Final Results Page 1

Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Process Data Cold Shellside Hot Tubeside
Fluid name Udara Gas buang (Flue gas)
Fluid condition Sens. Gas Sens. Gas
Total flow rate (kg/s) 91.000 93.000
Weight fraction vapor, In/Out (--) 1.0000 1.0000 1.0000 1.0000
Temperature, In/Out (Deg C) 300.00 580.00 740.00 510.00
Skin temperature, Min/Max (Deg C) 391.39 631.21 391.48 631.26
Wall temperature, Min/Max (Deg C) 391.39 631.21 391.48 631.26
Pressure, In/Average (bar) 10.130 9.690 1.100 0.000
Pressure drop, Total/Allowed (bar) 0.880 0.520 6.592 0.031
Velocity, Mid/Max allow (m/s) 20.40 1270.4
Mole fraction inert (--) 0.0000
Average film coef. (W/m2-K) 395.44 191.44
Heat transfer safety factor (--) 1.0000 1.0000
Fouling resistance (m2-K/W) 0.000000 0.000000
Overall Performance Data
Overall coef., Reqd/Clean/Actual (W/m2-K) 246.97 / 123.98 / 123.98
Heat duty, Calculated/Specified (MegaWatts) 25.524 /
Effective overall temperature difference (Deg C) 60.2
EMTD = (MTD) * (DELTA) * (F/G/H) (Deg C) 81.74 * 0.7368 * 1.0000

See Runtime Messages Report for

warnings.

Exchanger Fluid Volumes

Approximate shellside (L) 20665
Approximate tubeside (L) 62530
Shell Construction Information
TEMA shell type BEU Shell ID (mm) 3050.0
Shells Series 1 Parallel 1 Total area (m2) 1914.3
Passes Shell 1 Tube 2 Eff. area (m2/shell) 1716.0
Shell orientation angle (deg) 0.00
Impingement present Circular plate Impingement diameter/nozzle 1.1000
Pairs seal strips 0 Passlane seal rods (mm) 0.000 No. 0
Shell expansion joint No Full support at U-Bend No
Weight estimation Wet/Dry/Bundle 618615 / 535457 / 92321 (kg/shell)
Baffle Information
Type Perpend. Single-Seg. Baffle cut (% dia) 17.84
Crosspasses/shellpass 5 No. (Pct Area) (mm) to C.L
Central spacing (mm) 946.15 1 16.21 980.93
Inlet spacing (mm) 1668.6 2 0.00 0.000
Outlet spacing (mm) 1428.8
Baffle thickness (mm) 19.050
Use deresonating baffles No

Tube Information
Tube type Plain Tubecount per shell 2330
Length to tangent (m) 4.877 Pct tubes removed (both) 8.97
Effective length (m) 5.274 Outside diameter (mm) 44.450
Total tubesheet (mm) 609.60 Wall thickness (mm) 1.245
Area ratio (out/in) 1.0593 Pitch (mm) 55.563 Ratio 1.2500
Tube metal 304 Stainless steel (18 Cr, 8 Ni) Tube pattern (deg) 30

C:\Users\Dodik\Xist_Sample.r1.htri
 Final Results Page 2
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Shellside Performance
Nom vel, X-flow/window 36.11 / 34.13

Flow fractions for heat transfer 0.592

A=0.2970 B=0.5068 C=0.0200 E=0.1761 F=0.0000

Shellside Heat Transfer Corrections

Total Beta Gamma End Fin
0.946 0.885 1.070 0.905 1.000
Pressure Drops (Percent of Total)
Cross Window Ends Nozzle Shell Tube
46.30 9.38 30.23 Inlet 5.07 10.15
MOMENTUM 0.00 Outlet 9.02 49.95
Two-Phase Parameters
Method Inlet Center Outlet Mix F

