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INTRODUCTION OF DRYER FABRIC CLEANING SYSTEM INNOVATION TECHNOLOGY Wire Before Cleaning After Cleaning Press Felt
INTRODUCTION OF DRYER FABRIC CLEANING SYSTEM INNOVATION TECHNOLOGY
INTRODUCTION OF DRYER FABRIC CLEANING SYSTEM
INNOVATION TECHNOLOGY
OF DRYER FABRIC CLEANING SYSTEM INNOVATION TECHNOLOGY Wire Before Cleaning After Cleaning Press Felt Dryer Fabric

Wire

Before Cleaning
Before
Cleaning
After Cleaning
After
Cleaning

Press Felt

OF DRYER FABRIC CLEANING SYSTEM INNOVATION TECHNOLOGY Wire Before Cleaning After Cleaning Press Felt Dryer Fabric
OF DRYER FABRIC CLEANING SYSTEM INNOVATION TECHNOLOGY Wire Before Cleaning After Cleaning Press Felt Dryer Fabric

Dryer Fabric

Dryer Fabric
Dryer Fabric
Dryer Fabric Cleaning

Dryer Fabric Cleaning

Dryer Fabric Cleaning
Running data comparison 100% 90% 16% New Old After cleaning fabric 280 CFM 44 CFM

Running data comparison

100% 90% 16% New Old After cleaning fabric 280 CFM 44 CFM 238 CFM top
100%
90%
16%
New
Old
After cleaning
fabric
280 CFM
44 CFM
238 CFM
top dryer fabric in china paper machine
comparison for running 11 months
[CFM]
Life time of fabric 20 15 10 5 月份

Life time of fabric

20 15 10 5 月份
20
15
10
5
月份
Life time of fabric 20 15 10 5 月份
Layout 1

Layout 1

Layout 1
Layout 1
Layout 2

Layout 2

Layout 2
Layout 2
Layout 3

Layout 3

Layout 3
Cleaning Effect Before after

Cleaning Effect

Before after
Before
after
Cleaning Effect after before Before after •Dryer-Clean evacuation system will evacuate all contaminations outside the

Cleaning Effect

after

before

Before

after

Cleaning Effect after before Before after •Dryer-Clean evacuation system will evacuate all contaminations outside the
Cleaning Effect after before Before after •Dryer-Clean evacuation system will evacuate all contaminations outside the

•Dryer-Clean evacuation system will evacuate all contaminations outside the paper machine. Vacuum of -0.30 bar with 17 m3/min air flow capacity will vacuum up all contaminations and cleaning water from the dryer fabric Together with efficient air doctors surrounding the cleaning zone no water will be left in the dryer fabric surface Air doctors combined with high vacuum system and air flow to eliminate any negative effect on paper quality

Cleaner Express - Components

– traversing beam (material stainless steel, AISI 304 ,Designed for max .120ambient temperature)

– Integrated multiple-cleaning head and evacuation ejector with external air knife

– Cleaning head: nozzle-head with 7 nozzles.

– Head cleaning width 18 mm.

– Cleaning of suction / cleaning head

– high pressure pump unit with max. 600 bar pressure

– cleaning station for the cleaning head in parking position

Cleaner Express - Cleaning Results Elimination of Sticky Improved paper quality Less paper breaks Reduced

Cleaner Express - Cleaning Results

Elimination of Sticky

Elimination of Sticky

Improved paper quality

Improved paper quality

Less paper breaks

Less paper breaks

Reduced energy cost

Reduced energy cost

Less chemical consumption

Less chemical consumption

Cleaning under production

Cleaning under production

Stable web transfer

Stable web transfer

Improved drying capacity

Improved drying capacity

Components Specifications Cleaning against a roll Cable steel chain with compressed air ,HP water pipe

Components Specifications

Components Specifications Cleaning against a roll Cable steel chain with compressed air ,HP water pipe and

Cleaning against a roll Cable steel chain with compressed air ,HP water pipe and exhaust pipe,flushing water pipe

air ,HP water pipe and exhaust pipe,flushing water pipe CLEANING HEAD Fixed 7 nozzles(HP Water )and

CLEANING HEAD Fixed 7 nozzles(HP Water )and external and internal air knife

Components Specifications Fan and needle Nozzles Pressure up to 3000 bar Head cleaning width 18

Components Specifications

Components Specifications Fan and needle Nozzles Pressure up to 3000 bar Head cleaning width 18 mm.

