10 X 50 FEET SPIRULINA RACEWAY POND MODAL

Raceway pond

50 feet
10 20 30 40 50
1 2 3 4 5 6
10 feet

14 15 16 17 18 19 7

13 12 11 10 9 8

Concrete pillar (1 to 19)

1. TARPAULIN SHEET

17 X 55 feet sheet
17 X 55 = 935 Square feet
935 X 22 = 20570 /-

2.PILLAR

3 feet length, 10 cm
1 concrete pillar cost= 100/-
19 concrete pillar cost= 1900/-

3. METAL FRAME TO CONSTRUCT POND

50 + 50 + 40 + 15 + 15 = 170 feet
2 feet= 60/-
170 X 60/2 = 5100/-
4. HOLLOW BLOCK
Ground floor outer covering with Hollow block bricks
50 +50 + 30 = 130 pieces
130 X 14 = 1820/-

5. SAND
1/2 load sand = 9,000 /-

6. CEMENT
10 cement packet need.
10 X 350 = 3500/-

7. PADDLE WHEEL

Stainless steel rod 6 feet, 1 inch thickness

Paddle material: wood, synthetic wood sheet, plastic
Cost may vary from material to material will use.
#6000 – 10,000/-
8. GYAR BOX

For reducing speed , 1 gyar box = 2000/-

9. MOTOR

½ hp motor with switch box = 3000/-

10. MANUAL POWER

To complete this work 5 workers, 5 days

5 X 5 X 300= 7500 /-

No Particulars Amount
1. Tarpaulin Sheet 20570 /-
2. Piller 1900/-
3. Metal frame 5100/-
4. Hollow block 1820/-
5. Sand 9000 /-
6. cement 3500/-
7. paddle wheel #6000 – 10,000/-
8. Gyar box 2000/-
9. Motor 3000/-
10. Manual power 7500 /-
Total 60,390 -64,390/-

Rough Calculation Finally: 65,000/-

40 spirulina ponds per acre with other facilities

1 2 3 4 5 6 7 8 9 10
Harvesting Harvesting Harvesting Harvesting Harvesting

11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30
Harvesting Harvesting Harvesting Harvesting Harvesting

31 32 33 34 35 36 37 38 39 40

Washing & Store Waste Water tank

dryer room Lab Admin water
room
& power
treatment supply

Wash
room
AREA CALCULATION
pond
Pond area 10 x50 = 500 square feet

Surrounding area (50 +50) x 3 = 300 square feet

total = 800 square feet

1 Acre = 43560 square feet (100 cent)

1 pond area = 800 square feet

10 ponds area = 8,000 square feet

20 ponds area = 16,000 square feet

30 ponds area = 24,000 square feet

40 ponds area = 32,000 square feet (73.5 cent)

Remaining area: (After 40 ponds)

43560 -32000 = 11560 square feet (26.5 c ent)

1. Washing & Dryer : 2000 square feet

2. Store Room : 2000 square feet
3. Lab : 1000 square feet
4. Admin.Hall : 2000 square feet
5. Water tank & wash room : 560 square feet
6. Waste water treatment : 4000 square feet
CAPITAL INVESTMENT
1. Land value (1 Acre) : 3,50,000 - 4,00,000 /-

2. Pond
1 10 x50 ft2 pond : 65,000 /-
10 10 x50 ft2 ponds : 6, 50,000 /-
20 10 x50 ft2 ponds : 13, 00,000 /-
30 10 x50 ft2 ponds : 19, 50,000 /-
40 10 x50 ft2 ponds : 26, 00,000 /-

3. Dewatering & dryer

Dewatering machine : 3, 50,000
Solar dryer or spray dryer : ---------
Room Cost : ---------

4. Store room (Room Cost) : ---------

5. Lab - List of instruments required

1. Laminar inflow : -------
2. Spectrophotometer : -------
3. Microscope : -------
4. Glassware’s : -------
5. Chemical reagents : -------
6. Infra-structure (Building) : -------

7. Water source
Bore well and water tank : ------

8. Power supply (Electricity) : ------

9. Wash Room : -------
WORKING CAPITAL
1 POND

10 x 50 ft2 pond production = 10 kg wet biomass/ day

20 working days(month) = 20 x 10 kg wet biomass

= 200 kg wet biomass/ month

Dry spirulina = 200 x0.08

= 16 kg dry spirulina/ month

10 PONDS

For 10 ponds (10 x 50 ft2) = 10 x10

= 100 kg wet biomass/ day

20 working days(month) = 20 x 100 kg wet biomass

= 2000 kg wet biomass/ month

= 160 kg dry spirulina/ month

20 PONDS = 320 kg dry spirulina/ month

30 PONDS =480 kg dry spirulina/ month

40 PONDS =640 kg dry spirulina/ month

Maintenance expensive per month
1 POND

10 x 50 ft2 pond production = 10 kg wet biomass/ day

20 working days(month) = 20 x 10 kg wet biomass

= 200 kg wet biomass/ month

Feeding nutrients cost = 6,000/-

10 PONDS

For 10 ponds (10 x 50 ft2) = 10 x10

= 100 kg wet biomass/ day

20 working days(month) = 20 x 100 kg wet biomass

= 2000 kg wet biomass/ month

= 160 kg dry spirulina/ month

Feeding nutrients cost = 60,000/-

Man power = 4 X 7500

= 30,000

Other expensive = 3,000

(For maintenance)

Quality control = 20,000

Production control = 30,000

Total = 1,43,000/-
40 PONDS

For 40 ponds (10 x 50 ft2) = 40 x10

= 400 kg wet biomass/ day

20 working days(month) = 20 x 400 kg wet biomass

= 8000 kg wet biomass/ month

= 640 kg dry spirulina/ month

Feeding nutrients cost = 2,40,000/-

Man power = 10 X 7500

= 75,000

Other expensive = 35,000

(For maintenance)

Quality control = 20,000

Production control = 30,000

Total = 4, 00,000/-
PROFIT
working expensive / month/ acre = 4,00,000 to 5,00,000

capital expensive / month/ acre = ----------- (10,00,000)

Total production / month/ acre = 640 kg

Value added product (Capsules)

1 kg spirulina powder = 2000 capsules (500mg each)

640 kg spirulina powder = 640 x 2000

= 12,80,000 capsules/ month

If we sell 1 capsule for 3 rupees = 12,80,000 x 3

= Rs 38,40,000/-

Net profit/ month

Total income = 38,40,000/-
Total expensive = 15,00,000/-
Value added expensive = 3,40,000/-
Net profit = 20,00,000/-