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“ GIELLE-PRO ”
EUROPANEL S.r.l. Viale dell’Industria, 1194 - 21023 MALGESSO (VA)
Tel. 0332 707025 - Fax 0332 706988 - Mob. 348 7899910 - www.europanelsrl.it info@europanelsrl.it
EUROPANEL S.r.l. www.europanelsrl.it
CODE: 904-2113-EUR
WARNING
REQUIREMENTS
IMPORTANT: To read BEFORE using the product.
Manual purpose
This manual must be available to all staff that will provide to the installation, calibration, start up,
use and maintenance of control panels type “GIELLE-PRO”. Information help to illustrate all the
safety requirements you have to respect in order to obtain optimal functioning.
E-Mail
For any technical information or explanation contact us to the following e.mail address:
info@europanelsrl.it
RISKS
Application’s risks
Technical specifications and schemes you find into this manual have general characteristics
and they need to be adapted to the specified requirements of each lift installation.
EUROPANEL don’t guarantee the functioning of the control panel if any variant is not allowed
by our Technical Office.
Anyway
User have to prepare a protection system and/or a safety device to prevent accident and electric
shock.
Protections
Make sure control panel connections must be provided for the maximum current and voltage
planned on the lift and connected following the rules in force.
INDEX
Chapter 1 ELECTRIC DIAGRAMS
DIAGNOSTICS Page 11
3. 1 Real time functioning Page 11
3. 2 Programming Page 11
3. 3 Access codes Page 13
3. 4 Number of runs Page 14
3. 5 Number of runs for reference Page 15
3. 6 Faults Page 15
3. 7 View of last 32 faults Page 15
MAGNETIC SENSORS
* POSITION SIGNAL
It is possible to order lifts with “car here signal” from control panel.
1. 2 Documentation Symbols
On EUROPANEL diagram you can find the following symbols for components, connections, etc.
Below you can see the most used ones.
CONNECTION TERMINAL
COIL SWITCH
POWER CONTACT
Locate the clamp supplied with the control panel, sign holes, drill, hang the clamp and
then the control panel.
Connect PUMP or GEAR motor and, if present, DOOR OPERATOR MOTOR following
electric diagrams.
Verify the correct sequel of phases by E-10 device Sequel / phase failure relay as
following:
On device E-10, yellow led –RY– switches on. FM Mains connection is right.
On control panels with soft start device type ASF there is not phase sequel/failure relay
because it is included in soft-start device.
About working with Soft-Start you can see its instruction supplied with control panel.
Check the correct rotation of PUMP and GEAR and, if present, of DOOR OPERATOR
MOTOR.
If wrong, invert 2 of 3 wires from control panel to motor.
After checking all safety device circuit full working, connect control panel following
electrical diagram. If during installation connect safety chain’s device contacts is not
possible, it’s necessary to provide bridges between their connection terminals. Make the
bridge between connection terminals 16 – MEX and MEX – 19 and insert maintenance
control station between connection terminals 19 and 25 following electrical diagram.
Make attention to insert inspection stopping device STOP into series. Make bridge
between connection terminals 25 – (26 if foreseen) – 27 – 28.
Safety chain has already been connected as shown in paragraph 2.6. Now connect the
inspection operation switch and the inspection buttons between connection terminals 50
60 61 62 following IN-OUT electrical diagram section of microprocessor board.
EUROPANEL advise to make attention to insert the stopping device STOP into safety
chain and advise to follow the scheme.
Install two synchronising bistables SQ61 (UP synchronizer) and SQ62 (DOWN
synchronizer); they synchronize the lift and stop the car to extreme floors. If during
installation it is not possible to install these two bistables, you must bridge connection
terminals 80 and 81 with 50.
Make sure the voltages of Valves Command, Brake Magnet, Retiring cam etc. agree with
installed devices and then connect them to the control panel.
After you finally checked the connections, rotate the inspection operation switch on
Inspection position; only now you can give power to the control panel (in this way we
avoid down synchronising) and use the inspection buttons (UP/DOWN) to move the lift.
