PQC Mix Design 01 (Camp 01) 1

MADHYA PRADESH ROAD DEVELOPMENT
DILIP BUILDCON LIMITED CORPORATION LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Secti
142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procuremen
Construction (EPC) Mode
CLIENT AUTHORITY ENGINEER EPC CONTRACTOR
MADHYA PRADESH ROAD THEME ENGINEERING SERVICES

DEVELOPMENT CORPORATION LIMITED PVT. LTD. DILIP BUILDCON LIMITE
Pavement Quality Concrete Mix Design M-40 - 01

Coarse Aggregate (Samadatola Stone Quarry) 26.5 mm & 10 mm
Fine Aggregate (Samadatola Stone Quarry) Crushed Sand
Cement (Reliance Cement Company Maiher, Satna) OPC
Fly Ash (Moserbaer Thermal Power Plant,Jaithari) Grade -1
Admixture (BASF Master Polyheed 8632) BASF India Ltd Mumbai
Water DBL Camp-01, 159+000 LHS (Near Burhar)
Characteristics compressive strength at 28 days 40 Mpa
Characteristics flexural strength at 28 days 4.5 Mpa
Target Mean Strength 52 Mpa
Target flexural strength 5.05 Mpa
Water Cement Ratio 0.34
Admixture % 0.90%
Workability (mm) 20
Proportion One m of Concrete
3
S.No. Item Unit SSD Condition of Aggregate Dry Condition of Aggrega
1 Cement kg 328 328

2 Fly Ash kg 62 62
3 26.5 mm kg 900 896
4 10 mm kg 435 431
5 Crushed Sand kg 803 789
6 Water kg 133 155
7 Admixture kg 3.51 3.51
Avarage Compresive Strength of M- As Per MORT&H Target Strength R
54.10 for 28 days 52 MPa
40 PQC in 28 Days
Avarage Flexural Strength of M-40 As per IS 456 Clause 6.2.2 and

6.71 Clause 6.1 Required for 28 days 5.0
PQC in 28 Days
For EPC Contractor Rep. For Authority Engineer Re
D DEVELOPMENT
LIMITED
garh Border Section (km

ring Procurement and
CONTRACTOR
UILDCON LIMITED
ar Burhar)
dition of Aggregate
328
62
896
431
789
155
3.51
H Target Strength Required
28 days 52 MPa
lause 6.2.2 and IRC 44

uired for 28 days 5.05 Mpa)
y Engineer Rep.
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section
142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement an

DEVELOPMENT CORPORATION DILIP BUILDCON LIMITED
LIMITED PVT. LTD.
SUMMARY OF PQC-01
1) PQC MIX DESIGN (BLENDING)
Material Percentage Source
26.5 mm Aggregate 41% Samadatola Stone Quarry (Near Burhar)
10 mm Aggregate 20% Samadatola Stone Quarry (Near Burhar)
Crushed Sand 39% Samadatola Stone Quarry (Near Burhar)
2) ALL In Aggregate Gradation for Pavement Quality Concrete
LIMIT AS PER MORT&H TABLE
SIEVE SIZE (mm) % OF PASSING
600-3
31.5 100 100

26.5 91.21 85-95
19.0 80.56 68-88
9.5 58.65 45-65
4.75 38.70 30-55
0.600 17.17 8-30
.
0.150 6.30 5-15

.
0.075 2.64 0-5

3) The Tests Results of Coarse Aggregate
SI No. Description of the test Test Results Value Specified Limits
1 Aggregate Impact Value 10.90% Max. 30 %
2 Flackiness Index 7.35% Max. 35 %
26.5 mm 0.42%
3 Water Absorption Max. 2 %
10 mm 0.88%
26.5 mm 2.995 -
4 Specific Gravity
10 mm 2.968 -
4) The Tests Results of Fine Aggregate
1 Silt Content 2.69%
2 Water Absorption 1.80% Max. 2 %
3 Specific Gravity 2.809 -
5) The Tests Results of Cement Reliance (OPC-43)
1 Fineness 3.98% Max 10 %
2 Normal Consistancy 26.50% -
3 Initial Setting Time 115 Minutes Min. 30 Minutes
4 Final Setting Time 210 Minutes Max. 600 Minutes
5 Specific Gravity 3.15 -
3 Days 26.44 Mpa Min. 23 Mpa
Compressive Strength of
Compressive Strength of
6 7 Days 37.15 Mpa Min. 33 Mpa
Cement Motar Cubes
28 Days 49.87 Mpa Min. 43 Mpa
For EPC Contractor Rep. For Authority Engineer

AD DEVELOPMENT
N LIMITED
garh Border Section (km

ring Procurement and
ONTRACTOR
LDCON LIMITED
r Burhar)
r Burhar)
r Burhar)
Remarks
Remarks
Remarks
Remarks
Retained
Authority Engineer Rep.
DILIP BUILDCON LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh B

the State of Madya Pradesh on Engineering Procurement an
CLIENT AUTHORITY EN
MADHYA PRADESH ROAD DEVELOPMENT CORPORATION THEME ENGINEERING SE
LIMITED
CONCRETE MIX DESIGN OF M -40 PQ

1. DESIGN STIPULATIONS
a) Characteristics compressive strength required in the field at 28 days =
b)Target Compressive Mean Strength =
c) Characteristics flexural strength required in the field at 28 days =
d) Target flexural strength =
e)Type of Cement =
f)Type of Fly Ash =
g) Maximum size of Aggregates =
h )Minimum OPC Content =
i )Maximum % of Fly Ash =
j) Maximum Water -Cement ratio =
k) Workability =
l) Degree of Quality control =
m) Degree of Exposure =
n) Type of Aggregate =
o) Chemical Admixture Type =
2. TEST DATA FOR MATERIAL

a) Cement used: Reliance Cement Company - OPC-43
b) Fly Ash used: Moserbaer Thermal Power Plant,Jaithari
c) Name of Admixture used : BASF Master Polyheed - 8632 conforming to IS 9103
Specific Gravity of Admixture: =
d) Specific Gravity of cement: =
e) Specific Gravity of Fly Ash: =

f) Source of Aggregate
i) 26.5 mm Aggregate Samadatola Stone Quarry (Near Burhar)
ii) 10 mm Aggregate Samadatola Stone Quarry (Near Burhar)
iii) Crushed Sand Samadatola Stone Quarry (Near Burhar)
g) Specific Gravity Aggregate
i) 26.5 mm Aggregate =
ii) 10 mm Aggregate =
iii) Crushed Sand =
h) Water absorption
iii) Crushed Sand =
i) Free Surface Moisture

iii) Crushed Sand =
Water Cement ratio =
Taking water content Kg/Ltr =
Cementious content per cubic meter Kg =
Cement content per cubic meter Kg =
Fly Ash per cubic meter Kg =
Percentage of admixture used by wt.of cement weight is =
C-13.2 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT (IR
a ) Absolute volume of concrete = 1M 3
b ) Volume of Cement = Mass of cement /( SPG of cement X 1000)
= 0.104 M 3
c ) Volume of Fly Ash = Mass of Fly Ash /( SPG of Fly Ash X 1000)
= 0.027 M 3
d ) Volume of Water = Mass of Water /( SPG of Water X 1000)
= 0.133 M 3
e ) Volume of Chemical Admixture = Mass of Admixture /( SPG of Admixture X 1000)
= 0.003 M 3
f ) Volume of All in Aggregate = [ a-(b+c+d+e) ]
= 0.733 M 3
g ) Mass of CA (26.5 mm) = Volume of All in Aggregate X Volume of Coarse Agg. X SP
= 900.09 Kgs
h ) Mass of CA (10.0 mm) = Volume of All in Aggregate X Volume of Coarse Agg. X SP
= 435.11 Kgs
i ) Mass of FA (Crushed Sand) = Volume of All in Aggregate X Volume of Fine Agg. X SPG
= 803.01 Kgs
Aggregate per cum of concrete (Correction of W
Wt. of Aggregate
Type of Aggregate
(Kg)
26.5 mm 900.09
10 mm 435.11
Crushed Sand 803.01

