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MITSUBISHI

GENERA~PURPOSEINVERTER

~rn~mrnrn~ º Ao24s/Ao44-Ec
INSTRUCTION MANUAL
\ f'

FR-A024-S0.4K - S2.2K-EC
FR-A044-0.4K - 3. 7K-EC
EUROPEAN VERSION
Thank you for choosing a Mitsubishi lnverter.
This instruction manual gives handling information and precautions for use of this equipment.
lncorrect handling might cause an unexpected fault. Befare using the inverter, please read this
manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.

This section is specifically about safety matters


Do not attempt to install. operate, maintain or inspect !he inverter until you have read through
this instruction manual and appended documents carefully and can use the equipment correctly.
_ Do no! use the inverter until you have a full knowledge of the equipment, safety information and
' nstructions.
(n this instruction manual, the safety instruction levets are classified into 'WARNING" and
"CAUTION".

I&. WARNING
Assumes !hal incorrect handling may cause hazardous conditions,
resulting in death or severe injury.

lit:. CAUTION
Assumes that incorrect handling may cause hazardous conditions,
resulting in medium or slight injury, or may cause physical damage
only.

Note that the CAUTION level may lead to a serious consequence according to conditions.
Please follow the instructions of both levels because they are importan! to personnel safety.
SAFETY INSTRUCTIONS

1. Electric Shock Prevention

.:'.t WARNING
& While power is on or when the inverter is running. do not open the tront cover. You
may gel an electric shock.
& Do not run the inverter with the front cover removed. Otherwise, you may access the
exposed highvoltage terminals and charglng part and get an electric shock.
& lf power is off, do not remove lhe front cover except for wiring or periodic inspection.
You may access the charged inverter circuits and gel an electric shock.
& Before starting wiring or inspection. switch power off, wa1t lor more than 10 minutes,
and check for no residual voltage with a !ester.
&. Use a class 3 or h1gher earthlng method to earth the rnverter.
&. Any person who Is involved in lhe wiring or inspection of this equipment should be fully
competent to do the work.
&. Always install the inverter before wlring. Otherwise, you may get an eloctric shock or be
injured.
& Operate the switches with dry hands to prevent an electric shock.
& Do not subject the cables 10 scratches, excessive stress. heavy loads or prnching.
Otherwise, you may gel an etectric shock.

2. Fire Preventlon

lt CAUTION
6 Mount the inverter and brake resistor on a non-combustible surtace. lnstalling the
inverter directty on or near a combustible surface coutd lead to a tire.
&. lf the inverter has become faulty, switch power off on the inverter's power suppry side.
A continuous flow of a large current could cause a fire.
.&. When using a brake resistor. use a circuit to cut off lhe power when an inverter error
signal occurs. Failure to do so could cause the brake resistor to abnormally overheat
and a tire to start if a lault oocurs rn the brake transistor. etc.
&. Do not connect lhe resistor direclly to lhe DC term1nals +,-. This could cause a tire.

3. lnjury Prevention

& CAUTION

&. Apply only the voltage specif1ed in the instruction manual to each terminal to prevent
damage. etc.
6 Ensure thal the cables a re connected to the corree! terminals. Otherwise, damage. etc.
may occur.
& Atways make sure that polarlty is correct to prevent damage, etc.
& While power is on or for sorne time alter power-off, do not touch the rnverter or brake
resíStor as these wilt be not and you may be burned.

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4. Additional instructions
To preven! injury, damage, or product failure please note the following points.

(1) Transpotation and mounting

.ih CAUTION

6 Take care when carrying products, use corree! lifting gear.


¿ti. Do not stack the inverter boxes higher than the number recommended.
6 Ensure that installation position and material can withstand the weight of the inverter.
lnstall accord ing to the information in the lnstruction Manual.
Lti. Do not operate if the inverter is damaged or has parts missing.
& Do not lift the inverter with the front cover attached. lt may fall off.
& Do not stand or rest heavy objects on the inverter.
~ Check the inverter mounting orientation is correct.
6 Preven! any dust, wire fragments or other foreign bodies from dropping into the inverter
during wiring up and commissioning.
& Do not drop the inverter, or subject it to impacts.
& Use the inverter under the following environmental conditions:
Environment Condíllons
Ambient temnerature -1o·c to+ so·c lnon-freezina)
Ambient humiditv 90%RH or less lnon-condensinol
Storane temnerature -2o·c to + 65ºC
Ambience lndoors. free from corrosive oas. flammable oas. oíl mis!, dust and dirt.
Altitud(), vibration Max. 1OOOm above sea leve!, 5.9miS' (0.6G) or less
l ícanlormina to JIS C 091 1l
• Temperatures applicable for a short time, e.g. in transit.

(2) Wiring

.ih CAUTION
¿ti. Do not fil capacitive equipment such as power factor correction capacitor. noise filler or
surge supressor onto the output of the inverter.
& The connection orientation of the output cables U, V, W 10 the motor will affect the
direction of rotation of the motor.

(3) Tria.t run

.ih CAUTION

& Check ali parameters, and ensure that the machine will not be damaged by sudden
start·up.

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(4) Operation

L.1:i. CAUTION
& When retry function is selected, the inverter will try to restart the machine up to 10
times over a one hour period. Ensure operator safety with other devices.
& The stop key is valid only when fu nclion setting has been made. Prepare an
emergency stop switch separately.
& Switch off the start signal when resetting the inverter. Failure to do s·o may start !he
motor immediately after reset.
& Do not use for Joads other than the 3-phase induction motor. 11 another electric device
is connected to the inverter output. the device could be damaged.
& Do not modify the equipment.
& The electronic motor thermal protection does not guarantee to prevent motor burn out.
&. Do not use a contactar on the inverter input far frequent starting/stopping of the
inverter, use control signals.
6 To reduce the eftect of maíns conducted electromagnetic interference, use a RFI noise
filter. Take care to ensure that electromagnetic radíation from the inverter does not
damage or affect the operation of nearby electrical equipment.
& When driving a 400 V class motor with the inverter, use an insulation-enhanced motor,
ar measures should be taken to suppress the surge voltage. Surge voltages atributable
to the wiring constan! may occur at motor terminals, deteriorating the insulation of the
motor.
& When parameter clear ar ali parameter clear is performed, each parameter returns to
the factory setting. Re-set !he requi red pararneters befare starting operation.
& The inverter can be eas ily set lor high-speed operation. Befare changing its setting.
fully examine the performances of the motor and machine.
& The inverter does no! have a holding stop facility. Far ernergency stop, another circuit
mus! be used.

(5) Emergency stop

L.1:i. CAUTION
& Provide a safety backup such as an emergency brake which will prevent lhe rnachine
and equípment from haza rdous conditions lf the ínverter fails.

(6) Maintenance, inspection and parts replacement

6 CAUTION

& Do not carry out a megger (insulation resistance) test on the control circuit of the
inverter.

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(7) Oisposing of the inverter.

& CAUTION
& Treat as industrial waste.

(8) General

Many of the diagrams and drawings in the instruction manual -show the inverter without a
cover, -or partially open. Never run the inverter like this. Always replace the cover and fol-
low this instruction manual when operating the inverter.

'

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CONTENTS

CONTENTS · · .... · · · · · · · .. . .. . .. ..... . .. .. ... . .. . .. . .... . .. .. . . . ¡

GUIDELINES FOR HANDLING . • • . ' . , • • . • • , ' . , ' • , , • . . •. ' .... . . • . . . .• .. • . , • . , ,. V

1. PRECAUTIONS · · · · · · · · · · . .. . ... ' .. . .... • . .• . . •... ' . . ' ' .. .. . . . . • ' . • . .. . . ' 1

2. NOMENCLATURE ANO FUNCTIONS · · .. .2

3. PREPARATION BEFORE OPERATION . .. ' . . .. ....... . .. . 7


4. OPERATION CONTROL MOOES .. . . . .. . . . . ... . . .... . .. . .. , . . . .. . .. . .. . .. . . .. . . . . 5

5. INSTALLATION .. . . . . . .. . . .. .. . .. . .. .. . . ... . . .. .. .. . . . .. . . . ... .. ..... . .. . 9

6. WIRING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · • · · · · · • · · · · · · · · 11.,
6 .1 Precautions ··-··· ··· ··•··· ···· ·· ··· ··· ···· ·· ···· ··· ···· ··· · • 10
62 Connecting Three Phase Power Supply and Motor (FR·A044·EC) . . - . · · 12
6.3 Connecting Single Phase Power Supply and Motor (FR-A024S-EC} · · · · · · · · · · · · · 13
6.4 Connecting the Control Signals · - · · · · · · · · · · · - · · · · · - · · · · · · - · · · - · · · · · · · • · · • · · · · · 14
6.5 Wirlng procedures · · · · · · · · · · · · · · · · · · · · · • · • · · · · · · · · • · · · · . .. . · ·. • · • · · · . . · · · · · · 15
7. NOMENCLATURE OF PARAMETER UNIT · · · · · · · · · · · · · · · . · 16

8. PRECAUTIONS ON OPERATING THE PARAMETER UNIT H

9. SETTING ANO CHANGING THE PARAMETERS · · · · • · · · · · · · · .. · .. · .. · .. · · · · .. · • · · 19


10. SETTING PARAMETERS BEFORE STARTUP . ·20

11. OUTLINE OF THE FUNCTIONS · · · · · · · · · · · · · · · . '.' . . ' '' . · 22

12. OPERATION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · .. · • · · • · · · • · ... · · · · · · • · · · · · · · · · · · · 23


12.1 Operation Modes · · · . .. . . . . .. .. .. . - . . .. . . ... .... . . . . . ' . •• . . • . . ..... . . . .. . . ·23
122 Selecting the Operation Mode · .. · · · . · · · · · · · · · · · · · ' . . . ' .. '' .'' . .. . . . . . '' ' . 24
12.3 Externa! Operation Mode (Operation Using Externa! input Signals) · · · · · · · · · · · · · 25
12.4 PU Operation Mode (Operation Using the Parameter Unil) · · · · · · · · · · 26
12.5 Combination Operation Mode
(Operation Using bolh Externa! Signal.s and Parameter Unit) . .. . .. . .. · . . · .. · · . · 28
12.6 Switch over mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · . · . · . .. · · · . · · · · · · · · · 31
12.7 Edil Enable Signal Mode (-Pr.79) · · · · · · · · · · · · · · · · · · · · · 32
12.8 LocaVAuto Externa! Signa! Selection Mode (·Pr.79) · · · · · · · · · · - · · · · - · · · · · · · · · · · 3.
13. INITIALIZING THE PARAMETERS . . .. ... . .. ... . . .. ' . . '' 35
13.1 Parameter Clear (·Pr.999) · · · · · · · .. · .. · · · · · · · · · · · · · ·· ···· ··· · · 35
13.2 Parameter Ali Clear (·Pr.998) · · • · · · · · · · · · · · · · · · · · · · · · - · · · • · • · · · · · · · · · .. · · · · · 36

14. MONITORING · · · · · · · · · · · · · · · · · · · · · · · · • • • • · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 37

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15. ERROR$ · · · · · · · · · · · · · · · · · · · · · · · · • · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · , · · • · · · · · · 38
15.1 Error Codes and Contents of Errors · · · · · · · · • · · · · · · · · · · · · · · · • · · • · · • · · • · · · · · . 38
15.2 Digital Display (7·Segment Display) and Actual Characters · · · · · · · · · ·. · · · · ..... 40
15.3 Logged Error Contents · · · · · · · · · · · · · .. · · · · · · .. · · · · · · · · · · - · · · . · ... ...... . .. . . 40
15.4 Clearing Error Log • Pr.996 · · · · · · · · · .. · · · · · · · · · .. · · · · · · · · .. • .. . · . .. .. .... ... 41

16. PARAMETER UNIT OISCONNECTION DETECTION FUNCTION · · · · . · ·. · · · · ·• · . ... . 42

17. RESETTING THE INVERTER · · · · · · · · · · · · · .. · • · · • · · · · · · · · · · · · · · · .. • · · • · .. · · · · · · · · 43


18. CALIBRATING THE FREOUENCY METER • .. · .. · .. · .. · · · .. · · .. · .. · .. . · · • ........ 44

19. ADJUSTING " BIAS" ANO "GAIN" OF FREOUENCY SETTING SIGNALS · . .. . ..... 45

20. CONTROLLING KEY CLICK SOUND (TACTILE FEED BACK) · · · · · · · · · · · · · · · · · · · · · 47


21. SELECTING GENERAL·PURPOSE MAGNETIC FLUX VECTOR CONTROL .... .... -48

22. PARAMETERS · · · · · • · · · · · · · · · · · · · · · · · · · · · · • · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 50
• Parameter List · · · · · · · · · · · · · · · · · · · · · · · • · • • · · · · · • · · · · · · · · · · · · · · · · · · · · · · · · · · · • · · 50
• Oescription of the Parameters · · · · · · · · · · · · · · · · · · · · • • · • • · • · · • · .. · · · · .. · · · · · · · - · 55
1Pr.o 1 Setting the torque boost (manual) · · · · · · · · · · · · · · · · · · · · · . . · . .. .. · . .. .. . . .. . 55
1Pr.1 l I Pr.2 I Setting the upperllower llmit of frequency · · · · · · · · • · • · . ...... ....... . 55
1Pr.3 I Setting the base rrequency · · · · · · · · · · · · · · · · · · · · · · · · · • · · · · · · · · • · · • · · · · · · · 55
1Pr.4 l I Pr.5 l l Pr.6 I Setting the multiple-speed · · · · · · · · · · · · · · · · · •. · . · . · · ......... 56
1Pr.7 l IPr.8 I Setting the accelerationldeceleration time · · · · · · · · · · · • · · • ....... · .... 57
1Pr.9 I Setting the electronic thermal relay · · · · · · · · · · · · · · .. ·. •. · ........... .... 57
IPr.101 ~ 1Pr.12 1 Adjusting the DC dynamic braking · .. · .. .. ... . ........... 57
I
1Pr.13 Setting the starting lrequency .. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · .. 58
1Pr.14 I Selecting the applied load · · · · · · · · · · · · · · · · .. · • · • · · · · .. · .. · · · · .. · · • · · · · · · 58
1Pr.15 j I Pr.16 I Setting the jog ope ration · .. .. · · · · · • · · • . .. · · · - · .. .............. 59
1Pr. 171 Settíng the thermal relay input · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · • · · · - 59
I
1Pr.18 Setting the upper límit frequency lor high speed operation .. . ....... ..•... 59
1Pr.22 l I Pr.23 l IPr.66 I Setting the stalt prevention funclion operation level . · · ·. · · · 60
1Pr.29 I Selecting the acoelerationldeceleration pattern · ... · ... .. ...... . ........ . 61
1Pr.301 1Pr.70 1 Settíng the regeneratíve brake duty ratio · · · · · · · · · · · · . · · · · · · · · · · .. 62
1Pr.31 11Pr.32 l IPr.33 l IPr.34 l IPr.3s l 1Pr.36 I Serial communication functions · · · · 62
1Pr.37 l Setting the speed display unit · · · · · · · · • • .... · · · . · · · · · · · ... ·. · · · . . . . .. 63
1Pr.38 I Frequency at SV (1 OV) input · · · · · · • • .. · .. · .. · .. · .... • .. · · · · · · · · · · · · · · 63
1Pr.39 I Frequency at 20mA input · .. · · . • . · .. ·.. . . . . . • .. . . • . . . . ....... 63
1Pr.40 1 Setting the allocatlon of output terminals · · • .. . ................... .. .. 64
1Pr.41 I Adjusting the SU lrequency bandwidth . . · .. . . . . .. .. . . .. • • ... . . . . ... . 64

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1Pr.42 I 1Pr.43 I Setting the sensing for output frequency · · • · • · · · · • · · · 65
1Pr.44 l I Pr.45 l I Pr.46 l I Pr.47 I Setting the second control functions · • · · · · 66
1 Pr.54 I Selecting the FM term inal function · · · · · · · · · · · · · · 66
1 Pr.55 I Reference lor frequency monitor · · · · · · · · · · · · · · · · · · .. . · . · · · · · 67
1Pr.56 I Reference for current monitor · · · · · · · · • · · • · · • · · · · 67
1Pr.57 I 1Pr.58 I Operation restart alter momentary power interruption · · · • · · · · • · · 67
1Pr.59 I Input terminal allocation · · · · · .. · · .. · .. · • · · · · .. .. · · · · · .. · · 68
1Pr.60 1 Input filler time constan! · · · · .. · • · .. · • · · · .... · · · · · · · · · .... • • · .... · • · .... 6f'
1Pr.61 1 Tone control selection .. · .. · · · · · · · · · · · .. · · .. · .. · · · .. · · • · .... · · · .. · .. 6\>
1Pr.62 l IPr.63 I Open motor circuit detection lunction · · • • · • · · · · · · · · · · · 70
l Pr.64 1 I Pr.76 1 l Pr.81 I Slip compensation · · · ..... •• · · · · · 70
1Pr.65 I Selection of retry .. · · .... · · .. · · · · • · · · • · • · .... • .. • · .. · .. .. .. • .. · · · · · 71
1Pr.66 I Refer to Pr.22 · · · · · · · · · · · · · · •· · · · · · · · · ·· • · · · 71
1Pr.67 l I Pr.68 I 1Pr.69 I Aetry function .. · · • · ...... · · .. .. 71
1Pr.701 Refer to Pr.30. .. · · .. · · · .. · .. · · · · .... · • · · .. · · .. · · • • .. · · .. · .. 72
1Pr.71 1 Selecting the applicable motor · · · · · · · · · · · • · .. · · · .. · · · · · • · · .. · · • · · · · .. · · 72
1Pr.72 I Changing thc PWM carrler rrequency ···· · · · · · · · 72
1Pr.73 I Selectíng the frequency command voltage range · · · · · ·. · · · · · 72
I Pr.741 Selecting the current input signaVStarting command • rotation direction
command selection · · · · · · .. · · · · · · .. • · · · · · · · .... · · · · 73
1Pr.75 l Reset setection/detection of parameter umt disconnection · · • · · · · • · · · · · · · 73
I Pr.76 1 Refer to Pr.64 · · · · · · · .. ·.. · · ·.... .. · ... · • · · .. ··· .... 75
1Pr.77 J Disabling parameter write .. · · · · · · · · .. · · · · · · · · · · · .. • · · · · · · · · 75
1Pr.78 J Reverse lockout · · · · · • · · · · · · · · · · · · · • · · · • · · · · · · • · · · · · · · · · · 75
1Pr.79 I Selecting the operallon mode · · · · • • · · · · • · • · · · • · · · · · · · • · · • · · · · • • · • · · · · · · 75
1Pr.80 1 Capacity of applicable motor
(for general-purpose magnetic flux vector control) · · · · · · • · · • · • · · · · · · · · · · · 78
l Pr.81 I Aefer to Pr.64 .. .. .. ·.... · .. · · · .. · · · · · .......... · · • • ..... · · · · · .. 7.
j Pr.91 l I Pr.92 1 l Pr.93 l I Pr.941 I Pr.9s l I Pr.961 Frequency jump .. · · · · .. 79
l Pr.1261 f Pr.121 l IPr.1 2s l I Pr.129l IPr.130 l IPr.131 ) I Pr.132l l Pr.133I · . .... .. .. 79

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[h}]QJ Calibrating the output at terminal FM · · · · · · · • · · .. · · · · · .... .. · · · - · .. · .. .. 80
1Pr.902 l IPr.903 I 1Pr.904 I 1Pr.905 1 Adjusting the gain and bias for the frequency
setting signal · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 80
1Pr.990 1 Setectíng key click sound (parameter unit) · · · · · · · · · · · · .. · · · .. .. · · · • · · .. · 81
1Pr.991 I Setection of the parameter unit display data · · · · • · · • · · • · · • · · • · · · · · · · · · · 81
1Pr.996 I Clearing the alarm · - · .. .. · .. · · .. · .. · · · · · · · · · · · • · · · · · • · · · · · · · · .. · • · · · · 81
1Pr.997 I Resetting the inverter · · · · 81
1Pr.998 l IPr.999 I lnitializing !he parameters · · · · · · 82

.. 3. INSPECTION ANO MAtNTENANCE · · · · · · · · · · · · · ... .. 33


23.1 Precautions on lnspection and Maintenance · .. · · • · · ' · · • · · · · • • · · , · · • · · • · .. · · · · 83
23.2 lnspection ltems · · · · · · ... · · · · · · · · • · · · · · · · • · · • · · · · · • · · · · · · 83
23.3 Replacing Parts · · · - · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · • · · · · · · · · • · · · · · · · 87
23.4 Measuring Voltage, Current. and Power in Main Circuit · · · • · · • · · · · ·, · · · · · • · · · · 88

24. TROUBLESHOOTING .. .... 90


24.1 lnspection by the Display on the Parameter Un11 · · · • · · • · · · · · • · · · · · · · · · · · • · · · · · 90
24.2 Problems and Check Points · · · · · · · · · · · · • · · · · 92
24.4 Electrical Noise · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · - · · · · · · · · · · · · · · 97

25. SPECIFICATIONS · · · · · · · · · · .. · .. · · · · · · · · • · · · · · · · · · · · · · · · · · · · • .. · • .. · · · .. · .. · 101


25.1 Standard Specifications · · · · · · .... · · · · · · .. · · .. . .. . - ... · ... · · .. · 101
25.2 Common Specifications ... · . • •. · • · · · · · · · · · · · · · · · · • · · • · · · · · · · · · · · • · · · • · · 102
25.3 Connection · · · . · · · · · · · · · · · · · · · • · • · · · · · . · · · · · · · . - . . . .. . .. . . . . · .. · 105

26. SELECTION OF PERIPHERAL DEVICE · · · · · · · • · · · · · • · · · · · · · .. · · · · · · .. .. · · · · · · .. 110

27. OPTION · · · · · · · · · · . . .. . . . . . .. . ... . . .. . .. . . · 112

MEMO ... • . .•.. . .. .. .• . .• . . •. .. · 121


lnstructions for Compliance with the European Directiva · · · · · · · · . . . · · · · · · · · · · · · · · · · 125
tnstructions for Compliance with the UL Standard (for FR·A044-EC only) · · · · 126
Warranty · · . · · · · · · · · · · · · · · · · · · · · · · · · · · · - · · · · · · · · · · · · · · • · · · · · · · · · · · · · · · · · · • · · · · 127

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GUIDELINES FOR HANDLING

lmproper handling of an inverter may cause malfunctionang, reduction in service hle. or severe
dama ge.
Handle the inverter carefully; refer to the description and caution information providcd in this
manual.

lmportant Reler to:

3 _ ·~~~-L_P_o_w~
t::\
'iQ e_r_s_u_p_p~ly
Tha powor ~S~p~o-c_u_ic_o_tl
supply _o_n~-'--~~~~~~~~~~-'--P
mu::;:t rnoet roqulromcnt o1 the "lnverter1 -·_,_º1 ~~
Use ol Magnetlc Contactor
11
lt is not necossary to use a magnetic contactor. U a magr.clfc
cootactor is vsed. do not use lt lor startlstop control of thc P. 11O 1

S
M1n11uro crrcu~ 1nvarter. lf tt 1S u.sod froquently to Stat1 or stop the invertor, rt
Crcal<or B mll damage ~"'° invortc1
111 ~~~------'------'
t.<agnedc Q'¡ Input Reactor
oontaetor l.."1J) 11 !he 1rwener os onstalled duocdy '" a large eapac11y ;>o•'t(lr
(MC)
supply (500 kVA O< l3rgor. and wi1ing dislance of 10m or
shoner) or lor power IDctor lmproveme~1. anstaGalion of a p 114
Power factor~-
lmprovi"'lg - 1 1eoc1or (op~ on) Is requlred
AC reacio< 1 • Chooso a reactor accord1ng to 11>0 i nvcrter modal.
( FF'lol~Aq o • Power lactor lmproV1nQ AC ronclor 0.4K to 3 7K
11 1
EMC Filler
I
To CO<'lform wolh E NS0081·~ (em1ssion) and EN50082·2
p . t1 5
- (immvrnty) a RFl r&ductoon fller must bo lmad, oo acc<>rdanco
with lho EMC lnsiaMllon G uidclor.cs

lnstallation Locatlon
' The ser.oco 1.10 ol tilo lnvertor as 1nf\oenced by temporaturo.
p.9
- Amblen! 1em;ora1uro shOuld be ~eld .,.,!hin the spoohcd 1mots
l'nlen nounb:'>g on a sopara1e enelOsure. choclt the Ma11n9
p 104

ellect spoc1hca1J011S and ¡>r0<110e lor adequate hoat dlsS1pa1oen

1 1 ·-
Wirlng
lncorrect w1nn9 wll dnm.o:ge the i-nverle-r.
Motor Tt)C con~ rol !;ignn1 tmes must be run as 1af !mm the maín

~
corcu"I as possible so 11181 1110 onvarter wlll no1 ha aflected by
n0tse. p.10
• 11 woring d lstanco ·~ long, check !lle lollowlng:
'
1) Pa.famolcrs to bo set 11 gane1a l-p~; roose magnotic 11ux voctor
cor1trol modo IG soloctod (rotor to paga 48.)
2) Loakage c urron1 (rotcr 10 paga 100.) 1
Earth
Equipment Connccted 10 the Output Circuit
Do not conoect a PF corre<:llon t9')&::.!0<. surge supprnssor, 0< rodio noose
' - lille· IO thc ovtput 11 any ol ll>ese rue coo.'lCCtcd, lhe equipmen1 may be
damagcd °' an tnvertor alarm mDy occur.

Ths lnvonor is designad for use '"'""" a soporotcly oortl'ed enclOS!lfe. lt has an IP20 ratrng, ano
thorotorc, procautions must be taken al poínl ol 1nst.:J~o1ion to :n1n1mize ris.k º' hazard 10 usors, und to
CO<nply woth EMC dirnclive 69133;;

- v-
1. PRECAUTIONS

Use the inverter within the permissible Do not attempt Megger test on inverter
ambient temperature range cont.rol circuit
Temperaturc has a critical lnfluence on the ser- 11 insulation resistance is to be m easured for the
vice lite of the inverter. Amblen! temperature power supply lines and lhe motor, either discon·
must be controlted so that the inverter is nect the wire at the inverter terminals or short
operated within the permisslt>le temperature the torminals as shown in the illustration below.
range. Also see inverter instaltation instnx:tions
and cnwonment. ......._ ~f
(Refer to page 9.) { \..:}~.\ 't:l

Í\·.-~
/. '/>. -~
.
1 f\ 1

Do not use a magnetic contactor at the


Connecting input power to the output inverter input to start or stop the motor
terminals of the inverter, will damage (inverter).
the output transistors. lf start/stop ol the motor (1nverter) is repeated
lf powcr supply voltage is applled to termina!s u. trequently. 11 win cause lailure ol the inverter.
V, and w. the inverter wm be damaged. Check Use the elcctronic start signal on the inverter.
the w1rin9 and operation sequence (commercial
power supply switching, for example) carefully. ON OFF

~i1*1lrti
ON OF/..,oN:;E]OFF
Power supply - Ñ <~
Powersupp~ ~V Magnetic cont~c-tor
(MC)
f\

Do not touch !he inside of the inverter Do not connect PF correction capacitor,
durlng operation surge suppressor, or radio noise filter at
The invener has high voltage circuits. Before al· the output side.
templing inspection inside the inverter. discon- 11 ony of 1hese equipments is connected to lhe
nect power suppty and be that thc POWER output side of the inverter. it wilt damage the in·
indicaling lamp Is Powcr verter or damage the capacltor or s urge sup-
OFF. (also used lndicating 1amp prossor.
as tne charge , ,
'o' A-.. lf li1 •l"dic<ltes
'V'nlgh·vooage
1ndicat1ng lamp) remains

A. Warning! Hazardous vonage present.


~ Belore remoW1g the cover or touehong lhe
termlnals isolate !he power from lhe lnverter and
walt t O minutes alter the Power Lamp has gone Earthing
out. Wrth a tcster check thcrc Is no residual Due fo high-speed switching operation of the in-
vollogo across terminals "P/+" and •.· befare verter. loakage currents will oxlst. Always earth
s1a11lng modifications. lho lnvertor and the motor. when earthíng the in-
verter, use the earth terminal provided. Establish
Radio Noises
a low rosistance earth as closo to the drive as
The inverter input/output circuits (main circuits)
poss1ble. Do not connoct through pipe threads,
contain high harmonics which may cause inter-
slip joint,;, or other high resistonce paths.
terence to communication equ'1ment (AM radio)
t>eing used near the inve11er. 11 interference oc-
curs. use a noise filler. or lino nolse filler to
reduce radio noise. (For dctalls, roler to page 90
to 100).
- 1-
2. NOMENCLATURE ANO FUNCTIONS

1Namc plate f- ""5Ullls>t


\ [
\\ l.
c:::i c:i CJ
,..¡ Chassis
Must not be removed .
Removed ot tho

\ Ffl,EOROL A.02io ' c:i CJ


CJ Ct'la$$iS ma¡· cause
damage 10 the invort(H.
PAf~M,~CR uMr- FA-PIJ03E
A024·SO 4K-Ec

1Front covcr 1- ,.......-- JRahng plate l (P7)


Romoval oJ this cover
exposes terminal block Bcars lnvcrior type.
capacity of <t.PPllcable
1nOIQr, CIC.

~(P 16)
Uscd to Só! the
functions -such as
acceJoralionloocelcration
tlmB and al&etronic
the{mal talay. Af'I
nccessory cover can be
mounted instead of the
paromctor un it.

- Description of inverter
1

FRA¡ _jJ BY
1
1
Symbol Voltage Symbol Supply
Symbol
Capacity of 1 Symbol Version 1
2 200V
s Single appllcable motor
1 EC European I
4 400V phaso 0.4K to
Capacity in "kW"
Three 3.7K
None
ph<).se

- 2-
2. NOMENCLATURE ANO FUNCTIONS

• lnverter without Front Cover

Pa1ametor unit
lndlcating lamp 1------- connector
(POWER)
Llgh!S wllen power is
$Uppl1Gd.

AJarm lndica11ngh----l-----r:~;,;;;;
lamPo<ALARM) (P90)
Lights whon lhe Terminal bloci< for
prolectlve circun 1s control signals (P14)
actlvalod. Usad 10 connec1 lhe
slgnals such as che

:'~~!!!!~§~~UL--~start
l
frequency seulng slgnal
signatbloc!<
Tenrunal anCI !he
lor
power connection.
suppiy and motor (P13)
!Oí>Cñí"ll lor wirirY;ij1- - -.:: US«t to conneet the
power •upply onCI 1no
motor. etc. 11 also has
Ca1chos foc 1ront cover the 1t!rrnínats tor brake
(2 placos) rosis1or.

• Removing/Attaching the Front Cover


• Removlng the front cover
Press down on the latches (2 pes.) at the top of the front
cover and pull forward.
A Waming! Haz:ardous voltage present.
~ Before removlng the cover or touching the terminals
isolate the power from the ínvener and walt 10 minutes alter
the Power Lamp has gone out. With a testar check 1here is
no residual voltage across terminals "PI+" and "-" before
starting mod~icatlons.

• Attaching the front cover


lnsert the tabs (2 pes.) at the bottom ot the lront cover
into the recesses in the chassis and push the tront cover
toward the chassis until the latches engage securely.
Notes: 1. Afiar attochlng lhe fronl cover, tost lo make sure
lhat it Is securely held in place by tho latches.
2. The inverter cover can not be removed easiJy
when the parameter uni1 is conneclod through to
the chassis. Therefore. remove tho parament un~
bef!>re the cover.

- 3-
2. NOMENCLATURE ANO FUNCTIONS

• Parameter Unit Location


The parameter unit can be mounted directly on the inverter, or installed in a remote location
with an optional cable, wherc it can be mounted in an enclosure.
Removal and installation of the parameter unit is permlssible while the inverter is powered up
or in operation.

• Removing and installing the Parameter Unit


• Aemoving the parameter unit from the inverter
The parameter unit is fixed to the inverter with clamp

l
screws. Follow the steps indicated below to remove it
from the inverter.
Lug (1) Open the cover al the front of the parameter unit.
(-'-;)i~:.¡¡¡~__. [ While pressing to the right against the hinge (1)
at the upper left of the cover. pull the cover
with the thumb lightly pressing on the lug
(2), at the upper right of the cover.

(2) Aemove the clamp screw from the parameter unit.


Then, remove the parameter unit from the inverter.

• tnstaHing the parameter unit on the inverter dlrectly


(1) Connection
lnsert the parameter unit connector lnto the connec-
tor in the inverter as shown in the illustration in the
left.
(2) Ctamping the parameter unit
Clamp the parameter unit to the inverter with the
clamp screw.

Warning: When installing the parameter unit to the invertcr directly. it must be mounted on the front
"Í'- cover of the inverter. Never install it on the lnverter with the tront cover removed, as high
~ voltage terminals are exposed.

- 4-
2. NOMENCLATURE ANO FUNCTIONS

• lnstalling the parameter unit using a cable


(1) Connection

=~
Push one end of the connector into the lnverter and
other end onto the parameter unit. Use the guide pin
and guide slot to detennine lhe correct connector
orientation. (Forcing the connectors together in op-
position to the location guides will damage the in-

-~-:~
verter.)

(2) Fixing
Alter connecting to the inverter's connector, securely
fix with the installation screw.

Note: Use the connection cable ava1lable as an optional accessory to the parameter unit.
11 it is necessary 10 fix the cable to the paramcter unit. uso the L-patlern cable.

.&. CAUTION
Lh Never use any sharp or pointed ob¡ect to deprcss the keys of lhe P.U. unit. The mombrane keypad
was designed ONLY for use W11h human fingers.
¿h Do not insert orrañiove the PU trom the inverter or the extension cable without flrst remov1ng
power trom the inverter.

l
• Removing and Attach ing the Parameter Unit Cover
(1) Pull the pa rameter unlt cover to the left to remove it
from the parameter unil.

~:=
Adjust the parameter unit cover posltion so that the
slot faces in the direction as illustrated in the lefl.
The parameter unit cover can be removed only
[ when the slots are set in this position.

90' Note: When attaching the parameter unit cover, set the
slots in the cover in the direction as illustrated and
push to the right.

-5 -
2. NOMENCLATURE ANO FUNCTIONS

• Removlng and Attaching the Accessory Cover


lnsert lhe tip of a screw driver into the slot on the right
side ot the inverter and genUy lever the cover up to
loosen iL
Pull the cover toward you to remove.
To attach the accessory cover, insert the leh edge lnto
the slot In the inverter and push the right side of the cover
against the lnverter.

1 Note: Check that the cover is securely attached.


Accessory cover

/:\ Warning! Hazardous voltage present.


~ Before removing the cover or touching the tcrminals isolate the power from lhc inverter and wan
1O minutes alter the Power Lamp has gone out. With a tester checi< there is no resiclJal vottage across
terminals •p/+" and •.· before srarting modifications

• Handlíng the FR·ARW03E Parameter Copy Unlt


The FR·ARW03E parameter copy unit can be connected to the inverter directly or with an op-
tional cable. Options, function settings, and monitoring can be done, the same as with the FA·
PU03E. Note that the function assigned to lhe ~) key on lhe FR-ARW03E differs from that
on the FR-PU03E.
With the FR·ARW03E it is possible to read the parameters set for individual applications and
to copy them to other inverters.