H. T. Parameters Shell Tube

Overall wall correction 0.951 1.000
Midpoint Prandtl no. 0.69 0.70
Midpoint Reynolds no. 113575 64257
Bundle inlet Reynolds no. 88920 57949
Bundle outlet Reynolds no. 80874 68239
Fouling layer (mm)
Thermal Resistance
Shell Tube Fouling Metal Over Des
31.35 68.60 0.00 0.04 -49.80
Total fouling resistance 0.0000
Differential resistance -0.004
Shell Nozzles Liquid
Inlet at channel end-No Inlet Outlet Outlet
Number at each position 1 1 1
Diameter (mm) 742.95 742.95 695.33
Velocity (m/s) 34.08 55.48 0.00
Pressure drop (bar) 0.045 0.079 0.000
Height under nozzle (mm) 268.56 281.26 281.26
Nozzle R-V-SQ (kg/m-s2) 7154.3 11646 0.00
Shell ent. (kg/m-s2) 1671.6 4603.2

Inlet Outlet Liquid

Tube Nozzle RADIAL RADIAL Outlet
Diameter (mm) 742.95 742.95
Velocity (m/s) 567.18 4384.3
Pressure drop (bar) 0.669 3.292
Nozzle R-V-SQ (kg/m-s2) 121674 940520

Annular Distributor Inlet Outlet

Length (mm)
Height (mm)
Slot area (mm2)
Diametral Clearances (mm)
Baffle-to-shell Bundle-to-shell Tube-to-baffle
11.113 17.860 0.7937

C:\Users\Dodik\Xist_Sample.r1.htri
 Supplementary Results Page 3
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry
Type Plain Type None
Fin density (fin/meter) Thickness (mm)
Fin height (mm) Pitch (L/D)
Fin thickness (mm)
Root diameter (mm)
Area/length (m2/m)

Mean Metal Temperatures

Mean shell temperature 463.05 (C)
Mean tube metal temperature in each tubepass, (C)
Tube Pass Inside Outside Radial
1 524.24 524.18 524.21
2 485.95 485.95 485.95

C:\Users\Dodik\Xist_Sample.r1.htri
 Output Summary Page 1
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
See Data Check Messages Report for Warning Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Cold Shellside Hot Tubeside
Fluid name Udara Gas buang (Flue gas)
Flow rate (kg/s) 91.000 93.000
Inlet/Outlet Y (Wt. frac vap.) 1.0000 1.0000 1.0000 1.0000
Inlet/Outlet T (Deg C) 300.00 580.00 740.00 510.00
Inlet P/Avg (bar) 10.130 9.690 1.100 0.000
dP/Allow. (bar) 0.880 0.520 6.592 0.031
Fouling (m2-K/W) 0.000000 0.000000
Exchanger Performance
Shell h (W/m2-K) 395.44 Actual U (W/m2-K) 123.98
Tube h (W/m2-K) 191.44 Required U (W/m2-K) 246.97
Hot regime (--) Sens. Gas Duty (MegaWatts) 25.524
Cold regime (--) Sens. Gas Eff. area (m2) 1716.0
EMTD (Deg C) 60.2 Overdesign (%) -49.80
Shell Geometry Baffle Geometry
TEMA type (--) BEU Baffle type Single-Seg.
Shell ID (mm) 3050.0 Baffle cut (Pct Dia.) 17.84
Series (--) 1 Baffle orientation (--) Perpend.
Parallel (--) 1 Central spacing (mm) 946.15
Orientation (deg) 0.00 Crosspasses (--) 5
Tube Geometry Nozzles
Tube type (--) Plain Shell inlet (mm) 742.95
Tube OD (mm) 44.450 Shell outlet (mm) 742.95
Length (m) 4.877 Inlet height (mm) 268.56
Pitch ratio (--) 1.2500 Outlet height (mm) 281.26
Layout (deg) 30 Tube inlet (mm) 742.95
Tubecount (--) 2330 Tube outlet (mm) 742.95
Tube Pass (--) 2
Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 31.35 Min Max A 0.297
Tube 68.60 Tubeside 497.24 1440.5 B 0.507
Fouling 0.00 Crossflow 12.76 22.71 C 0.020
Metal 0.04 Window 15.30 25.81 E 0.176
F 0.000

