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INTERACTIVE SCHEMATIC

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RENR8392-01
September 2011

776D Tractor and


777D Off-Highway Truck
Electrical System
AGC1302-UP
AFS82-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2

Schematic Machine Schematic Machine


Component Component
Location Location Location Location
Alarm - Action E-7 A Relay - Wiper Delay H-16 D-91
Alarm - Backup C-16 1 Resistor - Blower Motor F-5 F-73
Alternator C-8 H-148 Resistor - Start Aid I-15 D-87
Batteries 1-4 A-6, A-7 3 Sender - Fuel Level C-9 9
Breaker - Electric Window H-9 C Sensor - Aftercooler Temp D-5 H-132
Breaker - A/C H-10 C Sensor - Atmospheric Pressure D-3 H-146
Breaker - Air Dryer H-10 C Sensor - Body Up C-15 11
Breaker - Alternator H-10 C Sensor - Boost Pressure D-3 H-147
Breaker - Backup Alarm H-11 C Sensor - Brake Air Pressure I-14 B-52
Sensor - Brake Oil Temp C-9 12
Breaker - Caterpillar Monitoring System H-10 C
Sensor - Brake Retract Pressure (LH) B-14 32
Breaker - Cigar Lighter H-10 C
Sensor - Brake Retract Pressure (RH) B-14 32
Breaker - Dome lamp H-9 C
Sensor - Crankcase Pressure D-4 H-140
Breaker - Engine Control I-9 C Sensor - Engine Coolant Temp D-3 H-133
Breaker - Gauge Lamp H-10 C Sensor - Engine Speed C-7 31
Breaker - Headlamp H-9 C Sensor - Fan Speed D-3 31
Breaker - Integrated Brake Control H-10 C Sensor - Hoist Lever Position H-8 114
Breaker - Key Switch H-9 C Sensor - Oil Pressure (Filtered) D-4 H-137
Breaker - Payload Control (TPMS) H-11 C Sensor - Oil Pressure (Unfiltered) D-3 H-136
Breaker - Prelube H-11 C Sensor - Shift Lever Position G-8 A
Breaker - Secondary Steering H-9 C Sensor - Speed / Timing (Engine) D-4 H-139
Breaker - Spare H-9 C Sensor - Strut Pressure Front (LH) E-1 17
Breaker - Spare 2 H-11 C Sensor - Strut Pressure Front (RH) E-1 20
Breaker - Start Aid H-10 C Sensor - Strut Pressure Rear (LH) C-16 19
Breaker - Power Train/Chassis Control H-10 C Sensor - Strut Pressure Rear (RH) B-16 22
Breaker - Turn Signal H-9 C Sensor - Throttle Position D-5 A
Breaker - Wiper H-10 C Sensor - Torque Converter Temp C-7 24
Bus Bar (LH) B-8 47 Sensor - Transmission Speed B-11 10
Bus Bar (RH) B-7 3 Sensor - Turbo Exhaust Temperature (LH) D-4 H-135
Cigar Lighter G-2 E Sensor - Turbo Exhaust Temperature (RH) D-4 H-141
Control - Caterpillar Monitoring System H-2 E Sensor - Turbo Inlet Pressure (LH) D-5 16
Control - Engine A-3 H-145 Sensor - Turbo Inlet Pressure (RH) D-5 23
Control - Integrated Braking F-14 B-70 Sensor - Wheel Speed (LH) A-14 26
Control - Power Train / Chassis D-13 B-65 Sensor - Wheel Speed (RH) A-14 27
Control - Truck Payload Monitoring System D-16 B-122 Solenoid - A/C Clutch C-7 28
Converter - 24V to 12V J-13 B-62 Solenoid - Air Horn H-13 B-53
Display - TPMS Operator Monitor G-6 111 Solenoid - Automatic Retarder Control J-2 F-80
Flasher I-15 D-86 Solenoid - Automatic Retarder Supply J-2 F-80
Fuse - Secondary Steering B-9 3 Solenoid - Body Lower B-12 12
Ground - Engine Block A-5 H-138 Solenoid - Body Raise B-12 12
Ground - Cab D-12 G-103 Solenoid - Brake Oil Diverter A-10 24
Ground - Cab (Rear Compartment) F-11 B-65 Solenoid - Cylinder Injector Heads 1,3,5,and 7 A-2 35
Ground - Disconnect Switch A-5 113 Solenoid - Cylinder Injector Heads 2,4,6,and 8 C-2 35
Ground - Engine (lower starter) A-9 5 Solenoid - Down Shift B-12 30
Ground - Engine Block (alternator) C-8 H-148 Solenoid - Exhaust Diverter C-12 A
Ground - Engine Control Ground Strap B-3 H-145 Solenoid - Fan Clutch D-2 15
Ground - Frame B-10 18 Solenoid - Lockup B-12 8
Ground - Frame D-12 G-103 Solenoid - Start Aid B-6 34
COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Ground - Frame (upper starter) A-7 5 Solenoid - TCS 4 Way A-13 11
Ground - Prelubrication Motor A-5 48 Solenoid - TCS Proportional A-14 32
Ground - Secondary Steering Motor A-6 3 Solenoid - Up Shift B-12 30
Lamp - Action F-2 E Suppressor - Arc (A/C Clutch) C-8 28
Lamp - Body Up Indicator G-2 E Suppressor - Arc (Air Horn Sol) G-14 B-121
Lamp - High Beam Indicator F-2 E Suppressor - Arc (Key Switch) E-5 D-58
Lamp - Panel Light (LH) E-2 E Suppressor - Stop Lamp Relay F-10 D-97
Lamp - Panel Light (RH) E-2 E Switch - A/C High/Low Pressure C-8 28
Lamp - Payload Green (LH) I-12 6 Switch - A/C On/Off D-4 E
Lamp - Payload Green (RH) D-1 94 Switch - A/C Thermostat F-6 F-73
Lamp - Payload Red (LH) I-12 6 Switch - Air Dryer A-10 47
Lamp - Payload Red (RH) D-1 94 Switch - Automatic Retarder On/Off E-4 E
Lamp - Retarder On Indicator F-2 E Switch - Automatic Retarder Pressure I-1 F-80
Lamp - Secondary Steering On Ind F-2 E Switch - Blower G-3 A
Lamp - TCS Activated Indicator F-2 E Switch - Brake Oil Diverter Temp B-10 24
Lamp - Transmission Reverse Indicator F-2 E Switch - Brake Overstroke C-9 42
Lamp - Turn Indicator (LH) G-2 E Switch - Coolant Flow B-8 H-143
Lamp - Turn Indicator (RH) F-2 E Switch - Disconnect A-6 113
Module - Dimmer I-16 D-85 Switch - Door E-7 A
Module - Quad Gauge I-3 E Switch - Engine Oil Level (Low) B-7 H-142
Module - Speedometer / Tachometer I-3 E Switch - Exhaust Diverter F-7 111
Module - Wiper Delay J-16 D-88 Switch - Fuel Filter Pressure (Diff) B-8 H-134
Motor - A/C Blower F-6 F-71 Switch - Ground Level Shutdown D-2 39
Motor - Secondary Steering A-6 3 Switch - Hazard Lamps G-7 111
Motor - Starter (lower) A-9 5 Switch - Headlamp E-5 A
Motor - Starter (upper) A-8 5 Switch - Horn H-5 A
Motor - Window (LH) J-11 114 Switch - Key Start G-2 E
Motor - Windshield Washer B-10 17 Switch - Mode (Cat Mon Sys) E-2 E
Motor - Wiper I-5 F-78 Switch - Noise Reduction D-3 E
Motor- Prelubrication A-6 48 Switch - Power Window I-11 114
Receptacle - 12V PWR I-9 B-126 Switch - Retarder Brake Pressure I-1 F-80
Receptacle - 24V PWR D-10 G-110 Switch - Secondary / Park Brake Pressure I-14 B-54
Receptacle - Auxiliary Start B-8 7 Switch - Secondary Steering D-2 E
Relay - Backup G-16 D-83 Switch - Service Brake Pressure I-14 B-56
Relay - Headlamp F-10 D 98 Switch - Service Clear (Cat Mon Sys) H-11 C
Relay - High Beam H-16 D-90 Switch - Service Set (Cat Mon Sys) H-11 C
Relay - Main Power G-9 D-101 Switch - Start Aid D-5 E
Relay - Prelubrication (Primary) A-9 48 Switch - Steering Pressure A-11 40
Relay - Prelubrication G-15 D-84 Switch - Stop Lamp (Pressure) I-14 B-56
Relay - Secondary Steering B-9 3 Switch - TCS Test E-3 E
Relay - Secondary Steering F-10 D-96 Switch - Throttle Backup D-5 E
Relay - Start A-8 5 Switch - Trailer Stop Lamp (Pressure) J-15 B-55
Relay - Start (lower) A-9 5 Switch - Transmission Filter C-9 42
Relay - Start Aid Hold H-15 D-93 Switch - Transmission Gear A-12 41
Relay - Start Aid On H-16 D-92 Switch - Turn Signal/Wiper/Washer/Hi Beam I-4 A
Relay - Stop Lamp F-10 D-97
Machine locations are repeated for components located close together.
A = Located inside of cab.
B = Located in rear compartment.
C = Located behind operator's seat.
D = Located on left side wall of rear compartment.
E = Located on dash panel.
F = Located in front compartment.
G =Located on right wall of rear compartment.
H = Located on engine.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 F-16 B-59
CONN 2 B-15 43
CONN 3 B-15 43
CONN 4 C-15 43
CONN 5 C-15 1
CONN 6 G-14 B-124
CONN 7 G-14 B-60
CONN 8 A-13 11
CONN 9 B-13 112
CONN 10 B-13 11
CONN 11 I-13 D-89
CONN 12 I-13 D-89
CONN 13 A-12 45
CONN 14 C-12 18
CONN 15 D-12 B-67
CONN 16 D-12 G-109
CONN 17 E-12 B-122
CONN 18 G-12 B-61
CONN 19 I-12 B-60
CONN 20 D-11 G-106
CONN 21 D-10 G-107
CONN 22 I-10 B-66
CONN 23 D-9 G-108
CONN 24 B-8 28
CONN 25 D-8 G-104
CONN 26 C-7 51
CONN 27 D-7 51
CONN 28 G-7 B-68
CONN 29 C-6 H-130
CONN 30 D-6 G-105
CONN 31 C-5 H-131
CONN 32 F-5 F-73
CONN 33 Product Link E-4 B-127
CONN 34 F-4 F-76
CONN 35 G-4 F-76
CONN 36 G-4 F-76
CONN 37 H-3 F-77
CONN 38 F-2 F-74
CONN 39 Payload Download I-8 B-123
CONN 40 Service Tool I-8 B-125
CONN 41 C-2 15
CONN 42 A-9 47
CONN 43 Timing Calibration B-6 H-144
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI
Page 1 of 2
Component identifiers (CID¹) and Module Identifier (MID²) ADEM II Engine Control (MID 036)
Transmission / Chassis (Power Train) Control (MID 027) CID No. Component
CID No. Component 0001 Cylinder 1 Injector Solenoid
0168 System Voltage 0002 Cylinder 2 Injector Solenoid
0190 Engine Output Speed(EOS) Signal 0003 Cylinder 3 Injector Solenoid
0248 CAT Data Link 0004 Cylinder 4 Injector Solenoid
0005 Cylinder 5 Injector Solenoid
0269 Sensor Supply Voltage
0006 Cylinder 6 Injector Solenoid
0420 Secondary Steering Relay
0007 Cylinder 7 Injector Solenoid
0444 Start Relay
0008 Cylinder 8 Injector Solenoid
0562 Caterpillar Monitoring System
0091 Throttle Sensor Output
0590 Engine Control
0100 Filtered Oil Pressure
0627 Parking Brake Switch
0101 Crankcase Pressure Signal
0700 Transmission Gear Sensor 0110 Coolant Temperature
0701 Transmission Output Speed Sensor 0168 Battery Voltage
0702 Gear Selector Lever 0190 Engine RPM Signal
0704 Service Brake Pressure Switch 0248 CAT Data Link
0706 Body Up Switch 0253 Personality Module
0707 Upshift Solenoid Valve 0254 ECM
0708 Downshift Solenoid Valve 0261 Timing Calibration
0709 Lockup Solenoid 0262 Analog Sensor Supply
0718 Transmission System 0263 Digital Sensor Supply
0724 Body Raise Solenoid Valve 0267 Shutdown Inputs
0725 Body Lower Solenoid Valve 0268 System Parameters
0773 Hoist Lever Rotary Position Switch 0273 Turbocharger Outlet Pressure
0967 Machine Application 0274 Atmospheric Pressure
1236 Body Up Lamp 0275 Right Turbocharger Inlet Pressure
1326 Location Code Incorrect 0276 Left Turbocharger Inlet Pressure
1394 Exhaust Diverter Solenoid 0291 Engine Cooling Fan Solenoid
1427 Machine Lockout Lamp 0296 Communicate w/Trans
0338 Prelube Pump Relay
0526 Wastegate Solenoid
0542 Unfiltered Oil Pressure Signal
0544 Engine Fan Speed Sensor Signal
Integrated Brake Control (MID 116) 0545 Start Aid Relay
CID No. Component 0546 Start Aid Hold Relay
0084 Ground Speed Sensor 0562 Caterpillar Monitoring System Communications
0091 Throttle Position Sensor 0569 Oil Renewal Solenoid
0168 System Voltage 0827 Left Exhaust Temp Signal
0190 Engine Output Speed(EOS) Signal 0828 Right Exhaust Temp Signal
0248 CAT Data Link 0829 Rear Aftercooler Coolant Temperature Signal
0269 Sensor Supply Voltage
0296 Transmission Control
0590 Engine Control Module
0627 Parking Brake Switch
0689 TCS Left Brake Solenoid
0690 TCS Right Brake Solenoid Caterpillar Monitoring System (MID 030)
0700 Transmission Gear Position Sensor CID Component
0701 Transmission Output Speed Sensor 0096 Fuel Level Sensor
0702 Transmission Shift Lever Position Sensor 0177 Transmission Oil Temperature Sensor
0704 Brake System Pressure Switch 0248 Data Link
0710 ARC Supply Solenoid 0263 Sensor Power Supply
0711 ARC Control Solenoid 0271 Action Alarm
0712 ARC Lamp 0324 Action Lamp
0713 Operator ARC On/Off Switch 0601 Brake Air Pressure Sensor
0714 ARC Pressure Switch 0819 Display Data Link
0715 Retarder Pressure Switch
0821 Display Power Supply
0719 TCS Proportional Solenoid
0830 Brake Oil Temperature Sensor
0966 TCS Lamp
0967 Machine Application
1225 Left Rear Park Brake Pressure Sensor
1226 Right Rear Park Brake Pressure Sensor
1231 Brake Oil Diverter Solenoid
1326 Location Code Incorrect
¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Page 2 of 2
Event Codes
Engine Control
Event Code Condition
E017 High Engine Coolant Temperature Warning.
E021 High Exhaust Temperature Derate.
E035 Loss of Coolant Flow Warning.
E038 Low Engine Coolant Temperature Warning.
E072 Oil Level Low Mark.
E073 Oil Filter Differential Pressure High.
E074 Oil Filter Differential Pressure Very High.
E092 Boost Pressure Above Normal.
E093 Boost Pressure Below Normal.
E095 Fuel Filter Restriction Warning.
E098 Engine Prelube Override.
E100 Low Engine Oil Pressure Warning.
E101 High Crankcase Pressure Warning.
E190 Engine Overspeed Warning.
E265 User Defined Shutdown.
E272 Inlet Air Restriction Warning.
E279 High Aftercooler Temperature Warning.

