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Anantara Ubud (PT.

Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

Subject : Work method


Work Item : Earth work
Area : All Zone

1. Site Preparation
1.1. Setting out work
The setting out work are an examine the situation and conditions at the site by using The
measuring instrument (TOPCON Total Station ) and is expected to produce technically
good drawing ( situation ) of the coordinates and elevation applied or plotted in the form of
working drawings.The measurement results data can also be as a reference in the payment
of achievement of work performed under the terms of the Project contract.

2. Cut and Fill

2.1. Site clearance of vegetation, loose rubbish and debris and remove from site
This work involve removal any Vegetation and debris at work area. Implementation of this
work include remove any Vegatation, loose rubbish and debris from site
The Equipment used in this work are
a. Excavator
b. Dump truk

Ilustration of Site Clearence work


Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

2.2. Excavation of top soil ( first 30 cm ) and store to designated area


This work involve excavate top soil 30cm Deep and store to designated area which are
determined by site direction or owner.
2.3. Excavation in bulk in the open to form platforms
This work involve the excavation work in bulk in the open area and excavate to platform
elevation.the soil of the excavation must be removed to a place to the filling area and some
others remove to the stock pile area which was determined by direction or owner.

Ilustration of Excavation work

2.4. Filling of excavated material in bulk in the open to form platforms including
compaction.
This work involve filling results of soil excavated and compacted to 90% of original soil
density.

Ilustration of Fill work


Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

3. SOIL NAILING WORKS


Equipment and materials to be used
a. 1 ( one ) set drilling machine
b. 1 ( one ) set-drive (for drilling machines and pumps)
c. 1 ( one ) Set the drill mterial
d. 1 ( one )Tipod
e. 1 ( set ) The measuring instrument
f. 1 ( one ) Water Swifel
g. Safety equipment

Grouting Equipment and materials


a. Site Concrete Mixer
b. Hose pressure diameter 5/8
c. The piston pump
d. Cement
e. Additive Grouting
f. PVC Pipe
g. Water

Ground Anchor drilling process


 Clean and smooth machine location
 Set up a tripod and set up the transform and setting drilling machine
 Set in accordance head sloping drilling machines specified
 Instal of drill bits and drill pipe water swifel
 Turn on the drilling machine and the pump pressure and start drilling after the water
from the pump flows to suppress the sluge flow out of the hole and then the results of
sludge pacth in bath tub circulation. and circulation of sludge is pumped into the
handlebar drill by the water swifel. This process repeatedly until it reaches the specified
depth.

Staking Out and Reposition Driiling Machine


Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

Drilling Process

Install the rebar and PVC pipe


Instal the rebar and injection process grouting
 After completion of drilling and holes have been clean so the next step is the install of
Rebar concrete end has been prepared for the bolts.
 Rebar to be install first tied up and inserted into the PVC pipe so that when rebar was
added iron manhole right in the center of holes
 After the Rebar and the pipe insert into the hole and then insert the pasta ( grouting
Concrete ) using piston pump and the PVC pipe removed slowly
 After the instal of rebar mud and pasta next is install the plate at the end of the existing
rebar on the surface of the ground and installation the bolts.
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

Soil Nailling work procces

Shotcrete K-175 and wiremesh M5, 70mm thick

 surface preparation
Before the spraying work, surface slope or field that needs to be cleaned. The
surface to be given a inject shotcrete need to be cleaned to a thickness shotcrete.
 Construction of drainage on slopes At the lower end of the slope should be given
as a slope drainage channels drain water from the surrounding slopes. Slope
drainage systems need to be separated from the existing drainage system should
be designed separately.
 Installation of wire mesh
Wire mesh which is the reinforcement of the shotcrete must be tied with a nail that
is attached to the slope field and the wire must be tied with concrete decking.
 Surface shotcrete
o Setting the thickness of the shotcrete Shotcrete generally has a thickness
of about 75-100 mm. In practical use measuring stick.
o Placement or spraying shotcrete Shotcrete placement is done from the
bottom up to prevent excessive rebound. Nozzle sprays directed at the
work field up to a thickness of plans and conducted perpendicular
rebounds minimum and maximum density obtained. Reinforcement must
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

be ensured clean and shotcrete placed behind bars so as to prevent the


occurrence of voids
 Surface Maintenance
o For shotcrete that have the strength requirements but has not good
surface, can be improved by Brushing the surface with a steel brush to
clean material.
o Connection Shotcrete connection should be fairly rough, clean and hard
and oblique shaped.
o Maintenance (curing)
Shotcrete is maintained moisture for 7 days after being placed for quality
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

