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Table Of Contents
POWER PLANT INSTALLATION D/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ENGINE SYSTEM D/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ENGINE MONITORING D/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
OIL SYSTEM D/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
ENGINE REMOVAL AND INSTALLATION OVERVIEW . . . . . . . . . . . 80
The air intake cowl is bolted onto the front of the fan case flange. It includes an
anti-ice system, an interphone jack and a P2/ T2 probe.
For removal and installation, the inlet cowl is supplied with:
- 4 hoisting points,
- 36 identical attach fittings,
- 4 alignment dowels.
POWER PLANT INSTALLATION D/O / FAN COWL DOORS (LH & RH)
EXHAUST CONE
The exhaust cone supplies the inner contour of the common exhaust stream
flow. It is attached to the inner flange of the turbine exhaust case.
The exhaust cone is bolted to the inner LP turbine frame by means of 13 bolts.
AFT MOUNT
The aft mount carries the engine torque, vertical and side loads.
It is free in forward and aft directions to allow engine thermal expansion.
It is installed on the turbine exhaust case lugs.
The aft mount is composed of 3 main parts:
- a beam assembly,
- two side link assemblies,
- a center link assembly.
The aft mount is made to be fail-safe.
It is linked to the pylon aft part by 4 bolts.
The Airbus A319/ A320/ A321 are powered by two International Aero Engines
(IAE) V2500- A5 turbofan engines.
These engines can produce a thrust ranging from 22,000 lbs (9,980 Kg) to
33,000 lbs (14,970 Kg) depending on the aircraft version set by the engine
data-programming plug.
PYLON
The engines are attached to the lower surface of the wings by pylons.
The pylons supply an interface between the engine and the aircraft for
electrics and fluids.
NACELLE
The engine is enclosed in the nacelle, which supplies aerodynamic
airflow around the engine and ensures protection for the accessories.
ENGINE CONTROL
The engine includes a Full Authority Digital Engine Control
(FADEC), which supplies engine control, engine monitoring and help
for maintenance and trouble shooting.
NO.3 BEARING
The No.3 ball bearing, internal gearbox and support assembly are
located in the internal gearbox and drive section of the Low Pressure
Compressor (LPC) intermediate case module.
HPC
The HPC is a ten stages axial flow module. It comprises the HPC,
blades, the front casing and variable vanes, the rear casing which
contains the fixed stators and shapes the bleed manifolds.
HPT SECTION
The HPT Rotor and Stator Assembly includes Stage 1 Turbine Rotor
Assembly ;a HPT Case and Vane Assembly ;a Stage 2 HPT Airseal ;
and a Stage 2 Turbine Rotor Assembly.
LPT ROTOR
The LPT rotor is a bolted configuration including five disks and
associated blades and rotating air seals.
LPT SHAFT
The LPT Shaft joins the LPT assembly with the LPC and the Fan. The
shaft is bolted to the LPT at the LPT rotor disk stage 6 and extends
forward through the engine.
Make sure that you have the correct fire fighting equipment available before
you start any task on the fuel system.
Make sure that the landing gear safety-locks and the wheel chocks are in
position.
Put the safety devices and the warning notices in position before you start any
task on or near:
- the flight controls,
- the flight control surfaces,
- the landing gear and the associated doors,
- or any component that moves.
Make sure that all the circuits in maintenance are isolated before you supply
electrical power to the aircraft.
On the engine start panel make sure that the ENG MASTER levers are in the
OFF position and put a warning notice to tell persons not to start the engine.
Make sure that the engine has been shut down for at least 5 minutes.
On the ENG FADEC GND PWR panel make sure that the ON light is off and
install a warning notice.
On the pneumatic/air conditioning panel make sure that the AIR BLEED
pushbutton ON light is off and put a warning notice in place.
Put a warning notice on the High Pressure (HP) ground connector to tell
persons not to pressurize the pneumatic system.
Open and safety the circuit breakers concerning Engine Fire Detection, Engine
Fire Extinguishing, Engine FADEC, Engine Ignition, Anti- ice system,
Electrical Generator Control Unit (GCU), Yellow Hydraulic Electrical Pump
and Hydraulic Power.
ENGINE REMOVAL AND INSTALLATION OVERVIEW / ENGINE REMOVAL MAIN MAINTENANCE TASK DESIGNATION
ENGINE REMOVAL AND INSTALLATION OVERVIEW / ENGINE REMOVAL MAIN MAINTENANCE TASK DESIGNATION
WARNING: Death or serious injury may result if the power plant falls
on persons. Make sure that all persons are away from the aircraft
when the power plant is removed.
To support the cowl doors during operation, hold open braces are
installed.
Then the engine trolley and cradle are placed under the engine.
To support the engine during removal and transportation, fixtures are
installed at handling points on the fan case and also on the turbine rear
frame.
On the forward engine mount each bolt is loosen and tightened again
to the maximum force.
The center hinge clamp of the forward bootstrap is fixed on the
pyramid where hinge arms would be installed.
The rear beam of the bootstrap equipment is fixed on the pylon lower
part. Then the dynamometers and the chain pulley blocks are
installed.
Disconnect the engine cradle from the trolley and raise the cradle
towards the engine using the four chain pulley blocks.
When the cradle reaches the engine handling points, secure the
supports on the front and on the rear parts.
Loosen and remove the bolts of the forward mount, then the bolts of
the aft mount through an access provided when the hinge access panel
is removed.
Make sure that no lines or unions remain connected to the pylon and
lower the engine using the four chain pulley blocks. Also check that
the engine mounts disengage correctly from their attaches.
Slowly continue the descent until the cradle touches the trolley. Then
secure and lock it.
ENGINE REMOVAL AND INSTALLATION OVERVIEW / ENGINE REMOVAL MAIN MAINTENANCE TASK DESIGNATION (CONTINUED)
CAUTION:
you must do all the applicable preservation procedures when you put an
engine into storage. If you do not, corrosion and general deterioration of
the core engine and the fuel system can occur.
CAUTION:
you must not keep the engine in storage for too long. The times given in
this procedure are the maximum for which the engine can be preserved. If
the time has to be extended, you must do the full preservation procedure
again.
ENGINE REMOVAL AND INSTALLATION OVERVIEW / PRESERVATION AND DE- PRESERVATION OF THE POWER PLANT
ENGINE REMOVAL AND INSTALLATION OVERVIEW / PRESERVATION AND DE- PRESERVATION OF THE POWER PLANT (CONTINUED)
ENGINE REMOVAL AND INSTALLATION OVERVIEW / PRESERVATION AND DE- PRESERVATION OF THE POWER PLANT (CONTINUED)
ENGINE REMOVAL AND INSTALLATION OVERVIEW / PRESERVATION AND DE- PRESERVATION OF THE POWER PLANT (CONTINUED)
AIRBUS S.A.S.
31707 BLAGNAC CEDEX, FRANCE
AI/STDC
REFERENCE UQO04362
NOVEMBER 2004
PRINTED IN FRANCE
AIRBUS S.A.S. 2002
ALL RIGHTS RESERVED
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26 ENGINE FIRE PROTECTION
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26 - FIRE PROTECTION
CONTENTS:
Fire Detection Unit (FDU)
Fire Bottles
Fire Detectors
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SAFETY PRECAUTIONS
WARNING:
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IDENTIFICATION
FIN: 4000WD1, 4000WD2
LOCATION
ZONE: 445
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28 STORAGE, VENTING AND RECIRCULATION
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28 - FUEL SYSTEM
CONTENTS:
Principle
Fuel Return
Pump Logic
Fuel Diverter and Return Valve Control : Low Level
Fuel Diverter and Return Valve Control : Inner Cell
High Temperature
Fuel Diverter and Return Valve Control : Outer Cell
High Temperature
Fuel Diverter and Return Valve Control : Pump Pressure
Loss
Fuel Diverter and Return Valve Control : Overflow
Self Examination
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The Integrated Drive Generator oil is cooled by fuel; As long as fuel is being delivered from the center
a recirculation system is installed. tank, the wing tanks are still full and will tend to
Some fuel supplying the engines is used to cool the overfill, as the returned fuel is delivered to the
IDG oil. A Fuel Diverter and Return Valve (FD & RV) wings tanks. In this case the center tank pump stops
allows the hot fuel to be returned to the Outer cell. when the inner cell reaches the FULL level.
FLSCU1 and EEC1 control the recirculation system in The wing tank pumps will operate until approximately
the left wing. 1100 lbs (500 kg) of fuel have been used i.e.: underfull
FLSCU2 and EEC2 control the right wing system. sensors reached. The logic circuit then restarts the
Center tank pump.
FUEL RETURN
FD & RV CONTROL : LOW LEVEL
The recirculated fuel is sent to the outer cell through
a check valve and a pressure holding valve in order The Fuel Diverter and Return Valve closes when the
to prevent the fuel from boiling. fuel level in the inner cell drops to the low level
The pressure holding valve maintains a pressure of 18 sensors.
psi in the return line; if the pressure increases, Note: The low level sensor i.e.: IDG shut-off sensor
fuel bleeds through the valve into the Outer cell. (38QJ) signals the return valve to close at 620
The check valve prevents fuel flow from the wing tank lbs (280 kg).
to the engine when the recirculation system is not in Note : Closing the return valve will reduce the amount
operation. of unuseable fuel.
Note: When the Outer cell is full, the fuel overflows
into the Inner cell through a spill pipe.
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TMUFUEH02-P01 LEVEL 3
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FD & RV CONTROL : INNER CELL HIGH TEMPERATURE FD & RV CONTROL : PUMP PRESSURE LOSS
The Fuel Diverter and Return Valve closes if the fuel The Fuel Diverter and Return Valve closes if a low
temperature is too high in the inner cell (52.5 degrees pressure is signalled by all pumps of one wing
C). supplying the related engine and crossfeed valve
As the returned fuel is hot, the FLSCU prevents closed, or if a low pressure is signalled by all pumps
temperature limitation exceedance. of both wings with crossfeed valve opened.
In this case, the FLSCU sends an inhibition signal to This is to reduce fuel flow and allow maximum available
the FADEC for FD & RV control. pressure for fuel burn during gravity feeding.
Low pressure is sensed by the pump low pressure switch
FD & RV CONTROL : OUTER CELL HIGH TEMPERATURE and signalled to the fuel level sensing control units
(FLSCUs).
The Fuel Diverter and Return Valve closes if the fuel
temperature is too high in the outer cell (55 degrees FD & RV CONTROL : OVERFLOW
C).
This prevents a large volume of high temperature fuel The Fuel Diverter and Return Valve closes if the center
from entering the inner cell, in the event of intercell tank pump fails to respond to the logic signals of the
valve opening. full sensors, causing the wing tank to overflow into
This also keeps the fuel temperature at an acceptable the vent surge tank.
level should a tank rupture occur.
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TMUFUEH02-P02 LEVEL 3
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SELF EXAMINATION
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30 ENGINE AIR INTAKE ICE PROTECTION
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CONTENTS:
Source
Valve
Controls
Users
ECAM Page
Self Examination
TMUICE307 LEVEL 1
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Air is bled from a high pressure compressor stage of If at least one of the engine air intake anti-ice
each engine. systems is selected ON, a message appears in green on
the ECAM MEMO display.
VALVE
CONTROLS
USERS
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TMUICE307-P01 LEVEL 1
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SELF EXAMINATION
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CONTENTS:
Engine Anti-Ice Valve
TMUIC3E04 LEVEL 2
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TMUIC3E04-P01 LEVEL 2
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ENGINE AIR INTAKE ICE PROTECTION SYSTEM COMPONENTS - ENGINE ANTI-ICE VALVE
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TECHNICAL TRAINING MANUAL
36 PNEUMATIC SYSTEM
This document must be used for training purposes only
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36 PNEUMATIC SYSTEM
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36 - PNEUMATIC
CONTENTS:
General
HPV
IPC
PRV/CTS
OPV
Pr
Pt
FAV/CT
Precooler
Heat Exchanger Outlet Temperature Sensor (T)
Self Examination
TMUPNEB03 LEVEL 3
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GENERAL IPC
The engine air bleed pressure is pneumatically The Intermediate Pressure Check Valve protects the IP
regulated by the High Pressure Valve (HPV) when air stage from reverse flow when the High Pressure Valve
is supplied by the HP stage or by the Pressure is open.
Regulating Valve (PRV) when the air is supplied by the
IP stage.
The pressure regulation system is monitored by two
BMCs.