Note: 1. Do not copy the parameters between diffenng vollage classes, diffenog verslOns or dif-
fering capacíties. lf the parameters are copied between differing voltage classes or dil-
tering capacities, the motor rotation may become unstabte, unexpected alarms may
occur. and the true performance ol the inverter may not be achieved. lf a copy Is made
by mistake, please contact Mitsubishi.

2. lf copying the parame1ers from "ER" verslon to "EC" version, the set value of Pr.31 and
Pr.81 changas. Alter parameter copy from "ER" version to ·ec·
version. manually set
"O" to Pr.31 and set "9999" to Pr.81 in new version.

-6-
3. PREPARATION BEFORE OPERATION

1. Unpacking and Checking the Product


Alter unpacking the inverter, check the rating plate on the right side of the ínverter to make sure that
you have received the product that you ordered. Also make sure that the product 1s not damaged.
• Ra1ing plate

INVERTER
MTSUBISHI
MOOEL
Model FR·A024-S0.4K-EC
POWEFI 0 .4kW Applicable motor capacity
lnpot rating AC INPUT lAC 200 to 2<0V 5()'60~

OUTPU'r 2.511 OulPul rating


Sefiat numbar - 1-+ sEr.llAL A3X040XI J

ÁMITSU3J$tu EUCnuc CORPORATl()N MADE IN J!J'AH

• Accessory ..... lnstruction manual


lf any questions arise or delivered product has deteots, please contact your Mitsubishi dealer.

2. Preparation of Apparatus and Components Necessary for Operation


The apparatus and components to be u.sed ditfer depending on the applícation requirements.
Select the necessary items by referring to the table on page B (Operation Control Modes).

3. lnstallation
lnstall !he inverter considering location, physical orientation ambienl temperature. and atmospheric
conditions. lmproper installation may shorten the servlce lite or degrade the performance or the
inverter. (see environmental conditions: page 103)

4. Wiring
Connect the Input power, output 10 the motor. and control signal fines to lhe terminal block. (see
cautions on wiring notes; page 10)

-7-
4. OPERATION CONTROL MODES

T he FR-A024 lnverter has three operation modes. Select the mode that fits the application and
operalion conditions, a nd prepare the oomponents required.

1. Externa! Signa! Operation 2. Parameter Unit (PU} 3. Externa! SignaVPU


Mode
Mode Operation Mode' Operatíon Mode
lnverter operation is lnverter operation is controlled In lhis mode, the inverter is
'8
.s:.
controlled by externa! by using the keys on the operated using the externa!
<i operator control devices. parameter unit. control and the keys on the
E pa•ameter unil, both outlined
In this operation mode.

l
e:
o since no connection ol to the lelt. (For details, refer
~Q)
the signal lines is required, to page 28.)
a. the operation can be started
o immediatély atter installation.
• Start signat
Switch, relay, etc.
• Parameter unit
( FR- PU03E
FR-ARW03E
FR-DU01
l • Start signa!
Switch, relay, ele.

I
• Frequency setting signa! • Connection cable (FR·CBL) • Frequency setting signal
"O can be a variable resistor, Connect the cable il the can be a variable resistor
~ parameter unit is to be used
or an externa! signa! O to or externa! signa! O to 5
"'a. 5 VDC. O to 10 VDC. 4 to at a distance for operating VDC, o to 10 VDC, 4 to
"'a. 20mA the inverter. 20mA
"'
.o
• Set PU disconnection alarm • PU (FR-PU03E)
E Notes:
for salety. FR-ARW03E
E"' 1. The start signal itself is • Connection cable (FR-CBL)
~
not suflicient for operating Connect the cable il the
the inverter. 11 is necessary parameter unit is used at a
to send a lrequency settin:;¡ distance for operating the
signa! with the start signa!. inverter.
2. 11 the parameler unit is • Set PU disconnection alarm
connected, operation is also for safety.
possible in the PU opc·
ration mode.
Parametc; unit
Parameter unit
trn~:!'le1 IOVOl'{Qf
.... .. , lnverter
....... .
"'
S!
¡PU¡ ·-·- ·· 1 PU¡ "\ -f P~·¡
! PU ·:\_; PU !
o.
E
~
·---- \ •--- · .•
1
\.\.....
"'e:
...,o
$t;;ll'1~Wtl<:h
..-.-....... .cL, \ _J 1
1
ConMCbon cao~

o
<1'
l- 1 Connection cable 1
-6
~ Vani'JblG fOSiStOt
e: VMAble 1e~inol'
e; ( $pee<J .~>ett!ng) SWfl swi:ch ( 5:~ª~ .s-e~ing)
o !l19MI s19nal
(.)

The parameter unit, hereinafter referred to as the PU . is an optional keypad used for program-
ming and/or operating the inverter.

-8-
5. INSTALLATION

lnstall the inverter in the upright posi- Avoid installing the inverter in the follow-
tion. ing places.
The inverter mus! be installed in an upright • Places subject to direct sunlight.
position to allow sufficient heat radiation. • Humid air (above 90% noncondenslng)
Other installations will cause over heating
\ 1/
and reduced service life. ::o~
/
,, '

Píl~~
\

o~~·
Upright Jnstallation Flat lnstallatk>n Sideways lnstallation
Places with airborne oil mist, dust, or lint.
Places exposed to corrosive gas. Places
exposed to salt laden air.

Keep ambient temperature within the per- ,(' ·: '\'"1,

?~~·:~ ~
missible temperature range.
lf the inverter is lnstalled in surroundings of
high temperature, or installed inside an ... ' ... 7(/(

enclosure without adequate cooling the ser-


, "
vice lite will be significantly reduced.
To install the inverter inside an enclosure, • Places subject to vibration.
consider the cooling method as well as the

~~
dimensions of the enclosure necessary for
adequate heat dissipation.
• Permissible temperature range

~-~
- 10 to +so·c
• Points where ambient temperature is
me.a su red
• Places ex'posed to explosive gas.

d FREQROL
d
..
d ~ ,..--,
®
5 cm
'-"
1Scm
Scm
®: Measuring points
• On a surface of inflammable material
• Minimum clearance around the inverter such as wood.

~ ~--"f-~
=O=m~m or mfe
10mmormore !Ommor more

1OOmm or more
~
-9 -
6. WIRING

6.1 Precautions
When wiring, consider the following items to avoid erroneous operation. damage or incorrect
usage to the inverter.
Cautions on Wiring

(1) Do not connect the power supply wires to the output terminals (U, V, W) of the inverter.
lf they are connected to these terminals, it will damage the inverter.
(2) Terminals P and PR are used for connection of the optional brake resiS1or (refer to
page 112). Never short circuit or connect anything other than the brake resistor across
these terminals.
(3) Use sleeved solderless terminals for the connection of the power supply and the motor.
(4) Common terminals SF, 5, and P24 in the terminal block for the control circult are not
at the same potential. Do not connect or ground these terminals.
(5) Use only shielded or twisted cables to connect the control circuits. These wires must
be routed as fa r as possible from the maln power and AC relay logic circuits.
(6) During wiring, close the slots on the top ol the inverter with a cover so that cut pieces
ol wire will not enter the inverter.
(7) Additional isolat1on should be provided between any control tenninals. and power ter-
minals via use of correclly rated prepheral dev1des such as:
A) Control Switches 6) Potentiometers C) Meters. etc.
lf possible, theso are to be manufacturad accordlng to IEC 947 standards or
equivalen\.
11 modifícation of lhc w1rlng or other work becomes necessary alter opcrating lhe 1nverter,
do not touch the wire or 1erm1nals until powcr is dJsconnecled and the POWER CHARGE
indicating lamp IS ext1nguishcd lar al leas! 1O minutes. Chock with a !estor thot there is
no residual voltagc ocross terminals "Pt+• and •.• before slarting modífications.

Wlre Size and Wiring Distance

(1) lf the motor is lnstallod a long distance from the inverter, available motor torque will
be reduced due to voltage drop In the motor cable, especially when the motor is
operating at low frequencies. Select the wire slze so that voltage drop is less than 2%.
(2) At extreme distances, the charging current gonerated due to floating capacity between
the wires may trigger the curren! limit lunction. To avoid this problem, the max1mum
wiríng distance should be limited to the vatues given in the lollowing table. lf the ap-
ptieation requires w1ring longer than the permiss1ble limits, refer to Mitsubishi.
lnverter Capacity 0.4K 0.75K 1.SK 2.2K 3.7K*'
Non low-noise operation 300m soom 500m SOOm SOOm
Low noiso opcration 200m 300m soom soom 500m
>r.J FR·A044-EC
Note: Maximum cable Jenglh with filter fitted is 1OOm far EMC compliance

/:<. Warning! Hazardous voftage presenl.


~ Before removing lhe covor or touchmg the term1nals 1solate the power from the inverter and wait
1O minutes alter the Power Lamp nas gone out. W1th a testor checl< there is no residual volta90 across
termlnals "PI+" and ·-· before starting modificatioris.

- 10-
6. WIRING

ltems to Be Checked when Designing an Application

(1) 11 the application has a commercial power supply by pass circuit as shown in the il-
lusl ration to the right, accidental connection ol line power to the inverter output ter-
minals will damage the inverter. To avoid this problem, interlock MC1 and MC2 both
electrically and mechanically.
MC1
~ Interlock
Power ~l:t::\
supply MC2~
--------- --·
Accidental conneclion
lnvcrter

(2) At an occurrenoe ol power interruption. il the start signa! (start switch} is retained ON
with the lrequency instruction retained, the inverter will restar! automatically when
power is restored. 11 restarting ol the inverter is not desired on power restoration, it is
necessary to install a magnetic contactor (MC) on the· input ol the inverter and to
design a control sequence that disables the start signa!.
(3) Low level signals are used in the control circuit. Use dry contacts, two contacts ar-
ranged in parallel, or a twin-contact to prevent detective contacting.
(4) Do nbt input vollage to contact input terminals (STF, lor example) ol the control circuit.
(5) Do not apply voltage directly to the atarm output signa! termlnals (A, B. C) without a
relay coil or lamp.
(6) 11, according to the application, an open collector outpul such as an output from a
programmable controller is connected directly to the inverter input terminal, use ter-
minal PC (externa! transistor common).
• How to use terminal PC
Connect the externa! power supply common ror transistor output signals to terminal PC
to preven! marrunctioning due to undesirable current.

Wrong connect1on
Recommended connection
,. ........... \

Source
logic
PC

- 11-
6. WIRING

6.2 Connecting Three Phase Power Supply and Motor (FR-A044-EC)


(1) 0.4/0.75K
Motor

Miniture
circu11 breakCJ lJ
(Seo poge 110)

<OOV 3~

Connect the power ~rrninals L1, 4:. and 4.. Go:-inect 100 mo~o rto tect'\"11.oats U, v. af'Y.f W
Nover connect r1 to U. V, and W, O(hcrwise the WhOn tho w1res aro conooclod in 1hc manne< as lllus1rated
.lnvort&r Wtll be darnaged. above. the motor will rotate 111 the oountercloci<.wise
(lt is not neccssary lo eheci< the pMse sequoooe.) d frection {lrdia'l!ed by an arrow) whan viéWed from 1ho
motor load &iatt it <he forward romtion switch or signat is
1\Jmedon.

•) Elther bra k~ u nit oplion


BraKc unil (option) •1 or tirake resis1or optlo:t
(Seo page 1 1 ~)

(2) 1.5/2.2/3.7K

MC>IC>t

Coonect thC mo1or io- te1m1~1s u. V, ond W.


When the wires '"' connected in me rña;:¡¡;¡;¡s llll.1s¡ra1ec::i
ObOvO., thé n-otor wal f'Otal0 ir\ \he tounterdockw~
Oirec6on (ltYJic;:a.ted by ~n atrow) wherl \lie.-.'(lj lrom lhO
molOI' IOOd shah it the fcrwafd t0tation switct-. Of signal is
turood en

·~ Et1he1brake uni1 optlon


Srake unll (optioo) ·) or btake resJstor op110n.
(S..pogc 116)

,&. Warning! Hazardous voltage present.


Before removing tlle cover or touchmg the terminals isolate the power lrom the inverter and wait
10 minutes alter the Power Lamp has gone out. With a tester check there is no residual voltage across
terminals "P/+" and .._.. before starting modilications.

• lt is not surficient to use only residual current device as the protection against electric shock.
A •

Always conne<:t protective earth terminal tor proteclion against electric shock.
Do not connect more than 2 wires on the protective earth terminal.
• Use contac tor and no !use breaker EN/)EC standard compliant.
• Use transformer ar surge absorber ENllEC standard cornpliant.

- 12 -
6. WIRING

6.3 Connecting Single Phase Power Supply and Motor (FR-A024S-EC)


(1) 0.4/0.75K Terminal bloc;k

Conncct fle molor 10 letminals U, V,""" W.


WhCn N wves ate connected In .no matlnCf as llus:tfated

diroclion (lndi<;ó!Od by.,,


wrnodon.
M'OW)--"""'
obovo, 1ho motor" wtll rowe ln Che' oounJof'ctodilwl:r.o

°'
molOr IOOid ch<Jtt it thé bward mta.tlon cwi1ch
lho
' 101\i'll is

(2) 1.5/2.2K -
Brallo .ne (opcion) · •
Eam Ew
@@.
......
~
Temiinal- blod<

Moror
·l cctller t1t11<e.,... op6oo
O< twal<e tcslslOC opcion.

o * o o. ¡,:;¡
.1. u w

CoMod ñl molOllOceminals U. V,..,., w,


wt:;¡¡'\ lho 'Mlts are COl'Wl8Cled In ífié martn8f' as -.isn.10d
~. lht mo.orwíl n>eoto in tho OOl.Jfleof'CI~
dtOCtlot\ (lodlealod by an arra") whOn Yiowed ftom lht
motor kla<l snatl il tho k>tw-<Ud l'OUlion Ntch or $IOt\al 1$
1Umodon,

&, Warning! Hazardous voltage present.


Before removing the cover or touching the terminals lsolate· the power from the inverter and wait
1O minutes alter the Powe1 Lamp has gone out. With a tesier check there is no residual voltage across
terminals · Pr+- and ••• before starting modifications .

.&. On the A024S terminal block there is an unmarl<ed terminal (*). DO NOT CONNECT WIRES
TO THIS TERMINAL.

.&. • lt is not suffrcient to use only residual curren! dovioe as the protection against olectric shock.
• Nways connect protective earth terminal for protection against electric shock.
• Do not connect more than 2 wires on the protective earth terminal.
• Use contactor and no fuse b<eaker EN/1EC standard eompliant
• Use translormer or surge absorber ENllEC standard compliant.

- 13 -
6. WIRING

6.4 Connecting the Control Signals


Frequoncy meter
This resistor is not necessary~
:~~ª~~~::~~ ;,~1de using
L
Variable .
resistor far. L
-catibration :
Operation status output
(reter to Pr.40)
..,
~!~i~~~:~:sS:t~~g
(1 or 2 W 1 kl1)
(Note 3)

1
rr - <
Frequency sotting s1gnal
+ (OC 4 IO 20mA}

i~~:,\~':Zi6~1ved) Exlemal
Alarm output (FU: Frequency detection) transistor
(1c contact) (OL: OvMoad alann) common
1; J~M~. 7 en motor circu1t)
1
termtª'
.-l 1 / 1

ITJ~ ~ j P~4 llli]


1
l A FM 10 0J
1
Open-c~~~~r~H iv: ~IHTTF TTR ~
common terminal
j. TES
Operation status output ~
(SU:
(refer to Pr.40)
(AUN: ln-operation!
Frequency arnved)
(FU: Froquency detoction)
I r' r1 I¡
¡ :
1· I r¡ IrL
(Ol: OveMoad aJarm)
(OMD: Opon motor clrcuit)

_J i
--''-----

L
i
Multiple-speeo selection Pr.6 ·f
Qow·speod), or Selection of the
externa! lhermat relay input
(refer to Pr.17) .
L Rcsct
OulpUt shutott. or Selection
Mult1pl0-spead selection Pr.5 't ot the seoond
(middlo·spocd). 0< Sefection of acceleration'docelerat.ion
the current Input (relerto Pr.74) (
time (refer to paga 66.)

Mulliple-speed selection Pr.4 (high-speed) Starting reverse rotatíOn

Starting 1orwatd ro1a6on

A W arni ng! H azardou s v oltage presen1.


~ Before removing the cover or touching the termin als isolate the p ower from the ínverter and wait
1O min utes after the Power Lamp has gan e out. With a tcster check therc is no residual voltage across
terml nals 'P/+" and "." before starting modifications.

Notes: 1. Terminal block


• Screw size ...... M3
2. For the terminals indicated by an asterisk (•), input or output specifications may
be changed by setting Pr.59.
3. lf frequency sening must be changed frequentty, it is recommended to use 2 W,
1 kO resistor.
4. l solalio n via opt oisola tors al 1700V

- l4 -
6. WIRING

6.5 Wiring procedures


• Standard specifications (FR-A024S·0.4K - 0.75K, FR-A044·0.4K - 0.75K)

Remove tne tront cover ol Pass tho power and mot0<


the invertei. pass the ground !Wler llf'ld motor connocuon wires through the
wlro tl"l(Ough tho sJit on the OOMe<;:tj(;ri wire wiñng hole on lhe unit, and
unit, and oonnect 10 the pos~ oonnoct to the motor terminal
tion shown ln the drawing. block.

Connec1 the contfol si9na1


Control signal oonnection wife to lhe con1fol
connection wira signa! terminal block as
s.hown in thc drawing. After
wi ring~ instaJI tho hont cover
ot the unit.

• Standard specifications (FR·A024S-1.5K - 2.2K, FR·A044-1.5K - 3.7K)

Remov1> tho tront cover of Pass the power an<f motor


thc inverter, pass the gmvnd conMctton wiros through 1he
w1re th,ough lhe slít on lf\.e wiring hale on the uni1, nnd
uoit, nnd coonect to thc posi· oonnoct to the motor umninal
lion shown in the drawing. block.

Cónnect rhe control sigoa1


Control signa! conr1oc1ion wirl! to thc control
connoction wim
slgnal cefl'Tlinal block as
shcr.vn in the drawing. After
wu ing, ms1alt 1ho front covAf
ol the unli.

- 15 -
7. NOMENCLATURE OF PARAMETER UNIT

The parameter unit, model FR-PU03E can be dlrectly installed to the FR-A024S-EC and FR-
A044-EC series inveners or connected with an optional cable. Functions of the parameter unit
are: to operate the inverter, set the parameters (read, write). monitor the operation status. and
display alarm codes.
The parameter unit (FR -PU03E) is hereinafter referred to as the ·pu·. The parameter is
hereinalter referred to as the "Pr:.

Display unlt Monitor mode indicating


The 4-digit. 7-segment display gives the following informa- lamps
tion : lrequency, motor current. set values for parameters. These tamps indicate the contents of
alarm messages, etc. the display such as output frequenc-
and output current.
Operation mode indicating
Operalion lndlcatlng
lamps (MONITOR, SET,
lamp (forward, reverse}
EXT.OP, PU OP) The indicating lamp blinks when
When an operation rnode selection 1he motor rotation dlreclion
key is pressed. the indicating lamp command is input either from
correspond1ng to lile pressed key the parameter unit key (FWD or
lights. REV key) or from an extomal
device.
Setting value adJust keys
Tho keys are used to adjust (in- Operation command keys
crease. decrease) the set These keys are usod to con-
values lor thll operation fre- trol the operation from lhe
quency, parameters, etc. parameter unit: forward.
The set value continuas to in- reverse, stop.
aease or decrease as fong as
the key is pressed. Mode selection keys
..,. These keys are used to select
the mode of operation. which
Clamp screw indudes operation controlled
The saew clamps the by the parameter unit, opera·
parameter unlt to the inverter. tion by the eX1ernal signals,
jog operation. read and write
parameters. monitor output
Cover (detachable) frequency, ouiput curren! and
When using keys other than the alarrns.
simple operation keys, it is
necessary to open the cover. Write key
The cover should be kept This key rs used to enter the
closed to preven! tampering or set vaJue in memory. Alter
accidental operation. sening a parameter value
press this key.
Function (parameter) and numeric keys
Read key
These keys select the basic functions changa
This is a dual function key used to:
pararneter values, enter lrequencies. scroll through
1. Fetcl'I and display the comems of a
fautts and various rneasured data. volts. arnps. etc. parameter (address in memory),
2. Set a decimal poim.

- 16 -
8. PRECAUTIONS ON OPERATING THE PARAMETER UNIT

(1) Precautions for operatlng !he in·


(2) Precautions for operation
verter by the parameter unlt

• lnverter operation using the parameter • In the following cases, the operation
unit is enabled onty when the [PU OP] mode cannot be switched by pressing

r key is pressed or the PU mode lamp is


lit.

, 1/
the [PU OP] or [EXT OP] key.
(1) While the motor ls running.

, 1/ , 1,,
PU-·
/¡'
- Forward -/ ·1 '- or reverso - " · I '-
(bl;nks) (bhnks)

• In the monitor mode (MONITOR mocle (2) The externa! start signal (across
lamp is lit), the operation lrequency terminals STA or STF, and SD) is
cannot be set. Change mode to PU ON.
operation. (3) The setting fer operation mode
selection (Pr. 79) is any ol the fol-
lowing values.
~-
,1/

Momt0< - / · 1'-
- Monitor O • Set value: 1 to 4, 7, 8. See page 23.

(bin1<$) \~ (unit)
(3) Precautions for the number of
digits and a decimal point
• In the lollowing cases. jog operation is
not possible. • The maximum number of digits for a
(1) While 1he motor is running. value to be input is 4. 11 a value is input
exceeding this limit, the most significant
dlgit is lgnored. See the example below.

(blinks) (blinlcs)
OtSPlaY on
the parameter 123•5 - . líll1lffilfil
unít
flnpu!) l Ignorad
To execute jog operation. stop the
motor lirst.
See page 27.

-17 -
8. PRECAUTIONS ON OPERATING THE PARAMETER UNIT

(4) Cautions on writing the set values

• Writing is possible only in the PU opera- (9) Key ctick sound selection · · Pr.990
tion mode (Pr.79 =O, 1). (10) Alarm clear · · · · · · · · · · · · Pr.996
In the externa! or combined operation ( 11) lnverte r re set · · · · · · · · · · · Pr.997
mode. ii is not possible to write the set • In addition to the cases lndicated above,
value. Remember that "reading" is pos· writing of the set vafues is disabled in the
sible in any of these operation modes. following cases as well. lf writing is at-
However, even in the externa! ar con- tempted in these cases, th·e error mes-
bined operation mode, writing is possible sage (Err.) is displayed.
far the following parameters while the (1} Parameter write disable selection
motor is stopped. (Pr.77) is set for "disable".
(1) 3-speed setting · · · · · · Pr.4 to Pr.6 (2) A parameter number not given in
(2) Multiple-speed the parameter list (page 50) is
setting · · · · - · · · · · · Pr.24 to Pr.27, selected.
Pr.126 to Pr.133 (3) A value outside the permissible set·
(3) Display function · · - · Pr.54 to Pr.56 ting range is set.
(4) Selection of operation mode Pr.79 (4) A value outside the range estab·
(5) FM terminal calibration · · · · Pr.900 lished by the upper and lower
(6) Frequency setting bias and limits ol frequency (Pr. 1 and Pr.2)
gain (voltage, is set.
current) · - · · · · · · Pr.902 to Pr.905 • lf the error message (Err.) is displayed
(7) Key ctick sound selection · Pr.990 when writing is attempted, repeat the
(8) Alarm clear · · · · · · · · · · · · · · · Pr 996 operation from the beginning alter press-
(9) lnverter resét · · · · · · · Pr.997 ing the [SET] key.
• In the factory-setting status (pr.77 = 0),
writing is not possible while the motor is
running. lf writing is attempted in this
status, the error message (E rr.) is dis-
played. However, writing is possible far
the following parameterS while the motor
is running.
(1) 3-speed setting · · · · · · Pr.4 to Pr.6
(2) Multiple-speed
settlng · · · · Pr.24 to Pr.27,
Pr.126 to Pr.133
(3) Tone modulation control
selection · · · · · · - · · · · · · - - · · Pr.61
(4) PWM frequency selection · · · Pr.72
(5) Display function · · · · Pr.54 to Pr.56
(6) Parameter write disable
selection · · · · · · · · · · · · · · · · · · Pr.77
(7) FM terminal calibration Pr.900
(8) Frequency setting bias and
gain (voltage,
current) · · Pr.902 to Pr.905

- 18 -
9. SETTING ANO CHANGING THE PARAMETERS

For the control of an inverter, many parameters are used. lt is possible to select the specific
parameters necessary lor inverter operat1on and to set values lor these parameters using the
parameier unit to meet the apphcation requirements (load and operation cond1tions). For details
ol the parameters, reter to the paramet er list on page 50, and inside back cover.
• Reading and writing parameter values.
Exam le P r.1 (u er li mit fre uenc
When mverter is powered up lt is in Ext. rnooa {unloss
sol othol'WISC). See page 25. Ext oP *
(1) Press IM (PU OPJ key · The PU operatlon
indicat1ng lamp Is lit
PU oporation
Most parame\ers can ·f

;;G
Only be set in PU OP
mode. (See page 17)

Press the (SET) kcy ·p.· a¡¡poar.¡ ., thc


1(2)
display un1L lp
(3) Input ·r (the para·
·p. r appears 1n the p
11
(4) (6)
motor numbor of 1'ie
display unrt.
paramo1or 10 bo called.) , - 11 tne error messege "Err:
appears in the display unit when
(4) Pross tho fFIE/\D] koy The currcnt sol \l'OJuo is the {WRITEJ koy in prossoó.
displayed in lhe display l/C.Q rnler to page 17.
u...,it. l f the fREADJ key is prossod
next the parametor numbor
(5) Input tho voluo to bo set TOO new value l.n advances to "2~ (Pr.2). Press tho
(Exomple· 60) disp!ayed in lhe display 6C (REAOJ xcy once aga1n and lho
Unt1. current ser."19 lo< Pr .2 Is
dtsplaye<I In !ha samo oper.rtion
(6) Pross lile (WRITE) key Tlle new val.;e IS store<I 6/JX the sotting le< othGr paramcrers
!O the memory can !le scrolled through &nd r&ad.
10.sp1ayoo
f altcma~efy • --'
p 1
j
?ress the IExt OF>] ~•y 10
(7) Pross the IPU OPJ koy The dísptay ro1ums to - - change to ex1ernal oporatlon.
1 PU op
PU OP moda.
* See paga 25.

1 Note: Setting and changing of the parame te rs Is accomplis hed in the PU operatlon mode.
lf the PU operation indicating lamp is not lit w hen the ¡pu O PJ key is p ressed. c ha nge
to the PU operation mode by referring to page 24.
Remember that the setting and changing of the following parameters is possible in lhe
extemal or combination operation mode.
• 3·speed sctting Pr.4 ro Pr.6
• Multrple spced seuing . ..
.. Pr.24 lO Pr.27, Pr.126 to Pr 133
• Display !undion .. . Pr.54 10 Pr.56
• Selecbon o! operation mocle . . ... Pr.79
• FM termiMI calibration . . . ." .. Pr.900
• Froquency setting bias and gain (vollago. curren!) Pr. 902 to Pr.905
• Koy chck sound s0lect1on ... Pr.990
• Alarm clear .. Pr.996
• tnvcrter reset . .. . .. .. ..
· Pr.907

19 -
10. SETTING PARAMETERS BEFORE STARTUP

The major parameters to be set. and the functions of these parameters, are explained in the fol-
lowing table. Set the parameters according to the application requirements (load and operation
specifications).
For details of the setting procedure, refer to page 19. Reler to page so for a complete list of
parameters. The term "Pr." is an abbreviation for parameter.

• Setting the parameters


Set the parameters using 1he parameter unit.
ltem Description Related parameters
Connec1 frequency reforence voltage signa! between terminals 2
(+) and 5 (common). Set Pr.73 for a 5 or 10V signal as shown '
below.
O to 10 VDC O to 5 VDC
Selection
Set "1" in Pr.73 Sel "O" in Pr.73 (factory-
of
setting before shipping).
lrequency
Selection lor O to

:t:'
re(erence

:=['
SV /O to 10V
signal: O - '
0 !O 10 Otos (refer to Pr.73)
5 VDC (or)
o - 10 VDC VDC
5 5
VDC I

Note: lf a freguenc~ settin¡¡ variable resistor (potentiometer) is


connected, selection must be "O to 5 VDC".
Use terminal ro if internal power supply is used.
Connect 4 - 20mA reference hetween terminafs 4 (+) and 5
Frequency (common). Connect a swilch between terminals RM/AU, and
• Curren! input signaf
reference P24, o r a jumper if only the 4 - 20mA signal will be used. Sel
selection
signa! 4 to Pr.74 to 1 (see page 73). With lhe switch closed, the inverter
(refer to Pr.74)
20mA will follow the 4 - 20mA signal; open the switch lo follow a
voltage reference.
Setling this parameter is required only when the inverter is
operated at a maximum frequency o1her than the factory selling.
• Voltage ref. , 5V or
Setting is necessary if lhe inverter is operated at a frequency
j 10V) input (Pr.38)
Maximum higher th·a n 50Hz by an externa! input signal. • Current ref,, 4 -
output 20mA input (Pr.3.9}
frequency <Factory setting> • PU operation mode
• Frequency for SV lnpul··· ····50Hz at 5 VDC Upper frequency
• Frequency for 20mA input··OHz at 4mA OC, and 50Hz al 20mA limit (Pr. 1)
• Upper limit frequency·- ·· ·120Hz
00

1

Note: 1. Al! signa! and low level control wiring must be shiefded type to mee! EMC direc-
tive. Shields on signal wiring (O - SV, O - 10V, and 4 - 20mA) must be ter-
minated al terminal 5 on the inverter end only.
Sh!elds on control wiring must be term!nated at terminal P24 on the inverter end
only. (see wiring information, page 10, and wiñng diagram, page 105)

- 20 -
10. SETTING PARAMETERS BEFORE STARTUP

ltem Oescription Related Parameters


Setting these parameters is required when the range of
output frequency is to be reslricled to values other than
eslablished in the V/Hz ramp.
Example 1 - A pump, for mechanical reasons, must never
operate at a frequency below 30Hz. Solulion: set Pr.2 to
30Hz. When lhe inverter is in lhe run mode it will not
output less than 30Hz even though the applíed frequency
Upper and
reference command drops below 30Hz. • Upper limit (Pr.1)
lower
Example 2 - A centrifuga! tan draws eKcessive current at • Lower limit (Pr.2)
lrequency limits
maximum speed because the motor is undersized for the
application. A centrifuga! lan load reduces as speed ís
reduced. lt was found, by gradually reducing speed, that the
current could be reduced to an acceptable leve! at 45Hz.
Setting a maximum level ol 45Hz in Pr.1 will limit the
inverter output to this level even though the applied
frequency relerence risas above 45Hz.
The electronic overload relay functio.n follows an algorithm
based on the inverse time protection curves developed lor
• Electronic thermal
separate motor overloads. The electronic overload relay, by
relay (Pr.9)
virtue of l<nowing lhe output frequency al all times, has the
Electronic • Selection ol applied
added advantage of reducing lhe time to trip as the
thermal load (Pr.14)
frequency to the motor is re<luced. IEC standard motors
overload relay • Selection ol externa!
have fans that are connected 10 lhe motor shalt, so have
!herma! relay input
reduced cooling capaclty as speed is reduced. The factory
(Pr.17}
setting is the inverter ful! load amp. rating, except lhe 0.4 -
0.75K models are set at 85% of their rating.
• Acceleration time
(Pr.7)
• Deceleration time
Accelerationl Factory·selling for acceleration/deceleration time is 5 sec. (Pr.8)
deceleration Note: The set value indicates the time tlie drive will take to • Second acceleration/
time accelerate to the frequency stored ín Pr.20. deceleration time
(Pr.44)
• Second deceleration
time (Pr.45)
For oplimum performance lhe motor nameplate data should • Motor voltago

l
Motor voltage
& frequency
be entered into the inverter.
Set motor nameplate voltage
Set motor nameplate lrequency
(Pr.19)
• Motor lrequency
(Pr.3)

Using an inverter that has been used before (parameter all clear)
lf an inverter which has been used before is to be used, the set values of the parameters
might have been changed according to a specific operation. Therefore, it is necessar:y to
initialize !he parameter set values befare starting the operation. The term initia lize refers
to the operation to reset the parameter values to the factory-settings. (refer to page 35 lor
detaifs of initiafization procedure.)

- 21 -
11. OUTLINE OF THE FUNCTIONS

The parameter unit has lhe following functions.

• Selecting the operation mode


(1) Exlernal operation mode
Operation using a frequency setting variable resistor, start switch, and other externa!
devices. ··· ··· ·· ··· ··· ··· ··· ···· ... .. ... .. . ... ... . p.25
(2) PU operation mode
Operalion using the keys on the parameler unit. · · · · · · . . . . . . . .. .. . .. .. . p.26
(3) Combination operation mode
Operation by combining the exlernal s1gnals and parameter unil keys.
Example: Exlernal start signal while using the parameter unit to set the operatíng fre-
quency etc. · · · · · • · · · · · · · · · · · · • · . . · · · · · · · · · · · · · · · · · · · · · · · p.28

• Setting the parameters


(1) Reading lhe curren! setting
To check the value of a parameter. · · · . .. · · · · · · .. · · . .. . . . .. . .. .. . .. . .. . .. .. .. p.19
(2) Updating the setting
To change the value of a parameter. · · · · · · · · · · · · · ... · · · · . .. ·. p.19
{3) Returning the parameter values to the faclory-settings befare shipping (initializalion)
Parameter clear, parameler ali clear · · · · · · · · ··· .·· .·· ·.. . . . . p.36
(4) Disabfing parameter write function · · · . .... ... .... .. .... ... . p.75
(5) Calibrating the frequency meter · · · · · · · · · · · · · · · . . . . . . . . . . . . . .. .. . . .. .. . . •. .. . p.44

• Monitoring
(1) Checking the operation status · · · • · · . · • • · . . . . . . . . . . . . • . • . . • • . . . . . . p.37
• Output frequency (Hz)
• Output curren! (A)
• Rota1ion speed (m/min)
• Motor rotating direction (forward, reverse)
• Motor in·operation
(2) Checking the coments of alarm · · · · · • · · · · · · · · · • · • · · . ' · . . . . . . . . . . . . . . . . . . . . . .. p.38

- 22 -
12. OPERATION

12.1 Operation Modes


The operation mode of the inverter is classified into the following three modes - the extemal
operation mode, the PU operation mode and the combined operation moda.

• Factory·set operation mode


When power is turned ON or when the in-
verter is reset, the operation mode is set to
~"¡~ "operation using externa! input signals".

/~~~~~
t ~ · Op~nuion using externat
Therefore, the inverter can be operated using
the externa! signals when it is turned ON. The
devices such as rrequency inverter starts operating if the start signat
setting va.rtable resistor {STF/STR·P24) is turned ON inºthis state. A
and slart switch.
Ex1ornaf operat~n mode
speed reference signal is also required for
motor rotation.