4. CONCRETE RETAINING WALLS


4.1. Excavation for retaining walls
This work involve excavation for retaining wall foundation to the elevation which specified
in working drawings.
4.2. Remove surplus excavated material
This work involve the removal soil excavate to fill / stock pile area which determined by the
direction or owner

Ilustration Retaining wall Excavation and Remove to stock pile / Fill area

4.3. Soil Compaction


This work involve compacted the excavated sub grade / Retaining wall subgrade elevation.
4.4. 100mm thick compacted sand bed
This work involve fill with compacted sand 100mm high.
4.5. Damproof polythene sheet
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

4.6. ( 50mm Lean concrete )


This is a non-structural concrete work, it is used as a reference elevation to the
rainfocement work or concrete formwork. The non structural concrete work using concrete
quality K 175 / Fc 15. Preparation
Stages of prosessing

 Preparation and submission of shop drawings picture job work floor.


 Approval of materials to be used.
 Material preparation,
a. PC cement
b. Sand
c. Split
d. water.
 Preparatory work tools, among others: concrete mixer, meter, water pass, hoe, cast
gutters, buckets, spoons cement, dose, rubber hose, etc.
 Staking out
First surveyor (surveyor) perform to staking out lean concrete elevation.
Mark the elevation results using wooden by color paint.
 implementation of lean concrete working
To work under the foundation floor is made with a thickness according to plan.
Create mortar to the floor working with a mixture of mortar 1pc: 3Psr: 5Krl or B-0.
Make sure that the location will be installed lean concrete already are working with the
thickness of the sand is according to plan and has leveled.
Clean the locations that will be installed floorspace of garbage or dirt. Install the wooden
peg and floor leveling work needed as a reference to determine the thickness. Pouring
Lean concrete mixture through a working floor area to cast gutter or bucket to the lean
concrete elevation by using a hand tool.
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

4.7. Rainforcement
This is part of the structure work. This work an important thing in the implementation of the
quality aspects of concrete work. Considering the reinforcement important function in the
strengh building structure
Rainforcement work.
 iron should be clean of oil or sludge
 The reinforcement installation should be arranged, so that there is still space available
for compaction concrete
 If Rebar must be connected there should be an overlap in accordance with
specifications defined calculation or
 The Rainfocement work can also be assembled outside before input into the concrete
formwork.
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

4.8. Formwork

Ilustration Retaining wall Formwork

4.9. Reinforced concrete Retaining Walls


Pouring concrete work retaining wall is divided into two stages.
a. Foundation retaining wall pouring concrete
This work will be done after Retaining wall foundation formwork and Retaining wall
Fondation Rainforcement completed. The quality of the concrete used in accordance
with the specifications provided for in the technical specifications and has been through
a concrete test. before Pouring Concrete should be taking the test sample cube /
cylinder and concrete viscosity test (test slump test).
Pouring Concrete process can be using a concrete pump or gutters cast.
b. Retaining Wall Pouring Concrete
This work will be done after Retaining wall fondation pouring concrete, retaining wall
rainforcement and Retaining wall Formwork completed. Pouring Concrete process can
also using a concrete pump or gutter cast,a accordance field conditions without
reducing the quality of concrete expected.
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

Retaining Wall Pouring Concrete Process, With Concrete Pump / Gutter

5. RIVERSTONE RETAINING WALLS


5.1. Excavation for retaining wall
This work involve excavation for retaining wall foundation to the elevation which specified
in working drawings.
5.2. Soil compaction
This work involve compacted the excavated sub grade / Retaining wall subgrade elevation
5.3. 100 mm thick compacted sand
This work involve fill with compacted sand 100mm high
5.4. Damproof polythene sheet
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