NOTE! If the car doesn’t move, check – with board LEDS help – if some
safety device is open (or missing bridges) or if one of both
synchronizers are open.
When the installation is finished with all suspended components, landing doors, car, etc.
put car box on car roof and connect the control panel to car’s devices. Install landing call
buttons, pit stop, final limit switch etc. and connect these devices to the control panel.
Restore all connections correctly as referred into electrical diagram.
When all devices have been connected, go to each floor level and put the magnets on
guide rails following magnets disposal drawing enclosed to electrical scheme. Following
lift speed table, install deceleration and synchronizing magnets. Be careful about the
polarity of these magnets – see drawing.
2.12 Synchronising
Lift is now ready for the first synchronising travel. Rotate the inspection operation switch
on “NORMAL” position, check that car and landing doors are closed, then supply voltage
to control panel. Lift should start its first DOWN synchronising and should stop to lowest
floor level.
Now it is possible to make all lift functioning and tuning and, where necessary, to set
shaft magnets position. Check also the functioning of all safety devices, calls and
indications, travel timing, and final limit switch work.
When the lift is permanently locked by travel timing or final limit switch work it is possible
to RESET it pressing SPEEDY button on programming keypad for two seconds, or
switching in “INSPECTION” operation for few seconds.
To make this test without disconnecting any wires or making bridges, you only need to
rotate selector on control board on –ALTRE FUNZIONI– position and with –SPEEDY–
button select F1 function. Now, pressing at the same time DATO + DOWN - push buttons
during travel, the car movement will go on until car goes over-travel at the speed it had
when buttons were pushed.
HYDRAULIC lift
Call the highest floor. During car movement push at the same time DATO and DOWN
push buttons; keeping them pushed, car will go over-travel at the same speed it had
when push buttons were initially pushed.
TRACTION lift
Make the test as for the hydraulic lift, also when car descent to lowest floor.
THE RELEASE OF EVEN ONLY ONE PUSH BUTTON NULLIFIES THIS TEST.
This function allows you to make automatically a series of calls, at all floors or only at
extreme floors. To start up this function, turn selector on –C AUTOMATICHE– position.
Display shows car position. Pushing DATO button on the control board, display shows
CA and automatic call function at all floors starts. Instead, pushing SPEEDY button,
display shows CE and automatic call function starts only at extreme floors. Pushing
DOWN button or rotating selector, calls stop and position is displayed again. However,
calls stop after time programmed at address 13 ends.
At each stop, car opens the doors if an EVEN number is programmed at address 13; car
does NOT open the doors if an ODD number is programmed.
With control panel voltage supplied and lift stopped at floor, make a short-circuit between
safety devices and earth conductor, possibly far from control panel. Automatic circuit
breaker FA01 on control panel must switch off immediately. Remove the short-circuit and
switch on FA01 automatic circuit breaker.
WARNING! If the automatic circuit breaker doesn’t work, stop the test and
replace FA01 immediately.
When the lift is permanently locked by travel timing or over-travel it’s possible to RESET it
by pressing SPEEDY button on programming keypad for one second or switching in
“INSPECTION” operation for few seconds.
Disconnect YELLOW lug marked PE from internal side on the right of connection terminal
and insulate it from the other metallic parts.
Switch on MAIN POWER and LIGHT to the system and verify how it works.
With the inspection operation switch on NORMAL position, the display shows lift
condition in real time.
During lift operating, without any kind of signal error, the display shows lift position on the
right figure and destination - when called – on the left figure.
When the lift arrives at destination floor, the display shows position indication till the next
call.
During normal functioning, also if there is a fault, it is possible to know the lift state
pressing DATO button on the control board with selector on ‘NORMALE’ position.
Display’s number shows active state of a determinate condition (see Table 04). In case
of two or more active conditions – at the same time – it is possible to visualize them in sequence
by pushing DATO button within 5 seconds. If DATO button is released for more than 5 seconds,
pushing it again the first information (the one with the lowest number) is displayed again.