In this mode. if the Parameter unit is


(Z'• -= PU operation mc<le removed the motor cannot be
1
~"" 1
• Starting with lho
paramcter unít
controlled.
To preven! damage or.injury the PU
~· Direct scning of frequency MOOES
Disconnection Alarm must be
@@©
" Step se1t1n9 ol trequenqr
=
activated. Set Pr. 75 2, 3. 16 or
• Jog oporation 17.
Thc motor rotatos onty white 1hc
[FWOJ or [AEVJ koy is hold
prcsscd.
•To fix the operation mode
lt is possibte to set the operation mode which
is established when power is turned ON. Fer
example, if the inverter needs to be operated
@ only in the PU operation mode, it is possibte
Combination operation mode
to set the PU operation mode as the mode to

~~
be established when power is turned ON. In
thls state, there is no need to press the opera-
tion mode selection key to select the PU
• Exiarnal Slart s;gn31 is operation mode atter turning ON power.
used.
• Frequéncy is se1 wllh The procedure to set the default mode fer the
100 parnmo:er untt. mode which Is established when power is

~~Q~
turned on is explained on page 24.

@ The "STOP" key can be activated to


be used in any mode by Pr.75 to
• Stait signa; Is govon lrom
1hc pararnet0r uni1.
~~§ MODES
(j)@)
14, 15, 16 or 17.

• Frequoocy Is set w1th an exte-rnar '


do~ico (lréquoncy setting vuiiable
cests ~o{).

-23-
12. OPERATION

12.2 Selecting the Operation Mode


Extemal operation is the factory set operation mode when power is switched on. To change the
operatlon mode, use the mode selection keys on the parameter unit.
• Changlng l rom the externa! operation mode to the PU operation mode:
Make sure that the externa! input signa! across terminals STF/STR and P24 is OFF. Then,
press the (PU OPJ key, and the operation mode Is changed to the PU operation mode.

, 1,
- PU operaban - •-
' 1'
{ThO PU OP lamp <S fi t.)

• Changing from t he PU operat ion mode to the externa! operation mode:


Make sure that the external input signal across terminals STF/STR and P24 is OFF, and that
both of the FWD and REV indlcating lamps are not lit.
Then. press the [EXT OPJ key, and the operation mode is changed to the external operation
mode.
, 1,
- Ex1om:i1 operahOr. _._
,,,
(The EXT OP lamp 1s ijt)

• Changing to the combinatlon operation mode:


Change the value set for Pr.79 (operation mode selection) as ind1cated below. For the proce-
dure used to change the value of parameters, refer to page 19.

Set Contents
value Operotion lrequeney settlng Start signa!
Parameter unit Terminal s:gnal
3 • Olroct setting. Oí sotting • STF
, 1/ ' 1/ wi1h (AJ ITJ keys. •STA
Externa! operation -;..'.;- PU operation -;..'.;-
Terminal signa1s
(Both of the EXT OP and PU OP are ltt.)
• Acm•~ ? •nd 5: o to 5 VOC
• Across 2 and 5: o to 10 voc Paramotor unit
4 • Across 4 and S: 4 to 20mA OC • Forward key
• ~luhiple·speed seleciion • Rovorso key
IPr.4 to Pr 6, Pr.24 13 Pr.27,
Pr.<?6 to 133) 1
• To fix mode al power on:
Set
Change the set of value of Pr.79. Oporotlon mode
Swltching between modes Is no1 possibte. ,
valuc
PU. OP. only
2 EXT OP. only

Note: By setling "8" lor Pr.79 (locaVauto externa! sognal selection mode). rt Is possíble to switch
the operation mode between lile PU operat1on mode and the externa! operalion mode
using an externa! slgnal between RH·P24 (rel er to page 34).
Note: Pr.79 can also fix operation to PU OP, or EXT. OP, refer to page 75.

-24 -
12. OPERATION

12.3 Externa! Operation Mode (Operation Using Externa! input Sig nals)
• Operation procedure (ope ratio n at 50Hz}
Not" 1: 11 both of the forward
t . Tuming ON power Checking the Turn ON !he power (POWER
OP.C(atlor. mode and reverse s witches
indicator lamp lit) and make sure
_/······ that the exlernal operalion mod
indicating lamp is lit. lf the
are turnad ON, the
inverter will not opcra te.
/ lf both of these

*
lndicalin g lamp is not lit. chang
/ the operation mode to lhe cxternal
switches are turned ON
/ . Extemat dunr>g operation. the
/ operation • opemtion mode by referrin9 to tha
motor stops running.
/ procedure giv.en on page 24.

~ !· Startín_g the ~r _ _ _ _
Fon.varo ,,,,.,.,... . -• • Tum ON the start switch (cfosing the
t~ Reverse_,-/
c1rcuit across tcrmina1s STF/STR and

~ .-~
P24) (Note 1). The torward or reverse

~uwí!.t.
/
, /'
For.vard *
(Blinks)
rotation ind1cation lamps begin blinking.
indicating tr>at lhe correspondir.g signa!
Is output.

/ 3. /\cceleration - Flxed speed


· - Turn tho variable resistor (used for setting 1h0:
frequency) c!ockwise gradually to the end position.
The lrequency displayed In U1e display unit
increases as the variable resisto< is turned and will
reach 50Hz. (defaun values)
Otherwise switch the mullispeer:I signals.

Tum tha variable resistor (used for seUing


the frequency) counterclockwise gradually
lo !he ond posilion (Note 2). The
frequency displnyed in thc display unit
decreases 9raduaUy as the variable
resistor is tumed and wlll roach zoro
(0Ht}. (detault values)

Turn OFF ihe start switch


Forward (oponing thc circ uil across
~Reverse/ lerminals STFiSTR and P24).
... ~ / Stop The motor stops running .

OFF , ~
~:
o te 2: 11 lhe Start SWllch is
/
tumod OFF whilc the
variable r esistor is not
at zero, lhé motor
decelerates and stops.
1\ h1gh froquoncy norse
wlll be generated 1ust
before the s top when
DC fnjec tion llraKlng is
The "STOP"' Key can be aclivated 10 be use d in
worl<lng. 1h1s does r.ot
1ndica1e abnormal ariy mode by set1ing Pr.75 to 14 . 15 16 o r 17.
operalion.

-25-
12. OPERATION

12.4 PU Operation Mode (Operat ion Using the Parameter Unit)


(1) Ordinary operation
By repeating items 2 and 3 below while the motor is running, it is possible to change the
motor speed.
Note 1: Tho oporation lroquoncy
• Operation procedure (operation at 50Hz) is direcUy sot uslng tho
Tum ON tho powor (POWER numoric koys oftor
1. TimingONpo.-er - Checkhg lndicator tamp lit) and press the pressing tho IPU OPJ
_ _tho opeonion roodé
(PU OPJ koy. Mako sure that the key. Oirect sottlng Is
PU oporation modo lndlcating not possiblo In tho
~ monitor mode. To set
t
ON
t /
lamp Is tlt.
lf the lndicating lamp is not lit. the operation frequency

/
/
/
PU oporation * chango lhe operatJon mode 10 tho
PU operot10n mode t>y relerring to
!he proeeó\Jre grven on pago 24.
dircctly wllilo tho
mvertor is in tho
morltor mode. canc.t

/ ~---------'----~ the monito< moda t>y


Set the operolion press.ng the (PU OP)
trcquoncy a1 SOHz. key and set the new
• Oirect son1ng (Noto 1) OPe ratlOfl trequency
• S1ep sen.ng (Note 2)
(Note 3)

Pross tho (WRITE) koy.


Bo suro to prcss tho (WRITEJ koy ofter sotting tho
froqucncy.
Tho set valuc is not stored to lhe momoty if it Is
not prossed.

4. Starung the mohX


Press ei1her the (FWOJ e< (REV; key.
The motor slar1s running. iho modo
automatically changes 10 the monitor mode
and the display urut gives the output
frequency.

p g lhe m<>101
Pross lho (STOP) koy. Tho
STOP motor deceleratos &nd stops.
RES ET
No te 2: l h\'I ooerobOn treqvency Is

~
so< by pros.sino tne 1..1ar.e In tnis moda, 11 lhO
(T f koys h.... Parameter unll &S rcmovoo
trio lrcQUoney is changod ~ lhO OliD mo&Ot ca~ be
only Wllllo 1110 (Al (cr fT)¡ conlrol!ed
key Is nelO o~ssed tr>1.a•y To ptWOnt <lama~o cr "1U'Y .., PU
1no lr_.,ncy !lf"""°ly Oost<JMeCllOn Alarm mus1 be
chO'lpN 10 · - bno aclivatect Set Pr. 75 • 2... 3. tG or 17
"'*'51men1 Cll 1no lrequoncy
lhe lrOQUeflCV sel 11 N Noto 3: Step ..n·no ll POS.- whilé one lnv<ltle< is ooe<a*'O
$1oP sottlog tnOác 1s Howove<. lt tl10 !Al (cr (YD key is pressed In lne monltor mod<!, llle
•UlO!Ntlc.\lty stored 11\ lroquoney valvt t>e1n9 ltOJusred doe$ n-<:11 s1op immeclialely evel'\ whel\ tno ~O)'
m&nlOtV 10 scconos aner Is rGleasGd. oul 1t conh!"ft.11'.!$ c:Mn9ing. (Since tt\e [.t.J and i'T) ~oys, lncrease
(;.(lmp1euon ot cenl~. i111d d6CfUCISO Oto lfoauoncy. Bn anor (5 generate:t tn mo mon11oc modo.)

- 26-
12.. OPERATION

(2) Jog operation


For the procedure to be followed for changing the parameter set value, refer to page 19.
• Operat ion procedure (íog operation at 8Hz)
Note 1: Oparation trequency
Turn ON !he powor (POWER and ncceleration/
1 . Turning ON powor-Cllecl<ing indicator lamp lit) and prass the decalaration time for ]09
_ !)le ooe<atiOn mcde
(PU OP) kay. Make sure Chal the operation can be set.
PU operation mocfe indicating lamp <Factory-settin9>
ON~ is tit. • Pr.15 Oog operatlon frequency)

·~
1( the indicating lamp Is nol lil. ....... ............. ............... 5Hz

PU oporatlon
~--------'---t-
*
h e procaduro 9iven on page 24.
changa lhe operatlon moda to lha
PU oporation mode by raferting to
• Pr.16
accoloration/de<:eleratlon time
lar jog oporation to reac.h
frequency set in Pr.20.
2. Setting lhe oparation frequency
----t----"---'--'----~--'--._,¡ __ ____ Set 1ha oparabón .... ............ .. 0.5 sec.
[SET] -· 15 - (AEAD) - 8 - fraquency used for jog
fWAITEJ oporation In Pr.15 (jog
trequency).
(Note 1)

Press !he {PU OP) key \\vice.


The jog oparation moda is selected and ' JOG" is
displayed in the display unlt.

Press the [FWDJ or [AEVJ key.


// The motor runs whilo the key is held
/ pressed and lt stops runmng when the key
(FWDJ(or(AEV])/r
~;-- 1s relcased
/ §§ i\ (Note 2)
/ \ '§; ·-
/ ~ /'-n;
/ S Canceílng the jog opera11on mode
Press the (PU OP] key.

~ /
The jog oparation made is
canceled. To retum lo !ha jog
oparation mode using the sama

~ ·¡sa.oal
1.Joto 2: il the moior does nc:>t sw.rt operation frequency, simply press
runnlng. cnock th0 sottlng 1or the [PU OP] kcy.
Pr. 13 \stan lrequency) 11111.0 • Se«ing frequency is displaya<I
set l're-quency ror jog
_/
c:pt>ration is lower lN:n th&
~tan frequency, tl'l-0 meto~
will run lf ltle parametEH
oo~
un11is drscooncetOd lfom rnc
1nvertcr ciurlng a jog
operation. tho lnvorter ln this m ode, if the Pa rameter. unit is removed the
recognites 1r.a1 Ule [FWO! or
lhe motor cannot be c onlrolled.
[Aev¡ k-0y is ro1oased a/Id
wiU docolot3té and slop lho To preven! dam age or i njury the PU Disconneclion
mo1or arter aoovc 1 seoon<.1 Alarm musl be activaled. Set P r. 75 =2, 3, 16 or 17
- 27-
12. OPERATION

12.5 Combination Operation Mode (Operation Using both Externa!


Signals and Parameter Unit)
(1) To operate the irwerter using externa! start/stop signals and the operation frequency set by
the parameter unit:
The frequency externa! speed setting signa! and the forward . reverse, and stop keys on the
parameter unlt are not functional.
Note: lf the forward or reverse key is pressed on the parameter unit, the mode automatically
changes to the monitor mode. In this state, the inverter does not operate although the reverse
indicating lamp blinks.
For the procedure to be followed to change the parameter set value. refer to page 19.
• Operation procedure (operation at SOHz) Note 1: 11 bolh of lhase switches are tumed
ON during operaUon, the motor stops
Tum ON the powor running afler deceleratlQn.
{POWER indicating lamp tit). Note 2: The operatíon trequency Is dirocUy
set using the numeric keys after
pressing the [PU OPJ koy. Dircct
Set "3' in Pr. 79
setting is not posslble !n the monitor
(operation mode
2. Selectlng thG cpcration modo modo. To set th~ operation
selection).
frequency di1ectly whife the lnvener
. !SET) - 79-(READ)- 3 - / · 'Bo!h 1he external
(WRITEJ / Is in the moflitor moda, cancel the
oporation and PU
/ pu monitor moda by pressing the (PU
operation indicaling

,; ,. ~~~~~~n *
~......1 operation

3. Slarting lhe molot


-:~:-
lamps aro lit.·
Turn ON
OPJ key and set the new operati-On
frequency.

!he start
Forward switch
':~RovetS<I ,,,. (closing the
I'
//
/ Fotward *·
(SlinksJ
circuit across tanninals STFISTR anc:I P24) {Note 1).
Tho forward or reverse rota6on indicatioo lamps begin bllnking,
/ 4. Serting lhe opera~ion frequen:y ·ndicating that the correspon<ling signa! is output.
· · · Sel the operation frequoncy al 60Hz.
• Oiract setting {Note 2)
• Step sotting {Note 3)

s. WriLtng lho \laluc of froqucncy Press the (WAITEJ key.


-~ ••••• Be sura to press the (WRITEJ key a~ar
Note 3: Ttlé opomtion fro~oncy wrnrE / changlng the lrequoncy.
Is set by pressing ltle [&) al'tl 1..-i ./\ / Q The va!ue is not s1ored In 1ha memoiy if
keys. Thc ltequcncy is en.aoge<I
-<-\,,,.. / ~ il is not pressed,
only wni!e Ule 1• l (or f'Y}) key is
héld Pf&SSOCI lni~taUy tllc /:/ · Tum OFF the start switch
lrequency 9raaua1ty changes 10 ""' ~p~ing lhe motor
. . .• (opaning 1ha circult across
allow fin& .odfus1(ncn1ol 1he
rroquoncy
Wminals STF/STR anct P24).
The troquency sot 1n lhe slCP The motor stops running.
semng mode Is autometk:ally
s1ored In memory JO secOflCS
.oher comp)a11on ot setting.

11\ lhis modo, 11 tho Par\'lmeter unit is removed 1he In lhis medo, tho Paramet<it uol1 "S'TARr &
tlle mo1or S';')eed canno1 be contro!leo. A\ "STOP, 170 keys are d1sabled
To prevenl darru19c Of lnful'y 1oe PU 01sco11nectlon ~ Tn~ "STOP~ l<ey c:an b9 ac1lvated 10 <Js)óra10 in
Alt.u m mus1 l>e activmed Set P1. ?S =- 2, 3, : 6 or ,, any mode by $et1ing P1,?S to 14, 15, 16 or 17

-28-
12. OPERATION

(2) To operate the inverter using operation frequency set by an externa! device and the start and
stop commands from the parameter unit:
For the procedure to be followed to change the param eter set value, refer to page 19.
• Operation procedure

1. Turning ON power
..t.N
Ol'
~i¿
IJJ,,_j .. Turn ON the power (POWER
indicating lamp lil).
Note 1: The lerminals (STF,
STA) are invalld.
The motor will also s tar1
lf the frequency setting
signal is turn~ on alter

*
the (FWDJ or [REV) key
on the parameter unit is
/ POWER pressed.

1/ " 2. Soloctin9 tho operaoon mode


[SET)- _ (READJ - • _ . / .• . •. Set "4" for Pr.79
79 4
fWRITEJ ,/ (opcration mode selectl0<1).
/, Bolh lhe exlernal
/ PU operation and PU
opcration indlcating ramps
/
/
/
Externa! *
opervtion .. ,..
operation
:t.-
.. ,,
aro lit.

~/ . s_e_t_tin~~ the operation frequency


____._3_
· --- lnput Jhe operation frequency signal from an
0

·~
externa! device (multiple-speed signal selection, or
l requency sening variable resistor or 4 to 20mA
or signa!.). (Noto 2)
High-speed
Middle-speed
Low-spaed

- --
4. Starting the motor
-----_/
-~ ---
Press either lhe (FVJD} or (REVJ key
the parameter unlt,
on

(Note 1)
The rnoto1 stlll1s runnlng.
(FWD) or {REVJ /
1
The mode automatie<•tly changes to lho

,/
/ !so.ooio-*Hz
o V
A
monitor mode and the display unit gives
the output frequency.
,,,.,,./ s. s,opping the motor
Prcss ll'le íSTOPJ key on lile
parameter unit. The motor
decelcrates and stops.

Not.e 2: In a mode other !han


the monitor mode. lhe
display un1t in the
parameter unil displays
the frequency which
corrosponds to the
frequency setting signol
Input from an extemal
devicé. Not" mat this
In thls mode, if the Pa ramete r unit Is removed the
trequency is not !he motor cannot be stopped or started.
Clisplayed unless the To preven! damage or injury the PU D isconnection
(PU OPI key Is pressed. Alarm m usl be activated. Set Pr. 75 = 2 , 3. 16 o r 17

- 29 -
12. OPERATION

(3) To opera1e the inverter using the start signal and multiple-speed signal Input from an external
device and ttte speeds set by the parameter unit:
The operation is accomplished by a setting of "O" (factory-setting) in Pr-79 (operation mode
selection).
For the procedure to be followed for changing the parameter set value, refer to page 19.
• Operation procedure

1. Tumiog ON powec No te 1: lf both of these


Tum ON lhe power (POWEA switches are lurned O N
mdrcating lamp fit). dunng op erati on~ tha
motor stops running
aftcr decclecatíon.

POWER * Note 2: lt is possible to chan9e


the frequency ror the
speed which Is not
~--+-
2_.s
_._10
_c_ti_n9 !he operation mode selected for operation.
Selecl !he multlple-speeé
(Rerer to pago 56.}
signal necessary tor

ON t~ operatlon (closing the


circtut across termina!s
High·spccd RH/RM/RL and P24),
Middle-speed
Low-speed
3. Staning t.he motor
Turn ON the stati switch {closíng the c;tcui1 across
Fomard
iermioa!s STFISTR and P24) (Note 1).
ON ~~ Reverse
The lorward or reverse rotating indicating lamp
t~ begins btinking. indicating that the corresponding
Forwfüd ~+:­ signas is oulput
{Slinks)
4. Setting the mul1\ple··speed trequency Chango lhe mu l~ple-speed frequency

Hígh-spec~
éuñng operation with the paramotor umt
lf the "high-speed" (term1na!s RH and P24
/
Midole·speed ~. /
closed) nas been setected, the mo10r
Low-s pecd/ !SET] - ~ speed 1s changed il the setting for Pr.4

/ (speed semng (nigh-speed)) is changed.


(Note 2)
/ / s. S1opping !he motor
Turn OFF º'ª mullipte-speed
s19nol {opening thc cucuit acros~
tetminals RH/RM/RL ''°d P2'1)
and turn OFF tho start switch
(opening the ci1cult across
termínals STF/S'iA and P24),
the motor stops running.

In this mode, lhe Parameter unit "START" &


"STOP" keys are disabled.
The "STOP" !<ey can be activated to opera te in any
rnode by setting Pr.75 to 14, 15, 16 or 17.

- 30 -
12. OPERATION

12.6 Switch over mode


Wlth this mode, the extemal operatíon mode, PU operation mode and computer link operation
modes can be entered while the lnverter is runnlng.
• Tho followlng mode iransition functions are valid during tho switch ovor modo.

Oporalion moda
Transitlon oporationlopcration state
transition
(!: Press lhe PU operalion key.

Extemal operation
. The rocation (irection will continuo to bo that appCied during extem&f operatioo .


»J operation
unta cnanged on 11>e PU.
Tiio set fmquoncy wlll continuo to be tne value set wilh tilo variable rosistoc
(froquoncy sotter), until changad on tne PU. (Note that once tho powor is tumed
OFF or lnvortor is reset. that sot valuo will be Cleared.)
© Aomovo tila parameter unlt, and lnstoll lho computer link unll FA·CU03 (option).
Note: Pr.75 =o. 1. 14 or 15
(i) Trnnsmit tne command to chango to the computor link modo from tho computer.
Extorna! oporation


Computar frnk ooe:aoon
Tlle rotation dlrection wiU contmue to be that applied during e•temal 0pe<alion,
unbf changed by lhe compute<.
The sot froquency wíft conbnue to be tne value set wfth lho varillble reS<StOf
(froc¡uency sotter), unbl changad by the computar. (Note that once tllEI power is
1umod OFF or invef1er is roso!, lhal sot value will be cleared.)
(I'. Pross lh& extemal op0rat1on koy on the parame1er unit.
PU opomtion The rotation dlrection wlll be decido<! by thc cxtomaf oparation Input s1gnal.

Extornal operabon
Tho set trequency wifl bo docldo<I by lhe extemal frequency scttlng signa!.
~ Coro shoukl be laken when changing to Externa! operation. Ensuro the direction of
ro<:Jtion. an<I sel speod will not darmage the machina, 0< cal1So hazardous situation.
(.!} Remove the parameter un!1, and ln$1afl the ~ute< link unit FA·CUOO (0plion).
PU ope<abon Note: Pt.75 •o, 1, 14 or 15


Compu1er lrnk operation
® Transm1t lhe command to change to lhe computar frnk mode from lhe computer.
Tl\e rotation drroction and soMlng frequency will continue In tho PU oporation
st~to, until changed by tho computer.
(1) Remove the computar link unlt FA-CU03 (op~on}, and instali tho parameter unl1.
NO!&: Pr.75 =O. 1, 14 or 15
Compulc r link oparation <Y Press Ule external operation key on tho paramc1er unlt.

Extorna! oporalion
. The rotabon direclion .,;n bo doddo<f by lha extomal oporation Input signal.
The sel lrequency Mll be dec«led by rie oxtemal frequency soning signa!.
A Core shOUld bo ta!<on whon changing to Extemal operation EllS\lre lhe direc1ioo of
rotauon. an<I sel s¡ieed wíll not darmage thc machine. or causo nawdous sltuation.
Q, Rcmovo tho computar hnk unil FA·CU03 (option). a.nd instan tho parameter unit
Compulor link opo:3tion Note: Pr.75 =o. 1, 14 or 15.


PU operation
{~ Press 1110 PU operatlon key on 1110 paromotcr unil.
The rota6on direction and settlng lrec¡uency will c ontinuo In 1119 computar link
cpcratlon state, un61 changea by thc PU

- 31-
12. OPERATION

12.7 Edit Enable Signa! Mode (· Pr.79)


Usually, the operation mode should be changed to the PU operation mode when changing the
set value for parameters. In the edit enable signa! mode. changing the vatues set in parameters
is enabled and disabled by tuming ON and OFF the extemal signal input across the terminal
MRS/RT and P24.
• In the edit enable signa! mode, the following functlons are available.
Set Slgnal
Functlon and operatlon
vnlue IMRS • P24l
In iho external operation mode, Note: Sotting o1 "r is allowad if tho sotting for
Pr.44 (second acceleration/deceleration
. output is shut off.
Operatíon mode ís switched lo the time) Is "9999".
PU modo.
Closed
In thc PU mode, set values for
parameters ceo be changcd.
Operatlon In !he PU operation
7 mOde i.s cnabfod.
Opera tion moda is forc ibly
changed to the externa! operation
mode.
Open Operation in !he external
operation moc;te is enablcd.
Oparation mode changa 10 !he PU
operatJon mode is disabled.

The functions and operation accordíng to ON/OFF status of the externa! signa! (terminal MRS/RT)
are summarized below.

OPERATION OPERATtON PARA·


STATUS OF
MODE STATUS MODE STATUS METER REMARKS
MRSIRT- P24
CHANGE CHANGE WRrTE
Forcibly changed ~Motor wl!I rotate 11
Forcibly
to EXT mode bocomes STF or STR·P24
STOP
-0:-0-~~ changad to
EXT mode
spaad/ rotation disabled and speed slgoat are
values (3) presen\. (8)
PU
AUN
Forcíbty Foicibty changad ¿ Motor will ro1ate it
chan9od 10 !O EXT mode becomes STF or STR-P24
fFWDor] --a-o-~~
l REV
EXT OP speed/rotatlon disabled and speod signal aro
modo valuos (3) presant. (8)
Forcibly

~=:>--a-o-
changad 10 bccomes
STOP J PU OP
remains stopped
enablcd
EXT mode (7)
RUN
remarns in EXT remains
[ STF or ] _¿'~::;>-a-o- No cl\ange
(2) oparation. disabred.
STR P24

-O-U- =PU OP -6' O- =EXT OP

-32-
12. OPERATION

<Precautions>
1. Alter turning ON the MRS/RT terminal, if the setting for Pr.79 is changed to any
value other than '7" in the PU operation mode, the MRS/RT termina! functions as
the ordinary MAS terminal (mechanical reset terminal) instead of the edit enable sig-
na! terminal. Then the operation mode is changed according to the new setting for
Pr.79.
2. When mocte changed is attempted between the externa! operation mode to the PU
operation mode with the MAS/AT terminal ON, the mode change will not occur if the
STF or STA terminal is ON.
3. In !he setting of Pr.79 e 7 with the MAS terminal ON, if the MRS terminal is turned
OFF while in the PU operation mode, the operation mode is changed to the externa!
operation mode independent of the ON/OFF status of the terminal (STF, STRj.
Therefore, if the MRS terminal is tumed OFF while either the STF or STR terminal
is ON, the motor is controlled in the externa! operation mode.
4. During the operation in the PU operation mode, the ordinary MAS lunc¡ion does not
work.
5. When the mode ís changed from the PU operation mode to the externa! operation
mode forcibly, the parameter unit is internally reset once to secure the monitor
screen.
6. lf an alarm has occurred, the inverter can be reset by pressing the stop key in the
PU operation mode. Resettíng of the inverter in the externa! operation mode is not
possible. Therefore, resetting the lnverter always changes the mode to the PU
operation mode.
7. lf motor is stopped in EXT mode by both STF-P24 and STR-P24, closing MRS/RT-
P24 will not forcibly change operation to PU operation mode.
8. STF·P24 or STR-P24 must be opened (stop) befare PU operation can be resumed.
9. The "STOP" key can be activated to operate in any mode by setting Pr.75 to 14, 15,
16 or 17.

- 33 -
12. OPERATION

12.8 Local/Auto Externa! Signal Selection Mode (-Pr.79)


In this mode, the operation mode can be modilied by turning ON/OFF an externa! signal (terminal
RH and P24). Since the operation mode can be fixed by the externa! signa!, erroncous mode
switching can be avoided.
Set Signa!
Flxed mode Comment
value (RH • P24)
Externa! operalion
Closo Chon9in9 to the PU operation mode Is imposslble.
mode
8
Changlng to lhe ex1emal operalion modo Is
Open PU operation mode
lmpossible.

tf the circuit across terminals RH and P24 Is closed while in the PU operation mode. the operation
mode is forcibly changed to the externa! operat1on moda. 11 it is opened, the operahon mode is
forcibly changed to lhe PU operation mode.
Note that this mode change is possible only whlle the inverter is stopped. The mode change is
not allowed while the inverter is operating. -
Note: lf "8" is set for Pr.79, the tunction ol lhe terminal RH (mulliple speed setting (high·speed))
1s changad lo the local/auto externa! selection lunclion. In this setting, the multiplc spced
lunction of lhe terminal RH does not wor1<.

- 31 -
13. INITIALIZING THE PARAMETERS

The operation to return the set values for the parameters, excluding the calibration value, to the
factory·set values (initialization) is called "parameter clear".
The operation to initialize all the parameters including the calibration values is called "parameter
ali clear".

13.1 Parameter Clear (-Pr.999)


• Operating procedure
(1) Press the [PU OP] key The PU operalion
lndicating lamp is lit.
PU
operation'*
(2) Press lhe [SET) key .. · •-p ," appears in the display
unit.
P.

(3) Input "999" using the .


numenc keys.
"P.999" appears in lhe
display unit
P.999
-
(4) Press the IREADJ key "Pr.Cr." appears in the
Pr.[r
display unít.

(5) Pre.s tho IWRITE] koy •Pr.c~· in the display unit


Pr ,[r
btinks on and off. This
completes parame1or clear
(bhnking)
operation.

Note: In the parameter clear operation, the following parameters are not initialized.

• Pr.900 FM terminal calibration • Pr.902 Frequency setting voltage bias


~ Pr.903 Frequency setting voltage gain • Pr.904 Frequency setting curren! bias
• Pr.905 Frequency settíng curren! galn • Pr.38 Frequency at SV (10V) input
• Pr.39 Frequency at 20mA input • Pr.75 Reset selection/detection of
parameter unit disconnection

- 35 -
13. INITIALIZING THE PARAMETERS

13.2 Parameter All Clear (·Pr.998)


• Operating procedure
(1) P•OSS lho (PU OPJ kay . Tho PU oposation
ind·catlng lamp is lit.
PU *
oporatlon

(2) Prcss lhe !SET] key • · · 'l' · appo31S in the dsplay


P.
unh.

(3) Input "998" using tho "P.998" o.ppears in lhe


numeric keys. display unll.
P.998

(4) Pross thc IAEADJ key · · · "ALLC" appears in lhe


RU(
Ol$Play unlt.

(5) Press tlle jWRlTEJ key "ALLC" in m display un~


Rt.t(
t>hnks on and off. This
completes parametor all
claar operalion. (bhnking)

Notas: 1. lf the (WRITE) key is pressed before pressing the [REAOJ key, the operation is not
accepted.
2. ff the attempted parameter ali clear operation is rejected by the inverter, •err: and
"ALLC" are d1splayed alternately.

Note: In the parameter ali cloar operation, the following porameter is not initialized.
• Pr.75 Reset selectlonidetection of parameter unit disconnection

Note: While writing ol thc parameters is disabled, Pr.77 = 1 or during operation In Pr.77 = O. it is
not permissible to chango the valuo sea lor parameters. In this case, hOwever. Pr.900 to
Pr.905 can be changcd.

- 36 -
14. MONITORING

Just alter turning ON the power, or when the monitor key is pressed, the parameter unit enters
the monitor mode. In the monitor mode, load status (output frequency, output curren!, etc.).
protective function status in response to an atarm , etc. can be monito red.
(1 ) Changing \he monitor information (outpul frequency, output curren!, error code)
The monitor information is changed each time the monitor key is pressed.
• Operating procedure
Display unil
(1) T urn ON the power · - · · Output trequancy is Monitor
disptayeo. indica1ing
(Note 1) !amps
Operation { M~e
mode 1ridicating
(2) Press the [MONITOR}
key
Output current is
displayed.
indicating
lamps 'l'"" .....
-
w' t
!amos
(2l (3)(6)

~ a-,
(3) Press lile (MONITOR} . . Error code is glven for • _ ,-2 '{ L (SJ
key the· a1arm which has
occurred. (Note 2)

( 4) Press thA monitor The monitor mode returns to


k.ey the output frequency monitor.
(Output voltage cannot be
monttored. }

(5) To oxit monitor mode press [PU OP} or [EXT OP]

Notes 1: When tho (WAITEl key is pressed while the parameter unlt is displaylng any or the above indicated
monitor data. prlority is given to that monitor mode and is displayed llrsl when lhe mode is changad to
the monitor mode or j~st atter the power is turried ON.
2: 11 a fault occvrs within the invertot. t.he orror mossagc is given immodiately, For the procedure vsed
for ~heckin9 the contents of 1he alarm, retar 10 Troubleshooting snction on page 90.

(2) Other monitor


Monitor type Display Descrlption
Display unil and monitor
Aotation speed (rpm) The informe1ion is dísplayed when Pr.37 is set.
modo lamp
Motor rotating direction
The fon•mrd or reverse lndic.ating lamp blmks on and oH.
(forward. reverse)
Fo.rward, revetse
The lndlcating lamp blinks on and off while ·the irwerter Is
ind icating tamps
Juring operaban operatlng. The in<licating lamp Is off whife the inverter is
stopped. (Note 3)
External/PU operalion modc The extemal or ?U opcralion mode indicating lamp is lit.
Monitor mode Mode indica1ing lamp The monitor mode ondicatlng famp is lil.
Setting moda Tho setting mode indicati-ng lamp is lit.
Jog mode Display unit ! "JOG" is displayed when the ¡og mode is selecled.
Note 3: When 1he torward or reverse key is pressed in the PU operation modo or when the lorward or rever se
switch Is turned ON in tne exlernal operation mode, #le parameter unll recognizes t.his as "in-operalion"
and the lndicating lamp blinks.
• U the stall prevention function is activated while in the monitor mode, ttie monitor mode ind1caUn9 lamps
Hz, A Md V blink.

- 37 -
15. ERRORS

11 a failure occurs within the inverter duñng operation. the corresponding error code is automat·
ically displayed in the parameter unit.

15.1 Error Codes and Contents of Errors


OisDlav Error eode Con1ents of error
E. o E o Norma1·
Sctting opera1ion error, reset signal Is ON. íncorrect connect1on botwoon tho
frr. ERA
pa.rameter unit and tho invener . etc. wronQ incominQ voltaQ&.
f.0(1 e OC1 During accoleration, invenor oulpul curren! oxceeded the overcvrront llmit.
E.OCc E OC2 During fixed spoed oporatlon, lnverter ov1put current oxceeded lho overcurtent limlt.
E.CO EOCJ During deceleradOf'I, 1nvertor output current exceeded the overcurrent limit
Duñng acceferat1on, regcnoratlve powcr from the motor exceoded the regenerat?ve
E.Cvl EOVl
overvoltage limit.
Dvnng fixed spoed oporallOn, togenera~ve power lrom !he motor oxcooded lllO
EJJ.,¿ EOV2
raaenerabve over1oltaQo limlL
Cl<Jring dcceloratíon, regene<abvo powor from lho mot0< exceeded the regonoratrvo
E.OuJ e OV3
overvo:tage lirrit.