C:\Users\Dodik\Xist_Sample.r1.htri
 Shellside Incremental Monitor Page 1
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Shellside Flow Region 1 91.000 kg/s
Point number (--) 1 2 3 4 5 6
Shell pass (--) 1 1 1 1 1 1
Length from tube inlet (mm) 5935.8 5101.5 3794.1 2848.0 1901.8 714.38
Mass fraction vapor (--) 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Bulk temperature (C) 300.00 350.60 434.60 488.67 529.47 564.93
Skin temperature (C) 422.71 466.89 519.84 538.15 594.83
Wall metal temperature (C) 422.71 466.89 519.84 538.15 594.83
MTD (C) 177.0 116.6 98.4 96.5 37.9
Superheat for Onset of Nucleate Boiling (C)
Delta MTD correction (--) 0.9924 0.9773 0.1566 0.0721 0.3868
Pressure (bar) 10.130 10.036 9.913 9.755 9.584 9.413
Pressure drop (bar) 0.045 0.098 0.150 0.167 0.174 0.168
Friction loss (bar) 0.098 0.150 0.167 0.174 0.168
Static head loss (bar) 0.000 0.000 0.000 0.000 0.000
Momentum loss (bar) 0.000 0.000 0.000 0.000 0.000
Crossflow velocity (m/s) 13.29 18.08 20.40 21.15 22.25
Longitudinal velocity (m/s) 16.65 17.37 19.07 20.37 25.16
Shear stress at tube wall
Crossflow (Pa) 0.00 10.73 12.18 12.69 0.00
Longitudinal flow (Pa) 2.89 3.39 3.77 4.05 4.36
Area (m2) 327.54 307.85 307.85 307.85 464.87
Cumulative area (m2) 327.54 635.39 943.24 1251.1 1716.0
Duty (MegaWatts) 9.0587 6.1433 3.7501 3.7698 2.8025
Cumulative duty (MegaWatts) 9.0587 15.202 18.952 22.722 25.524
Heat flux (W/m2) 27657 19956 12182 12246 6028.6
Calculated heat flux (W/m2) 20216 14325 1376.2 637.97 1630.2
Critical heat flux (W/m2) 0.00 0.00 0.00 0.00 0.00
Overall U (W/m2-K) 117.02 125.35 126.53 127.14 124.20
Shellside h (W/m2-K) 333.46 412.29 425.46 428.71 393.79
Sensible liquid h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Sensible vapor h (W/m2-K) 333.46 412.29 425.46 428.71 393.79
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 88920 122667 120432 113575 111401 104853
Vapor Reynolds (--) 88920 122667 120432 113575 111401 104853
Liquid Reynolds (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Vapor Prandtl (--) 0.6867 0.6862 0.6870 0.6895 0.6910 0.6950
Liquid Prandtl (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--)
Boiling flow regime (--) Sens Vap Sens Vap Sens Vap Sens Vap Sens Vap
Boiling mechanism (--) Sens Gas Sens Gas Sens Gas Sens Gas Sens Gas

C:\Users\Dodik\Xist_Sample.r1.htri
 Shellside Incremental Monitor Page 2
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Shellside Flow Region 1
Point number (--) 7
Shell pass (--) 1
Length from tube inlet (mm) 0.000
Mass fraction vapor (--) 1.0000
Bulk temperature (C) 580.00
Skin temperature (C)
Wall metal temperature (C)
MTD (C)
Superheat for Onset of Nucleate Boiling (C)
Delta MTD correction (--)
Pressure (bar) 9.250
Pressure drop (bar) 0.079
Friction loss (bar)
Static head loss (bar)
Momentum loss (bar)
Crossflow velocity (m/s)
Longitudinal velocity (m/s)
Shear stress at tube wall
Crossflow (Pa)
Longitudinal flow (Pa)
Area (m2)
Cumulative area (m2)
Duty (MegaWatts)
Cumulative duty (MegaWatts)
Heat flux (W/m2)
Calculated heat flux (W/m2)
Critical heat flux (W/m2)
Overall U (W/m2-K)
Shellside h (W/m2-K)
Sensible liquid h (W/m2-K)
Sensible vapor h (W/m2-K)
Condensate film h (W/m2-K)
Vapor phase h (W/m2-K)
Nucleate boiling h (W/m2-K)
Conv. boiling h (W/m2-K)
Film boiling h (W/m2-K)
Boiling thin film h (W/m2-K)
Natural convective h (W/m2-K)
Local Reynolds (--) 80874
Vapor Reynolds (--) 80874
Liquid Reynolds (--) 0.0000
Vapor Prandtl (--) 0.6954
Liquid Prandtl (--) 0.0000
Flow regime param. (--)
Condensate regime (--)
Boiling flow regime (--)
Boiling mechanism (--)