HPV
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TMUPNEB03-P01 LEVEL 3
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TMUPNEB03-P02 LEVEL 3
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OPV PRECOOLER
The OverPressure Valve (OPV), normally open, The precooler is an air to air heat exchanger.
pneumatically closes.
The OPV starts to close at 75 psi. It is fully closed HEAT EXCHANGER OUTLET TEMPERATURE SENSOR (T)
at 85 psi and opens again at 35 psi.
The Heat Exchanger Outlet Temperature Sensor,
Pr connected to both Bleed Monitoring Computers, reads
the regulated temperature downstream from the
A transducer, connected to the Bleed Monitoring precooler.
Computer, reads the regulated pressure downstream from This temperature is indicated on the ECAM and used to
the PRV. This pressure is indicated on the ECAM. monitor the system.
Pt
FAV/CT
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SELF EXAMINATION
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36 - PNEUMATIC SYSTEM
CONTENTS:
High Pressure Valve (HPV)
HPV Closure Control Solenoid
Pressure Regulating Valve (PRV)
Bleed Pressure Regulated Valve Control Solenoid (CTS)
Precooler
Fan air Valve (FAV)
Fan Air Valve Control Thermostat (CT)
Intermediate Pressure Check Valve (IPC)
Overpressure Valve (OPV)
Regulated Pressure (Pr)
Transferred Pressure (Pt)
Heat Exchanger Outlet Temperature Sensor (T)
Bleed Monitoring Computer (BMC)
TMUPNEH05 LEVEL 3
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IDENTIFICATION IDENTIFICATION
FIN: 4000HA1, 4000HA2 FIN: 4029KS
LOCATION LOCATION
ZONE: 450, 460 ZONE: 438, 448
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TMUPNEH05-P01 LEVEL 3
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ENGINE BLEED AIR SUPPLY COMPONENTS - HPV - HPV CLOSURE CONTROL SOLENOID
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PRESSURE REGULATING VALVE (PRV) BLEED PRESSURE REGULATED VALVE CONTROL SOLENOID (CTS)
IDENTIFICATION IDENTIFICATION
FIN: 4001HA1, 4001HA2 FIN: 10HA1, 10HA2
LOCATION LOCATION
ZONE: 450, 460 ZONE: 413, 423
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IDENTIFICATION IDENTIFICATION
FIN: 7150HM1, 7150HM2 FIN: 7170HM1, 7170HM2
LOCATION LOCATION
ZONE: 410, 420 ZONE: 410, 420
IDENTIFICATION
FIN: 9HA1, 9HA2
LOCATION
ZONE: 453, 463
COMPONENT DESCRIPTION
The valve is spring loaded closed.
TMUPNEH05-T03 LEVEL 3
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TMUPNEH05-P03 LEVEL 3
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IDENTIFICATION IDENTIFICATION
FIN: 7110HM1, 7110HM2 FIN: 5HA1, 5HA2
LOCATION LOCATION
ZONE: 450, 460 ZONE: 453, 563
COMPONENT DESCRIPTION
The valve is spring loaded open.
TMUPNEH05-T04 LEVEL 3
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TMUPNEH05-P04 LEVEL 3
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IDENTIFICATION IDENTIFICATION
FIN: 8HA1, 8HA2 FIN: 6HA1, 6HA2
LOCATION LOCATION
ZONE: 415, 425 ZONE: 413, 423
IDENTIFICATION
FIN: 7HA1, 7HA2
LOCATION
ZONE: 415, 425
COMPONENT DESCRIPTION
It is connected to its dedicated BMC for faulty
component identification in case of failure.
It is also connected by a sense line to the duct
downstream of the HP bleed valve.
TMUPNEH05-T05 LEVEL 3
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TMUPNEH05-P05 LEVEL 3
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IDENTIFICATION
FIN: 1HA1, 1HA2
LOCATION
ZONE: 121, 122
COMPONENT DESCRIPTION
It monitors and controls the engine bleed system.
At each power-up, a test of the BMC and of the leak
detection system is done.
TMUPNEH05-T06 LEVEL 3
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TMUPNEH05-P06 LEVEL 3
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EFFECTIVITY Page i
ALL CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME MAINTENANCE PRACTICES - MISCELLANEOUS
MAINTENANCE PRACTICES - MISCELLANEOUS
UQQMNVM TABLE OF CONTENTS Page
EFFECTIVITY Page ii
ALL CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
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70 - MAINTENANCE PRACTICES
CONTENTS:
Inlet Suction Hazard Areas
Jet Wake Hazard Areas
Noise Danger Areas
Self Examination
TMU70IB01 LEVEL 2
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SAFETY ZONES
EFFECTIVITY
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TMU70IB01-P01 LEVEL 2
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SAFETY ZONES
EFFECTIVITY
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TMU70IB01-P02 LEVEL 2
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SELF EXAMINATION
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70 - MAINTENANCE PRACTICES
CONTENTS:
Fan Cowl Maintenance Practices
Thrust Reverser "C" Duct Maintenance Practices
TMU70IC01 LEVEL 3
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FAN COWL MAINTENANCE PRACTICES F. Open the door sufficiently to engage the rod.
G. The rear hold open rod is then extended and attached
OPENING OF THE FAN COWL DOORS to its support on the fan case.
H. Repeat the sequence for the other fan cowl door.
WARNING: Do not open the fan cowl doors if the wind
speed is more than 60 mph (96 km/h). CLOSING OF THE FAN COWL DOORS
WARNING: Be careful if you open the fan cowl doors if CAUTION: Make sure that the engine area is clear of
the wind speed is more than 30 mph (48 km/h). tools and equipment before closing the fan
Injury or damage to the engine can occur if cowl doors.
the wind moves the fan cowl doors. A. Make sure that the aircraft is in the same
configuration as for the opening task.
WARNING: Make sure that the hold open rods of the fan B. Hold the cowl door.
cowl doors are in the extended position and C. Disengage the hold open rods from their attach point
are attached correctly. If not, the cowl doors brackets and store them on their stowing brakets on
can close accidently. the fan cowl door.
A. On panel 115VU: D. Lower the door.
- Put a warning notice to tell persons not to E. Repeat the same task for the second door.
start engine 1 (2). F. Push the doors together and lock the latches then
- Make sure that engine 1 (2) has been shut down check that the latches are correctly engaged.
for at least 5 minutes and the corresponding G. Remove the warning notices in the cockpit.
ENGine MASTER lever is in OFF position.
B. On panel 50VU:
- Make sure that the ENGine FADEC GrouND PoWeR
pushbutton ON light is extinguished.
- Install a warning notice.
TMU70IC01-T01 LEVEL 3
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TMU70IC01-P01 LEVEL 3
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OPENING AND CLOSING OF ENGINE COWL DOORS - FAN COWL DOOR OPENING/CLOSING
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TMU70IC01-P02 LEVEL 3
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OPENING AND CLOSING OF ENGINE COWL DOORS - FAN COWL DOOR HOLD OPEN RODS
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EFFECTIVITY
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TMU70IC01-P03 LEVEL 3
UQQMNVM
OPENING AND CLOSING OF ENGINE COWL DOORS - FAN COWL DOOR LATCHES
EFFECTIVITY
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THRUST REVERSER "C" DUCT MAINTENANCE PRACTICES WARNING: Make sure that the take-up device is correctly
engaged before you release the latches.
OPENING OF THE THRUST REVERSER "C" DUCTS Failure to do so can cause the latches to
open fast and cause injury to persons.
CAUTION: Do not open the inboard thrust reverser "C" Release the latches at all positions:
duct if the wing leading edge slats are - Aft (Translating sleeve double latch)
extended. Damage to the thrust reverser, wing - Center (Bifurcation latches)
leading edge slats and wing can occur. - Forward.
A. On panel 115VU: L. Loosen the take-up device and store it on its stowage
- Put a warning notice to tell persons not to bracket.
start engine 1 (2). M. Connect the hydraulic hand pump and open the thrust
- Make sure that engine 1 (2) has been shut down reverser "C" duct.
for at least 5 minutes and the corresponding - Remove the dust cover from the quick disconnect
ENGine MASTER lever is in the OFF position. and attach the hand pump hose to the thrust
B. On panel 50VU: reverser "C" duct opening actuator manifold.
- Make sure that the ENGine FADEC GrouND PoWeR - Make sure that the hand pump hose is correctly
pushbutton ON light is extinguished. connected.
- Install a warning notice. - Operate the hand pump until the thrust reverser
C. On panel 114VU: "C" duct is fully open.
- Put a warning notice to tell persons not to N. Install the hold open rods in position to hold the
use slats. thrust reverser "C" duct.
D. Open the fan cowl doors. O. Unload the hand pump.
E. Put an access platform in position. - Make sure that the thrust reverser "C" duct is
F. Deactivate the thrust reverser Hydraulic Control held correctly.
Unit. P. Disconnect the hand pump hose and put the dust cover
G. Open the latch access panel. on the quick disconnect.
TMU70IC01-T04 LEVEL 3
H. Adjust the thrust reverser "C" duct take-up device. Q. Open the second thrust reverser "C" duct in the
I. Engage the take-up device on its attach fitting, same way.
on the other thrust reverser "C" duct.
J. Turn the adjustment nut with a wrench to pull the
two thrust reverser "C" ducts closer together.
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TMU70IC01-P04 LEVEL 3
UQQMNVM
OPENING AND CLOSING OF ENGINE COWL DOORS - T/R "C" DUCT OPENING/CLOSING
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THRUST REVERSER "C" DUCT MAINTENANCE PRACTICES N. Remove the warning notices from panels 115VU and
(Cont’d) 50VU and from the slats control lever on panel 114VU.
unit.
M. Close the fan cowl doors.
EFFECTIVITY
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TMU70IC01-P05 LEVEL 3
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OPENING AND CLOSING OF ENGINE COWL DOORS - T/R "C" DUCT HOLD OPEN RODS
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TMU70IC01-P06 LEVEL 3
UQQMNVM
OPENING AND CLOSING OF ENGINE COWL DOORS - T/R "C" DUCT LATCH ACCESS PANEL
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EFFECTIVITY
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TMU70IC01-P07 LEVEL 3
UQQMNVM
OPENING AND CLOSING OF ENGINE COWL DOORS - T/R "C" DUCT LATCHES
EFFECTIVITY
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70 - MAINTENANCE PRACTICES
CONTENTS:
Thrust Reverser De-Activation
Thrust Reverser Lockout
TMU70ID01 LEVEL 2
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TMU70ID01-P01 LEVEL 2
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TMU70ID01-P02 LEVEL 2
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70 - MAINTENANCE PRACTICES
CONTENTS:
Precautions
Manual Deployment Procedure
Manual Stowage Procedure
TMU70IE01 LEVEL 3
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to the HCU.
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TMU70IE01-P01 LEVEL 3
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TMU70IE01-P02 LEVEL 3
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70 - MAINTENANCE PRACTICES
CONTENTS:
Fan Cowl Doors - Removal/Installation
Thrust Reverser "C" Ducts - Removal/Installation
Common Nozzle Assembly - Removal/Installation
Air Intake Cowl - Removal/Installation
Fan Blade - Removal/Installation
Fan Module - Removal/Installation
Engine Borescope - Inspection/Check
Air Starter - Removal/Installation
IDG - Removal/Installation
IDG - Servicing
TMU70IH01 LEVEL 2
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MAINTENANCE OPERATIONS
WARNING: DO NOT OPEN THE FAN COWL DOOR(S) WHEN THE 1. Job Set-Up
WIND SPEED IS 60 MPH (96KPH) OR MORE. INJURY A. Make sure that the aircraft is in the same
AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE configuration as for the removal task.
WIND MOVES THE FAN COWL DOOR(S). B. Remove the caps from the fan cowl door sling points.
C. Attach the sling to the hoist and to the fan cowl
REMOVAL door.
D. Remove the fan cowl door from the fan cowl work-stand
1. Job Set-Up with the sling and the hoist.
A. On panel 115 VU, put a warning notice to tell persons E. Clean the fan cowl hinges and the pylon hinges with
not to start engine 1(2), and ensure that engine a lint free cloth made moist with cleaning fluid.
1(2) has been shut down for at least 5 minutes. F. Examine the fan cowl hinges and the pylon hinges
B. On panel 50 VU, make sure that the ON light of the and make sure that they are not damaged.
ENGine FADEC GrouND PoWeR pushbutton is off and
install a warning notice. 2. Procedure
C. Put the access platform in position. A. Install the fan cowl door.
D. Remove the caps from the fan cowl sling points. B. Install the hinge bolts.
E. Attach the sling to the hoist and to the lower fan C. Lower the fan cowl door and remove the sling.
cowl. D. Make sure that the fan cowl latches are aligned.