EfHf' E THT
The etectronic lherm31 "'''Von !he invertor was tñppcd (current over 150% ol tho
rated currenl).
ETHM The etec tronic thormal rolay in the lnvertc r was tñpped (current below 150-A of the
E/Hfl !Note) rated curren!, bul above 100% currontl.
ffRn E FAN Faull of lho lnverter fan (providod for 1.5K to 3 .7K modols)
Ouñng fixed speed oporat1on, tho c urront llmlt funotion was contrn.Jously octivotod and
E.Cl( E O LT
the motor stopood.
E. bE E BE Fault ol the brake transistor In tho lnvorter was detected.
E.DHf EOHT An extem al relay was tripped. whJCh was connect to drive by customer
Faufl of !he memory dovico in the 1nvorter w'1ere the parametar dota is storod, CPU
E. PE E PE
dcloetivc.
E.PIJE e Pue The paiameter unit was disconnected from the 1nverter.
ffEf E RET Roslarli.-19 v:as nol J)OS$1ble w;lllfn lho set numbet of retñes.
E.íPU E CPU Alll·away of lho CPU.
-
11 a ground lavft current has nowod due to a 9foood lault oca.ormg in !he outpUt
(load) 5'de of the inverier, thlS functlOt'I s!ops tlle irrverter ovtpUL A 91ound lault
E. CF E GF
occurring at low ground r1tsistance mav activato lho overcurront protectlon (0C1 10
OC3l. Provided 10< tllO 400V tvoo onlv.
E.CPr E OPT Option fault"'

Nole: The ETHM orror occurs to protecl tho motor if current tess than 150% ol tho motor rated curren! set In
Pr.9 Is supplled for an extended pe ~od ol tlroo This catcutallon includes lhc offoc1 of roducod motor
<X>ollng at srow speeds. (ETHM can occur al less lh3n IMOf c urrent value In Pr.9.) see pa9e 57.
Examplo
• 11 "SA" is sol lor Pr.9 (clcctronic lhcrmal relay).
S(A) >< 150(,•) a 7.5(%)
The protcctivo tunction is activated by a current below 7.SA, duo 10 Che 1'1 (lhe 01vorse nme llip) cnaracterlSllC
of tho budt.¡n electronic lhermal re!ay circuil
{") Thrs error Is dlsplayed in lhe emergency S:op status establ!shed by setectmg lhe PU STOP key func'911 tn
exlemal operatoon IS stopped by pressing lhis stop koy dur11g extemal op0<alion nnd pressmg :ne stop kay
( ..) When using tne option FR·CU03, tnis error 1•nll display on the tolowtng conditioo: duñng error trom
exccoded reines during communication, exceoded rntorvaf ot communicalion trne: retl)' e~ecub0<1 durlng
normal opora1ion.

- 38
15. ERRORS

• 01her display
Display Error code Content.s of ettor
Whon Jho rotry lunction Is select&d, rotry Is executed lf the correspondin9 invortor
f.OPf E OPT alarm occurs. This message Is diSplayed while retry is executod.
The display is g1ven ror Jhe period set by Pr.66 {retry executlon waltlng lime).

-39-
15. ERRORS

15.2 Digital Display (7-Segment Display) and Actual Characters


The indication given by the 7-segment display represents the actual characters as shown below.

Acwal Aclual Acluol


Display
character Display character character Oisplay

~
@) Q (8) [@
m I
=
rnJ (ffi n
m

~
~ @.) (Q] []
p
@) (E]
l. (§]
Gl :!,, (E] (fJ r
(ID
á (g) [QJ u
(§] .§. (ffi (Y] u
m
~ ~
12) 0 r
(ID G[] G
CID cg

15.3 Logged Error Contents


The contents of the errors are stored for the past tour events. To check the contents or these
stored errors, follow the procedure indicated below.
• Operating procedure
(1) Press th& [MONITOR} The parameter unt:I enters the monitor Displr unít .
key mode.

(2) Pross lho {MONITOR)


key several times until The infotmation of the latest error is
!he err0< display is given displayed in the display unit. (Note)

(3) Prcss !he [READJ key


o neo
The informatlon o f 1he error befóre the
latos1 error is displnyed.
-
(4) Press !he [REAOJ key
The information of the e<for two before
once
lhc Jales! error is displayed.

(5) Press the (READJ key


The informalion of lhe error 1hree
once before the latesl error is displayed.

(6) Press the (REAOJ Key The display retums 10


once tne information of 1he
1a1es1 error.

Note: For the information of the latest error, a period is displayed following "E". (Example:
E.OC1)

-40-
15. ERRORS

15.4 Clearing Error Log - Pr.996


The error log (four events) can be cleared by the following operation.
• Operating procedure
(1) Press the JPU OPJ key - - The PU operation PU ;.¡:.
indicaling lamp. is lit. operation

(2) Press the JSETJ key - - - •p; appears in the display


-vnit.
P.

(3) Input "996" using lhe - .. ·p,900· appears in 1he


numeñc l<eys display unil.
P.'1'16

(4) Prcss the JREAD] koy · · · ·Er.CL" appears in lhe


display unit.
Er.Cl

(5) Pross !he (\'.'RITE] key • · "Er.CL• in the display unit Er.fl
blinks. This completes error
log clear operalion. (Nota) (blinking)

Note: lf the attempted error history clear operation is rejected by the inverter, •Err." and
"Er.CL" are displayed alternately.

• To check the operation status jusi befare the occurrence of an error:


lf an error occurs, the contents of the display unit automatically switches to the display of the
actuated protective function. lf the monitor key is pressed without resettlng the lnverter, the dis-
play unit displays output frequency. Th.e frequency displayed will be that at which the motor was
running jusi befare the occurrence of the error. Current value can be checked in the same man·
ner. However, these values are not stored in the error lag and are cleared by the reset opera-
tion.

- 11 -
16. PARAMETER UNIT DISCONNECTION DETECTION FUNCTION

This function detects disconnection of the parameter unit from the inverter and stops the inverter
operation when Pr.75 is set to 2, 3, 16 or 17.

• Operation of the function


To use the pararneter unit disconnection detection function, set Pr.7'5 (reset selection I PU dis-
connection detection). lf the parameter unit is disconnected from the inverter, while the parameter
urnt disconnectíon detection function is valid, it is detectad and the drive stops (alarm stop due
to inverter error).
Key 1
Operalion alter
Set Extemal operatlon PU STOJ-
Reset condilions disconnection of
value terminals (Parumeter key
parameter unit
unltl
Reset input is possible at any
o time.
o X
Operation continues W
Roset input is possíble only the parameter unít is
1 when the protection functlOO o o disconnected. No
ís activated. Junction
Reset input is possiblo in EXT
2
at anv time.
o X When lhe parameter untt
mode.
is disconnected, the
Reset input is possible only
ALARM LEO is lit and
3 whcn the protection funcllon o o invertor output is shut olf.
Is aclivated.
Reset input is possible at any When
14
time lfaetorv-settinQ). (Noto 1) o X
Operation continuas if stop key
Rosot input is possible only the parameter unit is on PU is
15 when the protection lunction o o disconnec1ed. pressed
is activated. in any
Rcset input is possible et any operation
16
time.
o X When the parametcr unit
mode,
is disconnected, the
Reset input is possible only motor
ALARM LED is lit and
17 when the protection lunctíon o o lnverter output is shut off.
stops.
is actlvated. (Note)

O: Yes, x: No
Note: The error display at an occurrence of alarm stop is "E.PUE".
• Cautions on setting the paramet er unit disconnection detection function:
(1) JI the parameter unit is not connected at the start of operation, an alarm does not occur.
(2) Th1s function recognizes "disconneclion" when the parameter unit is disconnecled far more
than 1 second.
(3) To restart the inverter operation alter the occurrence of the d1sconnection alarm, confirm the
connection of the parameler unit and reset the inverter. (refer to page 43)
(4) lf the inverter is operaJed wiJhoul selecting the pararneter unit disconnection detection func-
tion, operalion is continued even alter the parameter unit is disconnected from the inverter,
which may create a hazaroous situation. Therefore, to ensure sale operation, it is recom-
mended that the parameter unit disconnection detectlOn funcbon be selected.

11 paramcicr umt operanon or comtl<ned operat1on 1s


used. this protection luncllon must be set, otherwise
mvcrter cannot be controllod if the PU is removed.
- 42 -
17. RESETTING THE INVERTER

To reset the inverter, follow any of the following four procedures. Remember that the accumulated
interna! thermal data o! the elec\ronic thermal relay and the retry count are cleared if the inverter
is reset.
• Procedure 1 - Pr.997
(1) Pross the [PU OPJ key . . Tha PU opcration
indlca1ing lamp is lil.
PU
opera1jon* Display unit

(2) Press lhe !SET] key · · ·

(3) lnpul "997" using · ·


1.he numeric keys.

(4) Press 1he {READ) kéy ·


· p: appears ín
unit.
the display

·P.997" ap¡iears in 1he


display unit

"rEST' appeats in lhe


P.

P.997

display unn.
rE5r

(5) Press the {WRITE] key · 'rEST' in the display unit is


turned off. This comple1es
rE5r
invortcr resct opcration.
(of!)
(Note)

Note: lf the attempted inverter reset clear operation is rejected by the inverter, '" Err." and
"rEST'" are displayed alternately.

• Procedure 2 • Procedure 4

Press lhe {STOP] key while the inverter Ctose the circuit across the reset ter-
is in fautty s\ate. (Alarm has occurred.) minal RES and P24 for more than 0.1
second and then open it.

'rocedure 3

Turn OFF power supply. Alter making


sure that the POWER indicating lamp or
the LED has gone out, turn on power
supply aga_ in.

The data related to the e!ectronic thermal relay and the regenerative bra.ke duty ratio is
cleared when the inverter is reset. Repeated use o f the reset lunction may lead to damage
due to thermal built up.

- 43 -
18. CALIBRATING THE FREQUENCY METER

The frequency meter connected to the terminals FM and SF can be calib<ated using the
parameter unít.
11 a digital frcquency meter is used, you may want to adjust thc lrequency ol pulse-train output.

• Preparation
(1) Connect the lrequency meter to the terminals FM and SF of the inverter. Make sure that
the polarity is correct.
(2) IC a variable resistor used for calibratíon is connected, either adjust it to zero or remove
it.

Frequency
mete<
Varlable resistor
lnVC110t .........
lo< calibralioo Note: lf the signal output from the terminal FM is
FMo--\.,_··_·--'~··___, to correspond to lhe motor current value.
•......... connect a variable resistor for cafibration
at !he position shown in the illustration in
the left.


Dioplay unit

• Calíbration procedure (Adíust while operating the inverter)


(1} Opo<al o tho invortor al the maximum output froqunncy
{SO Hz, for ox:implo} usíng the parameter unit. (Note 1)
50.00
¡ (2)
(2) Pross tho (PU OPJ key · • The PU AUN indiea~ng lamp
PU operalion
is ~L (Nole 2)
l
*
(3] Press the (SEl) key · · .. · ·p: appears in !he dísplay
unit.
P.
1 1
(5) (7)
1
(4) Input "900º using the .... •p .900" appoors in lho Notes 1: For thís
numorie koys display untt.
P.900
operatíon,
¡ lt is not
(5) Prooo tho [READJ key .. · Tho maximum froquoncy io
50.00 necessary
di~pl oycd in tho dioplny unll.
to connel"
¡
a motor.
{6) Adjust tho meter Move the pointer ol the

~
indlcation trequency meter by pressing
2: Never
the (.A.) (or f'l'J) key whilo cali-brate
obsorving tho poin1er. the lre·
l quency
(7) Press the IWAITEJ key • • Calil>ratoo is complotad. 50.JJ:J meter in
the exter·
t~=~ nat opera·
P.9X tion mode.

- 44 -
19. ADJUSTING "BIAS" ANO "GAIN " OF FREOUENCY SETTING SIGNALS

To control the output frequency of the inverter. externa! reference signals are Input either in volt·
age (O to 5 VDC, O to 1O VDC} or current (4 to 20mA DC). "Bias" and "Gain" are used to adjust
the relationship between the external reference signa! and the frequency to be output.
Bias and gain are set using the following parameters.
• Pr.902 Frequency setting voltage bias Factory-setteing
Oulpul
• Pr.903 Frequency setting voltage gain frequency (SOHz)
• Pr.904 Frequency setting curren! bias
• Pr.905 Frequency setting current gain

'djust the gain and bias by applying a voltage


rXi~ I
Pr.904 ""-----~-"-

l
o Frequef'lcy S v )rr.73
cross terminals 2 and 5. (Refer to Note.) O sotting slgnal 1O V
4 20 mA
• Adjusting Procedure

Example: Pr.902 (frequency setting voltage bias) .. . Output frequency should be 10Hz when
lrequency setting voltage is OV.
Pr.903 (frequency settíng voltage gain) ... Output frequency should be 50Hz when
[ frequency setting voltage is 5V.
In this example before beginning adjustment, make sure that the setting for Pr.73 (O to 5V /O to
10V selection) is "O" (factory setting ... o to SV). Refer to page 72.
(1) Ptess the (PU OP)
key

(2) Press 11>0 [SET] koy • "


The PU opera1ion
Jndicating lamp ·is lit.

"P." appears in tho


display unil.

(3) Input "902" using the • · • "?.902" appears in


nurneñc keys. U\e cJlsplay unit.
PU operation ·:+f

P.

P.'KJ?
..Display unit

(4) Press lhe (READJ key · The current setting is


clispfayed in the 0.00 (3) (5)
display unil .

(5) Input "10" using lhe · . "1O" appears In lhe


/[} @
numeric keys. display unit.
1
J) Press tha (WRITEJ key The newly sel valuo 10.0[J
1~\~~;~
rs sto red to me
rnemory.
P.'10?

(7) Press lhe {READJ key · · "P.903. appears in


(The next parameter is the display unit. P.'303
displayod)

(8) Press tho (READ) koy • The curronl se~ing is


displayed in tha Gvn .wnn
display ut1il

-45 -
19. ADJUSTING "BIAS" ANO "GAIN" OF FREQUENCY SETTING SIGNALS

(9) Input ·so· using !he ----- ·so" appears In the


numeric keys. display unil.
50 @
Output frequency fOf
SV input
1
(10) Prcss !he (WAITE) key • · The newly sc-t value seca
i.s stored to tho
memory. t~\~~Ít~y
P.'10<
• 11 the voltage difference between bias and gain is less than 5% the drive will not accept the
values.

~n
Potentiometer O·SV O - 10V
4-20MA
1 o r 2k!l (Pr 73=0) Pr 73 • O Pr 73 = 1
Term 4(+), 5
AT Term. 10·2-5 (5V) Term 5- 2(+) Term 5 - 2(+)
~ Tum potentiometer to
@ Input OV Input ov Input 4mA
"'"' minimum setting
~ Turn potentiometer to
@ Input 5V Input 10V Input 20mA
tAAX maximum setting

Note: Adjust bias and gain by applying SV (1 OV) across terminals 2 and 5 (frequency setting
input terminals).
While voltage is applied across these terminals, frequency is output corresponding to
the input voltage. For example, if the bias and galn are set as explained, output fre-
quency is obtained as shown by the graph (solid line) below if 1V is applied across ter-
mlnals 2 and 5. When current input Is used to control the output frequency, a similar
setting should be made using Pr.904 and Pr.905.

*To adjust output frequency to OHz in response the input of 1V, change the bias usini,
the sarne procedure.

- 46-
20. CONTROLLING KEY CLICK SOUND (TACTILE FEEDBACK)

With the model FR-PU03E parameter unit, a key click sound can be added to confirm complete
execution ol key stroke. To output key click sound, lollow the procedure below.
• Pr.990 is ractory set to o far no key cliek sound.
• To change the setting to "with key click sound", set · 1· in Pr.990.

- 47 -
21. SELECTING GENERAL-PURPOSE MAGNETIC FLUX VECTOR CONTROL

The general·purpose magnetic flux vector control is símply selected by setting the motor capacíty
in Pr.80.
The general·purpose magnetic flux vector control is elfective for appticalions where high startíng
to1que at tow speed is required, or where the toad is varyíng.

(1} Condítíons for selecting the general-purpose magnetic flux vector cont1ol
The general·purpose magnetic flux vector control can be effeclively used only when the fol-
lowing conditions are satisfied . lf these conditions are not satisfied, lnsufficient torque, ir·
regular rotation, and other problems may occur. In which case , standard voltage/frequency
(V/F) control should be selected.

Conditions
• The motor capacity is either equivatent 10 or • The number of potes is 2, 4, or 6. (11 is not
one rank below the inverter capacity. necessary to set the number ol potes. For
• The motor type ís either a Mitsubish1 stand- constan! torque motors. 4 potes onty)
ard motor (0.1 kW or larger, 200V ctass; • Each motor is controlled by its own inverter.
0.2kW or targer 400V class}. a Mitsubishi • Wiring distance between the motor and the
constan! torque motor (force ventitation inverter is within 30 m. 11 tho distance ex·
type) or Mltsubishi equivalen!. ceeds 30m, refer to Mitsubishi.

(2) Selecting the general-purpose magnetic flux vector control ... Set the motor capacity In Pr.80.
That simple.
Note: Cautions on general-purpose magnetic flux vector control
(1) Rotation of the motor may be a little more irregular than in the V/F control.
(2) A 0.1 10 0.2 second delay is generated due to control data calculation at start up.
(3) lf this control is setected, the following parameter settings will be ignored. (Pr.0, 3, 14, 46,
47}

Applications for which the general-purpose magnetic flux vector control is reoommended
• On a machine which requires high starting • On a machine where torque vanation is ex·
torque cesslve
• On a machine which requires more torque
al tow-speed than V/F mode
(Thls control Is not recommended for machines, such as grinders and lapping machines, whlch
require mlnlmum speed npple during low-speed oporation.}

(3) Parameters retated to the general-purpose magnetic flux vector control


Parameter Set Factory-
Namo Solling range Doscription
No. value sett1ng
A024S-EC 9999 Sctection of V/F control o
Motor 0.2K to 2.2K. 9999 Sening ol motor capacity (kW)
Pr.80 o.2 to
capacity A044-EC
0.21< to 3.7K. 9999
3.7
(Setection ol general-purpose
magnetk: flux vector control}
-

48 -
21 . SELECTING GENERAL-PURPOSE MAGNETIC FLUX VECTOR CONTROL

• Setting methods when wlring distance is particularly long


1. Settíng procedure
(1) 11 the maximum wiñng distance is longer than the values g1ven in the following table, disable
the current limit by setting special parameter 98.
(The default setting is "O". but this setting should be set to •s• for long cable applícations.)
lnvortor capacity D.1K 0.2K 0.4K D.75K 1.5K 2.2K 3. 7K
For non-low noise
200m 200m 300m SOOm 500m 500m 500m
opcration
For low ·noiso
30m 100m 200m 300m SOOm 500m 500m
operation

Pr.96 Current Llm1t Stall Prevention


Value Accel Aun Decel Accel Aun Decel
O (std) y y y y y y
1 y y y y
2 y y y y
3 y y
4 y y y y
5 y y
6 y y
7
8 y y y
9 y y
10 y y
11 y
12 y y
13 y
14 y
15
Note) Y: Yos, operation
(2} Special parameter setting procedure
Set the Pr.98 value in (1) above with the tollowing procedure.
(j)Pr.77: Set to 801 (Note 1), make a record of onginal Pr.77 value.
lr'>Pr.96: Set tho desired value
@ Pr.77: Set lo O or 1 (Ro1urn to original setting value.)

P<. Namo Setting range Min. untt O<!fautt setting


98 Current hmit. sial! prevent1a.n function selection O - 15 o
*: Pr.98 is displayed only when Pr.77 is set 10 801.

(Note l) When Pr.77 is set to 801 , the paramclcrs following Pr.82 will also be displayed.
Do not c tiange the orher parameters. The inverter could be damaged if these
parametors are changed.

- 49 -
22. PARAMETERS

• Parameter List
Func- ~ttl n g Settlng Factory- Customer Reler
No. Function Remarks
tion range unit setting set valuo to:
Torque boost
o (manual)
0-30% 0. 1% 6°/o

1 Upper limlt treQucncy O - 120Hz 0.01 Hz 120Hz 55


2 lower tlmh hequeocy O - 120Hz 0.01Hz OHz
3 Base Jroquency O - 400Hz 0 .01Hz 50Hz
Multipte-speed
!!!
o
4
(speed 1)
O - 400Hz 0 .0 1Hz SOHz
13e: Muttiple·speed
.2 5 O - 400Hz 0.01Hz 30Hz 56
(speed 2)
-~
¿¡¡ 6
Muttiple-spGC<:f
O - 400Hz 0.01Hz 10Hz
(speed 3)
7 Acceleration time O- 3600 sec. 0. 1 sec. 5 sec. 11 Ois entered. 0.04 se<:ond is set
8 Deceleration time O- 3600 sec. 0. 1 sec. 5 sec. lf Ois entered, O.O'- second Is set
Rated 0.4k and 0.75k are tactory·set
Etectronic t~ermal
9 O - SOOA 0,0 1A output to 85'% of the rating.
overload relay
current Set to motor FLC.
57
OC injection
10 O - 120Hz 0.0 1Hz 3Hz
braking frequency
OC injection
11 O - 10 sec. 0.1 soc. 0.5 sec.
braking time
OC injection
12 O - 30.% 0.1% 6%
bral<ing voltagc
13 Staf1ing froquoncy O - 60HZ 0.01HZ 0.5Hz 1
O: Constant torqun patt0rn SS
Selecfion or
14
applied load
o. 1, 2, 3 1 o 1: Pumpf(an 1orque pa11em
.,
e
2, 3: Ver1ical loads
!2 15 Jog lrequorn:y O - 400Hz 0.01Hz SHz Oporalion possible wlth PU 1
ü
e:
.2 16
Jog accel./doccl. o- 3600
0.1 sec. 0.5 sec.
Operation possib1e with PU,
e: time sec. O: 0.04 sec.
~ O: No axternal tnermal relay

o"'
Extomal therma! tcrminaJ
Q.
17
relay input
o. 1 1 o 1: RLJOH c><ternal thormal
]
..
'g
ci5
Upper hmtl
t20 - <OOHz O. !Hz 120Hz
relay terminal
59

18 rroqucncy tor higl1


spced operation
Baso 1requoncy O - 1000V,
19 0.1V 8888 Set 10 motor catad vo!tage.
voltage 8688. 9999
Refercncc
20 frequency for 1 - 400Hz 1 0.01Hz 50Hz S9t to motor rated fmquency
accel./cecel. ¡
S1a11 prevention
22 function oporation O - 200% 0.1% 150% 1 60
le.ve) l

-50-
22. PARAMETERS

• Parameter List
Func- Setting Settlng Factory· Customer Refer
No. FunctJon Remarks
tion rang& unlt settlng set value to:
Stall prevenllon leve!
0 - 200%,
23 coetlicient tor double· 0. 1% 9999 9999 : No sotting
9999
speed
Multiple-speed O - 400Hz,
"'e: 24
(speed 4) 9999
0.01Hz 9999 9999: No sotling
.R Mulliplc·spoed O - 400Hz, 60
.2 25 0.01 Hz 9999 9999: No setting
e: (speed 5) 9999
g Multipie·soeed O - 400Hz,
~
c.
26
(speed 6) 9999
0.0 1Hz 9999 9999: No setti11g
o
1! Multiple-speed O - 400H2,
27 0.01Hz 9999 9999: No setting
"'.!!!e:"' (speed 7)
Selection o!
9999
O: Linear, 1 : S-pattern A
(J)
29
accel./det1>1. pattern
O, 1, 2 1 o 2: S-pottam B
61

Sele.ction of Regenerative brake duty


30 regenerative brake 0.1 1 o O: 3% (factory-set value) 62
du1y ratio 1: Value set at Pr.70

e: 31
Computer link
E2ROM write validity
O, l , 9999 , o
O: Wñte ena.b le
1: Write dlsable
·~ Commvnication 12. 24, 48, 9999: Computer communi·
.2 32 1 96
speod 96, 9999 ca1ion unavailable
g
~~
.!.! -
- 33
Operaüon
convnand solec1ion
0 , 1, 9999 ! o 9999: Computar communi·
cation unavailab1e 62
§~
E o Spoed command 9999: Oomputer communi-
E~ 34
o se(ection
O, 1, 9999 1 o cation unavaitabte
V

~o. ~
Star1·UP operation
mode
O, 1, 9999 1 o 9999: Oornputer ccrnmuni·
cation unavailable
E
8 36
Station nvmber
o - 31, 9999 1 o 9999: Computer cornmuni -
selection cation unavaílable
e: O, 0.01 - O: Output trequency [Hz!
g 37 Speed display 0.001 o
9998 Load speed 0.1 - 9998 a! 60Hz
"Qj ~
8- ,s
,, u 38
Frequency at 5V
1 - 400Hz 0.0IHZ SOHz Choose voltage wilh Pr. 73 63
- e: (10V) Input
~· :2
Frec¡uon.cy al
,,,~ 39
20mA Input
1 - 400Hz 0.01Hz SOHz

O: AUN, 1: SU, 2: FU, 3: OL,


Allocation of

e
~g •O output termina)s 00 - 44 1 02
4: OMD
lst digit .. .. Terminal AUN
o::> (RUN, FU) 64
2nd digit ... Terminal FU
·g i SU lrequency
~ ·~ o-
"' :;;
::;: .. 41
band wiQth
42 FU trequency vatue O - 400H2
100% 0. 1%

0.01H2
10%

6Ht
Ja.. "'
FU hequency value O- 400Hz. 9999: Pr.42 value even during 65
o 43 "'
In reverse rotatioo 9999
0.01Hz 9999
reverse operalion

- 51 -
22. PARAMETERS

• Parameter List
Func· Setting Setting Factory· Cus1omer Refer
No. Functlon Remarks
tlon range unlt setting set valu& to:
2nd accelerationl O- 3600sec., O: 0.04 sec.• 9999: MRS
44 0.1 sec. 9999
deceleratlon time 9999 tennlnal machanical reset
.,g"'e: 2nd decelorat1on O - 3&.ltlsec .. O: 0.04 sec., 9999: slays as
g 45
time 9999
O.lsec. 9999
Pr.44
.2 66
..,e o- 30%,

..
8
(1)
46 2 nd torque boost

2nd V/F
9999
O - 400Hz,
0.1 % 9999 9999: stays as Pr.O

4·7 0.01Hz 9999 9999; Sroys as Pr.3


(oase freqvoncy) 9999

e:
.g
48 oa1a 1ength º· 1. 9999 1 o 9999: Computer r.ommuni-
cation unava.ilable
g
.2
e:
49 Slep bil length º· 1, 9999 1 1
9999: Computer commvnr-
catlon unavallable
.g
5 :::-
··e a>
50 Parily check º· 1. 2, 9999 1 2
9999: Com¡Mer communi·
cation unavailabJe 62
Eo
E~ 51
Cfl, LF code
o. l, 2, 9999 1
9999: Compuler communi·
o 1
selection cation un-available
"
~c. 52
Number of
communicatior\ retñes
o- 10, 99.99 1 1

ü
5 Communication o. 0. 1 -
53
check time interval 999.8. 9999
o. 1 o
Seleclion of FM O; Oulpul frequency {Hz]
"'
~e:
54
terminal function º· 1 l o 1: Ourpul curren! (Al
66

Reference for
.2
..a
>-
55
frequency monuor
O - 400Hz 0.01 Hz SO Hz

a 56
fleterence for
current monitor
O - 500A 0.0.lA
Rated
current 67
Freewheeling time 0.()5 - 5
i:: e: 57 0.1 sec. 9999 9999: No setting.
~~ for restart sec., 9999

a:'"e:
.2 58 Start-up lime for
0-ssec. 0.1 sec. o.s see.
restart
.HHi Input terminal O to 9998.
1
9999: Same as func1100
" lil! 59 allocation 9999
betore allocation
68
~~ , 9999
fnpuf fltter timo
~H 60
constant
1 - 8, 9999 1 9999 9999: No se«ing
2!eg
Si §.2 61
Tone control
Sélection
o. 1 , o
69

Open motor circui! o - 200%,


ª·j
u ~
62 0. 1% 5.0%
delection level 9999 1
~~ 63
Open molor circuit o.os - 1 sec.
0.01 sec 0.5 sec
!) delecrion orne 9999 70
• e: Conslant output
~~ 64
rango slip
º· 9999 - 9999
o.
.::::
1!
Q)
compensa.liofl
"' o. selection

- 52 -
22. PARAMETERS

• Parameter List
Func· Settin9 Settíng Fnctory- Customer Refer
No. Funetlon Remarks
tlon rango Unlt settlng sel value to:
65 Reuy selection º· l. 2. 3 1 o 71
Frequency for stall
66 prevonlion leve1 O - 400Hz 0.01 Hz 50Hz 60
reduc:tion start
Relry COt.lll aftor O to 10.
67 an occurrence of
101 to 110
1 o
inverter alarm 71
68 Retty waíting time 0.1 - 360sec o. 1sec 1 sec

.~ 69 cleañng retty count o - o

~
Speoial regeneratlve Rondoul possible only when
70
brake duty ratio o- 30% 0.1% 0%
Pr.30 * 1
61

g 71
S&lecting the
applicable motor o. 1 1 o
i S&loclion for PWM 0.7 - Synchronous operation equivalen!
.g.. 72 frequency 14.Sl<Mz
0.1kHz 1kHz
to Z024 is na! passible
72

¡; Selecfion lor o to
o
a. 73 svio 1o 1ov º· 1 1 o O: O - SV 1: O - JOV
Se~ilOn ror curren!
input referenceJ
74 slartino command.
o. 1.
1 o
O: AM medlum spood 1: AM
rotation direction 100. 101 AU terminal
command selection 73
Reset seteclionl
detection of O, 1, 2. 3.
75 1 14
parameter unit 14 - 17
disconneclion
Slip wmpensalion 0.01 - 10
«@i 76
bme constan! sec, 9999
0.01 soc 0.5 sec 70

Seleclion ror O: Wrlte oosslble {whcn s1op1Jtl!)


77 dlsabling o, 1, 2 1 o 1: Wrile orohibit
parameter wñong 2: Wrllino constanlly posslble
~ Solcction of
O: Foiwan:l/reverse rotatlon
] 79 reverse rotation
prevention
o. 1, 2 1 o possi ble
1: Only foiward ro1ation 75

t
g 79 Solection ol
oporation mode o- 4, 6 - 8 1 o
2: Only rove1se rotatíon
O: PU·extemal cllangeovtt PoS$1Dle
1: PU lixed 2: Exlemal flxed
3: l·PU. start • externa!
¡a. 4: l·e>lerna;, stan • PU
o A024·S:0.2-
2.2kW
80 Motor capaclty 0.01kW 9999 9999: V/F control 78
A044:0.2-
3.7kW 9999
o- 10%.
a&I 81 Aated shp
9999
0.01% 9999 9999: No settmg 70

91
o- 400Hz.
iH FrequGncy r.ll'nP 1A
9999
0.01Hz 9999 9999: No setting

!U 92 Froquoncy jump 1B
0 - 400Hz,
9999
0.01Ht 9999 9999: No setllng
79

-53 -
I
22. PARAMETERS

• Perameter List
Func:· Setting Setting Factory- Customtt Refer
No. Func:tlon Remarks
tion ranga unlt sottlng sel ••lue to:

93 Frequency ;ump 2A
o- 400H!. 0 .01Hz 9999 9999: No setting
9999

94 Frequency Jump 29
o- 400Hz, 0.01Hz 9999 9999: No sclting
9999 79
O- 400Hz,
95 Frequency Jump 3A 0 .01 Hz 9999 9999: No setting
9999
Froquoncy J ump O - 400Hz,
96 0.01Hz !il999 9999: No selting
3B 9999

.~"' 126
Mulliple·speed o - 400Hz, 0.01Hz !il999 9999: No sotting
~ (spoed 8) 9999
.2
Multlj)f&·S¡leed o- 400Hz.
.,~ 127
(spoed 9) 9999
0.01Hz 9999 9999. No sotling
l!!
O- ~OOHz.
~ 128
Mult.ple·speed
(speed 10) 9999
0.01Hz 9999 9999: No setting

) 129
Mulliple-speed
(spoed 11)
O- 400Hz.
9999
0.01HZ 9999 9999: No setting
56
"' 130
Multlple·speed o - 400Hz,
0.01HZ 9999 9999: No setting
(spoed 12) 9999
Multlpte.speed O - 400Hz.
13 1 0.0 1HZ 9999 9999: No setting
(spood 13) 9999

132
Multlple-speed o - 400Hz. 0.0 1HZ 9999 9999: No setting
(spced 14) 9999

133
Multiple-speed o - 400Hz, 0.01Hz !il999 9999: No sel1ing
(speed 15) 9999
lt Is possible lo correcl during
.,
FM torminols
900 callbn11lon - - - PU operation.

i
Bias for lroquoncy lt Is possibte IO corroe! rumg
902 rel•rence lltlltage 0-60Hz 0.01Hz OHz
PU operation.
Gatn tor troquency lt is possible to correct dunng 80
1 - 400Hz 0.01Hz SOHz
ge 903
relerence vo!tage PU operef10n.
e
.o Bias for lroquoncy lt is possible to correct during
904 0 - 60Hz 0.01Hz OHZ
~ roforooce CUflenr PU operation.
Galn for l requency lt is possit>le to corree! durin9
905 1 - 400Hz 0.01 Hz 50Hz
retoronco cutront PU oporation.
990 Key sound selectlon º· 1 1 o O: available. t : unavallable
991 PU operation mode o. t, 2 1 o
,.,8 996 Error cloar - - - Thls lunclion is valld by
writing to the Pr.
81

~ This lunctlon is va~d by


~
!il97 lnvor1cr rosot - - - wríling to !he Pr.
~
~
998 Parame1or an clcar - - - Thb functJon Is valod by
writing to lile Pr.
82
1199 Parameter dear - - - Th1s function is vald by
wnting IO !he Pr.

(Note 1) Pr.31 - 36 and Pr.48 - 53 are lor Commurocalion Op~on CU03.


11 CU03 Is not useo, do not changa the Factory setting of these Parameters.
For lnlorma11on on setting valuo. reler lo CU03 manual.

- 5~ -
I
22. PARAMETERS Pr.O - Pr.3

• Des cription of the Parameters


"Pr." in an abbreviation of "Parameter."
~ Settlng tho torque boost (manual)

• lt Is possible to adjust the motor torque in the low


lrequency range to improve acceleration.
Notes 1: Factory·setting ... 6% ~ 100%~
-------·---- .
;; & :
2: Change the setting to "4%" for motors
designed for use with an mverter (constan!
!i ~ 1

torquo motor). ~seit~,~ngeI ~


3: The setting for this parameter is ignored ij Ovtpvt Base
the general·purpose magnetic flux vector l1•qu•ncy (H>I frequ•noy
control moda is selected with Pr.80. LE!d!

~ ~ Settlng the upper/lower limit ot trequency


~ Upper limit troquency

~ Lowe.r llmll frequency


• 11 is possible to clamp the upper and lower limits
of output frequency.

Note: To set the frequency higher than 120Hz. use Pr. 18.

Lí:i. CAUTION
&,, Note that without the speed command, lhe motor will
start al lhe preset lrequency by merely switching on
the start si,gnal if set value of Pr.2 is equal or larger
than the value of Pr. 13 (starting frequency).

~ Setting the base frequency

~ Base froquoncy

1 Pr.19 1 Base frequency voltago

lt is possible to set the base frequency on the motor


rating ptate if it is different to 50Hz.
•: 11 "9999" (factory-setting) is
•By setting the value for Pr.19 (base frequency voltage).
set for Pr.19, the maximum
the PWM output is modified so that the waveform looks
like the vol.tage value set in parameter 19. This will output voltage is the same as
the power supply voltage.
result in optimum motor performance.

