COMPACT POWER TWIN RELAY

1 POLE x 2—25 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR512, 522 SERIES
■ FEATURES
● Two independent relays mounted in a single package
● Miniature size
(54% of the volume of the FBR160 relays)
● High current contact capacity
(carrying current: 35 A/10 minutes, 25 A/1 hour)
● High resistance to vibration and shock
● Improved heat resistance and extended operating range
● Two contact gap options
(FBR510: 0.3 mm, FBR520: 0.6 mm)
● Two types of contact materials

■ ORDERING INFORMATION
FBR512 N D12 – W **
[Example]
(a) (b) (c) (d) (e)
(a) Series Name FBR512: Standard type (contact gap 0.3 mm)
FBR522: Wider contact gap type (contact gap 0.6 mm)
(b) Enclosure N : Plastic sealed type
(c) Nominal Voltage D06 : 6 VDC
D09 : 9 VDC
D10 : 10 VDC
D12 : 12 VDC
(d) Contact Material W : Silver-tin oxide indium
W1 : Silver-tin oxide indium (high power type)

(e) Custom Designation To be assigned custom specification

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 FBR512, 522 SERIES

■ SPECIFICATIONS
Item Specifications
W contact W1 contact
Contact Arrangement 1 form C × 2 (SPDT × 2)
Material Silver-tin oxide indium Silver-tin oxide indium
(high power type)
Voltage Drop (Resistance) Maximum 100 mV (at 2 A 12 VDC)
Rating 14 VDC 20 A 14 VDC 25 A
(locked motor load) (locked motor load)
Maximum Carrying Current 35 A/10 minutes, 25 A/1 hour
(25°C, 100% rated coil voltage)
Max. Inrush Current (Reference) 60 A
Max. Switching Current (Reference) 35 A 16 VDC
Min. Switching Load*1 (Reference) 1 A 6 VDC
Coil Operating Temperature –40°C to + 85°C (no frost)
Storage Temperature –40°C to +100°C (no frost)
Time Value Operate (at nominal voltage) Maximum 10 ms
Release (at nominal voltage) Maximum 5 ms
Life Mechanical 1 ×107 operations minimum
Electrical 2 ×105 operations minimum 2 ×105 operations minimum

( 14 VDC 20 A
locked motor load ) (14 VDC 25 A
locked motor load )
Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm)
Shock Misoperation 100 m/s2
Resistance
Endurance 1,000 m/s2
Weight Approximately 13 g

*1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.

■ COIL DATA CHART

1. FBR512 SERIES
MODEL Coil
Nominal Must operate Thermal
resistance
voltage voltage resistance
W contact W1 contact (±10%) (at 20°C)

3.6 VDC (at 20°C)

FBR512ND06-W FBR512ND06-W1 6 VDC 60 Ω
4.5 VDC (at 85°C)

5.4 VDC (at 20°C)

FBR512ND09-W FBR512ND09-W1 9 VDC 135 Ω
6.8 VDC (at 85°C)
73°C/W
6.3 VDC (at 20°C)
FBR512ND10-W FBR512ND10-W1 10 VDC 180 Ω
7.9 VDC (at 85°C)

7.3 VDC (at 20°C)

FBR512ND12-W FBR512ND12-W1 12 VDC 240 Ω
9.2 VDC (at 85°C)

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 FBR512, 522 SERIES

2. FBR522 SERIES

MODEL Coil
Nominal Must operate Thermal
resistance
voltage voltage resistance
W contact W1 contact (±10%) (at 20°C)

3.6 VDC (at 20°C)

FBR522ND06-W FBR522ND06-W1 6 VDC 45 Ω
4.5 VDC (at 85°C)

5.4 VDC (at 20°C)

FBR522ND09-W FBR522ND09-W1 9 VDC 100 Ω
6.8 VDC (at 85°C)
65°C/W
6.3 VDC (at 20°C)
FBR522ND10-W FBR522ND10-W1 10 VDC 135 Ω
7.9 VDC (at 85°C)