Taking water
After correction of water absorption & surface moisture
Water required per cum of concrete (Kgs) = 154.66 (After Correction of water Absorption )
REQUIRED QUANTITY OF MATERIALS FOR ONE CUM CONCRETE OF M- 40 PQC
Water (Kg) Cement (Kg) Fly Ash (Kg) Sand (Kg) 26.5 mm (Kg)
132.60 328 62 803.01 900.09
154.66 328 62 788.56 896.31
Slump Noted:-
Initial slump = 70 mm
After 60min. = 45 mm
After 90min. = 20 mm
Compressive Strength:-
SI No. Date of Casting Age in Days Date of Testing
1 7 Days 13.11.2015 to 15.11.2015

06.11.2015 to
08.11.2015
2 28 Days 04.12.2015 to 06.12.2015
Flexural Strength:-
SI No. Date of Casting Age in Days Date of Testing
1 7 Days 13.11.2015 to 15.11.2015

06.11.2015 to
08.11.2015
2 28 Days 04.12.2015 to 06.12.2015
For EPC Contractor Rep.

MADHYA PRADESH ROAD DEVELOPMENT CORPORATION
LIMITED
oppur-MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in
Engineering Procurement and Construction (EPC) Mode
AUTHORITY ENGINEER EPC CONTRACTOR
HEME ENGINEERING SERVICESPVT. LTD. DILIP BUILDCON LIMITED
GN OF M -40 PQC (WITH FLY ASH) -01
40 Mpa
52 Mpa ( MORT&H Table 1700-5)

4.5 Mpa (Pavement Design Clause 2.8)
5.05 Mpa (IS 456 Clause 6.2.2 and IRC 44 Clause 6.1)
OPC (Conforming to IS 8112)
Grade -1 Conforming to IS 3812
31.5 mm
310 kg/m 3
(As per MORT&H Clause-602.3.2)

20% (As per MORT&H Clause-602.3.2)
0.50 (As per MORT&H Clause-602.3.3.1)
25±15 (As per MORT&H Clause-602.3.4.2)
Very Good
Moderate
Crushed Aggregate
Superplasticizer
1.09
3.15
2.29
ar Burhar)
ar Burhar)
ar Burhar)
2.995
2.968
2.809
0.42% 0.650%
0.88%
1.80%
NIL
NIL
NIL
0.34
132.60
390
328
62
0.90%
GGREGATE CONTENT (IRC - 44)
Date :- 06.11.2015 to 08.11.2015
ent X 1000) = 328 / ( 3.150 X 1000 )
Ash X 1000) = 62 / ( 2.290 X 1000 )

r X 1000) = 132.60 / ( 1.00 X 1000 )
PG of Admixture X 1000) = 3.51 / ( 1.090 X 1000 )
Volume of Coarse Agg. X SPG of Coarse Agg. X 1000
= 0.733 X 0.41 X 2.995 X 1000
Volume of Coarse Agg. X SPG of Coarse Agg. X 1000
= 0.733 X 0.20 X 2.968 X 1000
Volume of Fine Agg. X SPG of Fine Agg. X 1000
= 0.733 X 0.39 X 2.809 X 1000
of concrete (Correction of Water Absorption)

Corrected wt.
Corrected Water (Kg)
Water Absorption (%) (After
(Kg)
Correction of water Absorption
)
0.42% 3.78 896.31
0.88% 3.83 431.28
1.80% 14.45 788.56
Total Corrected Water :- 22.06

Taking water content for Concrete Design :- 132.60
ction of water Absorption )
- 40 PQC
10 mm (Kg) Admixture Remarks
(Before Correction of water Absorption or

435.11 3.51 SSD Condition of Aggregate)
431.28 3.51 (After Correction of water Absorption )
Target Strength 28 Days

Strength Obtained N/mm 2
Remarks
N/mm 2
44.22
52.00
54.10
Target Strength 28 Days
Strength Obtained N/mm 2
Remarks
N/mm 2
5.00
5.05
6.71
For Authority Engineer Rep.

Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishga

of Madya Pradesh on Engineering Procureme
CLIENT AUTHORITY ENGI
MADHYA PRADESH ROAD DEVELOPMENT CORPORATION LIMITED THEME ENGINEERING SER
TYPICAL TEST RESULTS OF TRIAL MIXE

Type of Cement & Grade Reliance Cement OPC Source of Aggregate (F
Name of Admixture BASF Master Polyheed 8632 Source of Aggregate (C
Quantity of material per cubic metre of concrete Kg
Admixture %
Water- Coarse Aggregate
Trial No Date of Casting by wt. of
Cement Ratio
cement Crushed
Cement Fly Ash Water
Sand
26.5 mm 10 mm
06.11.2015
1 to 0.34 0.9% 328.00 62.00 132.60 803.01 900.09 435.11
08.11.2015

MADHYA PRADESH ROAD DEVELOPMENT CORPORATION LIMITED
MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State
ing Procurement and Construction (EPC) Mode
NGINEERING SERVICESPVT. LTD. DILIP BUILDCON LIMITED
RIAL MIXES FOR M -40 PQC ( SSD Condition)

ce of Aggregate (FA) Samadatola Stone Quarry (Near Burhar)
ce of Aggregate (CA) Samadatola Stone Quarry (Near Burhar)
Characteristics of Mixes
Compressive Strength Flexural Strength
Workability Slump mm
Visual
Admixture
observation
Initial After After 60 After 90
7 Days 28 Days 7 Days 28 Days
15 minute minute minute
3.51 70 45 20 Cohesive 44.22 54.10 5.00 6.71

MITED
80 km. in the State
Remarks
neer Rep.
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishga

of Madya Pradesh on Engineering Procureme
CLIENT AUTHORITY ENGI
MADHYA PRADESH ROAD DEVELOPMENT CORPORATION LIMITED THEME ENGINEERING SER
TYPICAL TEST RESULTS OF TRIAL MIXE

Type of Cement & Grade Reliance Cement OPC Source of Aggregate (F
Name of Admixture BASF Master Polyheed 8632 Source of Aggregate (C
Quantity of material per cubic metre of concrete Kg
Admixture %
Water- Coarse Aggregate
Trial No Date of Casting by wt. of
Cement Ratio
cement Crushed
Cement Fly Ash Water
Sand
26.5 mm 10 mm
06.11.2015
1 to 0.34 0.9% 328.00 62.00 154.66 788.56 896.31 431.28
08.11.2015

MADHYA PRADESH ROAD DEVELOPMENT CORPORATION LIMITED
MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State
ing Procurement and Construction (EPC) Mode
NGINEERING SERVICESPVT. LTD. DILIP BUILDCON LIMITED
RIAL MIXES FOR M -40 PQC ( Dry Condition)

ce of Aggregate (FA) Samadatola Stone Quarry (Near Burhar)
ce of Aggregate (CA) Samadatola Stone Quarry (Near Burhar)
Characteristics of Mixes
Compressive Strength Flexural Strength
Workability Slump mm
Visual
Admixture
observation
Initial After After 60 After 90
7 Days 28 Days 7 Days 28 Days
15 minute minute minute
3.51 70 45 20 Cohesive 44.22 54.10 5.00 6.71

MITED
80 km. in the State
Remarks
neer Rep.
MADHYA PRADESH ROAD DEVELOPME
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Se
(km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procure
and Construction (EPC) Mode
MADHYA PRADESH ROAD THEME ENGINEERING SERVICES PVT.

