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1. SCOPE AND CLASSIFICATION TABLE 2 Breaking Strength of Forged Turnbuckles (complete with end pulls)
Strength Breaking, kN (lbs) Recommended Working Loads, kN
Size. Nominal Outside Diameter of
Minimum (lbs)
Thread, mm (in.)
1.1 Scope. This specification covers Eye or Stub End Pulls kN (lbs) Eye or Stub End Pulls kN (lbs)
forged turnbuckles, with and without jam 19.0 (¾) 89.0 (20000) 17.8 (4000)
22.2 (⅞) 129.0 (29000) 25.8 (5800)
nuts, and shackles for guardrail, sign 25.4 (1) 169.0 (38000) 33.8 (7600)
supports and similar uses. These items 31.8 (1 ¼) 266.9 (60000) 53.4 (12000)
are considered to be available 34.9 (1 ⅜) 320.3 (72000) 64.0 (14400)
38.1 (1 ½) 378.1 (85000) 75.6 (17000)
commercially. Not all classes, styles, and 44.4 (1 ¾) 511.5 (115000) 102.3 (23000)
types of turnbuckles and shackles which 50.8 (2) 667.2 (150000) 133.4 (30000)
are available commercially are covered 57.2 (2 ¼) 876.3 (197000) 175.2 (39400)
by this specification.
TABLE 3 Turnbuckles
1.2 Classification: Size
1.2.1 Turnbuckles: Thread, Nominal Clear Opening Between Heads, mm (in.)
Outside Diameter, 152.4 228.6 304.8 457.2 609.6 914.4 1219.2
1.2.1.1 Type. Turnbuckles covered by mm (in.) (6) (9) (12) (18) (24) (36) (48)
this specification shall be forged and of 19.0 (¾) X X X X X - -
the design specified by the purchaser. 22.2 (⅞) - - X X X - -
25.4 (1) - - X X X X -
1.2.1.2 Sizes. Turnbuckles covered by 31.8 (1 ¼) - - X X X X -
this specification shall be of the sizes 38.1 (1 ½) - - X X X X X
44.4 (1 ¾) - - - X X X X
listed in Table 2, as specified. 50.8 (2) - - - - X X X
1.2.2 Shackles: 57.2 (2 ¼) - - - - X X X
2.4.1.5 Breaking Strength. The breaking 2.5.1 Surface Condition. Turnbuckle 2.6.2 Breaking Loads. Shackles' shall
strength of turnbuckles, equipped with bodies and end pulls shackles shall be be able to withstand, without breaking,
end pulls, shall be not less than the value finished by grinding the flash smooth, the breaking loads shown in the
given in Table 2 for the required size, where required, and removing the loose respective class tables when tested as
type, and form of end pull specified. scale. They shall be free of cracks, flaws, specified in Section 4.2.
2.4.1.6 Turnbuckle Bodies, Types. Open seams, and other injurious imperfections. 2.6.3 Ductility. Shackles shall be
tumbucldes shall be forged as specified. 2.5.2 Zinc Coating. Turnbuckles and sufficiently ductile that when fractured,
Forged turnbuckle bodies shall be similar shackles and accessories shall be the fractured member shall show a
to Figure 1. The shall be forged as galvanized (zinc coated) by the hot-dip permanent distortion before breaking. If
specified. Forged turnbuckle bodies shall process. The hot-dip process shall be the pin fractures, it shall show a
be similar to Figure 1. The shape of the applied in conformance with AASHTO permanent bend of not less than 20
head of the turnbuckle body shall be M 232, and shall be adherent, smooth, degrees. If the body fractures, it shall
either round or hexagonal. and free from injurious lumps, blisters, show a permanent mid-shackle set of not
2.4.1.7 Jams Nuts. Jam nuts shall be dross, or flux. Coating shall be done on less than 15 per-cent of the original
right-hand or left-hand threaded, as the end pulls and threaded pins after spread between bows.
required, made of carbon steel of a type threading; coating for turnbuckle bodies, 2.6.4 Class 1, Screw-Pin Anchor
selected from group 1016 to 1020 shackles and jam nuts may be done Shackles. The screw-pin anchor shackles
inclusive for AASHTO M 169, and shall before or after tapping at the option of the shall be similar to Figure 3, and shall
conform to the dimensional requirements purchaser. conform to the dimensions and physical
of ANSI B18.2.2 Heavy Hex Jam Nuts. 2.5.3 Galvanizing Repair. Where the requirements shown in Table 6.