If none condition is active, the display shows car position (or the fault). (see Table 05).
3. 2 Programming
To enter into memory and program it, it is necessary to turn operation switch on
‘PRESET’ position. Control board must be power supplied; “TSD” input must be connected to
GND (lift arrested) and UP and DOWN buttons must be released. The real entering in PRESET
happens only 2,5 seconds after selecting PRESET position.
Once the operation switch has been turned, it is possible to check/modify memory,
completely or partially, depending on ACCESS CODES programming (addresses 48 and 49):
A - If codes are 0-0 (not safe memory): all data from address 0 to address 99 can be
viewed and modified, access codes included. First address displayed is 0 and ‘CODICI OK’ led
is lit up. It is possible to go on with checking/programming memory: select the required address
using ‘UP’ buttons (to increase display figures), ‘DOWN’ (to decrease display figures), ‘SPEEDY’
(to be pressed together with ‘UP’ or ‘DOWN’ to speed up the process), push ‘DATO’ button to
view content of memory cell at the selected address and, if you need to change it, keep ‘DATO’
pressed and use ‘UP’, ‘DOWN’ and ‘SPEEDY’. Releasing ‘DATO’, display will flash 3 times: this
means that programming has been accepted.
B - If codes are 10-10 (codes definitively out, non safe memory): all data from
address 0 to address 99 can be viewed or modified except addresses 48 and 49 that refer to
access codes that are no more accessible. First address shown is 0 end ‘CODICI OK’ led is on.
To program memory, proceed as explained at point a).
C - If codes are different from 0-0 and 10-10 (safe memory): first address shown is 48
and ‘CODICI OK’ led is off. This means that correct access codes must be entered in order to
check/modify memory. If codes are not entered, it is possible to check and modify addresses
related to times. Therefore, by pushing UP and DOWN in this situation only addresses from 0 to
15 and 48-49 can be visualized. To see how to use access codes go to paragraph 3.3. When
codes are correctly entered, ‘CODICI OK’ led lights on and it is possible to go on as explained at
point a).
Note: when the operation switch is put on ‘PRESET’, no matter if there are access codes
or not, a flashing number between ‘16’ and ‘49’ might appear. This means that datum at that
address is wrong and it is necessary to write it again choosing a number allowed by the memory
programming lists. If addresses that refer to access codes (48 and 49) flash, the right access
codes must be entered again.
If the same address goes on flashing, even if a right datum has been entered, (NVM)
Non-volatile memory is faulty. During normal functioning, a program error and/or faulty NVM are
indicated by fault code 58.
If a microprocessor does not match together with GIELLE-ECO board, fault code 59
appears.
Check all available addresses on the next pages: for each address you can find its
function description and values that can be programmed.
3. 3 ACCESS CODES
Access codes are 2 bytes, they can be programmed at address 48 and 49, each of them from 0
to 99, and they allow to protect memory from checking and writing from address 16 to
address 99 (that is to say, functions and parameters). On the contrary, times can always be
checked and modified (addresses from 0 to 15). You can choose three options:
1) LEAVE STANDARD CODES (0-0) → all memory is not protected from reading and writing, it
is not necessary to enter codes before acceding to memory, access codes are not protected
and can be changed from everybody afterwards.
2) STOP CODES PERMANENTLY (10-10) → all memory is not protected from reading and
writing, it is not necessary to enter codes before acceding to memory, in the future it will not
be possible to see codes 48 and 49 and activate/modify access codes.
3) ENTER CUSTOMIZED ACCESS CODES (different from 0-0 or 10-10) → memory
addresses from 16 to 99 (functions and parameters) are protected from reading and writing.
To unlock them it is necessary to previously enter your own access codes. At any time it is
possible to change access codes with other values (included between 0-0 or 10-10), but
actual access codes must be entered first.
IF AT LEAST ONE OF THE TWO ACCESS CODES IS AN ODD CODE: if there is a fault and
power supply is taken off, when power supply is restored the lift makes first run correctly, then it
stops for 40 seconds and fault 57 appears. To unlock the lift is necessary to enter PRESET and
the right access codes. If entered codes are wrong, when leaving PRESET the lift will block
again showing fault 57 after the first run.