Note: When general purpose magnetic flux vector mode is selected (Pr.80) the settings of Pr.3 ignored,
and 50Hz is used.
When the factory setting ol Pr.19 = 8888 is used and Flux Vector is sclected, a value of 240V
is usod in A024S-EC, and 415V in A044-EC for calculations. 11 the value of Pr.19 ,. 8888, then
this value is used for calculations.

-55 -
I
22. PARAMETERS Pr.4 - Pr.6

~ ~ ~ Setting the mYltiple-spccd

r::l M•llip!e·speed Multi~lMP"td r::J


EJ
~
Mutliple·speed
(spO.d 1) L::J (speed 4)
1 Pr. 126 1
(speed e)

i=l Multipte·speeiJ
Multiple·speed
~ (soeed 12)
i=l Multlple-opeed
~
Mulliplc·spe:cd
L.:J (s.,.ed 2)
Mulllp-:t•spced
EJ
1
Pr.25

Pr.2~
Mulliple·speed
(speed 5)

1 Mulliple·spe•d
L:_J (speed 9)

l:=l Mutllo!e·speed
~ (soeed1 3)
f:"::l Mulli;.:Hi·SPoed
L.:J (speed 3) (SPeftd 61 ~ (Spetd 10) c.::.J (speed 14)
r:::l Mvll1¡il<-speed l Pr. 129 1 Mulliple·speed r::::i Multiple•SCX:Cd
L:J fü••d 7) (spctd 11 1 C:J (speea 15)
• lt is possible to select the motor speed by simply
changing the extemal contact signal across
terminals RH/RM/RUREX and P24.
• The allocation of RH , RM, RL and REX can be
set using Pr.59.
• The individual speeds (frequency) can be set as
required, in the ranga of O to 400Hz, while the
inverter is operating. Setting is also possible
using the [.AJ and (T] keys.
• By combining the setting for these parameters
with Pr.1 (upper limit lrequency) and Pr.2 (lower
timit trequency). setting of up to seventeen
speeds is possible.
Notes 1: lf "9999" (factory-setting) is set for Pr.24 to Pr.27 and Pr.126 to Pr.133, speed
4 to speed 15 are not selected.
2: In the multiple·speed setting, if more than two speeds are selected al the same
time, the lower frequency is output.
<Example> lf RH · P24 and RL · P24 are turned ON at the se1me time whife the
setting for high-speed (RH) is 60 Hz and low-speed (RL) is 50 Hz.
output frequency is SOHz.
3: lf the externa! thermal relay input Is selected, the multiple-speed 3 setting is not
valid, RL becomes the OH term inal. Fer multiple·speed operalion, use the value
for Pr.26 (RH + RM).
4: lf the multiple·speed signal and externa! frequency setting signa! are input, the
multiple·speed operalion is given priority.
RL RM RH REX speed
- - e - Pr.4
- o - - Pr.5
o - - - Pr.6
o o - - Pt.24 /when Pr.24 Is 9999, soccd 4 is not sol)
o
- -
o
o
o
-
-
Pr.:25 {whon Pr.25 Is 9999, spoed 5 is not set)
Pr.26 (wnen P<.26 is 9999, soeed 6 Is not set)
o o o - Pr.27 (when Pr.27 is 9999, soeed ·r ls not sel)
-- -
-
-
o
o
o
Pr.126 (whon Pr. 126 is 9999, speed 8 is '101 set)
Pr.127 (when Pr.1 27 Is 9999, speed 9 is the somo as Pr.4)
- o - o Pr.128 {when Pr. 128 Is 9999, soeed 10 is !he sama as Pr.51
o - - o Pr.129 l whcn Pr. 129 is 9999. sneed 11 is 11\e same as Pr.6)
o o - o Pr. 130 lwhen Pr. 130 is 9999. soeed 12 Is the same as Pr.241
o
-
-
()
o
o
o
o
Pr.131 l when Pr. 131 is 9999, soeed 13 is lh<> samo as Pr.25)
Pr.132 l when Pr.132 is 9999. spood 14 is lho samo as Pr.26)
~
~ o o o Pr. 133 (when Pr.133 is 9999. speed 15 is fhe same as Pr.271
- 56 -
I
22. PARAMETERS Pr.7 - Pr.12

~ ~ Setting the aeeeleraUonldeeeleration time


~ Accelaration time

~ Oeceleration time

J Pr.20 1 Base frequency for a.cceleratior\/deceleration

• Acceleration time (Pr. 7) indicates the time in


which frequency reaches the reference frequency
(Pr.20) starting from OHz. Deceleration time
Time
(Pr.8) indicates the time in which frequency,
Ac.celerotion Deceteration
reaches OHz from Pr.20.
lfilJ [fil]
• 11 ·o· is set tor acceleration/deceleration time, it
corresponds to 0.04 sec.

Note: When the acceleration pattern is S-pattern A (refer to Pr.29), the time indicates the
period to reach to the base frequency (Pr.3).

~ Sctting th& elcctronic thermal relay

• Set Pr.9 to the motor nameplate full load curren! the protection includes a compensation factor
for reduced motor cooling at lower frequencies.
• lf "O" is set. the motor protection function is invalid. The protection function for the output tran-
sistor of the lnverter is still valid.
• lf flux vector mode is used with a force cooled (or inverter rated) motor, set "O" in Pr.9, and to
protect the motor use a motor mounted thermal relay into terminals OH & P24. (See Pr.17)
• Factory-setting is "rated output curren! of the inverter". For 0.4K to 0.75K models, setting is
"85%" of the rated output curren! of the inverter.

~ 1 Pr.12 I Ad¡ustong lhe OC dynamlc braklng

~ OC injec!fon braking frequency

~ OC injoctioo braking time

1 Pr.12 I OC lnjection braking voltage

• lt is possible to adjust the "positioning on stop"


control by setting the DC injection braking volt-
~DC dynamic btaking 11me
age, braking time, and the trequency at which
braking, applied.
• DC dynamic braking voltage (factory-settlng) ... 6%

Note: When using an inverter duty motor (constan! torque motor) changa the setting to
4%.

.& CAUTION
.& lnsta!I a mechanícal brake. There ís no stopping torque.

-57-
I
22. PARAMETERS Pr.14 - Pr.16

1Pr.13 1 Settíng the starting frequency


Output fr&quency

• The starting frequency can be set from o to


60Hz.
• For slow speed operation in Flux Vector Control,
tr
(H2)
60
·

set Pr.13 to 0.01Hz. il~r.1


"'l 01L....L_ __ _ ._ _ _ __ _
Frequency settong T1me
rango (V}

1Pr.14 1 Selecting the appllcd load

• lt Is possible to select the output V/F characteristícs for the application. according to the toad.
1Settlng: O J (lactory-setting) ! sotting: c J
For constan! corque load (cooveYQrs, CMS) For v$riable corque load (fans, pumps)

·::l!iL· · r_ 100'll.,L Á. ·
i~ .
Basn rrequency
Ov1pu1lroquoncy (H>)
º' ~:
8Jso froqu~ncy
Oucpvi traquency (Hzj

~
For venical loads
Boosl lor IOC\V8rd rolalion ... Selting fo< Pr.O Boost for IOIW8rd rolalio<l ••• ()',.
Boos1 for reverse rotation ... °'* Boost lor reverse rocalion ... Sclting fo< Pr.O

Note: lf the generaf-purpose magnetic flux control mode Is selected, the sottfng for this
parameter is ignored.

- 58 -
22. PARAMETERS Pr.15 - Pr.20

l Pr.1s I l Pr.161 Setti ng the )og operation

~ Jog frequency

~ Jog accotcratlon/doccloratlon time


:'-Reverse
: rotation
~ DlfD :

• Pr. 16 is lhe time to accelerate to. or decelerate lrom the rel~ce lrequency~n Pr.20.
• Jog operation is possible using the parameter unit.
(Jog operation is not allowed when "3" or •4• is set for Pr.79.)
tln the extemal operation mode, jog operation is not allowed.
Note: lf !he parameter unil is disconnected from the lnverter during jog operatlon, the inverter
will decelerate to a stop.

1Pr.11 I Setting the thermal relay Input

• The function allocated to terminal Rl/OH is se~


(lac:lOry-settíng)
switched according to the setting of "O" or "1 • for Thormal relay
Pr.17. u ~-,__
V '
• The auocation of terminals AUOH, AM/AU, AH
and MAS/RT can be set using Pr.59. IRLJO~I
AL: Low·speed operation selection signal P24
(see Pr.6)
OH: For inputting the oontact signa! ol the thermal overtoad relay, installed outside the inverter,
or that of the thermal sensor built in the motor. (N.C. contact)

Function of terminal RUOH


Set
Comment
value RL (Multiple-speed OH (externa!
3) (set uslng Pr.59) thermal relay input)
o
, • (factory-settlng)


Note: 11 "1" is set in Pr.17. the inverter is expectíng a thermaJ relay N.C. signal. AL is not ac-
tive.
¡
.&:. CAUTION
&. Wlth che external thermal relay connected, do noc switch Pr.17 setting to •o•. Otherwise, the
motor will be started by the start signal only.

1 Pr.18 j Setting the uppor limll frequency for high spood operetlon

• Set thls frequency vaJue íf operation is al a frequency higher than 120Hz.


• By setting the trequency for this parameter. the vatue ser for Pr.1 (upper limit freQuency) is auto·
matically replaced w1th thls sening.
~ .., Rarer 10 Pr.3.
! Pr.20 1 .., Reter to Pr.7

- 59 -
22. PARAMETERS Pr.22 - Pr.27

f Pr.22 I 1 Pr.23 1 1 Pr.6G 1 Setting the staH prevention functlon operation leve!

1 Pr.22 1 Stall prevention function operation level (current limit o¡¡eration level)

Srall prevention functton oporelion 1eve1 offset coetficient tor double-speed operation (curren!
limit level reduction rate offset ooelficiont at 400 Hz)

Frequency for stall prevention funcliM level reduction start

•Set the stall prevention function operation tevel


(current limit level) for Pr.22. Usually,the setting
should be 150% (factory-setting).
• 11 the motor is controlled to run al a speed faster
than 50 Hz, there are cases when the motor can-
not be accelerated because motor curren! does
not increase. Por such cases, it is possible to
reduce the curren! limit level in the high frequen-
cy range to improve the motor operation charac·
teristics. Usually, initial setting is Pr.66 50 Hz, =
Pr.23 = 100%.
• lf "9999" (lactory-setting) is set for Pr.23. the cur-
ren! limit level which is set for Pr.22 is applied to
the range up to 400 Hz.

Setting example: Pr. 22 = 150%. Pr.23 =100%. Pr.66 = 60 Hz

Note: The setting value of Pr.22 can


not be changed during opera·
tion even if Pr.77 is set to 2
{writing during operation
enabled.}

• Calculating the curren! limit functíon operatíon level


Calculating the current limit function operation leve! = A+ B x ( ~~:~;=~ )x ( Pr.~~too
where,
A_ Pr.66 (Hz) x Pr.22(%) B _ Pr.66 (Hz) x Pr.22(%)
- Output frequency (HZ) • - 400 (Hz)

&, CAUTION
d:I Do not set the stall prevention operation level too small.
lf set so, torque generated wlll reduce.

1Pr.24 1 1 Pr.25 1 1 Pr.26 1 1 Pr.27 1 => Refer 10 Pr.4.

- 60-
22. PARAMETERS Pr.29

1 Pr.29 1 Selecting the aceelierotionldeeoleration pattern

• The acceleration/deceleration pattern can be selected according to the application.


Setting: O (linear acceleration/deceleralion pattem) 1

_g-
This is lhe general acceleration/deceleration pattern, the motor is
usually operated wilh this setting.

Setting: 1 (S·pattern A)l


H
o~ l 21: :'

'
This pattem is used lor the applications which require quick
3cceleralion or deceleration in the high speed tange (over 50Hz).
In this pattem, "fb' (base frequency) is taken as the point of
inflection. Using this pattem, it ís possible to set the
acceleration/deceleration lime which fits the motor torque. reduction
in lhe constan! output operation ranga over 50Hz.
~~lb
§~ "lb
;:
J:.. ,
• ••
/
, •'

<·:..
Time
:
f • Pr3
: t.

The pattem Is applicable lo controlling the spindle speed ol


machine lools.
Note: For lhe value to be set, in Pr.7 a.nd Pr.8 use the time necessary for acceleration up to the base
lrequoncy "fb" (Pr.3) instead of the acceleration/deceleration reference frequency (Pr.20).
The actual acceleration lime "t" seconds beyond the base frequency "lb' is calculated by the fol·
lowing formula.

l = ix_T_xl2 +2T 1 T: Set acceleration time (sec.) 1


1 ·9 (Pr.3)" 9 1: Set frequency (Hz)

Setting: 2 (S-pattern B) 1

"iL
Acceleration/deceleralion is always controlled w~h on S·patlem from '12"
(current frequency) to 'fl" (target frequency). Therefore, shock during

u&f
acceleration and decelration is minimized and this control can be used to ~ 12 --
prevent loads from being toppled over. 1
f imo
Note: The acceleration/deceleration times set in Pr.7 and Pr.8 relate to the
reference frequency in Pr.20.

Note: Even if this parameter is wrinen during operation, il will be validated alter the inverter
is stopped.

- 61 -
22. PARAMETERS Pr.31 - Pr.36

J Pr.30 j 1 Pr.70 1 Se-ttlng the regenerative brake duty ratio


Setting
1 Pr.30 1 Selecting the regenerative brake duty ratio Setting for
Model range f or
Pr.30
Pr.70
1 Pr.70 1 Setting the special regenerative brake duty ratio

• These parameters should be set when regenerative


FR·A024· o
S0.4K· (factory- (Note 2)
brake is used frequently due to frequent starts and S2.2K-EC setting)
stop. In this case, since the brake resistor capacity
O to 30%
must be increased. it is necessary to use an optional FR-A044·
(note 3)
high-frequency brake resistor. 0.4K· 1
(factory·
• Setting method: After setting "1" for Pr.30 (changing 3.7K·EC
settíng: 0%
the duty ratio), set the duty ratio (note 1) ior Pr.70.

Notes: 1. The brake duty ratio indicates "%ED'' oi the transistor of built-in brake.
2. 11 Pr.30 = O. Pr.70 is not displayed. When Pr.30 =O, the brake duty will be 3%.
3. lf the set value for Pr.70 should be increased. the value must be smaller than the
permissible brake duty ratio of the externa! brake resistor.

&, CAUTION
&. Do not set the brake duty above the permissible value of tt1e brake resistor used, otherwise.
overheating rnay occur.

/
1Pr.311 1 Pr.32 1 1 Pr.33 J Seria> communication functions

1 Pr.34 1 1 Pr.351 1 Pr.36 1

1Pr.31 1
Compulor link EEPROM
write validity l Pr.351 Sta.rt-up operatlon mode 1 Pr.50 1 Pality check

·1Pr.32 1 Communícation speed 1Pr.361 Station number setection 1 Pr.51 1 CR, LF cede selection

Operation command Number ol


1 Pr.331 1 Pr.48 1 Data length 1 Pr.521
seleclion communication retcies

Communicat>on check
1 ?r.341 Spoed comm and sclection 1 Pr.49 1 Stop bit lenglh 1 Pr.531 timo intorvaJ

• These Parameters are for Communication Option CU03.


lf CU03 is not used, do not change the Factory setting of these Parameters.
For information on setting value, refer to CU03 manual.

- 62 -
22. PARAMETERS Pr.37 - Pr.39

j Pr.371 Settlng lh& spaed dlaplay unit

• lt ís possible to display the load speed such as a


Set vetue Display contents
conveyor, lnstead of the motor. For this display,
it is necessary to set the unit of display which o Display is given in output
(Factory-
meets the load's speed using the parameter unit. frequency.
setting)
• Settlng shOuld be made for the load's speed at
Set the speed of lhe load
60Hz.
operating at 60Hz.
Notes: 1. This setting is valid only for the Example: lf lhe seuing is
monitor mode using the parameter 0.01 "950" (r/mín), vaiue
unít. Parameters related with other to "950' is displayed
speed inlormatlon such as Pr. 1 9998 when 60Hz is
should be set in unlts of Hz. outpul. (No speciaJ
2. The motor speed is given by convert· unit system ls
displayed.)
ing the output frequency. tt does not
agree with the actual motor speed.
3. Due to the restriction on the resotu·
tion of the set lrequency, display in
the second place right of the decimal
point may ditter from the set value.

¿!). CAUTION
&:. Accurately set the operation speed. Failure to do so could lead to motor overspeeding and
machine damage.

j Pr.38 1 Frequoncy al 5V (10V) Input


~
• Set the output frequency oorresponding to the ¡:-lm1~
·- ···-·····:....-f!.381
¡¡ ' Output treQvcncy
externa! frequency relerence signa! of 5 VDC or g11112 •• • . : mngo
10 voc.
• Choose 5 VDC or 10 VDC input with Pr.73.
i ¡ ¡
,5 Freq«cncy 5 V( 10V)
• Signal mput to terminals 5 and 2. setting sigttal

1Pr.39 1 Froquoncy at 20mA lnpul

g~ ; ¡
fm1 - . - ¡p,:391
• Set the output frequency corresponding to the
externa! frequency reference signal of 20mA. if lm -· .
OutpYI frequency
rango
• Signa! input to terminals 4 and 5.
i . '
a ~~=~ª' 20 mA

- 63 -
22. PARAMETERS Pr.40 - Pr.41

J Pr.40 1 Sotting the: allocation of output lerminafs Pr.40.... hst digi1l !2nd digitl

• Output from terminals RUN and FU, can be allo-


t L_ Terminal FU
'-
·- - --Terminal RUN
cated from !he five functions ín the table below.

l @]f2l ]
Setting ís made in a two-digil number to be set Factory·setting ..
for Pr.40. Each digit represents the functíon to be 1 lrerminal FU: FU signat
allocated to the individual terminals. L retminal AUN: AUN signol

Set Function Function Related


Description
value code na me Pr.
Signa! is output while
the inverter is
lnverter
o RUN
operating
operating at a -
frequency hígher than
the staning frequency.
Signa! is output when
Frequency the output frequency
1 su arrived reaches the set
Pr.41
frequency.
Signa! is outpu1 when
a frequency higher
Frequency Pr.42
2 FU sensing
than the specified
Pr.43
lrequency set for
sensing level is output.
Signal is ou1put whíle
Overload
3 OL the curren! limit Pr.22 Note: lf the setting of the 1st
atarm
function is operating. digit of Pr.40 is "O"
This is output when (RUN), the 1st digit
Open
the output curren! value is not displayed.
motor Pr.62
4 OMD drops below a set 11 "02" is set, for ex-
circuit Pr.63
value during inveter ample, ·2· Is displayed.
detection
operation.

1 Pr.41 1 Adjusting the SU lrequcncy bandwidth

~
Ad¡u5bog rango
• lt is possible to adjust the range within which an [füjJ
output signa! is sent. Setting is made in the range g
~

of O to ±100% of !he operation frequency.


• SU signal can be output from terminals RUN -
DC12/24 or terminats FU - DC12/24. Refer to Outpu1 sigoal
l·~-+----+-- ...... Time

Pr.40. SU ~
H~l~v~l.._,.-""""--'-'-'-""""-­
l : O<itpul transistor ON
H: ó u1pVl transis.tor OFF

-64-
22. PARAMETERS Pr.42 - Pr.43

1Pr.42 1 1Pr.43 j Setting the senslng for output frequency

1 Pr.42 1 Output lrnquency sensing

1 Pr.43 1 Output froquency sensing in reverse rotation

• The signal goes to the L (conducting) leve! if the


Frequency scnsing lovcl
output frequency goes beyond the frequency set Can be oet as requir9d
for the sensing level (the value set for Pr.42). 11
the output trequency is below this level, the sig-
na! is in the H (open) leve!. This signa! ON/OFF
operation can be used to control an electromag-
./M
netic brake. etc.
• lf a value is set for Pr.43, frequency sensing is
posslble for reverse rotation operation. In this
case, the value set for Pr.42 is used only for for-
ward rotation operation. For vertical motion,
where lhe timing to apply the electromagnetic
brake is different between the upward and
downward motion, the setting for Pr.43 will be ef-
fective. When the tactory-setting Pr.45 =•9999•,
the value set for Pr.42 is used for both forward
and reverse rotation.
• The FU signal can be output from terminals
RUN·DC12/24 or FU-DC 12/24, refer to Pr.40.

• Example of output frequency sensing to release an electromechanlcal brake.

r
MSB

r--..1
...._,,,
MSB

- 65 -
22. PARAMETERS Pr.44 - Pr.54

1Pr.44 11Pr.45 11Pr.461 1Pr.471 Settlng the seeond eonttol functíons

1 Pr.44 1 2nd accoloration/decelaralion lime

1 Pr.45 1 2nd Cleceleration time


1 Pr.46 1 2nd torque boost (manual)

1 Pr.47 1 2nd VIF (basa frequency)

• According to the externa! contact signa! input across terminals RT and P24, the setting for the
accelerationldeceleration time, torque boost, etc. can be changed collectively.
• Allocation of lhe RUOH, RM/AU, RH a nd MRS/RT terminals is sel using Pr.59.
• This feature is effectively used when a single inverter controls two motors, for example a
traversa operation motor and vertical operation motor, where the parameter set values differ,
and the speed changas require difieren! responses.

Note:
Control Signal across RT and P24 11 "9999" (factory-setting) Is set for
function Parameter No. OFF ON Pr.45, the value set for Pr.44 is used
for the second acceleration time and
Acceleration Pr.7
• second deceleration time.
time Pr.44
• 11 the general-purpose magnetíc flux
D~leration Pr.8
• vector control mode is selected by
time Pr.45
• Pr.80, settings for Pr.0, Pr.3. Pr.46,
Torque boost Pr.O
• and Pr.47 are ali lgnored. (See Pr.3
Note)
,,.,.
(manual) Pr.46
• The second acceleration/decelera-
Base Pr.3
• tion value set for Pr.44 and Pr.45 is
lrequency Pr.47
• the lime to reach the value set for
Pr.20 (acceleration/deceleration ref-
. • Before shipping, the output shutoff functlon is al· erence frequency) as with lhe vatue
located to terminal MRSIRT. sel lor Pr.7 and Pr.8.

Selection of 2nd
Note: To set different times for acceleration and <OCCOIOf31ionl
e1ace1era1100
deceleration: timo
MRSIRT
Set acceleration time in Pr.44 and deceleration
P24
time in Pr.45 . lnverter

!Pr.54 j SeleC11ng the FM terminal funi;tion Note:


For output frequency and motor cur-
• Across the output terminals FM. SF, an ammeter ren!, lho gain can be adjusted wilh
{1mA full-scale) ora digital counter can be con- Pr.55 (Reference for frequency
nected. The display can read e i1her output fre- monitor) and Pr.56 (Reference tor
quency or motor current (output curren!). curren! monilor).

Set value Descrjption


o Output lrequency (taclory-setting)
1 Motor curren! (oulpu1 current)

- 66-
22. PARAMETERS Pr.55 - Pr.58

1 Pr.SS 1 Reference for fr.equency monitor

• Set the output lrequency at which the pulse-train


output frequency across terminals FM and SF is '4•CH
"?

---------,
0 :'
1440Hz. This setting is valid when "O" (output fre- ~é :
quency) is set tor Pr.54 (selection of FM terminal 6! :
tunction).
~:e:~)' ~
Factory-setting ... 50Hz

'ote: The maximum pulse-train output l requency at terminal FM is 2400Hz.


Refer to section 18; Calibrating the frequency meter.

1 Pr.56 1 Referenoe for eurrent monitor

• Set the output curren! (motor curren!) at which


the pulse-train output frequency across term inats
FM and SF, is 1440Hz. This setting is valid when
"1" (motor curren!) is set for Pr.54 (selection of
FM terminal function).

Factory-setting ... Rated output current of inverter

Note: The maximum pulse-train output frequency at terminal FM is 2400Hz.


Refer to section 18; Calibrating the frequency meter.
f Pr.57 f 1 Pr.ss I Operation rcstnrt after momentary power intorruption

1 Pr.57 ) Free ·whee1ing time for restart

j Pr.ss j Start-up time tor rostart

• At an occurrence of momentary power interruption, it is possible to restart the lnverter without


stopping the motor when power is restored.

Note: Restart operation alter momentary power interruption is made in the 'reduced voll-
age start method' In which the output voltage is increased gradually while maintain-
ing the set frequency, independent of the motor's free-wheeling speed.
This is ditferent to the method as used with FR-A100 and A200, in which the motor
free-wheeling speed is sensed (speed search method), output frequency before the
momentary power interruption is output. 11 power otf state continues for more than
0.2 seconds, the frequency before the power interruption cannot be retained and, In
such case. the inverter restarts from o Hz.

-67 -
22. PARAMETERS Pr.57 - Pr.59

• Pr.57 {free-wheeling time)


Set Value Possiblllty of Restart • lf "O" is set for Pr.57, the following stand-
9999 (factory-setting) ard time is set for th.e free-wheeling time.
lmpossible
Generally, the operation is possible in this
o. 0.1 tos· Possible
setting, the set time can be adjusted in the
Free-wheeling time indicates the time for range of 0.1 to 5 seconds meeting the mo-
which the inverter waits for the control for 2
ment of inertia of load (GD ) and torque.
restart.
0.1 K to 1.5K .....0.5 sec.
2.2 K to 3.7K.....1.0 sec.
• Pr.58 (start-up time)
Usually, the setting of 0.5 seconds (factory-setting) need not be changed.
However, it is possible to adjust the oulput voltage start·up time in the range of 0.1 to 5
seconds meeting the load specification (moment of inertia and torque) .

.& CAUTION
& When the automatic restart alter momentary power 1nterruption function has been selected,
keep away from the motor and machina.
When the automatic restart alter momentary power interruption function has been selected,
apply the supplied CAUTION seal to an easlly identified place.

J Pr.59 j Input tenninal allocation

• Nine types of function can be allocated to the control signal input terminals RL/OH, RM/AU, RH,
and MRS/RT.
Set!ing is accomplished by allocating a four-digit value to Pr.59.
Each digit represents the lunction for one of the terminals.
Set Function
Function Name Related Pr. Remarks
velue Abbreviatlon
Pr.44, Pr.17,
9999 Same as function before alfocalion Factory setling
Pr.74
o AU Current inpu1 selection Pr.74
1 RH Multiple·speed selection (high speed) Pr.4
2 RM Multiple-speed se1ec1ion (medium speed) Pr.5
3 RL Multiple-speed selectlon (low spce<;J) Pr.6
4 OH External thermal relay input Pr.17
5 STOP Start signa! self-holding selcction Pr.59
6 MRS Output slop Pr.44
7 RT 2nd accelemtion/deceleratíon selectlon Pr.44
8 RT 2nd accelerationldeceleratíon seleclion• Pr.44
9 REX 1S·speed selection Pr.126 - 133
11 9999 is set for Pr.80, it is possible to switch between V/F control and general-purpose
magnetic flux vector control by using the RT terminal.

- 68 -
22. PARAMETERS Pr.59 - Pr.61

STAAT S IGNAL SELT-·HOLDtNG

Stop
s~
fM

RH STF STR ~

• When the flrst digit of Pr.59 is •o•, 1he first digit Is not displayed.

Notes: 1. 11 is also possible to set the same function for two or more terminals. In this case
the logical sum of the lnputs at each of the terminals is calculated.
2. lf •a·is set for one of the digits of the Pr.59 setting, and switchlng between V/F con-
trol and general-purpose magnetic flux víctor control is executed using the RT ter-
minal, the set values for 2nd accelera1ion/deceleration time, 2nd·torqúe boost, and
2nd V/F wlll become effective simultaneously with the RT input, but the switch be-
tween V/F control and general-purpose magnetic flux vector control will only take ef-
fect when the inverter is stopped. ._..
3. When a value between O or 8668 is set for Pr.59, termfnal functions cannot be
selected using Pr.44, Pr.17, or Pr.74.
4. The conventional terminal functions are determined by Pr.17, Pr.44 and Pr.74 only
when Pr.59 is set to 9999.

1Pr.60 l Input fllter time constant

• Allows the setting of the. built-in filler time constan! for the eX1ernal voltage or curren! frequency
setting signa! input section. Effective for eliminating noise in the frequency setting circuit.
• lncreases the filter time constan! if stable operation cannot be performed due to noise. A larger
set value results in lower response.

1
Pr.61 1 Tone control aelectlon Set Value Tone Control Selectíon

ll is possible to control the motor output tone o No tone control (taclory·setting)


with the setting of Pr.61. 1 Tone controllod
• The tone control function automatically controls the carrier frequency to change the metallic
motor noise to a synthesized tone which is softer on the environment.
• The tone control function is more effective with lower carrier frequency.
Use this function as a measure to reduce motor noise while restrlcting electrical noise and leak
curren!.

Note: This function cannot be used if the setting for Pr.72 (PWM carrier frequency} is larger
than 10 kHz. Though setting over 10 kHz is possible, tone control will not be available.

- 69 -
22. PARAMETERS Pr.62 - Pr.64

1 Pr.62 1 1Pr.63 1 Open motor circult detectlon function

J Pr.62 1 Open mo1or circuit de1ection level

1Pr.63 1 Opon motor circuit dGtoetion time

A signa! is output if the inverter's output curren! drops below the Pr.62 set value during inverter
operation. The zero curren! detection signal (OMD) is assigned to the output terminals with Pr.40.

fnvorter
ouqx¡t

l~uencyo1-----.,_----------------~ ime
Tho zoro c;t1<renJ wil
lnvortar not bo <IOIOCIG<f ~ Pr.62
output OA t---~ ond Pr.63 oro sot ·to
c:urtont 9999,

OMD
~t IGVel (OFF) L~(ON)
L
1 Pr.64 j 1 Pr.76 1 1 Pr.81 1 Slip co mpensotlon
1 Pr.64 1 Constant output range slip compcnsatlon Soloction

1 Pr.76 1 Slip com;iensatlon responsa time


I
1Pr.81 1 Motor ra!ed slip

The motor slip can be estimated from the inverter's output curren! to maintaln the motor speed
at a constan! level.
Pr. Function Explanetion ol lunctlon Fectory setting
The srip compcnsation response time
76 Slip componsation response time 0.5 sec
is set. (Note 1)
81 Motor rated slip (%) The motor's rated slip is set. 9999

Pr.
81
Rated slip = Synchronous speed at base treguency -
Rated speed ><
100
(%)
Synchronous speed at base frequency
Pr.64 selects whether to actívate the slíp compensation ar the constan! output range (frequen,.
range higher !han frequency set with Pr.3).
Pr.64 setting value Function
o Does not compensate the constan! output range sfip.
9999 Compensates the constants the output range slip.
Note 1) When this value has a low setting, the response will become quicker, however, the
occurrence of the OVT error will increase if the load inertia is large. etc.

Note 2) S lip compensation will not be activated if one or both of Pr.64 and Pr.81 are set to
9999.

- 70 -
22. PARAMETERS Pr.65 - Pr.69

1 Pr.65 1 Selection of retry

•This paramete r can be set to automatically Set value Contents of retry


restart the inverter to continue operation by reset·
No retry function (factory·
ting if an inverter alarm occurs. "OPT" is dis· o setting)
played duñng retry.
Retry is valid in the case
1 of OV1 to OV3 (shutoff
due to overvoltage)
Lt CAUTION Retry is valíd in the case
2 of OC1 to OC3 (shutoff
&. When the retry function has been selected, keep due to overcurrent}
away from !he motor and machine unless required. Retry is valid in the case
They will start suddenly (after a predeterrnined 3 of OV1 to OV3, or OC1 to
time has passed) at occurrence of an alami. OC3

1Pr.66 1 Relcr to Pr.22

1 Pr.67 1 1 Pr.68 I 1 Pr.691 Retry functio n


f Pr .67 1 R etry count aftor an occurrenca ot inverter alarrn

1 Pr.68 1 Retry wailing time Alarm signa!


Set value output
1 Pr.69 1 Clearing retry count Retry count
ror Pr.67 Not
• The retry fu nction continues inverter operation by Oulput
output
aulomatically resetting and restarting the inverter Retry not
if an inverter alarm occurs. - - executed
• The number of retries is set in Pr.67. º1 (faclory-setting)
1 to 10 X o 1 to 10
101 to 110 o X 1to10
x = NO 0 = YES

• Waiting time until the restart, is set for Pr.68 from 0.1 to 360 seconds.
lt is possible to ·know !he total number of success of the retry for restart by reading Pr.69. 11
•o· is set, the accumulated count Is cleared.

A! · 1. The inverter automatically restarts the operation alter the retry waiting time set in
~ Pr.68. Therefore, if the retry function is used, pay sufficient care so that restarting
of the lnverter will not constitute hazards to the operators.
2. In the inverter is reset by the mtry func1ion, the accumulated data of electronic !her·
mal relay and regeneratlon brake du ty ratio, etc. is not cleared. This reset is
different rrom the power reset operation.

- 71 -
22. PARAMETERS Pr.70 - Pr.73

j Pr. 70 1 o Refer to Pr .30.

l Pr.71 f Selccting thc applicable motor

• When a M itsubishi constan! torque motor is used, Set Characteristics of Electronic


set "1" for Pr.71 independent of the control type Value Themal Relay
(V/F control. generaf-purpose magnetic flux vec- o For general-purpose motors
tor control). The therrrial characteristics of the For Mitsubishi constan! torque
1
electronic thermal relay are set for the constant motors
torc¡ue motor.

6 CAUTION
Lt Set this parameter correctly according to the motor used. lncorrect setting may cause the
motor to bum due to overheat.

1Pr. 12 I Ohnnging the PWM carrier frequency

lt is possible to charge the noise level of the motor by the setting of Pr.72 .

Factory-setting ... 1kHz (not low-noise operation)

Motor
•By changing the setting of Pr.72 , operation noise Value set RFI Leakage
audiable
is influenced as indicated in the tab!e at the right. for Pr.72 noise current
noise
t owar 0.7
• During the operation of the inverter, the change Hlghar Lower Lower
-7kHz
or writing of the set values is restricted to either Lower
of the following ranges. Higher 7 - (low noise Higher Highor
(1) 0.7kHz to 1.1 kHz 14.5i<HZ operation) (Nota 2) (Nota 2)
·(2) 1.2kHz to 14.5kHz
1 (Note 1)

The changa or writing of the set values bey?nd the ind ividual ranges is not perrnitted.

Notes: 1. lf th.e inverter is operated by setting a value larger than 2kHz far Pr.72 while am-
bient lemperature is higher than 40' C, it is necessary to reduce the rated output
current ot the inverter.
2. lf PWM carrier frequency is increased, RFI and leak curren! will increase. There-
fore. proper measures must be taken (Refer to page 97.)

• lf the mechanicai system vibrates abnormally due to resonance, vibration might be reduced by
changing the settíng of Pr.72.