7.3 VDC (at 20°C)

FBR522ND12-W FBR522ND12-W1 12 VDC 180 Ω
9.2 VDC (at 85°C)

■ SUITABLE APPLICATIONS
Recommended
model (example)
Normal load current
Application Description
(12 VDC system)
For 16 V or less For instantaneous
motor load voltage 20 V or more load voltage

20 to 25 A forward and reverse ■ -W

FBR512N■ ■ -W
FBR522N■
Power Windows
(switching at motor locking) motor control ■ -W1
FBR512N■ ■ -W1
FBR522N■

18 to 25 A forward and reverse ■ -W

FBR512N■ ■ -W
FBR522N■
Automatic Door Lock
(switching at motor locking) motor control ■ -W1
FBR512N■ ■ -W1
FBR522N■

8 to 12 A (INRUSH) forward and reverse

■ -W
FBR512N■
Automatic Antenna break 2 A maximum
motor control ■ -W1
FBR512N■
(motor-free)

15 to 30 A
Intermittent Wipers ■ -W
FBR512N■ ■ -W
FBR522N■
break 2 to 8 A forward only
(Front and Rear) ■ -W1
FBR512N■ ■ -W1
FBR522N■
(motor-free)

20 A forward and reverse ■ -W

FBR512N■ ■ -W
FBR522N■
Tilt-Lock Wheel
(switching at motor locking) motor control ■ -W1
FBR512N■ ■ -W1
FBR522N■

20 to 30 A forward and reverse ■ -W

FBR512N■ ■ -W
FBR522N■
Power Seat
(switching at motor locking) motor control ■ -W1
FBR512N■ ■ -W1
FBR522N■

20 to 30 A forward and reverse ■ -W

FBR512N■ ■ -W
FBR522N■
Sunroof
(switching at motor locking) motor control ■ -W1
FBR512N■ ■ -W1
FBR522N■

• For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact
gap is recommended.

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 FBR512, 522 SERIES

■ CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY 2. LIFE
50
40 14 VDC Motor locked load
Contact switching current (A)

35
30

Number of operations (x104)

30
Resistive load 20
25 Standard High power type
Locked motor FBR512
load type (—W1)
20 FBR522 10
FBR512 (—W)
15 FBR522
12 5

10

10 15 20 25 30 35 40 50 10 15 20 25 30 35 40 50
Voltage between contacts (VDC) Locked motor current (A)

3. LIFE TEST (EXAMPLE)

• Test item • Shift of pick-up and drop-out voltage

14 V DC-20 A 100
Motor lock
200,000 operations minimum
(FBR512 -W type) 80

• Test circuit
RL-1
60
PICK-UP
N.O.
40
N.C. M
DROP-OUT
N.O. 20
N.C.
RL-2
0
Initial 1 10 100

• Shift of contact resistance

(measured at 6 V-1 A)
• Current wave form 1000
20 sec
(RL-1)
Break
20 A Make
0A 100
(RL-2)
20 A

0A 10
0.3 sec
0.3 sec
10 sec

Initial 1 10 100
No. of operations (x104)

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 FBR512, 522 SERIES

• Test item • Shift of pick-up and drop-out voltage

14 V DC-25 A 100
Motor lock
200,000 operations minimum

% of rated coil voltage

80
(FBR512 -W1 type)
• Test circuit 60
RL-1 PICK-UP

N.O.
40
N.C. M DROP-OUT
N.O. 20
N.C.
RL-2 0
1 10 100
No. of operations (x104)

• Shift of contact resistance (measured at 6 V-1 A)

• Current wave form
1000
20 sec
Contact resistance

(RL-1)
25 A Break
Make
0A 100
(RL-2)
25 A

0A 10
0.3 sec
0.3 sec
10 sec

1 10 100
No. of operations (x104)

