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Solenoid Operated Directional Valve

DG4V-3-60 Design

General Description • Viton seals as standard for DG4V3-S/R- High Per- • International standard
Solenoid operated multi-fluid capability. Nitrile formance and Standard interface. The valve
directional control valves are seals available as a model Performance Valves mounting face conforms
B for directing and stopping code option. to ISO 4401, size 03 and
flow at any point in a hydrau- • Higher sustained machine • Minimum pressure drop 2.5 is compatible with related
lic system. productivity and higher bar at 30 l/min international standards.
uptime because of proven
• Efficient control of greater fatigue life and endurance, • Range of coil connectors
hydraulic powers without tested over 20 million including DIN, Deutsch, AMP
increasing solenoid power cycles. and terminal box
consumption. • Range of coil voltages and
• Solenoid coils can be power options
• Installed cost and space changed quickly and
savings from higher easily without leakage • Up to 80 l/min (21 USgpm)
power/weight-and-size from hydraulic system. and up to 40 l/min (10.5
ratios. USgpm) respectively at
• Compact, cost effective 350 bar (5000 psi).
• Installation flexibility system design when used
resulting from choice of with Eaton® SystemStak™ • Offers designers the
numerous combinations valves and subplates. opportunity to select the
of solenoid connectors optimum value package
and locations. for each application.

B-2 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015
DG4V-3 Model Series

* DG4V—3 * — ** *(L) —(**)—(V) M—(S*)—* ** * D* (L)— * *—6*—(EN***)—(P**—A**—B**—T**)

2 10 16 17
1 3 4 5 6 7 8 9 11 12 13 14 15
B

1 Seal Type 12 Solenoid Indicator EN21 – CSA approved models


Blank – Viton NOTE: Used to select the identification of Lights with 1/2” NPT entry conduit
F6 – Buna Nitrile/High CAN the solenoid. Refer to table on page 4. Blank – None box, type FW and solenoid
L – Solenoid indicator lights coil letter B,D,G, or H.
2 Model series 8 Flag Symbol EN38 - Low leakage version.
4 – Solenoid operated M – Electrical options and Flying lead coil type only Typical leakage 5ml/min/land
V – Pressure rating 350 bar features at 100 bar.
(5000 psi) on P, A & B ports 13 Coil Rating NOTE: EN38 valve spools have additional
3 – ISO4401 Size 03 9 Spool Indicator Switch B – 110V AC 50Hz/120V AC overlap and resulting 2X pressure drop
S7 – Spool position monitor- 60 Hz compared to standard valve spools.
3 Performance ing switch. Single solenoid BL – 110V 50 Hz/120V 60 Hz
Blank – High performance valves only. D – 220V AC 50 Hz/240V AC 17 Orifice Plug
S – Standard performance NOTE: Refer Page B-6 and B-10 for 60 Hz 00 – No orifice required
R – Standard performance further details DS – 28V DC 30 watt 03 – 0.3 mm dia.
with 8 Watt coil ER – 120V AC 60 Hz  06 – 0.6 mm dia.
10 Coil Type ES – 240V AC 60 Hz  08 – 0.8 mm dia.
4 Spool Type U – ISO4400, DIN43650 con- G – 12V DC 09 – 0.9 mm dia.
Please refer functional symbols nector GL – 12V DC 10 – 1.0 mm dia.
on Page 5 for spool types. U1 – ISO4400 fitted with H – 24V DC 13 – 1.3 mm dia.
PG11 plug HL – 24V DC 15 – 1.5 mm dia.
5 Spool Spring Arrange- U6 – ISO4400 with fitted DIN HM – 24V DC 8 watt 20 – 2.0 mm dia.
ment plug with lights X5 coil type only 23 – 2.3 mm dia.
A – Spring offset, end-to-end KU – Top exit flying lead
AL – Same as “A” but left (150mm) 14 Tank Pressure Rating
hand build KUP4 – Junior timer (Amp) Refer to “Operating Data” for
B – Spring offset, end to connector port T pressure ratings.
center KUP5 – Integral Deutsch 4 – 70 bar (1000 psi) 
BL – Same as “B” but left connector
5 – 100 bar (1500 psi) for
hand build KUPM4L- Integral M12, 4-Pin
standard performance mod-
C – Spring centered connector
els, DG4V-3S, with AC or DC
N – No-spring detented FW – Flying lead with 1/2”
solenoids.
NPT thread wiring housing
6 – 207 bar (3000 psi) for AC
6 Manual Override Option FTW – Fly. lead wired termi-
high performance models,
Blank – Plain override(s) in nal block & 1/2” NPT thread
DG4V-3, including spool posi-
solenoid end(s) only  wiring housing
tion indicator type S6.
H – Water-resistant FPA3W – Fly. lead, 3 Pin
7 – 207 bar (3000 psi) for DC
override(s) on solenoid end(s) connector & 1/2” NPT thread
high performance models,
 wiring housing
DG4V-3, including spool posi-
Z – No overrides at either end FPA5W – Fly. lead, 5 pin
tion indicator type S6.
W – Twist and lock override in connector & 1/2” NPT thread
solenoid ends• wiring housing X5 coil type only
No override in non-solenoid end of X4 – Atex approved coil, ‘me‘
single solenoid valves type 15 Design Number

• DC high performance only X5 – Atex approved coil, ‘d‘ 60 – Basic design
type 61 – Type 8 spool
Also CSA and UL approved
7 Solenoid Energization
11 Surge Suppressor/ 16 Special Features
Identity
Blank – None Damper “EN***” code number as-
V – Solenoid “A” is at port D1 – Diode positive bias signed as required.
“A” end and/ or solenoid “B” D2 – Negative bias
is at port “B” end, indepen- D7 – Transorb type
dent of spool type See Page12 for circuit details

EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-3
Sol. B P T Sol. A Sol. B P T P T Sol. A
Double solenoid valves,
spring centered
Functional SymbolsA B
Double solenoid valves, Single solenoid valves
Spool Options two position, detented solenoid at port A end
Sol. B P T Sol. A A B A B
Transient condition only
Sol. B P T Sol. A Sol. B P T
The valve function schematics apply to both U.S. and European valves.valves,
Double solenoid
spring centered
Double solenoid valves, Single solenoid valves, Single solenoid valves
DG4V-3(S)-*NV DG4V-3(S)-*AV A
DG4V-3(S)-*ALV B
two position, detented solenoid at port A end solenoid at port B end
B A B A A B
0 0 0B
Sol. P TB Sol. A
Double solenoid valves, Single solenoid valves, Transient condition only
Single solenoid valves,
2 2 Sol. B P A Tend
Sol. A 2 B
Sol. P BTend P T Sol. A
two position, detented solenoid at port solenoid at port
A B Double solenoidA valves,
B TheAvalve
B function schematics apply to both U.
6 22 spring centered 22
A B DG4V-3(S)-*NV DG4V-3(S)-*AV
22 Sol. B P T Sol. A Sol. B P T P T Sol. A
24 24
0 0
Double solenoid valves, Sol. B P T Sol. A
spring centered 2
35 Transient condition only 2
A B
22
6 apply to both U.S. and European
The valve function schematics valves.
Sol. B P T Sol. A
DG4V-3(S)-*CV DG4V-3(S)-*BV DG4V-3(S)-*BLV
22
Transient condition only DG4V-3(S)-*NV DG4V-3(S)-*AV 24
DG4V-3(S)-*ALV
0 0 0 00 0
The valve function schematics apply to both U.S. and European valves. 35

2 2 2 22 2
DG4V-3(S)-*NV DG4V-3(S)-*AV DG4V-3(S)-*ALV
DG4V-3(S)-*CV DG4V-3(S)-*BV
0 6 0 22 0 22
6 6 06 0
2 22 24 2 24
2
7 7 27 2
6 22 35 22
22 22 22 6
22 6
24 24
DG4V-3(S)-*CV DG4V-3(S)-*BV
7 DG4V-3(S)-*BLV
7
33 33 33
035 0 0
22 22
52 521 52
DG4V-3(S)-*CV 2
DG4V-3(S)-*BV 2
DG4V-3(S)-*BLV 2
33 33
56 0 561 56 0
60 526 5216
2 72 7 2 7
DG4V-3(S)-8CV DG4V-3(S)-8BLV 56
DG4V-3(S)-8BV 561

6 22 6
8 8 8 6
22 22
DG4V-3(S)-8CV DG4V-3(S)-8BLV
7 33 7 33 7 33
8 8
European
Solenoid Identified to solenoid
US and European
22 standard
Standards 52 22 521 22 52
Double solenoid valves, Single solenoid valves, Single solenoid
European valves,
solenoid standard
two position,33detented 56 33
solenoid at port A end solenoid
561 33 at Solenoid
European port B end
Standard
56
Double solenoid valves, Double
Single solenoid solenoid
“V“ in valves,
valves,
(specify Single
the model Single
solenoid
code solenoid valves,
valves,
A B A
U.S. Solenoid Standard
52 two position, detented
521 B Aat 52
two
solenoid at port B 7detented
position
position,
A end
on page 3) solenoid
solenoid at port at port A end
B end
Double solenoid valves, two position, detented DG4V-3(S)-8CV
A B DG4V-3(S)-8BLV
A B A B A B DG4V-3(S)-8BV A B
56 561 56
Sol. A P T Sol. B Sol. A8 P T T P8 Sol. B 8
Sol. B
P T Sol. A Sol. B Sol.
P A T P T Sol.PB T Sol. A P
Sol. A T
Double
Double solenoid valves, spring solenoid
centered valves,
DG4V-3(S)-8CV A European
Double solenoid Bvalves,solenoid standard Double
DG4V-3(S)-8BLV DG4V-3(S)-8BV
A B
spring centered solenoid valves,
spring centered spring8valves,
centeredvalves,
Double solenoid 8 valves, Single solenoid8 valves,
Double solenoid valves, Single solenoid
Single solenoid Single solenoid valves,
A detented
B A port BA end detented solenoid at Aport
two position, Sol.solenoid
A Pat
two Tposition,
Sol. B B port BPat
Sol. solenoid end T B
A endSol. A solenoid at port B end
Single solenoid valves, solenoid at port A endA B A B A B A B A B A B
Sol. A P European
T solenoid
Sol. B Sol.standard
B P T Sol. A Sol. A P T Sol. B
Double solenoid valves, Single solenoid
Doublevalves,
solenoid valves, Single solenoid
Transient Single valves,
condition solenoid
only valves, Single solenoid valves,
Transient
two position, detented Transient
Sol. B
solenoid condition
attwo
port only
Pposition,
A Tend
Sol. A
detented Sol. B
solenoid PA BTat
Sol.
solenoid
at port endP
port ATendSol. BP T Sol.solenoid Acondition
A Sol.at P BTend
port
only P T Sol. B
Double solenoid valves, BThe valve function schematics
A
Single solenoid B
valves, solenoid at port B end
A B A A BDouble solenoid B apply to both
Avalves, A U.S. B and European valves.
spring centered
spring centered
A B DG4V-3(S)-*NV DG4V-3(S)-*AV DG4V-3(S)-*ALV
Sol. B A A PB
P T Sol. A Sol. B Sol.PA T P T Sol. BP T Sol. A Sol. T P T Sol. B
Double 0 0 0
solenoid valves,
Transient condition only Sol. B P T solenoid
Sol. valves,
A
spring centered Double Sol. A P T Sol. B
spring centered
Transient condition only 2 2 2
B-4 A B EATON Solenoid Operated Directional A
Valve DG4V-3-60 Transient
E-VLVI-SS001-E1 condition
August 2015 only
B
The valve function schematics 6 apply to both U.S. and European 22 valves. 22
Operating Data

