Existing Box Culvert C-I-P Exterior Wall/Slab Transition (see Detail "E")

PERMITTED PRECAST ALTERNATE BOX SECTIONS

(If Applicable) E Precast Box Culvert Sections (Typ.)
TYPE DESCRIPTION SINGLE BARREL MULTIPLE BARRELS DESIGN NOTES
2’-0" (Min.)

Section C-C, C-I-P

Box lengths range Single Cell Index No. 292
E Headwall Connection
from 4’-0" to 16’-0" A Monolithic or
Filter Fabric (full to Precast Box Culvert
(Four Sided) Contractor Design
length at exterior
longitudinal joint) in. ) Top slab
"
M es Single Cell
Three
Type B Boxes only -0 ox See Section A-A sided
section
1’ w b A B Two-Piece Contractor Design
b/ Precast Joint bottom
(
Connection (Four Sided) section
A C-I-P Wingwall as per

Filter Fabric details shown in plans

Multicell
(full exterior
C Monolithic Not Applicable Contractor Design
wrap)

Optional Lap C
B 1
(2’-0" Min.) 2" V-Groove

1’-0" Min.
GENERAL NOTES:

B 1. Specifications:
Bedding General:
Material FDOT Standard Specifications for Road and Bridge Construction,
6" Min. Section 410 (current edition, and supplements thereto).
Concrete (Precast):
ve D
oo Class III or Class II Modified (5,000 psi) for slightly aggressive
See Section B-B ng
i
-Gr ow environments.
Longitudinal Joint V sh d
1 2"
an
(Type B Boxes only) on
i s l
Class IV (5,500 psi) for moderately to extremely aggressive
ct e al
S
e ox gw environments.
D f
B
in
al e A W er ) Concrete (Cast-In-Place):
H t
p ed l
Fi D-
3
Ty ew p.
)
ed Class II (3,400 psi) for slightly aggressive environments.
h rc
S
k it pe ( Ty
ng fo
dgn

i w T y Class IV (5,500 psi) for moderately to extremely aggressive

e ( p n
i b
-P ow a
\d\projects\standards\structures\current\ready4release\2012book_draft\00291-1of5.

n c rl re sl a
I
sh d Li ri environments.
C- on an b ve un r
D
, ti on l Fa "o l l
l
e Reinforcing Steel:
- c x ti es l -0 a fi
D ne bo c x a
1’ on e
n e o w st i Maintain minimum clearance of 2" for slightly and moderately
o n
Co En
d S B ng e) ca
t t
i f i l Op cre
ct
ll al e B lW t, r ab re n
S
e a st H p e o u o
at P t co
aggressive environments or 3" for extremely aggressive
ew ca Ty ll e
Gr et cav al en
To Pre ra r ci gm environments, unless otherwise shown. Equal area substitution
P a
ink nc E
x pe Se
to hr Co n- S of welded wire (WWR) reinforcement is permitted.
S No nd
n- NS l( E
No ss Fi l
ISOMETRIC VIEW OF PRECAST CONCRETE BOX CULVERT 2" Cla e 2. Work this Index with the Cast-In-Place Concrete Box Culvert
bl
4" wa Details and Data Tables shown in the plans, Index No. 289 and
(Double Barrel Culvert shown, o
Fl ngwal
l
Single or Multiple Barrel Culvert similar) C--
IP Wi the Precast Concrete Box Culverts shown in the shop drawings.
For Type I Connection
remove & replace 3. All joints between precast sections must be tongue & groove
2’-0" section of with joint sealant. Joints between cast-in-place & precast
existing box, headwall sections shall have longitudinal reinforcing extending from top,
otn
ig bottom & both side slabs of the precast box tied to the
& toe slab Exterior Wall/Slab
C--
IP Fo
C-I-P Transition cast-in-place reinforcement. Single barrel culverts may have
1’
-0 precast headwalls cast integrally with the end segment
Existing "
ter ) M
i
l 3 n.
Box Culvert Fi D- ) when approved by the Engineer.
h p.
w
it
ype ( Ty
T
ne c
( ap
Li ri rl 4. Extension of existing multiple barrel box culverts with multiple
New Precast Box ab ove
F " single cell precast box culverts is not permitted unless approved
Culvert Extension -0
1’ l by the District Structures Engineer. Full transition details must
al
W
f be shown in the shop drawings when approved.
tof F l
Cu al
l
al & adw
w e 5. Culverts larger than the specified size may be substituted
ab
C:

ing l H
6" Chamfer
W S -P F with no additional payment to the Contractor. Substitution must
e I
I-P To C- (Typ.) be approved by the Engineer, minimum earth cover and invert
C- -P
I
C- elevations shown in the Contract Documents must be maintained.
rd960rh

ing n.
ot M
i
Fo 6"
I-P
C- Threaded Bars with mechanical
Dimensions of inner couplers or full length lap splice
opening in new and
30 AM

or bar extensions (Typ.)

