Parts Manual

Generator Set
QST30 Engine with PowerCommand 3100 Control

DFHB
DFHC
DFHD
C1000 D5
C1000 D6
C1100 D5
C900 D6

English
Original Instructions 2-2018 0906−0188 (Issue 2)
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Contents

Intentionally Left Blank 5

Introduction 6
Ordering Parts 6
Part Identification Numbers 6
Description 6
Ordering Procedure 6
Warranty 6
Intentionally Left Blank 7

Main Component Options 8

Control Panel Options 8
Controller Mounting Options 8
Level 1 Control Options 9
Control Language Options 9
Kilowatt Rating Options 9
Alternator Options 10
Voltage Connection Options 10
Engine Options 11
Engine Governor Options 11
Fuel Supply Options 11
Base Fuel Tank 11
Free-Standing Fuel Tank 11
Enclosure Options 12
Silencer Options 12
Engine Cooling Options 12
Intentionally Left Blank 13

Alternator Heater Kit – 01SC013 [Feature Code –A293 (240V)] 14

Engine Accessories 15
Oil Pressure Sensors – 02SC038/079 15
Water Temperature Sensors (PCL/Level 1) – 02SC038/079 16
Low Engine Temperature Sensor (PCC) – 02SC010 17
Oil Temperature Sensor – 02SC010/039/040 18
Air Cleaners – 03SC060/301 (Normal Duty) & 03SC 061/302 (Heavy Duty) – (G3, G4 / G1, G2,
G6, G7, G8) [Feature Code – D041 (Normal Duty)/D036 (Heavy Duty)] 19

Battery 24V – 05SC022/043 (Export/UK) [Feature Code – KPB02 (Export)/KPB05 (UK)] 21

Battery Tray and Leads – 05SC020 [Feature Code – KPB01] 22

Switch, Low Coolant Level – 06SC024 (G1, G2, G3) [Feature Code – Shutdown
H389/Warning H527] 23

Switch, Low Coolant Level – 06SC025 (G4, G6, G7, G8) [Feature Code – Shutdown
H389/Warning H527] 24
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Content (Continued)
Emergency Stop [Feature Code – K796] 25
PCL 25
PCC 26
Engine Coolant Heater – 09SC037 (240V) [Feature Code –H074 (240V)] 27

Sump Drain Tap – 10SC005 28

Sump Drain Pump– 10SC012 [Feature Code – H520] 29

Radiator Drain Tap – 11SC167 (G1/G2/G3) 30

Radiator Drain Tap –11SC184 (G4/G6/G7/G8) 31

Radiators [Feature Code – E082 (40OC)/E074 (50OC)] 32

11SC208/209//210 (50/60 Hz - 40OC) 32
11SC211/212 (50/60 Hz - 50OC) 33
Radiator- QST30 G4, 50HZ (50 OC ) 34

Radiator- QST30 G2 & G3, 50HZ (50 OC ) 37

CE Guarding – 13SC031/045 (G1,G2,G3,G6,G7,G8/G4) 39

Heat Shield 39
Terminal Shroud – 89SC042 40
AVR Cover – 89SC025 41
Radio Interference Kit – 89SC053 42
Fuel Water Separator – 15SC301 [Feature Code – C127] 43

Fuel-Transfer Hand Pump – 16SC001 [Feature Code – C161] 44

Fuel Tank Fittings – 17SC018 45

Remarks 45
Earth Lead (Alternator to Bed frame) – 20SC071/072 (HC6/HC7) 46
Remarks 46
Bed frame & AV Mounts – 25SC081/082/083/084/085 (HC6G/H/J/K/HC7E) 47

Base Fuel Tank – 25SC075 [Feature Code – C179] 48

Ni-Cad Batteries & Stand – 31SC008 (Export)/31SC015 (UK) & Leads – 05SC303 [Feature
Code – KPB03 (Export)/KPB04 (UK)] 49

Exhaust Flex – 38SC150 [Feature Code – KEX05] 50

Exhaust Bellows – 38SC151 [Feature Code – KEX06] 51

Fuel-Transfer Hand Pump – 42SC001 [Feature Code – KFT07] 52

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Content (Continued)
Free-Standing Fuel Tank – 43SC001/002/003 [Feature Code – KFT01/02/03] 53

PCL Control Panel – 80SC025/027 (50/60Hz) [Feature Code – H576 (PCL-001)/H577 (PCL-
002)] 55

PCC Control Panel – 03005127 [Feature Code – H578 (Single)/579, 580 (Paralleling)] 57

Battery Charger –85SC010 / 025 (Lead Acid)/85SC012 / 027 (Ni-Cad) [Feature Code –
KBC01/02 (Lead Acid)/KBC03/04 (Ni-Cad)] 59

Note: Refer to the applicable Vendor Parts Catalogue for spare parts information for PCC
Control Panels.