Feature DG4V-3 DG4V-3S DG4V-3R

Pressure Limits
P, A and B ports 350 bar (5075 psi) 350 bar (5075 psi)  350 bar (5075 psi)
T port: 210 bar (3045 psi) 100 bar (1450 psi) 210 bar (3045 psi) B
Flow rating See performance data See performance data See performance data
Relative duty factor Continuous; ED = 100% Continuous; ED = 100% Continuous; ED = 100%
Type of protection: IEC 144 class IP65 IEC 144 class IP65 IEC 144 class IP65
ISO 4400 coils with plug
fitted correctly
Coil winding Class H Class H Class H
Lead wires (coils type F***) Class H Class H Class H
Coil encapsulation Class F Class F Class F
Permissable voltage fluctuation:
Maximum Refer to temperature limits. Refer to temperature limits. Refer to Temperature Limits
Minimum 90% rated 90% rated 90% rated
Typical response times at 100% rated volts measured from application/removal of voltage to full spool displacement of “2C” spool at:
Flow rate P-A, B-T 20 l/min (5.3 USgpm) 40 l/min (10.6 USgpm) 20 l/min (5.3 Usgpm)
Pressure 175 bar (2537 psi) 175 bar (2537 psi) 175 bar (2527 PSI)
AC (~) energizing 18 ms 15 ms 18 ms
AC (~) de–energizing 32 ms 23 ms 32 ms
DC (=) energizing 60 ms 45 ms 60 ms
DC (=) de–energizing 40 ms 28 ms 40 ms
Power consumption, AC Initial Holding Initial Holding Initial Holding
solenoids (for coils listed in VA (RMS) VA (RMS) VA (RMS) VA (RMS) VA (RMS) VA (RMS)
model code).  
Full power coils:
Dual frequency coils at 265 49 280 61 N/A
50 Hz
Dual frequency coils at 260 48 300 58 N/A
60 HZ
Low power coils, Low power coils 170 37 N/A
“BL” and “DL”: not usable with
(Not available with “N” – DG4V-3S valves.
No-spring detented models)
Dual frequency coils at – – 190 37 N/A
50 Hz
Dual frequency coils at – – – – N/A
60 Hz
Power consumption, DC solenoids at rated voltage and 20 C (68 F).
Full power coils:
12V, model type “G” 30W – 30W – N/A
24V, model type “H” 30W – 30W – N/A
Low power coils:
12V, model type “GL” Low power coils – 18W N/A
not usable
with DG4V-3S valves.
24V, model type “HL” 18W – N/A
24V, HM Coil 8W – N/A
 For applications where valves are to remain pressurized (either energized or de-energized) at pressures over 210 bar (3045 psi) without frequent switching, it is recommended to use the high
performance model, DG4V-3.
 1st half cycle; armature fully retracted.

EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-5
Operating Data

Spool Position Indicator Models


Spool/spring arrangement types 0A, 0B, 2A, 2B, 22A, 23A, 35A, 52B, 3B, 6B

B DC model type “S7”

This product has been designed and tested to meet specific standards outlined in the European Electromagnetic
Compatibility Directive (EMC) 2004/108/EC. For instructions on installation requirements to achieve effective protection
levels see this leaflet and the Installation Wiring Practices for Vickers Electronic Products leaflet 2468. Wiring practices
relevant to this Directive are indicated by
Electromagnetic Compatibility (EMC).

Input:
Supply Voltage 20-32 VDC
Reverse Pol. Protection Yes
outputs with alternating function - PNP
Output:
Max output load <=400mA ; Duty Ratio 100%
Short Circuit Protection Yes
Hysteresis <=0.05mm
Electrical connector M12x1 4-Pole
Thermal shift <=±0.1mm
Plug connections:
Pin 1 + Supply
Pin 2 Normal Closed
Pin 3 0V
Pin 4 Normal Open
EMC Protection DIN EN 61000-6-1/2/3/4, Aug 2002
Humidity 0-95% rel. (nach DIN 40040)
Protection Class IP65 DIN 40050
Vibration 0-500Hz Max. 20g
Shock Max. 50g
•Factory setting ensures this condition under all combinations of manufacturing tolerance and of temperature drift (see “Temperature Limits”) .

Wiring Connections Warning


All power must be switched off before connecting or
disconnecting any plugs.
Pin number 4, Pin number 3,
“Normally open” 0V

Pin number 1, Pin number 2,


Supply +ve “normally closed”
Solenoid Switch

MI2 4 PIN CONNECTOR DETAILS


Customer’s
Customer’s protective
protective groundconnection
ground connection

WARNING: Electromagnetic Compatibility (EMC)


It is necessary to ensure that the unit is wired up in accordance with the connection arrangements shown above. For effective protection the
user’s electrical cabinet, the valve subplate or manifold and the cable screens should be connected to efficient ground points.
In all cases both valve and cable should be kept as far away as possible from any sources of electromagnetic radiation such as cables carrying
heavy current, relays and certain kinds of portable radio transmitters, etc. Difficult environments could mean that extra screening may be
necessary to avoid the interference.

B-6 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015
Performance Data
Performance Data
Performance Data
Performance DataData
Performance

DG4V-3 models (high performance)


DG4V-3 models
DG4V-3 models (high
(high performance)
performance)
Graph
DG4V-34 models (high performance)– Single-frequency coils Graph 5
Graph
AC
Graph 44
solenoid
1 valves with: Single-frequencycoils
–– Single-frequency
Dual-frequency coils
coils Graph
AC 5
solenoid
Graph 5
2 valves with dual-
Graph
AC 4
solenoid valves with: – operating at 50 Hz
– Dual-frequency
Single-frequency coils
coils frequency
Graph
AC 5 coils
solenoid operating
valves with at 60 Hz
dual-
valves with:
AC solenoid valves operating at 50 Hz
– Dual-frequency coils valves with
AC solenoid valves operating
dual- at 60 Hz
AC solenoid valves with: – operating at 50
Dual-frequency Hz
coils
operating at 50 Hz frequency
AC coils
solenoid
frequency operating
valves
coils with at 60
dual-
operating at 60 Hz
Hz
psi bar psi bar
5000 350 operating at 50 Hz frequency
5000 coils operating at 60 Hz B
psi bar psi 350
bar
psi bar 3 2 psi bar
5000
psi
5000 350
bar 5000
psi 350
bar 1
350
300 5000 350
300
5000 350 33 22 1 5000 350 1
4000 300 5 2 4000 2 1
300 43 300
300 3 1
250 250
4000 300 5 11 4000 300
4000
65 44 4000 5 33 22
Pressure

Pressure
4000 250
250 1 4000 250 48 9
3000 200 5 4 3000 250
200 3 2
55
Pressure

Pressure
250 66 250 993
Pressure

44 88

Pressure
3000 200 76 9 3000 200 5
Pressure

3000

Pressure
200
150 3000 200 48 9
150
3000
2000 200 8 7 9 3000
2000 200 8 33
150 7 5 99 150 7 6 4
3
150 150
2000
2000 100 88 7 2000 100 44 88
2000
150
8 55
2000
2000
150 77 66 8 5
1000 100 5 1000 100 7 6 4
100 100
1000
50
100 1000
50
100 55
1000 50 7&9 1000 5
10000 50 10000 50
50
500 10 20 30 4077 & & 9950 60 l/min 50 0 10 20 30 40 50 60 l/min
00 103 20 6 30 40 &12
30 9 40 7 950 60 USgpm
l/min 00 000 10
103 20 30 9 40
40 12 50 60 l/min
0 00 10 20 50 15
60 l/min 0 20 6 30 50 15
60 USgpm
l/min
0 103 Flow rate
20 6 30 9 40 1250 60 l/min 00 103 20 6 30 9 40 12 50 60 l/min
00 3 6 9 12 15 USgpm
15 USgpm
0 3 6 9 12 15
15 USgpm
USgpm
0 3 Flow
Flow rate
6 rate 9 12 15 USgpm Spool/ 0 Graph
3 6 9 Graph
12 15 Graph
USgpm
Flow rate spring 4 5 6
Spool/
Spool/ Graph
Graph Graph
Graph Graph
Graph
code curve curve curve
spring
Spool/
spring 4
42Graph 5
52Graph 6
63Graph
Graph 6 0A(L)
code
spring 4curve
1 5curve
2 36curve
code curve curve curve
0B(L)
code & 0C, 0F
0A(L) 12curve 12curve 2
Graph
DC
Graph 6
solenoid
3
6 valves 0A(L) 2 2 33curve
2A(L)
0B(L)
0A(L) && 0C,
0C, 0F
0F 2 2 3
Graph
DC
6
DC solenoid
solenoid
psi valves
barvalves 0B(L) 11 11 22
2B(L)
2A(L) & 2C,
0B(L) 0C, 0F 2F 1 1 1
DC solenoid
5000 350valves 2A(L) 22 22 332
bar psi 2N
2B(L)
2A(L) && 2C,
2C, 2F
2F 1 1 2
bar
350
psi
5000 6 3 1 2B(L) 12 12 113
bar
350 psi
5000 6B(L)
2N & 6C,
2B(L) 2C, 2F 6F 6 5 6
300
350 5000 2N 11 11 221
300 4000 7 66 4 33 2 11 7B(L)
6B(L) &
2N & 6C,
6B(L)
7C, 7F
6C, 6F
6F 66
1
55
1
66
2
300
250 6 3 1 8B(L) & 8C 5 4 5
77 44 5 22 7B(L) 7C,
6B(L) & 7C, 7F
6C, 7F
6F 116 115 226
s s s
300 4000
4000 7B(L)
22A(L) 8 7 8
Pressure

250 2 8B(L)
7B(L) && 8C
8C
7C, 7F
250
200 4000
3000 7 4 5
5 8B(L) 551 s s
441 ss
552 ss
250 4 22B(L)
8B(L)
22A(L) &&8C
22C 785 s 467 s 578 s
Pressure