Fan and needle Nozzles Pressure up to 3000 bar

Head cleaning width 18 mm.

Specifications Fan and needle Nozzles Pressure up to 3000 bar Head cleaning width 18 mm. SIEMENS

SIEMENS S7-315 controlled system

Advantages Cleaning head with air external and internal doctor Cleaning width up to 18 mm

Advantages

Advantages Cleaning head with air external and internal doctor Cleaning width up to 18 mm 。
Advantages Cleaning head with air external and internal doctor Cleaning width up to 18 mm 。

Cleaning head with air external and internal doctor

Cleaning width up to 18 mm

High pressure unit - pressure up to 600 bar

High pressure unit-pressure up to 600 bar

High pressure unit - pressure up to 600 bar
High pressure pump unit Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic

High pressure pump unit

High pressure pump unit Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic oil

Water box

Pressure intensifier

20um filter

Controlled valve

Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic oil filter High pressure
Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic oil filter High pressure
Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic oil filter High pressure
Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic oil filter High pressure
Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic oil filter High pressure
Water box Pressure intensifier 20um filter Controlled valve Pressure transmitter Hydraulic oil filter High pressure

Pressure transmitter

Hydraulic oil filter

High pressure water filter

Hydraulic pump motor

High pressure pump unit Pressure accumulator Oil cooler Oil tank Water inlet valve HP filter

High pressure pump unit

High pressure pump unit Pressure accumulator Oil cooler Oil tank Water inlet valve HP filter Oil

Pressure accumulator

Oil cooler

Oil tank

Water inlet valve

High pressure pump unit Pressure accumulator Oil cooler Oil tank Water inlet valve HP filter Oil

HP filter

Oil pump

Traversing beam (stainless steel) HP hose encoder gear box vacuum hose ( EPDM ) Linear

Traversing beam (stainless steel)

Traversing beam (stainless steel) HP hose encoder gear box vacuum hose ( EPDM ) Linear guide

HP hose

encoder

Traversing beam (stainless steel) HP hose encoder gear box vacuum hose ( EPDM ) Linear guide

gear box

Traversing beam (stainless steel) HP hose encoder gear box vacuum hose ( EPDM ) Linear guide
Traversing beam (stainless steel) HP hose encoder gear box vacuum hose ( EPDM ) Linear guide
Traversing beam (stainless steel) HP hose encoder gear box vacuum hose ( EPDM ) Linear guide

vacuum hose (EPDM)

Linear guide

Vacuum system (-30kpa) Cyclone separator Vacuum fan (17m³/min -0.3bar) Water lock

Vacuum system (-30kpa)

Vacuum system (-30kpa) Cyclone separator Vacuum fan (17m³/min -0.3bar) Water lock
Vacuum system (-30kpa) Cyclone separator Vacuum fan (17m³/min -0.3bar) Water lock
Vacuum system (-30kpa) Cyclone separator Vacuum fan (17m³/min -0.3bar) Water lock
Vacuum system (-30kpa) Cyclone separator Vacuum fan (17m³/min -0.3bar) Water lock

Cyclone separator

Vacuum fan (17m³/min -0.3bar)

Water lock

Pipe layout- Pipe line installation Stainless steel pipe for : HP water ,compressed air and

Pipe layout- Pipe line installation

Pipe layout- Pipe line installation Stainless steel pipe for : HP water ,compressed air and low
Pipe layout- Pipe line installation Stainless steel pipe for : HP water ,compressed air and low

Stainless steel pipe for :

HP water ,compressed air and low pressure water flushing for cleaning head and vacuum hose