existing box are equal
in.
DETAIL E
40:

M
6"
11:

PICTORIAL VIEW OF EXTERIOR

WALL/SLAB TRANSITION
EXPLODED VIEW OF CONNECTIONS AT END OF CULVERT
12/30/2011

(Double Barrel Culvert shown, Single or Multiple Barrel Culvert similar)

REVISIO N

LAST DESCRIPTION: INDEX SHEET

REVISION FDOT DESIGN STANDARDS SUPPLEMENTAL DETAILS FOR PRECAST NO. NO.

01/01/11 FY 2012/2013 CONCRETE BOX CULVERTS 291 1

 3" Min. Tongue length 3" Min. Tongue length
1" Min. cover
(8 to 15 bevel) 112" Min. cover outside, (8 to 15 bevel)
inside at joint
1" Min. cover inside at joint
Filter Filter
See Section A-A 3" Min. Tongue length
1" Min. cover 1" Min. cover
Fabric Fabric
for reinforcing (8 to 15 bevel)
(Typ.) (Typ.)
114" Min., 2" Cover 2" Cover
cover requirements
Outside Face Outside Face Joint Sealant
2" Max. (Typ.) (Typ.)
Joint Sealant

7" M in.
3" Min. 3" Min.

8" M in.
3" Min.

2" Cover 3" Min.

114" Min., 4"x4" ~ W4.0xW4.0 2" Cover 1
(Typ.) 1 4" Min.
2" Max. 1" Min. cover WWR (Min. 10" Wide (Typ.)
334" 2" Max. 1" Min. cover Joint Sealant
112" Min. cover outside & 3 Cross wires) *
3" Max. Provide WWR or extend
1" Min. cover Min.
& 1" Min. cover inside at joint 3" Max.
reinforcing into tongue
inside at joint
Direction Final joint gap as per (See Section A-A)
Direction Final joint gap as per
of Flow sealant manufacturer’s
of Flow sealant manufacturer’s
recommendations ALTERNATE BOTTOM SLAB TRANSVERSE JOINT
recommendations
TYPICAL SECTION
(DOUBLE-SIDED TONGUE & GROOVE JOINT)
SECTION A-A SECTION A-A
(All reinforcing not shown for clarity)
(2" Cover - Thin Wall Detail) (2" Cover - Thick Wall Detail)
NOTE:
Bottom Slab Joints in Type B Boxes may
be single tongue & groove joints as shown
in Section A-A when the Top Slab Joints
are oriented as shown in Schematic "A".
dgn
\d\projects\standards\structures\current\ready4release\2012book_draft\00291-2of5.

3" Min. Tongue length 3" Min. Tongue length

(8 to 15 bevel) 2" Min. cover outside, (8 to 15 bevel) 1" Min. cover
Direction of Top Slab Placement Top Slab
1" Min. cover inside at joint inside at joint
Filter Filter
1" Min. cover 1" Min. cover
Fabric Fabric
(Typ.) (Typ.)
114" Min., 3" Cover 3" Cover
Outside Face Outside Face Joint Sealant
2" Max. (Typ.) (Typ.)
Joint Sealant

Min. 1" Cl.

8" M in.

314" Min.

10" M in.
Direction of Flow

3" Cover 1
1 4" Min., 4"x4" ~ W4.0xW4.0
(Typ.)
WWR (Min. 10" Wide 3" Cover 434"
2" Max. 1" Min. cover 114" Min.
2" Min. cover outside & 3 Cross wires) * (Typ.) Min.
3" Max. 2" Max. 1" Min. cover
1" Min. cover inside at joint 1" Min. cover
3" Max.
Final joint gap as per inside at joint
Direction
sealant manufacturer’s Final joint gap as per
of Flow Direction
recommendations sealant manufacturer’s
of Flow
recommendations
SECTION A-A
SECTION A-A
(3" Cover - Thin Wall Detail)
(3" Cover - Thick Wall Detail)
C:

Direction of Bottom Section Placement

Bottom Slab
* At the Contractor’s option when the box culvert
reinforcing utilizes WWR, extend wall and slab SCHEMATIC "A"
reinforcing into the joint and bend to maintain
TYPE B BOX SECTION PLACEMENT
rd960rh

cover in lieu of 4"x4" ~ W4.0xW4.0 WWR at joint.