C:\Users\Dodik\Xist_Sample.r1.htri
 Tubeside Incremental Monitor Page 1
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Point number (--) 1 2 3 4 5 6
Tube Pass (--) 1 1 1 1 1 1
Length from tube inlet (mm) 0.000 714.38 1901.8 2848.0 3794.1 5101.5
Mass fraction vapor (--) 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Bulk temperature (C) 740.00 717.40 673.36 637.71 601.15 556.33
Skin temperature (C) 627.09 575.44 537.78 496.58 415.16
Wall metal temperature (C) 627.09 575.44 537.78 496.58 415.16
MTD (C) 135.3 144.5 147.4 155.1 223.5
Superheat for Onset of Nucleate Boiling (C)
Pressure (bar) 1.100 0.254 0.110 0.110 0.110 0.110
Pressure drop (bar) 0.691 0.309 0.218 0.209 0.199 0.088
Enhanced pressure drop mult (--)
Friction loss (bar) 0.182 0.233 0.225 0.214 0.112
Static head loss (bar) 0.000 0.000 0.000 0.000 0.000
Momentum loss (bar) 0.127 -0.014 -0.016 -0.015 -0.024
Maximum velocity (m/s) 498.02 1440.5 1385.6 1331.2 1272.6
Average velocity (m/s) 497.63 1436.2 1385.4 1330.8 1270.4
Shear stress at tube wall (Pa) 93.62 258.95 248.58 237.64 232.65
Area (m2) 232.44 153.92 153.92 153.92 163.77
Cumulative area (m2) 232.44 386.36 540.28 694.21 857.98
Duty (MegaWatts) 5.4936 3.9732 3.9741 4.1355 5.7474
Cumulative duty (MegaWatts) 5.4936 9.4668 13.441 17.576 23.324
Heat flux (W/m2) 23635 25813 25819 26867 35094
Calculated heat flux (W/m2) 17338 18934 18965 19736 25835
Critical heat flux (W/m2)
Overall U (W/m2-K) 126.70 129.56 128.36 127.00 117.00
Tubeside h (W/m2-K) 198.24 196.47 195.20 193.84 192.51
Enhanced heat transfer mult (--)
Sensible liquid h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Sensible vapor h (W/m2-K) 198.24 196.46 195.20 193.84 192.51
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 57949 57973 59661 60968 62468 64257
Vapor Reynolds (--) 57508 57973 59661 60968 62468 64257
Liquid Reynolds (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Vapor Prandtl (--) 0.7129 0.7114 0.7060 0.7025 0.6991 0.6959
Liquid Prandtl (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Grashof (--) 518.02 66.242 84.575 91.703 160.74
Richardson (--) 1.54e-7 1.86e-8 2.28e-8 2.35e-8 3.89e-8
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--) Sens Gas Sens Gas Sens Gas Sens Gas Sens Gas
Boiling flow regime (--)
Boiling mechanism (--)