LTD.
LIMITED
COMPRESSIVE STRENGTH OF COCRETE CUBE
( As per IS : 516 )
Grade of Concrete M-40 PQC Size of Cube (mm) 150*150*150
Type of Cement Reliance OPC Volume (cc) 3375

Aver
Compressive
Compre
Density Strength
Cube Weight Volume Age in Strength
Date of casting Date of testing Load in KN
No. (gms) (cc) days
(gm/cc)
in (N/mm )
2
in (N/
1 8568 3375 2.539 06.11.2015 13.11.2015 7 Days 995 44.22
2 8571 3375 2.540 06.11.2015 13.11.2015 7 Days 990 44.00 44.
3 8525 3375 2.526 06.11.2015 13.11.2015 7 Days 995 44.22
4 9203 3375 2.727 07.11.2015 14.11.2015 7 Days 1015 45.11
5 9213 3375 2.730 07.11.2015 14.11.2015 7 Days 980 43.56 44.
6 9215 3375 2.730 07.11.2015 14.11.2015 7 Days 995 44.22
7 9233 3375 2.736 08.11.2015 15.11.2015 7 Days 995 44.22
8 9211 3375 2.729 08.11.2015 15.11.2015 7 Days 1000 44.44 44.
9 9208 3375 2.728 08.11.2015 15.11.2015 7 Days 990 44.00
Avarage Compressive Strength in 7 Days (N/mm ) 2

44.22
For EPC Contractor Rep. For Authority Enginee

DEVELOPMENT
MITED
rh Border Section
ring Procurement
RACTOR
N LIMITED
0*150*150
3375
Average
Compressive
Strength
in (N/mm )
2
44.15
44.30
44.22
44.22
ority Engineer Rep.

Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Se
(km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procur

LTD.
LIMITED
COMPRESSIVE STRENGTH OF COCRETE CUBE
( As per IS : 516 )

Aver
Compressive
Compr
Density Strength
Cube Weight Volume (cc) Strength
Date of casting Date of testing Age in days Load in KN
No. (gms)
(gm/cc) in
(N/mm )
2
(N/m
1 9342 3375 2.768 06.11.2015 04.12.2015 28 Days 1210 53.78
2 9296 3375 2.754 06.11.2015 04.12.2015 28 Days 1180 52.44 53.
3 9436 3375 2.796 06.11.2015 04.12.2015 28 Days 1210 53.78
4 9315 3375 2.760 06.11.2015 04.12.2015 28 Days 1240 55.11
5 9341 3375 2.768 06.11.2015 04.12.2015 28 Days 1200 53.33 54.
6 9418 3375 2.791 06.11.2015 04.12.2015 28 Days 1210 53.78
7 9386 3375 2.781 06.11.2015 04.12.2015 28 Days 1220 54.22
8 9291 3375 2.753 06.11.2015 04.12.2015 28 Days 1190 52.89 53.
9 9238 3375 2.737 06.11.2015 04.12.2015 28 Days 1210 53.78
10 9315 3375 2.760 07.11.2015 05.12.2015 28 Days 1210 53.78
11 9404 3375 2.786 07.11.2015 05.12.2015 28 Days 1240 55.11 54.
12 9256 3375 2.743 07.11.2015 05.12.2015 28 Days 1230 54.67
13 9402 3375 2.786 07.11.2015 05.12.2015 28 Days 1210 53.78
14 9344 3375 2.769 07.11.2015 05.12.2015 28 Days 1240 55.11 54.
15 9267 3375 2.746 07.11.2015 05.12.2015 28 Days 1230 54.67
16 9278 3375 2.749 07.11.2015 05.12.2015 28 Days 1200 53.33
17 9314 3375 2.760 07.11.2015 05.12.2015 28 Days 1230 54.67 53.
18 9452 3375 2.801 07.11.2015 05.12.2015 28 Days 1190 52.89
19 9305 3375 2.757 08.11.2015 06.12.2015 28 Days 1220 54.22
20 9368 3375 2.776 08.11.2015 06.12.2015 28 Days 1250 55.56 54.
21 9411 3375 2.788 08.11.2015 06.12.2015 28 Days 1220 54.22
22 9350 3375 2.770 08.11.2015 06.12.2015 28 Days 1180 52.44
23 9229 3375 2.735 08.11.2015 06.12.2015 28 Days 1210 53.78 53.
24 9288 3375 2.752 08.11.2015 06.12.2015 28 Days 1210 53.78
25 9307 3375 2.758 08.11.2015 06.12.2015 28 Days 1230 54.67
26 9428 3375 2.793 08.11.2015 06.12.2015 28 Days 1200 53.33 53.
27 9243 3375 2.739 08.11.2015 06.12.2015 28 Days 1210 53.78
28 9298 3375 2.755 08.11.2015 06.12.2015 28 Days 1250 55.56
29 9401 3375 2.785 08.11.2015 06.12.2015 28 Days 1260 56.00 55.
30 9366 3375 2.775 08.11.2015 06.12.2015 28 Days 1230 54.67
Avarage Compressive Strength in 28 Days (N/mm ) 2

54.10
For EPC Contractor Rep. For Authority Engine
DEVELOPMENT
MITED
rh Border Section
ring Procurement
RACTOR
N LIMITED
0*150*150
3375
Average
Compressive
Strength
in
(N/mm )
2
53.33
54.07
53.63
54.52
54.52
53.63
54.67
53.33
53.93
55.41
54.10
ority Engineer Rep.
MADHYA PRADESH ROAD DEVELOPM
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section
to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement and Co
(EPC) Mode
CLIENT AUTHORITY ENGINEER EPC CONTRACTO
MADHYA PRADESH ROAD

DEVELOPMENT CORPORATION THEME ENGINEERING SERVICES DILIP BUILDCON LIM
LIMITED PVT. LTD.
FLEXURAL STRENGTH OF COCRETE BEAM (A

)
Grade of Concrete M-40 PQC Size of Beam (mm)
Type of Cement Reliance OPC Volume (cc)
Density Position of
Beam Weight Age in Load in
Volume (cc) Date of casting Date of testing Crack in
No. (gms) days KN
(gm/cc) mm
1 42158 15750 2.677 7 Days 240 30
2 42154 15750 2.676 7 Days 232 26
3 42155 15750 2.677 7 Days 227 27
4 42156 15750 2.677 7 Days 238 30
5 42158 15750 2.677 7 Days 234 28
6 42161 15750 2.677 7 Days 248 29
7 42163 15750 2.677 7 Days 237 26
8 42178 15750 2.678 7 Days 251 27
9 42189 15750 2.679 7 Days 264 30
Avarage Flexural Strength in 7 Days (N/mm ) 2