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Introduction
Ordering Parts
Contact your nearest Cummins Distributor to order your replacement parts.
Use only genuine Cummins parts for your Genset, failure to do this may invalidate any warranty claims.
Use the ordering procedure and the Fax Order Form within this book to ensure you order and receive the
correct parts. All necessary contact information is given on the Fax Order Form.
Part Identification Numbers
Part numbers that are configured by the following sequence identify the parts in this book.

e.g. 1 011262 Battery Tray Lead (+ve) 1

Item Qty
Part Number Description Remarks
Number Number Required
1 011262 Battery Lead (+ve) 1

Parts and Part Numbers shown in this Parts Catalogue may change, at the supplier’s discretion, when
specific genset serial numbers are known.
Ordering Procedure
The satisfactory ordering and processing of orders is greatly dependent on the proper supply of available
information. To ensure the order is processed correctly and efficiently the following instructions are offered as
the purchaser’s guide:
1. Write your order clearly in typeface, if possible, rather than hand written.
2. Provide the correct generator Model, Serial Number and Engine Number.
3. Be sure to list the correct part number required, part numbers are usually located on the part itself.
4. Complete assemblies are identified with a Feature Code. To order a complete assembly, use the feature
code column on the order form, not the part number column.
5. Where assemblies contain the same items, the Feature Codes and differences between them are
identified in the Header.
e.g. Radiator – 11SC210/211 (40OC/50OC)
[Feature Code – E082 (40OC)/E074 (50OC)]
6. Arrange your purchase order in part number numerical sequence.
7. Please specify the quote reference number if applicable, this will help to decrease the time taken to
process your order.
8. Please specify your company name and shipping details clearly.
9. Always quote your reference number, contact name, and telephone and fax numbers. Include your E-mail
address if you have one.
Warranty
All genuine Cummins parts are supplied with a 180-day Warranty. Contact your nearest Authorised Cummins
Dealer or the Customer Services Department at CPG if defects occur in the warranty period.

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Main Component Options

2
3

Genset.jpg

Control Panel Options

Item
Description Qty Feature Code
No.
1 None (Level 1 Build) 0 KN99
1 PCL-001 Local Start 1 H576
1 PCL-002 Local/Remote Start 1 H577
1 ISO PowerCommandTM Basic 1 H578
1 ISO PowerCommandTM Paralleling 1 H579
1 ISO PowerCommandTM Paralleling, Upgradeable 1 H580

Note: Option B184 is necessary with all PowerCommandTM control panels.

Controller Mounting Options

Item
Description Feature Code
No.
- End Mounted KCM01
- Left Side Mounted KCM02
- Right Side Mounted KCM03

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Level 1 Control Options

Item
Description Feature Code
No.
- Compensator, Droop K611
- Controller, VAR/PF K940
- Alternator RTDs + Controller B224
- Engine Wired to Set-mounted Terminal Box complete with OPG & ETG KP01

Control Language Options

Item
Description Feature Code
No.
- Display Language – English H536
- Display Language – French (Not Available with Option H559) H538
- Display Language – German (Not Available with Option H559) H581
- Display Language – Spanish (Not Available with Option H559) H537
- Display Language – Portuguese (Not Available with Option H559) H582
- Display Language – Dutch (Not Available with Option H559) H583

Note: Control Languages are not applicable with Level 1 build gensets (Option KN99).

Kilowatt Rating Options

Item
Description Feature Code
No.
- 60 Hz Standby Power L032
- 60 Hz Prime Power L033
- 50 Hz Standby Power L036
- 50 Hz Prime Power L037

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Alternator Options
Item
Part Number Description Qty Remarks
No.
2 BRGSE601 Alternator (HC6G – PMG) 1
2 BRGSE602 Alternator (HC6H - PMG) 1
2 BRGSE603 Alternator (HC6J – PMG) 1
2 BRGSE604 Alternator (HC6K – PMG) 1
2 BRGSE701 Alternator (HC7E – 380 – 480 V only) 1
2 BRGSE605 Alternator (HC6G –PMG – High Alt Temp) 1
2 BRGSE606 Alternator (HC6H - PMG - High Alt Temp) 1
2 BRGSE607 Alternator (HC6J- PMG High Alt Temp) 1
2 BRGSE608 Alternator (HC6K - PMG – High Alt. Temp) 1
2 BRGSE704 Alternator (HC7E – High Alt. Temp 380 – 480 V 1
only)

Voltage Connection Options

Item
Description Feature Code
No.
- 277/480V, 3 phase Wye (Not Available with options L036 & L037) R002
- 240/416V, 3 phase Wye R003
- 110/190V, 3 phase Wye R004
- 127/220V, 3 phase Wye R020
- 255/440V, 3 phase Wye R023
- 230/400V, 3 phase Wye R029
- 115/200V, 3 phase Wye R050
139/240V, 3 phase Wye (Not Available with options L036 & L037) R067
- 120/208V, 3 phase Wye R098
- 220/380V, 3 phase Wye R099