22A(L) 8 7 8
Pressure

200 3000 5
3000 8 64 24A(L)
22B(L)
22A(L) && 22C
22C 9 8 5
778 667 778
Pressure

200
150 22B(L)
200 3000 4
2000 33B(L) & 33C 4 3 4
150 88 5 66 4
24A(L)
22B(L) 22C
24A(L) 997 886 557
2000 150 8 34B(L)
33B(L) & 34C
33C
24A(L) & 33C 4 3 6
100
2000 150
55
6 33B(L) 49 38 445
2000 100 52BL,
34B(L) 52C,
33B(L) && 34C
34C
33C 6 5 6
1000 100 5 34B(L) 44 33 64
50 56BL
52BL, & 56C
52C,
34B(L)52C,
& 34C 6 5 6
1000
1000
100 2,3 52BL, 64 53 6
50 66B(L)
56BL
52BL,& & 66C
&52C,
56C 3 9 6
10000 50 4&6
2,3 56BL 56C 66 55 6
50 2,3 521B
66B(L)
56BL && 561B
&56C
66C 6 5 6
0 10 20 30 40 50 60442,3&& 6670 80 l/min 66B(L) 66C 33 99 6
00 521B
66B(L)&&561B
561B 63
66C Eaton 6regarding
0 10 20 30 40 50 60 & 670 80 l/min
4 l/min
s Consult
521B & 559
each application 66
that will jointly have
0 00 103 20 6 30 9 40 12 50 1560 1870 80 21 USgpm s flow
521B rates
& 561B
Consult approaching
Eaton 6
regarding this curve
each 5and a pressurized
application that will 6volume
jointly have
0 10 20 30 Flow40rate 50 60 70 80 l/min s Consult
exceeding Eaton
2000regarding each
cm3 (122 application that will jointly have
cu.in.)
00 33 flow rates approaching this curve and a pressurized volume
66 99 12
12 15
15 18
18 21 USgpm
21 USgpm Consult
s flow Eaton regarding each application that will
rates approaching this curve and a pressurized volume jointly have
Flow rate exceeding 2000 cm3
flow rates approaching cm3 (122
(122 cu.in.)
thiscu.in.)
curve and a pressurized volume
Flow limits applicable to6
0 3 9 3. Valves
Flow 12
rate 15 18 21 USgpm
with type 52 spools exceeding 2000
(b) Substantially different reduced from values given on
Flow rate exceeding 2000 cm3 (122 cu.in.)
the
Flowfollowing usages: to
limits applicable
applicable having with
3. Valves
Valves one service
type 52 52port (A
spools simultaneous
(b) Substantially flow
Substantially different
different this pagefrom
reduced (graphs 4, 5given
values and 6)
on
Flow limits to 3. or B aswith type
appropriate) spools
con-(A (b) rates between P to A reduced
by up to:from values given on
the
1.
Flow following
All valves
limits usages:
except
applicable
the following usages: types to 3. having
Valves one
with service
type 52 port
spools (b) simultaneous
Substantially
simultaneous flow
different this page (graphs 4, 5 and
this page (graphs 4, 5 and 6)on
reduced from values given6)
the22following
and 52except
spools
usages: having
having
nected
or B
having as
one
to
one
service
the
service
portend
full bore
appropriate) con-
port
(A
(A or B and
rates B or Aflow
between
simultaneous to
P
flow T, e.g.
to A by
70% up
thisup to:
–to:
pagefor(graphs
DC coils4, 5 and 6)
1. All valves types or B as appropriate) con- rates
when between
A and P to A by
1. All
22
valves except
simultaneous
and 52 spools
types
equal flow
having
of
or aB 2:1
nected
nected to
as to area
theratio
appropriate)
the full
double-
full bore
borecon-end
end or B and
rates
or B and orBA
B or
between
B A areto T, e.g.
P to
to T, e.g.
A by up–to:
70% DC coils
coils
1. All valves except types acting connected toBAaare cylinder 50% for AC
22
ratesandfrom
52 spools
simultaneous A having
P toequal or flow
B of
nected
of a 2:1cylinder
a 2:1 toarea andbore
ratio
theratio
area full the end
double-
double- when
or B and
when A and
A and
B or B to
are T, e.g. 70% – for DC coils
22 and 52 spools having having 70% – for DC coils
simultaneous
and
rates from
fromBP
simultaneous Porto
equal
AAtoorTflow
toequal Band
flow
other
acting
of a 2:1
acting
to the annulus
cylinder
area
cylinder ratio
and the
the
end.
anddouble- when Aa and
connected
connected
large
toBaadifferen-
to are
cylinder
50% –– for
depending
cylinder 50% for AC
AC coils
on coils
spool type.
rates
S3, from
S4, S5 (limit A or B
switch) 4. other
Consult
acting to the
Eaton,
cylinder annulus
with
and theend. tial area.
having
connecteda large
to adifferen-
cylinder Consult
50% –
depending your
for AC
onEaton
spoolrepre-
coils type.
and from
ratesfrom
and fromBBPor
ortoAAAto
toorT
TB and
and other to the annulus end. having a large differen- depending on spool type.
models. application
other to the details,
annulus if either
end. Low tial
Power area.
having a large
Coils differen- sentative
Consult
depending relative
your onEatontorepre-
spool specific
type.
S3,
S3, S4,
and S4,
from S5B(limit
S5 (limit switch)
or A switch)
to T and 4. Consult
4. Consult Eaton,
Eaton, with
with tial area. Consult yourforEaton repre-
of the following usages (DG4V-3 tialmodels
area. only) applications
sentative
Consult low
relative
your Eatonto power
specific
repre-
models.
2. models.
Valves with type
S3, S4, S5 (limit switch)22 spools application
4. application
Consult Eaton, details, if either
withif either
details, Low Power
Low Power CoilsCoils sentative relative to specific
are required: coils.
applications for low
sentative relative low power
to power
specific
2. having
Valves flow type
models.with from 22 P to A or
spools of the following
application
of the usages
details,
following (DG4V-3
When
if either (DG4V-3
usages Low Power models
using Coils
models only) coils
low only)
power applications for
2. Valves
B, the with
other type
being 22 spools
plugged. are
(a)
of required:
Single
the flow
following path,
usagesi.e. P to (coil designations
(DG4V-3 models *L
only) in model coils.
applications
coils. for low power
having
2. having flow
Valves with from
flow type
from P
22toto A or
spools are required: When using
using low
low power
power coils coils
T
B,isthe
havingdrained
other at all P
being
flow from times.A or
plugged.
Pplugged.
to A or are A, P toflow
required:
(a) Single
Single B, A path,
to T ori.e.
BP T. When
toto code)
(coil the maximum
designations *L flow is
in model
model
coils.
B, the other being (a) flow path, i.e. P When
to (coil using low power
designations *L in coils
T isthe
B,is
T drained
other at
drained at all times.
being
all times.
plugged. A,
(a) A, P to
Single
P toflow
B, A
B, A path,
to T
to T or
ori.e.
BP
B toto
to T. code)
T. code) the maximum
maximum
(coil designations
the flow
*L flow is
in model
is
10
T is drained Eaton Vickers Solenoid Operated
at all times. Directional Valves Product Catalog V-VLDI-MC011-E
A, P to B, A to T or B to T. code) the maximum flow is
September 2008
EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-7
10 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008
10 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008
10 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008
Performance
Performance DataData
Performance Data
Typical with mineral oil at
Typical with mineral oil at
36 cSt (168.6 SUS) and
oil ataa
Maximum flow rates
Maximum flow rates
Performance Data Typical with mineral
36 cSt (168.6
specific
SUS) and
gravity of 0.87
Maximum flow
Performance
Performance
rates
based
based
on full
on full
Performance Data 36 cSt
Typical (168.6
with SUS)
mineral oil..ata
and Maximum
power flow
solenoid
Performance rates
coils warm
specific gravity of 0.87
specific
36 cSt (168.6 SUS) and. a
gravity of 0.87 power solenoid coilson
based full
warm
and
poweroperating
solenoid
Performance atcoils
90%
based rated
warm
on full
specific gravity of 0.87. and operating at 90% rated
voltage.
and
poweroperating
solenoidat 90%
coils rated
warm
voltage.
voltage.
and operating
See at 90%
note at bottom of rated
next
See note at bottom of next
voltage.
page
See when
note at using
bottomlowof power
next
page when using low power
coils
page
See (DG4V-3
when
note at models
using
bottomlowof only).
power
next
coils (DG4V-3 models only).
coils
page (DG4V-3 models
when using only).
low power
B coils (DG4V-3 models only).

DG4V-3S models (standard performance)


DG4V-3S models (standard performance)
DG4V-3S models (standard performance)
Graph
DG4V-3S 1 models (standard performance) Graph 2
Graph 1 4 Graph 2 5
Graph 1
AC solenoid valves with dual Graph
AC 2
solenoid valves with
AC solenoid
Graph valves with
1 coils dual at 50 Hz
operating AC solenoid
AC solenoid
Graph 2 valves with
valves operating at 60 Hz
frequency
AC solenoid operating
valves at
with dual AC solenoid valves
– Dual frequency with
coils – Single frequency (50 Hz)
frequency coils operating at – Dual frequency coils – Single frequency (50 Hz)
50
AC Hz
frequency coils
solenoid operating
valves with at
dual AC solenoid atvalves with
50 Hz – operating
Dual frequency60 Hz
operating at 60 Hzcoils – coils
Singleoperating
frequency
coils operating
at (50
50 Hz
Hz)
at 50 Hz
50 Hz
frequency coils operating at operating at 60 Hz coils operating at 50 Hz
– Dual frequency coils – Single frequency (50 Hz)
50 Hzpsi bar psi
operating bar
at coils operating at 50 Hz
psi bar psi bar60 Hz
5000
psi 350
bar 2 psi
5000 350
bar
5000 350 5000 350
5000
psi 350
bar 322 1
1 psi
5000 350
bar 1
1
300 3 1 300
5000 350
300 32 5000 350
300 3 2 1
4000 300 8 6 4000 300 3 2
4000 8 6 43 1 4000 3 2 1
4000 250 8 6 4 4000 250
300
250 5 4 300
250 3 42
4000 250 8 67 5 4000 250 4
3000 200 7 5 4 3000 200 4
3000 250 3000
Pressure