For EPC Contractor Rep. For Authority En
H ROAD DEVELOPMENT
TION LIMITED
hgarh Border Section (km 142/2

Procurement and Construction
EPC CONTRACTOR
( As per IS : 516
700*150*150
15750
Flexural Average
Flexural
Strength Strength
N/mm 2
N/mm 2
5.33
4.62 4.92
4.80
5.33
4.98 5.16
5.16
4.62
4.80 4.92
5.33
5.00
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Sectio
142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement

PVT. LTD.
LIMITED
FLEXURAL STRENGTH OF COCRETE BEAM (A

: 516 )
Density Flexural
Position of
Beam Weight Volume Age in
No. (gms) (cc)
Date of casting Date of testing
days
Crack in Load in KN Strength
mm N/mm
(gm/cc)
2
1 43310 15750 2.750 06.11.2015 04.12.2015 28 Days 248 38 6.76

2 42950 15750 2.727 06.11.2015 04.12.2015 28 Days 235 36 6.40
3 43815 15750 2.782 06.11.2015 04.12.2015 28 Days 274 38 6.76
4 42655 15750 2.708 06.11.2015 04.12.2015 28 Days 214 37 6.58
5 43510 15750 2.763 06.11.2015 04.12.2015 28 Days 271 40 7.11
6 43930 15750 2.789 06.11.2015 04.12.2015 28 Days 238 39 6.93
7 43055 15750 2.734 06.11.2015 04.12.2015 28 Days 241 38 6.76
8 43835 15750 2.783 06.11.2015 04.12.2015 28 Days 248 40 7.11
9 42765 15750 2.715 06.11.2015 04.12.2015 28 Days 243 36 6.40
10 43705 15750 2.775 07.11.2015 05.12.2015 28 Days 219 37 6.58
11 43065 15750 2.734 07.11.2015 05.12.2015 28 Days 235 35 6.22
12 43910 15750 2.788 07.11.2015 05.12.2015 28 Days 232 38 6.76
13 42510 15750 2.699 07.11.2015 05.12.2015 28 Days 248 40 7.11
14 43195 15750 2.743 07.11.2015 05.12.2015 28 Days 259 40 7.11
15 44020 15750 2.795 07.11.2015 05.12.2015 28 Days 246 38 6.76
16 43580 15750 2.767 07.11.2015 05.12.2015 28 Days 267 39 6.93
17 42345 15750 2.689 07.11.2015 05.12.2015 28 Days 275 36 6.40
18 43670 15750 2.773 07.11.2015 05.12.2015 28 Days 225 35 6.22
19 42905 15750 2.724 08.11.2015 06.12.2015 28 Days 241 39 6.93
20 42635 15750 2.707 08.11.2015 06.12.2015 28 Days 238 37 6.58
21 43100 15750 2.737 08.11.2015 06.12.2015 28 Days 229 37 6.58
22 42935 15750 2.726 08.11.2015 06.12.2015 28 Days 264 36 6.40
23 43375 15750 2.754 08.11.2015 06.12.2015 28 Days 259 38 6.76
24 42910 15750 2.724 08.11.2015 06.12.2015 28 Days 240 37 6.58
25 44015 15750 2.795 08.11.2015 06.12.2015 28 Days 232 38 6.76
26 43530 15750 2.764 08.11.2015 06.12.2015 28 Days 257 40 7.11
27 43130 15750 2.738 08.11.2015 06.12.2015 28 Days 259 37 6.58
28 42660 15750 2.709 08.11.2015 06.12.2015 28 Days 274 38 6.76
29 43515 15750 2.763 08.11.2015 06.12.2015 28 Days 229 40 7.11
30 43810 15750 2.782 08.11.2015 06.12.2015 28 Days 238 36 6.40
Avarage Flexural Strength in 28 Days (N/mm ) 2
6.71
ELOPMENT
ED
order Section (km

rocurement and
TRACTOR
ON LIMITED
( As per IS
00*150*150
15750
Average
Flexural
Strength N/mm 2
6.64
6.87
6.76
6.52
6.99
6.52
6.70
6.58
6.81
6.76
6.71
rity Engineer Rep.
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh

Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh
Engineering Procurement and Construction (EPC) Mode
DEVELOPMENT CORPORATION DILIP BUILDCON LIMITE
LIMITED LTD.
Material Source (CA) :- Samadatola Stone Quarry (Near Burhar)

Material Source (FA) :- Samadatola Stone Quarry (Near Burhar)
SUMMARY OF ALL IN AGGREGATE GRADATION FOR PAVEMENT QUALITY CONCRETE
(MORT&H TABLE 600-3)
26.5mm :-41%, 10mm :- 20%,Sand :- 39%
AVERAGE % OF PASSING
% of Passing
Sieve Size mm
Sample 1 Sample 2 Sample 3 Sample 4 Sample 5
31.5 100 100 100 100 100
26.5 90.52 92.18 90.44 89.73 93.19
19 79.64 80.95 79.53 81.05 81.64
9.5 57.39 60.14 57.06 59.74 58.91
4.75 36.84 39.55 37.94 39.11 40.08
0.600 16.42 18.37 15.82 17.64 17.61
0.150 6.58 7.02 5.67 6.16 6.08
0.075 2.31 3.16 2.18 3.08 2.46

DEVELOPMENT
MITED
MP/Chhattishgarh
f Madya Pradesh on
C CONTRACTOR
BUILDCON LIMITED
Average %
Passing
100
91.21
80.56
58.65
38.70
17.17
6.30
2.64
Authority Engineer Rep.

MADHYA PRADESH ROAD
DILIP BUILDCON DEVELOPMENT CORPORATION
LIMITED LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Sec
(km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurem
CLIENT AUTHORITY ENGINEER
MADHYA PRADESH ROAD DEVELOPMENT CORPORATION THEME ENGINEERING SERVICES

LIMITED PVT. LTD.
ALL IN AGGREGATE GRADATION FOR PAVEMENT QUALITY CONCRETE

Source Samadatola Stone Quarry (Near Burhar) Date of sampling
Stock Yard (159+000 LHS DBL Camp 1 Near

Sampling Location Date of testing
Burhar)
26.5mm :- 41% Sample No
Blending Propotion 10mm :- 20%

Weight of sample
Sand :- 39% (gms)
MORT&H Specified Limits

IS Sieve Weight of material
Cum. Weight % Cumulative weight
retained % Passing
retained (gms) retained
(mm) (gms)
Lower
31.50 0 0 0.00 100 100
26.50 3113 3113 9.48 90.52 85
19.0 3573 6686 20.36 79.64 68
9.50 7307 13993 42.61 57.39 45
4.75 6749 20742 63.16 36.84 30
0.600 6706 27448 83.58 16.42 8
0.150 3231 30679 93.42 6.58 5
0.075 1402 32081 97.69 2.31 0
Remarks:
MADHYA PRADESH ROAD

LIMITED LIMITED

LIMITED PVT. LTD.