E. Install the caps on the fan cowl door sling points.
2. Procedure
A. Open the fan cowl door. 3. Close-Up
B. Remove the hinge bolts. A. Make sure that the work area is clean and clear of
C. Remove and carry-up the fan cowl door onto the fan tools and other items.
cowl work-stand. B. Close the fan cowl door
D. Remove the sling. C. Remove the access platform.
TMU70IH01-T01 LEVEL 2
E. Install the caps in the fan cowl door. D. Remove the warning notice from the cockpit.
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MAINTENANCE OPERATIONS
THRUST REVERSER "C" DUCTS - REMOVAL/INSTALLATION H. Attach the Thrust Reverser (T/R) sling.
I. Open the T/R "C" duct latches.
WARNING: DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN J. With the T/R sling and hoist, open the T/R "C" duct
YOUR MOUTH OR IN YOUR EYES. HYDRAULIC FLUID as a door and support its weight.
IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM 2. Procedure
YOUR MOUTH OR YOUR EYES AND GET MEDICAL AID. A. Disconnect the pylon wire harness electrical
connector from the receptacle at the top of the T/R
WARNING: BE CAREFUL DURING THE REMOVAL OR INSTALLATION "C" duct.
OF THE THRUST REVERSER "C" DUCT, IT WEIGHS B. Disconnect the hydraulic hoses from the thrust
580LBS (263KG). reverser upper actuator.
C. Put the applicable caps on all the openings.
CAUTION: DO NOT OPEN OR REMOVE THE THRUST REVERSER "C" D. Disconnect the opening actuator.
DUCTS IF THE WING LEADING EDGE SLATS ARE E. Slowly lower the T/R "C" duct to 30 cm (12 inches)
EXTENDED. THIS WILL CAUSE DAMAGE TO THE THRUST from the closed position.
REVERSER, THE WING LEADING EDGE SLATS AND THE F. Remove the hinge bolts from No 1, 2 and 3 hinge
WING. positions, and the hinge bolt and sleeve from the
N°4 hinge position .
REMOVAL G. Remove the T/R "C" duct.
H. Put the T/R "C" duct on the dolly.
1. Job Set-up I. Remove the thrust reverser sling from the T/R "C"
A. On panel 115VU, put a warning notice to tell persons duct.
not to start the engine.
B. Make sure that engine 1(2) has been shut down for
at least 5 minutes.
C. On panel 50VU, make sure that the ON light of the
ENG FADEC GND PWR pushbutton is off and install a
TMU70IH01-T02 LEVEL 2
warning notice.
D. Open the fan cowl door
E. De-activate the thrust reverser Hydraulic Control
Unit (HCU).
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THRUST REVERSER "C" DUCTS - REMOVAL/INSTALLATION E. Connect the electrical connector from pylon to the
(Cont’d) T/R "C" duct electrical receptacle.
F. Connect the retract hydraulic hose and the extend
INSTALLATION hydraulic hose/flexshaft assembly to the thrust
reverser upper actuator.
1. Job Set-Up G. Bleed the air from the T/R "C" duct opening system.
A. Make sure that the aircraft is in the same
configuration as for the removal task. WARNING: MAKE SURE THAT ALL THE TRAPPED AIR IS BLED
2. Preparation for installation FROM THE SYSTEM, IF NOT TRAPPED AIR WILL CAUSE
A. Remove the applicable caps. AN IRREGULAR CLOSE RATE OF THE THRUST REVERSER
B. Attach the T/R sling. "C" DUCT.
C. Remove the tie-down strap and lift the T/R "C" duct
from the dolly. 4. Close-Up
A. Make sure that the T/R "C" duct is closed correctly.
3. Procedure B. Remove the T/R sling from the T/R "C" duct.
A. Install the T/R "C" duct and secure hinge bolts Nos C. Install the hinge access panel with the 11 screws.
1, 2, 3 and 4. D. Install the T/R pylon fairing, if it has been
B. Remove the T/R sling from the upper hoist point on removed, and activate the T/R Hydraulic Control
the T/R "C" duct and keep the other two sling points Unit (HCU).
attached. E. Remove the warning notices and close the fan cowl
C. Open the T/R "C" duct with the hoist. door.
D. Attach the T/R "C" duct opening actuator.
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lower and safety it on the air intake cowl transit transit-case/work-stand and install it.
case/work-stand. B. Remove the sling.
E. Put caps on all openings and electrical connectors. C. Connect the anti-ice duct.
F. Remove the sling from the air intake cowl. D. Connect the P2/T2 tube.
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G. Put the fan case cover on the fan case. E. Connect the four electrical connectors.
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3. Close-Up
A. Make sure that the work area is clean and clear of
tools and other items.
B. Close the fan cowl doors.
C. Remove the equipment support, access platform,
warning notices and the air intake cowl
transitcase/work-stand.
4. Test
A. Perform an operational test and a leak test of the
engine air intake ice protection system.
B. Perform an operational test of the FADEC.
TMU70IH01-T04 LEVEL 2
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C. Remove the stage 1 fan blade and the annulus fillers A. Perform a balance and vibration check.
and put it into the blade storage container.
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FAN MODULE - REMOVAL/INSTALLATION CAUTION: THERE ARE TWENTY FOUR CURVIC COUPLING BOLTS WHICH
ATTACH THE FAN MODULE TO THE LP COMPRESSOR/
REMOVAL INTERMEDIATE CASE MODULE. DURING REMOVAL OF THE
FAN MODULE, KEEP THREE OF THE BOLTS IN POSITION
WARNING: BE CAREFUL DURING THE REMOVAL OF THE FAN UNTIL AFTER THE INSTALLATION OF THE SUPPORT AND
MODULE, IT WEIGHS APPROXIMATELY 395LBS SLINGING TOOLS. OBSERVE THE CORRECT UNTORQUE
(179KG). PROCEDURE AND PLACE THE HUB PROTECTOR.
C. Untorque the curvic coupling bolts 1/4 turn.
1. Job Set-Up D. Remove 3 bolts 120° apart and replace with alignment
A. On panel 115VU, put a warning notice to tell persons pins.
not to start engine 1(2). E. Keep 3 bolts adjacent to the alignment pins and
B. Make sure that engine 1(2) has been shut down for remove the other 18 bolts.
at least 5 minutes. F. Remove the hub protector.
C. On panel 50VU, make sure that the ON light of the G. Install the support and slinging tools
ENG FADEC GND PWR pushbutton is off and install a
warning notice. WARNING: BE CAREFUL DURING THE ASSEMBLY OF THE
D. Put the access platform in position to gain access CANTILEVER SLING AND THE SLING ADAPTER, THE
to the engine for the removal of the fan module. SLING WEIGHS 165LBS (75KG) AND THE ADAPTER
E. Open the fan cowl doors to remove the air intake WEIGHS 74LBS (34KG).
cowl. H. Remove the remaining curvic coupling bolts.
F. Close the previously opened fan cowl doors. I. Remove the fan module from the engine.
J. Install the protective cover on the curvic teeth
2. Procedure of the stage 1 fan disk of the fan module and safety
A. Remove the inlet cone. it with bolts and washers.
B. Install the hub protector. K. Install the fan module on the storage stand.
WARNING: PUT APPROVED GLOVES ON YOUR HANDS BEFORE YOU CAUTION: MAKE SURE THAT THE QUICK RELEASE PIN IS
TMU70IH01-T06 LEVEL 2
HOLD THE FAN BLADES. THE LEADING EDGES OF THE INSTALLED IN THE INNER HOLES IN THE CANTILEVER
FAN BLADES CAN CAUSE INJURY TO YOUR HANDS. SLING BRACKET BEFORE MOVING THE FAN
MODULE/SLINGING ASSEMBLY.
CAUTION: DO NOT TOUCH THE STAGE 1 FAN DISK WITH TOOLS
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WHEN YOU LOOSEN OR REMOVE THE CURVIC COUPLING CAUTION: PUT TWO PERSONS ON EACH SIDE OF THE FAN MODULE
BOLTS. BEFORE MOVING THE FAN MODULE/SLINGING TOOL
ASSEMBLY.
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FAN MODULE - REMOVAL/INSTALLATION (Cont’d) C. Remove the fan module from the storage stand.
L. Remove the slinging tools from the fan module. WARNING: PUT APPROVED GLOVES ON YOUR HANDS BEFORE YOU
M. Install a clamp on the front hub of the stage 1 fan HOLD THE FAN BLADES. THE LEADING EDGES OF THE
disk and safety with a wing nut on the storage stand FAN BLADES CAN CAUSE INJURY TO YOUR HANDS.
N. Install the protection cover on the LP compressor
fan case. CAUTION: PUT TWO PERSONS ON EACH SIDE OF THE FAN MODULE
BEFORE MOVING THE FAN MODULE/SLING TOOL ASSEMBLY.
WARNING: DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG
TIME, THE OIL IS POISONOUS AND CAN GO THROUGH CAUTION: MAKE SURE THAT THE QUICK RELEASE PIN IS
YOUR SKIN AND INTO YOUR BODY. INSTALLED IN THE INNER HOLES IN THE CANTILEVER
SLING BRACKET BEFORE MOVING THE FAN
INSTALLATION MODULE/SLINGING TOOL ASSEMBLY.
D. Remove the protection cover from the LP compressor
WARNING: BE CAREFUL DURING THE INSTALLATION OF THE FAN fan case.
MODULE, IT WEIGHS APPROXIMATELY 395LBS E. Remove the retaining protector from the stub shaft.
(179 KG). F. Clean the two halves of the curvic coupling
G. Examine the curvic coupling and other parts for
1. Job Set-Up damage.
A. Make sure that the aircraft is in the same
configuration as for the removal task. 3. Procedure
2. Preparation for installation A. Install the alignment pins.
A. Remove the wing nut and the clamp from stage 1 fan
disk on the storage stand. CAUTION: DO NOT TOUCH THE STAGE 1 FAN DISK WITH TOOLS
B. Install the slinging tools on the fan module. WHEN YOU INSTALL OR TIGHTEN THE CURVIC
COUPLING BOLTS.
WARNING: BE CAREFUL DURING THE INSTALLATION OF THE B. Ensure the fan module correlation marks are
TMU70IH01-T06 LEVEL 2
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4. Close-Up
A. Open the fan cowl doors to Install the air intake
cowl and close them.
B. Remove the access platform and the warning notices.
5. Test
A. Perform a vibration survey during the next engine
ground run.
TMU70IH01-T06 LEVEL 2
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ENGINE BORESCOPE - INSPECTION/CHECK B. Examine the front surface of each stage 1.5 LP
compressor blade for damage.
Here are listed the main tasks of the engine borescope C. Remove the borescope probe and the guide tube.
inspection. For more information please see the D. Put the guide tube and the borescope probe in
procedures described in the Airbus Maintenance Manual position to examine the stage 2.5 LP compressor
ATA 72-00. blades.
E. Examine the rear surface of each stage 2.5 LP
NOTE: The borescope inspection requires skill and compressor blade for damage.
competence. F. Remove the borescope probe and the guide tube.
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INSPECTION OF THE COMBUSTION CHAMBER AND HPT FIRST STAGE A. Install the rotator kit on the gearbox crank pad.
VANES B. Prepare the borescope equipment for inspection.
C. Get access to the stage 2 HPT blades through the
CAUTION: THE LIMITS WHICH FOLLOW ARE APPLICABLE ON A HP turbine borescope ports
CONTINUE IN SERVICE BASIS ONLY. EACH LIMIT IS
BASED ON WHAT THE STRUCTURE OF THE VANE MUST WARNING: MAKE SURE THAT THE BLANKING PLUG IS
BE AND DOES NOT INDICATE THAT THERE WILL NOT SUFFICIENTLY COOL BEFORE REMOVAL, THE
BE DETERIORATION OF THE ENGINE PERFORMANCE, TEMPERATURE STAYS HIGH FOR A SHORT TIME AFTER
STABILITY, OPERATING LIMITS OR PART REPAIRABILITY. ENGINE SHUTDOWN.
A. Get access to the combustion chamber and the HPT D. Examine the stage 2 HPT blades for damage.
1st stage vanes through five borescope ports and E. Close the borescope inspection ports and remove the
the two igniter ports. rotator kit from gearbox crank pad.
