7.

2. Open the hand vent valve if necessary.
3. Close hand vent valve firmly after the venting process.
Float lifting lever

2. Attach handle to float-lifting lever I , Fig. 2.
3. Turn float-lifting lever I according to the direction arrow on the cover J .
4. Turn float-lifting lever I in the opposite direction of the arrow to close the valve and
remove the handle.
12
Maintenance
GESTRA steam traps type UNA 2... do not require any special maintenance.
However, if used in new installations which have not been rinsed it may be
necessary to check and clean the trap.
Check steam trap
You can check the trap UNA 2... for steam loss during operation using the ultrasonic
measuring unit VAPOPHONE® or the test unit TRAPtest ®.
In case of steam loss clean the trap and/or replace the control unit or orifice
(closing unit).
Clean/exchange control unit

2. Undo the body screws A or hexagon nuts P . Remove cover J from body O .
3. Unscrew hexagon-socket screws K , remove control unit C or G and orifice L .
4. Replace control unit C or G and orifice L in case of visible signs of wear or damage.
5. Clean body, internals and all gasket surfaces.
6. Apply heat-resistant lubricant to all threads and the seating surfaces of the closing
unit and cover (use for instance WINIX® 2150).
7. Insert orifice L , attach control unit C or G and tighten screws K alternately with a
torque of 10 Nm (DN 40 and 50 mm) or 5 Nm (DN 15 – 25 mm).
8. Insert a new body gasket D .
9. Put cover onto the body. Tighten body screws A or hexagon nuts P alternately in
several steps to the torque indicated in the table on page 15.
Tools
■ Spanner A. F. 17, 19, 22 and 24 mm to DIN 3113, form B.

■ Allen key A. F. 5, 6, 10 mm to ISO 2936
■ Torque spanner 10 – 60 Nm, 60 – 120 Nm; DIN ISO 6789
WINIX® 2150 is a registered trademark of WINIX GmbH, Norderstedt
13
Maintenance – continued –
Clean/exchange sightglass cover
1. Take heed of note “Danger” on page 7.

2. Undo hexagon-socket screws R . Remove flange S from body V .
3. Remove and clean water-level gauge glass U .
4. Replace water-level gauge glass U and gaskets T in case of visible signs of wear
or damage.
5. Clean all gasket surfaces.
6. Apply heat-resistant lubricant to all threads and seating surfaces of the flange
(use for instance WINIX® 2150).
7. Insert gasket T and water-level gauge glass U . Install flange S and tighten the
screws R alternately with a torque of 15 Nm.
Attention
Do not change the factory setting of the bellows (thermostatic element).

In case of inadvertent misadjustment restore the factory setting. When the
float ball is pushed right down the dimension 1 (length of bellows) should
be as follows:
■ DN 15 – 25 mm (½ – 1") control unit up to 13 bar 1 = 34.5 mm
■ DN 15 – 25 mm (½ – 1") control unit up to 32 bar 1 = 32 mm
■ DN 40 + 50 mm (1½ + 2"), 1 = 51.5 mm
14
Torques
Item Steam trap Torque [Nm]
E H I UNA 23, UNA 25, UNA 26, DN 15 – 50 (½ – 2") 75
R UNA 23 with sightglass cover, DN 15 – 50 (½ – 2") 15
K UNA 23, UNA 25, UNA 26, DN 15 – 25 (½ – 1") 5
K UNA 23, UNA 25, UNA 26, DN 25 + 40 (1 + 1½") 10
A UNA 23 h, DN 15 – 25 (½ – 1") 40
P UNA 23, DN 40 + 50 (1½ + 2") 75
P UNA 25, UNA 26, DN 15 – 25 (½ – 1") 60
P UNA 25, UNA 26, DN 40 + 50 (1½ + 2") 150
All torques indicated in the table are based at a room temperature of 20 °C.
Threads covered with heat-resistant lubricant, e. g. WINIX® 2150.
15
Spare Parts
Spare part list
Ref. no. Ref. no.

