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INTERACTIVE SCHEMATIC

INTERACTIVE SCHEMATIC
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RENR1242-04 November 2005 3500B Engine for Electrical Power Generation (EPG) with Electronic Modular Control Panel

RENR1242-04

November 2005

3500B Engine for Electrical Power Generation (EPG) with Electronic Modular Control Panel (EMCP)

4GM171-UP

6HN138-UP

3MS1-UP

4AW1-1089

5XM1-UP

6PN249-UP

3NS1-UP

5AW1-UP

6PM1-UP

6WN114-UP

1NW1-148

7KM1-UP

7RN428-UP

2HW1-311

8RM175-UP

3LS1-UP

2JW1-UP

7RN428-UP 2HW1-311 8RM175-UP 3LS1-UP 2JW1-UP © 2005 Caterpillar, All Rights Reserved PDF created with
7RN428-UP 2HW1-311 8RM175-UP 3LS1-UP 2JW1-UP © 2005 Caterpillar, All Rights Reserved PDF created with

© 2005 Caterpillar, All Rights Reserved

PDF created with pdfFactory Pro trial version www.pdffactory.com

Printed in U.S.A.

COMPONENT LOCATION

COMPONENT LOCATION
COMPONENT LOCATION

Component

Schematic

Machine

Component

Schematic

Machine

Location

Location

Location

Location

Alternator

I-8

2

Sensor - Engine Coolant Level

G-5

note 4

Batteries

K-7

note 1

Sensor - Engine Coolant Temp

G-2

14

Alternator - Breaker

I-9

8

Sensor - Engine Oil Press (Filtered)

G-1

15

Breaker - CB4

J-12

note 5

Sensor - Engine Oil Press (Unfiltered)

G-1

16

Breaker - ECM (Engine Control)

I-7

13

Sensor - Engine Speed (EMCP)

K-5

9

Control - Engine

C-7

3

Sensor - Engine Speed Timing

E-4

17

Control - Speed

D-13

note 5

Sensor - Fuel Filter Press (Filtered)

G-1

18

Control - Genset Status

J-13

note 5

Sensor - Fuel Filter Press (Unfiltered)

G-1

19

Module - Loadshare

F-16

note 5

Sensor - L. Turbo Exhaust Temp

E-4

20

Module - Relay

I-13

note 5

Sensor - L. Turbo Inlet Press (note 3)

G-2

21

Motor - Prelube

G-5

4

Sensor - R. Turbo Exhaust Temp

E-4

22

Motor - Starter (1/2 Group)

I-9

5

Sensor - R. Turbo Inlet Press (note 3)

G-2

23

Motor - Starter (1/2 Group)

K-8

6

Sensor -Turbo Outlet Press

G-2

24

Potentiometer - Speed Adjustment

D-13

note 1

Solenoid - Air Shut-off (Left Side)

H-5

25

Relay - Air Shut-off

I-11

note 5

Solenoid - Air Shut-off (Right Side)

I-5

26

Relay - Start Aid Hold

C-12

note 5

Solenoid - Air Start (if equipped)

J-5

27

Relay - Start Aid Start

C-11

note 5

Solenoid - Cylinder Head (note 2)

C-3, E-3

28

Relay - Mag #1

G-11

note 5

Solenoid - Start Aid

H-5

29

Relay - Mag #2

G-11

note 5

Solenoid - Start Aid

H-5

30

Relay - Prelube (Master)

E-11

note 5

Switch - Disconnect

K-8

note 1

Relay - Prelube (Slave)

F-11

note 5

Switch - E Stop

D-11

note 5

Resistor

H-5,G-5

7

Switch - E Stop

I-11

note 5

Sensor - Aftercooler Temp

G-2

10

Switch - Start Aid Auto/Man

D-11

note 1

Sensor - Atmospheric Press

G-2

11

Switch - Prelube Press

E-6

31

Sensor - Crankcase Press

G-1

12

     

Note1 : Customer supplied component. Note2 : One located at each cylinder. Note3 : Location marked with an "a" indicate the sensor location when the engine is NOT aquipped with an airshut-off Note4 : Located at the radiator. Note5 : Located in the insrtument box mounted on the generator.