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Engine Options
Item
Part Number Description Qty Feature Code
No.
3 07SE701 Engine (QST 30G2) 1
3 07SE702 Engine (QST 30G4) 1
3 07SE703 Engine (QST 30G6 – TALuft) 1
3 07SE704 Engine (QST 30G7 - TALuft) 1
3 07SE705 Engine (QST 30G8 - TALuft) 1
3 07SE706 Engine (QST 30G1) 1
3 07SE707 Engine (QST 30G1) 1
3 07SE708 Engine (QST 30G2) 1
3 07SE709 Engine (QST 30G3) 1
3 07SE710 Engine (QST 30G4) 1
3 07SE711 Engine (QST 30G6 - TALuft) 1
3 07SE712 Engine (QST 30G7 - TALuft) 1
3 07SE713 Engine (QST 30G8 - TALuft) 1
3 07SE714 Engine (QST 30G3) 1

Engine Governor Options

Item No.
Description Qty Feature Code
08SC003 Electronic Governor 1 STD 12

Fuel Supply Options

Base Fuel Tank

Item
Part Number Description Qty Feature Code
No.
- 25SC075 Base Fuel Tank, Open Set, Sub-base, Single-skin 1 C179

Free-Standing Fuel Tank

Item
Part Number Description Qty Feature Code
No.
- 43SC001 Single-skin, 450 litre 1 KFT01
- 43SC002 Single-skin, 900 litre 1 KFT02
- 43SC003 Single-skin, 1350 litre 1 KFT03

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Enclosure Options
Item
Part Number Description Qty Feature Code
No.
- - Silenced 1 RFQ
- - Super Silenced 1 RFQ

Silencer Options
Item
Part Number Description Qty Feature Code
No.
- 38SC105 Industrial Silencer – In-line Entry/Exit 1 KEX01
- 38SC106 Industrial Silencer – Side Entry 1 KEX02
- 38SC107 Residential Silencer – In-line 1 KEX03
- 38SC108 Residential Silencer – Side Entry 1 KEX04

Engine Cooling Options

Item
Part Number Description Qty Feature Code
No.
4 11SC208 Radiator, 40O C, (QST 30 G1, G2, G3) 1 E082
4 11SC209 Radiator, 40O C, (QST 30 G4) 1 E082
4 11SC210 Radiator, 40O C, (QST 30 G6, G7, G8) E082
4 11SC211 Radiator, 50O C, (QST 30 G1, G2, G3) - 1 E074
Not Available with Option KAC03
4 11SC212 Radiator, 50O C, (QST 30 G4 50 Hz) - 1 E074
(Not Available with Option KAC03)
- 11SC200 Remote Cooling (No Radiator) 1 E043
- 11SC205 Plate Heat Exchanger - 1 E079
(Not Available with Option KAC03)

Note: Option KAC03 is compliance with the TA Luft 2g NOx Exhaust Emissions.

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Alternator Heater Kit – 01SC013

[Feature Code –A293 (240V)]

Altheat.jpg

Item
Part Number Description Qty Remarks
No.
1 405509 Fuse Terminal Block 1
2 001098 Alternator Heater Kit, 240V 1
- 405501 2 Amp Cartridge Fuse 1
(In Heater Control Box)

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Engine Accessories
Oil Pressure Sensors – 02SC038/079

1
2

Oilpress.jpg

Item
Part Number Description Qty Remarks
No.
1 0309064103 Sender, Low Oil Pressure 1 Not Shown
1 0309064107 Switch, Pre-Low Oil Pressure 1 Not Shown
2 01930448 Sender, Oil Pressure 1
Ancillary/Attaching Parts (PCL)
- 05050007 Bushing Reducer, 1/4“ - 1/8” 1
- 05050131 Reducer, 3/ “ - 3/ ” 2
4 8

- 0501131 M14 x 1/8” BSPT Adaptor 1

- 03322634 Clamp J 6
Ancillary/Attaching Parts (PCC)
- 03322634 Clamp J 8
- 001146 Bracket Terminal block 1

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Engine Accessories (Continued)

Water Temperature Sensors (PCL/Level 1) – 02SC038/079

Watemp.jpg

Item
Part Number Description Qty Remarks
No.
1 0193044701 Sender/Switch, Pre-High Engine 1 Not Shown
Temperature
2 03090576 Switch, High Engine Temperature 1 PCL, Not Shown
3 01930465 Sender, Water Temperature 1 PCC
3 0193044701 Sender, Water Temperature 1 PCL

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Engine Accessories (Continued)

Low Engine Temperature Sensor (PCC) – 02SC010

LowEngTemp.jpg

Item
Part Number Description Qty Remarks
No.
1 03090269 Switch, Low Engine Temperature (LET) 1

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Engine Accessories (Continued)

Oil Temperature Sensor – 02SC010/039/040

Oiltemp.jpg

Item
Part Number Description Qty Remarks
No.
1 01930465 Sender Temperature 1 PCC
1 01930388 Sender, Oil Temperature 1 02SC040
1 019456 Sender/Switch, Oil Temperature 1 02SC039
2 0501131 M14 x 1/ ” BSPT Adapter 1
8

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Air Cleaners – 03SC060/301 (Normal Duty) & 03SC 061/302 (Heavy

Duty) – (G3, G4 / G1, G2, G6, G7, G8)
[Feature Code – D041 (Normal Duty)/D036 (Heavy Duty)]