250
Pressure
3000 200 7 200
Pressure

5 3000
6 545
Pressure
200 200
Pressure

Pressure

3000 7 6
150
200 3000 150
200 6 5
2000 150 150
Pressure

2000
Pressure

2000 150 2000 150 76 5


2000 100 2000 100 7
150
100 9 150
100 8 7
2000 100 9 2000 100 8
1000 1000
1000 50
100
9 1000 50 8 7
1000 50 1000 100
50
50 9 50 8
1000 1000
0 500 0 500 10 20 30 40 l/min
0 10 20 30 40 l/min 0 0 10 20 30 40 l/min
0 0 10 20 30 40 l/min 0 0 10 20 30 40 l/min
0 10 20 30 40 l/min
0 0 2 4 6 8 10 USgpm 0 000 210 4 20 6 308 1040 USgpm
l/min
00 210 4 20 6 308 1040 l/min
USgpm 2 4 6 8 10 USgpm
0 2 Flow
4 rate
6 8 10 USgpm 0 2 Flow
4 rate
6 8 10 USgpm
Flow rate Flow rate
0 2 Flow
4 rate
6 8 10 USgpm 0 2 Flow
4 rate
6 8 10 USgpm
Flow rate Flow rate
Graph 3 Spool/spring Graph 1 Graph 2 Graph 3
Graph 36 Spool/spring Graph 1 Graph 2 Graph 3
Graph 3
DC solenoid valves Spool/spring
code Graph 1
curve Graph 2
curve Graph 3
curve
DC solenoid
Graph 3 valves code curve curve curve
DC solenoid valves 0A(L)
code
Spool/spring 1
curve
Graph 41 1
curve
Graph 52 3curve
Graph 36
0A(L) 1 1 3
DC solenoid valves 0A(L)
0B(L)
code & 0C, 0F 1
curve 1
curve 13curve
psi bar 0B(L) & 0C, 0F 1 1 1
psi bar 0B(L) & 0C, 0F
2A(L)
0A(L) 51 51 31
psi
5000 350
bar 2A(L) 5 5 3
5000 350 2A(L)
2B(L)
0B(L) & 2C,
0C, 2F
0F 251 251 31
psi
5000 350
bar 1 2B(L) & 2C, 2F 2 2 3
300 1 2B(L)
2A(L) & 2C, 2F
2N 125 125 13
5000 350
300 1 2N 1 1 1
4000 300 2N
6B(L)
2B(L) & 6C,
2C, 6F
2F 612 612 513
4000 2 1 6B(L) & 6C, 6F 6 6 5
4000 250
300 2 6B(L)
7B(L)
2N & 7C, 6C, 7F
6F 61 61 251
250 3 2 7B(L) & 7C, 7F 6 6 2
4000 250 3 7B(L)
8B(L) 7C,
6C, 7F
6B(L) & 8C 6F 86 s 76 s 825 s
3000 200 3 2 8B(L) & 8C 8s 7s 8s
3000 250
Pressure

3000 200 4 8B(L)


7B(L) & 8C
22A(L) 7C, 7F 986 s 786 s 872 s
Pressure

200 3 4 22A(L) 9 8 7
Pressure

4 22A(L)
22B(L)
8B(L) &&8C22C 798 s 78 s 867 s
3000 150
200 8 22B(L) & 22C 7 7 6
2000 150 5
Pressure

8 45 22B(L)
22A(L) & 22C
24A(L) 679 678 567
2000 150 8 24A(L) 6 6 5
2000 100 5 24A(L)
33B(L)
22B(L) & 33C
22C 467 467 456
150
100 33B(L) & 33C 4 4 4
2000 100 78 5 33B(L)
34B(L) 33C
24A(L) & 34C 64 64 54
1000 7 6 34B(L) & 34C 6 6 5
1000 50
100 7 6 34B(L)
52BL, & 34C
33B(L)52C,33C 64 64 54
1000 50 6 52BL, 52C, 6 6 5
50 7 52BL,
34B(L)&52C,
56BL &56C
34C 6 6 5
1000 6 56BL & 56C 6 6 5
0 5000 56BL
52BL,&52C,
66B(L) &56C
66C 36 36 5
0
0 0 00 10
10
20
20
30
30
40
40
l/min
l/min 66B(L) & 66C
66B(L)
3 3 5
0 10 20 30 40 l/min 56BL &&561B
521B 66C
56C 63 63 5
0 0 0 521B & 561B 6 6 5
2 4 6 8 10 USgpm 521B
66B(L)&&561B
66C 63 63 5
00 210 4 20 6 308 1040 l/min
USgpm s Consult Eaton regarding each application that will jointly have
0 2 Flow
4 rate 6 8 10 USgpm s Consult
521B & 561B Eaton regarding 6 each application that will jointly
6and a pressurized have
5volume
Flow rate s flow
Consultrates approaching
Eaton regarding this curve
each application that will jointly have
0 2 Flow
4 rate 6 8 10 USgpm flow rates approaching this curve and a pressurized volume
exceeding
s flow
Consultrates 2000
approaching
Eaton regarding cm 3 (122
3
thiscu.in.)
curve
each application and a pressurized
that will jointly volume
have
exceeding 2000 cm (122 cu.in.)
Flow rate exceeding 2000 cm3 (122
flow rates approaching thiscu.in.)
curve and a pressurized volume
exceeding 2000 cm3 (122 cu.in.)

B-8 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015
Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 9
Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 9
Performance Data
Performance
Performance Data
Performance DataData

Pressure drops

psi bar bar psi


Pressure drops
12
12 11 10 9 8 7 6 5 4 3
2000
B
160 drops 2 140
Pressure
psi bar
Pressure
140 10
drops 12 11 10 9 8 7 6 5 4 3 psi bar
120
12 1600
2000
psi
160 bar 12 11 10 9 8 7 6 5 4 3 2 psi 140
bar 15
120 128 100
psi bar 12 11 10 9 8 7 6 5 4 3 2 2000
psi bar
140
140 10
160 1200 120
100 12
drop drop

drop drop
2 1600
2000 140 80
160 106
140 120 15
120
80 1600 100
8 1
Pressure

Pressure
140 10 800 100
1200 60
120 15
120
100
60 1600 80 14
84 15
120
80 6 1200 100
40
drop

drop
40
100 8 1 80
Pressure

Pressure
400
800 60
624 1200 14 13
drop

drop
100
60
80
20 1 80
20
Pressure

Pressure
6 800 60
40
80
40
60 1 14
Pressure

Pressure
0 4 8000
400 60
60
40
20
2
0
4 10 20 30 40 50 60 70 80 l/min 40
20 0 10 20 14 13 30 l/min
2 400 40 13
40
200 0 3 6 9 12 15 18 21 USgpm 20 0 2 4 6 8 USgpm
4000
20 02 10 20 30Flow40rate50 60 70 80 l/min 20 0 10Flow rate20 13 30 l/min
0 DG4V-3S 0
0 0 103 206 30 9 40 12 50 15 60 1870 80 21 l/min
USgpm 00 DG4V-3S
2 10 & DG4V-3
4 20 6 830 USgpm
l/min
0 DG4V-3 0
0 10 20 30Flow40rate50 60 70 80 l/min 0 10Flow rate20 30 l/min
0 3 6
DG4V-3S 9 12 15 18 21 USgpm 0 2 4 6 8 USgpm
t Curve for spool0 3type 66: not9 recommended
Flow rate
12DG4V-3
15 18 for flows in excess of 60 l/min (15.8
21 USgpm 2DG4V-3S
0 USgpm). & DG4V-3
Flow4rate 6 8 USgpm
DG4V-3S
Flow rate Flow rate
DG4V-3S & DG4V-3
DG4V-3S DG4V-3
t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm). DG4V-3S & DG4V-3
Pressure drops in offset positions DG4V-3
except where otherwise indicated
t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm).
Spool/spring Spool For other viscosities, pres-
t Curve for spool type 6: not recommended Pfor to A
flows Pintoexcess
B A of
to T60 l/min
B to T(15.8PUSgpm).
to T B to A
Pressure
code drops in offset positions except where otherwise indicated
positions or sure drops approximate to:
Pressure drops in covered
offset positions exceptPwhere otherwise A to B For other viscosities, pres-
Spool/spring Spool to A P to B A toindicated
T B to T P to T B to A
0A(L)
Pressure drops in Both
offset positions except5 where 5 2
otherwise 2
indicated – –or Viscosity
sureother cSt approximate
drops (SUS) to:
code
Spool/spring positions
Spool P to A P to B A to T B to T P to T B to A For viscosities, pres-
0B(L) & 0C, 0F De-energized
covered – – – – 4s∆ –A to B 14
sure 20 43
drops
For other 54 65 pres-
approximate
viscosities, 76 to:85
code
Spool/spring positions
Spool P to A P to B A to T B to T P to T or B to A
0A(L) Energized
Both
covered 4
5 4 5 2 2 – A–orto B Viscosity
(17.5) cSt
sure (97.8)
drops (SUS)
(200) (251) (302) (352)to:
approximate (399)
code positions
2A(L) Both %
14 of ∆p20 cSt 43(SUS)54 65 76 85
0B(L) & 0C, 0F
0A(L) De-energized
covered
Both 56– 56– 25– 25– ––4s∆ ––A to B
Viscosity
2B(L) & 0C,
2C, 0F
2F Energized 81
(17.5) 88
Viscosity
20 cSt
(97.8) 104 111 (302)
43 (SUS)
(200) (251) 116 (352)
120 (399)
124
0A(L) &
0B(L) Both
De-energized –54 –54 –2 –2 4–s∆ –– 14 54 65 76 85
2N
2A(L)
0B(L) & 0C, 0F Both
De-energized
Energized 46– 46– 235– 235– ––4s∆ –– %
14 of 20
∆p 43 54 65 76 85
(17.5) (97.8) (200) (251) (302) (352) (399)
6B(L)
2B(L) & 6C,
2A(L) 2C, 6F
2F De-energized
Energized
Both 6–54 6– 54 532s 523∆ –– –– 81
A of
% ∆p88
change
(17.5) (97.8) 104 111 116 120
to another specific
(200) (251) (302) (352) 124
(399)
2N
2A(L) & 2C, 2F
2B(L) Energized
Both
Energized 56 56 2351 2351 –– –– gravity
% of ∆p will yield
81 88 104 111 116 120 124 an approxi-
7B(L) & 6C,
7C, 6F
7F mately
81 88 proportional
104 111 116change
120 124
6B(L)
2B(L)
2N 2C, 2F De-energized
Energized
Both 6–56s 6– 56∆ 332–s 32–3∆ –– –7m
– A change to another specific
Energized 4 4 3 3 – –
in pressure
gravity will drop.an approxi-
yield
2N & 6C, 6F
6B(L) Both
De-energized –6 –6 31s 3∆ 1 – – A change to another specific
8B(L)
7B(L) & 6C,
8C All mately
The proportional
specific gravity change
of a fluid
6B(L) 7C, 6F
7F De-energized
Energized 6–96s 6–96∆ 135–s 15–3∆ –3– ––7m gravity
A change will toyield an approxi-
another specific
22A(L), 22B(L) & 22C All
Energized 6 6 – – – – in
may pressure
mately
gravity be drop.
obtained
proportional
will yield from
an its
change
approxi-
7B(L) & 7C, 7F De-energized 64s 6∆ 4 –31 –31 – 7m producer. Fire resistant
24A(L)
8B(L)
7B(L) & 8C
7C, 7F De-energized
All
Energized 469s 4696∆ 325– 325– ––3 ––7m
in
Thepressure
mately specific drop.
proportional
gravity of afluids
change fluid
usually
in
may be have
pressure higher
drop.
obtained fromspecific
its
33B(L)
22A(L), &
8B(L) & 8C33C
22B(L) & 22C De-energized
All
Energized
All 94 –
6 94 –
6 53 15
– s 53 15∆
– 3– – – The specific
gravities than gravity
oil. of a fluid
Energized
producer.
may
The specific Fire
be obtained resistant
gravityfrom afluids
of its fluid
24A(L)
8B(L) &22B(L)
22A(L), 8C & 22C De-energized
All 6569 6569 –25 –25 ––3 –– usually have higher specific
34B(L)
33B(L)
22A(L), & 34C
33C
22B(L) & 22C De-energized
All –
6 –
6 14
15
– 14∆
15∆
– – – producer.
may be obtained Fire resistant
from its fluids
24A(L) De-energized 2 s 2 – – gravities than oil.
Energized usually
producer. have Firehigher specific
resistant fluids
24A(L) & 33C
33B(L) De-energized –56 –56 15 2s 15∆ 2 –– –– gravities
usually have thanhigher
oil. specific
52BL
33B(L)&&52C
34B(L) 34C
33C Energized
De-energized
Energized 56–s 56∆ – 2214
15s 2–14∆
15∆ –– –10m
– gravities than oil.
56BL
34B(L) & 34C Both
Energized
De-energized – 6
5 s – 6∆
5 11
14s2 s 14∆ 10∆
2 –– –10m