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATIONS AND RELATED MANUALS
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position²
80.0 kPa MAX 55 ± 20 kPa
3E-2034 Service Brake Pressure Normally Closed
(11.6 psi MAX) (8.0 ± 2.9 psi)
-1.1 ± 0.8°C 2.2 ± 0.8°C
3E-5464 Air Conditioner Refrigerant Thermostat Normally Closed
(30 ±1 .4°F) (36 ± 1.4°F)
38.0 ± 3.0°C 27°C MIN
3E-6449 Brake Oil Diverter Temperature Normally Closed
(100 ± 5.4°F) (81°F MIN)
1200 kPa MAX 700 ± 100 kPa A-C Normally Closed
3E-6450 Steering Pressure
(174.0 psi MAX) (102 ± 14.5 psi) A-B Normally Open
Stop Lamp Pressure 45 kPa MAX 5 kPa MIN
166-7781 Normally Open
Trailer Stop Lamp Pressure (6.5 psi MAX) (0.7 psi MIN)
60 kPa MAX 28 ± 15 kPa
103-4977 Retarder Brake Pressure Normally Open
(8.7 psi MAX) (4.1 ± 2.2 psi)
275 to 1750 kPa¹ -
114-5333 A/C High / Low Pressure Normally Open
(40 to 254 psi) -
80.0 kPa MAX 55 ± 20 kPa
111-9563 ARC Pressure Normally Closed
(11.6 psi MAX) (8.0 ± 2.9 psi)
137.9 ± 13.8 kPa 82.7 kPa MIN
144-5661 Fuel Filter Pressure Normally Closed
(20.00 ± 2.00 psi) (12.0 kPa MIN)
517 ± 35 kPa 448 ± 35 kPa
160-2445 Secondary Brake Pressure Normally Open
(75.0 ± 5.1 psi) (65.0 ± 5.1 psi)
362 ± 29 mN 303 mN MIN
171-8709 Coolant Flow ( 1.30 ± 0.1 oz) (1.09 oz MIN) Normally Open
At Point X At Point X
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
ARC Control
3E-8691 Solenoid: 31.0 ± 3.0
ARC Supply
3T-0062 Solenoid: Proportional 16
9G-9988 Solenoid: Four Way 24.9 ± 0.4
101-3430 Solenoid: Exhaust Diverter 31.1 ± 2.4
Body Lower
112-5874 Solenoid: 6.5 ± 0.4
Body Raise
Fan Clutch
124-3497 Solenoid: 2.8 ± 0.3
Down Shift
124-6704 Resistor: Start Aid 20 ± 0.2 (50W)
A-C 2.0 ± 0.1 (50W)
125-9740 Resistor: Blower Motor B-C 1.0 ± 0.05 (50W)
C-D 0.36 ± 0.02 (25W)
Empty - 95.0 ± 3.0
139-8667 Sender: Fuel Level
Full - 1.75 ± 1.75
Lockup
144-6292 Solenoid: 32.6 ± 1.6
Up Shift
185-0008 Solenoid: Air Horn 74.0 ± 2.0
189-8667 Solenoid: Brake Oil Diverter 31.0 ± 3.0
¹ At room temperature unless otherwise noted.

Monitoring System Service Modes


Service Mode Number
Operator Mode Sequence 0 Related Electrical Service Manuals
Harness Code 1 Title Form Number
Numeric Readout 2
Alternator: 30-SI Series SENR7508
Service 3
Caterpillar Monitoring System SENR6717
Digital Tattletale 4
Units 5 Troubleshooting 3500B Engines for
SENR1128
Permanent Load Count 6 Caterpillar Built Machines
Calibration (Transmission Control) 7 Integrated Brake Control SENR1503
Payload Monitoring System SENR4733
Monitoring System Operator Modes
Power Train Electronic Control System RENR2668
Operator Mode Number
Service Meter 1 Starting Motor: 50MT Series SENR3860
Odometer 2
Tachometer 3
Resettable Load Counter 4
Diagnostic Scrolling 5
WIRE DESCRIPTION
Page 1 of 3
Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Control Circuits (Continued)
101 RD Sec Steering Relay to Breaker Panel 713 OR Power Train Control (Shift Lever Position 3)
102 BU Head Lamp / 24V Receptacle 714 YL Power Train Control (Shift Lever Position 4)
103 YL Stop Lamp / Dome Lamp / Air Horn 715 GN Power Train Control (Shift Lever Position 5)
Power Train Control
105 BR Key Switch / Service Tool / Product Link 716 BU
(Shift Lever Ground Verify)
Power Train Control
109 OR Alternator Output / Main Relay Coil 720 PU
(Secondary/Park Brake Pressure Switch)
112 PU Main Power Relay Contact / Breaker Panel 721 BR Power Train Control (Trans. Gear Switch 1)
Cat Mon Sys / Converter / AM FM Radio /
113 OR 722 WH Power Train Control (Trans. Gear Switch 2)
Engine Control / Dimmer Mod
119 PK Turn Signal / Wiper / High Beam 723 OR Power Train Control (Trans. Gear Switch 3)
120 YL Converter 724 YL Power Train Control (Trans. Gear Switch 4)
121 YL Breaker to Backup Alarm Relay 725 GN Power Train Control (Trans. Gear Switch 5)
Power Train Control
122 BU Air Dryer Breaker to Air Dryer 726 BU
(Trans. Gear Switch Ground Verify)
Secondary Steering
123 WH Gauge Breaker to Retarder Lamp 727 GN
(Relay / Primary Relay / Switch)
124 GN A/C Breaker to Blower Switch 728 BU Power Train Control (Sec. Steering Press)
126 PK Power Train Control and Components 767 WH Brake Control (Sensor Power)
129 BU Cigar Lighter Breaker to Cigar Lighter 769 BU Brake Control (LH Wheel Speed Sensor)
135 BU AM FM Radio / 12V Receptacle 770 GN Brake Control (RH Wheel Speed Sensor)
136 GN Secondary Steering Relay and Switch 773 GY Brake Control (TCS Proportional Solenoid)
137 OR Secondary Steering Lamp Fuse 774 YL Brake Control (TCS 4 Way Solenoid)
138 GN Payload Operator Monitor (TPMS) 775 BR Brake Control (TCS 4 Way Solenoid)
Power from Payload Operator Display to
140 BU Prelubrication Relay / Auxiliary Circuit 799 WH
Payload Control and Components
141 PK Auxiliary Circuit A700 OR Engine Control (Digital Sensor Power)
147 PU Start Aid On Relay and Hold Relay A701 GY Engine Control (Injector #1)
150 RD Engine Control Module A702 PU Engine Control (Injector #2)
173 YL Turn Signal Flasher A703 BR Engine Control (Injector #3)
176 OR Brake Control and Components A704 GN Engine Control (Injector #4)
185 YL Power Window Switch A705 BU Engine Control (Injector #5)
Ground Circuits A706 GY Engine Control (Injector #6)
200 BK Main Chassis A707 PU Engine Control (Injector #7)
201 BK Cat Mon Sys Return A708 BR Engine Control (Injector #8)
202 BK Power Train Control A746 PK Engine Control (Turbo Outlet -Boost- Press)
229 BK Engine Control Module A747 GY Engine Control (Atmospheric Pressure)
231 BK Transmission Gear Switch A751 YL Engine Control (After Cooler Temperature)
250 BK Payload Monitor Download Port E707 GN Cat Mon Sys (Display Power)
251 BK Payload Monitor System E708 PK Cat Mon Sys (Display Clock)
Cat Mon Sys
270 BK Cat Mon Sys Ident Code 0 E735 PU
(Mode Select Switch to Monitor Control)
271 BK Cat Mon Sys Ident Code 1 E750 PU Power Train Control (Body Position)
272 BK Cat Mon Sys Ident Code 2 E790 PK Power Train Control (Solenoid Return)
273 BK Cat Mon Sys Ident Code 3 E793 BU Engine Control (ATA Data Link -)
290 BK Cat Mon Sys Service Set E794 YL Engine Control (ATA Data Link +)
291 BK Cat Mon Sys Service Clear E795 YL Engine Control (Crankcase Pressure)
A254 BK Brake Control E796 GN Engine Control (Oil Pressure - Unfiltered)
Basic Machine Circuits E799 BR Engine Control (Solenoid Return)
304 WH Starter Relay to Starter (Upper) F700 BU Engine Control (Fan Clutch Solenoid)
306 GN Starter Relay Coils (Upper and Lower) F701 BR Not Used
307 OR Key Switch to Power Train Control F702 GN Engine Control (Throttle Position)
308 YL Key Sw / Main Power Relay / Product Link F703 GY Engine Control (LH Turbo Exhaust Temp)
314 PU Starter Relay to Starter (Lower) F704 OR Engine Control (RH Turbo Exhaust Temp)
317 YL Start Aid On Relay To Start Aid Solenoid F705 PK Not Used
321 BR Power Train Control to Backup Alarm Relay F707 WH Engine Control (Start Aid Hold Relay)
322 GY Air Horn Switch to Air Horn Solenoid F708 YL Not Used
337 WH Prelubrication (Relay to Primary Relay) F709 BU Engine Control (Prelubrication Relay)
WIRE DESCRIPTION
Page 2 of 3

Wire Wire
Wire Color Description Wire Color Description
Number Number
Monitoring Circuits F710 BR Engine Control (Start Aid On Relay )
Alternator (R term) / Product Link /
403 GN F713 OR Engine Control (LH Turbo Inlet Pressure)
Cat Mon Sys
408 WH Cat Mon Sys (Brake Air Pressure) F714 PK Engine Control (LH Turbo Inlet Pressure)
Engine Control
410 WH Cat Mon Sys (Action Alarm) F715 PU
(Ground Level Shutdown - NO)
Engine Control
411 PK Cat Mon Sys (Action Lamp) F716 WH
(Ground Level Shutdown - NC)
412 BU Engine Control (Coolant Flow) F717 YL Engine Control (Throttle Backup Switch)
417 GY Cat Mon Sys (Not Used) F718 BU Engine Control (Noise Reduction Switch)
426 BR Cat Mon Sys (Transmission Oil Filter) F719 BR Engine Control (Low Oil Level)
446 PU Cat Mon Sys (Brake Oil Temperature) F720 GN Engine Control (Start Aid Switch)
447 PK Cat Mon Sys (Fuel Level) F721 GY Engine Control (User Defined Shutdown)
Retarder Brake Pressure Switch to
454 GN F722 OR Engine Control (A/C - Jumpered)
Retarder Lamp
462 YL Secondary Steering Lamp Fuse to Lamp F723 PK Engine Control (TDC Probe +)
472 OR Cat Mon Sys (Brake Overstroke) F724 PU Engine Control (TDC Probe -)
481 GN Cat Mon Sys (Torque Converter Temp) F725 WH Engine Control (Fuel Filter Differential Press)
C413 YL Cat Mon Sys (Display Data) F726 YL Engine Control (Injector Common 1 & 3)
C414 BU Cat Mon Sys (Display Load) F727 BU Engine Control (Injector Common 2 & 4)
H428 GY Brake Control (LH Brake Retract Pressure) F728 BR Engine Control (Injector Common 5 & 7)
H429 BU Brake Control (RH Brake Retract Pressure) F729 GN Engine Control (Injector Common 6 & 8)
H430 BU Power Train Control (Body Up Position) F732 PK Engine Control (Fan Speed)
Accessory Circuits G704 YL Power Train Control (Body Raise Solenoid)
500 BR Wiper Delay Relay to Wiper Motor G705 GN Power Train Control (Body Lower Solenoid)
501 GN Turn Signal... Switch to Wiper Motor (Low) H710 PK Power Train Control (Hoist Lever Position)
502 OR Turn Signal... Switch to Wiper Motor (High) J764 BR Power Train Control (Switch/Sensor Return)
506 PU Turn Signal... Switch to Washer Motor J765 BU Power Train Control (Switch/Sensor Return)
508 PU AM FM Radio Speaker -Left J766 PU Brake Control (Switch/Sensor Return)
509 WH AM FM Radio Speaker -Left (Common) J767 GY Brake Control (Switch/Sensor Return)
Power Train Control
511 BR AM FM Radio Speaker -Right K748 OR
(Secondary Steering Relay)
512 GN AM FM Radio Speaker -Right (Common) M728 WH Power Train Control (Exhaust Diverter Sw)
513 OR A/C Compressor to Refrigerant Press Sw 818 BR Payload Control (Serial Data - Transmit)
515 GY Blower Switch to Blower Resistor (High) 819 GY Payload Control (Serial Data - Receive)
516 GN Blower Switch to Blower Resistor (Medium) 820 BU Payload Control (Transmit Key)
517 BU Blower Switch to Blower Resistor (Low) 858 GY Payload Control (Right Front Sensor)
518 OR Blower Switch to Blower Resistor 859 YL Payload Control (Left Front Sensor)
520 WH Blower Switch to A/C On Switch 860 PK Payload Control (Right Rear Sensor)
521 YL A/C On Switch to Refrigerant Press Sw 861 PU Payload Control (Left Rear Sensor)
522 WH A/C Compressor to Thermostat Switch 863 BU Payload Control (Transmit LCD Out)
537 GN Flasher to Turn Signal... Sw and Hazard Sw 864 BR Payload Control (Clock LCD Out)
575 YL Wiper Delay Relay to Turn Signal... Switch 865 GY Payload Control (Latch LCD Out)
590 GY Turn Signal... Switch to Wiper Delay Module 866 PK Payload Control (Test/Set)
591 WH Wiper Delay Module to Wiper Delay Relay 867 PU Payload Control (Mode)
Power Train Control to Payload Control
A500 GN Power Window Switch to LH Window Motor 891 BU
(Neutral Signal)
A513 PK Converter Memory Output to AM FM Radio 892 BR Cat Data Link -
A589 OR Power Window Switch to LH Window Motor 893 GN Cat Data Link +
WIRE DESCRIPTION
Page 3 of 3
Wire Wire
Wire Color Description Wire Color Description
Number Number
Lighting Circuits 922 BR Power Train Control (Solenoid Return)
602 WH Door Switch to Dome Lamp 958 YL Stop Lamp Switches to Stop Lamp Relay
604 OR Stop Lamp Relay to Stop Lamps 987 WH Exhaust Diverter Sw to Exhaust Diverter Sol
Turn Signal... Switch / Hazard Switch /
605 YL 993 BR Engine Control (Analog Sensor Return)
Front and Rear Turn Lamps / Indicator (LH)
Turn Signal... Switch / Hazard Switch /
606 GY 994 GY Engine Control (Oil Pressure - Filtered)
Front and Rear Turn Lamps / Indicator (RH)
610 OR Head Lamp Switch to Head Lamp Relay 995 BU Engine Control (Coolant Temperature)
High Beam Relay / Engine Control
611 PU 996 GN
High Beam Head Lamp (LH/RH) / Indicator (Engine Speed/Timing Sensor Power)
Backup Lamp Relay and Lamps (LH/RH) /
612 GY 997 OR Engine Control (Analog Sensor Power)
Backup Alarm / Indicator
Head Lamp Switch to Dimmer Module /
614 PU 998 BR Engine Control (Digital Sensor Return)
Panel Lamps / Tail Lamps / Park Lamps
Head Lamp Relay / Turn Signal... Switch /
619 GN 999 WH Engine Control (Speed/Timing)
Head Lamps (LH/RH)
Payload Control
635 BU C985 BU Not Used
(Red Payload Lamps LH/RH)
Payload Control
636 GN F975 OR Cat Mon Sys (Sensor Supply)
(Green Payload Lamps LH/RH)
661 GN Tachometer Lamp -Cat Mon Sys K927 BU Brake Control (Solenoid Return)
662 YL Speedometer Lamp -Cat Mon Sys K952 BR Brake Control (Solenoid Return)
663 GY Gauge Lamps -Cat Mon Sys K984 GY Start Aid Hold Relay to Start Aid Resistor
A608 GY Light SW to High Beam Relay K985 BR Brake Control (Auto Retard On Switch)
Control Circuits K986 PK Brake Control (Auto Retard Off Switch)
Brake Control
700 PK Brake Control (TCS Test Switch) K988 WH
(Auto Retarder Air Control Solenoid)
Brake Control
703 BU Power Train Control (Upshift Solenoid) K989 BU
(Auto Retarder Air Supply Solenoid)
Brake Control
704 GY Power Train Control (Downshift Solenoid) K991 OR
(Auto Retarder Pressure Switch)
705 PK Power Train Control (Lockup Solenoid) K992 PU Not Used
706 BR Power Train Control (Service Brake Switch) L910 PK Not Used
Power Train Control to Payload Control
707 PU L911 YL Not Used
(Body Raise)
709 OR Transmission Speed Sensor Supply L912 WH Power Train Control (Engine Speed)
Power Train Control and Payload Control
710 GN L913 OR Power Train Control (Engine Speed)
(Transmission Speed)
711 BR Power Train Control (Shift Lever Position 1) L918 GN Brake Oil Diverter (Temp Sw to Solenoid)
712 WH Power Train Control (Shift Lever Position 2) M901 YL Brake Control ("TCS Activated" Lamp)
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
H H H H H H
102-A5 BU-14 113-A18 OR-16 113-A18 OR-16 H H H
506-A113 PU-16 500-A110 BR-16 H H H
H H 575-A123 YL-16 H H H
J H
H H A608-A156 GY-16 H H

(D-88) WIPER DELAY


J765-A200 BU-16 611-A138 PU-16
506-A113 PU-16
M-C3
3E3378
H
H H H
H
H (F-80) ARC SUPPLY SOL
J
WH-16

H H .
PK-16

MODULE H H 3E8691

OR-16
J765-A176 BU-16 (B-62) 24V - 12V +24 V BATTERY IN 1 120-M7 YL-16 CM-C3 892-A208 BR-16
119-A22 PK-16

H (F-80) ARC CONT SOL


119-A21 PK-16

119-A25 PK-16

1437884 322-A95 GY-16 5A CONVERTER +24 V SWITCHED IN 2 113-M5 OR-14 3E3361

OR-16
H H ANTENNA (E) SPEEDO/TACH 3E8691

799-CH17 WH-16
720-A161 PU-16 605-A131 YL-16 2054285 200-M13 BK-14 A500-CM12 GN-16 893-A213 GN-16

636-CH12 GN-16
GROUND 3 1
9W-3072

WH-16

GN-16
MODULE
119-A24

PU-16
119-A23 PK-16

BR-16
606-A136 GY-16 A589-CM11 OR-16 892-A206 BR-16 892-A207 BR-16

PK-16
A513-M28 PK-16 ANTENNA-V1 COAX
591-A125

BR-16
+ V (X) M-P7 +12 V MEMORY OUT 4 2 P-C4

113-A18
H

799-CH19 WH-16
3E3379 6V6457 CW-C6

635-CH9 BU-16
J765-A197 BU-16 119-A21 PK-16 +12 V SWITCHED OUT 5 135-M9 BU-16 892-A211 BR-16 MOTOR

GN-18
GN-18

GN-18
GN-18
H

113-A18
PULSE (P) 590-A124 GY-16 119-A22 PK-16 GROUND 6 200-M14 BK-16 892-A209 BR-16 E707-P38 GN-18 1 OR-18 +V DISPLAY 3E3361
(114) LH WINDOW MOTOR AS.