1
12
2

7, 8, 9,
10, 11 3

6
4, 5

Afilter.jpg

Item
Part Number Description Qty Remarks
No.
1 01402501 Air Cleaner Assembly (Normal Duty) - 2
03SC60/301
• AH1135 • Main Element (Fleetguard Alternative) 2
• FARR • Band 4
71921-003
1 009512 and/or Air Cleaner Kit (Heavy Duty) – 03SC61/302 2
009425 c/w Safety Element
• P18-2042 • Main Element 2
• P12-8408 • Safety Element 2
• AF1605M • Main Element (Fleetguard Alternative) 2
• AF1604 • Safety Element (Fleetguard Alternative) 2
• AAH77-0037 • Band 4
• GAH00-1053 • Rain Cap 2
or 009428
2 01402502 Mounting Band 4 03SC060/301
2 009432 Mounting Band 4 03SC061/302
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Air Cleaners (Continued)

Item
Part Number Description Qty Remarks
No.
3 009467 Tray Support
4 009468 Side Support RH 1
5 009469 Side Support LH 1
6 019348 Air Restriction Indicator 2
7 049077 T Bolt Latch Clamp 2
8 049076 T Bolt Latch Clamp 5” 2 03SC301
9 049139 T Bolt Latch Clamp 8” 4 03SC061/302
10 049140 T Bolt Latch Clamp 7” 2 03SC061/302
11 049140 T Bolt Latch Clamp 7” 8 03SC060/301
12 009470 Assembly, Air Inlet 2
- 01401260 Fitting, Safety Filter 2
- 024085 Self Gripping Sealing 2M
- 025067 Elbow 90 o (7 x 7) 2 03SC060/301
- 025075 Elbow Reducing 90 o (7 x 5.5) 2 03SC060/061
- 025068 Elbow Reducing 90 (7 x 5)o 2 3SC301/302
- 025066 Elbow 90 o (8 x 8) 2 03SC061/302
- 025069 Insert, Reducer (7 x 8) 2 03SC061/302

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Battery 24V – 05SC022/043 (Export/UK)

[Feature Code – KPB02 (Export)/KPB05 (UK)]

LABattery.jpg

Item
Part Number Description Qty Remarks
No.
1 052045 Lead Acid Battery - Dry (Export) 4 Requires KPB01
1 052198 Lead Acid Battery – Charged (UK only) 4 Requires KPB01

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Battery Tray and Leads – 05SC020

[Feature Code – KPB01]
13, 14, 15

11, 12
1, 2

3, 4, 5
9, 10

6, 7, 8

LABattery.jpg

Item
Part Number Description Qty Remarks
No.
1 011262 Battery Lead (+VE) 1 Not Shown
2 011277 Battery Lead (+VE) 1 Not Shown
3 035090 Battery Clamp 1
4 035095 Clamp Bolt 2
5 715250 M8 Steel Wing Nuts 2
6 035105 Battery Tray 1
7 035157 Battery Tray Support L/H 1
8 035158 Battery Tray Support R/H 1
9 011261 Battery Lead (-VE) 1 Not Shown
10 011278 Battery Lead (-VE) 1 Not Shown
11 011250 Battery Link 2
12 427561 Battery Boot, Copper Link 2
13 427559 Battery Boot, Double Outlet 6
14 427560 Battery Boot, Single Outlet 2
15 011281 Str/Earth Lead (-VE) 1

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Switch, Low Coolant Level – 06SC024 (G1, G2, G3)

[Feature Code – Shutdown H389/Warning H527]

LowCool.jpg

Item
Part Number Description Qty Remarks
No.
1 019464 Switch, Low Coolant S35/01 1

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Switch, Low Coolant Level – 06SC025 (G4, G6, G7, G8)

[Feature Code – Shutdown H389/Warning H527]

LowCool.jpg

Item
Part Number Description Qty Remarks
No.
1 019464 Switch, Low Coolant S35/01 2
- 022029 Cable Tie 6
- 098260 Loom Extension – Low Coolant Level 1

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Emergency Stop
[Feature Code – K796]
PCL

PCLpanel.jpg

Item
Part Number Description Qty Remarks
No.
1 413050 Emergency Stop Push-switch 1

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Emergency Stop (Continued)

PCC

PCCpanel.jpg

Item
Part Number Description Qty Remarks
No.
1 03003127 Emergency Stop Push-switch 1

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Engine Coolant Heater – 09SC037 (240V)

[Feature Code –H074 (240V)]

Engheat.jpg

Item
Part Number Description Qty Remarks
No.
1 023119 Hose 5/8” 15.9 Bore 4m
2 010111 Coolant Tank Heater 2kW, 240V 2
3 010167 Heater Support 2
Ancillary/Attaching Parts
- 010158 1/ ”NPT Connector x 16 I/D Hose 4
2

- 010159 1” NPT Connector x 16 I/D Hose 4

- 050336 1” BSP Socket, BS1740 1
- 050204 3/ ”x 1/ “ Reducing Bush MI 1
4 2

- 010112 Thermostat 2
- 050220 1/ ” BSP Elbow M/F 3
2

- 05050022 Bush Reducer, 1

- 05090341 O Ring 1
- 05021282 Fitting Tube (Heater), 1

Note: The 2A fuse from the Alternator Heater Kit 01SC013 (240V) is installed in the Heater
Control Box.