: Located in the insrtument box mounted on the generator. PDF created with pdfFactory Pro trial

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PLUGS AND CONNECTORS Page 1 of 2

PLUGS AND CONNECTORS Page 1 of 2
PLUGS AND CONNECTORS Page 1 of 2
110-6847 Plug As. or 40-Pin Deutsch Connector 110-6844 Seal 110-6848 Plug As. or 110-6847 Plug
110-6847 Plug As. or 40-Pin Deutsch Connector 110-6844 Seal 110-6848 Plug As. or 110-6847 Plug
110-6847 Plug As. or 40-Pin Deutsch Connector 110-6844 Seal 110-6848 Plug As. or 110-6847 Plug

110-6847 Plug As. or

110-6847 Plug As. or 40-Pin Deutsch Connector 110-6844 Seal 110-6848 Plug As. or 110-6847 Plug As.

40-Pin Deutsch Connector

110-6844 Seal

110-6848 Plug As. or 110-6847 Plug As. (Service Replacement)

110-6848 Plug As.

Wire Gauge

Pin #

Socket #

Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
Replacement) 110-6848 Plug As. Wire Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
14 9W-0852 9W-0844 16-18 8T-8729 8T-8730
14 9W-0852 9W-0844 16-18 8T-8729 8T-8730

2-Pin Sure-Seal Plug

7N-9737 Plug
7N-9737 Plug
1 2 7N-9738 Receptacle
1
2
7N-9738 Receptacle

Wire Gauge

Pin #

Socket #

14-18

7N-7780

7N-7779

3E-3307 Receptacle As. 3E-3371 Wedge 102-8803 Receptacle Kit Wire Gauge Pin # 14 16-18
3E-3307 Receptacle As. 3E-3371 Wedge 102-8803 Receptacle Kit Wire Gauge Pin # 14 16-18

3E-3307 Receptacle As.

3E-3371 Wedge

102-8803 Receptacle Kit

3E-3307 Receptacle As. 3E-3371 Wedge 102-8803 Receptacle Kit Wire Gauge Pin # 14 16-18

Wire Gauge

Pin #

14

16-18

Wire Gauge Pin # Socket # Notes 14 9W-0852 9W-0844 DT, DRC, HD, and Deutsch
Wire Gauge
Pin #
Socket #
Notes
14
9W-0852
9W-0844
DT, DRC, HD, and Deutsch connectors.
16-18
8T-8729
8T-8730
DT, DRC, HD, and Deutsch connectors.
14-18
7N-7780
7N-7779
Surseal connectors only.
4-6
8N-1548
8N-1547
25-pin CE connectors only.
10
8N-1542
8N-1543
25-pin CE connectors only.
12-14
8N-1540
8N-1541
25-pin CE connectors only.
16-18
9X-6856
9X-6857
25-pin CE connectors only.
8N-1538
8N-1539

9-Pin HD10 Receptacle

CE connectors only. 8N-1538 8N-1539 9-Pin HD10 Receptacle F E D A G H C J
CE connectors only. 8N-1538 8N-1539 9-Pin HD10 Receptacle F E D A G H C J

F

E D

A

G

H

C

J

B

8T-8736 Receptacle

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

102-8813 Seal 3E-3368 Wedge 104-2921 Plug As. 102-8808 Plug Kit Socket # 9W-0844 8T-8730
102-8813 Seal
3E-3368 Wedge
104-2921 Plug As.
102-8808 Plug Kit
Socket #
9W-0844
8T-8730

3-Pin DT Plug

102-8808 Plug Kit Socket # 9W-0844 8T-8730 3-Pin DT Plug 9W-0852 8T-8729 2-Pin DT Plug 102-8812
102-8808 Plug Kit Socket # 9W-0844 8T-8730 3-Pin DT Plug 9W-0852 8T-8729 2-Pin DT Plug 102-8812