BU-16
(B-55) TRAILER STOP LAMP SW 590-A124 GY-16 892-A210 BR-16 (F-78) WIPER MOTOR 201-P14 BK-18

BU-16
M728-A204
2 BK-18 GROUND 1 BK-18

893-A214
321-A94

706-A158 BR-16

PU-16
614-A146

892-A208
L

E790-A180
214-2456(145-7768)
LOAD (L) 591-A125 WH-16 1667781 119-A25 PK-16 CH-C6
7N9737
H H 893-A214 GN-16 CONN 22 H
105-A12 BR-16 A 1398928 E708-P42 PK-18 3 GN-18 CLOCK 2 BK-18

1
2

1
2
NO 113-A20 OR-16 200-M16 BK-16 N A-C6 FF-C2 201-A78 BK-16 B C413-P21 YL-18 4 WH-18 DATA CW-C4 CW-C5
(D-85) DIMMER MODULE A-C11 H H (D-86) FLASHER H 9X0146 7X6222 H CONN 40 7N9738 7N9738

OR-16
PU-16
201-A83 BK-16 454-A105 GN-16 200-M15 BK-16 C414-P26 BU-18

J765-A198
1 RD-18 C 5 YL-18 LOAD
1080358

J765-A199
(F-80) ARC PRESS SW

720-A161

T
1035526 1698672 200-A67 BK-16 A-C2 M-C1 200-M17 BK-16 2 BK-18 893-A212 GN-16 113-A18 OR-16 1 113-FF1 OR-16 893-A213 GN-16 D SERV TOOL 6 BU-18 ADDRESS SEL
1119563

K988-CW4 WH-16
K927-CW10 BU-16
H 3E-5178 3E5175 (114) POWER WINDOW SW

BU-16
BU-16
GROUND 1 200-A65 BK-16 537-A120 GN-16 M728-A204 WH-16 103-M2 YL-14 893-A217 GN-16 200-A59 BK-16 2 200-FF2 BK-16 892-A207 BR-16 E CONNECTOR
614-A146 PU-16 H 103-A8 YL-14 1701313 893-A216 GN-16 201-A79 BK-16 201-FF3 BK-16 799-CH19 WH-16
103-M1 YL-14 103-M3 YL-16

K991-CW6
LIGHTS ON 2 1 (6) LH GREEN TPMS 3 F

J766-CW12
H A-C21 A-C20

1
2
3
4
5
6
+ BATTERY 3 113-A17 OR-16 A-C32 200-A69 BK-16 200-M12 BK-16
2 LAMP 185-CM6 YL-16 893-A215 GN-16 290-A84 BK-16 4 290-FF7 BK-16 799-CH17 WH-16 G
7N9737 7N9737 8T8732 H CM-C4 H H A-C39
662-A154 YL-16 N 113-A16 OR-16 113-M4 OR-16 113-M6 OR-16 200-CM5 BK-16 893-A215 GN-16 291-A85 BK-16 291-FF8 BK-16 636-CH12 GN-16 E793-A183 BU-16

K989-CW5
K927-CW11
SPEEDO LAMP 4 3 5 H TACH SPEED
8T9684 3E-7996 1698672
GN-16

C
B
1
2

1
2
TACH LAMP 5 661-A153 GN-16 120-A28 YL-16 120-M7 YL-16
4 185-CM1 YL-16 892-A209 BR-16 N 6 403-FF9 GN-16 635-CH9 BU-16 E794-A184 YL-16 J 200-P2 BK-18
H

GN-16
OR-16
BK-16
663-A155 GY-16 173-A51 YL-16 135-A39 BU-16 185-CM9 YL-16 663-A155 GY-16 481-A107 GN-16 481-FF18 GN-16 9W1951 102-A5 BU-14

BR-16
135-M11 BU-16 135-M10 BU-16 200-P3 BK-18

PK-16
GAGE LAMPS 6 5 A 7

BK
BK
201-A82 BK-16 201-M19 BK-16
6 201-M19 BK-16 A589-CM11 OR-16 B 661-A153 GN-16 410-A99 WH-16 8 410-FF11 WH-16 820-CH24 BU-16 A-C14 661-P33 GN-18
H H H H H

113-A18 OR-16
1

103-A8 YL-14
113-A16 OR-16
H

120-A28 YL-16
WH-18
892-A211 BR-16 410-A99 WH-16 410-M20 WH-16 200-CM2 BK-16 662-A154 YL-16 411-A100 PK-16 411-FF12 PK-16 250-CH2 BK-16 200-A67 BK-16 662-P34 YL-18 K988-CW4 WH-16
537-A121

BK-18
BK-18

RD-18

113-A20 OR-16
7 CH-C5 1 9

322-A95 GY-16
BK-18
2 H H H

103-A9 YL-14
893-A217 GN-16 537-A122 GN-16 537-M25 GN-16
8 7N9738 200-CM10 BK-16 2 N 10 818-CH22 BR-16 454-A105 GN-16 K989-CW5 BU-16

200-A63

119-A21
500-A110
501-A111
502-A112
103-A9 YL-14
(D-87) START AID H 605-A131 YL-16 200-CM10 BK-16
3
E735-A174 PU-16 417-FF13 GY-16 119-A21 PK-16 K927-CW3 BU-16
605-M30 YL-16
9 1 RD-18 3 11 819-CH23 GY-16 H
H H A-C13 4 CW-C2

+BAT
892-A206 BR-16 RESISTOR 606-A136 GY-16 606-M31 GY-16
10 2 BK-18 200-CM4 BK-16 4 411-A100 PK-16 F975-A228 OR-16 12 F975-FF25 OR-16 799-CH20 WH-16 119-A22 PK-16 P-C9 K991-CW6 OR-16

GROUND
1698668 1246704 5 H A-C29 3E3379 3E3361

SIGNAL
893-A212 GN-16 408-A98 WH-16 614-A237 PU-16 614-M32 PU-16
11 A500-CM12 GN-16 5 113-A18 OR-16 661-A153 GN-16 13 661-FF19 GN-16 322-A95 GY-16
BR-16

454-A105 GN-16
I I
H 6 169-8674
K984-A233 GY-16 1 (B-56) SERV BK SW (B-54) SEC/ 126-A37 PK-16 126-M8 PK-16
12 (6) LH RED TPMS 185-CM9 YL-16 6 200-A59 BK-16 662-A154 YL-16 14 662-FF20 YL-16 575-A123 YL-16 E707-P39 GN-18 1 OR-18 +V DISPLAY K992-CW7 PU-16 K992-CW7 PU-16 1

200-A67 BK-16
BK-16

H 892-A210 BR-16 317-A93 YL-16 3E2034 PARKBK SW A-C40 185-CM3 YL-16 201-A79 BK-16 663-A155 GY-16 663-FF21 GY-16 506-A113 PU-16 200-A63 BK-16 502-A112 OR-16 201-P13 BK-18 J766-CW2 PU-16 J766-CW8 PU-16
200-M18 BK-16 LAMP
893-A216 GN-16
2
1602445 201-A82 BK-16 CONN 11 169-8668
M-C6
3E3364
8T9683 185-CM3 YL-16
C
D 290-A84 BK-16 892-A209 BR-16
15
16 892-FF23 BR-16 H H 500-A110 BR-16 500-A110 BR-16 501-A111 GN-16
1
2
BR
OR E708-P41 PK-18
2
3
BK-18
GN-18
GROUND
CLOCK (E) QUAD GAGE
2
321-A94

H 200-A69 BK-16 987-A219 WH-16 1 987-M36 WH-16 185-CM6 YL-16 291-A85 BK-16 893-A215 GN-16 17 893-FF24 GN-16 590-A124 GY-16 119-A21 PK-16 3 WH (A) TURN SIG/ C413-P22 YL-18 4 WH-18 DATA MODULE 454-CW1 GN-16
H
200-A65

(B-52) BK AIR 201-A83 BK-16 M728-A204 WH-16 2 M728-M35 WH-16 200-CM5 BK-16 408-A98 WH-16 18 A608-A156 GY-16 619-A152 GN-14 619-A152 GN-14 4 GY WIPER/WASHER/ C414-P25 BU-18 5 YL-18 LOAD 1666926
H 893-A214 GN-16 614-A146 PU-16 PRESS SNSR 200-A67 BK-16 CONN 12 H
200-CM4 BK-16
H
410-A99 WH-16 19 J765-A176 BU-16 A608-A156 GY-16 A608-A156 GY-16 5 YL HI BEAM SW
1416579
6 BU-18 ADDRESS SEL
892-A208 BR-16 958-A218 YL-16 1850600 200-A64 BK-16 135-A39 BU-16 135-A39 BU-16 E735-A174 PU-16 20 E735-FF22 PU-16 605-A131 YL-16 575-A123 YL-16 575-A123 YL-16 6 GN A-C9
H 185-CM1 YL-16 201-A77 BK-16 21 606-A136 GY-16 H 506-A113 PU-16 506-A113 PU-16 7 RD
410-A99 WH-16 1698668
200-A74 BK-16 200-CM2 BK-16 200-A57 BK-16 408-A98 WH-16 22 408-FF10 WH-16 (B-126) +12V PWR 135-A39 BU-16 611-A138 PU-16 119-A22 PK-16 119-A22 PK-16 8 BU

PU-16
(B-56) STOP LAMP SW 1172311

1
2
200-A65 BK-16 200-A65 BK-16 200-A57 BK-16 611-A138 PU-16 605-A129 YL-16 605-A129 YL-16

454-CW1 GN-16
CM-C2 23 9 RD/WH
1667781 H H H H
200-A65 BK-16 200-A75 BK-16 201-A77 BK-16 24 537-A121 GN-16 537-A121 GN-16 10 PK 200-P4 BK-18
H H H H H 3E-3361
CONN 39 H H

BK
BK
200-A74 BK-16 H 200-A59 BK-16 N 820-CH24 BU-16 A 537-A121 GN-16 606-A134 GY-16 606-A134 GY-16 11 PU 200-P5 BK-18
H H

J766-CW9
1
2
200-A75 BK-16 120-A28 YL-16 201-A77 BK-16 A-C25 250-CH2 BK-16 B PAYLOAD 619-A152 GN-14 590-A124 GY-16 590-A124 GY-16 12 BK 663-P36 GY-16 (F-80) RETARD BK SW
113-A17 OR-16 121-A27 YL-16 200-A57 BK-16 3E3363 481-A107 GN-16 H H H 606-A134 GY-16
819-CH23 GY-16 C DOWNLOAD 663-P37 GY-16 P-C1
1034977
H H
958-A218 YL-16 201-A79 BK-16 CONN 19 H H H
F975-A228 OR-16 818-CH22 BR-16 D PORT
8T9834
103-A6 YL-14 290-A84 BK-16 101-W6 RD-14 799-CH20 WH-16 E 605-A129 YL-16 113-P1 OR-18 1 +BATTERY
BR-16

537-A122 GN-16 176-A52 OR-16 291-A85 BK-16 H H 101-W11 RD-14


15A
200-A63 BK-16 201-P10 BK-18 CW-C3
9D3374 CV-C1 2 GROUND
H H 113-A15 OR-16 200-A68 BK-16 112-JJ11 PU-16 CH-C2 605-A130 YL-16
H H A-C41 3E3382 271-P11 BK-18 HARNESS CODE 1
3E3373
1 2
(C) ENG CONT BKR 3
122-A14 BU-16 185-A53 YL-16 6T3643 606-A135 GY-16 169-8668 1 201-CV3 BK-16 410-P19 WH-18 4 ACTION ALARM

1
2
3
4
321-A94

H 140-A42 BU-16 H A-C26 A-C27


10A 10A
101-W8 RD-14
15A
611-A139 PU-16 322-A95 GY-16 1 2 893-P46 GN-16 5 CAT DATA LINK +
H H H H (C) SERV CLEAR SW (C) PWR CONV BKR H H

BK-16
140-A41 BU-14 H 3E3364 3E3364
(C) START AID BKR
10A (C) SPARE BKR 307-A87 OR-16 2 3 201-CV2 BK-16 6 HARNESS CODE 5

RD-14
RD-14
H H (EMSII) (C) CIGAR 6T3642 6T3643

1
2

1
2
317-A92 YL-16 119-A25 PK-16 6T6066 6T3642 101-W12 RD-14 K952-A231 BR-16 (A) HORN SW 4 446-P29 PU-18 7 BK OIL TEMP SENSOR
H H H H H A-C24 A-C22 LTR BKR

PU-16
147-A46 PU-12 454-A105 GN-16 H J765-A176 BU-16 5 8 UNUSED

K952-A231 BR-16
2T3360
CONN 37

GN-16
169-8668 169-8668

GY-16
H H 147-A48 PU-12 147-A45 PU-16 147-A45 PU-16 140-A42 BU-16 6T3642 101-W7 RD-14 447-P30 PK-18
201-CV1 BK-16

YL-16
6 9 FUEL LVL SENDER

201-JJ50

BU-16

307-A87 OR-16
PU-14

YL-16

PU-16
H H

GN-16
PU-16
15A 15A

GY-16
150-JJ39
150-JJ40
147-A47 PU-12 173-A51 YL-16 291-JJ53 BK-16 P-C3 CR-C2 NOTE C 10 UNUSED

YL-16
PU-14
BK-16
H H

PK-14
150-A50 RD-14 141-A44 PK-14 201-A78 BK-16 3E3379 3E3382 UNUSED
(C) SPARE BKR 2

PU-16
11

101-W4 RD-08
H (C) BKUP ALM BKR

147-JJ38

RD-08
10A 10A 10A

606-A133
537-A121
150-A49 RD-14 120-A28 YL-16 105-A12 BR-16 6T3643 270-P8 BK-18 272-P9 BK-18 HARNESS CODE 2
YL-16

12

BK-16
6T3643 1

605-A128
(C) POWER TRAIN/
YL-16

(C) AIR DRYER 15A H H

120-JJ45
129-JJ33
150-A49 RD-14 119-A25 PK-16 271-P11 BK-18 201-CR2 BK-16 411-P20 PK-18 ACTION LAMP

112-JJ24
13

614-A145
2

619-A151
112-JJ10
MON O N M

606-A132
PK-16

605-A127
CHASSIS CONT BKR

200-A61
537-A121 GN-16

611-A140
BKR
506-A113 PU-16

JJ-C8 1 2

YL-14
BU-16

150-A50 RD-14 140-A41 BU-14 A-C1 201-JJ51 BK-16 (C) HDLAMP BKR 272-P9 BK-18 3 201-CR3 BK-16 892-P45 BR-18 14 CAT DATA LINK -