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Sump Drain Tap – 10SC005

Sumptap.jpg

Item
Part Number Description Qty Remarks
No.
1 0501044 Adaptor – M27 To 1” – 18 UNS 1
2 050890 Drain Valve 11/16” UNS-12 1
023048 3/ ” Bore Fuel Hose 1m
3 4

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Sump Drain Pump– 10SC012

[Feature Code – H520]

Sumpump.jpg

Item
Part Number Description Qty Remarks
No.
1 050220 1/ ” BSP Elbow, M/F 2
2

2 050105 Semi-rotary Hand Pump, ½” BSF 1

3 046385 Pump Bracket 1
4 050219 Hose Connection 2
- 023048 ¾” Bore Fuel Hose, 0.5 m 1 Not Shown
- 049001 Clip 2 Not Shown

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Radiator Drain Tap – 11SC167 (G1/G2/G3)

Radrain.jpg

Item
Part Number Description Qty Remarks
No.
1 050141 ½” BSP Brass Draw-off Plug 1
- 050179 ½’ BSP Nipple 1
- 050334 ½’ BSP Socket – BS 1740 1

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Radiator Drain Tap –11SC184 (G4/G6/G7/G8)

Front

Rear Radrain.jpg

Item
Part Number Description Qty Remarks
No.
1 050141 ½” BSP Brass Draw-off Plug 2
- 050179 ½’ BSP Nipple 2
- 050334 ½’ BSP Socket – BS 1740 2

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Radiators
[Feature Code – E082 (40OC)/E074 (50OC)]

Radiator.jpg

11SC208/209//210 (50/60 Hz - 40OC)

Item
Part Number Description Qty Remarks
No.
1 037624 Bearward Radiator Assy, 50/60 Hz 1 11SC208
- 0303166 Radiator Bearer 1 G1/2/3
1 037648 Radiator Assy, 56012-075/722, 50/60 Hz 1 11SC209
- 0303156 Radiator Bearer 1 G4/6/7/8
1 037627 Bearward Radiator Assy, 56012, 50 Hz 1 11SC210
- 0303156 Radiator Bearer 1 G6/7/8

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Radiators (Continued)

11SC211/212 (50/60 Hz - 50OC)

Item
Part Number Description Qty Remarks
No.
1 037648 Radiator Assy, 55780A-284, 50/60 Hz 1 11SC211
0303248 Bearer Assy, 50o C (G1/2 only) 1 G1/2/3
1 037665 Radiator, 56161-01-1103/326, 50 Hz 1 11SC212
- 0303162 Radiator Bearer 1 G4

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Radiator- QST30 G4, 50HZ (50 OC )

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Radiator- QST30 G4, 50HZ (50 OC )

Item Part No. Description Qty.
0130−6591 Radiator Assy 1
1. 0130−6607 Core, Radiator (Jacket water) 1
2. 0130−6608 Core, Radiator (Intercooler) 1

3. 0130−6609 Gasket, Radiator 1

4. 0130−6610 Gasket, Radiator 1

5. 0130−6611 Guard, Radiator 1

6. 0130−6612 Cap, Pressure (16psi) 2

7. 0130−6613 Guard, Radiator fan 1

8. 0130−6614 Fan, Radiator 1

9. 0130−6616 Tube, Radiator Vent (1/4’’) 2

10. 0130−6617 Tube, Radiator Vent (3/8’’) 2

11. 0130−6618 Tube, Radiator 2

12. 0130−6619 Tube, Fill 1

13. 0130−6620 Tube, Radiator 1

14. 0130−6621 Tube, Radiator 1

15. 0130−6622 Tube, Radiator 1

16. 0130−6615 Guard, Radiator 1

17. 0511−0220 Belt, Drive 1

18. 0512−0312 Pulley 1

19. 0541−1232 Bearing Kit 1

20. 0503−2658 Hose, Radiator 6

21. 0503−2659 Clamp, Hose 12

22. 0503−2660 Hose, Radiator 1

23. 0503−2661 Clamp, Hose 2

24. 0503−2662 Hose, Radiator 1

25. 0503−2663 Clamp, Hose 2

26. 0503−2664 Hose, Radiator 2

27. 0503−2665 Clamp, Hose 4

28. 0130−6623 Tube, Radiator 1

29. 0505−2309 Plug, Threaded 2

30. A040B643 Bushing 1

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Radiator- QST30 G2 & G3, 50HZ (50 OC )

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Radiator- QST30 G2 & G3, 50HZ (50 OC )

Item Part No. Description Qty.