→ When DATO is released and ‘CODICI OK’ led is permanently on, this means that entered
codes are right and memory is unlocked. Address 0 is displayed.
→ When entered codes are wrong, address 49 remains visualized and ‘CODICI OK’ led
begins to flash. New codes can be entered only when the led finishes to flash. Flashing
lasting time is initially one second and doubles after every entering attempt that is not correct,
till a maximum of 128 seconds. If the led flashes is not possible to enter codes, and in fact
pushing DATO you see hyphens ‘- -‘. This waiting time (‘CODICI OK’ led flashing) is set to
zero only after the right codes have been entered, but it remains unchanged turning on and
off the control board.
Example: HOW TO PUT ACCESS CODES ‘12’ and ‘32’ IN A NEW CONTROL BOARD (that has
access codes = ‘0’ and ‘0’)
1) Turn operating switch on PRESET. ‘CODICI OK’ led lights on.
2) Press UP until address ‘48’ is displayed.
3) Press DATO and, keeping it pressed, press UP until ‘12’ is displayed, then release DATO.
4) Go to address ‘49’ by pressing UP.
5) Press DATO and, keeping it pressed, press UP until ‘32’ is displayed, then release DATO.
6) Leave PRESET. Now the new access codes are ‘12’ and ‘32’.
Example: HOW TO PUT NEW ACCESS CODES ‘8’ and ‘28’ IN A CONTROL BOARD THAT HAS
CODES ‘4’ and ‘76’)
1) Turn operating switch on PRESET. ‘CODICI OK’ led is off and address 48 appears.
2) Press DATO and, keeping it pressed, press UP until ‘4’ is displayed, then release DATO.
3) Address 49 is automatically displayed.
4) Press DATO and, keeping it pressed, press UP until ‘76’ is displayed, then release DATO.
5) ‘CODICI OK’ led lights on and address 0 is displayed (memory is blocked).
6) Go back to address ‘48’.
7) Press DATO and, keeping it pressed, press UP until ‘8’ is displayed, then release DATO.
8) Go to address ‘49’
9) Press DATO and, keeping it pressed, press UP until ‘28’ is displayed, then release DATO.
10) Leave PRESET. Now the new access codes are ‘8’ and ‘28’.
3. 4 NUMBER OF RUNS
It is possible to program a number of car runs; after these runs have been made, lift stops
showing fault 63. To unlock the lift, put operating switch on PRESET position and enter, if
required, the access codes and then enter a new Run Number.
‘Run’ means every starting at high speed. Therefore, if lift car stops out of floor and
then starts again with high speed, this will be considered as another run.
It is not necessary to wait for reset of the number of runs to enter a new number of runs.
The number of runs must be written at these addresses (that can be programmed from
‘00’ to ‘99’):
If at address 45 you put 99, the number of runs do not decrease, therefore it will be infinite.
Example: HOW TO PROGRAM A NUMBER OF RUNS = 75,460 (with access codes = 0-0)
1) Turn operating switch on PRESET. ‘CODICI OK’ led lights on and ‘0’ is displayed.
2) Program ‘07’ at address 45.
3) Program ‘54’ at address 46.
4) Program ‘60’ at address 47.
Example: HOW TO PROGRAM AN INFINITE NUMBER OF RUNS (with access codes = 0-0)
1) Turn operating switch on PRESET. ‘CODICI OK’ led lights on and ‘0’ is displayed.
2) Program ‘99’ at address 45.
3) At addresses 46 and 47, any sort of datum can be entered.
Example: SNR MUST BE ACTIVE WHEN THERE ARE 1,250 RUNS BEFORE RUNS’ EXHAUSTION
1) Turn operating switch on PRESET. ‘CODICI OK’ led lights on and ‘0’ is displayed.
2) Program ‘2’ at address 95 (to activate this function).
3) Program ‘12’ at address 87.