B. Examine the combustion chamber, fuel injectors and
the first stage vanes for damage. INSPECTION OF THE STAGE 3 LP1 TURBINE
C. Close the borescope and igniter ports.
A. Prepare the borescope equipment for inspection.
INSPECTION OF THE STAGE 1 HPT BLADES B. Remove the LP turbine borescope port covers.
C. Examine the stage 3 turbine blades and shrouds for
A. Install the rotator kit on the gearbox crank pad damage.
for manual drive of the HP rotor. D. Close the borescope ports of the LP turbine when
B. Prepare the borescope equipment for inspection. the inspection is completed.
C. Get access to the stage 1 HPT blades through the E. Install the borescope port covers.
igniter port.
3. Close-Up
CAUTION: MAKE SURE THAT THE BORESCOPE TIP IS NOT IN A. Make sure that the work area is clean and clear of
TMU70IH01-T07 LEVEL 2
THE PATH OF THE STAGE 1 HPT BLADES BEFORE tools and other items.
ROTATING THE ENGINE. B. Remove the access platforms.
D. Examine the blades for damage. C. Close the fan cowl doors and the thrust reverser
E. Get access to the stage 1 HPT blades through the "C" duct.
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WARNING: DO NOT LET ENGINE OIL STAY ON YOUR SKIN FOR CAUTION: DURING INSTALLATION OF THE AIR DUCT, DO NOT
A LONG TIME, THE OIL IS POISONOUS AND CAN GO PUT MORE STRESS THAN IS NECESSARY ON THE DUCT.
THROUGH YOUR SKIN AND INTO YOUR BODY.
1. Job Set-Up
WARNING: BE CAREFUL DURING REMOVAL OR INSTALLATION OF A. Make sure that the aircraft is in the same
THE STARTER, IT WEIGHS 33LBS (15KG). configuration as for the removal task.
B. Make sure that the replacement starter is not damaged.
REMOVAL
2. Preparation for installation
1. Job Set-Up A. Remove caps from all openings.
A. On panel 115VU, put a warning notice to tell persons B. Lubricate the new sealing ring with engine oil and
not to start engine 1(2). install it on the starter drive shaft.
B. Make sure that engine 1(2) has been shut down for C. Make sure that the adapter mating flange is not damaged.
at least 5 minutes.
C. On panel 50VU, make sure that the ON light of the 3. Procedure
ENG FADEC GND PWR pushbutton is off and install a A. Install the starter in the adapter housing.
warning notice. B. Install the lower duct.
D. Open the fan cowl door. C. Add engine oil to the starter.
5. Test
TMU70IH01-T08 LEVEL 2
6. Close-Up
A. Remove the warning notices.
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WARNING: BE CAREFUL DURING THE REMOVAL OR THE A. Disconnect the electrical connections.
INSTALLATION OF THE IDG, IT WEIGHS 124LBS B. Put the clean container, minimum capacity 2 US
(60KG). gallons below the oil tubes.
C. Disconnect the oil tubes.
WARNING: DO NOT LET ENGINE OIL ON YOU SKIN FOR A LONG D. Remove the transferrable parts.
TIME, THE OIL IS POISONOUS AND CAN GO THROUGH E. Remove the IDG and install it on an IDG
YOU SKIN AND INTO YOUR BODY. removal/installation dolly.
CAUTION: DO NOT LET ENGINE OIL FALL ON THE ENGINE, CAUTION: HELP THE IDG OUT IN A STRAIGHT LINE, THE INPUT
UNWANTED OIL MUST BE REMOVED IMMEDIATELY.THE SHAFT CAN CATCH AND CAUSE DAMAGE TO THE INPUT
OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION SEAL.
AND TO SOME PARTS.
CAUTION: DO NOT USE EXTERNAL PARTS OR TOOLS TO PULL THE
WARNING: DO NOT TOUCH THE FUEL OR OIL SYSTEM COMPONENTS IDG FROM THE GEARBOX, THEY CAN CAUSE DAMAGE.
FOR A SHORT TIME AFTER THE ENGINE SHUT DOWN, F. Remove the clean container.
THE ENGINE COMPONENTS STAY HOT FOR SOME TIME G. Put applicable covers/caps/plugs on all exposed
AND CAUSE INJURY. openings and electrical connections.
REMOVAL INSTALLATION
C. On panel 50VU, make sure that the ON light of the A. Remove all the applicable covers/caps/plugs from
ENG FADEC GND PWR pusbutton is off and install a the openings and the electrical connectors.
warning notice. B. Use a lint free cloth, made moist with cleaning
D. Open the fan cowl doors. fluid to clean the overflow drain valve and the
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WARNING: DO NOT LET ENGINE OIL STAY ON YOUR SKIN FOR SERVICING OF THE IDG OIL SYSTEM
A LONG TIME, THE OIL IS POISONOUS AND CAN GO
THROUGH YOUR SKIN AND INTO YOUR BODY. 1. Reason for the Job
A. To make a check of the IDG oil level.
WARNING: YOU MUST PUT THE DRAIN HOSE INTO A CONTAINER B. To give instructions for filling or draining the
BEFORE YOU CONNECT THE DRAIN HOSE TO THE IDG oil system to obtain a correct IDG oil level.
OVERFLOW DRAIN VALVE. MAKE SURE THAT THE DRAIN
HOSE HANGS DOWN VERTICALLY AND THE END OF THE 2. Job Set-Up
HOSE IS ABOVE THE OIL LEVEL IN THE CONTAINER. A. On panel 115VU, put a warning notice to tell persons
WHEN YOU CONNECT THE DRAIN HOSE TO THE IDG, not to start engine 1(2).
YOU RELEASE THE OIL PRESSURE AND OIL WILL B. Make sure that engine 1(2) has been shut down for
SPRAY FROM THE DRAIN HOSE. at least 5 minutes.
C. On panel 50VU, make sure that the ON light of the
CAUTION: DO NOT LET ENGINE OIL FALL ON THE ENGINE, ENG FADEC GND PWR pushbutton is off and install a
UNWANTED OIL MUST BE REMOVED IMMEDIATELY. THE warning notice.
OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION D. Open the fan cowl door.
AND TO SOME PARTS.
3. Procedure
CAUTION: THE DRAIN HOSE MUST BE CONNECTED TO LET THE A. Check of the IDG oil level.
OIL IN THE IDG DRAIN TO THE CORRECT LEVEL. 1. Check that the oil level in the IDG sight glass is
TMU70IH01-T10 LEVEL 2
THE IDG CAN BECOME TOO HOT IF IT CONTAINS TOO in the green band (5 minutes after engine shut
MUCH OIL. down).
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IDG - SERVICING (Cont’d) CAUTION: LET THE TEMPERATURE OF THE IDG DECREASE TO
120°F (48,8°C) OR LESS BEFORE YOU DRAIN THE
B. Prepare the IDG for servicing. OIL. DRAINING/FILLING OF THE IDG OIL SYSTEM
WARNING: YOU MUST PUT THE DRAIN HOSE ON THE OVERFLOW 1. Job Set-Up
DRAIN VALVE BEFORE YOU REMOVE THE CASE DRAIN A. On panel 115VU, put a warning notice to tell persons
PLUG.THE INSTALLATION OF THE DRAIN HOSE not to start engine 1(2).
RELEASES THE PRESSURE IN THE IDG OIL SYSTEM. B. Make sure that engine 1(2) has been shutdown for
1. Add oil to the IDG if the level is under the green at least 5 minutes.
band. C. On panel 50VU, make sure that the ON light of the
2. Drain oil from the IDG if the level is above the ENG FADEC GND PWR pusbutton is off and install a
green band. warning notice.
C. Remove the support equipment. D. Open the fan cowl door.
4. Close-Up 2. Procedure
A. Make sure that the work area is clear and clean of A. Prepare to drain the IDG oil system.
tools and other items. 1. Drain the IDG oil system.
B. Close the fan cowl door. 2. Put a warning notice on the engine to tell persons
C. Remove the warning notices. that the IDG does not contain oil.
3. Remove the drain hose.
5. Test B. Prepare to fill the IDG oil system to the correct
A. Perform a leak test of the IDG oil system, leaks oil level.
are not permitted. 1. Connect the drain hose to the overflow drain valve.
B. Perform an operational test of the IDG system during 2. Pump filtered engine oil into the IDG until a minimum
the next engine ground run. of 2 US pints (0.94 l) have drained from the drain
hose. The oil level must be in the green band.
WARNING: YOU MUST PUT THE DRAIN HOSE ONTO THE OVERFLOW 3. Remove the drain hose and the pressure fill service
TMU70IH01-T10 LEVEL 2
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4. Test
A. Perform a one minute ground run (dry crank) of the
engine that has the new IDG installed.
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TECHNICAL TRAINING MANUAL
71 POWER PLANT
This document must be used for training purposes only
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71 POWER PLANT
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71 - POWER PLANT
CONTENTS:
General
Pylon Drains
Engine Drains
Self Examination
TMU71IB01 LEVEL 1
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GENERAL
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TMU71IB01-P01 LEVEL 1
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PYLON DRAINS
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TMU71IB01-P02 LEVEL 1
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ENGINE DRAINS
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TMU71IB01-P03 LEVEL 1
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SELF EXAMINATION
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71 - POWER PLANT
CONTENTS:
Drain Mast
TMU71ID01 LEVEL 3
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DRAIN COMPONENTS
DRAIN MAST
IDENTIFICATION
FIN:
LOCATION
ZONE: 437, 447
TMU71ID01-T01 LEVEL 3
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TMU71ID01-P01 LEVEL 3
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EFFECTIVITY Page i
ALL 73 CONTENTS Oct 31/04
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 73 ENGINE FUEL AND CONTROL
73 ENGINE FUEL AND CONTROL
UQQMNVM TABLE OF CONTENTS Page
EFFECTIVITY Page ii
ALL 73 CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 73 ENGINE FUEL AND CONTROL
CONTENTS:
General
Fuel Feed
Metered Fuel
Servo Fuel
Diverted Fuel
EEC Control
Self Examination
TMU73IB01 LEVEL 3
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TMU73IB01-P01 LEVEL 3
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DIVERTED FUEL
EEC CONTROL
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
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SELF EXAMINATION
EFFECTIVITY
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CONTENTS:
General
ACOC Modulating Valve
Fuel Diverter and Return to Tank Valve
Control
Self Examination
TMU73II01 LEVEL 3
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GENERAL CONTROL
Heating and cooling of the fuel, engine oil and IDG The EEC controls the HMS through 4 modes of operation
oil is performed by the Fuel Cooled oil Cooler (FCOC), taking into account 3 parameters of temperature :
the Air Cooled Oil Cooler (ACOC) and the IDG Fuel - engine fuel
Cooled Oil Cooler (IDG FCOC) under the control of the - engine oil
EEC. - IDG oil
The EEC acts, on the Heat Management System (HMS) The temperature of aircraft fuel tanks and the engine
through the Fuel Diverter and Return to tank Valve (FD power setting are parameters used for inhibition of
& RV) and the Air Cooled Oil Cooler (ACOC) modulating fuel return to aircraft tanks.
valve.
NOTE: The 4 modes of operation are modes 1, 3, 4
ACOC MODULATING VALVE and 5.
- Modes 1 and 4 are return to tank modes,
Oil heated by the engine passes through the ACOC and
- Modes 3 and 5 are no return to tank modes.
then to the FCOC.
The ACOC modulating valve regulates a bleed part of
fan airflow crossing the ACOC to maintain both oil and
fuel temperatures within acceptable minimum and
maximum limits.
air usage
The two position diverter valve works by managing the
fuel recirculation inside the engine fuel system.
The return to tank valve will divert a modulated
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TMU73II01-P01 LEVEL 3
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MODE 1 MODE 3
Normal return to tank mode. Engine at high power setting.
When the engine is not at high power setting, some of In this condition all the heat is absorbed by the
the fuel is returned to the tank. burned fuel.
The heat is absorbed and dissipated within the tank. If however the fuel flow is too low to provide adequate
cooling the ACOC valve could be modulated.
MODE 4
Mode selected when, in normal mode (MODE 1), there is MODE 5
a high engine fuel temperature. Mode selected when system condition demand as in MODE
In this mode the oil system is used to achieve a 3 but this is not permitted because IDG oil temperature
supplemental cooling of the fuel. is excessive or return to tank is not permissible due
The ACOC modulating valve is fully open. to the high return fuel temperature.
The ACOC valve is fully open.
