TECHNICAL SPECIFICATION FOR BOOSTER FANS

Document ID : PC1000028-SPC-001

Customer Name: HINDALCO

Component : Booster Fans
Project : 6 X 150 MW DRY FGD, TORANGALLU, KARNATAKA

Revisions:

Revision Date Purpose Pages Revised Approved

00 31.08.19 Released for Quotation.

NOTICE

This specification is the property of Isgec Heavy Engineering ltd., A-4, Sector-24, Noida, Uttar Pradesh, 201301.
The data submitted herein is to be used only for your consideration while furnishing bids, materials and/or services to
of Isgec Heavy Engineering ltd., and is forwarded without consideration other than the borrower’s agreement that it
shall not be reproduced, copied, lent or disposed of directly or indirectly, nor used for any purpose other than that for
which it is specifically furnished. All codes and standards referred to, and not otherwise dated, in this specification
shall be those in effect as of FILL IN DATE.

Prepared By : MN Reviewed By: AKH Approved By: AKH

TABLE OF CONTENTS

SECTION – I GENERAL INFORMATION

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SECTION - II SCOPE CHART

SECTION – III TERMINAL POINTS
SECTION - IV DOCUMENTS TO BE SUBMITTED BY VENDOR
SECTION - V ANNEXURES AS PER CUSTOMER RFQ
ANNEXURE-I BOOSTER FAN SELECTION CRITERIA
ANNEXURE-II TENDER REQUIREMENTS
ANNEXURE-III TECHNICAL DATA SHEET

SECTION-I GENERAL INFORMATION

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Equipment to be quoted Booster Fans (Centrifugal suitable with VFD)

Qty Required (2 no’s of Booster fan)

System Selection Criteria Please refer Annexure-I in Section-V

General Technical requirements Please refer Annexure-II in Section-V

Mandatory spares Please refer Annexure-II in Section-V

The voltage level for motors shall be as follows:

Motor Voltage Level a) up to 160 KW : 3 phase, 415V AC

b) Above 160 KW : 3 phase, 6.6 kV AC

Requested Performance Guarantees: The guarantees required are specified below

Description Unit Values Remarks

@ Performance
Total System Power Consumption Guarantee KW by supplier
Guarantee Point
Over the Operating
Maximum Noise Level @ 3 ft. db(A) 85
Range

Availability 98%

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SECTION –II SCOPE CHART

CUSTOMER/
Purchaser
Vendor

Others
Sl. No. SCOPE OF WORK Additional Information

1.0 General
1.1 Specification for Purchase intent √
1.2 Design √
1.3 Detail Engineering √

1.4 Manufacture √

1.5 Inspection √ √ √
1.6 Testing √ √ √

1.7 Certification √ √

1.8 Marking / Identification √

1.9 Sea worthy Packing (if applicable) √

1.10 Supply √
1.11 Erection √
1.12 Erection Supervision √

1.13 Commissioning √

1.14 Commissioning Supervision √

Purchaser / Purchaser
Representative will be
present during PG Test.
1.15 Performance Test √ √ √
Procedure shall be prepared
by Supplier and approved by
Vendor prior to PG test.
1.16 Performance Guarantee √

1.17 Warranty √

1.18 Document Approval √

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CUSTOMER/
Purchaser
Vendor

Others
Sl. No. SCOPE OF WORK Additional Information

2 Supply √
BOOSTER FAN MAJOR ITEMS
 Blades
 Main Bearing Assembly (MBA)
- Antifriction
 Instruments for MBA - RTDs for
Bearing Temperature
 Coupling (including coupling
guard)
 Inlet box with Inspection Door
and Drain Plug
 Impeller Casing with Inspection
Cover
 Diffuser
 Site Welding of Static Parts
 Guide vanes for Diffuser
 Guide vanes for Inlet Box &
Diffuser - Straight
2.1 √
 Flexible connection at Fan Inlet
(Non Metallic Expansion Joint )
 Counter Flange at Fan Inlet
Flexible connection at Fan
Outlet (Non Metallic Expansion
Joint )
 Counter Flange at Fan Outlet
 Special tools and tackles (1 set
for the Project)
 Seal air arrangement with
Heating Elements
 Seal air arrangement - Ducting
 Servomotor arrangement -
Electrical Actuator with linkage
(I/O Blade position indicator)
 Transition Duct at Fan Inlet
 Transition Duct at Diffuser
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CUSTOMER/
Purchaser
Vendor

Others
Sl. No. SCOPE OF WORK Additional Information

Outlet

Common base for Fan and motor – As

2.2 √
applicable

2.3 Motors for Booster Fans √

Foundation bolts, Holding down Bolts,

2.4 Nuts, shims, template, packers etc for √
above items.
Complete lubricating system with
2.5 appropriate lubricating medium storage √
facility.