9W-0852

8T-8729

2-Pin DT Plug 102-8812 Seal 3E-3361 Plug As. 3E-3365 Wedge 3E-3362 Wedge 3E-3364 Plug As.
2-Pin DT Plug
102-8812 Seal
3E-3361 Plug As.
3E-3365 Wedge
3E-3362 Wedge
3E-3364 Plug As.
102-8802 Receptacle Kit
102-8807 Plug Kit
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16-18
8T-8729
8T-87 30
D86819
# 14 9W-0852 9W-0844 16-18 8T-8729 8T-87 30 D86819 PDF created with pdfFactory Pro trial version

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PLUGS AND CONNECTORS Page 2 of 2

PLUGS AND CONNECTORS Page 2 of 2
PLUGS AND CONNECTORS Page 2 of 2
4-Pin DT Plug 102-8814 Seal 3E-3376 Receptacle As. 3E-3377Wedge 3E-3374Wedge 3E-3373 Plug As. 102-8804 Receptacle
4-Pin DT Plug
102-8814 Seal
3E-3376 Receptacle As.
3E-3377Wedge
3E-3374Wedge
3E-3373 Plug As.
102-8804 Receptacle Kit
102-8809 Plug Kit
Wire Gauge
Pin#
Socket #
14
9W-0852
9W-0844
16-18
8T-8729
8T-8730
24-Pin DRC Connector 3E-8558 Bolt 3E-4367 Ring 7X-6222 Connector As. 9X-3265 Seal Wire Gauge Pin#
24-Pin DRC Connector
3E-8558 Bolt
3E-4367 Ring
7X-6222 Connector As.
9X-3265 Seal
Wire Gauge
Pin#
Socket #
9X-0145 Receptacle As.
14
9W-0852
9W-0844
16-18
8T-8729
8T-8730
8N-1521 Endbell A.s 25-Pin CE Plug 18 1 2 17 3 16 19 20 4

8N-1521 Endbell A.s

25-Pin CE Plug 18 1 2 17 3 16 19 20 4 15 5 25
25-Pin CE Plug
18
1
2
17
3
16
19
20
4
15
5
25
14
21
6
24
22
13
7
23
12
8
11
9
10

3T-3044 or 8N-1518 Plug A.s4 15 5 25 14 21 6 24 22 13 7 23 12 8 11 9

Wire Gauge
Wire Gauge
18 2 1 17 3 16 19 20 4 15 5 14 25 21 6
18
2
1
17
3
16
19
20
4
15
5
14
25
21
6
24
22
13
7
23
8
12
9
11
10

3T-3043 or 3 T - 3 0 4 3 o r 8N-1517 Receptacle A. s 8N-1517 Receptacle A. s

Pin #
Pin #

4-6

8N-1548

8N-1547

10

8N-1542

8N-1543

12-14

8N-1540

8N-1541

16-18

9X-6856

9X-6857

8N-1538

8N-1539

40-Pin DRC Connector

40-Pin DRC Connector 3E-8557 Bolt 3E-4367 Ring 9X-3132 Seal 8T-9834 Connector As. Wire Gauge Pin #
40-Pin DRC Connector 3E-8557 Bolt 3E-4367 Ring 9X-3132 Seal 8T-9834 Connector As. Wire Gauge Pin #
40-Pin DRC Connector 3E-8557 Bolt 3E-4367 Ring 9X-3132 Seal 8T-9834 Connector As. Wire Gauge Pin #
40-Pin DRC Connector 3E-8557 Bolt 3E-4367 Ring 9X-3132 Seal 8T-9834 Connector As. Wire Gauge Pin #
40-Pin DRC Connector 3E-8557 Bolt 3E-4367 Ring 9X-3132 Seal 8T-9834 Connector As. Wire Gauge Pin #

3E-8557 Bolt

3E-4367 Ring 9X-3132 Seal 8T-9834 Connector As.
3E-4367 Ring
9X-3132 Seal
8T-9834 Connector As.

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730 9X-1343 Receptacle As. D86820
Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730 9X-1343 Receptacle As. D86820
Gauge Pin # Socket # 14 9W-0852 9W-0844 16-18 8T-8729 8T-8730 9X-1343 Receptacle As. D86820

9X-1343 Receptacle As.

D86820

8T-8729 8T-8730 9X-1343 Receptacle As. D86820 PDF created with pdfFactory Pro trial version

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