Transverse wire in tongue may be cut at corners
FOR SINGLE TONGUE & GROOVE JOINTS
of box to allow bending of the WWR.
31 AM

PRECAST SEGMENT TO SEGMENT TONGUE & GROOVE TRANSVERSE JOINTS TWO-PIECE PRECAST SEGMENT
40:
11:

ADDITIONAL JOINT DETAILS

(TYPE B BOX)
12/30/2011

REVISIO N

LAST DESCRIPTION: INDEX SHEET

REVISION FDOT DESIGN STANDARDS SUPPLEMENTAL DETAILS FOR PRECAST NO. NO.

07/01/06 FY 2012/2013 CONCRETE BOX CULVERTS 291 2

 Blhw (Index No. 289)
1’-0" Min.
(Filter Fabric)
2" x 2"
Headwall reinforcing 6" Extension of bottom steel (Provide 6" Extension of bottom steel (Provide
Chamfer
(Same as C-I-P in plans) Min. standard hook or WWR anchorage) Min. standard hook or WWR anchorage)
(Typ.)
Type D-3 Filter Type D-3 Filter
Fabric (full length Fabric (full length #4 Stirrups @

Index No. 289)

Line with Filter Fabric of horizontal joint) Top Slab of horizontal joint) 1’-0" Max. spacing
6" with 1’-0" overlap (Min.)
Min.
1" Min. 412"

8" M in.

8" M in.
Circumferential top Cl.

M in.
slab reinforcing

8"

As Reqd.
H lhw (

Longitudinal top

Filter Fabric)
slab reinforcing 1

112" M in.
2" Max. Joint

-0" M in.
Typ. Cover
1 Typ. Cover
(Non-Shrink Grout 2" Max. Joint

Key
6" x 6"
or Joint Sealant) 2" Cl. (Non-Shrink
Chamfer
(Typ. @ joint) Grout or Joint

1’
2"
Sealant) 412"
Min. 2" Varies**

(
Field bend & trim bottom Top slab
Mechanical couplers or 1’-6" bar Bend bottom reinforcing 1
bar extension as shown C-I-P reinforcing (5 2" Min.)
extension. (#4 Bar adhesive bonded Varies** as required to maintain #4 STIRRUP
to maintain cover or extension of
Face of dowels with 1’-0" embedment and (4" Min.) cover at joint BEND DIAGRAM
precast reinforcing
Precast End 1’-0" Min. spacing permitted)
Face of Wingwall
Segment
SECTION B-B SECTION B-B
or Headwall
TOP SLAB TO WALL JOINT TOP SLAB TO WALL JOINT
(KEYED JOINT) (HAUNCHED JOINT)
C-I-P End Section Precast Box Culvert
** Provide adequate width
(As per Plans) to satisfy shear strength
requirements at joint
dgn

SECTION C-C
\d\projects\standards\structures\current\ready4release\2012book_draft\00291-3of5.

C-I-P HEADWALL DETAILS AND CONNECTION TO PRECAST BOX

TYPE B BOX LONGITUDINAL JOINTS

Face of C-I-P Face of Precast

Wingwall/Headwall End Segment &
Construction Joint
Mechanical couplers or 1’-6" Min. bar
1’-6" extension (Full length bar extension or
3
4" x 34" adhesive bonded dowel bars with
1’-3" Min. Lap
Chamfer 1’-0" embedment permitted)
Splice (when reqd.)
Index No. 289) *

Thickness of C-I-P
bottom slab in plans (Tb) See Index 289 for C-I-P
Transition details
1" Min. ~
3" Max.
Longitudinal bottom slab reinforcing Inside Face Mechanical couplers or 2’-0"
Equivalent reinforcing
Circumferential bottom slab reinforcing of Wall/Slab extension of precast box reinforcing
to C-I-P design
H lcw + 6" (

shown in plans Longitudinal reinforcing

Bottom slab C-I-P reinforcing or
extension of precast reinforcing

Cutoff wall reinforcing (Typ.)

C:

(See C-I-P design in plans)

Splice
rd960rh

Blcw (Index No. 289)

Outside Face
Filter Fabric wrapped of Wall/Slab

C-I-P End Section Precast Box Culvert around construction joint

(As per Plans) Existing Box Cast-In-Place (C-I-P) Transition New Precast
32 AM

Culvert to remain 4’-0" (Typ.) Box Culvert

SECTION D-D
40:
11:

Section of Existing Box Culvert to be removed and replaced,

C-I-P TOE SLAB & CUTOFF WALL DETAILS
for Type I Connection.
AND CONNECTION TO PRECAST BOX SECTION E-E
EXTERIOR WALL/SLAB TRANSITION DETAIL FOR PRECAST EXTENSION
12/30/2011

* Provide additional 6" depth of

cutoff wall at no additional cost. (Type I Connection shown, Type II Connection similar)
REVISIO N

LAST DESCRIPTION: INDEX SHEET

REVISION FDOT DESIGN STANDARDS SUPPLEMENTAL DETAILS FOR PRECAST NO. NO.