Burhar)

Weight of sample
Sand :- 39% (gms)

retained % Passing
(mm) (gms)
Lower
31.50 0 0 0.00 100 100
26.50 2667 2667 7.82 92.18 85
19.0 3831 6498 19.05 80.95 68
9.50 7098 13596 39.86 60.14 45
4.75 7023 20619 60.45 39.55 30
0.600 7224 27843 81.63 18.37 8
0.150 3872 31715 92.98 7.02 5
0.075 1316 33031 96.84 3.16 0
Remarks:
MADHYA PRADESH ROAD

DILIP BUILDCON
DEVELOPMENT CORPORATION
LIMITED
LIMITED

LIMITED PVT. LTD.


Burhar)

Weight of sample
Sand :- 39% (gms)

retained % Passing
(mm) (gms)
Lower
31.50 0 0 0.00 100 100
26.50 2955 2955 9.56 90.44 85
19.0 3373 6328 20.47 79.53 68
9.50 6947 13275 42.94 57.06 45
4.75 5911 19186 62.06 37.94 30
0.600 6838 26024 84.18 15.82 8
0.150 3138 29162 94.33 5.67 5
0.075 1079 30241 97.82 2.18 0
Remarks:
MADHYA PRADESH ROAD

DILIP BUILDCON
DEVELOPMENT CORPORATION
LIMITED LIMITED

LIMITED PVT. LTD.


Burhar)

Weight of sample
Sand :- 39% (gms)

retained % Passing
(mm) (gms)
Lower
31.50 0 0 0.00 100 100
26.50 3809 3809 10.27 89.73 85
19.0 3219 7028 18.95 81.05 68
9.50 7902 14930 40.26 59.74 45
4.75 7651 22581 60.89 39.11 30
0.600 7962 30543 82.36 17.64 8
0.150 4258 34801 93.84 6.16 5
0.075 1142 35943 96.92 3.08 0
Remarks:
MADHYA PRADESH ROAD

LIMITED LIMITED

LIMITED PVT. LTD.


Burhar)

Weight of sample
Sand :- 39% (gms)

retained % Passing
(mm) (gms)
Lower
31.50 0 0 0.00 100 100
26.50 2514 2514 6.81 93.19 85
19.0 4264 6778 18.36 81.64 68
9.50 8390 15168 41.09 58.91 45
4.75 6951 22119 59.92 40.08 30
0.600 8295 30414 82.39 17.61 8
0.150 4257 34671 93.92 6.08 5
0.075 1336 36007 97.54 2.46 0
Remarks:
ADESH ROAD
CORPORATION
TED
hattishgarh Border Section
n Engineering Procurement
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
02.11.2015
32840
RT&H Specified Limits
Upper
100
95
88
65
55
30
15
5
r Authority Engineer Rep.
ADESH ROAD
CORPORATION
TED
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
02.11.2015
34109
Upper
100
95
88
65
55
30
15
5
ADESH ROAD
CORPORATION
TED
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
03.11.2015
30915
Upper
100
95
88
65
55
30
15
5
ADESH ROAD
CORPORATION
TED
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
03.11.2015
37085
Upper
100
95
88
65
55
30
15
5
ADESH ROAD
CORPORATION
TED
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
03.11.2015
36915
Upper
100
95
88
65
55
30
15
5
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border
Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering
Procurement and Construction (EPC) Mode
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES DILIP BUILDCON
CORPORATION LIMITED PVT. LTD. LIMITED
Blending of PQC Mix Design (

Per MORT&H Table 600- 3)
% of passing Blending % Total

Specification limit
Sieve size Mid Limit
20mm 10 MM Sand
20mm 10MM Sand
48% 14% 38% 100 Lower Limit
31.5 100 100 100 48.00 14.00 38.00 100.00 100.00 100
26.5 100.00 100 100 48.00 14.00 38.00 100.00 100.00 100
19.0 88.59 100 100 42.52 14.00 38.00 94.52 95.00 90
9.50 1.01 74.61 100 0.48 10.45 38.00 48.93 63.00 48
4.75 0.29 4.96 94.845 0.14 0.69 36.04 36.87 44.00 30
0.600 0 0.54 29.35 0.00 0.08 11.15 11.23 21.50 8
0.150 0 0 4.91 0.00 0.06 1.87 1.93 6.00 0
0.075 0 0 2.53 0.00 0.05 0.96 1.01 2.50 0
100
Blending Graph of PQC Mix Design
% of passing
90
% of Passing
80 % of Passing
% of Passing
70
Mid Curve
60
50
40
30
20
10
0
0.0
Sieve Size (mm)
For EPC Contractor Rep. For Authority Engineer Rep.
DEVELOPMENT
MITED
hattishgarh Border
esh on Engineering
PC CONTRACTOR
DILIP BUILDCON
LIMITED
(As
Specification limit
Upper Limit
100
100
100
78
58
35
12
5
ngineer Rep.
MADHYA PRADESH ROAD DEVELOPMENT C
DILIP BUILDCON LIMITED LIMITED

(km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering
CLIENT AUTHORITY ENGINEER EPC CONTR
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES DILIP BUILDCO
CORPORATION LIMITED PVT. LTD.
Material Source (CA) :- Samadatola Stone Quarry (Near Burhar)

Material Source (FA) :- Samadatola Stone Quarry (Near Burhar)
Summary of PQC Sieve Analysis Test Reports
AVERAGE % OF PASSING (26.5MM)
% of Passing
Sieve Size mm
Sample - 1 Sample - 2 Sample - 3 Sample - 4 Sample - 5
31.5 100 100.00 100.00 100.00 100.00

26.5 82.78 78.34 81.11 82.07 83.18
19.0 53.74 48.79 51.85 50.49 52.74
9.5 2.16 1.11 1.94 1.94 2.64
4.75 1.18 0.34 0.67 0.79 1.36
0.600
0.150
0.075
AVERAGE % OF PASSING (10MM)
% of Passing
Sieve Size mm
31.5 100 100 100 100 100

26.5 100 100 100 100 100
19.0 100 100 100 100 100
9.5 90.85 92.74 94.36 91.56 93.38
4.75 1.30 2.12 2.49 1.82 2.19
0.600 0.28 0.71 0.52 0.67 0.38
0.150
0.075
AVERAGE % OF PASSING CRUSHED SAND
% of Passing
Sieve Size mm
31.5 100 100 100 100 100

26.5 100 100 100 100 100
19.0 100 100 100 100 100
9.5 100 100 100 100 100
4.75 95.26 93.43 92.77 94.15 95.36
0.600 43.20 42.85 38.49 42.67 43.62
0.150 14.42 13.44 12.58 14.58 12.89
0.075 6.39 5.77 5.35 5.85 6.35
For EPC Contractor Rep. For Authorit

EVELOPMENT CORPORATION
TED
Chhattishgarh Border Section

on Engineering Procurement
EPC CONTRACTOR
Average % Passing
Sample - 5
100.00 100
83.18 81.50
52.74 51.52
2.64 1.96
1.36 0.87
Average % Passing
Sample - 5
100 100
100 100
100 100
93.38 92.58
2.19 1.98
0.38 0.51
Average % Passing
Sample - 5
100 100
100 100
100 100
100 100
95.36 94.19
43.62 42.17
12.89 13.58
6.35 5.94

MADHYA PRADESH
CORPORAT

of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement an

MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES PVT.
CORPORATION LIMITED LTD.
26.5 mm PQC Sieve Analysis Test Reports
Samadatola Stone Quarry (Near

