Академический Документы
Профессиональный Документы
Культура Документы
, 2015
Research Paper
Product analysis has become more important with respect to material savings, quality of design,
safety and legislation. Welding is by far the most important technique for fabrication of both
industrial and non-industrial products. The quality of the product depends on the type and standard
of manufacturing process selected. The quality of weldement is decided by the welding procedure
specification/parameters, namely, thickness, melting point, thermal conductivity, bead, thermal
expansion of the material, welding technique, type of power supply and polarity. The pipe routing
was modeled by using CAESAR II software. For stress analyzing purpose the static condition
such as sustained, operating and expansion condition were selected. The welding parameters
are selected for Shielded Metal Arc welding and allowable stress for the application is calculated
using internationally recognized software tool, namely, CAESAR II. The weld specimen is tested
in Universal Testing Machine for the Tensile strength. The analysis is made with respect to
ASME B 31.3. The results obtained using the software tool CAESAR II and from the testing of
the weldment are compared.
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types must be iterated until all stress fracture and fatigue problems. Failure analysis
requirements are satisfied and other piping was applied to structural connections. Stress
allowable. Don. Moran. (2001) – Rentech analysis using finite element methods, material
Boiler System. In this paper, piping design testing and electron microscopy have been
and analysis software provides convenience used. P.Chellapandi (2004) Indira Gandhi
and confidence. ASME 31.1 and BS Centre for Atomic Research – Kalpackam.
806(1993) power piping codes were analyzed The stress and strain concentrations
as static stress analysis and mass moment of developed at the joints of the pressure vessels
inertia calculation.Tisseling .A.S (2002) and piping at high temperature due to mis-
University of Dundec – UK. In this thesis, the match in the creep properties was estimated.
transient phenomenon in liquid filled pipe was Material for thermal power plant piping – 2.25
presented and cavitations, structural dynamics Cr 1 Mo SS316LN.
and fluid – structure interaction (FSI) were
analyzed. The development of adequate PROBLEM IDENTIFICATION
mathematical models and their validation by • The static stress analyzing on pipe process
physical experiments was surveyed.M.G. is very difficult such as sustained condition,
Kirkwood and D.G. Moffat (2003) – University operating condition and expansion
condition at high pressure.
of Liverpool. In this paper, the result obtained
from the finite element computer program for • Difficult to find torsional and bending stress
equal diameter branch pipe intersections are in high pressure steam flowing through the
compared with the 250 mm welded branch pipe.
junctions. It covers the requirement of the • Difficult to analyze the quality of pipe during
design and manufacture of components for high pressure steam passing through the
pipe hangers, sliders and supports. Insulated pipe lines.
steel pipes of size 15 mm to 160 mm used for
SOLUTION METHODOLOGY
the fluid temperature range -200C to + 4700C.
R. Viswanathan (2003) Electric Power A Segment of main stream flow line is taken
Research Institute. In this paper, Aging of for analysis and the stress developed in the
power plants and competitive pressure to steam flow line is analyzed using CAESAR II.
operate and maintain (O&M) the plants were Then the product analysis is done by testing
assessed. A piping system carrying high of a weldment, fabricated as per welding
pressure steam at 5300C have been focused. procedure specification, to find out the yield
However the damage mechanism of the strength. Then the various stress values arrived
pressure parts in fossil power plant boiler are compared with each other. The code
describes the life management.Paulo M.S.T stress should be less than the allowable stress
and A.A. Fesrnades (2003) University de- and the allowable stress should be the less
pardo, Portugal. This project was focused on than the yield strength.
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The following flow chart shows our approach: representation. CAESAR II’s auxiliary modules
A segment of Main steam line routing evaluate attached equipment, vessels and
restraints. Displaced shapes and other
program results are easily reviewed
graphically. Technically Comprehensive &
Flexible CAESAR II includes more options and
Analysis using CAESAR II
more technical capabilities than any
competitive software, and you can tailor the
program to fit your exact needs.
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Int. J. Mech. Eng. & Rob. Res. 2015 Reegan C et al., 2015
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Table 2 (Cont.)
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Table 2 (Cont.)
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Table 2 (Cont.)
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