01/01/12 FY 2012/2013 CONCRETE BOX CULVERTS 291 3

 10"
Min.
Gap (between single cell
(Typ.)
Inside vertical wall units, see Sheet 1)

Optional reinforcing (See C-I-P Tw Tw

1’-0" Min.

Precast Box
design in plans) Additional outside PIPE BLOCKOUT NOTES:
Mechanical Embedded embedment
vertical reinforcing

)
Rebar splice 1. Cut box culvert reinforcement as required

M in.
Typ.
End (1’-0" Min.)

Culvert

6"
to maintain 2" cover.

(
Inside vertical wall reinforcing 2. For Precast Sections construct opening a
Thread length per
(See C-I-P design in plans) Filter minimum of 1’-6" away from any box to
manufacturer for Additional inside
Fabric box joint, except opening may be a minimum
mechanical splice vertical reinforcing
of 1’-0" away from joint when at least 2’-0"
For 2" Cover: of clearance to the box to box joint is

As per Plans)
Blhw - 5" (Index No. 289) End of Precast provided on the opposite side of the pipe

Culvert End
C-I-P Box

6"
For 3" Cover: Box Culvert & opening.
Blhw - 6" (Index No. 289) back of Headwall Diagonal Bars 3. Pipe blockout diameter to be 6" greater
than pipe outside diameter.
8"
4. See Drainage Plans for size, placement,
and invert elevation.

(
#4 BAR END CAP ANCHOR
BAR BEND DIAGRAM Pipe
Varies Additional horizontal
#4 Bar End Cap Anchors
Face of Cutoff reinforcing (Typ.)
C-I-P Wing Wall or extend outside wall 6" 6"
Wall & Toe Slab
(As per Plans) reinforcing & field bend
2 x Tw+Gap
Blhw (Index No. 289)

SECTION H-H
SECTION I-I
Top of Headwall 6" Chamfer 1 Top of
2" V-Groove at Construction (Showing additional blockout reinforcing only)
(See Section C-C) C Headwall
G »¿ Construction Joint permitted
dgn

Precast End Provide 50% of vertical reinforcing

\d\projects\standards\structures\current\ready4release\2012book_draft\00291-4of5.

6" Chamfer
Segment Construction Top of Precast cut by blockout on each side of
(Typ.)
pipe at each face (Typ.) »¿ Concrete
–

Joint permitted End Segment

4"

D D
(Max.) I (Max.)
End Cap Anchors or wall reinforcing

End Cap Anchors or wall reinforcing

-0" M ax. spacing

-0" M ax. spacing

C Precast
1’-0" Min. Additional outside
Haunch
Embedment

2 yp
vertical reinforcing Additional inside

"
(T
(Typ.) 8" Leg

C )
vertical reinforcing

l.
H (Typ.) H

.
Construct grouted
Match inside edge
Mechanical couplers #4 Bar pipe to structure
of Precast Box (Typ.)
1’

End Cap

1’
or adhesive bonded joint in accordance

"
.
6
dowel or inside Anchors with Index No. 201

(T in

.)
extensions @

Inside vertical wall

extensions @
(Typ.) Longitudinal M

p
longitudinal bar Sheet 2

y
reinforcing (See C-I-P reinforcing (Typ.)

P
extension with

ip D )
design in plans)

e
90 hook (Typ.) Inside vertical

ID
wall reinforcing
4 ~ Additional #4
(See C-I-P Provide concrete
Diagonal Bars between
design in plans) transition to
3" Cl. wall reinforcing mats
haunch at inlet Edge of Precast
@ Bot. Blockout
of box culvert (Typ.)
–
6"

Circumferential Pipe invert

C:

reinforcing (Typ.) elevation

6" (See Note 4)

rd960rh

Field cut vertical

C-I-P Cutoff Additional horizontal
bars to maintain Bottom of
Wall (See #4 Bars 3’-0" long
clearance Cutoff Wall
I
Section D-D) (Top & Bottom) (Typ.)