BU-14
M

141-JJ37

OR-16
H 6T3642

101-W16
3T2662
173-A51 YL-16

3E-6286 6T3642 15A

112-JJ19
O 103-A6 YL-14 1130580 273-P12 BK-18 4 C414-P24 BU-18 15 MODULE LOAD
6T3642
317-A92

200-A76
(C) SERV SET SW
173-A51

(C) TURN SIG BKR

101-W3 RD-14
113-A19 OR-16 113-A15 OR-16 1 5 16 HARNESS CODE 4

BU-14
(EMSII)

BU-16
10A 10A
6T3643 H

YL-14
126-JJ32
BK-16
121-A27 YL-16 102-A2 BU-14 2 102-JJ1 BU-14 201-P48 BK-16 6 201-CR1 BK-16 481-P32 GN-18 17 T/C TEMP SENSOR

121-JJ28
J765-A200

H 6T6066 (C) PRELUBR

BU-14
H 10A 10A
(C) BK CONT BKR H

102-JJ2
317-A92 YL-16 317-A92 YL-16 122-A14 BU-16 3 NOTE B E735-P44 PU-18 18 OPERATOR SW

113-JJ26
PU-16
H

GN-16
H H 893-A212 GN-16 147-A45 PU-16 103-A6 YL-14 (C) PAYLOAD BKR 10A
6T3642 15A H H
4 103-JJ3 YL-14 (C) WIPER BKR 273-P12 BK-18 472-P31 OR-18 19 BRAKE OVERSTK SW

BK-16
(C) GAUGE

PK-16
H H

PU-14
BKR 6T3642 (C) ELEC WDO BKR

102-JJ1
H 892-A206 BR-16 150-A49 RD-14 105-A11 BR-16 105-JJ7 BR-16 290-JJ52 BK-16 272-P9 BK-18
H
5 6T3642 20 UNUSED

173-JJ41
122-JJ29
LAMP BKR H

201-JJ49
L912-A103 WH-16 150-A50 RD-14 6 6T3642 112-JJ9 PU-16 6T3643 101-W2 RD-14 271-P11 BK-18 21 UNUSED
140-A42 BU-16

122-A14 BU-16

140-JJ36
140-A41 BU-14

H
F707-A186 WH-16

H 6T3642
A608-A156 GY-16

591-A125 WH-16
119-A24 PK-16

H
F710-A189 BR-16

112-JJ46
E794-A184 YL-16 173-A51 YL-16 113-A15 OR-16 7 113-JJ26 OR-16 290-JJ52 BK-16 201-FF5 BK-16 270-P8 BK-18 273-P12 BK-18 22 HARNESS CODE 3
K984-A233 GY-16
611-A138 PU-16

138-JJ35
500-A110 BR-16

998-A222 BR-16
575-A123 YL-16

201-P48
H H
200-A74 BK-16
200-A75 BK-16

147-A48 PU-12
147-A46 PU-12

E793-A183 BU-16 176-A52 OR-16 119-A25 PK-16 119-JJ27 PK-16 291-JJ53 BK-16 101-W1 RD-08 661-P33 GN-18 E707-P40 GN-18 290-P15 BK-18 SERVICE SW
147-A47 PU-12
317-A91 YL-12

8 23

119-JJ27
102-A5 BU-14

112-JJ25
612-A143 GY-16 H H 958-A218 YL-16 121-A27 YL-16 121-JJ28 YL-14 H H 662-P34 YL-18 C414-P24 BU-18 F975-P47 OR-18
9 201-JJ49 BK-16 NO 24 +8V SENSOR SUPPLY

OR-16
PU-16
H

PU-08
H WH 122-A14 BU-16 10 122-JJ29 BU-16 138-JJ35 GN-16 113-FF1 OR-16 200-P6 BK-18 C413-P23 YL-18 E708-P43 PK-18 25 MODULE CLOCK

101-W5 RD-14
WH-16

105A 15A 10A

YL-14
PU-16
612-A143 GY-16 454-A105 GN-16 123-A32 WH-16 11 123-JJ30 WH-16 141-JJ37 PK-14 200-FF2 BK-16 663-P35 GY-16 E708-P43 PK-18 26 UNUSED

PU-14
PK-16
987-A219 WH-16

H (C) ALT BKR (C) A/C


506-A113 PU-16
537-A121 GN-16

10A
(C) KEY SW BKR
612-A141 GY-16

PU-14
BU-16

103-A7 YL-14 136-A30 GN-16 124-A33 GN-14 124-JJ31 GN-14 147-JJ38 PU-16 614-UU8 PU-16 + 290-FF7 BK-16 201-P7 BK-18 201-P10 BK-18 426-P28 BR-18 XMSN FILTER SW
122-A14 BU-16

12 FF-C1 P-C2 27
612-A142 GY-16

GN-14

BK-16

BK-16

BK-16
BKR 6T3642
L912-A103 WH-16
176-A227 OR-16
612-A142 GY-16

3E7294 (C) SEC STER


BR-16

PU-16
GN-16

(114) HOIST LEVER POS SNSR

D
- 9X0146 7X6222

176-JJ42
112-JJ18
M901-A236 YL-16 102-A2 BU-14 126-A34 PK-16 126-JJ32 PK-16 113-JJ26 OR-16 200-UU6 BK-16 291-FF8 BK-16 F975-P47 OR-18 F975-P47 OR-18 UNUSED
PK-16

13 UU-C2 28
9X-1054
9X-1054

3E-5519

9X-1054

GY-16
K952-A230 BR-16

112-JJ8
H H 6T3643
H429-A109 BU-16

BKR
YL-16

775-A171 BR-16

1618937
767-A166 WH-16
H428-A108 GY-16

1042921
176-A52 OR-16
773-A169 GY-16

K985-A234 BR-16 105-A12 BR-16 129-A38 BU-16 129-JJ33 BU-16 119-JJ27 PK-16 SHIFT LEVER BACKLTG 403-FF9 GN-16 113-FF1 OR-16 113-P1 OR-18 E735-P44 PU-18 E735-P44 PU-18 UNUSED
770-A168 GN-16

14 1 29
A-C34

A-C38

774-A170 YL-16
987-A219

769-A167 BU-16

UU-C4
O

185-JJ43
A-C7
A-C8

112-JJ16
6T3642 1636508

126-JJ32

112-JJ15
K986-A235 PK-16 105-A11 BR-16 138-A40 GN-16 15 138-JJ35 GN-16 129-JJ33 BU-16 129-JJ33 BU-16 +V OR-18 A 126-UU3 PK-16 408-FF10 WH-16 200-FF2 BK-16 2 200-P6 BK-18 893-P46 GN-16 893-P46 GN-16 403-P17 GN-18 30 ALT "R" TERM

GN-16
H 1071984

200-A63

200-A61
J765-A200

112-JJ13

201-FF5
998-A222 BR-16

(B-53) HORN AIR SOLENOID

124-JJ31
700-A157 PK-16 123-A32 WH-16 140-A41 BU-14 140-JJ36 BU-14 122-JJ29 BU-16 122-JJ29 BU-16 J765-UU18 BU-16 410-FF11 WH-16 201-FF4 BK-16 201-P7 BK-18 892-P45 BR-18 892-P45 BR-18 270-P8 BK-18
892-A210

16 GROUND BK-18 B 3 31 HARNESS CODE 0


F710-A189 BR-16

893-A216
E790-A180

112-JJ14
F707-A186 WH-16

185-0008
1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

121-A27

J766-A201 PU-16 124-A33 GN-14 147-A45 PU-16 147-JJ38 PU-16 123-JJ30 WH-16 123-JJ30 WH-16 H710-UU15 PK-16 411-FF12 PK-16 290-FF7 BK-16 290-P15 BK-18 481-P32 GN-18 481-P32 GN-18
J767-A202

17 SIGNAL BR-18 C 4 32 UNUSED


103-A9 YL-14

1
2
129-A38 BU-16 18 120-JJ45 YL-16 481-FF18 GN-16 291-FF8 BK-16 5 291-P16 BK-18 472-P31 OR-18 472-P31 OR-18 291-P16 BK-18 33 CLEAR SW
322-A95 GY-16
85

85

85

85

UU-C3
86

86

86

86

BU-16

15A

136-JJ34
308-A89 YL-16 120-A28 YL-16 19 120-JJ45 YL-16 176-JJ42 OR-16 176-JJ42 OR-16 3E3361 E735-FF22 PU-16 403-FF9 GN-16 6 403-P17 GN-18 447-P30 PK-18 447-P30 PK-18 E707-P40 GN-18 34 MODULE +V
H

BR-16
610-A137 OR-16 141-A44 PK-14 20 141-JJ37 PK-14 124-JJ31 GN-14 124-JJ31 GN-14 (C) DOME LAMP BKR H 200-UU7 BK-16 417-FF13 GY-16 481-FF18 GN-16 7 481-P32 GN-18 446-P29 PU-18 446-P29 PU-18 C413-P23 YL-18 35 MODULE DATA
87

87

87

87
30

30

30

30

6T3643

YL-14
YL-14
200-A62 BK-16 150-A49 RD-14 21 150-JJ39 RD-14 121-JJ28 YL-14 112-JJ21 PU-16 NEUTRAL 10 661-FF19 GN-16 410-FF11 WH-16 8 410-P19 WH-18 426-P28 BR-18 426-P28 BR-18 36 UNUSED
87a

87a

87a

87a

RD-18
RD-18

201-A81 BK-16 112-JJ22 PU-16 716-UU14 BU-18 662-FF20 YL-16 411-FF12 PK-16 411-P20 PK-18 417-P27 GY-18 417-P27 GY-18 408-P18 WH-18 BRAKE AIR PRESS
140-A43

22 GND VERIFY 1 9 37
200-A55 BK-14 150-A50 RD-14 23 150-JJ40 RD-14 185-JJ43 YL-14 185-JJ43 YL-14 LEVER 5 9 715-UU13 GN-18 663-FF21 GY-16 10 411-P20 PK-18 411-P20 PK-18 38 UNUSED

105-JJ7

200-UU5 BK-16
(D-90) HI BEAM RLY (D-91) WIPER (D-92) ST AID ON RLY (D-93) ST AID 200-A70 BK-16 K748-A203 OR-16 24 K748-JJ20 OR-16 102-JJ1 BU-14 102-JJ1 BU-14 GROUND 2 J765-UU17 BU-18 892-FF23 BR-16 417-FF13 GY-16 11 417-P27 GY-18 410-P19 WH-18 410-P19 WH-18 39 UNUSED

103-JJ3
103-JJ4
3E5239

BU-16
1
2

DELAY RLY 3E5239 HOLD RLY A-C35 173-A51 YL-16 25 173-JJ41 YL-14 150-JJ39 RD-14 150-JJ39 RD-14 LEVER 1 3 711-UU9 BR-18 893-FF24 GN-16 426-FF14 BR-16 12 426-P28 BR-18 408-P18 WH-18 408-P18 WH-18 417-P27 GY-18 40 UNUSED
OR-16
OR-16

J765-UU16 BU-16
3E5239 7N9738 185-A53 YL-16 185-JJ43 YL-14 126-JJ32 PK-16 126-JJ32 PK-16 126-UU2 PK-18 F975-FF25 OR-16 403-P17 GN-18 403-P17 GN-18
3E5239 26 +V 6 13
(E) CATERPILLAR MONITORING SYSTEM
E790-A181 PK-16 27 E790-JJ57 PK-16 150-JJ40 RD-14 150-JJ40 RD-14 7 201-FF3 BK-16 446-FF15 PU-16 14 446-P29 PU-18 291-P16 BK-18 291-P16 BK-18 (EMSII) CONTROL
L912-A103 WH-16

176-A52 OR-16 176-JJ42 OR-16 103-JJ3 YL-14 103-JJ3 YL-14 103-JJ3 YL-14 714-UU12 YL-18 201-FF5 BK-16 201-FF4 BK-16 447-FF16 PK-16 447-P30 PK-18 290-P15 BK-18 290-P15 BK-18

135-UU4
H428-A108 GY-16
H429-A109 BU-16

GY-16
PU-16

28 LEVER 4 8 15
K952-A230 BR-16

BR-16

PK-16

1833561
M901-A236 YL-16
767-A166 WH-16

GN-16

893-A216 GN-16
769-A167 BU-16

GY-16

BR-16

892-A210 BR-16
700-A157 PK-16

YL-16
176-A52

200-A72 BK-16 200-JJ44 BK-16 105-JJ7 BR-16 105-JJ7 BR-16 105-JJ7 BR-16 713-UU11 OR-18 201-FF6 BK-16 472-FF17 OR-16 472-P31 OR-18 113-P1 OR-18 113-P1 OR-18
176-A227

29 LEVER 3 5 16
CONN 28
OR-16

201-A80 BK-16 30 201-JJ49 BK-16 173-JJ41 YL-14 173-JJ41 YL-14 173-JJ41 YL-14 LEVER 2 4 712-UU10 WH-18 661-FF19 GN-16 17 661-P33 GN-18
H H
291-A85 BK-16 290-A84 BK-16 31 290-JJ52 BK-16 140-JJ36 BU-14 9W3089 UU-C1 L-C4 F975-FF26 OR-16 F975-FF27 OR-16 662-FF20 YL-16 18 662-P34 YL-18
K985-A234

K986-A235

(A) SHIFT LEVER POS SNSR H H


J766-A201
J767-A202

290-A84 BK-16 291-A85 BK-16 291-JJ53 BK-16 958-JJ56 YL-16 102-JJ2 BU-14 UU-C5 3E5176 3E5179 426-FF14 BR-16 663-FF21 GY-16 663-P35 GY-16
770-A168
773-A169
774-A170
775-A171

32 19 CE-C1 G-C22
185-A53 YL-16 308-A89 YL-16 308-JJ54 YL-16 619-JJ60 GN-14 109-CG1 OR-6 1267896 126-UU1 PK-16 126-L4 PK-16 446-FF15 PU-16 892-FF23 BR-16 892-P45 BR-18 3E3373 3E3375
176-A177

A-C43 33 1 20 G-C1
200-A72 BK-16 604-A126 OR-16 34 604-JJ58 OR-14 610-JJ59 OR-14 614-UU8 PU-16 2 614-L18 PU-16 799-CH19 WH-16 447-FF16 PK-16 893-FF24 GN-16 21 893-P46 GN-16 454-CE1 GN-16 1 454-G42 GN-18 1698671
155-2269 R
201-A80 BK-16 136-A30 GN-16 35 136-JJ61 GN-16 604-JJ58 OR-14 200-UU5 BK-16 3 200-L7 BK-16 799-CH20 WH-16 472-FF17 OR-16 F975-FF27 OR-16 22 F975-P47 OR-18 2 454-G41 GN-18 308-G39 YL-18 1
(E) KEY START
1
2

201-A78 BK-16 727-A164 GN-16 36 727-JJ55 GN-14 K748-JJ20 OR-16 J765-UU16 BU-16 4 J765-L54 BU-16 799-CH17 WH-16 462-A106 YL-16 E735-FF22 PU-16 23 E735-P44 PU-18 3 123-G4 WH-18 2

PU-16
SWITCH

GN-14
PK-16
A-C3 C OFF
7X6222
(B-121) HORN SOL SUPPRESSOR 126-A34 PK-16 610-A137 OR-16 37 610-JJ59 OR-14 727-JJ55 GN-14 103-JJ4 YL-14 711-UU9 BR-18 5 711-L28 BR-16 727-A163 GN-16 408-FF10 WH-16 24 408-P18 WH-18 123-CE2 WH-16 4 123-G10 WH-18 307-G38 OR-18 3
ON 1107887
S
CONN 6 1068704 138-A40 GN-16 958-A218 YL-16 958-JJ56 YL-16 E790-JJ57 PK-16 H710-UU15 PK-16 H710-L48 PK-16 614-A144 PU-16 105-G3 BR-18