C:\Users\Dodik\Xist_Sample.r1.htri
 Tubeside Incremental Monitor Page 2
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Point number (--) 7 8 9 10 11 12
Tube Pass (--) 2 2 2 2 2 2
Length from tube inlet (mm) 5101.5 3794.1 2848.0 1901.8 714.38 0.000
Mass fraction vapor (--) 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Bulk temperature (C) 514.99 490.60 482.40 484.36 497.66 510.00
Skin temperature (C) 430.39 437.30 501.94 500.90 562.59
Wall metal temperature (C) 430.39 437.30 501.94 500.90 562.59
MTD (C) 130.1 77.1 -27.8 -23.5 -94.6
Superheat for Onset of Nucleate Boiling (C)
Pressure (bar) 0.110 0.110 0.110 0.110 0.110 0.110
Pressure drop (bar) 0.334 0.175 0.176 0.177 0.388 3.628
Enhanced pressure drop mult (--)
Friction loss (bar) 0.347 0.183 0.175 0.176 0.378
Static head loss (bar) 0.000 0.000 0.000 0.000 0.000
Momentum loss (bar) -0.013 -8.3e-3 8.52e-4 7.87e-4 0.010
Maximum velocity (m/s) 1199.6 1160.8 1138.8 1141.5 1151.9
Average velocity (m/s) 1199.0 1158.8 1138.0 1140.9 1151.8
Shear stress at tube wall (Pa) 215.07 202.39 193.64 195.31 194.25
Area (m2) 163.77 153.92 153.92 153.92 232.44
Cumulative area (m2) 1021.7 1175.7 1329.6 1483.5 1716.0
Duty (MegaWatts) 3.3113 2.0078 -0.224 -0.203 -2.691
Cumulative duty (MegaWatts) 26.635 28.643 28.419 28.216 25.524
Heat flux (W/m2) 20219 13044 -1455 -1321 -11578
Calculated heat flux (W/m2) 14906 9579.7 -1389 -1233 -8908
Critical heat flux (W/m2)
Overall U (W/m2-K) 117.04 123.70 124.70 124.72 121.70
Tubeside h (W/m2-K) 189.72 187.98 186.66 186.77 186.49
Enhanced heat transfer mult (--)
Sensible liquid h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Sensible vapor h (W/m2-K) 189.72 187.99 186.66 186.77 186.49
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 66587 68011 68783 68674 68267 68239
Vapor Reynolds (--) 66587 68011 68783 68674 68267 67912
Liquid Reynolds (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Vapor Prandtl (--) 0.6928 0.6915 0.6908 0.6909 0.6912 0.6921
Liquid Prandtl (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Grashof (--) 106.20 81.114 30.568 26.454 91.081
Richardson (--) 2.40e-8 1.75e-8 6.46e-9 5.61e-9 1.95e-8
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--) Sens Gas Sens Gas Sens Gas Sens Gas Sens Gas
Boiling flow regime (--)
Boiling mechanism (--)

C:\Users\Dodik\Xist_Sample.r1.htri
 Vibration Analysis Page 1
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Shellside condition Sens. Gas (Level 2.3000)
Axial stress loading (MPa) 0.000 Added mass factor 1.761
Beta 4.000
Position In The Bundle U-Bend Center Outlet
Length for natural frequency (m) 4.784 1.892 2.375
Length/TEMA maximum span (--) 1.186 * 0.662 0.831 *
Number of spans (--) 1 3 3
Tube natural frequency (Hz) 4.5 + 35.7 35.7
Shell acoustic frequency (Hz) 62.6 + 73.0 76.3
Flow Velocities U-Bend Center Outlet
Window parallel velocity (m/s) 17.36 24.68 28.26
Bundle crossflow velocity (m/s) 8.13 20.80 * 15.46 *
Bundle/shell velocity (m/s) 17.85 25.38 18.85
Fluidelastic Instability Check U-Bend Center Outlet
Log decrement HTRI 0.025 0.025 0.025
Critical velocity (m/s) 10.44 19.56 13.28
Baffle tip cross velocity ratio (--) 0.9300 * 1.2696 * 1.3892 *
Average crossflow velocity ratio (--) 0.7789 1.0633 * 1.1636 *
Acoustic Vibration Check U-Bend Center Outlet
Vortex shedding ratio (--) 1.168 * 2.990 * 2.221 *
Chen number (--) 43587 64278 39623
Turbulent buffeting ratio (--) 0.868 * 2.221 * 1.650 *
Tube Vibration Check U-Bend Center Outlet
Vortex shedding ratio (--) 7.443 * 2.405 * 1.786 *
Parallel flow amplitude (mm) 0.371 0.048 0.036
Crossflow amplitude (mm) 98.397 * 3.048 * 6.604 *
Tube gap (mm) 11.112 11.112 11.112
Crossflow RHO-V-SQ (kg/m-s2) 407.03 1874.7 903.77
Bundle Entrance/Exit
(analysis at first tube row) Entrance Exit
Fluidelastic instability ratio (--) 3.774 * 1.258 *
Vortex shedding ratio (--) 26.865 * 5.336
Crossflow amplitude (mm) 176.97862 * 0.86512
Crossflow velocity (m/s) 29.34 * 46.17 *
Tubesheet to inlet/outlet support (mm) None None
Shell Entrance/Exit Parameters Entrance Exit
Impingement device Circular plate --
Flow area (m2) 0.897 0.690
Velocity (m/s) 16.47 * 34.88 *
RHO-V-SQ (kg/m-s2) 1671.6 4603.2
Shell type BEU Baffle type Single-Seg.
Tube type Plain Baffle layout Perpend.
Pitch ratio 1.2500 Tube diameter, (mm) 44.450
Layout angle 30 Tube material 304 Stainless steel (18 Cr, 8 Ni)
Number U-Bend supports 0 Elastic modulus, (MPa) 135275
Use deresonating baffles No Supports/baffle space 0
Program Messages
+ Frequency ratios are based upon lowest natural or acoustic frequency
* Items with asterisk exceed a conservative lower limit for vibration-free design. Review your case
using the procedure described in Online Help; You may find that a vibration problem is unlikely.