Half Section Half Section

33 AM

Precast Box Culvert C-I-P Box Culvert showing outside reinforcing showing inside reinforcing
G
40:

End (As per Plans)

11:

VIEW G-G ELEVATION VIEW

SECTION F-F (Headwall, Toe Slab and Cutoff Wall Reinforcing not shown for clarity)
PIPE BLOCKOUT DETAILS
12/30/2011

C-I-P END CAP DETAILS AND CONNECTION TO PRECAST BOX

REVISIO N

LAST DESCRIPTION: INDEX SHEET

REVISION FDOT DESIGN STANDARDS SUPPLEMENTAL DETAILS FOR PRECAST NO. NO.

07/01/07 FY 2012/2013 CONCRETE BOX CULVERTS 291 4

 LINK SLAB NOTES: BILL OF REINFORCING STEEL

MARK SIZE NO. REQ’D LENGTH

1. Provide a Cast-In-Place Link Slab to ensure uniform
4" Bars 4M @ 1’-0" spacing (Max.) 4"
joint opening of precast box culverts when the differential L 4 2 per Barrel/Ft. 1’-3"
settlement shown in the plans exceeds the following limits,
M 4 As Reqd. As Reqd.
1’-0" 1’-0" 1’-0" C-I-P 1’-0" except that a Link Slab is not required for differential

Bars 4M
Link Slab 3" Cl. (Typ.)
settlements less than 12". REINFORCING STEEL BENDING DIAGRAMS
J
(L)†
7" Link » =
760 x R x W
Slab

5"
Where: Length as required
6"
»¿ ˛Y = Maximum Long-Term Differential Settlement (

Filter Fabric, 2’-0" R = Exterior height of Box Culvert (ft.)

W = Length of Box Culvert Segments (ft.)

9"
J Min. overlaps
Dowel L = Effective length for single curvature deflection (ft.)
Bars 4L *
BAR 4M
2. Extend Link Slab to back face of headwalls and to limits
Precast Box DOWEL BARS 4L
of existing box culverts for extensions.
Culvert (Typ.)
2" Non-Shrink Grout
4" Class NS Concrete
NOTES:
ESTIMATED LINK SLAB QUANTITIES
LINK SLAB TYPICAL SECTION 1. All bar dimensions are out to out.

(Multiple Barrel Culvert shown, Single Barrel Culvert similar) 2. Lap splice length for Bars 4M is 1’-4" minimum.
ITEM UNIT QUANTITY

Class II or IV Concrete (Culvert) CY/SF 0.0216

DESIGN NOTE:
Reinforcing Steel (Roadway) Lb./SF 1.52

1. Link Slab required when joint openings

* Install dowels with an Adhesive Bonding Material System
in accordance with Specification Section 416. The Contractor NOTE: Estimated quantities are based the plan area of from differential settlement exceed 18"

may substitute mechanical couplers in lieu of adhesive precast box slabs, and are provided for information only. as determined in Link Slab Note 1.
dgn

bonded dowels. Shift dowels to clear box culvert reinforcing. No additional payment will be made for Link Slabs where
\d\projects\standards\structures\current\ready4release\2012book_draft\00291-5of5.

these are required for the precast box culverts.

Minimum 1’-6" Roadway

Long-Term Embankment
earth cover at edge
Uniform
W R of shoulder when
Settlement
Link Slab required

Construction joints »¿ Precast Box Joint (Outside

permitted at mid
Bars 4M spacing 6" 1’-0" spacing (Max.)
span of precast
box segment »¿(Symmetrical about »
7" Link Slab
Filter Fabric (Typ.) Bars 4M
Long-Term
Differential »¿L (Effective Length along Box Cul

Bottom of Settlement
3" Cl. (Typ.)
C-I-P Link SCHEMATIC LONGITUDINAL SECTION (NEW CONSTRUCTION)
Slab

Roadway Embankment

Precast
Precast New Precast Box
Concrete Box Dowel Bars 4L (Typ.) *
Concrete Box Culvert Extension Existing Box Culvert
C:

1’-0" spacing (Max.) 8" Dowel Bars 4L spacing *

»¿(Symmetrical about R W
rd960rh

Long-Term Differential
VIEW J-J
Settlement with negative
curvature
Top of existing
34 AM

embankment slope
Point of reverse curvature
40:

»
Long-Term Differential
11:

L »¿Effective Length along

Settlement with positive
»¿curvature (
SCHEMATIC LONGITUDINAL SECTION (WIDENING)
12/30/2011

DIFFERENTIAL SETTLEMENT COUNTERMEASURES FOR PRECAST BOX CULVERTS

REVISIO N

LAST DESCRIPTION: INDEX SHEET

REVISION FDOT DESIGN STANDARDS SUPPLEMENTAL DETAILS FOR PRECAST NO. NO.

01/01/09 FY 2012/2013 CONCRETE BOX CULVERTS 291 5