K748-A203 OR-16
CONN 35
38 6 4
WH-16

E790-A181 PK-16
CONN 36

619-A250 GN-14
727-A164 GN-16
604-A126 OR-16
ST

138-A40 GN-16
H

126-A34 PK-16
B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

201-A81 BK-16
1
2
3
4
5
6
7
8
9

(A) BLOWER SW
F709-A188 BU-16

OR-6
604-A126 OR-16 619-A250 GN-14 619-JJ60 GN-14 136-JJ61 GN-16 136-JJ34 GN-16 716-UU14 BU-18 716-L33 BU-16 636-CH12 GN-16 J765-A176 BU-16 NOTE D
BK-16
BK-16
BK-16

BK-16

R-C3 39 7
E790-A180 PK-16

998-A224 BR-16

BK-16

G CONN 7 G
612-A141 GY-16
BU-16

614-A237
337-A96 WH-16

9X0146 126-A37

200-A72 BK-16

619-A250
1570217

200-A70 BK-16
200-A62 BK-16
619-A250 GN-14 200-JJ44 BK-16 200-JJ47 BK-16 715-UU13 GN-18 715-L32 GN-16 820-CH24 BU-16 K952-A231 BR-16
140-A43 BU-16

40 8
321-A94 BR-16
121-A27 YL-16

200-A55 BK-14
201-A78 BK-16
201-A80 BK-16
R-C4 CW-C1 727-A164 GN-16
CONN 18 714-UU12 YL-18 9 714-L31 YL-16 818-CH22 BR-16 307-A87 OR-16
BR-16

WH-16

WH-16

GN-16

893-R9 GN-16
337-A96

109-CG1
K952-R7 BR-16
OR-16

BU-16

GY-16

3E3385 3E3388
M901-R8 YL-16
BU-16

BU-16

GY-16
GY-16

PU-16
BR-16

892-R3 BR-16
PK-16

BR-16

PK-16

E790-A181 PK-16 713-UU11 OR-18 713-L30 OR-16 250-CH2 BK-16 606-A135 GY-16
YL-16

10
BR-16

201-A79
201-A77
200-A68

200-A59
200-A57

H H

PU-08

BK-16
YL-16
454-R4 GN-16 454-CW1 GN-16 K748-A203 OR-16 712-UU10 WH-18 712-L29 WH-16 635-CH9 BU-16 611-A139 PU-16 124-G11 GN-14
F709-A188

1 11
B (E) +24V CIGAR LIGHTER
O

J766-R32 PU-16 J766-CW2 PU-16 135-UU4 BU-16 H H 605-A130 YL-16

OR-16
2 12 T-C2

GN-14
PK-16
9W0335

PU-08
GN-14

GN-14
H

OR-14
OR-14
H

YL-14
BK-16
1698670
998-A222

K927-R22 BU-16 3 K927-CW3 BU-16 E735-A174 PU-16 515-G44 GY-16

BU-14
9X-1054

H428-R37
H429-R38

700-R19
767-R24
769-R26

770-R23
773-R17
774-R11
775-R10

PU-08
176-R29
C985-R36

K985-R13

K986-R14
L912-R25
9X-1054

6
J766-R30
J767-R16

LH
998-A224

PU-08
K988-R12 WH-16 K988-CW4 WH-16 H H H H 411-A100 PK-16 129-G12 BU-18 H
A-C42

4 819-CH23 GY-16 A-C5 G-C2 A RD-18 TN


A-C10

308-JJ54
200-JJ47
112-JJ12
H H 3E6286 1130580 PARK/TURN
K989-R18 BU-16 5 K989-CW5 BU-16 H N 516-G45 GN-16 200-G30 BK-18 B BK-18 GD
5 LAMP

K748-JJ20
E790-JJ57

136-JJ62

112-JJ8
K991-R20 OR-16 6 K991-CW6 OR-16 200-A54 BK-08 102-A3 BU-14 1 102-G1 BU-16 C WH-18 PK

103-JJ5
(111) TPMS OPERATOR

727-JJ55

604-JJ58
610-JJ59
619-JJ60

200-JJ48
H H 135-0427

102-JJ2
1
5
2
4
3

1
5
2
4
3

112-JJ17
K992-R21 PU-16 7 K992-CW7 PU-16 MONITOR DISPLAY 103-A7 YL-14 129-A38 BU-16 2 129-G12 BU-18 124-G11 GN-14 517-G46 BU-16

112-JJ23
M-C7
4 T-P1
8 200-A71 BK-16 CH-C7 9X6847 612-A143 GY-16 103-A7 YL-14 3 103-G2 YL-16 515-G44 GY-16 605-G52 YL-18 +

GN-16
85

85

606-A132 GY-16
PU-16

PU-14
86

86

3E-7996

605-A127 YL-16
200-A60 BK-16 9G3675 700-A157 PK-16 105-A10 BR-16 105-G3 BR-18 516-G45 GN-16 518-G47 OR-16 200-G29 BK-18
4 - T-C3

200-A61 BK-16
3
BR-16

A254-R34 BK-16 200-A66 BK-16 614-M32 PU-16 614-M33 PU-16 A 138-CH1 GN-16 1 GN-18 + BATTERY J766-A201 PU-16 123-A32 WH-16 5 123-G4 WH-18 517-G46 BU-16 1552269 LH
G-C12 (E) LH TURN IND LAMP
87

87
30

30

A254-R27 BK-16 H H 200-A69 BK-16 200-A60 BK-16 H 251-CH6 BK-16 H H M901-A236 YL-16 200-A62 BK-16 200-G13 BK-18 518-G47 OR-16 520-G48 WH-16 N LOW BEAM
200-M17 BK-16 B 2 BK-18 GROUND 6 1071984 1631879 1
87a

87a

2
K992-R21 PU-16
K991-R20 OR-16

200-A74 BK-16 200-A61 BK-16 799-CH18 WH-16 K986-A235 PK-16 201-A81 BK-16 201-G35 BK-18 HEADLAMP

614-A145
619-A151
611-A140
1 3 WH-18 +24V OUT 7 2
K988-R12 WH-16
L912-R25 WH-16

K989-R18 BU-16
C985-R36 BU-16

H429-R38 BU-16
H428-R37 GY-16

K927-R22 BU-16

2
A254-R31 BK-16
A254-R33 BK-16
767-R24 WH-16

(D-101) MAIN POWER RLY 161-0908


BR-16

PK-16

PU-16

200-A67 BK-16 200-A63 BK-16 202-L10 BK-16 606-M31 GY-16 863-CH29 BU-16 K985-A234 BR-16 307-A87 OR-16 307-G38 OR-18 H430-G76 BU-16 +
176-R28 OR-16

GY-16
176-R35 OR-16

2 4 BU-18 TX LCD OUT 8


769-R26 BU-16
F710-A189

700-R19 PK-16

GN-16
F707-A186 WH-16

GY-16

A254-R5 BK-16
BR-16

K952-R7 BR-16

109-A13 OR-04
YL-16

M901-R8 YL-16

GN-16
176-R6 OR-16
176-R1 OR-16

A254-R2 BK-16

3
893-R9 GN-16

(D-83) BACKUP RLY (D-84) PRELUBR RLY 1654026 T-P2


892-R3 BR-16

200-A75 BK-16 200-A66 BK-16 537-M25 GN-16 537-M27 GN-16 864-CH30 BR-16 308-A88 YL-16 308-G39 YL-18 J765-G6 BU-18 J765-G6 BU-18 -

101-A1 RD-04
3 5 BR-18 LCD CLOCK 9
O

3E5239 3E5239 200-A65 BK-16 200-A56 BK-16 4 (111) HAZARD SW 865-CH31 GY-16 6 GY-18 LCD LATCH 411-A100 PK-16 10 411-G40 PK-18 308-G39 YL-18 308-G39 YL-18 G-C13

BK-14
H H (E) BODY UP IND LAMP

OR-16
1655957

PK-16
200-A64 BK-16 605-M30 YL-16 866-CH32 PK-16 N K952-A231 BR-16 K952-G82 BR-18 307-G38 OR-18 307-G38 OR-18

BK-16
5 7 PK-18 TEST/SET 11 107-1984 A-C30 T-C4
K985-R13

K986-R14

GN-14

GN-14
1631878

OR-14
BK-16
J766-R15

GN-14
5 6

OR-14

CONN 38
J767-R16
770-R23
773-R17
774-R11
775-R10

9G3676 1552269
454-R4

200-A57 BK-16 537-M26 GN-16 867-CH33 PU-16 998-A225 BR-16 454-A105 GN-16 454-G41 GN-18 105-G3 BR-18 105-G3 BR-18 LH

BU-14
6 8 PU-18 MODE 12

YL-14

1
2
3
4
5
6
7
200-A71 BK-16 C 521-A118 YL-16 462-A106 YL-16 13 462-G43 YL-18 129-G12 BU-18 129-G12 BU-18 612-G55 GY-18 + 1 HIGH BEAM

200-A55
H H -
T-C1
HEADLAMP
998-A224 BR-16 D F717-A190 YL-16 606-A135 GY-16 14 606-G51 GY-18 605-G52 YL-18 605-G52 YL-18 200-G31 BK-18 2

200-A56
9G3670
H

K748-JJ20
H

E790-JJ57
200-A59 BK-16 F718-A193 BU-16 605-A130 YL-16 15 605-G52 YL-18 H430-G76 BU-16 H430-G76 BU-16 157-0305

727-JJ55

610-JJ59
200-JJ48
619-JJ60
G-C14 (E) XMSN REV IND LAMP

136-JJ62

604-JJ58

102-JJ2
103-JJ5
H F720-A194 GN-16 610-A137 OR-16 16 610-G53 OR-16 612-G55 GY-18 612-G55 GY-18 107-1984 1631878 T-P3
H H
CONN 32

N
F709-A188 BU-16 200-A62 BK-16 N 612-A143 GY-16 17 612-G55 GY-18 201-G35 BK-18

9X-1054
9X-1054
9X-1054
998-A222 BR-16 200-A70 BK-16 H H 522-A119 WH-14 611-A139 PU-16 18 611-G54 PU-16 611-G54 PU-16 611-G54 PU-16 611-G54 PU-16 +
K988-R12 WH-16

JJ-C12
L912-R25 WH-16
K991-R20 OR-16

JJ-C3
GY-16

K989-R18 BU-16
PU-16

PU-16

JJ-C2
JJ-C1
A254-R33 BK-16

BK-16
K985-R13 BR-16
K986-R14 PK-16

BU-16

BU-16
GY-16

N-C2 A-C15
BU-16

BU-16
WH-16
OR-16

F710-A189 BR-16 200-A55 BK-14 201-A82 BK-16 614-G56 PU-18 200-G32 BK-18 -
773-R17 GY-16

614-M34 PU-16 614-A144 PU-16 M901-G80 YL-18 M901-G80 YL-18


770-R23 GN-16
A254-R2 BK-16

A254-R5 BK-16

K952-R7 BR-16

775-R10 BR-16

700-R19 PK-16

OR-16

A 19
M901-R8 YL-16

774-R11 YL-16

169-8668 3E3382 169-8672


454-R4 GN-16

893-R9 GN-16
176-R1 OR-16

176-R6 OR-16

H H
892-R3 BR-16

F707-A186 WH-16 200-A68 BK-16 A254-R27 BK-16 H 200-M18 BK-16 B 515-N6 GY-14 1 515-A114 GY-14 521-A118 YL-16 20 521-G49 YL-16 K952-G82 BR-18 K952-G82 BR-18
O

1 G-C15 (E) HIGH BEAM IND LAMP

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
2
337-A96 WH-16 201-A81 BK-16 A254-R34 BK-16 126-M8 PK-16 1 200-N2 BK-14 2 200-A55 BK-14 700-A157 PK-16 21 700-G69 PK-18 454-G41 GN-18 454-G41 GN-18 1071984 1631880
2
A254-R31
K992-R21

H428-R37
H429-R38

F723-A196 PK-16 200-A72 BK-16 987-M36 WH-16 516-N7 GN-14 516-A115 GN-16 F717-A190 YL-16 F717-G70 YL-18 462-G43 YL-18 462-G43 YL-18
C985-R36
K927-R22
J766-R15
J767-R16

2 3 22
769-R26
176-R28
176-R35

767-R24

85

85

85
86

86

86
3
H F721-A195 GY-16 201-A77 BK-16 M728-M35 WH-16 3 517-N8 BU-14 4 517-A116 BU-16 518-A117 OR-16 23 518-G47 OR-16 411-G40 PK-18 411-G40 PK-18 M901-G80 YL-18 +
(B-65) CAB REAR (111) EXH DIVERTER SW 123-G4 WH-18 123-G4 WH-18
F717-A192 YL-16 201-A78 BK-16 4 522-N10 WH-14 5 522-A119 WH-14 727-A163 GN-16 24 727-G73 GN-18 K952-G82 BR-18 -

87

87

87
1701315

30

30

30
201-A79 BK-16 COMPARTMENT 5 518-N9 OR-14 6 518-A117 OR-16 H430-A150 BU-16 25 H430-G76 BU-16 606-G51 GY-18 606-G51 GY-18

87a

87a

87a
GY-16
PK-16

G-C16
YL-16

(E) TCS ACTIVATED LAMP


GN-16

GY-14
R-C1
BR-16

GROUND

BK-14
R-C2 (D-97) STOP LAMP RLY

522-N10 WH-14
1010205 3E6287
201-A80 BK-16 6 26 200-G13 BK-18 1071984 1631878
F F

200-N3 BK-14
SUPPRESSOR C 102-A5 BU-14 K985-A234 BR-16 27 K985-G74 BR-18 136-G81 GN-18

GN-14
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BU-14

BU-14
(D-97) STOP LAMP RLY
1
2
3
4
5
6
7
8
9

(D-96) SECONDARY STEER (D-98) HEAD LAMP RLY


10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1068704
1
2
3
4
5
6
7
8
9

J1 J2
200-A58 BK-16 M-C8 D 102-A4 BU-16 K986-A235 PK-16 28 K986-G9 PK-18 727-G73 GN-18 123-G10 WH-18 +
H
F723-A196

F717-A192

GY-14
F721-A195

RELAY 3E5239 3E5239 H

200-N1
515-N4

OR-14
200-A54 BK-08 102-A2 BU-14 102-A3 BU-14 M901-A236 YL-16 M901-G80 YL-18 E735-G75 PU-16 454-G42 GN-18 -
892-A211
893-A217

3E-7996 29
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

3E5239
SENSOR GROUND
SENSOR GROUND

+8V POWER
+BATTERY

+BATTERY

+BATTERY

+10V POWER

201-FF5 BK-16 200-A55 BK-14 F720-A194 GN-16 30 F720-G72 GN-18 F718-G71 BU-18
MANUAL RET SW
-BATTERY

-BATTERY

G-C17 (E) RETARDER ON LAMP


ARC ON/OFF SW
ARC ON/OFF SW
SOLENOID RETURN

SOLENOID RETURN
ARC PRESS SW

H H
LOCATION CODE 1
LOCATION CODE 0

LOCATION CODE 2

LH SPEAKER
RH PARKBK SNSR
ARC AIR CONTROL

LH PARKBK SNSR
TCS SERVO SOL
RETARDER ACTIVE

517-N8
516-N7
102-A5
TCS RIGHT SOL

RR WHEEL SPD SEN


TCS ACTIVE LAMP

TCS LEFT SOL

ARC AIR SUPPLY

LR WHEEL SPD SEN


ENGINE SPEED SEN

200-A76 BK-16 200-A61 BK-16 508-M21 PU-16 124-A33 GN-14 124-G11 GN-14 700-G69 PK-18
TCS SYSTEM TEST
CAT DATA LINK +

+ 31 1071984 1631878
LOC ENABLE (+BAT)

N-C1
CAT DATA LINK -

6T7695

BK-18
515-N5
200-A63 BK-16 509-M22 WH-16 123-A32 WH-16 515-A114 GY-14 515-G44 GY-16 102-G1 BU-16

518-N9
- 3E-3361 32
A-C36 200-A73 BK-16 200-A76 BK-16 H H M-C5 (F-73) A/C 105-A12 BR-16 105-A10 BR-16 136-A30 GN-16 33 136-G81 GN-18 103-G2 YL-16 462-G43 YL-18 +
3E5179 H H 3E3384 THERMOSTAT