Item Designation
DN 15 – 25 DN 40 + 50
(½ – 1") (1½+ 2")
D Body gasket*) (graphite/CrNi) 560 491 560 492
F Gasket*) C 17 x 23 mm 560 486 560 486
T Sightglass gasket**) (graphite/CrNi) 560 487 560 488
U T Reflection sightglass
560 481 560 480
with gasket
M Seat gasket*) (graphite/CrNi) 560 489 560 490
G L M Control unit Duplex, complete Orifice 32 560 078 560 093
K D Orifice 22 560 077 560 092
Orifice 13 560 076 560 091
Orifice 8 560 075 560 090
Orifice 4 560 074 560 089
Orifice 2 560 073 560 088
C L M Control unit Simplex, complete Orifice 32 560 072 560 087
K D Orifice 22 560 071 560 086
Orifice 13 560 070 560 085
Orifice 8 560 069 560 084
Orifice 4 560 068 560 083
Orifice 2 560 067 560 082
*) Minimum order quantity 20 items.

**) Minimum order quantity 10 items. Contact your local dealer for smaller quantities.
16
Spare Parts – continued –
Spare part list
Ref. no. Ref. no.

Item Designation
DN 15 – 25 DN 40 + 50
(½ – 1") (1½+ 2")
C M K Control unit Simplex, complete

560 079 560 094
without orifice
D
G M K Control unit Duplex up to 13 bar, complete

560 080 560 095
without orifice
D
G M K Control unit Duplex above 13 bar, complete

560 081 560 096
without orifice
D
L M K Orifice, complete Orifice 32 560 045 560 051

without control unit
Orifice 22 560 044 560 050
Orifice 13 560 043 560 049
Orifice 8 560 042 560 048
Orifice 4 560 041 560 047
Orifice 2 560 040 560 046
Hand vent valve

E F 560 058
with gasket
*) Minimum order quantity 20 items. Contact your local dealer for smaller quantities.
17
Annex
Declaration of Conformity
We hereby declare that the pressure equipment UNA 25 and UNA 26, nominal sizes
DN 40 – 50 mm, conform to the following European Directive:
■ EC Pressure Equipment Directive (PED) No. 97/23 of 29 May 1997
These steam traps are pressure equipment as defined in article 1, section 2.1.4 of
the PED.
Applied conformity assessment procedure acc. to Annex III: module A.
This declaration is no longer valid if modifications are made to the equipment
without prior consultation with us.
Bremen, den 27th November 2000

GESTRA GmbH
Head of Design Dept. Quality Assurance Representative

Uwe Bledschun Walter Meyer
(Academically qualified engineer)
18
19
GESTRA Gesellschaften · GESTRA Companies · Sociétés GESTRA · Sociedades Gestra · Società GESTRA
Vertretungen weltweit · Agencies all over the world · Représentations dans le monde entier · Representaciones en todo el mundo · Agenzie in tutto il mondo
España Polska
GESTRA ESPAÑOLA S.A. GESTRA POLONIA Spolka z o. o.
Luis Cabrera, 86-88 Ul. Schuberta 104
E-28002 Madrid PL-80-172 Gdansk
Tel. (091) 5 152 032 Tel. (058) 306 10 02
Fax (091) 4 136 747; (091) 5 152 036 Fax (058) 306 10 03
E-mail: gestra@gestra.es E-mail: gestra@gestra.pl
France Portugal
Invensys Flow Control GESTRA PORTUGUESA VALVULAS LDA.
France SAS Av. Dr. Antunes Guimarães, 1159
10 Avenue du Centaure, BP 8263 P-4100 Porto
F-95801 CERGY PONTOISE Tel. (022) 6 19 87 70
Tél. (01) 34.43.26.60 Fax (022) 6 10 75 75
Fax (01) 34.43.26.87 E-mail: gestra@gestra.pt
E-mail: gnation@gestra.fr
Italia
Invensys Flow Control Division