2.4.1.8 End Pulls. Eye end pulls shall be galvanizing on turnbuckles, shackles, end 2.6.5 Class 2, Screw-Pin Chain
forged, similar to Figure 2. The shape of pulls or pins has been damaged, the Shackles. The screw-pin chain shackles
the eye may be either oval or round. coating shall be repaired by shall be similar to Figure 4, and shall
Minimum dimensions are as shown in regalvanizing, or the surface repaired by conform to the dimensions and physical
Table 4. painting with two coats of zinc dust-zinc requirements shown in Table 7.
oxide paint conforming to Federal Spec.
2.4.2 Shackles: TI-P-641 or Mil-P-21035. 2.6.6 Class 3, Oval-Pin Chain
2.4.2.1 Threads. Screw-pin shackles shall Shackles. The oval-pin chain shackles
2.6 Physical Properties of Shackles: shall be similar to Figure 5 and shall
be threaded after fabrication to final size
and shape. Threads shall be conform to 2.6.1 Proof Loads. Shackles shall be conform to the dimensions and physical
National Coarse Series as shown in Table capable of withstanding the proof loads requirements shown in Table 8. This
5. Appropriate portions of Section 2.4.1.4 shown in the respective class tables when shackle shall be provided with a taper
shall apply to shackles. tested as specified in Section 4.1.1, with- hole and a locking pin with a drive fit; the
out developing surface rupture or defects drive pin shall not extend beyond the
2.4.2.2 Size. Shackles shall have the which interfere with serviceability or bottom of the hole. The oval pin shall fit
dimensions shown in Table 6 through 11 prevent disassembly of the pin. After tight against the tension side of the eye
for the appropriate class of shackle. proof loading, screw-pin shackles shall when the taper locking pin is driven
2.5 Finish: be capable of disassembly by hand after home.
the first half turn.
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2.6.7 Class 4, Round-Pin Anchor 3.1 The inspector representing the the test results with the certification on
Shackles. The round-pin anchor shackles purchaser shall have free entry, at all re-quest by the purchaser.
shall be similar to Figure 6, and shall times while work on the contract of the 3.2 Sampling:
conform to the dimensions and physical purchaser is being performed, to all parts
requirements shown in Table 9. of manufacturer's works that concern the 3.2.1 For the purpose of inspection and
manufacture of the material ordered. The test, a lot shall consist of not more than
2.6.8 Class 5, Round-Pin Chain 1000 pieces made from the same material
Shackles. The round-pin chain shackles manufacturer shall afford the inspector all
reasonable facilities to satisfy him that of the same type and class offered for
shall be similar to Figure 7, and shall delivery at one time.
conform to the dimensions and physical the material is being furnished in
requirements shown in Table 10. accordance with this specification. All 3.2.2 For the purpose of chemical
tests (except product analysis) and analysis of steel, a lot shall consist of all
2.6.9 Class 6, Bolt-Type Anchor inspection shall be made at the place of turnbuckles or shackles made from the
Shackles. The bolt-type anchor shackle manufacture to shipment, unless other- same material, from the same heat. In
shall be similar to Figure 8, and shall wise specified. and shall be so conducted case heat cannot be identified, a lot shall
conform to thee dimensions and physical as not to interfere unnecessarily with the consist of not more than 907 kg (2000
requirements shown in Table 11. Bolt and operation of the works. If outside lbs) of shackles or turnbuckles of the
nut shall have hexagon heads; cotter pin inspection is waived, a manufacturer's same type, class, and size.