5.5. River stone Retaining wall work


5.5.1. Site preparation
 Material
o PC Semen
cement used must be having a good species and can use Portland Cement
(PC) or Portland Composite Cement (PCC)
o Sand
sand used should be free of other materials such as clay, trash, or other
debris
o Stone
stone sides must be free from dirt ground, and do not porous or visually
look cavity
 Equipment
o Concrete Mixer

o Material measure

o Hand tool

 
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

5.5.2. Stone mansory work


5.5.2.1. Staking out ( Dimension profile )
Installation of stone profile should match the dimensions and should be
stable. material use wood profiles 4/6 or 5/7
5.5.2.2. Making Mix Mortar
mixing mortar must be in accordance with the composition specified in the
technical specifications
5.5.2.3. Stone instalation
Laying the first stone layers, starting with a thick overlay mortar 2-1 cm, then
draw up a stone above the expanse with a distance of 0-2 cm (do not
overlap) insert cavity between stones with mortar to the brim of compressed
using only hand tools
5.5.3. PVC 2" diameter
5.5.4. Palm fibre (ijuk)

Stone Retaining wall illustration


Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

6. BOUNDARY WALLS TO VILLA PATHWAYS


6.1. Brick partition to boundary walls villa
6.1.1. preparation and clean the area to be fitted brick wall, calculate the volume of work
and the material needs required.
6.1.2. Create marking pathways double-sided wall after wall and made the sign of
practical field stifner position,
6.1.3. Submersion the brick (until the air bubbles disappear) before being used to
reduce water absorption.
6.1.4. Instal the brick on the path marking and track threads of reference that have been
mounted on wooden profiles on the other end of the wall layer by layer to a height
of 1 m by using a mortar 1 pc: 5ps for normal mortal wall and 1pc: 3PS for water
proof wall ( the composition of the mortar can different depending on the
requirements set).
6.1.5. Implementation, the sand mortar is applied evenly to the surface of brick.Then the
red brick mortar arranged on it while constantly checked flatness mortar. Then
the brick beaten slowly until it reaches the desired elevation.
6.1.6. .Check straightness and vertical pairs of red brick, if it is correct and in
accordance with desired then continue the installation up to a maximum height of
1 m, and then check again straightness and vertical.
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

6.2. Bare plaster and smooth plaster finish


Next, the work done plestering which began by making reference to the palstering on the
side of the vertical distance of 2 m in accordance with the desired thickness with the aid
plummet on the horizontal side.
Before doing plastering work, masonry brick flushing / moistened with water, then do
palstering work on the walls evenly, using a mortar 1 pc: 5ps for normal wall and 1pc: 3ps
for Water proof wall (the composition of the mortar can be different depending on the
requirements set) until 10-15 mm or until the specified thickness.

 
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

7. STORMWATER DRAINAGE
7.1. Excavation from existing ground level
This work involve the removal soil excavate to fill / stock pile area which determined by the
direction or owner

7.2. 50mm Thick compacted sand layer


This work involve fill with compacted sand 100mm high
7.3. 50mm Thick Lean concrete
This is a non-structural concrete work, it is used as a reference elevation to the
rainfocement work or concrete formwork. The non structural concrete work using concrete
quality K 175 / Fc 15. Preparation
Stages of prosessing
 Preparation and submission of shop drawings picture job work floor.
 Approval of materials to be used.
 Material preparation,
e. PC cement
f. Sand
g. Split
h. water.
 Preparatory work tools, among others: concrete mixer, meter, water pass, hoe, cast
gutters, buckets, spoons cement, dose, rubber hose, etc.
 Staking out
First surveyor (surveyor) perform to staking out lean concrete elevation.
Mark the elevation results using wooden by color paint.
 implementation of lean concrete working
Anantara Ubud (PT. Wika Realty)
Ds. Puhu, Payangan, Ubud – Bali
Earthwork & Retaining wall

To work under the foundation floor is made with a thickness according to plan.
Create mortar to the floor working with a mixture of mortar 1pc: 3Psr: 5Krl or B-0.
Make sure that the location will be installed lean concrete already are working with the
thickness of the sand is according to plan and has leveled.
Clean the locations that will be installed floorspace of garbage or dirt. Install the wooden
peg and floor leveling work needed as a reference to determine the thickness. Pouring
Lean concrete mixture through a working floor area to cast gutter or bucket to the lean
concrete elevation by using a hand tool.

7.4. U Ditch and cover installation


After a lean concrete work completed installation U dicth precast concrete will start. before
installation u ditch, lean concrete will be marking for the centerline and elevation specified
in working drawings
installation can be done manually (manpower) or using heavy equipment, according to the
field conditions.

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