Italgestra S.r.l.
Via Carducci 125
l-20099 S.S. Giovanni (MI)
Tel. (02) 24 10 12 1
Fax (02) 24 10 12 460
E-mail: info@italgestra.it
GESTRA GmbH
Postfach 10 54 60
D-28054 Bremen
Münchener Str. 77
D-28215 Bremen
Tel. +49 (0) 421 35 03-0
Fax +49 (0) 421 35 03-393
E-mail gestra.gmbh@gestra.de
Internet www.gestra.de
An Invensys company
810516-03/1101c · © 1999 GESTRA GmbH · Bremen · Printed in Germany

20

UNA 23 UNA 25 UNA 26: Installation Instructions 810516-03

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

UNA 23 UNA 25 UNA 26: Installation Instructions 810516-03

Загружено:

Авторское право:

Доступные форматы

UNA 23 

Usage for the intended purpose ...................................................................................... 7

Scope of supply .............................................................................................................. 8

UNA 23, 25, 26 ............................................................................................................. 11

UNA 23, 25, 26 ............................................................................................................. 12

Hand vent valve ............................................................................................................. 12

Check steam trap .......................................................................................................... 13

Spare parts list ........................................................................................................ 16, 17

Declaration of conformity .............................................................................................. 18

[lb/h] [kg/h] Orifice 32

1 2 3 4 6 8 10 20 30 40 60 80100 200 300 465 psi

1 Orifice 2, DN 40 + 50 mm (1½ + 2") 6 Orifice 32, DN 40 + 50 mm (1½ + 2")

C Control unit Simplex

D Body gasket (graphite/CrNi)

E Hand vent valve

G Control unit Duplex

H Plug 3/8" BSP

I Float lifting lever with handle

M Seat gasket (graphite/CrNi)

S Flange for sightglass cover

U Water-level gauge glass

Usage for the intended purpose

The equipment may only be installed by qualified staff.

The steam trap is under pressure when the system is operating.

Ratings pursuant to article 9 of the PED1)

Fluid gas liquid

Use no yes no yes

Exception pursuant Exception pursuant Exception pursuant

1) PED = Pressure Equipment Directive

Max. admissible dif-

Pressure/Temperature Ratings* UNA 23 H / V, PN 16

Pressure/Temperature Ratings* UNA 25 H / V, PN 40

Pressure/Temperature Ratings* UNA 26 H, PN 40

Pressure/Temperature Ratings* UNA 26 H, PN 40

* When used for the intended purpose.

Technical Data – continued –

Pressure/Temperature Ratings* UNA 26 H , Flanged to Class 150

Pressure/Temperature Ratings* UNA 26 V, PN 40

Name Plate / Marking

UNA 23, UNA 25, UNA 26

■ Only qualified welders certified e. g. according to DIN EN 287 may weld

Heat treatment of welds

A subsequent heat treatment of the welds is not required.

Hand vent valve

■ Spanner A.F. 17 mm to DIN 3113, form B

Hand vent valve

1. Take heed of the note “Danger” on page 7.

Float lifting lever

1. Take heed of the note “Danger” on page 7.

Check steam trap

Clean/exchange control unit

1. Take heed of the note “Danger” on page 7.

■ Spanner A. F. 17, 19, 22 and 24 mm to DIN 3113, form B.

WINIX® 2150 is a registered trademark of WINIX GmbH, Norderstedt

Clean/exchange sightglass cover

1. Take heed of note “Danger” on page 7.

Do not change the factory setting of the bellows (thermostatic element).

WINIX® 2150 is a registered trademark of WINIX GmbH, Norderstedt

Item Steam trap Torque [Nm]

E H I UNA 23, UNA 25, UNA 26, DN 15 – 50 (½ – 2") 75

R UNA 23 with sightglass cover, DN 15 – 50 (½ – 2") 15

K UNA 23, UNA 25, UNA 26, DN 15 – 25 (½ – 1") 5

K UNA 23, UNA 25, UNA 26, DN 25 + 40 (1 + 1½") 10