4. COIL TEMPERATURE RISE 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)

[ FBR512ND09-W ] [ FBR512ND12-W ]
(˚C) 120
NOTE : Intermittent coil NOTE : Intermittent coil
0.8 W operation is required in this
0.6 W operation is required in this
100 region at 20 A or more region at 20 A or more
(3) carrying current : 20 A (V) carrying current. carrying current.
(V)
Coil temperature rise

applied coil power

15 15
80
Applied voltage to the coil

Applied voltage to the coil

(2) carrying current : 10 A

applied coil power
0.8 W
60 0.6 W CONTINUOUSLY
10 CONTINUOUSLY 10 APPLICABLE COIL
0.8 W APPLICABLE COIL VOLTAGE RANGE
40 0.6 W VOLTAGE RANGE
(1) carrying current : 0 A
applied coil power
20 at 20˚C 5 5

0
0 10 20 30 –30 0 50 100 –30 0 50 100
Applied time (minutes) Operating temperature (˚C) Operating temperature (˚C)

5
 





 6. VIBRATION RESISTANCE CHARACTERISTICS

(m/s2)
100
Acceleration

50

10
44 m/s

7. SHOCK RESISTANCE CHARACTERISTICS

(m/s2) 1,000
Shock level

800

600

400

200

0
Automotive
electronic standard

10

X1 X2
5

50

Y1
1
Dual amplitude (mm)

Shock direction
0.5

100
Frequency (Hz)

Y2 Z1
0.1

Z2
500

: N.C. contact
FBR512, 522 SERIES

0.01

N.O. contact
coil not energized
on X-direction

1000

(coil de-energized)
: N.C. contact
(coil energized)
2000
Z
Frequency : 10~2000 Hz
Acceleration : 100 m/s2 maximum
Vibration direction : see diagram
Detection Level : chatter > 100 s

Range where chattering occurs

Z2

Z1
FBR512

FBR512
Y

Shock application time : 11 ms, half-sine wave

Test material : coil, energized and de-energized
Shock direction: see diagram
Detection Level : chatter > 100 s

Y2
Y1

X2
X1
X

■ REFERENCE DATA
Distribution of operate and release voltage Distribution of operate and release time Distribution of contact resistance
80 100 100
FBR522 Operate FBR522 FBR522
n = 100 Release n = 100 n = 100
80 Operate 80
60 Release
Distribution (%)

Distribution (%)
Distribution (%)

60 60
40
40 40

20
20 20

0 0 0
0 10 20 30 40 50 60 70 80 0 1 2 3 4 5 6 7 8 0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%) Time (ms) Contact resistance (mΩ)

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 FBR512, 522 SERIES

■ DIMENSIONS

● Dimensions ● PC board mounting hole layout

(BOTTOM VIEW)
24.0+0.3 ø1.4
+0.1
–0.05 5±0.1 5.15±0.1 5.15±0.1 5±0.1

2.5±0.1
9 5
16.2+0.3

8 4 3
522ND12-W
F

7.6±0.1
9327
Terminal No.5, 9 0.3 t x 1.0 W 7 2
(N.C. Contact) 6 1
Terminal No.3, 8 0.3 t x 1.0 W (Coil) +0.1
Terminal No.4 0.6 t x 1.0 W 6-ø1.3 –0.05
5±0.1 5±0.1

3±0.1
+0.4

(common coil)
14.1

Terminal No.2, 7 0.4 t x 1.0 W

(N.C. contact)
Terminal No.1, 6 0.4 t x 1.0 W
● Schematic
3.5

(N.O. contact)
5 5.15 5 2.5 7.6 (1.65) (BOTTOM VIEW)
5.15 3 Unit: mm
5 (1.85)

*N.C. TERMINAL COM COM

9 5
4 3
8

N.C. N.C.
7 2
6 1
N.O. N.O.

● Tube carrier

19.0 Max. 601 Maximum

20.3 Max.

20 pieces/tube

Unit: mm

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of their respective owners. Rev. 03/2002