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CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:MAR 31,2016 @13:15 CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:MAR 31,2016 @13:15
Job: X:\Project\Small Projects\JOB-SP-134 Petronas Bukit Tua Tie In (cont SP- Job: X:\Project\Small Projects\JOB-SP-134 Petronas Bukit Tua Tie In (cont SP-
106)\06. Piping\04. Calculation\02. Pipe Stress Analysis\11-BTORF-P-REP-0016 - REV 106)\06. Piping\04. Calculation\02. Pipe Stress Analysis\11-BTORF-P-REP-0016 - REV
0\CII\6 INCH 31492X.FLG 0\CII\6 INCH 31492X.FLG

CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations

FLANGE LEAKAGE/STRESS CALCULATIONS FOR NODE 5670,5680,5780,5730 Effective gasket seating width, b......(in.) 0.0886
FLANGE 6 INCH PIPE SPEC 31492X Diameter of gasket load reaction, G....(in.) 7.3450

Flange Inside Diameter [B] (User to verify) ......(in.) 6.060 SAFETY FACTOR SUMMARY for the different Flange Models
Flange Thickness [t]..............................(mm.) 35.050 analyzed. (SAFETY FACTOR = Allowed/Actual)
Flange Rating (Optional) .............................. 300.000 SAFETY
FACTOR
Bolt Circle Diameter .............................(in.) 10.620 Flexibility/Gasket Compression Model (Leakage).. 28.59
Number of Bolts ....................................... 12.000 ANSI B16.5/Equivalent Pressure (Stress)......... 0.64
Bolt Diameter ....................................(in.) 0.870 ASME Model Operating (Stress)................... 1.56
Bolt Initial Tightening Stress ............(MPa ) ASME Model Seating (Stress)..................... 1.44

FLANGE FLEXIBILITY MODEL ---------------------------------

Uncompressed Gasket Thickness ....................(mm.) 4.500
Grade of Attached B16_5 ANSI Flange.................... 1.101 BOLTED FLANGE CHARACTERISTICS:
Leak Pressure Ratio [m] ............................... 3.000
Effective Gasket Modulus ..................(MPa ) 3016.388 Initial Tightening Stress in the Bolt (Not the seating
stress): 333 MPa
Externally Applied Moment ..... (optional) ....(N.m. ) 4251.000
Externally Applied Force ...... (optional) .......(N. ) 2763.000 Approximate Torque required to induce the above initial
Pressure [P]...............................(bars ) 46.490 stress: 423 N.m.

Disable Stress Calculations (Y/N) ..................... N

GASKET COMPRESSION: COMPRESSION
(mm.)
Flange Type (1-8, see ?-Help or Alt-P to plot) ........ 1.000 After Initial Boltup (Ci)........... 0.8659172654

Flange Outside Diameter [A].......................(in.) 12.500 Loss-of due to Pressure (Cp)........ 0.0165821798
Design Temperature ................................ C 65.000 Loss-of due to Applied Moment (Cm).. 0.0118925599
Loss-of due to Applied Force (Cf)... 0.0003605236
Small End Hub Thickness [g0]......................(mm.) 7.112 Loss-of due to all loads (CL)....... 0.0288352631
Large End Hub Thickness [g1]......................(mm.) 26.035
Hub Length [h]....................................(mm.) 62.000 Initial minus all Losses (Ci-CL).... 0.8370820284
For Leak-Proof Joint (Creq)......... 0.0416136794
Flange Allowable @Design Temperature ......(MPa ) 137.892 Excess available (Ci-Creq) ......... 0.8243035674
Flange Allowable @Ambient Temperature .....(MPa ) 137.892
Flange Modulus of Elasticity @Design ......(MPa ) 200690.000
Flange Modulus of Elasticity @Ambient .....(MPa ) 203320.000 LEAKAGE SAFETY FACTOR: (If less than one then joint
Bolt Allowable @Design Temperature ......(MPa ) 172.365 leakage is predicted.) (Allowed/Actual)
Bolt Allowable @Ambient Temperature .....(MPa ) 172.365
Gasket Seating Stress [y] .................(MPa ) 68.948 Pressure Only (Ci-Creq)/Cp ............. 49.71
Force Only (Ci-Creq)/Cf ................ 2286.41
Flange Allowable Stress Multiplier .................... 1.000 Moment Only (Ci-Creq)/Cm ............... 69.31
Bolt Allowable Stress Multiplier (VIII Div 2 4-141) ... 1.000
Pressure+Force+Moment (Ci-Creq)/CL ..... 28.59
Disable Leakage Calculations (Y/N) .................... N
Disable ANSI B16.5 Checks (Y/N) ....................... N
Flange Face OD or Lapjt Cnt OD....................(in.) 8.500 EQUIVALENT PRESSURE MODEL ----------------------------
Flange Face ID or Lapjt Cnt ID....................(in.) 6.060
Gasket Outer Diameter ............................(in.) 9.880 Equivalent Pressure (bars ) ............ 80.84
Gasket Inner Diameter ............................(in.) 6.190 ANSI B16.5 Flange Allowable Pressure Rating . 51.71
Nubbin Width .....................................(in.)
Facing Sketch ......................................... 3.000 STRESS SAFETY FACTOR: (If less than one then joint
Facing Column ......................................... 2.000 failure is predicted.) (Allowed/Actual)

ANSI B16.5/Equivalent Pressure ................. 0.64

Flange Type: (Integral Weld Neck)

Effective gasket width parameters: ASME SECT VIII DIV 1 STRESS MODEL ------------------------
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CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:MAR 31,2016 @13:15
Job: X:\Project\Small Projects\JOB-SP-134 Petronas Bukit Tua Tie In (cont SP-
106)\06. Piping\04. Calculation\02. Pipe Stress Analysis\11-BTORF-P-REP-0016 - REV
0\CII\6 INCH 31492X.FLG

CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations

ACCORDING TO A05 APP 2-14, THE FOLLOWING RIGIDITY

FACTORS SHOULD BE LESS THAN 1.0

ASME Rigidity Factor "J", Operating Case ....... 0.1632

ASME Rigidity Factor "J", Seating Case ......... 0.1828

CALCULATED STRESSES (MPa )

OPERATING ALLOW SEATING ALLOW

--------- ----- ------- -----

Longitudinal Hub .. 85 207 96 207

Radial Flange ..... 84 138 95 138
Tangential Flange . 46 138 53 138
Maximum Average ... 84 138 96 138
Bolting ........... 110 172 39 172

"*" Indicates Failure for an item.

STRESS SAFETY FACTOR: (If less than one then joint

failure is predicted.) (Allowed/Actual)

OPERATING SEATING
--------- -------

Longitudinal Hub .... 2.44 2.15

Radial Flange ....... 1.65 1.45
Tangential Flange ... 2.97 2.61
Maximum Average ..... 1.63 1.44
Bolting ............. 1.56 4.43