1. 0130−6555 Cap, Pressure 1

2. 0130−6623 Tube, Radiator Vent 1

3. 0503−2666 Hose, Radiator 2

4. 0503−2667 Clamp, Hose 4

5. 0130−6624 Tube, Bypass 1

6. 0130−6625 Shroud, Fan 1

7. 0503−2658 Hose, Radiator 4

8. 0503−2659 Hose, Clamp 8

9. 0512−0313 Pulley 1

10. 0130−6626 Tube, Radiator 2

11. 0503−2662 Hose, Radiator 2

12. 0503−2663 Hose, Clamp 4

13. 0130−6627 Tube, Radiator 1

14. 0541−1235 Guard Kit 1

15. 0130−6628 Fan, Radiator 1

16. 0130−6629 Core, Radiator 1

17. 0130−6630 Gasket, Radiator 1

18. 0541−1233 Bearing Kit 1

19. 0130−6631 Guard, Radiator Fan 1

20. 0130−6634 Hub, Radiator Fan 1

21. 0130−6632 Guard, Pulley 1

22. 0130−6633 Bracket, Fan 1

23. 0511−0221 Belt, Drive 1

24. 0130−6650 Guard, Radiator 1

25. 0505−2309 Plug, Threaded 2

Copyright © 2018 Cummins Inc. Page 38

0906-0188 Issue 2 – 2-2018

CE Guarding – 13SC031/045 (G1,G2,G3,G6,G7,G8/G4)

Heat Shield

1, 2

CEGuard.jpg

Item
Part Number Description Qty Remarks
No.
1 047487 Turbo Guard, Left 1 13SC031
1 047619 Turbo Guard, Left 1 13SC045
2 047488 Turbo Guard, Right 1 13SC031
2 047620 Turbo Guard, Right 1 13SC045

Copyright © 2018 Cummins Inc. Page 39

0906-0188 Issue 2 – 2-2018

CE Guarding (Continued)

Terminal Shroud – 89SC042

CEcover.jpg

Item
Part Number Description Qty Remarks
No.
1 0811366 Terminal Cover 3

Copyright © 2018 Cummins Inc. Page 40

0906-0188 Issue 2 – 2-2018

CE Guarding (Continued)

AVR Cover – 89SC025

AVRcover.jpg

Item
Part Number Description Qty Remarks
No.
1 047551 AVR Cover 1
2 047552 Spacer 4

Copyright © 2018 Cummins Inc. Page 41

0906-0188 Issue 2 – 2-2018

CE Guarding (Continued)

Radio Interference Kit – 89SC053

RISunit.jpg

Item
Part Number Description Qty Remarks
No.
1 001123 Radio Interference Suppression Kit 1
1 098254 RFI Suppression Kit 1

Copyright © 2018 Cummins Inc. Page 42

0906-0188 Issue 2 – 2-2018

Fuel Water Separator – 15SC301

[Feature Code – C127]

Watersep.jpg

Item
Part Number Description Qty Remarks
No.
1 FS1216 Separator Fuel/Water 2

Copyright © 2018 Cummins Inc. Page 43

0906-0188 Issue 2 – 2-2018

Fuel-Transfer Hand Pump – 16SC001

[Feature Code – C161]
1

Handpump1.jpg

Item
Part Number Description Qty Remarks
No.
1 050171 1” BSP Gunmetal Hose Connector 1
2 046443 Hand Pump Support Bracket 1
3 050001 Rotary Hand Pump 1
4 050227 Hose Connection 2
5 050362 Elbow 90O, ¾” BSP M/F 2
- 023046 1” Bore x 1/ ” Thick Wall PVC Tube 3 Not Shown
8

- 049001 Clip 3 Not Shown

Copyright © 2018 Cummins Inc. Page 44

0906-0188 Issue 2 – 2-2018

Fuel Tank Fittings – 17SC018

2
7
3

6 4

Tankfits.jpg

Item
Part Number Description Qty Remarks
No.
1 046438 Filler Cap 1
2 046437 Filler Tube 1
3 050010 3/ ” BSP Steel Union M 1
4

4 019332 Fuel Contents Gauge, Spiral 1

5 050302 ¾” – 5/8” BSP Reducer 1
6 050195 ¾” BSP Tapered Plug 3
7 050173 1” BSP Gunmetal Plug 4
- 011289 Earth Lead (Base Tank to Bed frame) 1 Not Shown

Copyright © 2018 Cummins Inc. Page 45

0906-0188 Issue 2 – 2-2018

Earth Lead (Alternator to Bed frame) – 20SC071/072 (HC6/HC7)

altbedea.jpg

Item
Part Number Description Qty Remarks
No.
1 011305 Earth Lead, 240 mm2 Braid 1 HC6
1 011307 Earth Lead, 240 mm2 1 HC7
- 011348 Earth Lead, 100 mm2 Braid 4

Copyright © 2018 Cummins Inc. Page 46

0906-0188 Issue 2 – 2-2018

Bed frame & AV Mounts – 25SC081/082/083/084/085

(HC6G/H/J/K/HC7E)