C:\Users\Dodik\Xist_Sample.r1.htri
 HEAT EXCHANGER RATING DATA SHEET Page 1
MKH SI Units

Service of Unit Item No.

Type BEU Orientation Horizontal Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 1914.3 / 1716.0 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 1914.3 / 1716.0 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name Udara Gas buang (Flue gas)
Fluid Quantity, Total kg/s 91.000 93.000
Vapor (In/Out) wt% 100.00 100.00 100.00 100.00
Liquid wt% 0.00 0.00 0.00 0.00
Temperature (In/Out) C 300.00 580.00 740.00 510.00
Density kg/m3 6.1588 3.7833 0.3782 0.0489
Viscosity mN-s/m2 0.0296 0.0380 0.0421 0.0360
Specific Heat kJ/kg-C 1.0509 1.0979 1.1225 1.0866
Thermal Conductivity W/m-C 0.0453 0.0600 0.0664 0.0566
Critical Pressure bar
Inlet Pressure bar 10.130 1.100
Velocity m/s 20.40 1270.4
Pressure Drop, Allow/Calc bar 0.520 0.880 0.031 6.592
Average Film Coefficient W/m2-K 395.44 191.44
Fouling Resistance (min) m2-K/W 0.000000 0.000000
Heat Exchanged 25.524 MegaWatts MTD (Corrected) 60.2 C Overdesign -49.80 %
Transfer Rate, Service 246.97 W/m2-K Calculated 123.98 W/m2-K Clean 123.98 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design Pressure barG 25.000 25.000
Design Temperature C 610.00 771.11
No Passes per Shell 1 2
Flow Direction Downward Downward
Connections In mm 1 @ 742.95 1 @ 742.95
Size & Out mm 1 @ 742.95 1 @ 742.95
Rating Liq. Out mm 1 @ 695.33 1 @
Tube No. 2330.0 OD 44.450 mm Thk(Avg) 1.245 mm Length 4.877 m Pitch 55.563 mm Tube pattern 30
Tube Type Plain Material 304 Stainless steel (18 Cr, 8 Ni) Pairs seal strips 0
Shell ID 3050.0 mm Kettle ID mm Passlane Seal Rod No. 0
Cross Baffle Type Perpend. Single-Seg. %Cut (Diam) 17.84 Impingement Plate Circular plate
Spacing(c/c) 946.15 mm Inlet 1668.6 mm No. of Crosspasses 5
Rho-V2-Inlet Nozzle 7154.3 kg/m-s2 Shell Entrance 1671.6 kg/m-s2 Shell Exit 4603.2 kg/m-s2
Bundle Entrance 5303.2 kg/m-s2 Bundle Exit 8064.6 kg/m-s2
Weight/Shell 535457 kg Filled with Water 618615 kg Bundle 92321 kg
Notes: Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 31.35 Shellside 20.40 A 0.297
Tube 68.60 Tubeside 1270.4 B 0.507
Fouling 0.00 Crossflow 36.11 C 0.020
Metal 0.04 Window 34.13 E 0.176
F 0.000