shall be provided. certification that the material has been 3.2.3 Specimens. Specimens for
tested in accordance with and meets the inspection, and for required proof,
3. QUALITY ASSURANCE requirements of this specification, shall breaking, and ductility tests shall be
PROVISIONS be the basis of acceptance of the selected from each lot, in accordance
materials. The manufacturer shall furnish with Table 12. Specimens used for proof
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M 269 SPECIFICATIONS FOR MATERIALS
test may be reused for breaking and be made from bars or from finished or cuttings shall be taken from each lot of
ductility tests. shackles or turnbuckles. One sample of shackles or turnbuckles.
3.3 Chemical Analysis. Analysis of not less than 60 g (2 ounces) of drillings
material for shackles or turnbuckles shall
4.2 Breaking and Ductility Tests. After
proof testing, the required number of
samples shall be subjected to the
breaking loads shown in the applicable
table. For shackles, the diameter of the
attachment used in the breaking test shall
be not greater than the pin diameter of
the shackle being tested; the application
of the load shall be at the center of the
pin. After breaking, the sample shall be
inspected and measured to determine
conformance with Section 2.6.2.
4.3 Rejections:
4.3.1 If any sample fails to pass the
proof test, all shackles or turnbuckles in
the lot shall be proofed and those failing
to pass the test shall be rejected.
4.3.2 If any sample fails to pass the
breaking or ductility test, triple the
number of original sample shall be
proofed and in addition triple the number
of original samples shall be subject to the
breaking and ductility test. If any retest
sample fails in the breaking or ductility
test, the lot shall be rejected.
4.4 Galvanizing Test. The galvanizing
test shall be performed according to
AASHTO T 65.
5. MARKING
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M 269 SPECIFICATIONS FOR MATERIALS
6.1.1 Quantity (number of units), 6.1.4 Size (Table 2 or 6 through 11), 6.1.8 AASHTO designation (1269) and
6.1.2 Name of product (turnbuckle or 6.1.5 Grade of forging steel required, date of issue.
shackle), 6.1.6 Location of acceptance testing.
6.1.3 Type or class (Section 1.2), 6.1.7 Test reports required, if any, and
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M 269 SPECIFICATIONS FOR MATERIALS
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M 269 SPECIFICATIONS FOR MATERIALS
1
1¼ 4½ ¼ 2 /16 1⅜ 3¼ 1 15/32 899 27500 82500
1⅜ 5¼ ¼ 2¼ ⅛ 1½ 3½ 1⅝ 1219 33400 99800
½ 5¾ ¼ 2⅜ ⅛ 1⅝ 3¾ 1¾ 1595 41250 118700
1⅝ 6¼ ¼ 2⅝ ⅛ 1¾ 4⅛ 1⅞ 1910 49900 139500
1¾ 7 ¼ 2⅞ ⅛ 2 4½ 2 5/329 2750 59350 161600
2 7¾ ¼ 3¼ ⅛ 2¼ 5⅛ 13/32 3900 69750 211100
2¼ 9¼ ¼ 3¾ ⅛ 2½ 5⅝ 2 22/32 5650 80800 270000
2½ 10 ½ ¼ 4⅛ ⅛ 2¾ 5⅞ 2 29/32 8380 105500 338000
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M 269 SPECIFICATIONS FOR MATERIALS
201 to 400 60 4
TABLE 12 Sampling Procedure for Inspection and Tests of 401 to 1000 65 5
Shackle or Turnbuckles
Number of Shackles Number to be Selected for Number to be Used TABLE 13 Sampling Procedure for Resubmitted Lots
or Turnbuckles in Inspection and for Proof Test for Breaking Load Number of Shackles or Turnbuckles
Number of Samples to be Inspected
Lot (When Proof Test is Required) and Ductility Tests in Lot
1 t o 10 All 1 1to100 All
11 to 30 All 1 101 to 1000 100
31 to 50 30 1
51 to 100 42 2
101 to 200 55 3
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