1
2

BedfAVM.jpg

Item
Part Number Description Qty Remarks
No.
1 027130 Resilient Mounts, P5/4MF 4 HC6G
1 027130 Resilient Mounts, P5/4MF 6 HC6H, HC6K, HC7E
1 027130 Resilient Mounts, P5/4MF 8 HC6J
2 0303007 Bed frame 1
2 0303104 Bed frame, Open 1 HC7E
3 0303114 Engine Foot, Front 1
4 027136 Resilient Mounts, P5/3MF 4 HC6G
4 027136 Resilient Mounts, P5/3MF 2 HC6H, HC6K, HC7E
5 031869 Engine Foot, Rear 2

Copyright © 2018 Cummins Inc. Page 47

0906-0188 Issue 2 – 2-2018

Base Fuel Tank – 25SC075

[Feature Code – C179]

Base Tank.jpg

Item
Part Number Description Qty Remarks
No.
1 0302981 Base Tank 1

Copyright © 2018 Cummins Inc. Page 48

0906-0188 Issue 2 – 2-2018

Ni-Cad Batteries & Stand – 31SC008 (Export)/31SC015 (UK) & Leads –

05SC303
[Feature Code – KPB03 (Export)/KPB04 (UK)]

5 2

NiCad.jpg

Item Part Number Description Qty Remarks

No.
1 052185 Ni-Cad Batteries (Dry) and Stand (Export) 1
1 052209 Ni-Cad Batteries (Charged) and Stand (UK only) 1
2 011238 Copper Connector 2
3 011270 Battery Lead Nicad K38/50 1
4 011271 Battery Lead Nicad K38/50 1
- 011326 Cable Assembly - Starter 1
- 427559 Battery Boot, Double Outlet 4

Note: Ni-Cad batteries are available in 10 and 19 cell units.

Copyright © 2018 Cummins Inc. Page 49

0906-0188 Issue 2 – 2-2018

Exhaust Flex – 38SC150

[Feature Code – KEX05]

1, 2

Flex.jpg

Item
Part Number Description Qty Remarks
No.
1 0071587 Exhaust Flex 6” 2
2 007094 6” NOM Bore Gasket 2
3 0071138 Gasket 2

Copyright © 2018 Cummins Inc. Page 50

0906-0188 Issue 2 – 2-2018

Exhaust Bellows – 38SC151

[Feature Code – KEX06]

1, 2

Bellows.jpg

Item
Part Number Description Qty Remarks
No.
1 0071581 Exhaust Bellows 6” 2
2 007094 6” NOM Bore Gasket 2
3 0071138 Gasket 2

Copyright © 2018 Cummins Inc. Page 51

0906-0188 Issue 2 – 2-2018

Fuel-Transfer Hand Pump – 42SC001

[Feature Code – KFT07]

3
5
4

FSTank.jpg

Item
Part Number Description Qty Remarks
No.
1 023046 1” Bore x 1/8” Thick Wall PVC Tube 3
2 049001 Clip 3
3 050001 Rotary Hand Pump 1
4 050227 Hose Connection 3
5 050362 Elbow 90O ¾” BSP M/F 2

Copyright © 2018 Cummins Inc. Page 52

0906-0188 Issue 2 – 2-2018

Free-Standing Fuel Tank – 43SC001/002/003

[Feature Code – KFT01/02/03]

3, 4, 5

FSTank.jpg

Item
Part Number Description Qty Remarks
No.
1 046438 Filler Cap 1
2 046321 Fuel Tank, 450 litre 1 KFT01
2 046322 Fuel Tank, 900 litre (Standard) 1 KFT02
2 046323 Fuel Tank, 1350 litre 1 KFT03
3 033057 Tank Stand Frame 2
4 033058 Spreader, 450 litre 2 KFT01
4 033059 Spreader, 900 litre 2 KFT02

Copyright © 2018 Cummins Inc. Page 53

0906-0188 Issue 2 – 2-2018

Free-Standing Fuel Tank (Continued)

Item
Part Number Description Qty Remarks
No.
4 033060 Spreader, 1350 litre 2 KFT03
5 033061 Stay, 450 litre 2 KFT01
5 033062 Stay, 900 litre 2 KFT02
5 033063 Stay, 1350 litre 2 KFT03
6 019001 Fuel Contents Gauge 1
Ancillary/Attaching Parts
- 046210 Gasket 1
- 046439 Filler Plate 1
- 050122 ½” BSP Plug, M.I.M.S or W 1
- 050173 1” BSP Gunmetal Plug 2
- 050192 ¾” Gate Valve Taper 1
- 050195 ¾” BSP Tapered Plug 1
- 050196 ¾” BSP Nipple 1
- 050361 1½” BSP Taper Plug M/Iron 1

Copyright © 2018 Cummins Inc. Page 54

0906-0188 Issue 2 – 2-2018

PCL Control Panel – 80SC025/027 (50/60Hz)