56C &&52C
52BL
34B(L) 34C Energized
De-energized
Energized 5–6s 56∆ – 11s
2214 2–10∆
14∆ –– 10m

56BL & 52C
52BL Energized
Both
Energized 665s s 6∆6∆ 5 2211s ––10∆
2 –– 10m

10m
66B(L)
56C &&52C
52BL
56BL 66C De-energized
Energized
Both 6–s s 6∆– 12
11211ss 12
10∆–10∆ –– 13
10m
10m
56BL
56C Energized
Both
De-energized –6s –66∆ 2s
11 s 2–
10∆ –– –
10m
10m
521B
66B(L)
56C & 66C All
De-energized
Energized 66–s s 6∆ –6∆ –11s
212 –12–10∆ –– 10m
13
10m
561B & 66C
66B(L) De-energized
Energized
De-energized –6–s –6∆6– 210s
12 12–211∆ –– –
10m
13
521B & 66C
66B(L) Energized
All
De-energized
Energized 6–6s 6–6∆ –
212 212– –– 10m
–13
561B
521B De-energized
Energized
All
s“B” plugged ∆ “A” plugged 6–s
m“P” plugged 6∆6– –210s –211∆ –– –10m
10m
521B
561B Energized
All
De-energized –6s
Eaton Vickers –6∆ Operated
Solenoid 10– sDirectional
11∆ ––
– Valves Product 10mV-VLDI-MC011-E September 2008
10m
Catalog 11
561B De-energized
Energized
s“B” plugged ∆ “A” plugged 6–
m“P” plugged 6∆ – –10s –11∆ – 10m
Energized
s“B” plugged ∆ “A” plugged m“P” plugged
Eaton
6 6∆ – – – 10m
Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11
s“B” plugged ∆ “A” plugged m“P” plugged
Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11
EATON
Eaton Vickers Solenoid Solenoid
Operated Operated
Directional Directional
Valves ProductValve DG4V-3-60
Catalog E-VLVI-SS001-E1
V-VLDI-MC011-E August
September 2008 2015 11B-9
Installation
Installation Dimension
Installation
Dimensions
Dimensions

Models for use with ISO 4400 (DIN 43650) connectors 3rd angle
Models for use with ISO 4400 (DIN 43650) connectors 3rd angle
projection
projection
Double solenoid models s Single solenoid modelss
Double solenoid models s Single solenoid modelss
DG4V-3(S)-*C-**-(V)M-U-**-60 DG4V-3(S)-*A(-**) n DG4V-3(S)-*AL(-**) n
DG4V-3(S)-*C-**-(V)M-U-**-60 DG4V-3(S)-*A(-**) n As DG4V-3(S)-*AL(-**) n Spolenoid
DG4V-3(S)-*N-**-(V)M-U-**-60 DG4V-3(S)-*B(-**) n As DG4V-3(S)-*BL(-**) n Spolenoid
Solenoid
and end cap
B DG4V-3(S)-*N-**-(V)M-U-**-60 shown
DG4V-3(S)-*B(-**) n shown DG4V-3(S)-*BL(-**) n and end cap
interchanged
DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**) interchanged
DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**)
DG3V-3(S)-*F n DG4V-3(S)-*FL(-**) n
DG3V-3(S)-*F n DG4V-3(S)-*FL(-**) n
74,00 Alternative plug positions by
D 74,00
(2.91) Alternative plug positions
loosening knurled by
nut, turning
D (2.91) loosening knurled nut, turning
coil, and re-tightening.
Coil types: U (shown), KU, SP1, coil, and re-tightening.
Coil
and types: U (shown),
SP2 (see KU, SP1,
Model Code)
100,0 and SP2 (see Model Code)
100,0
(4.0)
(4.0) 87,0
87,0
(3.42)
(3.42)
53,00
53,00
(2.1)
(2.1)

25,00 C, coil 21,75 24,00


25,00
(0.98) C, coil
length 21,75
(0.86) 24,00
(0.98) length (0.86) (0.94)
B (single solenoid model) (0.94) 48,00
B (single solenoid model) 48,00
(1.88)
A (double solenoid model) (1.88)
A (double solenoid model)

Port P
Port A Port P
Port A Port B
Port T Port B
Port T

n Not applicable to type “8” spool. Model type AC or DC A Dim. B Dim. C Dim. D Dim.
n Not applicable to type “8” spool. Model type AC or DC A Dim. B Dim. C Dim. D Dim.
s See page 25 for solenoid information.
s See page 25 for solenoid information. All DC = 220 (8.66) 156 (6.14) 61 (2.5) 73 (2.87)
Installation
‡ Can vary dependent on source of plug.
‡ Can vary dependent on source of plug.
All
DG4V-3
DC =
AC ~
220 (8.66)
200 (7.87)
156 (6.14)
146 (5.75)
61 (2.5)
51 (2.1)
73 (2.87)
63 (2.48)
DG4V-3 AC ~ 200 (7.87) 146 (5.75) 51 (2.1) 63 (2.48)
Dimensions
Dimensions in mm(in). DG4V-3S
DG4V-3S
AC ~
AC ~
200 (7.87)
200 (7.87)
146 (5.75)
146 (5.75)
45 (1.7)
45 (1.7)
63 (2.48)
63 (2.48)
Dimensions in mm(in).

Water-resistant manual override on solenoid Latching manual override on solenoid


Water-resistant manual override on solenoid Latching manual override on solenoid
DG4V-3(S)-****(L)-H-(V)M-**-**-60 DG4V-3-****(L)-Y-(V)M-**-**-60
DG4V-3(S)-****(L)-H-(V)M-**-**-60 DG4V-3-****(L)-Y-(V)M-**-**-60
Pin number 3, 0V
DG4V-3S-****(L)-Y-(V)M-**-**-60, DC coilPin number only
models 1,
DG4V-3S-****(L)-Y-(V)M-**-**-60, DC coil“normally
modelsopen”
only
Application
Application Application
General use where finger operation is required Location (standard manual
of manual
solenoid Application
General use where finger operation is required (standard Location of switch
overrides cannot be operated without using small tool).
for RHtool).
build models Stainless steel lever/latch for mechanism and water-resistant seal
RH build models
overrides cannot be operated
DG4V-3-*-A/B(L)-(V)M-S7-U-**-60
DG4V-3-*A(L)-(V)M-S6-U-**-60 S7 without using small Stainless
Pinmake
numberthis steel
2, supply lever/latch
feature+veideal formechanism
vehicle-mounted and water-resistant
andnumber
exposed seal
make this feature ideal for vehicle-mounted Pin
and exposed 4,
applications requiring emergency selection of“normally valve forclosed”
a period
Single solenoid models with Induc- applications
of time in requiring
the event emergency
of electrical selection of valve for a period
failure.
Single solenoid models with Location of solenoid
tive type switch indicating when
for RH build models ofLocation
time inofthe switch
event of electrical failure.
LVDT
the spooltypeis inswitch indicat-
the spring off-set for RH build models Plug (part no. 458939)
Overall length
Overalloflength of
supplied
ing when
position.
Manual thePg6
Refer
Manual spool is in the
connection
15 15to length
Overall Overalloflength
valveof
withvalve with 40 40 Overall
valve withlength
Overall
valve oflength
standard
with of with valve
standard
Manual
switch.
spring Manual
off-set
actucation mustposition.
actucation 15 ISO
(0.6)
must Overall
15
standard
(0.6) length
Overall oflength
standard
manual valve
manualof
with
overrides valve with
overrides Lever inLever
latchedin latched
positionposition 40
(1.6) 40 valve
manual
(1.6) with
valve
standard
manual with
overrides standard
overrides
actucationactucation
must (0.6)
must standard
(0.6) standard
manual manual
overrides overrides Lever inLever
latchedin latched
positionposition (1.6) (1.6)manual manual
overrides Cable gland PG7:
overrides
4400 (DIN
be applied 43650)
bewithin
applied connection
within Lever in Lever
free position
in free position Lift latchLift
to latch6,0
to
be applied
be
thiswithin
thissolenoid;
to applied
diameter: Pg7within
diameter:
connection Lever inLever
free position
in free position Lift latchLift
release release
lever to(0.24) dia.
to latchlever
this diameter:
this diameter: release release
lever lever
approximately
to switch.approximately
approximately
approximately
20(0.75). 20(0.75).
20(0.75). 20(0.75). Push lever
Pushto lever to
Spacer prevents
Spacer prevents Push lever
operate Push to lever
operate
valve; to
valve;
Spacer
actuationprevents
Spacer
by LH prevents
For
actuationbuild
by (DG4V-3-*AL ) operate operate
valve; valve; 65 in 65 126.8 (4.99)
actuation actuation
by device.
solenoid by switch locations
and latch holds
latchlever
holds
in lever
65 in
(2.5) 65138,2 (5.44)
(2.5)
larger device.
larger latch holds
operatedlatch lever
holds
operated
position in lever
position
(2.5) (2.5)
larger device.
larger
are device.
reversed. For coilFor
removal:
coil removal: operated
248,2 operated
(9.8) position
with DCposition
solenoid
64 (2.51)64DC coilDC coil
(2.51) 237.7 (9.35) with DC solenoid
238,2 (9.4) with AC solenoid
Spacer Spacer 54 (2.12)54AC coilAC coil
(2.12)
Spacer Spacer 22 7.7 (8.69) with AC solenoid
Note: Notes: Warning
Note:
“H” feature is not field convertible from other models; Notes:
“H” feature 1. Opposite solenoid (on “C” and “N” double
Wiring: solenoid
Seesolenoid models)
Electromagnetic
specify with is not field convertible from other models;
order. 1. Opposite
should notsolenoid (on “C”
be energized andthe
•while “N” double
valve is latched in models)
selected
specify with order. should not Compatibility (EMC) warning
Dimensions in mm(in) position; ACbesolenoid
energized while
coils will the
burn
note
valve
out
on
is latched in selected
under
page 8.
position;
this improper ACusage.
solenoid coils will burn out under
this
2. improper
“Y” feature usage.
is field-convertible from “H” type manual override
DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60 2. “Y” feature is field-convertible from “H” typefrom manual override
(omitting spacer), but is not field-convertible other models.
DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60 (omittingSee page but
spacer), 16 for
is details of connectionsfrom other models.
not field-convertible
DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60
B-10
12 EATON
Eaton Solenoid
VickersOperated
SolenoidDirectional Valve DG4V-3-60
Operated Directional Valves E-VLVI-SS001-E1 August 2015to pre-wired
Product Catalog V-VLDI-MC011-E September 5-pin receptacle for:
2008
12 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008
“S3” normally open and
Single solenoid models with
Models with “F” type coils (lead wires) and conduit box.