Matching / companion flanges, gasket,

2.6 √
fasteners for Inlet and Outlet flange.

2.7 Name Plate – Stainless Steel √

2.8 Test & Sampling Points √

Matching / companion flanges, gasket,

2.9 fasteners for oil supply, cooling water √
system at terminal point
Instrumentation as required for the
2.10 √
system
3.0 Surface Protection √
3.1 Shop Painting √
3.2 Surface protection √
3.3 Paint for site rectification work √
3.4 Site painting √
4.0 Lubricants & Consumables
Specification of Lubrication Oil /
4.1 √
Hydraulic Oil with Qnty.
Supply of first fill of Lubrication Oil /
4.2 √
Hydraulic Oil
4.3 Supply of Lubrication Oil for flushing. √

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CUSTOMER/
Purchaser
Vendor

Others
Sl. No. SCOPE OF WORK Additional Information

Specification of other Consumables (If

4.4 √
required)
4.5 Supply of other consumables √
110 % of supply of all Gaskets,
4.6 √
Fasteners, shims, for site erection
5.0 Erection
5.1 Erection of Complete Assembly at site √
Erection Procedure / assembly
5.2 √
requirements
Specification of all site fabrication work
/ special Instruction for storage / prior
5.3 √
to erection / during
Erection
5.4 Supervision of Erection √
6.0 Commissioning / Performance Test

6.1 Commissioning √

6.2 Commissioning procedure / Operation √

Supervision of Commissioning /
6.3 √
performance Test
7.0 Special Tools & Tackles √
Supply of Special Tools & Tackles for
7.1 √
erection
Supply of Special Tools & Tackles for
7.2 √
Maintenance
Instruments & Equipment for
7.3 √
Conducting Performance Test
8.0 Grouting & Civil works √
9.0 Spares √
9.1 Commissioning Spares √
Recommended Spares for 3 years
9.2 √
As per the list furnished in
9.3 Mandatory Spares √
Section-V, Annexure-II

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CUSTOMER/
Purchaser
Vendor

Others
Sl. No. SCOPE OF WORK Additional Information

9.4 Erection spares √

10.0 HT Motor / LT Motor
Coupling with guard between Motor &
10.1 √
gearbox
10.2 HT /LT Motor √
Foundation bolts, Holding down Bolts,
10.3 Nuts, shims, template, packers, Base √
frame etc.
Any scope or services not
11.0
mentioned above, But required to √
complete the system

SECTION – III TERMINAL POINTS

The terminal points for the extent of supply shall be as follows:

System Terminal Point

Gas Inlet At the Inlet of Booster fan

Gas Outlet At the outlet of Booster fan

At the inlet and Outlet of respective equipments

Cooling water

Motors by Purchaser
Electrical Power

Instruments At the outlet of field located control panel

SECTION – IV DOCUMENTS TO BE SUBMITTED BY VENDOR

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1. Datasheet (Duly filled by vendor

3. Performance Guarantees as requested in Section-I
3. Deviations: Please fill up the format for deviations, if any, from the technical specifications. Incase no
deviation for the offered system, vendor shall confirm by providing "No deviation declaration".
4. Drawings & Curves: General Arrangement, Characteristic curves, PID.
5. Utility Requirements: Provide quantity and specification for details of Process water, Cooling water,
Service Air, Instrument air, Emergency Power, UPS, Auxiliary Steam (as applicable)
6. Scope of supply with terminal points of the offered system.
7. Weight schedule of the offered system
8. Write up of the offered system
9. Detailed Product and System Description
10. Torque-Speed curve for motors
11. Foundation Load data & drawing
12. Equipment dimensions and handling equipment data
13. Quality Assurance Plan
14. List of Special Tools & Tackles for erection and maintenance separately.
15. List of Sub Vendor with Indian and Imported component Split and the source country.
16. List of Commissioning Spares.
17. List of Mandatory spares (Quotation required with item-wise price)-As per Section-IX, Annexure-IX.
18. List of 3-Year Recommended Spares (Quotation required with item-wise price).
19. Drawing, Details of Hoist, under sling crane, Platforms for Booster Fans.
20. Complete Electrical Load list
21. Valve schedule
22. Requirement of Emergency Power/ UPS power.
23. Erection Condition and precommisioning requirements.
24. Any additional items required during proposal/Contract stage.

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