4) Program ‘50’ at address 88.
3. 6 FAULTS
If there is a fault, this will be indicated by its code flashing on the display. If fault remains
for at least 2 seconds, it will be memorized.
Control board can memorize up to a maximum of 32 faults, then it goes on over-writing
the less recent ones.
When control board is supplied with power, any fault that happens in the first ten seconds
will not be memorized even if it lasts for more than those ten seconds.
TABLE 05 shows all faults’ codes and their possible cause.
When a fault that lasts for at least two seconds happens, its code is memorized in a
memory list. This list can memorize up to max 32 fault codes, then the less recent ones will be
overwritten.
To see/delete the faults’ list, turn the operating switch on ‘GUASTI’ position. If no faults
are memorized, display shows flashing hyphens ‘- -‘. On the contrary, if there are memorized
faults, the last one will be displayed (the most recent one). Pushing UP and DOWN it is possible
to see all memorized faults. The most recent faults are displayed in sequence using UP, the
oldest ones using DOWN.
NOTE: if the last memorized fault is displayed (the most recent) and UP is pressed,
hyphens ‘- -‘ appears. The same happens if the first memorized fault is displayed (the oldest
one) and DOWN is pressed.
Pressing DATO it is possible to see the total number of memorized faults and, alternately,
the number of the position that the present fault has in the list.
Table – 01 TIMES
04 2 – 45 Tenth TRA Start door opening – Delay time (if ODD NUMBER, ALSO start delay)
06 10 – 99 Seconds TMC Maximum travel time ( each speed change resets it ). If an odd datum is set,
fault number 81 (over-travel) automatically stops.
07 0 – 99 Seconds CHF Forced closing time
08 0 – 99 Tenth RCPV Change speed delay when floors have short distances (Delay with 1 floor run
with long ICV). If ODD number, faults 83 and 86(security chain) becomes
signals (otherwise they are permanent)
15 0 – 99 Tenth T2UG Time for TIMER 2 – Delay cam drop (program 32 at address 32)
24 0 1 or 2 speeds
1 3 speeds
2 4 speeds
3 5 speeds
4 Fault 85 is activated also when car is at floor and PCP to GND
28 00 - 63 1 = Long ICV
2 = Re-levelling not active
4 = I 5 input is active on opening (fault 61)
8 = Diagnostics / push buttons / selector not active (only with password)
16 = E output goes ON during re-levelling
32 = Enabling block 85 in installations without pit and/or head
36 2 – 32 Number of FLOORS
37 2 – 32 Number of STOPS
40 0 – 30 Lower stop of the first couple of close floors; Higher than 30 = none
50 – 80 Lower stop of the first couple of long direction levelling floors; Higher than 80 = none
41 0 – 30 Lower stop of the second couple of close floors; Higher than 30 = none
50 – 80 Lower stop of the second couple of long direction levelling floors; Higher than 80 = none
42 0 – 30 Lower stop of the third couple of close floors; Higher than 30 = none
50 – 80 Lower stop of the third couple of long direction levelling floors; Higher than 80 = none
87 00 – 99 Thousands and hundreds of reference run number (first and second figure of PIN code)
88 00 – 99 Tens and units of reference run number (third and fourth figure of PIN code)
91 00 – 99 Serial display symbols, or 7 segments outputs / third and fourth figure of PIN2
93 00 – 99 Serial display symbols, or 7 segments outputs / third and fourth figure of PIN3
94 00 – 63 1 = Fault 67 exclusion
2 = NOS and PATT becomes CM3 and AP3 when there is third access
4 = Re-levelling area active (I 4 input or on APA)
8 = CHP activates LIFT service (priority calls not active)
16 = RU becomes exit from TIMER 1
32 = CPF becomes exit from TIMER 2 (fault 62 not active)
97 00 – 99 NOT USED
98 00 – 99 NOT USED
Attention:
At address 21, from 24 to 35, at address 89, and from 94 to 96, to enable more than one
option, you must set the additions of the respective data.