Double solenoid models Single solenoid models


Installation Dimension s

DG4V-3(S)-*C-**-(V)M-F-**-60 DG4V-3(S)-*A(-**) l
s
DG4V-3(S)-*AL(-**)l
As Spolenoid
DG4V-3(S)-*N-**-(V)M-F-**-60 DG4V-3(S)-*B(-**)l shown DG4V-3(S)-*BL(-**)l and end cap
interchanged
DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**)
DG3V-3(S)-*Fl DG4V-3(S)-*FL(-**)l
Models with “F” type coils (lead wires) and conduit box.
A (double solenoid models) Solenoid
Double solenoid models s Single solenoid models s
B (single solenoid
DG4V-3(S)-*C-**-(V)M-F-**-60 models)
DG4V-3(S)-*A(-**) l DG4V-3(S)-*AL(-**) l
Thread connection
As Spolenoid B
DG4V-3(S)-*N-**-(V)M-F-**-60 *J & W conduit boxes “W”– NPT
DG4V-3(S)-*BL(-**) and end cap 50,00
DG4V-3(S)-*B(-**)l shown l
“J”– M20 × 1.5-8H interchanged (2.0)
DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**)
Ground DG4V-3(S)-*FL(-**)l
connection DG3V-3(S)-*Fl
4,0 (0.16 dia.)
self–tapping * Two lead
A (double solenoid models) 91,00 wires per
screw (3.57) solenoid with
B (single solenoid models) 68,75 M3 size
Thread connection
(2.71)
*J & W conduit boxes “W”– NPT terminals for 50,00
53,00 customer
“J”– M20 × 1.5-8H
(2.1) (2.0)
25,00 connections
(0.98)
Ground
connection 24,00
21,75 C coil (0.94)
(0.86) 4,0 (0.16 dia.) 47 3,0
length
self–tapping (1.85) (0.12) Two lead 48,00
91,00 wires per
screw 74,00 (3.57) (1.88)
D solenoid with
(2.91) 68,75 M3 size
(2.71) terminals for
53,00 customer
25,00 (2.1) connections
(0.98)
Port P
Port A 24,00
21,75 C coil Port B (0.94)
(0.86) 47 3,0
lengthPort T (1.85) (0.12) 48,00
74,00 (1.88)
D (2.91)
* 89 (3.5) for FPB – JW&conduit
W conduit boxes
boxes
104 (4.0) All plug-in conduit boxes
Dimensions in mm(in). Port P
Port A
Port B
Port T
Model type AC or DC A Dim. B Dim. C Dim. D Dim.
All DC = 220 (8.66) 156,5 (6.14) 61 (2.5) 73 (2.87)
DG4V-3 AC ~ 200 (7.87) 146,5 (5.75) 51 (2.1) 63 (2.48)
*DG4V-3S
89 (3.5) for FPBAC –~ J & W conduit boxes
200 (7.87) 146,5 (5.75) 45 (1.7) 63 (2.48)
104 (4.0) All plug-in conduit boxes
l Not applicable
Dimensions to type “8” spool.
in mm(in). s See page 24 for solenoid information.

Codes “FJ” and “FW”: 2 lead wires for each solenoid, approximately 150,00 (6.00) long. M3 (#6)
Codes
Model type terminalsB provided
AC or DC A Dim. Dim. for customer
C Dim. connection.
D Dim.
All Codes “FTJ”
DC and
= “FTW”:
Codes Valve supplied
220 (8.66) 156,5 (6.14)with
61lead
(2.5) wires connected into terminal strip suitable
73 (2.87)
DG4V-3 AC ~ for M3146,5
200 (7.87) (#6)(5.75)
terminals for customer
51 (2.1) 63 (2.48) connection.
DG4V-3S AC ~ 200 (7.87) 146,5 (5.75) 45 (1.7) 63 (2.48)

l Not applicable to type “8” spool. s See page 24 for solenoid information.

Codes “FJ” and “FW”: 2 lead wires forEaton Vickers Solenoid


each solenoid, Operated Directional
approximately 150,00 Valves
(6.00)Product
long. Catalog
M3 (#6) V-VLDI-MC011-E September 2008 13
terminals provided for customer connection.
Codes “FTJ” and “FTW”: Valve supplied with lead wires connected into terminal strip suitable
for M3 (#6) terminals for customer connection.

Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 13

EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-11
Installation Dimension
M12 Connector type

+24 VOLT (positive) PIN #4 -0 VOLT (negative) PIN #3


B
Made in U.S.A.

A
T
B
RATED FATIGUE PRESSURE
P,A & B 350bar (5000psi)
23.50 [.925]
P T

MODEL CODE
OPERATOR

47.00 [1.850]
(When used as
a pilot valve)

OPERATOR
Key (Ref.) PINS #1 & #2 are unused

9.58 [.377] DIA

61.90 [2.437]
48.91 [1.926]

"A" "B"
21.75 [.856] 3.97 [.156] 3.03 [.119] DIA
Interface protected by
shipping cover
5.38 [.212] DIA

219.43 [8.639]
Dual solenoid models
155.72 [6.130] +
Single solenoid models

72.72 [2.863] 74.00 [2.913] 1


4 -
3
2

Electrical Schematic

Interface complies to NFPA D-03


ISO 4401-03
Seals provided

B-12 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015
Electrical Plugs and Connectors

U/U1/U6 KU KUP4

B
Plugs
Plugs
ectors
ectors

Electrical Plugs
and Connectors
Electrical Plugs
onnector
and Connectors
KUP5 X4 X5

onnector
er range: Ø6–10 mm (0.24–0.40)
er range:
range:
Electrical
Ø,5–1,5
Plugs
Ø6–10 mmmm2 (0.24–0.40)
(0.0008–
range: and 0.0023
Connectors
in2)
Ø,5–1,5 mm2 (0.0008–
0.0023
Screw type in2)
DIN 43650 Connector
ction: Screw type
IEC144 class IP65, when
ction: Cableplugs
IEC144
diameterareclassfitted correctly
IP65,
range: whento Ø6–10 mm (0.24–0.40)
DIN the
43650
plugs valves
Connector
are with correctly
fitted interface to
Wire seals
section range: with plugs) Ø,5–1,5 mm2 (0.0008–
(supplied
the valves with interface 0.0023 in2)
Cablein place.
seals
diameter(suppliedrange: with plugs) Ø6–10 mm (0.24–0.40)
Terminals:
in place. Screw type
Wire section range: Ø,5–1,5 mm2 (0.0008– 51(2.01)
n be positioned Type of protection: IEC144
0.0023 class IP65, when
in2) 18 sq. 27
Recptacle
DIN 43650 Connector Voltage Part Numbers
plugs are fitted correctly to 51(2.01) (1.06)
ls on valve
n be positionedby (AC or DC) Screw Gray – Black – (0.71)
18 sq. 27
Terminals:
Recptacle Voltage type
Part
the valves Numbers
with interface (1.06)
glscontact holder
on valve by Cable diameter range: "A" sol. "B" sol. (0.71) 1,5
Type of protection: (AC or DC) seals Ø6–10
IEC144 Graymm – (0.24–0.40)
(supplied
class Black
withwhen
IP65, plugs)– (0.06)
gtecontact
positionholder U1 Coils – 710776
"A" sol. 710775
ctor housing. Wire section range: in place.
plugs
Ø,5–1,5 aremm2 correctlysol.
fitted(0.0008– "B" to Seal 1,5
(0.06)
te position without
U1 Coilslights – 710776 710775 Seal
the valves
0.0023 in2) with interface M3
ctor housing.
connec- U6 Coilslights 12-24
11 type without seals 977467
(supplied with 977466 plugs) thread 30,5 sq.
M3
5,5
(0.22)
51(2.01)
27
nd type
11 24V DC Terminals:
with
Connector
coils U6 Coils
connec- lights
can be 100-125
positioned
12-24 Screw
Recptacle type
977469
977467 977468
977466
Voltage Part Numbers (1.20) 5,5 18 sq.
in place. thread 30,5 sq. (1.06)
at 90°with 200-240 977471 977470 (0.22) (0.71)
is required.
nd 24V DC coils Type ofintervals
lights on valve
protection: by
100-125 IEC144 977469class IP65,(AC or977468
DC)
when Gray – (1.20)
Black –
is required.
with and without U11
re-assembling Rectified contact 12 DC
holder
200-240 plugs 02-141358
977471
are fitted 977470
correctly to "A" sol. "B" sol. 51(2.01) 1,5
s are availableinto coilsRectified
Connector
U11 with
appropriatecan be 24
position DC
positioned
12 DC U1
the 02-141359
02-141358
Coils
valves
Recptacle with –
interface
Voltage 710776
Part Numbers 710775 Seal 18 sq. (0.06)27
with and without lights 98-240 (1.06)
tely): inside connector
at 90°coils with onhousing.
intervals valve
24 DCby VDC without 02-141360
seals02-141359
lights
(supplied with
(AC orplugs)
DC) Gray – Black – (0.71)
s are available 200-240 VDC 02-141361 M3
Use lightsor U11
re-assembling
U12 type 98-240
contact connec-VDC U6
holder 02-141360 12-24
in place.
Coils "A" sol.
977467 "B" sol.
977466 thread 30,5 sq. 1,5 5,5
tely): U12 Rectified 02-141357 (0.06)
into appropriate
tors with 24V 200-240
12 and position DC coilsVDC withU1 Coils02-141361 100-125
lights – 977469
710776 27,5 710775 26,5
977468 Seal (1.20) (0.22)
inside coils
U12 without housing.
connector
Rectified 02-141357 200-240 977471 (1.08) 977470 (1.04) 51(2.01)
if rectification is required. without lights 27,5 26,5 22,5 27
lights
Connector can be positioned M3 18 sq.
Use U12coilsor
Connectors
without
U11
with type
and connec- U11
without
Recptacle
U6 Rectified
Coils Voltage
12 DC
12-24 02-141358
977467 (1.08) 977466 (1.04) (0.88)
Part Numbers
22,5 thread 30,5 sq.(0.71) (1.06)
5,5
at 90°lights
intervals on valve by (ACDCor DC) Gray – Black – (0.22)
tors with
indicator 12 andare
lights 24V DC coils coils
available
with
with lights 24
100-125 02-141359
977469 977468 (0.88) (1.20)
re-assembling contact holder lights 98-240
200-240 VDC "A" sol.
02-141360
977471 "B" sol.
977470 1,5
ession Devices if rectification
(order separately): is required. (0.06)
into appropriate position U1 Coils
U11 Rectified 200-240
– DC VDC
12 02-141361
710776
02-141358 710775 Seal
es)
ession Devices Connectors
inside connector and
with without
housing. without lights
U12
coilsRectified
with 24 DC 02-141357
02-141359 M3 26,5
es) indicator lights are available 27,5
ode Use U12Transzorb
or U11 type connec- coils U6 Coils
lights NOTE: These
without surge
12-24
98-240 VDCsuppres- 977467Times represent
02-141360 977466 cessation/ thread (1.08) 30,5 sq. (1.04) 5,5
(order separately): lights sion
with lights devices are
100-125 “Polarity 977469application of voltage
977468 to coil (1.20) 22,5(0.22)
lel with coil. tors with
ode 12and
Transzorb
Diode andZener24V DC coilsin par-
diode NOTE: 200-240
These surgeVDC suppres- Times represent
02-141361 cessation/
(0.88)
Dependent. ” are
Proper
200-240 977471versus
biasing02-141357 velocity
application 977470 (start/stop)
of voltage to coil
(S1)with
lel coil. if rectification
is opened, allel
Diode with
and iscoil.
required.
ZenerWhendiodeswitch
in par- sion devices
U12 Rectified
conditions must
“Polarity
be met of a cylinder using a single 27,5 26,5
U11 Rectified 12
” DC biasing02-141358versus velocity (start/stop) (1.08) (1.04)
ored
(S1) isinopened, (S1) iswith
the coilConnectors
Surgeallel
opened,
with
Suppression and
coil. the switch coils
energy
without
When
Devices
without
Dependent.
when
Proper
installing/connecting solenoid, spring offset valve 22,5
dored
dissipated by stored in the coil is trapped coils with
lights conditions 24 DC be met
must of a cylinder
02-141359 using a single
indicator
in the coil(For DC lights
(S1)Valves)
is opened, are available
the energy a coil in a system. (time in milliseconds). (0.88)
lights 98-240 VDC
when installing/connecting 02-141360
solenoid, spring offset valve
d. dissipated by(orderand stored dissipated
separately):
in the coil byisthe diode
trapped 200-240 VDC 02-141361
(D1) and Zener diode a coil in a system. (time in milliseconds). Times represent cessation/
.with DC voltage Standardand diode
dissipated by the(Zdiode
1) andTranszorb NOTE: These surge suppres-
Surgethe Suppression
coil resistance. Devices Valve Shift and Dropout sion
U12 Rectified 02-141357
devices are “Polarity application 26,5 to coil
of voltage
Diode (Din1)parallel
and Zener diode (Z ) and 27,5
with
endent DC voltage (For DC Valves) with coil. 1 Diode and Zener
Times
coils without
Valve Shift withdiode
and
in par-
andDropout
without Dependent. ” Proper biasing versus
(1.08) (1.04)
velocity (start/stop)
the
When• switch coil resistance.
(S1) makes allel
endent Standard
The Zener
diode
is opened,exact limi- lightswith
Surge
Transzorb
coil. When switch
Times Suppression
with and without conditions must be met of a cylinder
Times represent
22,5
usingcessation/
a single
op out time the energy stored in the coil (S 1) is opened, the energy
NOTE: These surge suppres- (0.88)
• tation
The Zener of inductive
makes spikes.
exact limi- Surge Suppression solenoid,
applicationspring offsettovalve
of voltage coil
op out time is trapped
Diode • in andof
parallel
tation
Works dissipated
only with
inductive
with coil.
DCbyvoltage
spikes. stored
Diode and in the coil diode
Zener is trapped Dropoutwhen
in par-
Shift installing/connecting
sion devices are “Polarity
a coil in
Dependent. a system.
” Proper biasing (time
versus invelocity
milliseconds).
(start/stop)
the
When
Surgediode
switch(D1).(S1) is opened,
Suppression Devices and
allel dissipated
with
CETOP coil. by theswitch
3 When diodeDropout
Shift
• Works
Polarity only with
dependent DC voltage (D and conditions must be met of a cylinder using a single
•the
(For energy
DC Valves)
Works only stored
with DC in the coil
voltage (S11) is DoZener
opened,
CETOP 3 diode
Diode (Z1) and
the energy
23 60 Operated
Valve Shift and Dropout solenoid, spring
2015 offset valve
• Polarity
is trapped dependentby
and dissipated the
storedcoilinresistance. EATON Solenoid when installing/connecting
Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August B-13
Standard
•thePolarity diode
dependent Transzorb Dothe
Diode coil is trapped
Alone
Diode 23 131
60 NOTE:
Times
a coil inThese
with
a surge
and
system. suppres-
without Timesinrepresent
(time cessation/
milliseconds).
diode (D1). •and
Thedissipated
Zener makes by the diode
exact limi-
Electrical Plugs
and Connectors
Electrical
Electrical Plugs
Plugs and Connectors
and Connectors