1
2
105-A11 BR-16 516-A115 GN-16 34 516-G45 GN-16 521-G49 YL-16 200-G15 BK-18 -
10
11
12

SWITCH
1
2
3
4
5
6
7
8
9

201-G35
200-A73 BK-16 509-M22 WH-16 1 WH/BK BR/BK LEFT SPKR - T 124-A33 GN-14 517-A116 BU-16 35 517-G46 BU-16 610-G53 OR-16 G-C18 (E) SECONDARY STEER ON
A-C37
508-M21 PU-16 3E5464 H 129-A38 BU-16 J765-A176 BU-16 J765-G6 BU-18 F717-G70 YL-18 H H
3E5176 2 WH/GN LEFT SPKR +
(F-73) BLOWER MOTOR
36 1071984 LAMP
H H
CONN 1 H H
200-M16 BK-16
113-M6 OR-16
200-M16
113-M6
BK-16
OR-16
3
4
BK
BU
GROUND
+ BATTERY (24V)
AM/FM
RADIO
DROPPING 200-A62 BK-16
201-A81 BK-16
F718-A193
J766-A201
BU-16
PU-16
37
38
F718-G71
J766-G77
BU-18
PU-18
F720-G72 GN-18
K985-G74 BR-18 411-G40 PK-18 +
1631876
(B-70) INTEGRATED RESISTOR
A513-M28 PK-16 A513-M28 PK-16 5 YL + BATTERY (MEMORY) 1736530 1259740 454-A105 GN-16 E735-A174 PU-16 39 E735-G75 PU-16 K986-G9 PK-18 201-G37 BK-18 -
BRAKING H

BK-18
H MOTOR
135-M10 BU-16 135-M10 BU-16 6 RD + BATTERY (12V) 1736532 N-P1 610-A137 OR-16 998-A225 BR-16 40 998-G50 BR-18 G-C19 (E) EMSII ACTION LAMP
CONTROL (IBC) H H
512-M24 GN-16 200-A70 BK-16 614-G56 PU-18
2005373 ARC
511-M23 BR-16
7
8
GY/BK VI/BK
GY/VI
RIGHT SPKR -
RIGHT SPKR + 308-A89 YL-16 CONN 34 1071984 1631876 T-C5
1552269 RH
2005374 TCS H H (F-71) A/C

200-G13
ANTENNA 136-A30 GN-16 J766-G77 PU-18 J766-G79 PU-18 606-G51 GY-18 + 1 HIGH BEAM
H 2005372 ARC/TCS H BLOWER A-C52
H430-A150 BU-16 A-C53 200-G14 BK-18 - 2 HEADLAMP
ANTENNA-V1 COAX MOTOR 3E3382 1552273 157-0305
H G-C20 (E) RH TURN IND LAMP
H 511-M23 BR-16 + RH SPEAKER 1129565 1 T-P4
1071984 1631879

PU-18
H 6T7695
512-M24 GN-16 - 2 T-C6
H

PU-18
3 OD N 200-G23 BK-18 614-G68 PU-18 + 1552269 RH

YL-16
H H
H H
N 4
CONN 33 200-G20 BK-18 -
(E) LH PANEL
N 1 LOW BEAM

J766-G78
201-M19 BK-16 N 5 G-C21 2 HEADLAMP
H H BACKLTG LAMP

614-G57
410-M20 WH-16 6 1071984 161-0908

308-A88
H H M-C2 200-G19 BK-18 1636508 T-P5
H H (A) ACTION 3E3360 +
614-G67 PU-18 T-C7
202-L10 BK-16 202-L10 BK-16 202-L10 BK-16 998-A224 BR-16 ALARM RD-18 1 410-M20 WH-16 200-G5 BK-18 200-G21 BK-18 - 1698670
(MONITOR) RH
H F707-A186 WH-16 (A) DOOR BK-18 2 201-M19 BK-16 614-G57 PU-18 G-C23 (E) RH PANEL A RD-18 TN
PARK/TURN

BK-18
H430-A150 BU-16 SWITCH M-C4 200-G34 BK-18 1071984 BACKLTG LAMP B BK-18 GD
H H 7N7781 LAMP
636-CH12 GN-16 200-A73 BK-16 F709-A188 BU-16 9D4068 200-G25 BK-18 1636508 C WH-18 PK
135-0427

GN-14
GN-16
DOME

OR-16

GN-14
PU-16
OR-16
126-L3 PK-16 126-L3 PK-16 E790-A178 PK-16 E790-A178 PK-16 F710-A189 BR-16 103-M2 YL-14 103-M2 YL-14 200-G31 BK-18

GN-16
L-C3 A-C4 1 RD-18

PK-16
PK-16
PK-16
LAMP A-C28 T-P6

200-G18
614-L18 PU-16 614-L18 PU-16 7X6222 9X0146 307-A87 OR-16 307-A87 OR-16 F717-A192 YL-16 200-M15 BK-16 200-M15 BK-16 2 BK-18 200-G32 BK-18
H H 7N9943 MUR440 169-8668 CL-C4
200-L7 BK-16 200-L7 BK-16 126-L3 PK-16 1 126-A35 PK-16 L912-A102 WH-16 F721-A195 GY-16 103-M3 YL-16 602-M29 WH-16 3 WH-18
H H H H 8C9678 (D-58) KEY SW ARC 3E-3370

619-A250
J765-L54 BU-16 H430-L11 BU-16 H430-A150 BU-16 L910-A104 PK-16 F723-A196 PK-16 308-A90 YL-16
E E

727-A164
2 1

604-A126
614-A237

619-A250
126-A34
126-A37
K748-A203

138-A40
M-P5

E790-A181
E790-L44 PK-16 E790-L45 PK-16 614-L18 PU-16 3 614-A148 PU-16 998-A222 BR-16 H H (A) HEADLAMP SW SUPPRESSOR 2 200-A70 BK-16 614-G66 PU-18 WH A OR-18 +BATTERY (17) LH FRONT STRUT
H
126-L3 PK-16

636-CH11 GN-16 H H 200-L7 BK-16 200-A73 BK-16 O H 1701305 1068704 251-CL2 BK-16 PRESS SNSR
614-G65 PU-18
BK-16

4 A B BK-18 GROUND
635-CH9 BU-16 5 614-A148 PU-16 337-A96 WH-16 H430-A150 BU-16 614-G64 PU-18 200-G26 BK-18 B 614-G62 PU-18 859-CL3 YL-16 859-CL3 YL-16 C YL-18 SIGNAL 1753186
H H H
126-L5 PK-16

306-L13 GN-16 6 306-A86 GN-16 K748-A203 OR-16 A 614-G63 PU-18 1 614-G61 PU-18 A 799-CL16 WH-16
307-L14 OR-16 7 307-A87 OR-16 H H 614-G59 PU-18 B 200-G36 BK-18 2
2
200-G34 BK-18 B 799-CL17 WH-16
BR-16
BR-16
202-L10

GN-16

H H 1
799-CH16 WH-16 138-CH1 GN-16 321-L15 BR-16 8 321-A94 BR-16 E790-A180 PK-16 337-A96 WH-16 998-A221 BR-16 A 614-G58 PU-18 1 K986-G9 PK-18 700-G69 PK-18 3 3 1 799-CL15 WH-16 CL-C5
PK-16

H H H 2 2 3E-3370
799-CH15 WH-16 707-CH13 PU-16 L912-L16 WH-16 L912-A102 WH-16 321-A94 BR-16 998-A225 BR-16 200-G5 BK-18 J766-G78 PU-18 201-G8 BK-18 251-CL13 BK-16
126-L5 PK-16
BU-16

9 B 2 4 2
BU-16

BK-18
BK-18
BR-18
3 (20) RH FRONT STRUT
710-CH4 GN-16 L910-L17 PK-16 10 L910-A104 PK-16 706-A158 BR-16 614-A237 PU-16 1 3 K985-G74 BR-18 5 E735-G75 PU-16 3 251-CL14 BK-16 799-CL4 WH-16 A OR-18 +BATTERY
614-L18 PU-16

H
200-L7 BK-16

725-L39 GN-16

2
WH-16
BU-16

GN-16
BK-16
PU-16

OR-16

PRESS SNSR
PK-16

J764-L50
J764-L51
BU-16
BR-16

251-CH3 BK-16 891-CH34 BU-16 706-L22 BR-16 706-A158 BR-16 720-A161 PU-16 614-A145 PU-16 103-G2 YL-16 251-CL12 BK-16 251-CL5 BK-16
PK-16

PK-16

PK-16
710-L27
YL-16

11 2 4 6 4 B BK-18 GROUND
H 3 H
E790-L44

H (E) TCS TEST SW 1753186


614-L18 PU-16
200-L7 BK-16

636-CH11 GN-16 707-L23 PU-16 707-A159 PU-16 J765-A197 BU-16 614-A144 PU-16 998-A224 BR-16 614-G58 PU-18 858-CL6 GY-16 858-CL6 GY-16
126-L3 PK-16

CH-C1 12 3 5 C 5 C YL-18 SIGNAL


G705-L47 GN-16
126-L5 PK-16
PK-16
635-CH7

G704-L46 YL-16

F720-A194 GN-16
H H H
722-L36 WH-16

F718-A193 BU-16
J765-L54

998-G50

200-G16
200-G33
WH-16

WH-16

1701301
709-L24 OR-16

723-L37 OR-16

8N1525
703-L19 BU-16
704-L20 GY-16

726-L40 BU-16

522-A119 WH-14
PK-16

WH-16
721-L35 BR-16

922-L60 BR-16
705-L21 PK-16

799-CH21 WH-16 M728-L56 WH-16 M728-A204 WH-16 M728-A204 WH-16 998-A222 BR-16 614-G57 PU-18
724-L38 YL-16

OR-16

13 4 6 D 6
PU-16

PK-16

GY-16

BU-16

YL-16
BU-16

521-A118 YL-16
BR-16
PK-16

YL-16
200-L7 BK-16
GN-16

GN-16
OR-16

BU-16

BU-16
PU-16

YL-16
BR-16
BR-16

BR-16
BU-16
PU-16

799-CH16 WH-16 720-L34 PU-16 720-A161 PU-16 892-A208 BR-16 L910-A104 PK-16 102-G1 BU-16

998-A221 BR-16
+24V IN 1 14 5 C C
710-L26 GN-16
200-L7

126-L4

(E) AUTO RETARDER SW


614-L18 PU-16
H710-L48
614-L18

711-L28

(E) EMSII MODE SW

N
N
712-L29
714-L31
715-L32
713-L30
716-L33

G-C5
J765-L54

E790-L45

E790-L45

6 5
O

636-CH11 GN-16 E750-L42 PU-16 E750-A175 PU-16 893-A214 GN-16 610-G53 OR-16 G-C4

998-A225 BR-16
GROUND 2 15 6 1701326 D D
126-L3 PK-16

H H 3E-7996 1701307
E790-L44

BU-16

3E-7996
GN-16

635-CH8 BU-16 891-L57 BU-16 891-A205 BU-16 614-A146 PU-16 L912-A102 WH-16 G-C6
PK-16

RED LAMP 3 16 C
202-L12 BK-16

BR-16

E790-L43

M728-L56

F717-A190
K748-L55
E750-L42

H430-L11

BU-16
L910-L17

L912-L16

F707-A186
F723-A196
F721-A195
F710-A189
F709-A188
F717-A192
G-C3 3E-7996
202-L9 BK-16
202-L8 BK-16

636-CH10 GN-16 859-CH26 YL-16 892-L58 BR-16 892-A208 BR-16 614-A146 PU-16 126-A37 PK-16 O
PK-16
PK-16

F717-A191
PK-16

306-L13
307-L14
321-L15
706-L22
720-L34
728-L41

891-L57
892-L58
893-L59

GREEN LAMP 4 17 D
707-L23
J765-L53

H H 3E-7996 H
LINK GND 5 250-CH2 BK-16 858-CH25 GY-16 893-L59 GN-16 18 893-A214 GN-16 126-A35 PK-16 126-A34 PK-16 103-G2 YL-16 CL-C6
H 7N9738
XMSN SPD 6 710-CH4 GN-16 861-CH28 PU-16 E790-L45 PK-16 19 E790-A178 PK-16 306-A86 GN-16 102-G1 BU-16 E735-G75 PU-16
126-L4

710-L25

J765-L52

WH-16
WH-16
J764-L49

102-A4
859-CH26 YL-16 860-CH27 PK-16 K748-L55 OR-16 K748-A203 OR-16 610-G53 OR-16 727-G73 GN-18 799-CL11 WH-16 799-CL7 WH-16

F975-A228 OR-16
LF STRUT PRESS 7 20 1 RD

PK-16
126-L1
126-L2
126-L6

481-A107 GN-16
WH-16
RF STRUT PRESS 8 858-CH25 GY-16 251-CH5 BK-16 J765-L53 BU-16 21 J765-A197 BU-16 138-A40 GN-16 F717-G70 YL-18 136-G81 GN-18 635-CL8 BU-16 635-CL8 BU-16 2 BK

200-A57 BK-16
201-A77 BK-16
O
O
861-CH28 PU-16 251-CH5 BK-16 728-L41 BU-16 728-A165 BU-16 F720-G72 GN-18 614-G62 PU-18

E793-A183 BU-16
LR STRUT PRESS 9 22 H

E794-A184 YL-16

893-A212 GN-16
BR-16

892-A206 BR-16
860-CH27 PK-16 863-CH29 BU-16 710-L26 GN-16 710-A160 GN-16 998-A223 BR-16 614-G60 PU-18 614-G64 PU-18 (94) RH RED

113-A19 OR-16
RR STRUT PRESS 10 23

150-A50 RD-14
150-A49 RD-14

317-A92 YL-16

L912-A103
H

L912-A101
L910-A104

GN-16
TX LCD OUT 11 863-CH29 BU-16 864-CH30 BR-16 O 24 O H A 614-G60 PU-18 A 614-G66 PU-18 A 614-G65 PU-18 614-G63 PU-18 A 614-G59 PU-18 PAYLOAD
H

L912-A103
864-CH30 BR-16 818-CH22 BR-16 200-G16 BK-18 200-G27 BK-18 200-G18 BK-18 200-G28 BK-18 614-G61 PU-18 LAMP
LCD CLOCK 12
CONN 17 B B B B A
M728-L56 WH-16

WH-16
GN-16
BU-16
BR-16

176-A227 OR-16
PK-16

PK-16
BU-16

PU-16
YL-16

8T9683
PK-16
OR-16

722-L36 WH-16
202-L12 BK-16

712-L29 WH-16
GN-16
GN-16

725-L39 GN-16

GN-16

K952-A230 BR-16
723-L37 OR-16

OR-16

818-CH22 BR-16 820-CH24 BU-16 200-G33 BK-18

998-A220
BU-16

BU-16
704-L20 GY-16

720-L34 PU-16
715-L32 GN-16

OR-16

OR-16
BR-16

BR-16

706-L22 BR-16

721-L35 BR-16

BR-16

TX OUT 13 CH-C4 A-C23 1 1 1 1 B


PK-16

716-L33 BU-16

BU-16

BU-16

PU-16

537-A121 GN-16
724-L38 YL-16
711-L28 BR-16

714-L31 YL-16

H 2 2 2
BK-16

BK-16
PK-16

PK-16

3E3379 3E3381 H 2
126-L6 PK-16

820-CH24 BU-16 819-CH23 GY-16 F717-G70 YL-18 F720-G72 GN-18 520-G48 WH-16 F718-G71 BU-18

403-A97
K952-A231 BR-16

TX KEY OUT 14 2 2 2 2 1
O

307-A87 OR-16

3 3 3 3 2
767-A166 WH-16

K952-A232 BR-16

819-CH23 GY-16 250-CH2 BK-16 138-CH1 GN-16 138-A40 GN-16 998-G17 BR-18 998-G50 BR-18 521-G49 YL-16 998-G17 BR-18 727-G73 GN-18
606-A133 GY-16
BU-16