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TMU73II01-P02 LEVEL 3
UQQMNVM
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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CONTENTS:
Fuel Pump
Fuel Filter
Fuel Metering Unit (FMU)
Fuel Flowmeter
Fuel Distribution Valve
Fuel Nozzles
Fuel Cooled Oil Cooler (FCOC)
IDG Fuel Cooled Oil Cooler (IDG FCOC)
Fuel Diverter and Return Valve (FD & RV)
Fuel Temperature Sensor
Fuel Filter ∆P Switch
TMU73ID02 LEVEL 3
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FUEL PUMP
IDENTIFICATION
FIN: 2001EM1, 2001EM2
LOCATION
ZONE: 435, 445
COMPONENT DESCRIPTION
The LP pump stage is a shrouded radial flow centrifugal
impeller.
The HP pump stage is a gear pump.
The HP pump stage has a relief valve that operates at
1365 PSI ∆P.
TMU73ID02-T01 LEVEL 3
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TMU73ID02-P01 LEVEL 3
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FUEL FILTER
IDENTIFICATION
FIN: 2000EM1, 2000EM2
LOCATION
ZONE: 435, 445
COMPONENT DESCRIPTION
A 40 micron fuel filter provides the main filtration
for the fuel system.
The filter bypass valve opens at 17 PSI ∆P.
TMU73ID02-T02 LEVEL 3
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TMU73ID02-P02 LEVEL 3
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IDENTIFICATION
FIN: 4000KC
LOCATION
ZONE: 435, 445
TMU73ID02-T03 LEVEL 3
UQQMNVM
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TMU73ID02-P03 LEVEL 3
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FUEL FLOWMETER
IDENTIFICATION
FIN: 4010KS
LOCATION
ZONE: 435, 445
DETAIL
At high fuel flow rates, some fuel bypasses the turbine
to prevent turbine overspeed.
The turbine drives the drum directly.
The impeller is driven by a spring.
In operation, the motion of the impeller is retarded
because of the action of the spring.
The time difference between the reference pulse and
the measurement pulse is proportional to the fuel mass
flow and is used to calculate the fuel flow.
TMU73ID02-T04 LEVEL 3
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TMU73ID02-P04 LEVEL 3
UQQMNVM
EFFECTIVITY
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IDENTIFICATION
FIN: 2002EM
LOCATION
ZONE: 454, 464
COMPONENT DESCRIPTION
Each fuel supply tube feeds two fuel nozzles via a
fuel distribution manifold.
DETAIL
The fuel distribution valve contains a 200 micron
filter with a bypass valve.
At engine shutdown, the drain valve closes the fuel
inlet and interconnects all ten fuel distribution
manifolds.
This allows fuel to drain from eight manifolds into
the engine, through the two lowest fuel nozzles.
The two fuel manifolds, which remain full, help supply
fuel for the next engine start.
TMU73ID02-T05 LEVEL 3
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TMU73ID02-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
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FUEL NOZZLES
IDENTIFICATION
FIN: 2005EM
LOCATION
ZONE: 453, 454, 463, 464
COMPONENT DESCRIPTION
There are twenty fuel nozzles equally spaced around
the diffuser case.
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TMU73ID02-P06 LEVEL 3
UQQMNVM
EFFECTIVITY
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IDENTIFICATION
FIN: 6003EM
LOCATION
ZONE: 435, 445
TMU73ID02-T07 LEVEL 3
UQQMNVM
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TMU73ID02-P07 LEVEL 3
UQQMNVM
EFFECTIVITY
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IDENTIFICATION
FIN:
LOCATION
ZONE: 435, 445
TMU73ID02-T08 LEVEL 3
UQQMNVM
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TMU73ID02-P08 LEVEL 3
UQQMNVM
ENGINE FUEL SYSTEM COMPONENTS - IDG FUEL COOLED OIL COOLER (IDG FCOC)
EFFECTIVITY
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IDENTIFICATION
FIN: 4018KS
LOCATION
ZONE: 435, 445
COMPONENT DESCRIPTION
The fuel diverter and return valve must be attached
to the fuel cooled oil cooler before installation on
the engine.
TMU73ID02-T09 LEVEL 3
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TMU73ID02-P09 LEVEL 3
UQQMNVM
ENGINE FUEL SYSTEM COMPONENTS - FUEL DIVERTER AND RETURN VALVE (FD & RV)
EFFECTIVITY
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IDENTIFICATION
FIN: 4017KS
LOCATION
ZONE: 435, 445
TMU73ID02-T10 LEVEL 3
UQQMNVM
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TMU73ID02-P10 LEVEL 3
UQQMNVM
EFFECTIVITY
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IDENTIFICATION
FIN: 4000EL
LOCATION
ZONE: 435, 445
TMU73ID02-T11 LEVEL 3
UQQMNVM
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TMU73ID02-P11 LEVEL 3
UQQMNVM
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EFFECTIVITY
EFFECTIVITY Page
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CONTENTS:
Purpose
FADEC Functions
FADEC Benefits
Power Supply
Self Examination
TMU73IF01 LEVEL 3
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FADEC PRESENTATION
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TMU73IF01-P01 LEVEL 3
UQQMNVM
FADEC PRESENTATION
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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CONTENTS:
Dual Channel
Dual Inputs
Hardwired Inputs
Dual Outputs
Bite Capability
Fault Strategy
Fail Safe Control
Main Interfaces
Self Examination
TMU73IG01 LEVEL 1
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FADEC ARCHITECTURE
The FADEC system is fully redundant and built All the EEC outputs are double, but only the channel
around two independent control channels. in control supplies the engine control signals to the
Dual inputs, dual outputs and automatic switch over various receptors such as torque motors, solenoids.
from one channel to the other eliminate any dormant The other channel calculation is used for
failure. cross-checking.
The Electronic Engine Control consists of two channels
(A and B). Each channel can control the different BITE CAPABILITY
components of the engine systems.
Channels A and B are permanently operational. The EEC is equipped with a Built In Test Equipment
The channel in control manages the system. (BITE) system which provides maintenance information
and test capabilities via the MCDU.
DUAL INPUTS
HARDWIRED INPUTS
EFFECTIVITY
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TMU73IG01-P01 LEVEL 1
UQQMNVM
FADEC ARCHITECTURE
EFFECTIVITY
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Using the BITE system, the EEC can detect and To perform all its tasks, the EEC interfaces with
isolate failures. aircraft computers, either directly or via the Engine
It also allows the EEC to switch engine control Interface Unit (EIU), which is an interface
from the faulty channel to the healthy one. concentrator between the aircraft systems and the
Depending on the nature of the failure, the EEC FADEC system .
will behave differently: There is one EIU for each engine, located in the
- SINGLE INPUT SIGNAL FAILURE : there is no avionics bay.
channel changeover, the channel in control uses The EEC receives inputs from :
inputs from the other channel through the Cross - Landing Gear Control and Interface Unit(LGCIU),
Channel Data Link. - Air Data Inertial Reference Units (ADIRU),
- DUAL INPUT SIGNAL FAILURE : in this case, the - Flight Control Unit (FCU),
system runs on synthesized values of the - Environmental Control System Computers (ECS),
healthiest channel. - Centralized Fault Display Interface Unit
- SINGLE OUTPUT SIGNAL FAILURE : there is an (CFDIU),
automatic switchover to the standby active - Cockpit engine controls including Throttle
channel. Lever Angle ( TLA ), fire and anti-ice systems.
- COMPLETE OUTPUT SIGNAL FAILURE : there is no The EEC sends outputs to :
longer any current to drive the torque motors - Bleed air Monitoring Computers (BMC),
or solenoids, the related component will go to
- Electronic Control Box (ECB),
the "fail-safe" position.
- Flight Warning Computers (FWC),
FAIL SAFE CONTROL - Display Management Computers (DMC),
- Flight Management and Guidance Computers
If a channel is faulty and the channel in control (FMGC),
is unable to ensure one engine function, this - Centralized Fault Display Interface Unit
control is moved to a fail-safe position. (CFDIU),
- Data Management Unit (DMU) (optional).
TMU73IG01-T02 LEVEL 1
EFFECTIVITY
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TMU73IG01-P02 LEVEL 1
UQQMNVM
FADEC ARCHITECTURE
EFFECTIVITY
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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CONTENTS:
General
FADEC
Engine Interface Unit (EIU)
Power Management
Engine Limits
Engine Systems
Ignition and Starting
Thrust Reverser
Self Examination
TMU73IP01 LEVEL 2
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FADEC PRINCIPLE
The Full Authority Digital Engine Control system The FADEC provides automatic engine thrust control and
manages the engine thrust and optimizes the thrust parameter limit computation.
performance. The thrust is computed according to the Exhaust
Pressure Ratio (EPR) (in normal mode) or N1 (in back-up
FADEC mode). In fact, when the EPR mode is no longer
operational the FADEC automatically reverts to the N1
The FADEC consists of the Electronic Engine Control alternate control mode.
and its peripheral components and sensors used for The FADEC manages power according to two thrust modes:
control and monitoring. - Manual mode depending on Throttle Lever Angle
The Electronic Engine Control (EEC) is in relation (TLA),
with the other aircraft systems through the Engine - autothrust mode depending on autothrust
Interface Unit (EIU). function generated by the AFS (Auto Flight
The primary parameters (EPR, N1, N2, EGT, Fuel Flow) System).
are sent directly by the EEC to the ECAM. The secondary The FADEC also provides two idle mode selections:
parameters are sent to the ECAM through the EIU. - Approach idle,
- minimum idle.
ENGINE INTERFACE UNIT (EIU)
Approach idle is obtained when the slats are extended.
Minimum idle can be modulated up to approach idle
Each Engine Interface Unit, located in the avionics
depending on air conditioning, engine anti-ice and
bay, is an interface concentrator between the airframe
wing anti-ice demands.
and the corresponding FADEC located on the engine.
There is one EIU (Engine Interface Unit) for each
engine.
TMU73IP01-T01 LEVEL 2
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FADEC PRINCIPLE
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FADEC PRINCIPLE
ENGINE LIMITS
ENGINE SYSTEMS
THRUST REVERSER
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EFFECTIVITY
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SELF EXAMINATION
EFFECTIVITY
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CONTENTS:
General
Digital Inputs
Digital Outputs
Discrete/Analog Signals
Block Diagram
Self Examination
TMU73IJ03 LEVEL 3
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EEC INTERFACES
engine control.
The EEC performs validation tests and selection logic
between air data signals from the ADIRUs and the engine
sensors.
ADIRU data is preferred over engine data.
UQQMNVM
The air data used to validate P0, TAT, PT, Mach for
the power management and engine controls are :
EFFECTIVITY
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EEC INTERFACES
EFFECTIVITY
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DISCRETE/ANALOG SIGNALS
EFFECTIVITY
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EEC INTERFACES
EFFECTIVITY
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BLOCK DIAGRAM
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EFFECTIVITY
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TMU73IJ03-P02 LEVEL 3
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SELF EXAMINATION
EFFECTIVITY
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CONTENTS:
General
Inputs
Outputs
EEC Interface
FMGS Interface
ECS Interface
Engine Start Control
CFDS Interface
BMC Interface
Other Interfaces
Power Supply
Self Examination
TMU73IK03 LEVEL 3
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EFFECTIVITY
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EIU INTERFACES
GENERAL INPUTS
There are 2 Engine Interface Units (EIUs), one for The EIU receives the following :
each engine. The EIU is an interface concentrator - Discrete signals which are of the ground/open
between the aircraft and the FADEC system. circuit type,
The main functions of the EIU are : - Analog inputs which are of differential type
- To concentrate data from the cockpit panels with a working range of 1 to 9 volts,
- To ensure the segregation of the 2 engines - Digital inputs on ARINC 429 lines.
- To provide the Electronic Engine Control (EEC)
with an electrical power supply OUTPUTS
- To give the necessary logic and information
from the engine to the aircraft systems. The EIU sends the following :
The EIU is composed of 5 main parts : - Digital output signals on ARINC 429 buses,
- Discrete and analog inputs, - Discrete signals which are of the 28
- Digital inputs, VDC/open circuit or ground/open circuit
- Digital outputs, types.
- Discrete outputs,
- Power supply switching.
The EIU performs the following :
- Acquisition of information,
- Transmission of messages,
- Logics ( Oil low pressure, APU boost...),
- Fault detection logic carried out by an
internal BITE and transmission of the result
to the CFDS.