Material Source Date of Sampling
Burhar)

Sampling Location Date of Testing
Burhar)
sample No. :- 1 Total wt. (gms) :- 29500 sample No. :- 2
IS Sieve Size weight of mat. cumm.wt. %cum. IS Sieve Size weight of mat.
% passing
(mm) Retained retained Retained (mm) Retained
31.5 0 0 0.00 100 31.5 0

26.5 5080 5080 17.22 82.78 26.5 5981
19.0 8567 13647 46.26 53.74 19.0 8161
9.50 15216 28863 97.84 2.16 9.50 13166
4.75 289 29152 98.82 1.18 4.75 213
0.600 0.600
0.150 0.150
0.075 0.075
% passing
31.5 0 0 0.00 100 31.5 0

26.5 5091 5091 18.89 81.11 26.5 5057
19.0 7886 12977 48.15 51.85 19.0 8907
9.50 13452 26429 98.06 1.94 9.50 13693
4.75 342 26771 99.33 0.67 4.75 324
0.600 0.600
0.150 0.150
0.075 0.075
sample No. :- 5 Total wt. (gms) :- 30108

IS Sieve Size weight of mat. cumm.wt. %cum.
% passing
(mm) Retained retained Retained
31.5 0 0 0.00 100

26.5 5064 5064 16.82 83.18
19.0 9165 14229 47.26 52.74
9.50 15084 29313 97.36 2.64
4.75 386 29699 98.64 1.36
0.600
0.150
0.075

RADESH ROAD DEVELOPMENT
ORPORATION LIMITED
attishgarh Border Section (km 142/2 to km 245/00)

curement and Construction (EPC) Mode
EPC CONTRACTOR
rts
29.10.2015
01.11.2015
Total wt. (gms) :- 27615
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
5981 21.66 78.34
14142 51.21 48.79
27308 98.89 1.11
27521 99.66 0.34
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
5057 17.93 82.07
13964 49.51 50.49
27657 98.06 1.94
27981 99.21 0.79
MADH

Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement an
CLIENT AUTHORITY ENGIN

MADHYA PRADESH ROAD DEVELOPMENT CORPORATION THEME ENGINEERING SE
LIMITED LTD.
10 mm PQC Sieve Analysis Test Reports

Material Source
Burhar)

Sampling Location
Burhar)
IS Sieve Size cumm.wt. %cum.

weight of mat. Retained % passing
(mm) retained Retained
31.5 0 0 0.00 100

26.5 0 0 0.00 100.00
19.0 0 0 0.00 100.00
9.5 1705 1705 9.15 90.85
4.75 16682 18387 98.70 1.30
0.60 190 18577 99.72 0.28
0.150
0.075

31.5 0 0 0.00 100

26.5 0 0 0.00 100.00
19.0 0 0 0.00 100.00
9.5 1023 1023 5.64 94.36
4.75 16663 17686 97.51 2.49
0.60 358 18044 99.48 0.52
0.150
0.075

31.5 0 0 0.00 100

26.5 0 0 0.00 100.00
19.0 0 0 0.00 100.00
9.5 996 996 6.62 93.38
4.75 13720 14716 97.81 2.19
0.60 272 14988 99.62 0.38
0.150
0.075

CORPORATION LIMITED
r-MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design

ering Procurement and Construction (EPC) Mode

E ENGINEERING SERVICES PVT. DILIP BUILDCON LIMITED
LTD.
ysis Test Reports
Date of Sampling 29.10.2015
Date of Testing 01.11.2015

% passing
31.5 0 0 0.00 100

26.5 0 0 0.00 100.00
19.0 0 0 0.00 100.00
9.5 1142 1142 7.26 92.74
4.75 14258 15400 97.88 2.12
0.60 222 15622 99.29 0.71
0.150
0.075

% passing
31.5 0 0 0.00 100

26.5 0 0 0.00 100.00
19.0 0 0 0.00 100.00
9.5 1621 1621 8.44 91.56
4.75 17237 18858 98.18 1.82
0.60 221 19079 99.33 0.67
0.150
0.075
MADHYA PRADESH
DILIP BUILDCON LIMITED CORPORAT

of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement an

MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES PVT.
CORPORATION LIMITED LTD.
Crushed Sand (FA) PQC Sieve Analysis Test Reports

Material Source Date of Sampling
Burhar)

Sampling Location Date of Testing
Burhar)
% passing
31.5 0 0 0.00 100 31.5 0

26.5 0 0 0.00 100.00 26.5 0
19.0 0 0 0.00 100.00 19.0 0
9.50 0 0 0.00 100.00 9.50 0
4.75 69 69 4.74 95.26 4.75 114
0.600 758 827 56.80 43.20 0.600 877
0.150 419 1246 85.58 14.42 0.150 510
0.075 117 1363 93.61 6.39 0.075 133
% passing
31.5 0 0 0.00 100 31.5 0

26.5 0 0 0.00 100.00 26.5 0
19.0 0 0 0.00 100.00 19.0 0
9.50 0 0 0.00 100.00 9.50 0
4.75 115 115 7.23 92.77 4.75 81
0.600 863 978 61.51 38.49 0.600 713
0.150 412 1390 87.42 12.58 0.150 389
0.075 115 1505 94.65 5.35 0.075 121

% passing
31.5 0 0 0.00 100

26.5 0 0 0.00 100.00
19.0 0 0 0.00 100.00
9.50 0 0 0.00 100.00
4.75 76 76 4.64 95.36
0.600 847 923 56.38 43.62
0.150 503 1426 87.11 12.89
0.075 107 1533 93.65 6.35

RADESH ROAD DEVELOPMENT
ORPORATION LIMITED
attishgarh Border Section (km 142/2 to km 245/00)

curement and Construction (EPC) Mode
EPC CONTRACTOR
Reports
29.10.2015
02.11.2015
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
0 0.00 100.00
0 0.00 100.00
0 0.00 100.00
114 6.57 93.43
991 57.15 42.85
1501 86.56 13.44
1634 94.23 5.77
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
0 0.00 100.00
0 0.00 100.00
0 0.00 100.00
81 5.85 94.15
794 57.33 42.67
1183 85.42 14.58
1304 94.15 5.85
LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section (km
NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement and Construction (

MADHYA PRADESH ROAD DEVELOPMENT CORPORATION THEME ENGINEERING SERVICES PVT. LTD.
LIMITED
AGGREGATE IMPACT VALUE
2386 (Part 4) 1963
Date of sampling 29.10.2015
Source Samadatola Stone Quarry (Near Burhar)
Date of testing 03.11.2015
Sampling
Stock Yard (159+000 LHS DBL Camp 1 Near Burhar) Type of material Aggregate
Location
Description Units Sample No 1 Sample No 2 Sample No 3 Sample No 4
Weight of oven dry sample (A) gms 382 388 394 378
Weight of fraction retained on 2.36 mm IS sieve after Impact

gms 341 345 352 337
test (B)
Weight of fraction passing 2.36 mm IS sieve after Impact

gms 41 43 42 41
test (C)
Impact Value = (C/A) x100 % 10.73 11.08 10.66 10.85
Remarks :-
AD DEVELOPMENT CORPORATION
LIMITED
Border Section (km 142/2 to km 245/00) of

nd Construction (EPC) Mode
EPC CONTRACTOR
IS:
0.2015
1.2015
gregate
Sample No 4 Sample No 5 Average
378 385
337 342
41 43
10.85 11.17 10.90

LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section (km 14
78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement and Construction (EPC
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES PVT. LTD.