[Feature Code – H576 (PCL-001)/H577 (PCL-002)]
1 2

3
20
4

5, 6
19
7
18
8
17

9
PCLpanel.jpg
16 15 14 13 12 11 10

Item
Part Number Description Qty Remarks
No.
1 81SC037 PCL-001 Key Start Module 1 H576
1 81SC038 PCL-002 Auto Start Module 1 H577
2 409550 AC Ammeter 3
3 0811413 Control Panel Door Assembly 1
4 410508 Frequency Meter 1
5 426532 Door Lock 1
6 0811578 Latch Plate 1
7 409507 Voltmeter, Dual Scaled 1
8 410700 PF Transducer & Meter 1 K264
9 413050 Emergency Stop Push-switch 1 K796
10 82SC065 Speed Adjustment Potentiometer 1 A068
10 82SC066 Volt Trim Potentiometer (SX440) 1 K270
11 82SC067 Volt Trim Potentiometer (MX321) 1 K270
12 410550 KW Meter 1 K185
13 01930435 Oil Temperature Gauge 1 K486
14 01930466 Oil Pressure Gauge 1
15 01930351 Engine Temperature Gauge 1

Copyright © 2018 Cummins Inc. Page 55

0906-0188 Issue 2 – 2-2018

PCL Control Panel (Continued)

Item
Part Number Description Qty Remarks
No.
16 03021642 Battery Voltmeter, 24V 1
17 410575 Hours Run Meter (50Hz) 1
17 410607 Elapsed Time Meter, 220/240V (60Hz) 1
18 408518 Amber Neon, 120V 2
19 433148 Annunciator 510 2
20 416566 Volts Selector Switch 1
Ancillary/Attaching Parts
- 011350 4 mm2 Earth Braids, Online 2
- 0811412 Panel Wrapper 1
- 0821171 Label 1
- 098240 AC Harness Link Loom 1
- 410586 Meter Bezel Gasket 5
- 410686 144 mm2 Meter Gasket 1
- 420008 Nylon Insulation Spacer 6
- 427500 Neoprene Sealing Strip 2
- 427562 Meters Cover 1
- 558603 Earth Braid, Infast, Online 1
- 989413 Common PCB 1
- 989414 Meters PCB 1
- 989415 Gauges PCB 1
- 989418 Annunciator PCB 1

Copyright © 2018 Cummins Inc. Page 56

0906-0188 Issue 2 – 2-2018

PCC Control Panel – 03005127

[Feature Code – H578 (Single)/579, 580 (Paralleling)]

1, 2

PCCpanel.jpg

Item
Part Number Description Qty Remarks
No.
1 03004311-01 Door Assembly, 0-300/0-600V 1 Single
1 03004311-02 Door Assembly, 0-750V 1
1 03004311-03 Door Assembly, 0-5250V 1
1 03004311-04 Door Assembly, 0-15kV 1
1 03004311-05 Door Assembly, 0-300/0-600V 1 Paralleling
1 03004311-06 Door Assembly, 0-750V 1
1 03004311-07 Door Assembly, 0-5250V 1
1 03004311-08 Door Assembly, 0-15kV 1
2 08950359 Door Gasket 1
3 03003127 Emergency Stop Push-switch 1

Copyright © 2018 Cummins Inc. Page 57

0906-0188 Issue 2 – 2-2018

PCC Control Panel (Continued)

Item
Part Number Description Qty Remarks
No.
Ancillary/Attaching Parts
- 03004079 Digital PCB 1
- 03004080-01 Analogue PCB 1 Single
- 03004462 Customer Interface PCB 1
- 03004819 Engine Interface PCB 1 DFHA, DFHB
- 03004083 Engine Interface PCB 1 All other Models
- 03004458 Network Interface Module PCB 1
- 03004306 Voltage Regulator PCB 1
- 0300430801 PT/CT Module 1
- 0300430901 PCB, Potted Bus PT, 120V 1 Paralleling
- 0300430902 PCB, Potted Bus PT, 240V 1 Paralleling
- 03004307 Governor O.P. Module 1

Notes:
1. Options B184 and A367 are necessary with all PCC Control Systems.
2. Feature Code H580 is an upgradeable Paralleling option.
3. Refer to the Vendor Parts Catalogue for detailed spare parts information for this Control
Panel.

Copyright © 2018 Cummins Inc. Page 58

0906-0188 Issue 2 – 2-2018

Battery Charger –85SC010 / 025 (Lead Acid)/85SC012 / 027 (Ni-Cad)

[Feature Code – KBC01/02 (Lead Acid)/KBC03/04
(Ni-Cad)]

BatCharger.jpg

Item
Part Number Description Qty Remarks
No.
1 402505 Battery Charger, 10A, 24V (Loose) 1 85SC010
1 402532 Battery Charger, 5A, 24V 1 85SC025
(Wall-mounted)
1 402507 Battery Charger, 10A, 24V (Loose) 1 85SC012
1 402534 Cabinet Battery Charger, 5A, 24V 1 85SC027

Copyright © 2018 Cummins Inc. Page 59

power.cummins.com
Copyright E 2018 Cummins Inc. All rights reserved.
Cummins, the “C” logo, PowerCommand, AmpSentry, and InPower are trademarks of Cummins Inc.
Other company, product, or service names may be trademarks or service marks of others.
Specifications are subject to change without notice.