TMU73IK03-T01 LEVEL 3
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EIU INTERFACES
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EIU INTERFACES
FMGS INTERFACE
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TMU73IK03-P02 LEVEL 3
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EIU INTERFACES
The EIU receives two input buses from the Environmental There is an interface between the EIU and the pneumatic
Control System (ECS) primary and secondary computers system BMC for Engines 1 and 2.
of the Zone Controller. During engine start, the EIU generates a ground signal
The ECS determines the various air bleed configurations for the BMC when the start valve moves away from the
according to logics of the air conditioning, wing closed position.
anti-ice, nacelle anti-ice. On receipt of this ground signal, the BMC closes the
This information is transmitted by the EIU to the EEC pneumatic system Pressure Regulating Valve.
to compute the bleed air demand required at the engine
customer bleed ports. OTHER INTERFACES
ENGINE START CONTROL The EIU also receives other signals from various
aircraft systems for control and monitoring purposes.
The EIU receives and generates all starting signals The EIU also generates signals for various aircraft
from the cockpit engine panels. systems.
Therefore engine starting is not possible in case of
EIU failure. POWER SUPPLY
The control panels provide the EIU with the following
signals: The EIU receives the following :
- Engine start mode selector position, - 28VDC for its own power supply and for the
- Master lever position, FADEC power supply,
- Manual start pushbutton. - 115 VAC for engine ignition system power
The EIU provides all starting signals to the EEC and supply.
to the engine start panel FAULT light. NOTE: In case of EIU failure, the power supply for
FADEC and ignition is preserved (fail safe position).
CFDS INTERFACE
TMU73IK03-T03 LEVEL 3
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SELF EXAMINATION
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CONTENTS:
Engine Interface Unit (EIU)
Electronic Engine Control (EEC)
EEC Dedicated Generator
Fan Elec Harnesses
Core Elec Harnesses
P2/T2 Probe
P3/T3 Sensor
TMU73IN01 LEVEL 3
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FADEC COMPONENTS
IDENTIFICATION
FIN: 1KS1, 2KS2
LOCATION
ZONE: 127, 128
COMPONENT DESCRIPTION
Engine Interface Unit:
- EIU 1 for engine 1
- EIU 2 for engine 2
TMU73IN01-T01 LEVEL 3
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FADEC COMPONENTS
IDENTIFICATION
FIN: 4000KS
LOCATION
ZONE: 436, 446
TMU73IN01-T02 LEVEL 3
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FADEC COMPONENTS
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TMU73IN01-P03 LEVEL 3
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FADEC COMPONENTS - EEC - EEC HARNESS / PRESSURE CONNECTIONS / DATA ENTRY PLUG
EFFECTIVITY
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FADEC COMPONENTS
IDENTIFICATION
FIN: 4005EV
LOCATION
ZONE: 436, 446
COMPONENT DESCRIPTION
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FADEC COMPONENTS
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FADEC COMPONENTS
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FADEC COMPONENTS
P2/T2 PROBE
IDENTIFICATION
FIN: 4014KS
LOCATION
ZONE: 433, 443
COMPONENT DESCRIPTION
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TMU73IN01-P07 LEVEL 3
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FADEC COMPONENTS
P3/T3 SENSOR
IDENTIFICATION
FIN: 2003EM
LOCATION
ZONE: 454, 464
TMU73IN01-T08 LEVEL 3
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CONTENTS:
General
Powering N2 < 10%
Powering N2 > 10%
Auto Depowering
Manual Repowering
Self Examination
TMU73IO01 LEVEL 3
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The EEC is electrically supplied by: The FADEC is automatically depowered on the ground,
- the aircraft network when N2 < 10% or when the through the EIU, after engine shutdown.
dedicated generator has failed. EEC automatic depowering occurs on the ground:
- the dedicated generator when N2 > 10%. - 5 mn after aircraft power up.
- 5 mn after engine shut down.
POWERING N2 < 10%
NOTE: An action on the ENG FIRE pushbutton provides
The EEC is supplied by the aircraft electrical power EEC power cut off from the aircraft network.
network when N2 is below 10%.
Each channel is independently supplied by the aircraft MANUAL REPOWERING
28 volts through the EIU.
The aircraft 28VDC permits: For maintenance purposes and MCDU engine tests, the
- automatic ground check of FADEC before engine Engine FADEC Ground Power Panel permits FADEC power
running (FADEC GrouND PoWeR ON) supply to be restored on the ground with engines shut
- engine starting (Master lever ON or mode down.
selector on IGN or CRANK) When the corresponding ENG FADEC GND PWR pushbuttom
- powering the EEC while engine reaches 10% N2. is pressed ON the EEC recovers its power supply.
NOTE: EIU takes its power from the same bus bar as NOTE: The FADEC is also repowered as soon as the engine
EEC. start selector is in IGN/START or CRANK position,
or the master lever is selected ON.
POWERING N2 > 10%
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ALL 74 CONTENTS Oct 31/04
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74 IGNITION AND STARTING
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ALL 74 CONTENTS Oct 31/04
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CONTENTS:
General
Control and Indicating
Automatic Start
Manual Start
Cranking
Continuous Ignition
Safety Precautions
Maintenance Practices
Self Examination
TMU74IA01 LEVEL 1
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The ignition system provides the electrical spark During a manual start, the start valve opens when the
needed to start or continue engine combustion. engine MANual START pushbutton is pressed in, then the
The ignition system is made up of two independent ignition system is energized when the MASTER control
subsystems energized by a relay box. lever is set to the ON position.
Each subsystem includes an ignition exciter, a coaxial
shield ignition lead and an igniter plug. NOTE : there is no automatic shut down function in
manual mode.
The pneumatic starting system drives the engine HP
rotor at a speed high enough for a ground or in flight CRANKING
start to be initiated.
The start system is made up of the start valve and the Engine motoring could be performed for dry cranking
starter. or wet cranking sequences.
The EEC controls the ignition through the relay box CONTINUOUS IGNITION
and starting through the start valve, either in
automatic or manual mode. With engine running, continuous ignition can be
The operation of the start valve and of the ignition selected via the EEC either manually using the rotary
system is displayed on the ENGINE ECAM page. selector or automatically by the FADEC.
AUTOMATIC START
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SAFETY PRECAUTIONS
Warning : the EEC and the relay box send 115 volts to
the ignition boxes, which convert it and send high
energy pulses through the ignition leads to the
igniters plugs.
MAINTENANCE PRACTICES
EFFECTIVITY
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SELF EXAMINATION
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CONTENTS:
General
Auto Start
Manual Start
Continuous Relight
Engine Crank
Self Examination
TMU74IB02 LEVEL 3
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GENERAL
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AUTO START
Aircraft configuration:
- APU is running and APU bleed air is available.
When the MODE selector is set to IGN START, the EEC
is armed for the start sequence.
TMU74IB02-T02 LEVEL 3
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TMU74IB02-P03 LEVEL 3
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TMU74IB02-P04 LEVEL 3
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TMU74IB02-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 17
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EFFECTIVITY
EFFECTIVITY Page
Page 18
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TMU74IB02-P06 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 19
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EFFECTIVITY
EFFECTIVITY Page
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P07 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 21
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EFFECTIVITY
EFFECTIVITY Page
Page 22
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P08 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 23
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
MANUAL START
Aircraft configuration:
- APU is running and APU bleed air is available.
When the mode selector is set to IGN START, the
Electronic Engine Control is armed for the start
sequence.
Action on the engine MAN START pushbutton opens the
starter valve, via the EEC.
TMU74IB02-T09 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 24
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TMU74IB02-P09 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 25
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EFFECTIVITY
EFFECTIVITY Page
Page 26
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P10 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 27
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EFFECTIVITY
EFFECTIVITY Page
Page 28
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TMU74IB02-P11 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 29
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EFFECTIVITY
EFFECTIVITY Page
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P12 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P13 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 33
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CONTINUOUS RELIGHT
Aircraft configuration:
- APU is running and APU bleed air is available
- engine 2 running.
The continuous ignition is manually selected or
automatically controlled by the EEC according to the
following logic.
TMU74IB02-T14 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 34
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TMU74IB02-P14 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
Page 36
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P15 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 37
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EFFECTIVITY
EFFECTIVITY Page
Page 38
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P16 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 39
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EFFECTIVITY
EFFECTIVITY Page
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P17 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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ENGINE CRANK
Aircraft configuration:
- APU is running and APU bleed air is available
- both engines are shut down.
When CRANK is selected on the ground, the ignition is
inhibited.
Action on the engine MAN START pushbutton provides
opening of the starter valve via the EEC.
EFFECTIVITY
EFFECTIVITY Page
Page 42
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TMU74IB02-P18 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
Page 44
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TMU74IB02-P19 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P20 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
Page 48
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IB02-P21 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page 49
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
Page 50
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
CONTENTS:
Fuel PRSOV Not Open Fault In Automatic Mode
Fuel PRSOV Not Open Fault In Manual Mode
Starter Time Exceeded Fault In Automatic Mode
Starter Time Exceeded Fault In Manual Mode
Start Valve Not Open Fault
Start Valve Not Closed Fault
Ignition Fault In Automatic Mode
Ignition Fault In Manual Mode
EGT Overlimit And Stall Fault In Automatic Mode
EGT Overlimit And Stall Fault In Manual Mode
TMU74IC04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
Page52
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TMU74IC04-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
Page53
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
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TMU74IC04-P02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
Page56
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TMU74IC04-P03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
Page58
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TMU74IC04-P04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
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TMU74IC04-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
TMU74IC04-P06 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
Page 64
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TMU74IC04-P07 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
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TMU74IC04-P08 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
Page 68
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TMU74IC04-P09 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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START FAILURES
EFFECTIVITY
EFFECTIVITY Page
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TMU74IC04-P10 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 74 IGNITION AND STARTING
CONTENTS:
Relay Box
Ignition Cooling System
Ignition Exciters
Ignition Leads
Igniter Plugs
Starter Valve
Air Starter
TMU74ID01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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WARNING: Make sure that the EIU C/Bs are not pulled
to avoid continuous ignition on the
associated engine.
EFFECTIVITY
EFFECTIVITY Page
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TMU74ID01-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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COMPONENT DESCRIPTION
The high tension leads are cooled along the engine
core by fan air.
The cooling air is taken on the fan frame assembly and
discharged at the igniter plug location.
TMU74ID01-T02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU74ID01-P02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IGNITION EXCITERS
IDENTIFICATION
FIN: 4000JH1, 4000JH2
LOCATION
ZONE: 454, 464
IGNITION LEADS
IDENTIFICATION
FIN: 4002JH1, 4002JH2
LOCATION
ZONE: 454, 464
TMU74ID01-T03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU74ID01-P03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IGNITER PLUGS
IDENTIFICATION
FIN: 4001JH1, 4001JH2
LOCATION
ZONE: 454, 464
TMU74ID01-T04 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU74ID01-P04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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STARTER VALVE
IDENTIFICATION
FIN: 4005KS
LOCATION
ZONE: 436, 446
MANUAL OVERRIDE
The start valve can be manually opened/closed by using
a 0.375 in square drive.
An access panel is provided on the RH fan cowl door
for quick access.
EFFECTIVITY
EFFECTIVITY Page
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TMU74ID01-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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AIR STARTER
IDENTIFICATION
FIN: 8KA
LOCATION
ZONE: 438, 448
COMPONENT DESCRIPTION
STARTER LIMITS:
- 3 consecutive cycles, each of a maximum
duration of 2 mn.
- wait for N2 to drop to 0% RPM between two
cycles.
or
- 1 continuous cycle of 4 mn.
After the above cycles wait for 30 mn to allow
the starter to cool before attempting another
engine start.
EFFECTIVITY
EFFECTIVITY Page
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TMU74ID01-P06 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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TECHNICAL TRAINING MANUAL
75 AIR
This document must be used for training purposes only
EFFECTIVITY Page i
ALL 75 CONTENTS Oct 31/04
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 75 AIR
75 AIR
UQQMNVM TABLE OF CONTENTS Page
EFFECTIVITY Page ii
ALL 75 CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 75 AIR
75 - AIR
CONTENTS:
General
Compressor Airflow Control
Turbine Clearance Control and Turbine Cooling
Nº 4 Bearing Compartment Cooling
Fan and Core Ventilation Zones
Nacelle Temperature
Self Examination
TMU75IA02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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GENERAL
EFFECTIVITY
EFFECTIVITY Page
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TMU75IA02-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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TMU75IA02-P02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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TMU75IA02-P03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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TMU75IA02-P04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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NACELLE TEMPERATURE
EFFECTIVITY
EFFECTIVITY Page
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TMU75IA02-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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75 - AIR
CONTENTS:
BSBV Master Actuator
BSBV Slave Actuator
BSBV Ring
VSV System
VSV Actuator
Air Solenoid Valves
Handling Bleed Valves
HPT/LPT ACC Actuator
N°4 Bearing Compartment ACAC
10th Stage Make-up Air Valve
Nacelle Temperature Sensor
TMU75IG02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN: 4021KS
LOCATION
ZONE: 451AL, 461AL
COMPONENT DESCRIPTION
Note that no adjustment is required after replacement
of the BSBV master actuator.