1 Pr.73 1 Selecting the frequenc-y command voltage range

• 11 is possible to change the input specification


(terminal 2) accordlng to the f~equency reference
voltage signal.
Set value Input voltage at terminal 2
o For O to 5 VDC input (factory-setting)
1 For O IO 10 VOC input

-n-
22. PARAMETERS Pr.70 - Pr.75

Notes: 1. To change the output frequency corresponding to the input of the maximum fre-
quency command voltage (or cu rren!), a value should be set for Pr.903 frcquency
setting voltage galn (or Pr.905 frequency setting curren! gain). lt is not necessary
to input a command voltage (or current). Refer to page 45 lor alternativa calibration
procedure.
The acceleration/deceleration time is not influenced by a change in Pr. 73 setting
since it defines the gradient up to the accelerationldeceleration reference frequency
set in Pr.20.
2. Set ·o• for Pr.73 when the inverter is operated with a potentiometer. (1 or 2W 2kn)

1 Pr.74 1 Soloctfng the current tnput slgnaVStarting commond • rotation direction command aelection

• The inverter can be operated by the frequency


setting curren! signal (4 to 20mA DC). 11 the cur·
rent input signa! function is set for the RMIAU ter· Set value Input at terminal RM/AU
minal. it is possible by closing the circuil across For mutt1ple·speed selectíon
0/100
terminals AU and P24 to use this function. (factory·setting is "O/
The externa! run terminal function can be set for 1/101 For current Input setection
the starting command and rotation command.
Pr.74 = O, 1 Pr.74 =100, 101
STF STR Run state STF STR Run state
o o Stop o o Stop
O: open
1 o Forward 1 o Forward
1: short
o 1 Reverse o 1 Stop
1 1 Stop 1 1 Reverse

1Pr.75 f Roset selection/dotoctlon ot parameter unit disconnectlon

• 11 is possible to select the reset function for terminal RES. lt is also possible for the parameter
unit dlsconnection protection function to be selected.
• lí the invetter is operated wíthout selecbng the pa.rameter unit disconnection detection
runction. invener operaliO<l will be continuad even alter !he parameter unit is
disconnectod lrom the invener. which w1ll creatc hazardous situation .
Therefore. 10 ensure sale operation. the parameter unit diS<:onnection detection function
must be selecied.
The stop key on tho parameter unit can be activated to work in ali operation modos.

- 73 -
22. PARAMETERS Pr.75

• Pr.75 Set Value


Key
Sol Externa! Operotlon Ope:ration afte-r Disconnection PU STOP
Roset Conditions
Value Terminals (Parometcr of Parameter Unlt Key
Unlt)
Reset input os possible al
o any timo.
~.) X
Oporotion continues lt the
Reset lnpul is possiblc only parameter unit is di.sconnected.
1 whon tho protoclion function o ()
Is actlvnted. No lunction
Roset Input Is possiblo at In E.xt mode
2
any timo.
o X When the parameter unit Is
disconnected. the ALARM LEO
Aesot Input is poss¡ble only Is ti! and lnverter output is Shut
3 wnen trie protection lunction o o off.
is ocuvated.
Reset lnpu: is possible at
14 any time (factO<y·seuing). o X
Whon stoP
(NOto 1) Operation conlínues l lhe
key on PU
Reset input is poss<ble only paramctcr unit is disconnected.
is prossod
15 when the protection function o "'"' in any
os oct1vatod. oporation
Aeset lnpul is possit>le at modo. motor
16
any time.
0 X When the parameter unjt is
disconnected. the ALARM LEO stops. (Noto
Aoset Input Is possible only is lil and lnverter output Is shul 2)
17 whon tho protectlon tur>clion V ' o oll.
Is actlvated .

O: Yes x: No
' Notes: 1. lf the circuit across terminals RES and P24 is closed while the inverter is operating,
the inverter shuts off the output whtle the terminals are closed. The data related to
the electroníc thermal relay and the regenerative brake duty ratio is cleared and the
motor free wheels. 1
2. Procedure for restarting alter stopping wi1h the parameter unit stop key 1n Ext mode.
(1) Alter the inverter has stopped, tum off the start signa! (STF/STR).
(2) Press the parameter unit's externa! operation key.
(3) Switch ON the stan command (STF/STR).
Apan from the procedure above, oepration can also be restarted by switching the
power off and back on, or by resetting the inverter by closing the circutt across the
reset terminals.
3. When operation is stopped in external mode using the parameter unit stop key, "EO"
is dtsplayed on the parameter unit.

The data re!atcd to the electronic thormal rolay and lhe regenerative brake duty ratio is
clcarcd and the motor free wheels. Repeated use may lead to damage due ro thermal buill
up.

lt:. CAUTION
Lt With the start signal input, do not reset the inverter.
Alter reset. the inverter will start instantaneously. crealing a hazardous conditlon.

- 74. -
22. PARAMETERS Pr.76 - Pr.79

1 Pr.76 1 Referto Pr.64

~ Pr.n ) Oisabllng parametor write

• 11 is possible to disable w riting of the parameters.


Set value Write disable functlon
o Parameter writing enabled (during siopped) (factory·setting) (Note 1)
1 Parameler wriling disabled (Note 2)
2 Parameter writing enabled dunng operation (Noie 3)

Notes: 1. Parameters related to monitoring (Pr.54 to Pr.56), multiple-speed input (Pr.4 to


Pr.6, Pr.24 to Pr.27) can be set any time.
2. Writing of Pr.77 and Pr.79 (operation mode selection) is always possible.
3. While the inverter is operating, writing of Pr.22, Pr.71, Pr.79, and Pr.80 is not pos-
sible.
4. W riting of Pr.990 to Pr.997 is possible.

& CAUTION

.&. During operation , do not change the parameter settings unnecessarity, the new settings may
cause an alarm may occur in the inverter, causing the motor to coast.

1 Pr. 78 J Rcvcrs.o lockout Set value Rotation direction


FoMard and reverse
• Select the reverse rotation lockout function ti o (factory-setting)
reverse rotation operation causes a problem.
1 Reverse rolalion disabled
Note: Both parameter unit and externa! 2 Forward rotation disabled
operation are affected. 1

1 Pr.79 1 Sclocting the operation mode Set value Operation method


Switching the operation mode
• The inverler operation rnodes fnclude ex-
bctween the externa! operation
ternat operation mode in which externa! o mode and the PU operation moda
signals are used to control the inverter and (lactory-setting)
the PU operation mode. lt is possible to 1 PU operation mode only
select either or both of these modes for in- 2 External operation mode only
verter operation. Operal!On lrequoncy: To be set by
Refer to section 12 for more information. 3 (Note 1) parameter unit
Start signa!: Externa! signa!
Operation frequency: Exrernal signal
4 (Note 1) Start signa!: To be input by rhe
paramerer unit
6 (Note 2) Switch over mode
Edil enable signal modo (valid only
7 (Note 3)
when Pr.44 = 9999)
Local/auto exlernal signa! seloction
8 (Note 4)
mode.

- 75 -
22. PARAMETERS Pr.79

Notes: 1. In the combined mode operat1on, t he 1o11 ow1n9 signa s are valid.
Set value Operotion frequency Sta.rt slgnaf
Pa1ame1ér unJt Terminal s)gn<il$
3 Oiroct settlng ancl sotting with l• l and [TJ k eys. STF
STR
Terminal signals Paramc1er unlt

4 . Across 2 and 5: o to s voc


Across 2 and 5: o to 10 voc
Fot'Ward key
Reverse key
A.cross. 4 and 5: 4 to 2-0fnA OC
Multiple-speed serecUon (Actcr to Pr.4 ~

2. The externa! run mode. PU run mode and computar link mode can be changed dunng
runnlng.
~ralion modc
Sel Valuo Transítion opora1ion!opera1lor. sttnc
transitlon
(1) P1es,s the PV operation key.

ExtemaJ operallon The rotadon Cflcoctkln wllt conltnuo to bé thal a.p~iéd dunng extemal


PU opera tion
oporaiion, un.111 changed oo the- PU.
Ttlc set h equency will oonlinve to be 1hO- valuo s e1 wltll 1h0 \fariabfo
resistor (freque.ncy setter), until changod on Ule PU. (Noto 1bat ooco me
powcr is tumod OFF", ttiat sot value 'Mii be cleared.)
(!'J Aemove the parameter unil, and lnstatl the oompu1cr link onit Ffl·CU03
(option). Note: Pr.7 5 .. O, 1. l 4 or 15
® Trsnsmit ltle command to chang& 10 lh& compvt&r link mOde hom lho
EX1ema1 oc:iera1i0n

C:>mputer link
compu1er.
The rotat!on direction w!ll continve to be that applied durlng cxtcmal
opcro.tion, untUchangad by the cornputer.
operaliof'\
ll'lé SQI freQu-ency wiHcontlnue to be the value set with the vorlablo
resi.'Stér (l r&~uency setter), ontil changed by the <:ompuier. (Note Ulal
once 1he powe1 is torneo OFF. that sel vah.lo wilt 00 doa ~od .)
(!} Press Ulo oxtemal opcratlon key on tne pammo~er unit
Th$ ro1auon direction will be decícJed by tne elClemat operauon input
PU operat.lon signal.

Extemal operatlon (:.
The set frequenc>• wm be declded by 1ne Bl((orn.al frecrueocy sottinQ si9na1.
Care snould o.e ~akel"I when cnanging to EX1emal ope.ration. Ensure the
6
601
dl.réctiOn ol (Otall on. and Sé! si:i:eed wl!I darmage the mac:tllne. -or cause
hazardous sltuotioo.
{;) Remove th& oarameter ul"lit, and ins1a11 ltJc compvter hnk unil FR·CU03
PU operstion (o¡¡Oion). Note: Pr.75 ~O. 1, 14 or >5

COl'l'l;XJ!ef rink
@ Transmit the command 10 change to ~he . compu1er 1ink mocle from the
computer.
opera1K>n Ttte ro1a1ron dirccltan ancf seh1ng troe¡vency wrn conUnue in itw PU
operatlon s1a1c. ul'llJI cnangod by 1he C<>r'l"!ptJlér.
(il Remove the oomputer link unit FR-CU03 (option), and instan tho pau1mvtcr
unl:. Note: Pt.75 • O. l , 1.4 or 15
Compu1er bnk ® P•oss lho oxtornal operatlon ~cy oo me p.arametcr ut'lit.
opemlion Tl\C f Olation direc!Jon wm bo decieled by the eX1emal oper:l.tion inpu1


Externa! opeta1;on
s19nal.
The so¡ lroquoocy 'will be decíded by Ute éxtemol f(équency s9lting sJgnal.
(:. Care stl;:n,1ld be raken whE1t1 changing to Extema) operation. E.nsuro ltlc
direcHon ot rotatlon. and set speed wlll not d&rmage thc machioo, or cause
hazarck>u.s shuarion.
(!) Remove llle compvter llnJ( unit FR-CV03 (o.o:lon). anct lnsta11 lile p;:iramotor
Computcr link
un1\, t>lote: Pr 75 :: O, 1, 14 or 15.
operat!on

PU opetatlon
@ Press thc PU oporauon kcy on tho pa,ametet unit.
The rotallon dlrection and senmg trequency wi'J conllnue In the ·computot
link operation sto.to, unt•I cnar,god by tt'lo PU.

-76-
22. PARAMETERS Pr.79

Notes: 3. In the edit enable signa! mode, tha following functions are available.

Signa!
Set value Function and Operation
(MRS - P24)
.. In the externa! operation mode, output is shui ott .

Closed .. Operation mode can be switched to lhe PU mode.


In the PU moda, values set for paramaters can be changed .
7
. Operation in the PU operalion mode is enab1ed .
Operation mode is forcibly changad to tha axtamaJ operation

..
moda.
Open
Operation in the externa! operation moda is enabled .
Changa to thc PU operation mode is disabled •
Tha allocation of tha RUOH. RM/AU, AH and MRS/RT terminals is set using Pr.59.

, 4. In locaVauto externa! signa! seleetíon mode sefection is made as indicated below.


Modc change is not allowed during operation. Change the mode onfy while the invertar is
stopped.

Slgnaf
Set vafue Mode
{RH - P24)
Externa! operation mode only
Closed
(not switchable to the PU operation mode)
8
PU operation mode only
Open
(Not switchable to the externa! oparation moda)

The allocation ol the AUOH, AM/AU, AH and MRS/AT terminals is set using Pr.59.

- 77 -
22. PARAMETERS Pr.80, Pr.81

1Pr.80 1 Capaclty ol applicable motor (for general·purpon magnetic flux vector control)

• To select general-purpose magnetic flux vector control (Refer to page 48), set the capacity (kW)
of the motor to be used.

Note: The lollowing conditions apply to the selection of general-purpose magnetic flux control
mode.
1. For general-purpose squirrel cage standard motors (0.1kWor larger), motorcapacity ís
equivalen! to or one rank below the capacity of the inverter.
2. The number of poles is 2, 4, or 6. lt is not necessary to set the number ot poles.
3. The motor is controlled by its own inverter.
4. Wiring length between the motor and the inverter is within 30m. 11 the length exceeds
30m, refer to Mitsubíshi.
11 the conditions indicated above are not satisfied, satisfactory operation performance
may not be obtained.

Set vatue Oescriptlon Factory settíng


9999 VfF control o
Molor c¡ipacity (kw) General purpose flux vector control X

• The general-purpose magnetic flux vector control for FA·A024 series differs from the magnetic
flux control for FA-A200/A200E series inverters.

• When constan! torque (force cooled) motors are used, note the following:
Set Pr.9 =O (Thermal O/l disabled)
=
Pr.17 1 (RUOH input set to motor mounted t~ermal sensor)

Use a motor with a thermal sensor built in.

1 Pr.81 1 Retor to Pr.64

- 78 -
22. PARAMETERS Pr.91 - Pr.96

1 Pr.91 1 1Pr.92 1 1 Pr.93 1


Frequency ¡ump
j Pr.94 j 1Pr.95 1 1 Pr.9S 1
Resonance can occur at certain speeds in sorne applications when a motor is d riven by an in-
verter. To avoid this resonance upto three jump posítions can be set, by difining the upper and
lower frequency limits in Pr.91 to Pr.96.

The 1A, 2A or 3A setting value becomes the jumping point, the inverter will run at that frequency
while in the frequency jump range.

Jump {run avoidance) rang&

IPr:9] 3¡¡

~ 3A

0u1J)ut ~ 20 ..
lrequency
{Hz) ~ 2A

~ tB

IP!:91I IA

Ffequoocy sc11ing Signa1

Note) 1: Frequency jurnp will not function if 9999 (defalut value) is set.
2: During acceleration and deceleration, the frequenc~ in the setting range will be passed
through.

j Pr.126 ! IPrml !Pr.1201 jPr.129 1


=> Reter to Pr.4
IPr.130! IPr.131j IPr.132J IPr.1331

- 79 -
22. PARAMETERS Pr.900 - Pr.905

1Pr.9001 Calibratlng tlie output al terminal FM


• lt is possible to calibrate the meter connected to the FM terminal using the parameter unit. the
calibration function is valid lor both monitor functions selected by Pr.54.
• At the terminal FM, pulses are output as illustrated below. However, by setting a value for
Pr.900, the indication of the meter connected to the inverter can be calibrated by using the
parameter unit without connecting a variable resistor. (Refer to page 44.)
• Monitoring using a digital counter Analogue me1er J
f S VDC [(1 mAfull-scale)
The pulse-traln output at the FM terminal is used
to display the monitor data on the digital counter. ~i..:::H ' o l __,.....,,,1mA FM
At the lull-scale value, explained in Pr.55,
1440Hz is output. lf the operation frequency is . ...T2 1 SF
Pulse width T1 : Ad¡usl ed by the
selected to be monitored, the ratio of the output setting ror Pr.900
frequency at the FM terminal can be set by Pr.55. Pulse cycle T2: Set lor Pr.55
(va11<i only ror frequeney monitor)
• Refer to section 18.
Note: Factory-setting (at 50Hz): 1mA corresponds to
the full-scale indication and FM terminal output
.::¡a:rIJ

r
(Digital melcr) ~
1440 Hz FM

SF
frequency of 1440Hz.
1 Pr.902 1 1Pr.9031 1 Pr.904 1 1 Pr.9051 Adju stin9 the 9aln and bias for tho lrequcncy setting signal

1 Pr.9021 Bias lor l<cquoney sening voltage 1Pr.904 1 Bias ror lrequency setting corrent

j Pr.9031 Gain lor frequency setting voltage 1Pr.905 1 Gain for lroquoncy scl1ing curren!

• The output frequency can be set corresponding to the frequency reference signa! (O to 5 VDC,
o to 10 VDC. 4 to 20mA OC) as required. (Refer to page 45.)
Example: To set bias and gain by applying
V1 (V) and V2 (V) across terminals
2 and 5, respectively.
1

l
E!etween terminals 4 and 5, set bias by )
applying a current ol 12mA and gain by
applying a curren! of 12mA.

~> ·
~~
8.L_
Pr. ~o'---v-,--"'--'=-
(4 mA) 01) (12) (20 mA)
• Refer to page 42 far detai!ed explanation. Freqvency se1tin9 s1gnal

Note: When bias and gain are set using these pararne.ters the setting for Pr.38 (frequency at
5 VDC input) or Pr 39 (lrequency at 20rnA input) is automatically changed.

6, CAUTION
¿!'l Take care when sening Pr.902 or 904 to any value other than "O". In this case. without the
speed command, l he motor starts at the preset frequency by merely switching the start
signa! on.

- so -
22. PARAMETERS Pr.990 - Pr.997

1 Pr. 990 1 Selecting key cfick sound (parameter unit)

• This parameter is used to select whether Set


Key click sound
click sound is output or not in response to value
the key operation on the parameter unit. o Not output (factory-setting) quiet
(Reter to page 47). 1 Output - click

1 Pr .9911 Selectlo.n of the parameter unit disp~ay data Set


Contents
value
• The contents of monitor display of the
o Standard specification
;iarameter unit can be fíxed (or given
Set trequency is giv0n priority.
priority) to the set frequency. (Refer to 1
(Note 1)
page 37}
Flxed to the set frequency.
2
(Note 2)

Note: 1. Pressmg the [Á) or ('Y) key during the operation frequency monitor will change the
display to the set frequency.
At 1O seconds alter the [..t.] or ('Y) key has been released . the monitor display will
automatically return to the operation frequency.
2. The monitor display ís given only when the [MONITOR) key is pressed.

1 Pr.9961 Clearing the atarm


• lt the [WRITE) key is pressed alter reading the data set for Pr.966, the inverter alarm is cleared.
{Refer to page 41)

Note: The accumulated values for the electronic thermal relay and the retry count are not
cleared.

• When the data in Pr.996 is read, "Er .ll" is always displayed. lt blinks on and off when the alarm
is cleared.

t ºr!!±J Resetting tfle in verter

~ Jt is possible to reset the inverter using the [WRITE) key atter reading the data in Pr.997 without
inputtlng a signa! to the RES terminal or turning on and off the power. (Refer to page 43).

J.\ Note: In this reset operation, the accumulated values for the electron•c thermal reray and
Lll_ lhe retry count are cleared.

• When the data in Pr.997 is read, "rf sr·


is always displayed. The display is cleared once and
then the initial screen Is appears when the inverter is reset.

- 81-
22. PARAMETERS Pr.998 - Pr.999

IPr.998 1 1Pr.9991 lnitializing the perameters

1Pr.998 1 Parameter all clear

1Pr.9991 Parameter clear

•By pressing the (WRITE] key after reading the data in Pr.998 or Pr.999, the values set for the
parameter can be changed to the values initially set before shipping (factory-setting) collective-
ly. (Refer to page. 36)
• The parameters for which the set values can be changed collectively are:
Pr.998 ... All parameters
Pr.999 ... Parameters excluding those used for calibration (Pr.900 to Pr.905).
• lf the parameter write is disabled {Pr.77 = 1, or during operation in the setting of Pr.77 =O),
you may not change the setting of the parameters.
• When the set values far the parameters are read, the display in the display unit is:
"RUC' far Pr.998 and "Pr.fr" far Pr.999.
The display blinks an and off when the parameters are initialized.

- 82 -
23. INSPECTION ANO MAINTENANCE

The general-purpose inverter is static equipment consisting of semi-conductor devices. To


preven! problems occurring due to environmental conditions such as high lemperature, humidity,
dusl, vibration, or ageing of the componen! parts, inspection at regular intervals is neoessary.

23.1 Precautíons on lnspection and Maintenance

After the power is tumed off. the srnoothing capacitor remains charged at high voltage for
a whilo. Wait until 10 minutes alter lho POWER indicating lamp (refer to paga 3) on lhe
printed circuit board goes off before slarting modifications. Check with a testar that there
Is no residnal voltage across terminals "P/+" and ·-".

.13.2 lnspectíon ltems


(1) Dally lnspection (2) Regular inspection
Check the following ltems during opera- The following items whlch may be check·
tion. ed only alter stopping the inverter
a) The motor operates property. shouled be checked al regular intervals.
b) The environment is normal. a) Check the cooling system. Clean lhe
c) The coollng system is wor'king. air filler, etc.
d) There is no unusual vibration or b) Tighten the screws and bolls. Slnce
noise. screws and bolts will loosen due to
e) TMre is no overheating or discolora· vibration and therrnal expansion,
tion. check the screws and bolls and
During operation , check lhe inverter tighten them if loose.
input/output voltage with a mullí· c) Check the conductors and insulators
meter. tor corrosion and damage.
d) Measure insulation resistance.
e) Check the cooling tan, smoolhing
Céif>8Citor, and relay. Reptace a
detective part.

(3) Testing 1nsulation resisting using a Megger


a) To test the lnsulation resistance ol lhe externa! circuit, disconnect all wires lrom the in·
verter terminals so that test voltage will nol be applied to the inverter clrcults.
b) For the continulty test of the control circuit, use a multimeter (high resistance range). Do
not use a Megger or buzzer lor the test.
e) Conduct the insulation resistance test on the inverter main circuit only. Do not conduct the
test on the control circuits.

~------
l l lrw-orte: '
Powe1 su~-~ ~
1 l.2
(Sl-'1I01"°44fAJ-· ........ l3

Ea•h tcrmlnaJ
T6St1no US.llQ MegJer

-83-
23. INSPECTION ANO MAINTENANCE

Daily i nspectio n and regular interval inspection


lnspection interval
lntQrval
location ltem Contents lnspeetion method J.,dgm<>nl lnsuumcnt
Oally 1 2
year years
Check ambion1 u Ambienr Thermometec,
1empora1vre. tempe<otura: hygromotec,
humidity. dust, -1 0'C 10 +SO'C rocordor
Emriron· Rel ee 10 cautions
ele. (wiihout freozing)
ment on pago 9.
Humidity: Less
lhan 90% (non·
Ovorall
CO<'ldensation)
inspcc--
tion Equop·
Vibration and 0 Vosuol inspection,
Must be free ol
noise abnonnaJ vi><ation
men1 inspoclion by º"'· and neis.e.
Main ci<C<Jil o Moasure> voltag<>
A02HC- 220 lo 240V MutSmeter.
Suppty voltage 50i60Hl digital
8Cf'O$$ lOtminals
votlage All44·EC- 300 10 41 5 multimeler
L1, l2. end L3.
50/60Hz
( 1) lnsutalioo o (1) Alter (1) Must be 500 voc
r&sistance dlsconnectlng latger than 5 Meggor
(between lhe ali wires al the M!l..
main citcuit lnvertec (2) (3) Must be
terminal and tr.rminals. clase free of
grounding Ll. L2, l 3, U, abnormali1ies.
terminal) V, and W
(2) Loose o terminals.
connection Measure
(3) Ovemea1 on o insulatlon
Overall COfll>Onenl cesoslallce
inspec· pal1 bciween the I
!ion (4) Clearing point whece
these teonioals
are conneeled
Main
and the
circuit
orounding
terminal usino a
Me<¡ger.
(2) Tlghten tnc
loose screws
and bolts.
(3) Check visual/y.

Conduc
(1 ) Oisconion in o ( 1) (2) Visual (1) (2) Must bo
conducto es U\SpetÜOll fre<? or
IOrS
and
(2) Oamaoe on o abnonna•bes.
coalillg ol llle
wves
coodoctO<S
T0<· Oamage o Visual inspeclion MUS! bo fcoo ol
minal abno<malilics.
blO<:k

- 84 -
23. INSPECTION ANO MAINTENANCE

Oaily inspection and regular interval inspection


lns-pection interval
Jntcrval
Localíon ltem Contenls
Oally , 2
lnspectlon mcthod Judgment lnstrument

year ycars
o After disconnecling Analogue
ali \vires al Che multimeter
lnvener inverter terminats.
module Rosistance measure resistance
conver- across \he across termlnals L1 .
terminals L2, LJ and +, - and
'"'
module U. V, Wand +, -
witll a mullimeter In
the >< 1n ranoe.
(1) Leak of fluid o (1) (2) Visual (1) (2) Musl be Capacity
Smooth
(2) ProtrusJon o! o inspeclion free ot meter
the salety (3) Measuro with abnormali·
ing
valve. or a capacitance lies.
capa·
bulgino. measuring (3) High than
citor
Main
circuit
(3) Measuring the o instrument. es% ol !he
capacltance rarad capacity.
(1) Chattering o {1) Listening (1) Must be free ot
noise durins inspection abnocmaltties.
Relay operaUon (2) Visual (2) Must be free ol
(2) Smoolhness o iospection abnormalities.
on con1act
(1) Crack on o (1) Visual inspection '(1) Must be free of Mullimeter.
cesistor Cement abnormalitles. digilal
insufator resistors. wire (2) Must be wltllln mullimeter
Resls·
(2) Disconneclion o wound resistor ±10% of the
(2) Oisconnll the indicated
tor
wire at o e side resislance.
and measure
resistance with
a mullimeter.
(1) Check the o (1) Measure (1) lmbalance Digital
balance ol voltage across should be multimeter,
interphase the inverter wtthin 4V rectifier
outpul voltaoe oulpul (for 200V), SV voltmetef
by operating terminals U, ( for 400V).
Conlrol
circuit O~ra·
the invcr\er v.w. (2) The atarm
lndependen!ly. (2) Short the should be
protec- lion
tion check
(2) Conduct !he o inverter OUtpUt.
sequence protection
ckcuit
protection circuit ou1puts.
operatlon test
to clleck the
pro1ecllon and
disp~y circuits.

- 85 -
23. INSPECTION ANO MAINTENANCE

Oaily inspection and regular interval inspe<:tion


lnspeciion lnterval
lntcrval
Locnllon llcm Contents lnspcclion method Judgment lnstrument
Daily 1 2
ycar yoors
(1 ) Abnormal o ( 1) Turn !he lan (1) Musr b• oble to
vibfntion and wilhout applying turn smoothty.
Coollng Coollng noise vollaoe. (2) Musl be free ol
systom fon (2) Loose o (2) Tlgh!en loose abnormali!ies.
connection screws and
bol1S.
(1) LEOs o (1) Check lho (1) Make soro
Oi$pt3y (2) Cleaning o LEDs on lhe that lhe LEOs
unil pano!. are ~t.
(2) Clean wil'l ' "9-
Oís¡tay
lodicalion o (1) Check the (1) ~ indication vo11me1e<,
indicalion of must conform ammoicr
Motor
the meter on to lhe sp!cif.ed
the panel. value.
(1) Abnormal o (1) Visu31 (1) (2) Mus1 be
vibration and ln.spccUon, freo of
noise inspeclíon by abnormall·
Ovorall (2) Abnormal o body fceling líes.
inspoc· smcll (vibralion) and
11on by ear.
(2) Smoll duo 10
overheatlng,
Mo1or
damago, etc.
Chod< wilh o (1) Discomecr (1) Musfbc 500V Moggor.
Megger (across wires from the higher !han
fnsula·
lion
ferminals and
ground tenninal)
u. v . and
torminals.
r 5M!l.
rosis-
Mofor wires
tanco
shoukf be
inciuded.

Womlngl Hozardous voltage prcsent.


Boforo romoving thc cover or touching tho torminaJs lsolote tho powor from tho Jnvorter an(.I wtiil 1O
mlnulot nflor 1ho Power Lamp has gone out. With n los1er check 1here is no residual vOlt:>ge ncross
1orminals "P/+" and ·- · before sfartlng modlficaflons.

- 06 -
23. INSPECTION AN O MAINTENANCE

23.3 Replacing Parts


The inverter consists of a number of electronic componen! parts such as semiconductor devices.
Due to their physical properties, it is anticipated that the lollowing oomponent parts will deteriorate
with time, leading to problems or lowered performance of the inverter. They should be replaced
at regular intervals fer preventiva maintenance.
(1) Cooling tan
A cooling tan is used to cool heat generating parts such as semiconductor devices in the
main circult. A lthough the service lite of the bearlng used in the cooling tan is, under normal
operating conditions, 20,000 hours, il may vary between 10,000 and 35,000 hours depending
on arnbient temperatures.
Therefore, if the system is continuously operated, it is necessary to replace the cooling tan
assembly every two to three years. Beside this regular replacement, if abnormal noise or
vibration is detectad during inspection, the cooling tan assembly should be replaced imme·
diately.
(2) Smoothing capacitor
A large capacity aluminum electrotytic capaoitor for smoothing the current is used in the direct
current circuit in the main circuit. The performance of the capacitar is degradad due to the
influence of ripple current etc. The service lile of the capacitor varíes depending on the am-
bient temperatures and operating conditions. The capacitar should be replaced every five
years assuming that the unit is used within specified environmentat limi1s.
Since the deterloration of a c apacitar accelerates over time, it should be checked at least
once a year. As it approaches the end of service lile, it should be checked every slx months
or at shorter intervals. The inspectlon items and defects which require the capacitar to be
replaced are summarized below.
1) Case conditions: Expansíon of the case at the side and bottom
2) Sealing conditions: Excessive curvature or cracks
3) Safety valve conditions: Excessive expansion of the valve or vent
4) Others: 1
Check for cracks, discoloration, leakage, or other defects. Measure the capacity. 11
measured capacity is less than 85% of rated, the capacitar should be replaced.
(3) Relays
Relay oontacts deteriorate with use. Relays should be replaced according to the total number
of makelbreak operations (service lile).
(4) Replacement criteria
The following. table shows the pan replacement lntervals. In addition to the parts glven In this
table, lamps and other componen! parts having shorter service life should be inspected at
regular intervals.

Part namc Typical replaccmcnt intervals Replacement proccdurc


Coohng Jan 2 to 3 years
Replace on evidence of
Smoothing capacity 5 years deterioration
Relays -

- 87 -
23. INSPECTION ANO MAINTENANCE

23.4 Measuring Voltage, Current, and Power in Main Circuit


• Measuring the voltage and current
Since the inverter inpuVoutput voltage and current include high harrnonic components, meas-
urement results vary dependlng on the measuring instrument and !he circuits used in meas·
urement. To measure voltage and current with an lnstrument for commercial frequency
application, use the instrument in the table given in the next page and the circuit in the follow-
ing diagram.

Input voliage Oulpul vollage

Bn Bll fi8 Input current


l[J uu UrJ
Output current

~phase power
\ ln,¡.encr
I To motor
supply

(Shown for A044ER)

Moasuring
t t
instruments ((

Moeauring points end fnotrumcnts

- 88 -
23. INSPECTION ANO MAINTENANCE

• Measuring points and instruments


ltem Measurlng polnt lnstrument Remark (crileria of moasurod value)
Across L1 and L2. Commercial voflage
Lina Moving-iron typo
L2 and Lo anci l.:¡ 198·264V 50/60Hz (A024S· EC)
voltage v, and L, .
voltmeter
323-506V 50/60Hz (A044S·EC)
Input Une current at L,, Moving-iron type
current la L2. and Lo ammeter
On L>. Ll. ;ond ~ and Electrodynamic type
Input
across L1 aod L>. u and single-pilase
P 1 - ·w 11 + W 12 + w,.
(three wal!meter
power P 1 lo and lo and l1 method)
wattmeter
To be calculated uslng the formula indlcated below, from the line voltage, input current
Input
and input power.
power
factor Pf 1 Pf1=;¡3 :.' x f, x 100%
Across U and V, V Rectifier type vo!tmeter Oifference between phases should be
Oulput (º1) (movi~ iron type Is
and W , and W and ±1% or less of the maximum output
voltage V2 not aca¡itallle.)
u vohaoe.
Curren! shoukl be eQlial to or less ~ the invene1
Oulput Line curren! at U, Moving-iron type
r.ued currenl
current 1, v. and w ammeter
Differenoe betweell Pilases shoutd be 10% or less.
On U, V, and W, Electrodynamic type P2 • W21 + W22
Output
and across U and single-phase (two wattmeter method (or three wattmeter
powor P2
V, V and W w att meter mcthod))
To be calculated using the formula indlcated below, from the line voltage, inpul current
Output
and input power in the same manner as calculating input power factor.
power
factor Pf2 Pf1=~3 ~'xl: x100%
f!?Quency Across 2 (+) and 5 O to 5/0 to 10 VOC
set11no siQnaf Across 4 (+) and 5 4 to 2DmAOC
Power supply 1 ·s· for common
for frequcncy Across 10 (+) and 5 SVOC
senlng
Approx. 7 VDC at
Frcquency Across FM (+) and Moving coil fypc the maximum
motor si9n<1l SF (multimeter, etc.) frequency (without
(interna! resistance; frequency meter)
Slal't signa! Across STI', STll. RH, 50 kn or larger)
Selectlng Rl.JOtt. RMIRT. RWAU ·p24· for common
and P24 20 to 30 VOC
sional
when opened 1
Reset Across RES (+)
VDC or lower when
slanal and P24
closed (ON)
Oulput Across MRS/RT (+)
stop sional and P24
Continuity checking
Across A and C. Moving cojl type <Normal> <Error>
Error signal
and 8 ande (multimeter. e:c.) Across A and C Opened Closed
Across B and C Closed Openccl

· 1: A multimeter must nol be used since error is excessive.

-B9 -
24. TROUBLESHOOTING

lf a fault occurs and the ínverter fails to operate properly. locate the cause of the fau lt and take
correctivo action by referring to the troubleshooting below. 11 the correspondíng information is not
found in the table, the inverter has problem, or the componen! parts are damaged, contact the
nearest service representative.

24.1 lnspectíon by the Display on the Parameter Unít


In response to the occurrence of a fault, the display unit of the inverter automatically displays lhe
code of the detected fault.
Olaplay
. Probable ""use
Operation setting . Chocle
Rev1ew the
..
Corrective action
Refer 10 page 18.
error operalion method.

.. . Tum OFF the reset


Resol signal is ON.
PU is not
Is wiring at the
reset terminal . signa!.
Correct the
Err: Error
.
connected to the
1nvor1or correctly. . correct?
Is connecior . connection.
Use correct input

. High input vollage


Faully interna! circua . secured oorrectly?
Is input voltage .. vottage.
Chango the ínver1er.
CPU run·away correct? Reset the inverter

. Is acceleration too
(paoe 43).
Extend acceleration

OC1: Overcurrent during


acceleratlon ('1)
. fast?
Is outpul short·
timo.

clrcuiled or

. arounded?
Was load changed . Eliminate sudden
OC2: Ovorcurrent dunng
constan! speed . suddenty7
Is output shon-
load change.

r
operation 1) Overcurront circuited or

. orounded?
Is dccelcralion too . Extcnd deceleration

OC3: Overcurrent during


. fast?
Is output short- . time.
Check the brake
circuited lar appllcation timing.
d()celcration (" 1)
. groundod?
Is mechanical brake

OV1: Overvoltage during . ~nnlie<l too earty?