RX IN 15 1 3 3 3 3 2 CL-C7
E790-A182 PK-16
E750-A175 PU-16

506-A113 PU-16

614-A147 PU-16
605-A128 YL-16
GY-16

H429-A109 BU-16
H428-A108 GY-16

604-A126 OR-16
987-A219 WH-16

770-A168 GN-16

3 7N9737
728-A165 BU-16
H710-L48

G704-L46

G705-L47

773-A169 GY-16
769-A167 BU-16

612-A142 GY-16
775-A171 BR-16

891-CH34 BU-16 865-CH31 GY-16 614-A144 PU-16 998-G24 BR-18 998-G24 BR-18 136-G81 GN-18
H430-L11

E790-L43

774-A170 YL-16
J764-L49
J765-L52

NEUTRAL 16 2 4 4 4 4 3
E750-L42

L912-L16

L910-L17
K748-L55

WH-16
122-A14 BU-16
892-L58

922-L60
306-L13
893-L59

705-L21
703-L19

728-L41

307-L14

321-L15
710-L25

H H H
126-A36 PK-16
713-L30
726-L40

709-L24

891-L57

707-L23
126-L1
202-L8

202-L9
126-L2

A700-A172 OR-16
LCD LATCH 17 865-CH31 GY-16 867-CH33 PU-16 710-CH4 GN-16 3 710-A160 GN-16 462-A106 YL-16 5 5 5 5 4 799-CL9 WH-16 1 RD
866-CH32 PK-16 866-CH32 PK-16 707-A159 PU-16 727-A163 GN-16 H H 636-CL10 GN-16 636-CL10 GN-16
TEST/SET 18 707-CH13 PU-16 4 6 6 6 6 5 2 BK

998-A221 BR-16
J765-A200

(E) THROT BACKUP SW (E) START AID SW


J767-A202

F702-A185 GN-16
MODE 19 867-CH33 PU-16 891-CH34 BU-16 5 891-A205 BU-16 426-FF14 BR-16 H C C (E) A/C ON SW C C 6
L-C1 L-C2 1701303 (94) RH GREEN

F718-A193 BU-16
337-A96
BED RAISE 20 707-CH13 PU-16 6 H 201-FF6 BK-16 1701302 D G-C7 D G-C8 1701328 D G-C9 D C

F707-A186 WH-16
1010205 3E6287 (E) NOISE REDUCTION SW PAYLOAD

L912-A101 WH-16
F710-A189 BR-16
635-CH9 BU-16 446-FF15 PU-16 3E-7996 3E-7996 3E-7996

F702-A185 GN-16

F720-A194 GN-16
CONN 15

A700-A172 OR-16

F975-A228 OR-16
F709-A188 BU-16
F721-A195 GY-16

E793-A183 BU-16
D

L910-A104 PK-16

PK-16

E794-A184 YL-16

F717-A191 YL-16
G-C10

522-A119 WH-14
(B-122) TPMS CONT

636-CH11 GN-16
799-CH16 WH-16

WH-16

O
893-A212 GN-16

481-A107 GN-16
1701327

892-A206 BR-16

998-A220 BR-16
GY-16
861-CH28 PU-16
LAMP

521-A118 YL-16
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

860-CH27 PK-16

YL-16
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

200-G27 BK-18

403-A97 GN-16
113-A19 OR-16
150-A49 RD-14

150-A50 RD-14
201-A77 BK-16

200-A57 BK-16
635-CH8 BU-16
3E-7996

317-A92 YL-16
(E) SECONDARY STEER SW

251-CH5 BK-16
J1 J2 G-C11
9X6846 138-CH1 GN-16 998-G17 BR-18 8T9684
1701331
D D
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

(B-65) POWER TRAIN/CHASSIS 3E-7996


SW/SNSR GROUND
SW/SNSR GROUND

BACKUP ALARM
+BATTERY

+BATTERY

BRAKE SW

GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5

BODY UP SW
DOWNSHIFT SOL

A-C19
NEUTRAL OUTPUT
-BATTERY

-BATTERY

BODY LOWER SOL

XMSN OUT SPEED

H
+10V SUPPLY
BODY UP IND

SOLENOID RETURN

SOLENOID RETURN

ABBREV COLOR
START RELAY

LOW STEERING SW
LOCATION CODE 1
LOCATION CODE 0

LOCATION CODE 2
UPSHIFT SOL
LOCKUP CLUTCH SOL

KEY START SW

F723-A196
HOIST LEVER
CAT DATALINK +

BODY RAISE OUTPUT


BODY RAISE SOL
SEC/PARK BRAKE SW

1698669
GEAR SW-GND VERIFY

CONTROL (TCC)
EXHAUST DIVERTER SW
CAT DATALINK -

SECONDARY STEER RELAY

858-CH25
859-CH26

799-CH21
SHIFT LEVER 1

SHIFT LEVER 4

SHIFT LEVER 2

SHIFT LEVER 5

SHIFT LEVER 3

ENGINE SPEED (+)


LOCATION ENABLE (+BAT)

ENGINE SPEED (-)


T/C OUT SPEED (+)

OR-16
SHIFT LEVER-GND VERIFY

T/C OUT SPEED (-)

2005375 A700-A172 OR-16 A RD-18 +V ANALOG (A) THRT POS


PK-16
BR-16

OR-16
RD RED

PU-16

PK-16
BR-16
YL-16
WH-16

GN-16
799-CH20 WH-16 998-A221 BR-16 SNSR
GN-16
GROUND

BK-16
BK-18
BU-16
GY-16

H428-A108 GY-16
H429-A109 BU-16

OR-04
E750-A175 PU-16

RD-04
K952-A232 BR-16
E790-A182 PK-16

BK-08
987-A219 WH-16

767-A166 WH-16

WH WHITE
GN-16

770-A168 GN-16

H
BR-16

176-A227 OR-16

604-A126 OR-16
PK-16

BR-16

606-A133 GY-16

769-A167 BU-16
612-A142 GY-16

773-A169 GY-16

728-A165 BU-16
506-A113 PU-16

614-A147 PU-16
G704-L46 YL-16

H
775-A171 BR-16
722-L36 WH-16

605-A128 YL-16

774-A170 YL-16
704-L20 GY-16

710-L27 GN-16

725-L39 GN-16

SIGNAL
709-L24 OR-16

723-L37 OR-16

200-A58 BK-16 F702-A185 GN-16 1761602


703-L19 BU-16

726-L40 BU-16

A-C16 C WH-18
922-L60 BR-16

721-L35 BR-16
705-L21 PK-16

122-A14 BU-16
724-L38 YL-16

126-A36 PK-16

OR ORANGE
126-L5 PK-16

9X7148
799-CH15 WH-16 799-CH18 WH-16 CH-C3 YL YELLOW

F975-FF26
E790-A179

CONN 25
998-A223

MM 462-A106 3E7990
CONN 30

447-FF16
472-FF17
446-FF15
426-FF14
799-CH16 WH-16 799-CH17 WH-16

727-A162
337-A96

101-A1
PK PINK

201-FF6
306-A86

109-A13

200-A54
J767-A202

J765-A200

10
11
12

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
G705-L47

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
799-CH21 WH-16 799-CH19 WH-16
E790-L44
J764-L51

J764-L50

CL-C1 BK BLACK
636-CH12 GN-16 CK-C1
251-CH6 BK-16 (G-103) CAB
(G-110) +24V PWR
9R7941
CONN 23 1552252
8T9834
(16) LH TURBO
INLET PRESS
(23) RH TURBO
INLET PRESS
(H-140) CRANKCASE
PRESS (H-139) SPD TIMING
(H-137) OIL
PRESS SNSR
(H-136) OIL
PRESS SNSR (31) FAN SPEED
GY
PU
GRAY
PURPLE
(H-135) LH TURBO EXH (H-133) ENG COOL (H-147) BOOST

WH-16

WH-14

WH-16
(H-132) AFTCLR

GN-16
CONN 20 (H-146) ATMOS

BU-16

GY-16

GN-16
8N1517

PU-16

GN-16

GN-16

GN-16
GN-16
OR-16
OR-16

OR-14
BK-16
251-CH3 BK-16 251-CH5 BK-16

RD-14

RD-14
PK-16

BU-16
GY-16

BU-16

BU-16
YL-16
SNSR

BK-16

BR-16
BR-16

BR-16

BK-14
PK-16
FF-C3 SNSR

YL-16
SNSR

YL-16

YL-14

YL-16
GROUND SNSR (FILTERED) (UNFILTERED) PRESS SNSR SENSOR BR BROWN
CONN 21

WH

WH
138-CH1 GN-16
A-C18 9X7145 TEMP SNSR TEMP SNSR 1296628 TEMP-SNSR PRESS SNSR
L-C5 A-C17 (39) GND LVL

CONN 27
H-C9 1619926 1619926 1619926 1619931 1619931 (ATTACH)
1619929 (15) FAN CLUTCH GN GREEN
1
2
3
4
5
6
7
8
9

11
12
13
14
15
16
17

19
20
21
22
23
24
25
1619926
10

18

CONN 16 1022240 1637882 1022240

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
9X0145 9X7143 9G4348

1
2
3
4
5
6
7
8
9
636-CH12 GN-16 (H-141) RH TURBO

O
126-1133 SOLENOID SHUTDOWN SW BU BLUE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
8N1518 CK-C3 EXH TEMP SNSR C-P46 (ATTCH) 1392116

635-CL8

858-CL6
859-CL3

A700-CK8
150-CK1
201-CK2
150-CK3

892-CK6
893-CK5

998-CK9

113-CK7
F-C5

251-CL13
861-CL18
860-CL19

636-CL10

317-CK16

481-CK19
200-CK18

522-CK21

521-CK26
403-CK27
L910-CK4

F975-CK17

F707-CK20
F702-CK10

F709-CK13
F721-CK14
F710-CK15

E794-CK24
E793-CK25

F720-CK11

F717-CK12
L912-CK22
J765-CK23
K-C7 H-C1 9G4351 HH-C2
7X6222 J-C1 REF: 108-1029 BEACON 9X7146 1637882 124-3497
WH-16

1698670

OR-16

OR-16
109-H3 OR-4
306-H1 GN-16

727-H5 GN-16

PU-16
101-H4 RD-4

BK-16
BR-16

PK-16
9X7144 128-6985 BEACON SYMBOL DESCRIPTION
BK-08
462-H13 YL-16

C-P47
WH-16

WH-16
WH-16

GN-16

+5 VOLTS
OR-16

OR-16
BU-16
GY-16

GY-16
BU-16

GY-16
GY-16

BU-16

BU-16
GY-16
PU-16

PU-16
PK-16

GROUND
GN-16

GN-16

BR-16

BR-16
PK-16
OR-16

OR-16
GY-16
BU-16

BU-16

YL-16

YL-16
PU-16
GN-16

9U-7206 FLORESCENT LAMP


BR-16

BR-16

BR-16

F715-HH1 PU-16
PK-16

PK-16

PK-16

GROUND

GROUND

GROUND

GROUND
YL-16

YL-16

A BK-18
BR-16

GROUND

GROUND

GROUND

GROUND

GROUND

GROUND

GROUND

GROUND

SIGNAL
BLADE, SPADE, RING,

SIGNAL

SIGNAL

SIGNAL

SIGNAL
E-C6

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
998-HH2 BR-16 B RD-18 OR SCREW TERMINAL

+8V

+8V

+8V

+8V
1552269 (G-103) FRAME

+5V

+5V

+5V

+8V

+5V

+5V

+5V

+5V
F716-HH3 WH-16
200-H6

C WH-18

426-F1

201-F2

446-F3

472-F4

447-F5
337-H11

OR-04
F975-F6
GROUND
H

(1) BACKUP ALARM BK-18 1 612-E11 GY-16 NO CIRCUIT CONNECTED


H428-J6
H429-J7
G705-K2

G704-K5

704-K7

987-J32
506-J8
122-J1

604-J9

126-J2
922-K3

703-K6

705-K8
709-K9

176-J31

605-J10

606-J11
612-J36
767-J17
770-J25
769-J24
773-J26
614-J13
728-J14
775-J28
774-J27
722-K12
723-K13
724-K14
725-K15
726-K16
126-K17

E790-J29
E790-K4

K952-J30
J764-K1

710-K10
721-K11

J767-J20
J764-K18

E750-J15

WH-16
WH-16
GN-16
BU-16
GY-16
861-CL18 PU-16
1236449

BK-16
200-E16 BK-16 799-CL15 WH-16

YL-16

WH-18
BK-18 2 C-C12

OR-18
BK-18
F702-CK10 GN-16

BK-18
BK-18
F707-CK20 WH-16

L912-CK22 WH-16
CY-C1 J-C9

F709-CK13 BU-16
F721-CK14 GY-16
3E3364

F720-CK11 GN-16
F710-CK15 BR-16

F975-CK17 OR-16

BU-16

E793-CK25 BU-16
799-CL17 WH-16

860-CL19 PK-16

WH-18
J-C14

WH-18

WH-18

WH-18

WH-18
E794-CK24 YL-16

YL-16

GN-18

GN-18

GN-18

GN-18

GN-18

GN-18

GN-18
522-CK21 WH-14

OR-18

OR-18

OR-18

OR-18

OR-18

OR-18

OR-18

OR-18
OR-18

OR-18

OR-18

OR-18
BK-18
BK-18

BK-18

BK-18

BK-18
481-CK19 GN-16
CIRCUIT NOT CONNECTED

403-CK27 GN-16

YL-18

YL-18

YL-18

YL-18

YL-18

YL-18

YL-18

F716-HH3 WH-16
A700-CK8 OR-16

200-CK18 BK-14
L910-CK4 PK-16
109-CK28

317-CK16 YL-16

521-CK26 YL-14
H

F715-HH1 PU-16
7N9737 7N9738

893-CK5 GN-16

113-CK7 OR-14
7N9737 (35) CYLINDER

1
2
201-CK2 BK-16

892-CK6 BR-16
251-CL14 BK-16 109-C116 OR-04

150-CK1 RD-14

150-CK3 RD-14
(35) CYLINDER

O
998-CK9 BR-16
(35) CYLINDER

998-HH2 BR-16
WH 1 1 H 251-CL12 BK-16 (24) T/C TEMP C-C23 HEAD HEAD (35) CYLINDER HEAD

635-CL8
858-CL6
859-CL3
636-CL10

251-CL13
799-CL16
799-CL11
ELECTRICAL CONNECTION
CL-C2 H SOL 8 SOL 6 SOL 2

A
3E3361

C
B

1
2
2 2 (28) A/C SNSR HEAD TO MACHINE STRUCTURE

F717-CK12
C-C13

J765-CK23
3E-3370 132-0203 132-0203 132-0203

A
C

C
SOL 4

B
COMPRESSOR 1187226

A
C

C
C-C1

B
(19) LH REAR +BATTERY OR-18 A 799-CL17 WH-16 E-C5 CONN 14 F-C1 CLUTCH CK-C4
EC-C2
3E3370
EC-C3
3E3370
C-C40
1042921
C-C16
3E3370
C-C38
1042921
C-C39
1042921
C-C37
3E3370
C-C17
3E3370
C-C36
3E3370
C-C41
1042921
C-C15
3E3370
C-C14
3E3370
1042921 3E3361 C-P13 C-P14 132-0203
C-P15
C-P16 INTERNAL ELECTRICAL
STRUT PRESS 7N7781 155-2269 7N-4287 9G4348 CONNECTION TO SURFACE