TMU75IG02-T01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN: 4021KS
LOCATION
ZONE: 452AR, 462AR
COMPONENT DESCRIPTION
Note that no adjustment is required after replacement
of the BSBV slave actuator.
TMU75IG02-T02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN:
LOCATION
ZONE: 451AL, 452AR, 461AL, 462AR
TMU75IG02-T03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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VSV SYSTEM
IDENTIFICATION
FIN:
LOCATION
ZONE: 451AL, 452AR, 461AL, 462AR
COMPONENT DESCRIPTION
Rig-pin positions are provided for the actuator ram
retracted and VSV crank assembly high speed positions.
TMU75IG02-T04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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VSV ACTUATOR
IDENTIFICATION
FIN: 4022KS
LOCATION
ZONE: 451AL, 461AL
COMPONENT DESCRIPTION
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN: 7th stage: 4020KS1, 4020KS2, 4020KS3.
10th stage: 4023KS.
Stage 10 make-up air: 4028 KS
LOCATION
ZONE: 438AR, 448AR
COMPONENT DESCRIPTION
Solenoid valve identification:
1. Pneumatic system HP bleed Valve closure solenoid.
2. 7th stage bleed solenoid valve A.
3. 7th stage bleed solenoid valve B
4. 7th stage bleed solenoid valve C.
5. 10th stage bleed solenoid valve.
6. Stage 10 make-up air solenoid valve.
TMU75IG02-T06 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P06 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P07 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN: 7th stage: 4000JM1, 4000JM2, 4000JM3.
10th stage: 4001JM.
LOCATION
ZONE: 451AL, 452AR, 461AL, 462AR
COMPONENT DESCRIPTION
The 7A and 7C bleed valves are transient valves and
are fitted with silencers.
The 7B valve is a steady state valve and does not have
a silencer.
The stage 10 bleed valve is a steady state valve but
is fitted with a silencer.
Each 7th stage valve bleeds 5% of the compressor
airflow.
The 10th stage valve bleeds 9.7% of the compressor
airflow.
TMU75IG02-T08 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P08 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN: 4027KS.
LOCATION
ZONE: 452AR, 462AR
COMPONENT DESCRIPTION
Note that no adjustment is required after replacement
of either the actuator or the valve.
TMU75IG02-T09 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P09 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN:
LOCATION
ZONE: 451AL, 452AR, 461AL, 462AR
COMPONENT DESCRIPTION
The 12th stage bleed air that is cooled by the ACAC
and flows through the cooling jacket of the N°4 bearing
compartment is called buffer air.
TMU75IG02-T10 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P10 LEVEL 3
UQQMNVM
AIR SYSTEM COMPONENTS - N°4 BEARING COMPARTMENT AIR COOLED AIR COOLER
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN: 4025KS
LOCATION
ZONE: 451AL, 461AL
TMU75IG02-T11 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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TMU75IG02-P11 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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IDENTIFICATION
FIN: 4008KS
LOCATION
ZONE: 454, 464
COMPONENT DESCRIPTION
The nacelle temperature sensor has a measurement range
of -54°C to 330°C (-65,2°F to 626°F).
The signal is fed to the EIU which transforms the
information to digital form.
The EIU transmits the data to the ECAM system.
TMU75IG02-T12 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU75IG02-P12 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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A319/A320/A321
TECHNICAL TRAINING MANUAL
76 ENGINE CONTROLS
This document must be used for training purposes only
EFFECTIVITY Page i
ALL 76 CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
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76 ENGINE CONTROLS
UQQMNVM TABLE OF CONTENTS Page
EFFECTIVITY Page ii
ALL 76 CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 76 ENGINE CONTROLS
76 - ENGINE CONTROLS
CONTENTS:
Basic Information
Autothrust Control Mode
Manual Control Mode
Back-Up N1 Mode
Self Examination
TMU76IC01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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BASIC INFORMATION
PREDICTED EPR
The predicted EPR is indicated by a white circle on
the EPR indicator and corresponds to the value
determined by the Throttle Lever Angle (TLA).
TMU76IC01-T01 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU76IC01-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
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TMU76IC01-P02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EPR LIMIT
For each thrust limit mode selection, an EPR limit is
computed according to the Air Data and appears on the
upper ECAM display beside the thrust limit mode
indication.
TMU76IC01-T03 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU76IC01-P03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EPR TARGET
For its autothrust function, the Flight Management and
Guidance System computes an EPR target according to
Air Data and engine parameters and sends it to the
Electronic Engine Control (EEC).
TMU76IC01-T04 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU76IC01-P04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EPR COMMAND
The EPR command, used to regulate the fuel flow, is
the FMGC EPR target when the autothrust function is
active.
When the autothrust function is not active, the EPR
command is the EPR corresponding to the Throttle Lever
Angle (TLA).
EPR command is:
- EPR target
- or EPR corresponding to TLA.
TMU76IC01-T05 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU76IC01-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
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ACTUAL EPR
The actual EPR is the actual value given by the ratio
of the LP turbine exhaust pressure (P4.9) to the engine
inlet pressure (P2).
The actual EPR is displayed in green on the EPR
indicator.
The actual EPR signal is also compared to the EPR
command.
TMU76IC01-T06 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU76IC01-P06 LEVEL 3
UQQMNVM
EFFECTIVITY
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AUTOTHRUST ACTIVE
When engaged, the autothrust function comes active
when the throttle Levers are set to CLimb detent after
take off.
The EPR command is the FMGC EPR target.
EFFECTIVITY
EFFECTIVITY Page
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TMU76IC01-P07 LEVEL 3
UQQMNVM
EFFECTIVITY
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EFFECTIVITY
EFFECTIVITY Page
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TMU76IC01-P08 LEVEL 3
UQQMNVM
ENGINE THRUST MANAGEMENT - AUTOTHRUST CONTROL MODE (CONT’D) - AUTOTHRUST NOT ACTIVE
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
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TMU76IC01-P09 LEVEL 3
UQQMNVM
EFFECTIVITY
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BACK-UP N1 MODE
RATED N1 MODE
In case of EPR sensor failure (P2 or P4.9), the
Electronic Engine Control (EEC) automatically reverts
to the rated N1 mode. On the ECAM, the EPR indicator
is crossed amber.
The EEC uses TLA, Air Data Reference (ADR) and T2.
T2 is used in N1 rated mode to limit the engine thrust.
To select N1 mode on both engines, the ENG N1 MODE
pushbuttons must be pressed in.
EFFECTIVITY
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TMU76IC01-P10 LEVEL 3
UQQMNVM
EFFECTIVITY
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UNRATED N1 MODE
T2 is no longer available, the EEC reverts from the
EPR mode to the unrated N1 mode.
In this case the N1 limitation is no longer computed.
The N1 command is directly related to the Throttle
Lever Angle (TLA).
Note that in unrated N1 mode, there is no longer an
engine protection against overboost (ex: Go -Around).
TMU76IC01-T11 LEVEL 3
UQQMNVM
EFFECTIVITY
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TMU76IC01-P11 LEVEL 3
UQQMNVM
EFFECTIVITY
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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76 - ENGINE CONTROLS
CONTENTS:
General
Engine Master Lever Opening Command
Engine Master Lever Closure Command
Monitoring
Self Examination
TMU76ID02 LEVEL 3
UQQMNVM
EFFECTIVITY
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GENERAL MONITORING
The Pressure Raising and Shut-Off Valve (PRSOV) can The Pressure Raising and Shut-Off Valve is monitored
be controlled from the cockpit through the MASTER lever by two microswitches which send signals to the EEC and
or by the EEC during engine start. then to the EIU.
In case of disagreement between control and position,
ENGINE MASTER LEVER OPENING COMMAND an ECAM warning is triggered and the FAULT light comes
on.
During the start sequence, the EEC controls the opening
of the Fuel Metering Valve which causes the Pressure
Raising and Shut-Off Valve to open, provided its
latching torque motor is de-energized.
When the MASTER lever is set to ON, the PRSOV will
only open if fuel pressure from the Fuel Metering Valve
is available.
EFFECTIVITY
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TMU76ID02-P01 LEVEL 3
UQQMNVM
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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76 - ENGINE CONTROLS
CONTENTS:
General
Engine Master Lever Control
Engine Fire Pushbutton Command
Self Examination
TMU76IE01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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GENERAL
EFFECTIVITY
EFFECTIVITY Page
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TMU76IE01-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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76 - ENGINE CONTROLS
CONTENTS:
Throttle Lever
Mechanical Box
Throttle Control Unit
Mechanical Linkage Adjustment
Pressure Raising and Shut Off Valve
LP Fuel Shut Off Valve
TMU76IF03 LEVEL 3
UQQMNVM
EFFECTIVITY
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IDENTIFICATION IDENTIFICATION
FIN: FIN:
LOCATION LOCATION
ZONE: 210 ZONE: 120
COMPONENT DESCRIPTION
An adjustment screw is provided at the lower part of
each mechanical box to adjust the artificial feel.
TMU76IF03-T01 LEVEL 3
UQQMNVM
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TMU76IF03-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
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TMU76IF03-P02 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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PRESSURE RAISING AND SHUT OFF VALVE LP FUEL SHUT OFF VALVE
IDENTIFICATION IDENTIFICATION
FIN: 4000KC FIN: 9QG, 10QG
LOCATION LOCATION
ZONE: 435, 445 ZONE: 522, 622
COMPONENT DESCRIPTION
Its primary function is to isolate fuel supply to the
fuel spray nozzles. It opens during engine start when
fuel pressure is high enough for FMU control.
EFFECTIVITY
EFFECTIVITY Page
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TMU76IF03-P03 LEVEL 3
UQQMNVM
ENGINE CONTROLS COMPONENTS - PRESSURE RAISING AND SHUT OFF VALVE / LP FUEL SHUT OFF VALVE
EFFECTIVITY
EFFECTIVITY Page
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EFFECTIVITY
EFFECTIVITY Page
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ALL 76-00-00 Sep 30/99
A319/A320/A321
TECHNICAL TRAINING MANUAL
77 ENGINE INDICATING
This document must be used for training purposes only
EFFECTIVITY Page i
ALL 77 CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 77 ENGINE INDICATING
77 ENGINE INDICATING
UQQMNVM TABLE OF CONTENTS Page
EFFECTIVITY Page ii
ALL 77 CONTENTS Oct 31/04
_A319/A320/A321 TECHNICAL TRAINING MANUAL
A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 77 ENGINE INDICATING
77 - ENGINE INDICATING
CONTENTS:
Oil Low Pressure
Oil High Temperature
Oil Low Temperature
Oil Filter Clogged
Fuel Filter Clogged
Fuel Valve (PRSOV) Fault
N1 or N2 or EGT Over Limit
Throttle Lever Disagreement on Ground
TLA Fault on Ground
EPR Mode Fault
FADEC Fault
TMU77IB04 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P01 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P02 LEVEL 3
UQQMNVM
EFFECTIVITY
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P03 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P04 LEVEL 3
UQQMNVM
EFFECTIVITY
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P05 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P06 LEVEL 3
UQQMNVM
EFFECTIVITY
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P07 LEVEL 3
UQQMNVM
EFFECTIVITY
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ENGINE WARNINGS
EFFECTIVITY
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TMU77IB04-P08 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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ENGINE WARNINGS
EFFECTIVITY
EFFECTIVITY Page
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TMU77IB04-P09 LEVEL 3
UQQMNVM
EFFECTIVITY
EFFECTIVITY Page
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ENGINE WARNINGS
EFFECTIVITY
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TMU77IB04-P10 LEVEL 3
UQQMNVM
EFFECTIVITY
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ENGINE WARNING
FADEC FAULT
EFFECTIVITY
EFFECTIVITY Page
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UQQMNVM
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TECHNICAL TRAINING MANUAL
78 EXHAUST
This document must be used for training purposes only
EFFECTIVITY Page i
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A318/19/20/21 CFM56-5B-->A319/20/21 V2500-A5/ME 78 EXHAUST
78 EXHAUST
UQQMNVM TABLE OF CONTENTS Page
EFFECTIVITY Page ii
ALL 78 CONTENTS Oct 31/04
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78 - EXHAUST
78-30-00 THRUST REVERSER SYSTEM
PRESENTATION
CONTENTS:
Reverser Design
Hydraulic Supply
Actuation
Reverser Control
Reverser Indicating
Maintenance Practices
Self Examination
TMU78IA03 LEVEL 1
UQQMNVM
EFFECTIVITY
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REVERSER DESIGN
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TMU78IA03-P01 LEVEL 1
UQQMNVM
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The thrust reverser system is hydraulically actuated Basically the thrust reverser system is controlled
utilizing the aircraft hydraulic pressure from the through the EEC from the two reverser latching levers
corresponding engine. located on the throttle control levers.