EXAMPLE:
To program SQ12 active open overload contact and binary outputs with opposite signal,
set 6 ( 2 + 4 ) at address 96.
41 ALT push button is pressed (ALT input on control board, led OFF)
43 Door open push button is pressed ( PAP input on control board, led ON)
44 Door close push button is pressed (PCP input on control board, led ON)
46 Car with full load; SQ11 is active ( CCC input on control board)
50 UP inspection push button is pressed ( PSM input on control board, led ON)
51 DOWN inspection push button is pressed (PDM input on control board, led ON)
56 Securities line cut off (CS input on control board, led OFF)
61 External calls excluded (NCD or NCS inputs on control board, led ON)
64 Car outside re-levelling area (I4 or APA on control board, led OFF)
66 There is a call push button pressed (for Manual Home-lift installations only)
Preamble:
For each fault listed below it is explained how it happens, and possible causes and solutions are given.
Please remind that a fault could happen as a consequence of a damage or defect of the control board and, if so,
there is no solution other than asking the supplier to replace or repair it.
Fault Fault
code type Description
44 B● One of two IRS or IRD synchronizers is not active (it is always closed or GND)
Fault 44 means that one of the two synchronizers do not work when car stops at the extreme floor. When the car
arrives at lower extreme floor and IRD does not open (led on control board is ON), the car goes to higher extreme floor.
If next time it reaches low floor IRD does not open again, fault 44 appears. The same for IRS. Check if there are short
circuits on the wires connected to GND.
See IRD/IRS
45 A TG switch seized up
When high speed drops, APG must close at GND (APG led on control board must light up). If TG switch remains seized
up, APG do not close and after 1,2 seconds fault 45 appears.
See APG
47 B TS or TD switch seized up
If lift is not moving, TSD must be closed at GND (TSD led on control board must be ON). If one of the up switch (TS) or
down switch (TD) remains seized up, fault 47 appears after 10 seconds.
See TSD
52 A TP switch: faulty
When low speed is activated (TP) , CPP must open (led on control board must turn OFF). If TP switch is faulty or the
connection wire is interrupted, fault 52 appears after 6 seconds. This control is excluded with ON operator (1 or 3 at
address 23).
See CPP
59 B+ Wrong microprocessor
This fault appears when microprocessor on control board does not match with the board. Replace it with a right one.
See Preset
61 B I5 input is active
When I5 input is active, fault 61 appears. I5 can be programmed to be active when it is open (add 4 at address 28) or
when closed at GND (do NOT add 4 at address 28).
HYDRAULIC lifts – Fault 61 means that there is a fault on the control electronics valve.
ROPE lifts – Fault 61 means that there is a fault on the inverter.
67 A●◊ One of the re-opening devices is working for more than 30 seconds
This fault appears when one on the following inputs is active for more than 30 seconds: photocells/moving edges (CM1
or CM2 and NOS/I5 if there are more accesses), ALT, PAP, CCS. Fault may be due to a real damage or a wrong
working of these devices, or wires are broken or in short circuit with GND. Check their led on control board: ALT led
should be ON, PAP led should be OFF, CCS led should be OFF (or ON if there is 2 at address 96), CM1 led (and
eventually CM2/NOS/I5) should be ON. This control can be done only on collective lifts when car is steady (out of floor
also) and while a call is being made.
This fault can be excluded by adding 1 at address 94
See Re-opening devices control
81 C● Over-travel
Fault 81 appears when EXC input stays open for more than 2 seconds or when power is missing (+48V). Fault 81
causes a permanent block if at address 9 an even value is entered, but it is a fault with automatic unlocking if an odd
value is programmed.
See EXC Emergency battery
FAULT CATEGORIES
A = AUTOMATIC RESET AFTER A CALL (IT IS POSSIBLE TO TRY AGAIN)
This type of fault enables you to repeat a call in order to try to reset the lift, in case there is a problem that
does not require a technician’s support on the place.
If the problem happens another time, lift will block again with the same fault.
D= SIGNAL ONLY
This fault is only a signal. Lift does not block and goes on working.