CORPORATION LIMITED
FLAKINESS INDEX
1) 1963
Sampling Location Stock Yard (159+000 LHS DBL Camp 1 Near Burhar) Date of testing
Type of material
Trail Sample No 1 Sample No 2 Sample No 3 Sample No 4
FLAKINESS INDEX
7.28 6.46 8.14 7.30
(%)
Remarks :-
D DEVELOPMENT CORPORATION
LIMITED
der Section (km 142/2 to km 245/00) of NH –

EPC CONTRACTOR
IS: 2386 (Part
29.10.2015
04.11.2015
Coarse Aggregate
Sample No 5 Average
7.58 7.35
MADHYA PRADESH
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhatti

142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engi

CORPORATION LIMITED
FLAKINESS AND ELONGATION INDEX

(As per IS: 2386-Part I)
Date of Sampling: 29.10.2015 Samle No. : 1
Date of Testing: 03.11.2015 Sample Location: Stock Yard (159+000 LHS DBL C
Proposed Use: PQC Source : Samadatola Stone Quarry (Nea
Mass of Mass of Aggregate Weighted

Sieve size(mm) Aggregate in passing through X=(B/A)*100 Y=(A/∑A)*100 Flakiness
each fraction(A) thickness gauge(B) Index=XY
50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
25mm-20mm 3125 416 13.31 43.27 310.12
20mm-16mm 1873 197 10.52 25.93 216.43
16mm-12.5mm 1023 156 15.25 14.17 107.50
12.5mm-10mm 789 81 10.27 10.92 58.23
10mm-6.3mm 412 78 18.93 5.70 35.40
Total 7222 928 727.68
Elongation Index=(∑D/∑C)*100=
Flakiness index=(Sum of XY)/100=
Total =
MADHYA PRADESH


CORPORATION LIMITED


50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
25mm-20mm 3188 1168 36.64 38.30 244.41
20mm-16mm 2496 798 31.97 29.99 208.93

16mm-12.5mm 1383 518 37.45 16.61 121.00
12.5mm-10mm 781 301 38.54 9.38 48.40
10mm-6.3mm 476 164 34.45 5.72 22.92
Total 8324 2949 645.66
Total =
MADHYA PRADESH


CORPORATION LIMITED


50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
25mm-20mm 3486 241 6.91 45.80 316.48
20mm-16mm 2189 185 8.45 28.76 243.02
16mm-12.5mm 1104 116 10.51 14.51 152.50
12.5mm-10mm 508 42 8.27 6.67 55.16
10mm-6.3mm 324 36 11.11 4.26 47.33
Total 7611 620 814.49
Total =
MADHYA PRADESH


CORPORATION LIMITED


50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
25mm-20mm 3705 234 6.32 46.89 296.34
20mm-16mm 2161 169 7.82 27.35 213.88
16mm-12.5mm 1193 95 7.96 15.10 120.20
12.5mm-10mm 538 48 8.92 6.81 60.75
10mm-6.3mm 305 31 10.16 3.86 39.22
Total 7902 577 730.39
Total =
MADHYA PRADESH


CORPORATION LIMITED


50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
25mm-20mm 3162 269 8.51 43.76 372.32
20mm-16mm 1987 168 8.45 27.50 232.53
16mm-12.5mm 1196 201 16.81 16.55 278.20
12.5mm-10mm 683 54 7.91 9.45 74.74
10mm-6.3mm 197 31 15.74 2.73 42.91
Total 7225 723 1000.69

Total =

DHYA PRADESH ROAD DEVELOPMENT
CORPORATION LIMITED
ppur-MP/Chhattishgarh Border Section (km

Pradesh on Engineering Procurement and
EPC CONTRACTOR
DEX
rd (159+000 LHS DBL Camp 1 Near Burhar)
ola Stone Quarry (Near Burhar)
Wt.of Aggregate
retained on thickness Wt.of aggregate retained
on length gauge ( D )
gauge ( C )
- -
- -
- -
2709 459
1676 318
867 116
708 86
334 28
6294 1007
15.9993644741
7.28
23.2761644741

CORPORATION LIMITED

EPC CONTRACTOR
DEX
Wt.of Aggregate
gauge ( C )
- -
- -
- -
2020 453
1698 159
865 123
480 78
312 23
5375 836
15.5534883721
6.46
22.0100883721

CORPORATION LIMITED

EPC CONTRACTOR
DEX

Wt.of Aggregate
gauge ( C )
- -
- -
- -
3245 -
2004 -
988 -
466 -
288 -
8.14

CORPORATION LIMITED

EPC CONTRACTOR
DEX
Wt.of Aggregate
gauge ( C )
- -
- -
- -
3471 -
1992 -
1098 -
490 -
274 -
7.30

CORPORATION LIMITED

EPC CONTRACTOR
DEX
Wt.of Aggregate
gauge ( C )
- -
- -
- -
2893 301
1819 125
995 64
629 28
166 16
6502 534
8.21
10.01
18.22

SILT CONTENT IN SAND

Source Samadatola Stone Quarry (Near Burhar) Date of Sampling 29.10.2015
Sampling Location Stock Yard (159+000 LHS DBL Camp 1 Near Burhar) Date of Testing 03.11.2015
Sample No. 1 2 3 4 5
Volume of Sand after Submerging 185 180 175 178 170
Volume of Silt ater Submerging 4 4 5 4 6
Silt Content, % 2.16 2.22 2.86 2.25 3.53
Remark
For EPC Contractor Rep. For Authority Eng
ELOPMENT
ED
9.10.2015
3.11.2015
Average Silt
Content %
2.60
or Authority Engineer Rep.
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur

MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91
km. in the State of Madya Pradesh on Engineering Procurement and Construction (EPC) M
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES DILIP BUILDCON LIMITED
SPECIFIC GRAVITY AND WATER ABSORPTION TEST OF COARSE AGGREGATE

(AS Per IS:2386 Part-III)
Sample no 1 Date of Sampling 19.10.2015
Stock Yard (159+000 LHS DBL

Location of Sampling Date of testing 23.10.2015
Camp 1 Near Burhar)
Samadatola Stone Quarry (Near Location

source of Sample Lab-01 (Burhar Camp)
Burhar)
Type of Material Aggregate 25 mm Used for PQC

OBSERVATION TABLE
Sr.No Description 1 2 MEAN
A Weight of Oven dry sample in air ( gm ) 2234 2251
B Wt. Of S.S.D. Sample in air (gm) 2258 2272
C Wt. Of Sample in Water (gm.) 1477 1486
D Loss of weight = B-C (gm) 781.27 786.11
E Bulk Specific Gravity = A/D 2.859 2.863 2.861
F Apparent Specific Gravity = A/(A-C) 2.950 2.942 2.946
G Water absorption = 100(B-A)/A 1.07 0.93 1.00
Remarks :
0.654
DEVELOPMENT
MITED
-Anooppur-
Length 91.80
on (EPC) Mode
NTRACTOR
CON LIMITED
p)
MEAN
2.861
2.946
1.00
hority Engineer Rep.
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur

km. in the State of Madya Pradesh on Engineering Procurement and Construction (EPC) M
SPECIFIC GRAVITY AND WATER ABSORPTION TEST OF COARSE AGGREGATE