IS a~leration too . Extend accelerat1on

OV2:
accelerat•on
Ovcrvolt¡¡gc duñng
constan! speed
. tast?
Is load changad
suddonty?
. time.
Eliminate sudden
load chango.
operation
OC overvoltage in
main circuit
. Is deceleration too . Exlend deceleration
fast? time. (ad¡ust
OV3: Overvotlage during decelerat1on time
doceleration compensating tor
load GD?) Reduce
bra~íng lrequency.

- 90 -
24. TROUBLESHOOTING

THT:
Olaploy
Ovarload wamino
Probable cause

Thermal relay for


. Check
Is motor used in
lhe overloaded
. Correetlve actlon
Reduce the load.
lncrease the
THM: Over1oad warning lnverter is tripped. condition? capaclty of motor

. Is there foreign . and Jnvorter.


Remove foreign
FAN: Fan alarm
Cooling fan of the matter inside !he
. matter.

..
inverter has stopped. fan assembly? Che<:k the wiring.

Operation of the stall


Is there wíring error?
Is motor usad in . Reduce the load.
prevention function or the overloaded lncrease the
OLT: Stall prevention the current limit condition? capacity of motor
function for a long and invertcr.

BE: Brake transistor


oenod.

Faulty brake transistor


. Is braking
frequency correct?
. Reduce load (GD').
Reduce braklng
alarm c·2¡

An externa! thermal
. Is the motor . freouencv.
Reduce load {GcY).
OHT: Exlemal therrnal
relay tripped
relay has been
tripped.
. overheated?
Is an extemal relay
Reduce braking
frequency. Eliminate

.. .
in use? sen dino.
Is the number o! Replace the inverter.
parameter writes
Parameter storing
PE: Faulty EEPROM too many?
device error
Is EEPROM wom

PU disconnGCtion
Connector of the . out?
Is the parameter . lnstall and connect
PUE: parameter unit is unit coonection the parameter un~
detected
disconnected.
11 operation cannot t>e . loose?
Check ttyi cause of
securetv.

resumed Withln tbe tho error


rET: Retry count over numoer or retry times
sel the lnvener atarms

CPU: CPU error


and stop retry attempts.
CPU run·away
. .. Replace lhe inve!'ler.
Times of communicatíon Check communication Corrcct
OPT Option alarm retríes are over or checi< datas and check time communlcation datas

1 O: Stop key function


time intervals is oYeI
PU stop key pressed . interval
Pr.75 value . Change setting.
while Pr.75 ; 14 to 17.

Notes: 1. ·1 . Wlth the FR·A024·S·1.5K-S2.2K·EC and FR-A044-2.2K-3.7K·EC if the cooling


tan stops, the protection function is activated due to overheating of the main
circuit devlces. Therefore, check the cooling fan also. The cooling tan must
start when power is tumed on.
·2. Fer the inverter equipped with the optional brake resistor.
2. Error output is not given íf input voltage is low or momentary power interruption
occurs. In these cases, however, !he inverter is protected so that the inverter will
not be damaged. Depending on !he operating status (magnitude of toad. during
acceleration/deceleration, etc.), the overcurrent protection lunction. etc. may be
actuated when the input power is restored.
- 91 -
24. TROUBLESHOOTING

24.2 Problems and Check Points


Problems Checkpoints
(1) Check lhe main circuiL
Is power supplied? (Is the POWER indicating lamp lit?)
Is the motor connected correctly?
(2) Check the input signafs.
Is the start signa! input?
Are both the forward and reverse rotation signats input?
Is the frequency set signal zcro?
Is the circuit across terminals AU and P24 closed (ON) when the
frequency selling signa! is in the range from 4 to 20mA?
Is the output stop signa! (across termlnals MRS and P24) or the reset
signa! (across terminals RES and P24) ON?
(3) Check lhe vafues set for parometers.
Mo:or does not start.
Is the reverse rotal.ion prevention (Pr.78) function set?
. Is the setting to the reverse mode (Pr.79) correct?
Are the setting for the bias and gain (Pr.902 to Pr.905) correct?
Is the setting fot the start frequency (Pr.13) rarger than the operation
frequency?
Is the frequency setting for the operation functions (muitlpte-speed
operation, etc.) correct?
_Is the setting for the upper limit frequency (Pr.1) zero?
(4) Check the load.
Is the load 100 heavy?
Is !he motor start constrained?
(5) Others
Is the alarm indicating lamp (ALARM) lit?
Motor rotales in the Is the phase sequence (U, V, W) at the outpul terminals corree!?
opposite direction . Are the start signaJs (forward, reverse) connected correctly?
ls 1he frequency sening signar correct?' (Measure the input signar leve!.)
Aro the valuos sal for tho following parameters correct? Pr.1 (upper limit
Actual motor speed
frequency), Pr.38 (frequency al 5 VDC input), Pr.39 (frequency at 20mA
differs from the set
Input), Pr.902 to Pr.905 (bias and gain)
sp<>cd cxcessivcly.
Are the input signal fines influenced by externa! noise? {use shielded
wires, if influenced.)
Is acceieration or deceleration time too short?
Motor acceleration or
Is 1he load too heavy?
deceleration is not
ts the stall prevention function activated due to excessively large vaJue
smooth.
set far torque boost?
Motor speed varies Is the load changing?
during rotation. Is the frequency setting signa! stable?
Motor C1Jrrent is too ts the load too heavy?
laroe. Is !he value set for torque boosl (manual) too large?
Is the value sel for upper limit frequency corree\? Is it too smnll?
Motor speed does not Is the load too hcavy?
in crease. Is the stall prevention function activated due to excessively large value
set far torque boost?

- 92 -
24. TROUBLESHOOTING

Problems Check polnts


(1) Check the load
Is the load changing?
(2) Check the input signals.
Is lhe frequency setting signa! stable?
Motor speed (3) Others
flucluates during In the general·purpose magnetic flux vector control mode. is the
motor operation. sening for applicable motor capacity (Pr.80) correct fer the inverter
capacity and motor capacity?
In lhe general-purpose magnetic flux vector control mode. is the
wiring length longer than 30m?
In lhe V/F control mode, is the wiring length to long?
Note: "Pr." is an abbreviation o f "Parameter."

- 93-
24. TROUBLESHOOTING

Protective Functions
The following protection functions are provided to protect the invener. 11 any of the protection
functions is adivated, the invener output is shut off, the error message is displayed. and at the
same time the error signa! is output. In this case, the drive output is halted and the motor is free
to rotate. To restart operation, it Is necessary to reset the lnverter.
Display
Function Oescriptlon
(Parameter unit)
lf lile inverte1 outpvt current excecds 200% of Ouring
EJJ( I (OC1)
the rated curren! durtno atteleration/deceleratlon acceleration
or constant speed operatioo, the protection circult Duñng constant
Overcurrent shut-off
is actuated and inverter output is shut off. This speed operation
E.CC2 (OC2'

protection runctlon is also activated 11 the coollng During


tan stops.
E.00 (OC3)
deceleration
Ouring
lf the OC voltage in lhe main circuit E.Oul (OV1)
acceleration
exoeeds the specifted value due to
Regenerative Ouñng constan!
overvoltagc shut-off
regenerative energy during braking, the
speed operation
EIU (OV2)
proteciion clrcuit is activated and inverter
During
output is shut off.
deceleration
E.Dv3 (OV3)

lf overheating ol the motor due to overload or lowered


cooíing performance during low speed operation is sensed by
the electronic thermal relay built in tho lnverter, the inverter
Motor UHfl (THM)
Overlood output is shut off. To operate a multiple·pole motor or more
shut·off than one motor, provide a thermal relay on the output side ol
(electronic the inverter for each motor.
thermal lf the CUfl'ent exceeds 150% ol the rated output current, but
relay) ("2) lower than 200% (overcurrent shut-off leve!), the electronic
lnvetter thermal relay is activated dueto inversa time characteristics EJ'Hf' {THT)
to sh.ut off lho invorter output, thereby protecrng lhe output
trans1stors.
11 the motor overheat protection therrnal relay, lnstalled
exlornally, or the thermal relay buill In the motor is activated
Extemal thermal
(contact break). the inverter output is shut off. In tliis case, E.CHf (OHT)
rclay input ("2)
the inverter does not restar\ even if the relay contact doses
automatically unless the invener is reset.
lf an error ol the brake transistor cxx:urs due to excessivety
Brake transistor
large regeneration energy (optional brake resistor connected), E. bE (BE:
error detection ("3)
the function detects the error and shuts ol the inverter outpul.
The error signa! is output and the inverter oLttput is shU1 off.
Parameter error E. PE (PE)
lf an EEPROM error is detectad.
lf communicatlons betweea the parameter unit and the
Pammeter unit inverter is suspended due to disconnection of the parameter
Ei'UE (PUE)
disconnection unit from the inverter while the setting for Pr. 75 is 2, 3, 16 or
17 the inverter outout is shut off.
lf the operation cannot be restarte<! within the preset number
Retry count over E.rEr (RET)
or retries. the inverter output is shut off.

-94 -
• 24. TROUBLESHOOTING

Display
Function Dcscrlption
(Parameter unit)
lf tho cycle of the CPU is not comploted wlthin the set time.
CPU error the soll·diagnostics interprets thls as an error and shuts olf E.CPU (CPU)
inverter output.
lf curren! exceeding 150% ("4) of the rated inverter curren!
lndicating
Duríng flows in the motor. frequency ramp is halted until load current
lamps of the
accele- Is reduced to prevent overcurrent shut-off the inverter. 11 the
monitor mode
ration load current is reduced to 150%. the frequency will increase
blinks
again.
lndicating
;urrent
lf current exceeding 150% (" 4) of the rated inverter current lamps of !he
límit stall During
llows In the motor. frequency decreases untif load curren! is monitor mode
prevention con·
reduced to prevent overcurrent shut·off of the inverter. 11 the bllnks
stant
load current is reduced to 150%. the frequency will increaso Alter the stop.
speed
again. if frequency
opera·
ti froquency decreases to OHz, the error signa! is oU1put and decreases to
tion
the invcrter output is shut off. OHz
EJJI.( (OLT)
11 the motor regeneration energy increases excessivety and
exceeds brake performance, this lunction stops decreasing of
the frequency to prevent overvoltage shut·oft. Deceleration
Current During contínues alter the regeneration energy has been reduced. lndlca!ing lamp
limi1 stall decele- lf current exceeding 150% ("4) ol the rated inverter curren! of the monitor
prevenlion ration flows In the motor. frequency decrease is halted until load mode blinks.
current is reduced to preven! ovorcurrent shut-oft the invortcr.
lf !he load current is reduced to 150%. the frequency will
dectcases a!)ain.
lf a earth lault curren! has flowed due to a earth fault
occurring in the output (load) side ol the inrerter, this
Eanh fault function stops the inverter outpul. A earth fault occurring al E. GF (EGF)
low earth resistance may activate the overcurrent protection
(0C1 to OC3).
When the cooling fan of the inverter has stoppad due to a
Fan failure foreign matter stuck in the tan or malfunction, !he invertor E.ffln (FAN)
output Will be ceased. (1.51< to 2.2k 200V, 2.2k to 3.7k 400V)
Usíng computer communication. if times of communication
'Phon alarm retries aro over or check timo interval is over. the err0< signa! EJJPr (OPl)
r is ovtput and thc inverter output is shut ott.

PU stop key By setting Pr. 75 = 14 to 17 the parameter unit stop key wilh
function function ln any mode.
E.O (0)

- 95 -
24. TROUBLESHOOTING

Notes: • 1. 11 the inverter is reset, the accumulated incemal thermal data of the electronlc thermal
relay is initialized. 11 "O" is set for Pr.9 (electronic thermal relay). the motor overload
shut-olf prevention function (THM) is lnvalid.
·2. This function is valid only when the "externa! thermal refay" is sel
'3. The function is valid only when lhe optional brake resistor is connected.
"4. The stall prevention function activation current leve! can be set as requlred. Factory-
setting Is 150%.

• Retaining the error output signa!...... 11 the power input to the inverter power
supply side, is removed. when the protectio,.,
function is activated, the inverter cont.
power suppty is lost and the error output sig-
na! cannot be retained. 11 the error output
signa! must be retained, the drive wiring
must be designed to retain the error output
signa! extemally. See the block diagram for
information.
• Error display....................................... 11 the protection function is activated, the
alarm (ALARM) indicating tamp Is lit. In
response to the operation of the parameter
unit, the display unit gives the lndication
shown above.
• Resettlng procedure .........................• ir the protection function is activated, the in·
verter output shut-off state is retained. Con-
tinued operation is impossíble untess the
inverter is reset.

- 96 -
24. TROUBLESHOOTING

24.4 Electrical Noise


There are two types of electrical noise extemal noise which may cause malfunctioning of the in-
verter and those radialed from lhe inverter Which may cause malfunctioning ol a peripheral
device. Although the inverters are designed not to be influenced by noise the following general
measures must be taken since the inverter is an electronic device which handles weak signals.
In addition, since the inverter chops the output at high frequency, the inverter itself is a source
ol noise. 11 perlpheral equipment Is affected by the noise generated by tl'le 1nverter, nolse sup-
presslng measures must also be taken. The noise suppressing measures differ depending on
noise propagation route.

,1) General measures


• Avoid running the power cable (inpuVoutput fines) and the signal lines in parallel or
bundling them.
• Use shielded twisted-wire pair cable for the control signal lines. The shealhing ol the
shielded cable must be connected 10 terminal , P24.
• Earth must be single-poinl earth for the inverter and the motor.
(2) Extemal noise can cause mallunctioning ol the inverter

t Wl'len noise generating equipment (magnetic contactor, etectromagnetic brake, a number of


relays, etc.) Is installed near the inverter, the inverter could maltunction due to the noise
generated by such equipment, it is necessary to take the measures indicated below.
•To install a surge suppressor in the equipment which generales noise.
•To lnstall a data line fílter in the slgnal lines.
(3) Nolse radiated from the inverter that causes malfunctioning of peripheral devices
Noise generated by an inverter are largely classilied into the following types: noise radiated
from the wires connected to the inverter and the inverter main circuit (inpuVoutput), nolse in-
duced electromagnetically or electrostatically in the signal fines which run close to thc power
cables ol the main circuit, and noise which is transmitted through the power supply.
1

...... Roula 4) Nolses l'!ldiatod lrom tho wer lines .......Aoute 2)


Route 5)

...... Rou10 6) NO/ses radllllOO lrom lhe wiros connocted 10 lho mo!Or .......Aoute 3)

l (Nolsos tronsml!lod through the power llnes l.......Route 7)

Nolso transmil!od through thc earth cable dve to ....... Aoute 8)


~aka current

- 9·r -
24. TROUBLESHOOTING

Noisc
propagatlon/
Measures
transmission
Aoute
Equipment or devices such as measuring instruments, receivers, and sensors,
which are noise susceptible. or !hose in which the signa! lines are run in the
same enclosure or clase to the signal lines of the inverter, may malfunction due
to noise propagation. In such a case. it is necessary to take the following
measures:
(1) lnstall the equipmenVdevices which are easily lnfluenced by noise away
from the inverter. 1
(2) Aun the signa! lines which are easily influenced by noise as far from the
1) 2) 3) inverter and its inpulfoulpul lines as possible.
(3) Avoid running sígnal Unes in parallel with the power lines (inverter
lnpuVoutput lines), also avoid bundling the signal lines with the power lines.
(4) lf a line noise filler or radío noise filler is connected in the inpuVoLltput lines,
radiated noise from the power line can be suppressed.
(5) lf shielded cables are used far signa! lines and the power lines, or if the
signal lines and the power lines are run in separate metal condui\s, the
signal lines are effectively protected lrom propagated noises.
(6) Use a lower carrier frequency (Pr. 72) 1

- 98 -
24. TROUBLESHOOTING

Nolsc
propagation/
Mcosurcs
transmlsslon
Routo
tf the signal lines are run in parallel to the power lines or if the signal lines ¡¡.re
bundled with the power lines. noise (electromagnetically induced noise,
electrostatically lnduced noise) may propagate to the signal lines causing
malfunclioning. In such cases. it is necessary to take the following measures :
(1) lnstall the equipmenVdevlces which are easily influenccd by noise awo.y from
the inverter.
(2) Aun the signal lines which are easlly influenced by noise as far from the
4) S) 6)
inverter and its inpuVout,out lines as possible.
(3) Avoid nmning signa! lines parollol wilh the power r.nes (inverter inpuVoutput
fines), also avoid bundling the signal lines with the power fines.
(4) lf shielded cables are used lor signal lines and the power lines, or if the signal
lines and !he power lines are run in thc individual metal conduits. the signa!
lines are effectively protected from p<opagation ol noise.
(5) Use a lower carrier freQueocy (Pr.72)
lf peripheral device is connected to the same power suppfy where the inverter is
connecied, noise genera1ed by the lnverter may be transmitted to the peripheral
device through the power lines causing malfunctioning of the peripheral devioe. In
7) such a case. it is necessary to tako lho following measures:
(1) lnstall a radio noise filler (FR·BIF) in tho power line (inpuVoutpul lines) ol the
inverter.
(2) lnstall a line noise filler in the oower line (lnput/outout lines} of the inverter.
lf a closed loop circuit is formed due to the wiring of a peripheral device to the
inverter, leakage current mDy flow inlo lhe peripheral device through the grounding
8)
cable or the inverter and cause mallunciioning of the peripheral equipment. 11 this
occurs. <ftSCOnnect the grounding cabCe ol the peripheraJ device.

• Noise protection measures

Pone).- ....:~~n~c:'~'.~~~~.
Powor -o-o-----i-< ~~-~----~
supply

¡-·-·- 1

¡Uslng ohiefded twisted-wire palr cabk)

Sensor

- 90
24. TROUBLESHOOTING

Leakage Current
Belween the inpuVoutput lines of the inverter and in the motor, capacitance exists and dueto this
capacitance leakage current flows. Since amount of leakage curren! varies depending on the
capacilance and carrier frequency, leakage curren! will increase if low-noise operation is at-
tempted by higher carrier frequency setting. lt is necessary to take the measures indicated below
if such operation mode is required.

(1) Leakage current to earth


Leakage curren! not only flows into the circuits
of the inverter itself, but it also flows into the
circuits of other systems th rough the earth.
• Countermeasures
• Lower the carrier frequency {Pr. 72). lf the
ca.rrier frequency is lowered, motor noise
is increased.
• Use leakage breaker designad for higher Lea)( btoaker
harmonic and surge, New Super NV Route or uncteslrable leak curtent flow
series of Mítsubishi for example. This
allows low noise operation (at higher
carrier frequency). For details of breaker
selection. refer to section 26.
(2) Leakage current between the lines
There are cases that an external thermal relay is tripped unexpectedly due to higher har-
monic componen! of the leakage current generated by the capacitance between the inverter
output lines.

• Countermeasures
• Use an e!ectronic therrnal relay of the inverter.
• Instan a reactor on the output side.
• Lower the carrier frequency. This causes increased motor noise.
To protect the motor correctly without being affected by the leakage curren! between
the lines, the method to directly detect the motor sensor using a temperature sensor
is recommended.

Higher Harmonics
In the inverter, the converter circuit generales harmonics in the power supply. Harmonics must
be treated separately from noise and leakage current since its transmission style and frequency
band differ from them. For details, refer lo Mitsubishi.

- 100 -
25. SPECIFICATIONS

25.1 Standard Specifications


• 2 00V Series
Model FR·A024·S 1 · EC 0.4k 1 0.75k 1.Sk 2.2k
Applicable motor capacity (kW) ·1 0.4 ! 0.75 1.5 2.2
Rated capacity (kVA) ·2 0.95 1.5

Outpul
Rated output c urren! (A) 2.5 '1 4
2.7
7
150% for 60 seconds, 200% O.S seconds
3.8
10
ratings Rated overload curren! ·4
(inverse 1ime characteristics)
Rated output voltage ·5 3·phase 220 - 240V
Rated input AC voltaqe Single phase 220 - 240V 50/60Hz
r>ower Permissible AC voltaqe fluctuation 198 - 264V 50/60Hz
supply Permissive trequencv lluctuation ±5%
Power supply capacitv (kVA) ·5 t.5 1 2.3 4.0 5.2
Protective struc1ure Enclosed type (IP20) Open type (IPOO)
Cooling system Sell·coolíng Fan cooling
Weight (kg) 1 '7 1.2 1 1.5 2.2 2.3
Notes: "1. The listed values are the maximum applicable capacity far an induction motor 4P. In general,
the rated current (a1 SOHz) of applicable motor shall no1 exceed the rated outpu1 curren!.
·2, The listed rated capacity is far 230V output voltage.
• 4. The value (%) for the rated overload current is its ratio to the rated output curre ni ot the inverter.
'5. The output voltage cannot exceed the supply voltage.
'6. The power supply capacity varíes depending on the impedanoe ol the power citcuit (including
input reactor and power line). Provide power supply capac1ty of the specifiod valuo or larger.
·1. Without parameter uni1 (The we1gh1 will increase by O. l kg when thc parameter 11nit is used .)
• 400V Class
Model FR·A044· ·EC 0.4k 0.75k 1.Sk 2.2k 3.7k
Applicable motor capacitv (kW) ·1 0.4 0.75 1.5 2.2 3.7
Rated capaci1y (kVA) ·2 1.2 2.0 3.0 4.6 7.2
Raled output current (A) ·3 1.6 ( 1.4) 2.s (2.a 4.0 (3.8) 6.0 (5.4) 9.5 (8.7)
Output
ratings Raled overload curren! 150% for 60 seconds, 200% 0.5 seconds
·4
(inverse 1ime charac1eris1ics)
Rated output voltage ·s 3·phase 380 - 460V
Rated input AC voltage 3·phase 380 - 4GOV 50/60Hz ·a
Power Permiss1ble AC voltage fluctuation 323 - 506V 50/60Hz
s upply Permissive frequency lluctuation ±5º/o
Power supply capacity (kVA) "6 1.5 2.5 4.5 5.5 9.5
r'rotective structure Enclosed type (IP20) Open type (IPOO)
Cooling systcrn Scll·cooling Fan cooling
Weight (kg) ·7 1.7 1.7 2.3 2.6 2.7
Notes: ·1 . The lis1ed values are tho maximum applicable capacity far an induction motor 4P. In general.
the rated curren\ (at 50Hz) of applicable motor shall not exceed the rated output curren!.
·2. The listed rated capacity is for 440V output voltage.
·3. The rated output current when Pr. 72 (PWM frequency selection) is set over 2kHz is shOwn in
( ).
"4. The value (%) tor the rated overload curren! is i ts ratio 10 rhe raced output curren! of the inverter.
·s. The outpul voltage cannor exceed the supply voltage.
·s. The power supply capacity varies depending on tho impedancc of the power circuit. Provide
powcr supply capacity of the specifiod value or larger.
' 7. Without parameter unil (The weight will increase by 0.1kg when the pararnetor un~ is used.)
·s. For LVD compliance within Europe, input voltage ra119e is 3-phase 380 - 415V 50/60 Hz.
- 101-
25. SPECIFICATIONS

25.2 Common Specifications


• Common Speclfications
Control method Sinusoidal PWM control system
Oulput frequency 0.2 - 400Hz (starting frequency: O to 60Hz adjustable)
0.0 1Hz (less than 100Hz), 0.1Hz (100Hz or higher) when
Digital lnput
Frequency set wilh a parameler uniL
resolution 1/500 ol maximum trequency (during DC5V input), 1/1000
Analoge input
(al OC10V or 4 - 20mA input)
Withln 0.01 % ol set oulpul lrequency (-10 to + SO'C),
Freqvency Digital setting
Ch when set with a parameter unit.
e accuracy
.g Analogue setting Within ±O.&% of maximum output lrequency (25'C ±10'C)
"'
.\,!
13 Voltage/frequency charaoteristics
Base frequency selectable between O - 400Hz, constan!
torque or reduced torque panern is selectable.
"'a.
"' Torque boost Manual torque boost setting (O - 30%) available
~
ee: 0,04 seconds and trom 0.1 to 3600 seconds can be set.
(Acceleralion and deceleration lime may be set
o Accelldecel. characteristics
u individually.) Linear or S-pattern modes can be selected.
0.4k: 100% Min.. 0.75k: 50% Min.. 1.5k/2.2k:
A024·S
Regenerative 20% Min.
'9
Braking braking lorque 0.4k, 0.75k: 100% Min.. 1.51<: 50% Min.,
torque A044
2.2k/3. 71<: 20% Min.
Actuation lrequency (0 - 120Hz), actuation time (O - 10
OC injection brake
seconds), and votlage (O - 30%) can be set.
Stall prevention actuation level Actuation curren! level (0 - 200%) can be set.
Frequency reference signal OCO - SV, OCO - 10V, OC4 - 2.0mA
Start signal Forward and reverse rotjltion can be indivldually sel
Up to 15 speeds can be selected (frequency can be
Mulli-speed selectíon
vañed during operation with lhe parameter unit)
Second accel.ldecel. 0.04 seconds and 0.1 to 3600 seconds can be sel.
Input líme setting (Acceleralion and deceleration time can be set individually)
"'e Selectíon ol input of frequency reference curren! signa!
.2 signals
<ii Currcnt input selection
.2 from OC4 to 20mA
~a. Externa! thermal relay
Selection ol input ol externa! thermal relay actuating signa!
inpul selection
"'
-¡;;
e: Output shutoff lnverter output shutoff
.2
~ Reset Actuated and retained protective function is ·canceled
C!)
a. Seleclion of two from:
o In operation (AUN), max. frequency reach (SU), and
Operat1on status
preset lrequency reach (FU), overtoad (OL). and open
Output
motor circuí! (OMD)
signals
Alarm 1c contact point signal output
For analogue (full scale 1mA) meter or digital
Monitor ' 10
(1440Hz/50Hz) indicator

- 102-
25. SPECIFICATIONS

• Common Specifications (Con.t inued)


Curren\ limit. Max.fMin. frequency limit setting, bias/gain
setting, electronic thermal relay for a motor, operation
mode setting, output terminal function selection, output
Built·in funciion signal actuating point seuing. FM terminal output selection,
second function setting (torque boost. base frequency,
accelerationldeceleratlon time). frequcncy meter calibration
etc.
Output frequency, motor current.rn> setting frequency,
Parameter Operation status direction of rotation
unit lnforroation on aclivated protective function is displayed.
Alarm
Four alarm codes are stored.
LED display Power on (Power). activated protective function (ALARM)
Overcurrent shutott (acceleration, deceleration, constan!
speed), ground fault. regenerative overvoltage shutott,
overload shutoff (electronic thermal reray), brake transistor
Firotective alarm and warning funclions
fault. undervoltageY' 2! instantaneous power failure,r12>
externa! thermal re!ay, stall prevention, ground fault
overcurrent.
Ambient temperature -10 to +so·c (Without freezing)
~ e: Ambient humidity 90%RH or less (Without dew condensing)
°'E 2 Storage temperature ·13 - 20 to +ss·c
e: 'O
o e: lndoors, free from corrosive gases. inflammable gases. oil
·!;: 8 Atmosphere
e m1st. or dust.
w
Altilude, vibration Below 1ooom above sea lever, less than 5.9m/62 (0.6G}.
Serial interface RS422A, RS485 can be used with 1he
Computer communication · 14 FR-CU03 option to for monitoring, operation, and to
transfer parameters. 1
Notes: º9. Magnitude ol braking torque is not continuous regenerative torque, bu1 shows the average
deceleration 1orque (which varíes according 10 motor loss) when !he motor alone is
decelerated from SOHz in the shortest time. Ouring deceleration when the frequency exceeds
the base frequency, the average deceleration torque value will drop. The inverter does not
have a built-in brake resistor, so use an oplional brake resistor when the regenerative energy
is large. (See oplions)
·1 0. Monitor signa! for output frequency or for motor current can be sefected. Use the parameter
unit (Pr.54) to setect output signal specifications.

- 103-
25. SPECIFJCATIONS

· 11. Motor curren! may no! be correclly indicated depending on operation status (during accelera-
tion/deceleration, light load etc.)
·12. lf an undeivoltage or instantaneous power failure occurs, the alarm display and alarm oulput
will no! activate but the inverter itself wíll be protec ted. The overcurrent protection may activate
according io the operation state (when load is large, etc.) when the power is restored.
º13. These are short-term temperatures for during transportation, etc.
º14. The optíon must be used far computer communication.

