- To be secure from damage 1. Receipt and Inspection of incoming goods and materials 4. Order Picking, Issuing, and Despatch 2. Storage and Stock Location 5. Facilities Planning In choosing a storage area you should 6. Surplus Collection, Segregation, and Disposal consider the ff: 7. Safety and Security Proximity to the main point of supply and 8. Documentation – most important activity demand. - To minimize the transport, lead time, and cost. TYPES OF WAREHOUSE Good Roads or Rail Access and avoiding problem of congestion. A. General Purpose Warehouse Drainage and Security B. Special Purpose Warehouse - There is a proper drainage system Refrigerated for perishable goods - Safe/Secure from fire, leftist group. Storage for flammable materials Availability of Essential Services Secured storage for highly valuable goods - Should there be an access on water, C. Shed or Semi-Covered Storage Space electricity, and communication. D. Open Storage Space Size of Site and Its ability to cope w/ your company’s expansion requirements. The most convenient acquisition option for WAREHOUSE OWNERSHIP your company Private Warehouse Option: Public Warehouse i. Purchase of an existing Own storage area Leased ii. Land purchase and Self Build Third Party Provider iii. Rental iv. Outsourcing of warehousing BASIC WAREHOUSE DECISIONS services 1. Warehouse Ownership v. Having a built own operate 2. Number of Warehouse arrangement mgt with a 3. Location and Size of Warehouse commercial warehouse vi. Any relevant and/or option 4. Layout and Control of Warehouse investment /incentive that may 5. Items Stored influence the acquisition option that a company goes for REASONS FOR SITE LOCATION Make the warehouse a model of good house keeping Need to relocate existing warehouse CHARACTERISTIC OF EFFECTIVE W LAYOUT Need to move inventory to new market as business a. Storage Effectiveness expands b. Space Utilization- maximize the space Need to have more space due to growing industry c. Safety and Housekeeping- Safe and clean Need to decentralize/ break-up existing Warehouse d. Working Conditions & Employee Satisfaction WAREHOUSE LOCATION FACTORS e. Ease of Supervision f. Materials Handling Effectiveness 1. Minimum Movement g. Ease of Future Expansion 2. Flexibility h. Adaptability and Versatility 3. Access Facilities i. Flexibility 4. Service Needs j. Appearance, Promotional Value, Public or 5. Availability of labor Community Relations 6. Internal Organization k. Flow of Movement Effectiveness 7. Environmental Changes 8. Security 9. Labor Union 2 MAJOR FACTORS FOR AN EFFECTIVE WL 10. Effects of Nature 1. Commodity Factor WAREHOUSE LAYOUT PLANNING relates to the characteristics of materials It determines to a large extent how efficiently 2. Capacity Factor operations are performed because the layout Characteristics of warehouse generally influences the pace, motions, effort and COMMODITY FACTORS safety with which the employees work. Pace- Popularity Motion- Signal of Movement Similarity Quantity Size PRIMARY OBJECTIVES OF LAYOUT PLANNING Nature of Materials (Characteristics) Use space efficiently Space Utilization Allow the most efficient material handling PRODUCT CHARACTERISTICS Provide the most economical storage in relation to cost of equipment, use of space, damage to material, and Perishable Materials handling labor. Expensive Materials Provide maximum flexibility in order to meet changing Hazardous Materials storage and handling requirements Compatibility of Items Oddly Shaped or Crushable Items CAPACITY FACTORS o Floor Load Capacity o Ceiling Height o Doors o Upright Columns MATERIALS HANDLING An evitable part of every manufacturing WHY MATERIALS HANDLING IS ART AND SCIENCE? PLEASE EXPLAIN. Material handling is an art because it is the art of implementing movement economically and safely. Material Handling is a science because it is the act of creating time and place utility thru the handling storage and control of materials as distinct from manufacturing w/c creates form utility.