Camp 1 Near Burhar)
Samadatola Stone Quarry (Near Location

source of Sample Lab-01 (Burhar Camp)
Burhar)
Type of Material Aggregate 10 mm Used for Concrete

OBSERVATION TABLE
A Weight of Oven dry sample in air ( gm ) 2121 2197
B Wt. Of S.S.D. Sample in air (gm) 2139 2217
C Wt. Of Sample in Water (gm.) 1424 1477
D Loss of weight = B-C (gm) 715 740
E Bulk Specific Gravity = A/D 2.966 2.969 2.968
F Apparent Specific Gravity = A/(A-C) 3.043 3.051 3.047
G Water absorption = 100(B-A)/A 0.85 0.91 0.88
Remarks :
DEVELOPMENT
MITED
-Anooppur-
Length 91.80
on (EPC) Mode
NTRACTOR
CON LIMITED
p)
MEAN
2.968
3.047
0.88
hority Engineer Rep.
MADHYA PRADESH ROAD
DILIP BUILDCON LIMITED DEVELOPMENT CORPORATION LIMIT
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-

km. in the State of Madya Pradesh on Engineering Procurement and Construction (EPC
Mode
SPECIFIC GRAVITY AND WATER ABSORPTION TEST OF FINE AGGREGATE


Camp 1 Near Burhar)
source of Sample Location Lab-01 (Burhar Camp)
Burhar)
Type of Material Crushed Sand Used for Concrete

OBSERVATION TABLE
A Wt. Of Empty Pycnometer (gm.) 618 618
B Wt. Of Pycnometer + S.S.D Sample (gm.) 1419 1404
C Wt. Of Pycnometer + S.S.D Sample + Water (gm.) 2035 2025
D Wt. Of Pycnometer + filled with water (gm.) 1514 1514
E Wt. Of Saturated surface dry sample (gm.) 801 786
F Wt. Of Oven dry sample (gm.) 787 772
G Bulk Specific Gravity = F/(E-(C-D)) 2.811 2.807 2.809
H Apparent Specific Gravity = F/(F-(C-D)) 2.959 2.958 2.959
I Water absorption = 100(E-F)/F 1.78 1.81 1.80
Remarks :
H ROAD
TION LIMITED
Anooppur-
Length 91.80
ction (EPC)
TRACTOR
ON LIMITED
p)
MEAN
2.809
2.959
1.80
ority Engineer Rep.
DILIP BUILDCON MADHYA PRADESH ROAD DEVELOPMENT
LIMITED CORPORATION LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattish

Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Mad
Pradesh on Engineering Procurement and Construction (EPC) Mode
MADHYA PRADESH ROAD DEVELOPMENT CORPORATION THEME ENGINEERING

LIMITED SERVICES PVT. LTD.
SPECIFIC GRAVITY OF FLYASH

[As per IS 2720, (Part - 3)]
Source Moserbaer Thermal Power Plant Date of sampling
Location Jaithari
Date of Testing
Proposed Use PQC
Observation Trial - 1
Empty Wt. of Density Bottle = W1 40.77
Wt. of Density Bottle+ half Filled Flyash = W 2

74.41
Wt. of Density Bottle+ half Filled Flyash + Kerosene = W3 103.14
Wt. of Density Bottle + Full Kerosene = W4 81.04
Sepecific Gravity of Kerosine Ksp = W5 0.79
Sepecific Gravity of Flyash Sp =

2.30
( W2-W1)/( W4-W1)-( W3-W2) X W5
Sepecific Gravity of Flyash Avarage : - 2.29

ESH ROAD DEVELOPMENT
ORATION LIMITED
dol-Anooppur-MP/Chhattishgarh
1.80 km. in the State of Madya
n (EPC) Mode
EPC CONTRACTOR
26.10.2015
30.10.2015
Trial - 2
40.77
70.91
100.75
81.04
0.79
2.28

PQC Mix Design 01 (Camp 01) 1

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PQC Mix Design 01 (Camp 01) 1

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MADHYA PRADESH ROAD DEVELOPMENT

DILIP BUILDCON LIMITED CORPORATION LIMITED

CLIENT AUTHORITY ENGINEER EPC CONTRACTOR

MADHYA PRADESH ROAD THEME ENGINEERING SERVICES

Pavement Quality Concrete Mix Design M-40 - 01

S.No. Item Unit SSD Condition of Aggregate Dry Condition of Aggrega

1 Cement kg 328 328

Avarage Flexural Strength of M-40 As per IS 456 Clause 6.2.2 and

garh Border Section (km

lause 6.2.2 and IRC 44

CLIENT AUTHORITY ENGINEER EPC CONTRACTOR

31.5 100 100

0.150 6.30 5-15

0.075 2.64 0-5

For EPC Contractor Rep. For Authority Engineer

garh Border Section (km

Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh B

CONCRETE MIX DESIGN OF M -40 PQ

b)Target Compressive Mean Strength =

c) Characteristics flexural strength required in the field at 28 days =

d) Target flexural strength =

f)Type of Fly Ash =

g) Maximum size of Aggregates =

h )Minimum OPC Content =

i )Maximum % of Fly Ash =

j) Maximum Water -Cement ratio =

l) Degree of Quality control =

o) Chemical Admixture Type =

2. TEST DATA FOR MATERIAL

d) Specific Gravity of cement: =

e) Specific Gravity of Fly Ash: =

iii) Crushed Sand =

iii) Crushed Sand =

i) Free Surface Moisture

iii) Crushed Sand =

Water Cement ratio =

Taking water content Kg/Ltr =

Cementious content per cubic meter Kg =

Cement content per cubic meter Kg =

Fly Ash per cubic meter Kg =

Percentage of admixture used by wt.of cement weight is =

a ) Absolute volume of concrete = 1M 3

b ) Volume of Cement = Mass of cement /( SPG of cement X 1000)

e ) Volume of Chemical Admixture = Mass of Admixture /( SPG of Admixture X 1000)

f ) Volume of All in Aggregate = [ a-(b+c+d+e) ]

g ) Mass of CA (26.5 mm) = Volume of All in Aggregate X Volume of Coarse Agg. X SP

h ) Mass of CA (10.0 mm) = Volume of All in Aggregate X Volume of Coarse Agg. X SP

Aggregate per cum of concrete (Correction of W

Crushed Sand 803.01

After correction of water absorption & surface moisture

REQUIRED QUANTITY OF MATERIALS FOR ONE CUM CONCRETE OF M- 40 PQC

132.60 328 62 803.01 900.09

154.66 328 62 788.56 896.31

SI No. Date of Casting Age in Days Date of Testing

1 7 Days 13.11.2015 to 15.11.2015

SI No. Date of Casting Age in Days Date of Testing

1 7 Days 13.11.2015 to 15.11.2015

For EPC Contractor Rep.

AUTHORITY ENGINEER EPC CONTRACTOR

HEME ENGINEERING SERVICESPVT. LTD. DILIP BUILDCON LIMITED

GN OF M -40 PQC (WITH FLY ASH) -01

52 Mpa ( MORT&H Table 1700-5)

Grade -1 Conforming to IS 3812