- 104 -
25. SPECIFICATIONS

25.3 Connection
• Terminal Connection Diagram

NFB

~~~ ffi:>----<<
-----<>

P2•
Conttolle< inpul signa!$
·- ------------------------
Forward star1 ·s:rF"·----.
t-<WU-- W - AJann O<J!¡)Ut
STR
'---~•- (Coocact polnt slgnol ou_.,.)
¡wmi; s p e e d - (ll¡h speed) AH

¡~~..-y RWAU
:MulliJseledion (No1e SJ
;~~mo!C>ermolreloy Rl.IOH Opef'ation s:atus OUtPIA (N0te 3)
(NoteS) FU (~ coUOC11X oulp<lt)
:output shuto11&oond aa:crct>lioo MRS/RT
:oeceierah<in time selee.lion (NOt05) Sea.1~ calibtation resl~IOf Movnbtc coil typo
Aesct RES (Note1) ::-· 1mAlultSCJ.le
FM
PC
----------
O T-.lc<malndrWI
o 11.,ut1orminolsfo<-
Ffequency reterence drcuíl
Potentiomete< • OU'tpul 'omw\l\S tor control
2W1k0 circul1

A Warning! Hazardous voltage present.


~ Befare removing the oover or touching the terminals isolate the power from the inverter and wait
1O minutes alter the Power Lamp has gane out. With a tester check there is no residual voltage acrcss
lerminals "PI+" and · -• before starting modifications.

Notes: 1. This resistor Is unnecessary when the scalo is calibrated with the parameter unit.
2. The inverter does not have a brake resistor built ín, but connect an optional brake resistor
to this terminal if the regenerative duty is largo.
3. The ou1put signa! type (within four types) can be selected, refer to Pr.40.
4. The input signa! SV/10V is selected with lhe pMamCter unit, retar to Pr.73.
5. The input terminal lunction is selected with the parameter unit. refer to Pr.59.
6. Either FR-PU03E, or FR ·ARW03E. or FR·CU03 or FR-DU01 can be used.
7. l3 terminal is nol used for FR-A024-S·EC.

- 105
25. SPECIFICATIONS

• Termlnals for Wiring


Symbol Terminal neme Description
A024S: Connecled lo 220 - 240V, 50/60Hz commercial
L1,
AC power supply power supply. (L, N) Single phase
L2(N).
1erminals A044: Connecled to 380 - 460V, 50/60Hz commercial
~ L3
!::? power supply. (L1, L2, L3) Three phase

...::E
e: U.V.W
P, PR
lnverter oulput terminals
Brake resislor terminals
Connected to three-phase squirrel cage motor.
Connected to exclusive extemal brake resistor (Option).
+, - Brake uni1 terminals For connectíng an optional brake unit.
Q;} Earth terminals lnverter chassis earth terminal.
Forward start input Mo1or starts rotating in forward direction when STF and P24
STF
signal are short-circuited Stops wllen opened.
Reversa! start input Molor starts rotating in reverse direction when STA and
STR
signat circuit P24 are short-circuited Stops when opened.
RH Multi-speed selection Up to 15 operation speeds are available with combinations
(Note) terminal (high·speed) of short-circuiting across terminals AH, AM, AL, AEX and
Multl-speed selection P24. Termináis RM and AL can be usod as current input
RMJ selection (AU) and elClemal thermal relay setection (OH)
1erminal (middle·speed)
AU respectively. As factory setting, multi·speed setting is
or curren! inpul
(Note) setected. Operation by frequency reference signa! of 4 to
sefeclion terminal
20mA OC is possiblo only when terminals AU and P24 are
Multi-speed -setection short-círcuited. 11 an extemal thermal relay contact poínt
~ RU
i:: terminal (low-speed) or sígnal is input across terminats OH anel P24, the inverter
.2> OH
oxtornal thermal relay stops with control by thermal relay operation (contacl poinl
"'
;; (Note)
setec tion terminal open).
a.
:§.
tnverter output is shut off by short·circuiting 1erminals MRS
'S lnverter output shut off
!::? and P24. Terminal MRS can be used as the 2nd
.ü MRS/ or 2nd
acceleralion/deceleration ~me selection (RT). As factory
RT acceteration/
~ selling, it is set to ou1put shut off. By short-circuiting
e:o (Note) deceleration time
terminals RT and P24, 2nd acceleratlon/deceleralion time.
ü selection terminal
2nd torque boost and 2nd V/F can be selected.
Used to cancel aclivated and re1alned protective clrcuit.
Reset signa! input
RES Short-circuit termínals RES and P24 for more than 0. 1
terminal
seconds. and then open them.
Common terminal for Common to contrae! input signal. lnsulated from common
P24
contacl input circuit of inverter control circuit.
To connect lhe transistor output {open collector outpul) of a
programmabte con1roller, connecl lhe externa! power supply
Externa! iransistor
PC common terminal lor !he transistor output to this terminal.
common terminal
This prevents malfunctioning of the inverter due to transistor
leakage. curren!.
Power supply 1erminal
10 5 VDC. Allowable maximum load current: 10mA
for frequency reference

-106 -
25. SPECIFICATIONS

• Termlnals for Wiring (Continued)


Symbol Terminal name Oescription
Whcn O to 10 VOC (or O lo 5 VDC) Is input lhe outpUI
Frequency frequency is al lho maximum al 10V (or SV) ol tho input vollage.
2 roforence terminal The oulput froquoncy l s 10 proportion to the input. To selecl 10V
~ (vollage signal) or 5V, use the parameter unit. Input resistance: 101<11. Allowable
e: max. voltage: 20V
·~ Common terminal
:; 5 tor rrequency
Common to frequency relerence inpu1 signar. Not insufated from
a. common circuit ol the control circuit. Do not ground thls terminal.
e relerence
"""
.t:
::> Froquoncy 4 to 20mA OC is input. When the inverter is s hipped, it is
4 reference terminal adjusted to oulpul OHz at 4mA and SOHz ol 20mA. Allowablo

'ª<:
~
(current signa!) max. input current: 30mA Input resistance: 2500.
1c contact output indicahng lhat base has been shut off by tho
oo Error alarm output
inverter prolectove func!lon.
A .8 .C. Error: B and C open (A and C close), normal: B and C closo (A
terminal
and c opon)
Contact capacoty: SOVAC, 0.3A: 30VDC. 0.3A
From lhe following five types ol output spocilication, two can be
selecttld.
• AUN (during operation)
L level: Abovo lhe stMing frequency
H leve!: Stopped, or DC injection brake operating
• SU (lrequency reached)
L level: Output frequency reaches the sel lrequoncy.
H levef: Stopped, or during acceleratoon/deceleration
AUN Operating status • FU (lrequency programmed has been reached)
FU ou1pu1 terminats L level: Output trequency higher than lhe preset lrequency level
"'
¡;¡ H level: Oulput frequency lower than lhe preset lrequency level
• OL (overtoad warning}
·w L leve!: Statt preventoon function ls activaled (curren! hmil
a
:;
lunctoon).
H level: Slall preventoon function is released.
~
Open collector output Permissible load: 24 VOC, O. 1A

ª
·¡;
ge
o oc Open collector
• OMD (Open Motor circu11 Derect1on)
L level: Output current below value set in Pr.62.
H levcl: Outpul current above value sol in Pr.62.
Common to AUN and FU. lnsulated from common circuit of lhe
(.)
12/24 common terminal inverter control corcuit,
When the inverter Is shipped, the signal is set so that approx. 5
VDC (FM, SF opened) is output when lhe lnverter outpul
Frcquency indicator lrcquency Is SOHz. Thc oulput voltage is proportional to the
FM
connection terminal oulput lrequency and has pulse rrain wavelorm that allows
a
connection of digital indicator. Pulse ol av
is output al
lrequencv 1440Hz/50Hz.
Frequency inóocator
Common to FM. insulated lrom common circuit ol thc onvorter
SF conncction termonal
control circuot.
common
Note: 1. For these terminals, the function attocated is setectable by Pr.59 " Input terminal
allocation· setting from 1 o functions.
2. The multipfe·speed setection Is given hlgher pnority than analogue lrequency reference
signal.
- 107 -

1
25. SPECIFICATIONS

• Externa! Dimension Standard Specifications


FR·A024-S0.4K-S2.2K-EC (Uni1: mm)
FR-A044-0.4K-3.7K-EC

........
~ Dia. 5 holes (2)
.,
"'
•... ··m··:
...... :.wi.·.·_: - ,___
A

200V Class

lnverter modo! A AA e
FR-A024-$0.4K and
140 128 116
S0.75K·EC
FR-A024·S1 .5K and
200 188 126
S2.2K·EC

400V Class
lnverter model A AA e
FR-A044-0.4K and
140 128 116
0.75K·EC
FR-A044-1.5K, 2.2K and
200 188 136
3.7K-EC
Note: FR-A024-S 1 .5K/S2.2K-EC and FR-A0 44-2.2K/3.7K-
EC havo a cooling tan.

- 108 -
25. SPECIFICATIONS

• Parameter Unit

(Unit: mm)
PU03E

Front view Rearview


Connector cenler

~ =
o
o 2·M3
Oeplh 4.5
~ lnsert nut

1/
/
Cover

60

Unit rnm

PU03E Prote-ction Rating IP40

ltem Speclficatlon

Temperature
Operating temperature - 10 to +50 ·e
Ambient Storage temperatura - 20 to +65 ·e
Humidity 10% to 90% RH To be free of condensing
Environment To be free of oíl mist and corrosiva gas, and dense dust
Cooling method Self-cooling
To be connected to FR-A024 a.nd A044 series inverter. or special cable (FR-CBL)
Power supply From inverter
Conne<:tion Direct installation to inverter or remole installatlon using a special cable
Display LED (4-digit, 7-segment display, and indicating lamps)
Operatíon 21 operation keys (protected with polyurethane film)
Externa! dimensions 150 {height} X 60 (width) X , 4 (depth) (5.9") (H) X (2.4" (W) X (0.55" ) (D)
Approximate mass 0.1 kg (3.5 onces)
M3x. wrlte operation 100,000 times

- 109 -
26. SELECTION OF PERIPHERAL DEVICE

Magnetic Wire size


Fuse ratlng
Motor Mlnlture circuit contactor (MC) (mm2)
Vol· Applícable inverter
outpul breaker or GFJ l1,L2.
tage model
(kW) Class Amp. breaker (NV) A B e l3 u.v.w
(L1 ,N)
0.4 FA·A024·S0.4K·EC K5 or H 12 NF30, NV30· 15A S·N21 S·N25 S·K50 2.5 2.5
0.75 FA·A024·S0.75K-EC KS or H 20 NF30, NV30-1 5A S·N21 S· N25 S-K50 2.5 2.5
200V
1.5 FA-A024'S1 .5K· EC K5 or H 35 NF30, NV30-20A S-N21 2.5 2.5
2.2 FR·A024·S2.2K· EC KS or H 45 NF30, NV30·30A S· N25 4 2.5
0.4 FR-A044-0.4K-EC KS or H 7 NF30, NV30-5A S·N 10 2.5 2.5
0.75 FR-A044-0.75K-EC K5 or H 12 NF30, NV30·5A S-N1 0 2 .5 2.5
400V 1.5 FR-A044-1.5K-EC K5 or H 20 NF30, NV30-1 0A S-N 10 2.5 2.5
2.2 FR-A044-2.2K-EC KS or H 25 NF30, NV30·15A S-N20 2.5 2.5
3.7 FA·A044-3.7K-EC K5 or H 40 NF30. NV30-20A S-N20 2.5 2.5

Notes: 1. Select the model of miniture circuit breaker meeting the power supply capacity.
2. The wire size is specified assuming the wiring distance of 20m.
3. 11 is not necessary to use a magnetic contactar on the inverter power supply. How-
ever, if one is used, i1s selection should be made by referring to the diagram below:
selection should be made based on the power supply capacity and wiring distance.
For FR·A024·S0.4K-EC to S1.5K-EC, if power factor improving AC reactor FR-BAL
is used, SK should be selected.
4. lf wiring distance is longer than 20m. refer to page 1O.
s. Above recommendable wire size is selected under following conditions.
Ambient Temp : 40"C
Wire lnstallation : On wall without ducts or conduits
lf conditions are different from above, select appropriate wire according to. TABLE 5
in EN60204 ANNEX C.

~ lnstallation of
é power fac:or
.?:- improving
-~ teactor is
~ 500 necessarv B A
-"'
~ e
Q; 50 +----~--~
o.~ o'--------
1o -2.Q-W1rtng
- --- dislance
{m)

Note: The power supply capacity in this diagram is applicable when the specified wire size is
used.

- 110 -
26. SELECTION OF PERIPHERAL DEVICE

• lnstallation and selection of no-fuse breaker


To protect the wiring on the input side ot the invener, it is necessary to instan a fuse or no-fuse
breaker (NFB). The NFB must be selected with regard to the power factor on the power supply
side of invener (This wifl vary according to power supply voltage, output frequency, and load).
For selection, refer to the table above. Especially, when a NFB of electromagnetic type is used,
the operating characteristics vary due to high harmonic currents. This means that the NFB
which Is ene rank above the proper size must be selected.

• Power factor lmproving AC reactor


11 the invener is connected directly to a large capacity power transformer (capacity: 500kVA or
larger, wlrlng distance: lOm or less). or a power factor correction capacitor is used, an exces-
sive peak curren! may flow through the power supply input circuit and damage the convener.
In this situation, ít may be necessary to install a power factor improving AC reactor like the FR-
BAL (option).
fnvertcr

10 Wiring dis1ance {m)

Notes: 1. Input powor factor is improved to approx. 90%.


2. Select the power factor improvlng AC reactor to mee11he motor capacity. Even it tho invortor
capocity is large than the motor capacity. selection must be made on the basis of motor
capacity.
3. For the motor smatler than 0.4kW, select the reaC!or ror 0.4kW motor. In this case, power
factor will be a little lower than 90%.

- 111 -

1
27. OPTION

• Líst of Options
Applicable
Na me Model Applicatlon, specillcations
inverter
Digital data setting and monitoring
Parameter unit FR· PU03
equipment
Pammeter (English) Digital data setting and monitoring
FR-PU03E
unot equipment
For collective wiring of the set values; Special tor
Parameter copy unit FR-ARW03
with verify function FR·A024/A044
Parame'.er (En lish) For collective wiring of the set vafu·es; series
9 FR·ARW03E
copy unrt with verify function
Digital operation
FR-DU01 Operation panel
panel
Cover to be fitted on the inverter when a.
Accessory cover - parameter unit is removed.
e: For connecting the parameter unit or
.Q Parameter unit Common to
~ FR-CBL-CJ parameter copy unit to the inverter
ali models
connection cable

*
straight type and L-pattern type
E For remarkable lmprovement of the
a> BU brake unit BU·CJ
o regenerative braking performance
.,E For remarkable improvement of the
a: Brake unit FR-BU
regenerative braking performance Depending on
capacity
For improving power
AC reactor for
supply power factor Connect on
improving power FR·BAL D
(power factor: approx. input side
factor
90%)
RS422A/485 compactible compoter link Common to
Computar link FR·CU03
option ali models
Depending on
Brake Resistor N/A Needed for dynamic regenerative loads capacity and
duty
EMC instruction 0.4K to 3.7K
Noise filler complying with EMC
compliance noise SFO O capacities
instructions (EN5008 1-2)
filler comply

Note: Not ali options are available in every country. Please refer to your local Mitsubishi Distributor for
information regarding stock.

-112-
27. OPTION

Namo (Modal) Specifications and construction


Parameter copy • This unít reads the parameters set lor a spacilic applica11on collectivety and writos (copies)
unlt FR-AAW03 them to other inverters.
(Japanese) • Ten keys are avallable.
FA-AA• • Exlemai dimansions are the ~me as those of a parameter unit,
(EngtiSh) • Ttia unit may also be used as a parameter umt.
• The cover to be fltted on the invertttr when a paramoter unit (Unit: mm)
Is removed.
Acoessory cover • lnstallatlon and removal ís possible in a one-touch operation.
• For the model not equipped with a parameter unit, lhe
acccssory cover is standard.
• Straight type

i
rnvcrtcr sido Par.a.meter untt side (Unit : mm)

=---
~~~ 1..:
!!!1 -11.L
• L-panem ~~=nor sloo Pa%~~~:;;,~~:~t!e Models may vary from country to oounuy.
Parameter unlt Type Length

~~;
· ~o• ,,,
l _rfi~~
c.onnection cable (m)
Straight typc L·pattern type
FR-CBL-
FR-CBL01 FR·CBL·L1 l

~ ·{z:~6. N
FR-CBL03 FA·CBL·L3 3
FR-CBLOS CR-CBL· LS 5
·\...!./ 1

With the L·pattem type cable. the connector may be affixed to lhe parameter with screws as
wiUl the connector on the inverter side.

Notes: 1. 1his remote operator panel cannol ba mounted on the inverter. connect ~his opera1or
panel usin9 the parameter unit connection cable.

70 2. Jnstallation
• Cut the rectangle opening in the
enclosure.
• M·ounl the oparation panel 1rom lhe
tront and mount the fixing frame from
the rear ol the panel and !be them in
ptace wlm the clamp scrow.
• Plate Ulickness: 0.6 to 3.2mm
Digital
operation panel
3. The oparation panel cannot tead and
write the parameters.
?n enclosure)
·R-DU01

Panc1cut dimensions º. peration )


panel

/
I
Screw cootror pancr
Fixing framo
clamp
L~
a~·' 1

(Unit: mm)

-113-
27. OPTION

Naroo (Model) Specifications and construction

uJ

rm~ E

-·~·-
(screw F)
'ffi~
_,.'1'~

:v
:·---, L,

"~'"""-fl!TI
Power supply-of : L,

-·~·~'° [j ~~
Model No.
-<I ·-- - J Ls

c.:=i:=. :i
1 A 1

AC reactor for (Unit : mm)


improv;ng
power factor FR·BAL (200V) Maos FR·BAL·H (400V) Maso
Capacity
FR-BAL- A B e o E F (kg) A B e o E F (kg)
0.4kW 135 64 120 120 45 M4 2 125 64 120 120 45 M4 2.1
0.7SkW 135 74 120 120 57 M4 3 150 76 145 145 55 M4 3.7
1.5kW 160 76 145 145 55 M4 4 150 92 145 145 70 M4 5.3
2.2kW 160 76 145 145 75 M4 6 150 96 145 145 75 M4 5.9
3.7kW 220 95 200 200 70 M5 8.5 220 95 195 200 70 MS 8.5
Notes: 1. Input hannonic power factor is improvod to appro<. 90%.
2. Select the power factor improvlng AC reactor meeting the motor capaclty.
(Even if the lnverter capacity is larger than the m otor capaclly.. selection must be made
on the basis of motor capacity.)
3. For the motor smalter than 0.4kW., seloct the reactor tor 0.4kW motor. In this e-ase,.
power factor is <l Jittle lowcr than 90%.

- 114 -
27. OPTION

Name (Model) Specificatlons ond construction

~-------_,,21 4~·º"--------~ TERMINAL ANO COVER


204.0

~··
170.0
o
138.0

~-·
~ ··

o_i o KEYWAY

~u~J
LINE LOAD

ílílDDílDDDDílílílDílDDDDDDDílDDDD ~
--1.
C-Ommon mode - 80dB ar 150Hz Dimensions in mm
Oiffarentlal moda - SOdB at 1SOkHz Soraw cross/slot 1 mm2
Oesigned IO meet EN55022B Orive mountln9 4 x M4
Malns when scrcencd motor cable Used. A.llar mcunUng 4 x M4
conducted
cmissions filtor (Unil: mm)
Leakage
Appllcable Wolght LO$$
TYJ>&
inverter
AA B e E
(kg) (W)
current
Supply
(mA)
A024-$0.4K·EC
SF1170A 120 140 38 104 0.9 7.0 60
A02<·S0,75K·EC
2D~V
A024·S1.5K·EC
SF 1171A 188 200 '-6 164 1.4 9.9 120
A02•·S2.2K·l;:C
A0<4-0.4K·EC
SFl172A 128 140 38 104 0.9 5.1 28
AOH-0.75K-EC
•oov A044· 1.5K·EC
SF 1173A A044·2.2K·EC lSS ?.00 46 164 1.6 9,7 57
A044·3.7K-EC

Connection FR·A024·S00K-EC Connectlon FR·AQ44·0CiK·EC

N
.!:i
w__ _ ......,4oov
~Earth

- 115 -
27. OPTION

CU03
Name (Mod•I) Speciflcationt and construction
(Unlt : mm)

-- - MITSUBISHI
FA-CU03

@ POWER

@ AlARM

--

FR-CU03
RS422A/485 ~ ~ 1
Compalible
Comp1.11er @ so
Link OpUon

@ RO

'---

~~!@~

f 000000 !

60
_ _ _ _J
20 J
Note : FR- CU03 must not be usod with parameler unl1
co(lnootlon cnblo.

For specltlcatlon refer to FR-CU03 manual

- 116 -
27. OPTION

• Selection ot Brake Resistor


• Use an externa! brake resistor to increase the braking torque and permissible duty cycle
(%ED) . For 0.1 K and 0.2K brake resistor cannot be used.
A guide to Brake Resistor Size

Class 200V 400V


Acceptable
Acceptable duly 3% EO Acceptable duty 10% EO
Capacity duty 10% EO
100% torque 150"/o torque 100% torque 150% torque 100% torque
0.4K 120W 2000. 120W 200!1 aow 2oon SOW 2oon sow 12000
0.75K 120W 1000. 120W 1oon 150W 1oon 1SOW 1000. BOW 7000.
1.5K
2.2K
3.7K

--- ---
120W
120W
600.
600.
120W
120W
600.
40Q
250W
250W

----
600.
600.

---
250W
300W
600.
400
150W
250W
500W
350!1
25012
150Q

Note: Pulse rated resistors should be used, available locally. lt is importan! to size braking resíslors 1
oorrectly, if in doubt consull your local Mitsubishi dislributor.

,&. Warning!
Never use a resistor with a lower value in others 1han shown.
Inverter
this will cause higher currents to flow. and will often cause damage
PR '
~-- to the dynamic braking transistor, or cause an overcurrent trip.

&_ Warning! Hazardous vollage present.


P/~ Befare touching the terminats isolate the power from the
inverter and wail 1O minutes alter the Power Lamp has gone out.
__/' With a tester check there is no residual vollage across inverter
terrninals "PI+" and ·-- before starting modifications.

• BU Brake Unit (BU- c=J)


• The brake unit is an option used for improving the regenerative braking performance.
• 11 must always be used in combination w ith a discharge resistor. Select the brake unit to
meet the required braking torque.
• Brake unít selection table

j~kW) 0.4
1.5 2.2 3.7
Braking torque 0.75 1 1
50% 30 min. BU-1500 BU-3700
100% 30 min. BU-1500 1 BU-3700 BU-7.SK
50% 30 min. BU-H7.5K
100% 30 min. 8U-H7.5K

• Combination between brake unit and discharge


Brake unit Oischarge resistor Wire to be Used (PI+, -)
BU-1500 300W-5on• 2mm'
BU-3700 2oow-1on Serial connection (3 pes.)" 2mm'
BU-7.5K 300W-5!2 Serial conneetion (4 pes.)* 3.5mm'
BU-H7.5K 2oow-1 on Senal connection (6 pes.)''· 2mm'
o;: l=or gu1dance only, contact your local M1tsub1sh1 Electnc d1stnbulor for more 1nformat1on.
- 117 -
27. OPTION

• Externa! Dimension
• Brake unít Unit: mm

T~crm> I
relay res.et
LEO button
{ltl during __..- •+-~1
brake unit
operation)

• Wiring Example

A Warning! Hazardous voltage present.


~ Before removing the cover or tovching the
terminals isolate the power from the inverter and wait
L, 10 minutes after the Power lamp has gone out. With
t; a tester check there is no residual voltage across
terminals "Pf+" and •. • before starting modifications.
10
2
5
~)PI+ Notes: 1. Connect 1he brake unit to the inverter so that
the terminals of the same symbols are con·
Brake unit nected. lf the brake unit is not connected cor·
rectly .. the irwerter may be damaged.
2. Wires connecting the inverter and the brake
vnit and those connecting the discharge resis·
tor and the brake unil should be as short as
possible. lí wire length exceeds 2m.. use
twisted-paír wire. The length must not exceed
5m even if the twisted-pair wire is used.

• Cautions on Handling
1. 11 the brake unit keeps operating beyond its rating" the thermat re lay incorporated in the
brake unit will trip. lf the thermal relay is tripped,. reset it and increase the deceleration time
of the lnverter.
The discharge resistor can be heated to 1oo·c. use high temperature wire and insure that wires
are not exposed.
Enclose resistor in a cabinet to avoid possibility of touching and being burnt.

-118-
27. OPTION

• Brake Unit (FR-BU)


• The brake unit (and resistor) are both options used for improving the regenerative braking
performance of the inverter. They are always used in a set.
• Select the brake unit and the resistor from the selection table to meet the required braking
torque and deceleration time.
• The brake unit Is equipped with a 7-segment LED which indicates the duty cycle (%ED), the
resistor cooling time and alarm code.

• Brake unit selection table


Motor capacity Broke unit Resistor
0.4K 300W-500"
0.75K FR-BU·15K 300W-500"
1.5K (200V Spec.) 200W-100 Serial connection (3 pes.)"
2.2K 300W-5í2 Serial connection (4 pes.)'
0.4K 300W-2000"
0.75K FR-BU-H15K 300W·2000•
1.5K (400V Spec.) 300W-20í2 Serial connection (4 pcsf
2.2K 300W-20n Serial connection (4 pcsf
3.7K 300W-200 Serial connection (4 pes.)'

''' For guidance only, contact your 'local Mitsubishi Electric distributor for more information.

• ShorHime permissible power

;o-
-6
~ 501--11-+->.->.-.>.t---"'<--i-- - - l

!g
5l'
a:
- Bra1<e torque (%)

- 119 -
27. OPTION

• Externa! Dimensíons
• Brake unit
óD ho1e

.~ _!¡~

Duty cycle (%ED)


and alatm codes
are displayed
here.
:u,g_

~
0
L.U.

E 1 AA ·¡E¡i
A
.Ll..l.
·~'
~
Q3 m ;
1 e 1

(Unit: mm)
Brake uni1 type A AA B BA e o E EE K F Mass (kg)
200V J FR·BU·15K 100 60 240 225 128 6 18.5 6 48.S 7.5 2..4
400V 1 FR·BU·H15K 160 90 240 225 128 6 33.5 6 78.5 7.5 3.2

• Wiring Examples

Cautlon: Wires connecting lhe inverter and the


brake unit and those connecting the
resistor and the brae unit should be as
short as possíble. lf wire length exceeds
5m.. use twisted-pair wire. The length
must not exceed 1Om even if the twisted·
pair wire is used. Use the wire of the
recommended size or larger.

lnvetter ¡ ¡
To t>e twís1ed To be cwis1ed

~~
L_j~hd-
Wrthín lOm iom
~
Withln

Á Warning! Hazardous vottage present.


L:!.::iBefore removing the cover or touching the terminals isolate the power frorn !he irwerter and wait
1O minutes alter the Power Lamp has gone out. Wilh a tester check there is no residual voltage across
inverter terminals "PI+· and ••• before s1arting rnodifications.

- 120 -
MEMO

Terminal Connection Díagram

FR·AON·S ·E
NFB

Powcr•um ~~-~·
-o

P24
..........................................
ControUer input &ígnals
·s-,:F"·--··¡
Focward start

STA -Alarmou~t
'--~--- (Contact poinl s.'gnal Cl<ICP"ll
RH

¡~=~soe«f)' Rt.4/AU
(Noto 5)
: MUlll speed sdeclion
: (low speed)/Exlemal """'"" n:lry RIJOH Operation status OU1PUl (Noto 3)
olnputseleclion (Note 5) ..____F_u__ (Open colle<:tor output)
:Outt>ul sllutotliSeconcS-leralion MRS/RT
:deceleration time selectlon (Nole5) Sea~ calibration 1eaiotor Movable coít type
Resel RES (Note 1) :··· lmA full scalé
FM ~---~-f-~>-.f-.

o ,_l
O Tenninal$ far mQ> ciu:út
citcuit
tem'inals lor oontrol

e Olttpl.lt tenn11\a1S for cornrol


clrcuit

Warning! Hazardous voltage presenL


Before removing the cover or 1ouching !he terminals isolate the power from the !n11e11er and wait
10 minutes after the Power Lamp has gone out. With a tester check there ls no residual 11oltage acrnss
1ermlnals "PI+· and ••• before startillg modifications.
Notes: 1. This resistor is unnecessary when the scale Is calibrated with the parameler uniL
2. The inverter does llOt ha11e a brake resislor built In, but connect an oplional brake resistor
to this terminal if lhe regonerative duly is large.
3. The output signal lype (wilhin four types) can be selected, refer lo Pr.40.
4. The input signa! 5Vl10V is selcctcd with the para meter unit, refer to Pr. 73.
5. The inpul terminal fuoction is selected with !he parameter unit. refer to Pr.59.
6. Either FR-PU03E, or FR-ARW03E, or FR-CU03 or FR-OUOl can be used.
7, L3 terminal is no! used lor FR·A024S· EC.

¡ - l21 -
MEMO

Oetaíls of Each Function


Function List
Customer·s
Funclion No. Functlon Setting range
val u e
o Torqlle boost (manual) 0-30%
1 Upper limh frequency O - 120Hz
2 Lower limit frequency O - 120Hz
3 Base frequency O - 400Hz
Basic
4 Multiple-speed setting (speed 1) O - 400Hz
functions
5 Multiple-speed setling (speed 2) O - 400Hz
6 Multiple-speed setting (speed 3) O - 400Hz
7 Acceleration time O -3600 sec.
8 Deceleration time O- 3600 sec.
9 Electronic thermal overload relay O - 500A
10 DC injection braking frequency O- 120Hz
11 OC injection braking time o- 10 sec.
12 OC injection braking voltage 0-30%
t3 Starting frequency O - 60Hz
14 Selection of applied load o. 1, 2. 3
15 Jog frequency O - 400Hz
16 Jog accel.ldecel. lime O - 3600 sec.
17 External thermal relay input
Upper limit frequency for high speed
º· 1
Standard 18 120 - 400Hz
operation
operation
O - lOOOV, 8888,
functions 19 Base frequency voltage
9999
20 Reference frequency for aocef./decel. 1 - 400Hz
22 Stall prevenlion function operation level o- 200%
24 Multiple-speed setting (speed 4) O - 400Hz, 9999
25 Mulliple-speed secting (speed 5) O - 400Hz, 9999
26 Multiple·speed setting (speed 6) O - 400Hz, 9999
27 Multiple-speed setting (speed 7) O - 400Hz, 9999
29 Selection of accel./decel. pattern O, 1, 2
30 Selection of regenerative brake duty ratio
º·
1
37 Speed display o, 0.01 - 9998
38 Frequency at SV (1 0V) input 1 - 400Hz
39 Frequency al 20mA input 1 - 400Hz
Multi-function 40 Allocation of output terminals 00- 44
output- 41 SU frequency band width o- 100"/o
termlnal 42 FU frequency value O - 400Hz
funolions
43 FU frequency value in reverse rotation O - 400Hz, 9999

- 122-
MEMO

Details of Each Function


Function List (Contlnued)
Customer's
Functlon No. Functlon Setting range
value
,. 44 2nd aoceleration/doceleration time
O - 3600 sec.,

¡ Socond
funclions 45 2nd deceleration lime
9999
O - 3600 sec.,
9999
46 2nd torque boost o - 30%, 9999
47 2nd V/F (base frequency) O - 400Hz, 9999
54 Selection of FM terminal function o. 1
t Oisplay
funclion
55 Reference for lrequoncy monitor 0-400Hz

l Restart
56
57
Reference lor current monitor
Freewheeling time for restart
O - SOOA
O.OS - 5 sec., 9999
functoon 58 Start-up time for restart 0-5sec.
Operation
se1ec11on 59 Input terminal allocation O to 9998, 9999
funclions
Standard 60 Input filler time constant 1 - 8, 9999
oporation
lunctlons
61 Tone control seleclion o, 1

Motor circuit 62 Motor open circuí! deleclion leve! o - 200%, 9999


dotoclion
63 Motor open circuit detection lime o.os - 1 sec., 9999
functions
Slip
64 Slip compensation selection O, 9999
compensation
65 Retry seleciion º· 1, 2. 3
Frequency for stall preventoon leve! reduction
66 O - 400Hz
start
O to 10
67 Retry counl after inverter alarm
101 to 110
Oporation 68 Aelry waiting l ime O. 1 - 360 sec.
selection 69 Clearing retry count o
lunclion 70 Special regenerative brake duly ratio 0-30%
71
72
Select the applicablc motor
Selection for PWM frequency
º·1
0.7 - 14.SkHz
73 Selection for O to SV/O lo 1OV O, 1
74 Selection for current input reference o. 1
Reset se!ectionfdctec1ion of parameter unit O, 1, 2, 3
75
disconnection 14, 15, 16, 17
Slip 0.01 - 10 sec ..
76 Slip compensation lime constan!
compensa1ion 9999

- 123 -
MEMO

Details of Each Function


Function Líst (Contínued)
Customer's
Functlon No. Function Settlng range
value
77 Sele<:tion for disabling parameter writing O, 1, 2, 801

Operation
76 Selection of reverse rotation prevention º· 1, 2
79 Selection of operation moda O, 1, 2, 3, 4, 7, B
selection
A024-S:0.2 -
function
2.2kW
BO Motor capacity
A044: 0.2 - 3.7kW
9999
Slip
compensatlon
81 Rateo slip o- 10%. 9999
91 Frequency jump 1A O - 400Hz, 9999
92 Frequency jump 1B O - 400Hz, 9999
93 Frequency jump 2A O - 400Hz, 9999
94 Frequency jump 2B O - 400Hz, 9999
95 Frequency jump 3A O - 400Hz, 9999
Standard 96 Frequency jump 36 O - 400Hz, 9999
operation 126 Multiple-speed (speed 6) O - 400Hz, 9999
functions
127 Multiple-speed (speed 9) O - 4001-tz, 9999
126 Multiple·speed (speed 1O) O - 400Hz, 9999
129 Multiple-speed (speed 11) O - 400Hz, 9999
130 Multiple-speed (speed 12) O - 400Hz, 9999
131 Multiple-speed (speed 13) O - 400Hz, 9999
132 Multiple·speed (speed 14) O - 400Hz. 9999
133 Mulliple-speed (speed 15) O - 400Hz, 9999
900 FM terminals calibration
Calibration
902 Bias for trequency reference voltage O - 60Hz
function
Auxillary 903 Gain for fre<¡uency reteronce vollage 1 - 400Hz
lunction 904 Bias for frequency relerence curren! O - 60Hz
905 Gain lor trequency reference curren! 1 - 400Hz
990 .. Key sound selection º· 1
Auxiliary
991 PU operating mode º· 1, 2
996 Error clear -
function
997 lnverter resel -
998 Parameter all clear -
999 Parametor clear -

- 121 -
MEMO

INSTRUCTIONS FOR COMPLIANCE WITH THE EUROPEAN DIRECTIVES


1. EMC DIRECTIVE
(1) Our view of inverters for !he EMC Directive
An inverter does not functíon independently. 11 is a componen! designad for installation in a control
box and for use w~h another equipment 10 control a machine or equipment. Therefore, we do not
;; think that the EMC Directive applies directly to inverters. For this reason, we do not place the CE
mark on the inverters themselves. The European power drive manufacturers' organization (CEMEP)
also holds this point ot view.
(Z) Compliance
We do not think that the inverters themselves are covered directly by the EMC Directive. However.
the EMC Directiva apphes to machines and equipment inlo which inverters have been íncorporated,
and these machines and equipment must carry the C E mark. Hence, we have prepared a technical
document • EMC lnstanation Guidelines" (manual number BCN-A21041 -202) so that machines and
equipment lncorporating inverters may conlorm to the EMC Directiva more easily.
(3) Outline of installation method
lt is recommended to instan an inverter in the lonowing method:
* Use the inverter with an European Standard-compliant noise filler.
*For wiring between the inverter and motor use, shielded cables or run cables in metal conduit
and ground the cables or conduit at tha inverter and motor ends. Use the shortest possible
cable length.
*Instan the inverter in an grounded metal enclosure. The enclosure should prevent radiated
noise leai'.age.
* lnsert a line noise filler and lerrile coro into the power and control lines as required.
Full information íncluding the European Standard-cornpliant noise filler (for 400V class only) speciflca-
tions are published in the "EMC lnstallation Guidelines" (manual number BCN-A21041 -202). Please con-
lacl your sales representativa.

2. Low Voltage Directiva


(1) Our view of inverters for the Low Vol!age Directiva
lnverter are covered by the Low Voltage Directive.
(Z) Compliance
We declare w e meet Low Voltage Directiva and place CE marking on the inverter.
The European v erification institution has approved that our inverters conform to DIN VDE0160.
(3) lnslructions
To conform to DIN VDE0160, the lollowing specifications and instrucUons tisted are different from
lhose of the standard models.
1H'or lhe 400V class inverters, the rated input voltage range is 3-phase. 380V to 4 15V. 50/60Hz.
* Do no! use residual curren! device as the onty protection against indirect contacl. Protective
earth connection is essential.
*Wire the earth terminal independently. (Do not connect two or more cables.)
*Only use EN or 1EC compliant no-fuse break.ar and magnelic contactors.
*Use !he !nverter under condítion of Over Voltage Category n and Pollutíon Degree 2 or better.
0 lnsert an EN or IEC Standard-compliant isolation transtormer or surge suppresser to make
the Over Voltage Category 11 if power supply over voltage category is mor !V.
® lnslall in a cabine1 with IP54 rating or better to have Pollution Degree 2.
*For the input and output of the inverter. only use cables of the type and síze set forth in
EN60204 Appendix C.
*The rating or 1he alarm output relay is 30V OC, 0.3A. There is basic insulation between ~le
alarm output relay and the invertcr control circult.

- 125 -
MEMO

INSTRUCTIONS FOR COMPLIANCE WITH THE Ul STANDARD (for FR-A044-EC only)


1. UL STANDARD
The UL Standard is the most general standard for motor control equipment in the USA. Thls standard
sets forth lhe safety of equipment, instruments and materials to protect lives and properties from tire,
electric shock and other accidents. lnverters are covered by UL508C (Power Conversion Equipment) as
part of power conversion equipment.

2. REQUIREMENT OF UL LISTING
In the U.S.A., laws are multiplexed, i.e. there are the federal law and state, municipal and other local
laws. The Federal Government provides for only the least required legal regulations and the local
governments provide for particulars. Therefore we are not compelled by the federal taw to comply wil"
the UL Standard. lt should be noted that the ·1aws of several local govemments rec¡uire products to L
certified as sale by the UL or other testing institution. and in local govemments which do not have legal
regulations. the minimum requirement of the federal law lhat "products should be sate·• must be fuKilled.

3. INSTRUCTIONS
When using the FR-A044 as Ul-listed product. refer to the fo!lowing:
(1) lnstallation
T he FR·A044 is UL·listed as a product used in an enclosure. lnstall it is an enclosure.
(2) W iring of power supply and motor
When Wiring the input (L 1, L2. L3) and output (U, V, W) terminals of the inverter, refer
to the lollowing list and use the UL·listed round crimping terminals. Use a crimping tool recom-
mended you r terminal manufacture to crimping terminals.

Crimping
Wlres (Note)
Tightenlng Terminals
Applicable lnverter Screw
Torque mm 2
AWG
Model Size L1, L2,
kgf cm U1 V, W L1 , L2,
l3 L1, L2,
U, V, W U, V, W
L3 L3
FR-A044·0.4K-EC M3.5 12 2·4 2-4 2 2 14 14
FR·A044·0.75K·EC M3.5 12 2·4 2-4 2 2 14 14
FR-A044-1.5K-EC M4 15 2-4 2-4 2 2 14 14
FR-A044-2.2KK·EC M4 15 2-4 2-4 2 2 14 14
FR-A044· 3.7K-EC M4 15 2-4 2·4 2 2 14 14

Note: Use 75'C copper wires.


(3) Short circuit ratings
The drive is· suitable far use on a Circuit Capable of detivering not more than RM,
Symmetrical Amperes. 500 volts Maximum.

lnverter Capacity
0 .75kW or less 1.000
1.SkW to 3.7kW 5,000

-126-
MEMO

"WARRANTY"
1. Exceptions to the warranty, such as opportunlty losses
We do not warrant to relmburse you or your customors for opportunity lossos, damage to
produce other than ours. or any other businesses which result from a failure of our product,
whether such failure has occured within the freo warranty period or not.
2. Repa ir after production stop
11 we stop producing any of our models (producls). we will repair such model within seven
years alter the month of the year when its production is stopped.
3. Oelivery condition
lt is unders1ood thal a standard product wh1ch does nol incfude sening and/or adjustmenl in
applications is defivered when it arrives on your promises, and we are not obligad to adjust or
test run such producl on the spot.

Lñ. Applícation of this product


This product is not designed or manufactured for use wilh any equipment or system which ,.;n
be 0perated under cond11ions hazardous to lile.
11 you are planning to use this product in any specific applícation such as passonger mobile.
medica!, aerospace, atomic, power or submarino junction equipment or system, please refer to
our business department.
This producl is manufactured under rigorous quality control. However, safety devlcos should be
1nstallcd if this product Is applied to any facility that may result in a serious accident or loss
due to a failure of this product.
This producl should only be used wilh a load of three· phase induction motor.

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1
MEMO

Revisions
• The manual number Is given on the bottom left of the back cover.
Prlnt d ata 'Manual number Revlsion
February 1996 IB-66627-A Print ol first edition
Oe<:ember 1996 IB-66627-B •Addition of precautions due to
applíeatioo ol UL Standards
• Addition of prcc:a.utions due to
application of European
Standards
•Addition of explonotion on
warranty

- 128 -
J.. MITSUBISHI ELECTRIC CORPORATION
HEAD OFFICE: MITSUBISHI DENKI BLDG. MARUNOUCHI TOKYO 100

TYPE FR·A024 EIBUN • TOAISETU

CODE 1A2H03

IB(NA)66627B(9612) Printed in Japan Specifications subject to changa wiUlout notica.

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