Terminal strip and lights


For valves with type “F” coils.

Terminal
Terminal stripstrip
and lights Conduit box cover and
B (part number nameplate complete with
For valves
890345)with
clipstype
to “F” coils. sealing gasket and 4 screws
cover and can
be field-fitted
Terminal strip Conduit box cover and
(part number nameplate Light assembly is held in place
890345) clips to 4 terminal screws M3 x 0,5-6H complete with by end pair of M3 screws; can
oils. (part number 02-113355) sealing gasket and 4 screws
M3 xand
cover 0,5-6H
can screws be fitted to terminal strip.
(part number 186006)
be field-fitted Connections to solenoid A
2 each end
Conduit box cover and (or B, according to model type) Light assembly is held in place
4 terminal
nameplate complete with screws M3 x 0,5-6H by end pair of M3 screws; can
M3 x 0,5-6H screws (part4number
sealing gasket and screws 02-113355) be fitted to terminal strip.
(part number 186006) Connections to solenoid A
28,50
2 each end 30,00
(or B, according to model type)
(1.12) (1.18) Light assembly is held in place
4 terminal screws M3 x 0,5-6H by end pair of M3 screws; can
(part number 02-113355) be fitted to terminal strip.
28,50Connections to solenoid A 30,00Anti-rotation tab ensures
Connections to according to model type)
(1.12)(or B, (1.18)correct orientation of cover
solenoid B Rubber gasket to junction box
(or A, according
to model type) 2 lenses in cover
Anti-rotation tab ensures
Connections to 30,00 correct orientation of cover
1. For DC coils solenoid
the B+ve (1.18) ing leads toRubber
doublegasket
solenoid 2.box
to junction For correct light indica- terminals are common with
lead(s) (or mustA, according
be connected valves (i.e.2common
lenses in neutral)
cover tion of energized solenoid each outer pair of solenoid
to model type)
to the terminal(s) markedAnti-rotation+. the inner pair of terminals
tab ensures ensure that solenoid leads terminals according to the
When using 3-wire incom-correct orientation must be interconnected.
of cover are correctly connected: light side with + mark.
1. For DC coils Rubber thegasket
+ve ing leads to double solenoid 2. For correct light indica- terminals are common with
to junction box
lead(s) must be connected valves (i.e. common neutral) tion of energized solenoid each outer pair of solenoid
Insta-Plug2 lenses in cover
to the terminal(s) marked +. the inner pair of terminals ensure that solenoid leads terminals according to the
When using 3-wire incom-
DG4V-3(S)---FPA---60 must be interconnected.
plug is inside a wire housing are correctly
longer ground connected: light
post provides side with solenoid
Optional + mark. indicator
ing leads to double solenoid 2. For correct light indica- terminals are common with
DG4V-3(S)---FPBW---60 with external terminals for first make/last break ground lights are pre-wired to the
d valves (i.e. common neutral)
Insta-Plug tion of energized solenoid each outer pair of solenoid
Eaton 2-part machine wire connections. connection. female plug. Solenoids “A”
+. the inner pair“Insta-Plug”
of terminals ensure that solenoid leads terminals according to the
The and/or “B” are identified on
- eliminates breaking electrical
must be interconnected.
DG4V-3(S)---FPA---60 Captive
plug thumb
are correctly
is inside screws,
connected:
a wire when
housing side PBW
light longer with configuration
+
groundmark. com-
post provides Optional solenoid indicator
inputs for valve disconnect. loosened, permit the wire binesmake/last
both male and ground
female the wiring housing.
DG4V-3(S)---FPBW---60 with external terminals for first break lights are pre-wired to the
A male half is pre-wired to housing to
machine be connections.
wire pulled clear of plugs in the wiring housing for female plug. Solenoids “A”
connection.
Eaton 2-part “Insta-Plug”
the valve body. The mating the valve for disconnect. A a self-contained plug-in unit. and/or “B” are identified on
eliminates breaking electrical Captive thumb screws, when The PBW configuration com-
plug is inside a wire housing longer ground post provides Optional solenoid indicator the wiring housing.
inputs for valve disconnect. loosened, permit the wire bines both male and female
with external terminals for first make/last break ground lights are pre-wired to the
A
PA male half is pre-wired to
configuration housing to be pulled PBWclear of
configuration plugs in the wiring housing for
machine wire connections. connection. female plug. Solenoids “A”
the valve body. The mating the valve for disconnect. A a self-contained plug-in unit.
cal 16,25
Captive thumb screws, when The PBW configuration Clearancecom- and/or “B” are identified
to remove Customeronconnection solenoid at port A
(0.64) permit the female receptaclethe wiring housing. end of body to female receptacle plate
t. loosened, wire
20,25 (0.79) M4-6H
bines boththd.male and female
PA configuration PBW configuration Customer connection
o housing to be pulled clear of plugs in the wiring housing
48,0 for solenoid at port B end of
the valve a self-contained plug-in (1.89)
unit. body to female at
receptacle
g 16,25 for disconnect. A Clearance to remove Customer connection solenoid port A
plate receptacle plate
(0.64) female receptacle end of body to female
20,25 (0.79) M4-6H thd. 89,0
23,1 (0.91) (3.50) Customer
Groundconnection
connection
PBW configuration 24,0 48,0 solenoid at portbox
in terminal B end of
(0.95) (1.89) body to
(ref.)female receptacle
15,5 (0.61)to remove
Clearance Customer connection solenoid at port A plate
32,50 end of body to female receptacle plate 89,0
.79) (1.28) thd.
M4-6H female receptacle
connection (3.50)
23,1 (0.91)
Customer Ground connection
48,0 24,0 solenoid at port B end of in terminal box
(1.89) (0.95) body to female receptacle
98,5 (ref.)
32,50 15,5 (0.61) plate(3.88)
71,1
(1.28) 89,0 WARNING TAG
(2.80) 69,0 “Electrical power
23,1 (0.91) (3.50) (2.72)Ground connection must be
24,0 47,5 ref. in terminal box
(0.95) (1.87) 98,5
(ref.) disconnected
) ref. (3.88) before removing or
71,1 WARNING
replacing this TAG
(2.80) 69,0 “Electrical
(2.72) receptacle” .power
Port A
47,5 ref. Port A Port B must be
disconnected
Port B(1.87) 98,5
ref. (3.88) The conduit box dimensions used for the PA/PBW type connector are different
before removing or from
those on the other “F” type coilTAG
WARNING models. replacing this
69,0 “Electrical power receptacle” .
Dimensions in mm(in). (2.72) must be Port A Port B
47,5 Port A Port B ref.
(1.87) Eaton Vickers SolenoidThe conduit box
Operated disconnected
dimensions
Directional used
Valves for Catalog
Product the PA/PBW type connector
V-VLDI-MC011-E are2008
September different from 15
ref. those on the other “F”before
typeremoving
coilthis or
models.
replacing
Dimensions in mm(in). receptacle” .
Port A Port B
rt B Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 15
B-14 EATONThe conduit
Solenoid box dimensions
Operated used DG4V-3-60
Directional Valve for the PA/PBW type connector
E-VLVI-SS001-E1 August are
2015different from
those on the other “F” type coil models.
and Connectors