CONN 26
GROUND BK-18 B 251-CL14 BK-16 (31) ENG SPD
1753186

WH-18

GN-16
OR-18

GN-18
C-P25

GY-18

BU-18

GY-18
OF COMPONENT

OR-16

OR-16

OR-18
OR-16

OR-16

OR-18

OR-16

OR-16

OR-16

OR-16

OR-16
GY-18
1
(42) XMSN FLTR SNSR

YL-18

YL-18
861-CL18 PU-16 126-E12 PK-16 426-F1 BR-16

BR-16

BR-16

BR-16

BR-16

BR-16

BR-16

BR-16

BR-16

BR-16
PK-18
SIGNAL YL-18 C + BATTERY RD-18 1 1 C-C2 CK-C2

O
SOLENOID BU-18 2 E750-E9 PU-16 201-F8 BK-16 2 SW 9G4351 1895746 3E6286 CONNECTOR
HH-C1

O
(A) EXHAUST DIV SOL H H
CONN 29

GROUND
GROUND BK-18 3 J765-E7 BU-16 9X7781 1698670

SIGNAL
1013430 CY-C2
CONN 41

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
ATCH WIRE, CABLE,

1
2
3
4
5
6
7
8
9

A751-C61

A747-C66
995-C56

997-C9
(11) BODY UP SNSR

A700-C93

A700-C94

A746-C69
997-C36
993-C82

996-C45

997-C16
993-C97
994-C55

993-C96

997-C12
993-C98

993-C99
E795-C44

E796-C48
F703-C70
997-EC1
993-EC4

997-EC2
993-EC5

F704-C51

999-C49
PK-16

997-C113
993-C101

997-C112

997-C114
993-C115
+8V
7N9738 (H-148) ALTERNATOR

OR-04
COMPONENT

A
CT-C3 C-C26

C
B
3E0461

YL
YL

YL
YL

YL
YL
1042921 GN-18 1 F-C3 F-P2 105 AMP 1130580 C-C29
CIRCUIT GROUPING
126-E12 PK-16

LH RR PARK/

BK
BK
L#

YL
YL
3E-3370
GY-16
E750-E9 PU-16

169-8670 @ HI IDLE
C C
1187226
BU-16

TURN LAMP RD-18 A WH-16(LH) GN-18 2 DESIGNATION

WH-18
(12) BRAKE OIL

OR-18
9X-7803

WH-16
BK-18

N
126-J2

WH

WH

WH
BU-16

PU-16
N

N
N
F975-F6 OR-16 NO

N
BK-18 B A OR-18 +8V

D
1350427

109-C116

O
O
TEMP SENSOR C-P20

O
O
BU-16

E-C9 E-C8

WH-18
1
2
WH-18 C 201-F7 BK-16 B BK-18 GROUND C-P5 C-P6 C-P8

1
2

1
2

1
2
BK-18
PU-16

GY-16

1187226
BR-16

WH-16

3E3376 1552272
GN-16
OR-16

H428-J6 GY-16
H429-J7 BU-16

BU-16

GY-16

GY-16

1
2
BR-16

446-F3 PU-16
YL-16
612-J36
GY-16

C WH-18 SIGNAL ALT C-C20 C-P7


BU-16

1
2
122-J1 BU-16
OR-16

GY-16
PU-16
J765-E7

C-C7 C-C8 C-C10


YL-16

H
PK-16

506-J8 PU-16

WH-14

A
3E3361

C
B
604-E22 OR-16 201-F2 BK-16 N

OR-14
CT-C2 1 R + C-C24

F716-C34
F715-C31
3E-3361 3E-3361 C-C9 3E-3361 HARNESS & CABLE CHART
J765-J19
BK-16

1042921 F-C2 3E3361


CONN 4 2 200-E23 BK-16 C-C3
J765-J33

LH STOP/ 3E-3361 ID PART# ATCH LOC TYPE DESCRIPTION

PK-18
155-2269

GN-16

GN-16
1042921

GY-16

BU-16
1
2

PU-16
K952-J30
E750-J15

BR-16
O 614-E24 PU-16
J767-J20

S RD-18 A 3
A 200-8807 STD D10 HARNESS MAIN CAB

GN-18
176-J31

767-J17
769-J24

773-J26
774-J27
775-J28

612-J37
770-J25
612-E11

TAIL LAMP (9) FUEL LEVEL


728-J14

GN-16
BU-16
604-J9
605-J10
606-J11
614-J13

605-E25 YL-16 447-F5 PK-16 CBL-PP1 BK-02


126-J34

BK-18 B 4 1 PK-18 C-C22


C 201-0715 STD C6 HARNESS ENGINE

522-C64
513-C72
1350426 T SENDER (H-148) ENG BLOCK 3E3361
200-E16

201-F9 BK-16

O
WH-18 C 2 BK-18

WH-18
1398667 E 170-1001 STD B13 HARNESS REAR CHASSIS
GND

L910-C4
604-CT1 OR-16
CONN 5 (28) ARC (A/C CLUTCH) C-C19

A708-C68

A706-C73

A702-C80
F 185-9549 STD C9 HARNESS EMSII CHASSIS

F729-C83

F729-C84

F727-C86
481-C19
200-CT6 BK-16 3E3361

O
SUPPRESSOR

CONN 31
G 173-1069 STD F4 HARNESS DASH PANEL

A704-C77
F727-C85
H

WH-18

WH-14
E-C2

OR-18
GN-18

GN-18

WH-18
OR-18

OR-14
H

GN-18

GN-18

GN-18
BK-18
200-CT7 BK-16 513-C74 OR-14

PK-18

YL-14

RD-14
RD-14
BU-18

GY-18
CT-C4 CT-C1 1068704 1 H 188-0630 STD C10 HARNESS POWER

BR-18

BR-18
YL-18

YL-18

YL-18
1552273 3E3382 1552273 H (42) BRAKE OVERSTROKE EC-C1

L912-C22
200-CT8 BK-16 C-P10 2 522-C58 WH-14 J 170-1000 STD C11 HARNESS MAIN CHASSIS
3E3376

O
LH BKUP LAMP WH-18 1 604-CT1 OR-16 1 604-E13 OR-16 605-E25 YL-16 E-C1 J-C2 SWITCH (28) A/C HI/LO MUR440 K 170-1007 STD C12 HARNESS CHASSIS XMSN
3E5179 1552252 H 7V5647
1712065

1
2
3
4
200-CT2 BK-16 200-E14 BK-16 605-E5 YL-16 605-E30 YL-16 PRESS SW L 200-8797 STD D13 HARNESS CAB XMSN

A700-C8
BK-18 2 2

201-C2

113-C7
481-C19

522-C21
521-C27
403-C28
L910-C4
F975-C11

L912-C22

892-C6
893-C5
150-C1
150-C3

WH
C-C4

E793-C26
E794-C25

F702-C10

F707-C20
F708-C23

F710-C15
F717-C30
F720-C29
F721-C14
612-CT3 GY-16 612-CT3 GY-16 3 612-E15 GY-16 612-E1 GY-16 1 612-J12 GY-16 114-5333 C-C18 M 172-6142 STD E7 HARNESS OVERHEAD

O
(12) LOWER SOL A-P25 3E3361 3E3373 N 118-8580 ATT E5 HARNESS CAB A/C UNIT
4 614-E8 PU-16 612-E20 GY-16 612-E1 GY-16 200-E2 BK-16 2 200-J4 BK-14 (12) RAISE SOL 201-F10 BK-16
614-CT4 PU-16 614-CT4 PU-16 5 614-E17 PU-16 612-E15 GY-16 614-E3 PU-16 3 614-J13 PU-16 1125874 1125874 3 BK-18 1 521-C27 YL-14 P 172-6774 STD G3 HARNESS CEMS DASH PANEL
2
WH-16(LH) WH-16(LH) 6 605-E5 YL-16 200-E14 BK-16 604-E4 OR-16 4 604-J9 OR-16 200-J4 BK-14 472-F4 OR-16 1 BK-18 2 513-C76 OR-14 R 201-0442 ATT F13 HARNESS INTEGRATED BRAKING

O
200-E23 BK-16 605-E30 YL-16 5 605-J10 YL-16 612-J12 GY-16 T 170-1011 STD F1 HARNESS FRONT LIGHTS
WH-16
WH-16

WH-16
WH-16

AH-C1 E-C3 200-E27 BK-16 200-E2 BK-16 606-E31 GY-16 6 606-J11 GY-16 605-J10 YL-16 V 117-2932 STD I11 CABLE ANTENNA COAX
3E3382 1552273 200-E19 BK-16 J765-E7 BU-16 7 J765-J16 BU-16 606-J11 GY-16 W 173-1066 STD G9 WIRE AS. POWER DISTRIBUTION
AA 9G-0549 STD A6 CABLE POS TO NEG BATTERY
604-AH1 OR-16 604-AH1 OR-16 1 604-E18 OR-16 8 604-J9 OR-16
GN-16

H AE 170-1026 STD A6 CABLE NEG FR BATT TO DISC SW


PK-16
YL-16

H
GN-16

WH-16

H
OR-16

GN-16

200-AH2 BK-16
BR-16

E750-E9 PU-16 E750-J15 PU-16 614-J13 PU-16


BR-16

200-E19 BK-16 604-E13 OR-16 A708-C68 BR-16


BU-16

OR-16
YL-16
GY-16
BU-16

2 9 C-C6 C-C5
BR-16
PK-16

BR-16
PK-16

K-C10 K-C11 H H 3E3364 3E3361 AF 128-8479 STD B7 WIRE AS. A/C FAN JUMPER
AH-C4 612-AH3 GY-16 3 612-E20 GY-16 604-E22 OR-16 10 E750-J15 PU-16 A706-C73 GY-16 AG 2A-7094 STD A8 CABLE POS SEC BATT TO RH BUS BAR
1552273 3E3364 3E3364 AF-C1 C-C31 TIMING CALIBRATION
H 4 614-E10 PU-16 604-E18 OR-16 604-E4 OR-16 11 J765-J16 BU-16 (17) WSHLD WASHER 1 F729-C67 GN-16 AH 161-4023 STD B14 HARNESS RIGHT REAR LIGHTS
3E-3361 3E-3364
G705-K2
G704-K5

RH BKUP LAMP
1
2

1
2
E790-K4

WH-18 1 H 200-AH7 BK-16 614-AH4 PU-16 5 614-E21 PU-16 604-E26 OR-16 126-E12 PK-16 12 126-J18 PK-16 126-J18 PK-16 J-C8 MOTOR (TC) PROBE CONNECTOR 2 A704-C77 GN-16
709-K9
710-K10

724-K14

AJ 8G-4090 STD A8 CABLE STARTER TO GND


704-K7
703-K6

922-K3
J764-K1
726-K16

705-K8
725-K15

723-K13

722-K12
J764-K18

126-K17
721-K11

K-C8 K-C9

OR-4
1712065 200-AH6 BK-16 200-AH8 BK-16 WH-16(RH) 606-E6 GY-16 614-E17 PU-16 1552269 1754143 O A702-C80 PU-16
CONN 43
BK-18 2 6 1
CONN 9 1552269 1552269 AK 2A-7093 STD A8 CABLE SEC STEER RLY TO RH BUS BAR
612-AH3 GY-16
CONN 3 614-E21 PU-16 506-J8 PU-16 1 GN/BK-14 MOTOR 2
H
F727-C57 BU-16 AL 109-4394 STD A7 CABLE SEC STEER RLY TO MOTOR
GN-16

614-AH4 PU-16 614-E24 PU-16 200-J22 BK-16


PK-16

A701-C62 GY-16
YL-16
PK-16

2 BK-14 C-C11 AM 2G-4177 STD A6 CABLE SEC STEER MOTOR TO GND


CONN 24

109-H3
AH-C2 WH-16(RH) E-C10 E-C7 614-E10 PU-16 3E3361 F726-C53 YL-16 AN 125-3565 STD A6 CABLE RH BUS BAR TO LH BUS BAR
1042921 3E3376 1552272 614-E28 PU-16 (34) START AID SOL BU-18 1 A703-C71 BR-16 AP 134-4410 ATT A6 CABLE PRE-LUBR RELAY TO MOTOR
RH STOP/ H
S RD-18 A H O 1 604-E26 OR-16 614-E8 PU-16 200-J5 BK-16 (H-134) FUEL FLTR 1238773 BK-18 2 A705-C75 BU-16 AR 2G-4177 ATT A5 CABLE PRE-LUBR MOTOR TO GND
G704-K5
G705-K2
E790-K19

E790-K20

TAIL LAMP AT 2A-7098 STD A8 CABLE STARTER TO LH BUS BAR


BK-18 B H 2 200-E27 BK-16 606-E6 GY-16 606-E31 GY-16 DIFF SW F728-C63 BR-16
WH-16

1350426
GN-16

T H
OR-4

C-C30
RD-4
BK-08

GN-16
YL-16

WH-18 C H 3 614-E28 PU-16 606-E29 GY-16 1445661 C-C25 A707-C79 PU-16 AV 9G-0549 STD A7 CABLE POS TO NEG BAT
B (7) AUX START
B

WH
O
4 606-E29 GY-16 CBL-CC1 RD-00 3E3361 3E3361 AW 170-1025 STD A6 CABLE NEG THIRD BATT TO DISC SW
RECEPTACLE H H AY 156-5733 ATT A13 HARNESS TRACTION CONTROL VALVE
AH-C3 BK-18 1 WH
CONN 2
109-H3
101-H4

CA 170-1024 STD A6 CABLE DISCONNECT SW TO GND


CONN 10
1042921
306-H1
200-H6

1
2
462-H13

CBL-CC2 BK-00
337-H11

727-H5

BK-18 2
H

RH RR PARK/ RD-18 A WH H NO CC 4N-6580 STD B8 CABLE AUXILLARY STARTING


TURN LAMP AY-C5 J-C11 H H J-C12 CE 116-9309 STD G4 WIRE AS. RETARDER LAMP DIVERSION
BK-18 B H AY-C1 J-C13

BK
BK
1350427 1042921 1552264 1552269 C-C28 CF 120-9288 STD A11 HARNESS XMSN GEAR SW
BK-16

WH-18 C 3E3388 3E3364 (18) FRAME GND 109-H3 OR-4


(30) UPSHIFT SOL (30) DNSHIFT SOL (8) LOCKUP SOL H H CG 173-1067 STD F9 WIRE AS. MAIN RLY TO ALT BKR
(32) LH PARKBK +BAT OR-18 A 176-AY14 OR-16 176-AY13 OR-16 1 176-J31 OR-16 1 9G0028 3E3361
1446292 1446292 1446292 (H-143) COOL FLOW H CH 161-9845 ATT D15 HARNESS CAB PAYLOAD MONITORING
RETRACT PRESS GROUND BK-18 B J767-AY8 GY-16 K952-AY9 BR-16 2 K952-J30 BR-16 200-J38 BK-16 2 BK-18 1
SW H H CJ 130-5998 STD B5 WIRE AS. GND LEVEL SHUTDOWN DIVERSION
799-CL17 WH-16 1578394 H428-AY1 GY-16 H428-AY1 GY-16 H428-J6 GY-16 CBL-AK1 RD-00 O
200-H15

SIGNAL WH-18 C 3 BK-18 2


CL-C3 (10) XMSN 1718709 CK 201-0716 STD C6 HARNESS ENG TO CAB SIDEWALL
251-CL14 BK-16 H429-AY2 BU-16 4 H429-J7 BU-16 101-H4 RD-4 WH CL 180-1497 ATT D1 HARNESS CHASSIS PAYLOAD
3E-3370 H H SPD SNSR H H
861-CL18 PU-16 J767-AY6 GY-16 5 J767-J23 GY-16 J767-J20 GY-16 CM 139-0673 STD I10 HARNESS ELECTRIC LH WINDOW
1440178 (3) SECONDARY

BU-16

GY-16
PU-16
BR-16

BR-16

BR-16
J-C7

YL-16

YL-16
(22) RH REAR +BATTERY OR-18 A 799-CL15 WH-16 775-AY5 BR-16 6 775-J28 BR-16 727-H5 GN-16 CBL-AK1 RD-00 (H-142) ENG LOW OIL H H CN 130-6614 ATT A9 HARNESS PRE-LUBR RELAY JUMPER
GN-18
GN-18

GN-18
GN-18

GN-18
GN-18

STRUT PRESS 251-CL12 BK-16 774-AY4 YL-16 774-J27 YL-16 1552269 200-H14 BK-16 STEER RELAY N D
GROUND

GROUND BK-18 B 7
(24) BK OIL DIV TEMP SW LEVEL SW CP 132-6469 STD B2 HARNESS UNIT INJECTORS
SIGNAL

1753186 AY-C6 3K-8782 3E0154


SIGNAL YL-18 C 860-CL19 PK-16 773-AY3 GY-16 8 773-J26 GY-16 1 BK-18 D 1232993
+10V

3E6449 CR 174-2849 STD H3 WIRE AS. CEMS CODE - 777D

WH-18
1042921

GN-18
GN-18

GN-18
K-C12 K-C13 K-C14

OR-14
RD-14
RD-14
BU-18

BU-18

GY-18

A707-C79

A705-C75

A703-C71

A701-C62
10A 137-H12 OR-12

BR-18

BR-18
YL-18

YL-18

YL-18

F728-C90

F728-C89

F726-C88

F726-C87
2 BK-18 CT 161-4023 STD C14 HARNESS LEFT REAR LIGHTS

WH-16

GN-16

GN-16
PU-16

BU-16

BU-16
GY-16

GY-16
PU-16
GN-16

PU-16
H

OR-18

OR-18

BR-16

BR-16

BR-16
7N9737 7N9737 7N9737

BU-18
GY-18

GY-18

YL-16
BR-18
PK-18

PK-18
STRAP-NN1 BK-14

YL-18

YL-18
WH-18
(32) RH PARKBK 176-AY15 OR-16

GN-18
OR-18 (3) FUSE CV 174-2850 STD H3 WIRE AS. CEMS CODE - 776D

OR-16
+BAT A

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