C:\Users\Dodik\Xist_Sample.r1.htri
 U-Bend Schedule Page 1
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Number of Straight Bend Total
Row Tubes Length Diameter Length
(-) (-) mm mm mm
1 53 4876.8 133.35 9963.1
2 54 4876.8 229.59 10114
3 53 4876.8 325.82 10265
4 54 4876.8 422.06 10417
5 53 4876.8 518.30 10568
6 52 4876.8 614.53 10719
7 53 4876.8 710.77 10870
8 52 4876.8 807.01 11021
9 51 4876.8 903.25 11172
10 50 4876.8 999.48 11324
11 51 4876.8 1095.7 11475
12 50 4876.8 1192.0 11626
13 49 4876.8 1288.2 11777
14 48 4876.8 1384.4 11928
15 47 4876.8 1480.7 12079
16 46 4876.8 1576.9 12231
17 45 4876.8 1673.1 12382
18 44 4876.8 1769.4 12533
19 43 4876.8 1865.6 12684
20 40 4876.8 1961.9 12835
21 39 4876.8 2058.1 12986
22 38 4876.8 2154.3 13138
23 35 4876.8 2250.6 13289
24 34 4876.8 2346.8 13440
25 31 4876.8 2443.0 13591
Total 1165

C:\Users\Dodik\Xist_Sample.r1.htri
C:\Users\Dodik\Xist_Sample.r1.htri
 Drawings Page 1
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles

3050
mm

4.877
m

TEMA type BEU Total tube inlet nozzles 1 Stream ID Shellside Tubeside
Shell diameter 3050 mm Total tube outlet nozzles 1 Stream name Udara Gas buang (Flue gas)
Tube length 4.877 m Total shell inlet nozzles 1 Flow, kg/s 91.000 93.000
Dry weight 535457 kg/shell Total shell outlet nozzles 1 Pressure drop, bar 0.880 1.100
Wet weight 618615 kg/shell Total shell liquid nozzles 1 Temperature, C 300.00 580.00 740.00 510.00
Bundle weight 92321 kg/shell Wt. fraction vapor 1.0000 1.0000 1.0000 1.0000
Pressure, bar 10.130 9.250 1.100 0.000

C:\Users\Dodik\Xist_Sample.r1.htri
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 Drawings Page 2
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles

TEMA type BEU

Shell ID 3050.0 mm
742.95 mm Actual OTL 3032.1 mm
Height under inlet nozzle 268.56 mm
Height under outlet nozzle 281.26 mm
Height under liq. outlet nozzle 281.26 mm
Tube type Plain
Tube OD 44.450 mm
Tube pitch 55.563 mm
Tube layout angle 30 deg
Tubes 2330
Tube positions available 2330
Tie rods 12
Seal strip pairs 0
Tube Passes 2
Perpendicular passlane width 88.900 mm
Baffle cut % diameter 17.84

TUBEPASS DETAILS
Pass Rows Tubes
1 25 1165
2 25 1165

SYMBOL LEGEND
Tube
Dummy Short Tube
Dummy Long Tube
Plugged Tube
Tie Rod
Seal Rod
Impingement Rod

1
742.95 mm 695.33 mm 2

C:\Users\Dodik\Xist_Sample.r1.htri
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 Drawings Page 3
Released to the following company:

Dodik
Xist 7.3.2 5/14/2019 15:00 SN: 46639- MKH SI Units
HTRI Xist Standard Testset Case 1
Gas-Gas Exchanger
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles

14782
mm
2680 6708 3516 1626
mm mm mm mm

T1 S1

3539
mm

Slotted
Fixed
T2 S2 S3

12136 0
mm mm
5791
Bundle Extraction Length
mm

T1 S1

2249 2249
mm mm

2249 2249 2054

mm mm mm

T2 S2 S3

Front Channel Shell

Nozzles OD, mm Rating Design Shell Tube Weight kg Company

S1 Inlet 762 Pres (barG) 25 25 Bundle 92321 Customer Ref
S2 Outlet 762 Temp (C) 610 771.11 Dry 535457 Item
S3 Outlet 762 Passes 1 2 Wet 618615 Service
T1 Inlet 762 Thick (mm) 244.47 1.245 TEMA BEU Setting Plan
T2 Outlet 762 Date 5/14/2019 By
Diagram Rev

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