Electrical
Electrical Plugs
Plugs and Connectors
and Connectors

NFPA Connector T3.5.29-1980 3 pin connector 5 pin connector


Use with single solenoid valve
Use with single solenoid valve
DG4V-3(S)–FPA3W(L)-**-60
Terminal strip and lights long. The three pole plug has Key model code designations: Key model code designations:
DG4V-3(S)–FPA5W(L)-**-60
For valves with type “F” coils.
two leads 101,6 (4.0) long
DG4V-3(S)-*A(L)(-**)-(V)M- DG4V-3(S)-*A(L)(-**)-(V)M-
B
and one 177,8 (7.0). All wires
DG4V-3–S3-FPA5W(L)-**-60 have underwriters recognized FPA3W(L) FPA5W(L)
Terminal strip non-solder insulated eyelet DG4V-3(S)-*B(L)(-**)-(V)M-
Conduit box cover and DG4V-3(S)-*B(L)(-**)-(V)M-
DG4V-3–S4-FPA5W(L)-**-60
(part number
terminals. The green nameplate
wire is complete
FPA3W(L) with FPA5W(L)
The 890345) clips to
receptacle is a standard sealing gasket and 4 screws
used for the ground (earth)
three cover
or fiveand canconnector
pole 1 – green lead
1 – green
(ground)
lead (ground) 1 – lead to1solenoid
– lead to 5solenoid
be field-fitted connection (No. 8 screw fur- – lead to 5 – lead to
with shortened leads and 1 – green lead
Light assembly is held (ground)
solenoid solenoid
in place
nished). Valves are supplied
4 terminal screws M3 x 0,5-6H 3 – lead 3 – lead
terminals added. The five to solenoidto solenoidby end pair of M3 screws; can 43––lead 4 – lead
pre-wired.
(part number 02-113355) 5 5lead
pole plugM3has fourscrews
x 0,5-6H leads 101,6 1 1 be fitted to terminal strip. capped capped
Connections to solenoid 2 A 2 1 1 to solenoid
(partand
(4.0) long number
one186006)
177,8 (7.0) 1 4 4
2 each end (or B, according to model3type) 3 22 3 2 3
25,4 (1.00) 25,4 (1.00) 3
hex (reference
hex (reference 25,4 (1.00)
Connection details and model type/model code references all types) all types) hex (reference
28,50 30,00 3 – green lead
3 – green
(ground)
all lead (ground)
types)
(1.12)
0.875-16UN-2A thd. (1.18)2 – lead to 2solenoid
– lead to solenoid 2 – lead capped
2 – lead capped
Warning tag:
2 – lead to solenoid
“Electrical power must be
16,00 disconnected before removingAnti-rotation tab ensures
Connections 5 pin connector 5 pin connector
(0.62) to or replacing electrical plug.” correct orientation
solenoid B Rubber gasket to junctionUse withofdouble
cover solenoid valve Use with single solenoid
box
(or A, according
2 lenses in cover Key model code designations: valve with S3 spool position
to model type) monitor switch
DG4V-3-*C/N(L)(-**)-(V)M-S4-
1. For DC coils the +ve ing leads to double solenoid FPA5W(L)
2. For correct light indica- Key model
terminals arecode common designa- with
lead(s) must be connected valves (i.e. common neutral) tion of energized solenoid tions:
each outer pair of solenoid
to the terminal(s) marked +. the inner pair of terminals ensure that solenoid leads DG4V-3-*A(L)(-**)-(V)M-S3-
terminals according to the
When68,75 using 3-wire incom- must be interconnected. are correctly connected: light FPA5W(L)
side with + mark.
1 – lead to 1solenoid 5 – lead to 5 – lead to
– lead to solenoid 1 – lead to 1solenoid
– lead to solenoid
5 – lead to 5 – lead to
een lead (ground)(2.71) 11 –– lead to solenoid
green lead (ground) 5 – lead to 11––lead solenoid
leadtotosolenoid solenoid
solenoidB 5 – lead to 1 – lead to 5solenoid
1 – lead to solenoid – lead toBsolenoid
solenoid
Insta-Plug solenoid 5 –– lead to
4 – lead to4solenoid solenoid 5 – lead to
3 – lead 3 – lead 5 4 – lead to4 – lead to
to solenoid
DG4V-3(S)---FPA---60 plug is inside 4 to
– lead
asolenoid
wire housing longer
1
5
ground
1
5
monitor
post 4solenoid
– lead B Optional solenoid
monitor
provides 1 1 –5lead to monitor
4monitor
indicator solenoid
1 5 capped 4 5 4
switch,
5 n.o.switch, – lead n.o.
4capped to 5 4 54 n.c.switch,
monitor
switch,
2 DG4V-3(S)---FPBW---60 12 1 external
with terminals for first make/last1 break ground lights are 1
pre-wired to
1 the 4 – leadn.c
to
4 2 3 1 2 3 44 solenoid A 2 34 2switch,
3 4 n.o.solenoid A
3 Eaton 2-part “Insta-Plug” machine
2 33 wire connections. connection.22 33 female plug.2 Solenoids 3 2 “A”3
25,4 (1.00) 25,4 (1.00) and/or “B” are identified on
eliminates
hex (reference breaking electrical Captive thumb screws,
hex (reference when The PBW
3 – green lead configuration
3 – green
(ground)
lead (ground) com- 3 – green lead
3 – green
(ground)
lead (ground)
all types) the wiring housing.
inputs for valve disconnect. loosened, permit all types)the wire 2 – leadbines to 2 – bothto
monitor
lead male
switch, andswitch,
monitor female 2 – 3
lead – togreen
2monitor
– lead
lead to(ground)
switch,
monitor switch,
3 –housing
green lead 3 – green lead (ground)
ASurge
male halfSuppression
is pre-wiredDevices
to Surge to (ground)
Suppression
be pulled clear Devices
of
common Transzorb
plugscommon 3 – green
in the (D7)lead
wiring (ground)
housing for NOTE:
2common
– leadThese surge 3suppression
tocommon
monitor
– green lead (ground)
switch,
ad to solenoid 22 ––lead
lead capped
to solenoid 22 –– lead
lead to solenoid A
capped common 2 – lead to solenoid A
the
(Forvalve body. The mating
DC Valves) the
(Forvalve
DC for disconnect. A
Valves) a Diode
self-contained
and Zener plug-in
diode unit.
in par- devices are “Polarity Dependent.”
Standard diode (D1), (D2) Standard diode (D2) Proper biasing conditions must be
Diode in parallel with coil, Diode in parallel with coil, 5allel
pin with coil. When switch
connector Female
met when 3& 5 pin connectorsa
installing/connecting
PA configuration PBW configuration (S1)with
Use is opened, the energy
single solenoid are available from a Daniel
positive bias. When switch negative bias. When switch stored in the coilCustomer
isposition
trapped coil in a system. Times represent
valve with S4 spool Woodhead
connection solenoid at Co.,
portBrad
A Harrison
(S1)16,25
is opened, the energy (S1) is opened, the Clearance
energy to remove
and
monitor dissipated
switch end
by the of body
diode to female cessation/application
Div. receptacle
Distributor plate of voltage to
(847-272-7990)
(0.64) M4-6H in thd. female receptacle
stored in the coil is20,25 (0.79)
trapped stored the coil is trapped (D1)model and Zener (Z1) and 40903 – Female connector of
coil
Customer versus velocity
connection (start/stop)
and dissipated by the diode and dissipated by the 48,0diode Key code diode
designa- solenoid at port
a cylinder B end
using of solenoid,
a single
(1.89) the
tions: coil resistance. body to female with receptacle
12' lead for PA3
(D1), (D2). (D2). plate spring offset valve (time in mil-
• The Zener makes89,0
DG4V-3-*A(L)(-**)-(V)M-S4- exact conn.
liseconds).
23,1
FPA5W(L) (0.91)
limitation (3.50)
of inductive Ground–connection
41308 Female connector
• Works only with DC voltage • Works 24,0 only with DC voltage spikes. inValve
terminalShiftbox and Dropout
ad to solenoid 5 – lead to 11––lead
15,5 (0.61) leadto solenoid (0.95)
tosolenoid 55 ––lead
lead toto 1 – lead to solenoid 5 – lead to Times with andlead
(ref.) with 12' withoutfor PA5
• solenoid
32,50 dependent
Polarity solenoid
• Polarity dependent
solenoid solenoid conn.
• Works only with DC voltage Surge Suppression
–(1.28)
•4monitor
lead to drop out time
Increase • Increase 44drop
–– lead
leadout
to time
to 4 – lead to These are Brad Harrison #’s.
5 55 monitor
monitor • Polarity dependent 5
1 4 11 4 1 monitor Shift Dropout
switch, n.o. 4 switch, n.c.
switch, n.o. 98,5 4 switch, n.c.
2 3 Coil 22 33 Coil (3.88) 2 3
Coil CETOP 3
71,1 WARNING TAG
(2.80) 69,0 “Electrical
Do Diode power 23 60
(2.72) must beAlone
3 – green lead (ground) 47,5
3 – green lead (ground) ref.
3 – green lead (ground) Diode 23 131
disconnected
ead to monitor switch, 22 –– (1.87)
lead
lead
ref. to
to monitor
monitor switch,
switch, Z2 – lead to monitor switch, before removing
Diode/Zener or
23 78
mon common
common 1
common replacing this
S1 S1 S1 receptacle” .
D1 (No 2) D2 (No 2) Port A (No 2) Port B
16 Port A Port BSolenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008
Eaton Vickers
The conduit box dimensionsDused for the PA/PBW type connector are different from
(No 1) those(No
on1)the other “F” type coil
1
models. (No 1)
Dimensions in mm(in).
Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 15
EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-15
B B

Eaton Eaton Eaton


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14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges 4 Floor, No. 3 Lane 280 Linhong Rd.
th

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www.eaton.com/hydraulics Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400

© 2015 Eaton
All Rights Reserved
Printed in USA
Document No. E-VLVI-SS001-E1
September 2015

B-16 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015