The thrust reverser system is isolated from the The Hydraulic Control Unit has an isolation valve and
hydraulic supply by a Shut Off Valve. a directional valve to select deploy or stow mode.
The directional valve is operated to deploy only.
ACTUATION
For third defence line purposes, the Spoiler Elevator
Each translating sleeve is operated by two hydraulic Computers (SECs) have previously opened the Shut Off
actuators. Valve and the hydraulic pressure is supplied to the
The actuators receive fluid from the Hydraulic Control HCU.
Unit (HCU) which is controlled by the Electronic Engine
Control (EEC). Then, the EIU permits reverser deployment by
energization of the inhibition relay, so the
When the deploy sequence is commanded the pressure in directional valve can be open by the EEC.
the lower actuators releases the locks as the four To command the thrust reverser, the EEC needs an
actuator pistons move rearward to deploy the reverser. "aircraft on ground" signal supplied by the Landing
The actuators are linked together by a synchronizing Gear Control and Interface Units (LGCIUs).
system.
REVERSER INDICATING
EFFECTIVITY
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TMU78IA03-P02 LEVEL 1
UQQMNVM
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MAINTENANCE PRACTICES
WARNING:
The thrust reverser system should be inhibited using
the HCU deactivation lever before working on the system
or on the engine.
The system must be deactivated in order to prevent the
thrust reverser from operating accidentally and cause
serious injuries to personnel and/or damage to the
reverser.
TMU78IA03-T03 LEVEL 1
UQQMNVM
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TMU78IA03-P03 LEVEL 1
UQQMNVM
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SELF EXAMINATION
EFFECTIVITY
EFFECTIVITY Page
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CONTENTS:
General
Thrust Reverser Actuation
Thrust Reverser Control
Thrust Reverser Indication
CFDS Interface
Self Examination
TMU78IC03 LEVEL 3
UQQMNVM
EFFECTIVITY
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The thrust reverser system is controlled independently When the reverse thrust is selected in the cockpit,
for each engine by the associated FADEC system. the following sequence occurs :
THRUST REVERSER ACTUATION - When the potentiometers detect a Throttle Lever Angle
(TLA) lower than -3°, the SOV opens if the altitude
The hydraulic power required for the actuators is is less than 10 feet and if high forward thrust
supplied by the normal aircraft hydraulic system: (TLA <30°) is not selected on opposite engine. Then
- green system for engine 1 the HCU is supplied hydraulically.
- yellow system for engine 2. The SOV is controlled energized open by the Spoiler
Elevator Computers (SECs) through the static and power
A Shut Off Valve (SOV) located upstream of the relays.
Hydraulic Control Unit (HCU) achieves an independent
locking system. - When the switch of the throttle control unit detects
a TLA lower than -3.8°, the EIU energizes the
Each channel of the EEC controls and monitors solenoid inhibition relay.
valves included in the HCU which provides the
deployment and stowage of two translating sleeves. - When the aircraft is on ground with engine running
(N2 condition) and the resolvers detecting a TLA lower
Internal locks in the lower actuators are hydraulically than -4.3° the EEC controls the thrust reverser
operated. The operation of the actuators is operation through the HCU.
synchronised by flexible drive shafts inside the deploy The lock sensors and the Linear Variable Differential
hydraulic lines (synchronizing system). Transducers (LVDTs) are used to monitor the thrust
reverser position and for EEC control.
The HCU includes an isolation valve, a pressure switch
and a directional valve which is controlled through
TMU78IC03-T01 LEVEL 3
EFFECTIVITY
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TMU78IC03-P01 LEVEL 3
UQQMNVM
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CFDS INTERFACE
EFFECTIVITY
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SELF EXAMINATION
EFFECTIVITY
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CONTENTS:
Initial Conditions
Deploy Sequence
Stow Sequence
Command Limitation
Self Examination
TMU78IB03 LEVEL 3
UQQMNVM
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INITIAL CONDITIONS
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TMU78IB03-P01 LEVEL 3
UQQMNVM
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DEPLOY SEQUENCE
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TMU78IB03-P02 LEVEL 3
UQQMNVM
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STOW SEQUENCE
EFFECTIVITY
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TMU78IB03-P03 LEVEL 3
UQQMNVM
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COMMAND LIMITATION
AUTO-RESTOW
In forward thrust, if the EEC detects any uncommanded
movement greater than 10% from stow, it commands an
auto-restow of the thrust reverser.
Following auto-restow, the isolation valve in the HCU
remains energized for the rest of the flight.
In forward thrust, if the EEC detects any uncommanded
movement greater than 15% from stow, it commands engine
idle power.
AUTO-REDEPLOY
In reverse thrust, if the EEC detects any uncommanded
movement greater than 10% from full deploy, it commands
an auto-redeploy of the thrust reverser.
When auto-redeploy is initiated to counteract
inadvertant stow, the EEC will command the isolation
valve to close and maintain it closed until forward
thrust has been reselected.
The air aerodynamic load on the translating sleeves
will normally be sufficient to redeploy the thrust
reverser.
TMU78IB03-T04 LEVEL 3
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TMU78IB03-P04 LEVEL 3
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SELF-EXAMINATION
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CONTENTS:
Hydraulic Control Unit (HCU)
Manual Bypassable Non Return Valve
Upper Actuator
Lower Actuator
Synchronizing System
Cascades
Lockout Pins
Shut Off Valve
SOV filter
TMU78ID03 LEVEL 3
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WARNING IDENTIFICATION
Before working on the thrust reverser the system should FIN: 4101KS1, 4101KS2
be deactivated using the lockout (deactivation) lever
of the Hydraulic Control Unit . LOCATION
ZONE: 435, 445
CAUTION
If not, the thrust reverser can accidentally operate
and cause serious injuries to personnel and/or damage
to the reverser.
In the cockpit, make sure that the thrust levers are
in the idle position and place a warning notice stating
not to select reverse.
TMU78ID03-T01 LEVEL 3
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TMU78ID03-P01 LEVEL 3
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IDENTIFICATION
FIN:
LOCATION
ZONE: 415, 425
TMU78ID03-T02 LEVEL 3
UQQMNVM
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TMU78ID03-P02 LEVEL 3
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IDENTIFICATION IDENTIFICATION
FIN: 3001KM1, 3001KM4 FIN: 3001KM2, 3001KM3
LOCATION LOCATION
ZONE: 453, 454, 463, 464 ZONE: 453, 454, 463, 464
TMU78ID03-T03 LEVEL 3
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TMU78ID03-P03 LEVEL 3
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SYNCHRONIZING SYSTEM
NOTE: The hoses and the tubes of the T/R deploy line
are used both for hydraulic ducting and flexible
shaft housing.
TMU78ID03-T04 LEVEL 3
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TMU78ID03-P04 LEVEL 3
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CASCADES
TMU78ID03-T05 LEVEL 3
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TMU78ID03-P05 LEVEL 3
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LOCKOUT PINS
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TMU78ID03-P06 LEVEL 3
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IDENTIFICATION IDENTIFICATION
FIN: 50EG1, 50EG2 FIN: 3455KM1, 3455KM2
LOCATION LOCATION
ZONE: 410, 420 ZONE: 410, 420
COMPONENT DESCRIPTION
The SOV filter assembly is fitted under the pylon
floor. It contains a check valve to permit the removal
of the canister and the change of filter element with
a minimum of spillage.
TMU78ID03-T07 LEVEL 3
UQQMNVM
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TMU78ID03-P07 LEVEL 3
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TECHNICAL TRAINING MANUAL
79 OIL
This document must be used for training purposes only
EFFECTIVITY Page i
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79 OIL
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79 - OIL
CONTENTS:
Oil Tank
Oil Pressure Pump
Pressure Filter
Scavenge Pumps
Oil Scavenge Filter
Chip Detector Location
Master Chip Detector
Chip Detector Safety Device
De-Oiler
Air Cooled Oil Cooler (ACOC)
Air Cooled Oil Cooler (ACOC) Temperature Sensor
Oil Quantity Transmitter
Oil Scavenge Temperature Sensor
Oil Pressure Transmitter
Oil Low Pressure Switch
Scavenge Filter Differential Pressure Switch
N°4 Bearing Compartment Scavenge Valve
N°4 Bearing Compartment Pressure Transducer
TMU79IC01 LEVEL 3
UQQMNVM
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TMU79IC01-P01 LEVEL 3
UQQMNVM
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IDENTIFICATION IDENTIFICATION
FIN: 6004EM FIN: 6005EM (Filter Element)
LOCATION LOCATION
ZONE: 435, 445 ZONE: 435, 445
EFFECTIVITY
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TMU79IC01-P02 LEVEL 3
UQQMNVM
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IDENTIFICATION IDENTIFICATION
FIN: FIN: 6001EM (Filter Element)
LOCATION LOCATION
ZONE: 435, 445 ZONE: 435, 445
COMPONENT DESCRIPTION
One dual and 4 single scavenge pumps are housed in a
single unit.
TMU79IC01-T03 LEVEL 3
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TMU79IC01-P03 LEVEL 3
UQQMNVM
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TMU79IC01-P04 LEVEL 3
UQQMNVM
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TMU79IC01-P05 LEVEL 3
UQQMNVM
OIL SYSTEM COMPONENTS - MASTER CHIP DETECTOR / CHIP DETECTOR SAFETY DEVICE
EFFECTIVITY
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DE-OILER
IDENTIFICATION
FIN:
LOCATION
ZONE: 436, 446
TMU79IC01-T06 LEVEL 3
UQQMNVM
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TMU79IC01-P06 LEVEL 3
UQQMNVM
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IDENTIFICATION
FIN: 6002EM
LOCATION
ZONE: 436, 446
EFFECTIVITY
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TMU79IC01-P07 LEVEL 3
UQQMNVM
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IDENTIFICATION
FIN: 4016KS
LOCATION
ZONE: 436, 446
EFFECTIVITY
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TMU79IC01-P08 LEVEL 3
UQQMNVM
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IDENTIFICATION IDENTIFICATION
FIN: 4002EN FIN: 4004EN
LOCATION LOCATION
ZONE: 435, 445 ZONE: 435, 445
TMU79IC01-T09 LEVEL 3
UQQMNVM
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TMU79IC01-P09 LEVEL 3
UQQMNVM
OIL SYSTEM COMPONENTS - OIL QUANTITY TRANSMITTER / OIL SCAVENGE TEMPERATURE SENSOR
EFFECTIVITY
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IDENTIFICATION IDENTIFICATION
FIN: 4003EN FIN: 4000EN
LOCATION LOCATION
ZONE: 435, 445 ZONE: 435, 445
COMPONENT DESCRIPTION
The oil low pressure switch triggers a warning when
the pressure drops below 60 PSI.
The oil low pressure switch has the same shape as the
scavenge filter ∆P switch.
TMU79IC01-T10 LEVEL 3
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TMU79IC01-P10 LEVEL 3
UQQMNVM
OIL SYSTEM COMPONENTS - OIL PRESSURE TRANSMITTER / LOW OIL PRESSURE SWITCH
EFFECTIVITY
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IDENTIFICATION
FIN: 4001EN
LOCATION
ZONE: 435, 445
COMPONENT DESCRIPTION
The scavenge filter differential pressure (∆P) switch
triggers a warning when the differential pressure
reaches 12 PSI.
The scavenge filter ∆P switch has the same shape as
the oil pressure transmitter.
TMU79IC01-T11 LEVEL 3
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TMU79IC01-P11 LEVEL 3
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IDENTIFICATION
FIN:
LOCATION
ZONE: 436, 446
EFFECTIVITY
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TMU79IC01-P12 LEVEL 3
UQQMNVM
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IDENTIFICATION
FIN: 4005EN
LOCATION
ZONE: 436, 446
TMU79IC01-T13 LEVEL 3
UQQMNVM
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TMU79IC01-P13 LEVEL 3
UQQMNVM
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